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SAP Product Cost Management

This document outlines the steps to configure a system to track product costs by sales order in two scenarios: 1) when the sales order is not the cost object and stock is valuated, and 2) when the sales order is the cost object and stock is valuated. Key steps include defining account assignment categories and requirement classes, creating materials, bills of materials, routings, and sales orders, running MRP and production orders, tracking work in progress costs, settling costs, billing customers, and performing period-end closing activities like result analysis. The goal is to accurately assign costs to individual sales orders when they serve as the cost object.

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Keshav Kumar
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0% found this document useful (0 votes)
620 views74 pages

SAP Product Cost Management

This document outlines the steps to configure a system to track product costs by sales order in two scenarios: 1) when the sales order is not the cost object and stock is valuated, and 2) when the sales order is the cost object and stock is valuated. Key steps include defining account assignment categories and requirement classes, creating materials, bills of materials, routings, and sales orders, running MRP and production orders, tracking work in progress costs, settling costs, billing customers, and performing period-end closing activities like result analysis. The goal is to accurately assign costs to individual sales orders when they serve as the cost object.

Uploaded by

Keshav Kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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Product cost by sales order

Scenario 1

When sales order is not a cost object, with valuated stock

This scenario comes into picture when manufacturing takes place against a particular
sales order. In other words, this scenario is customer specific. Based on customer
specifications we manufacture the product and sell it to the same customer.

Some important terms used in the scenario

Valuated stock

Stock of a company which is held by the company and which forms part of current assets is
known as valuated stock. In other words, along with MM entries FI entries will also be
generated.

The total valuated stock of a material at a plant is the sum of:

 Unrestricted-use stock held at all storage locations,


 Stock in quality inspection at all storage locations, and
 Stock in transfer at storage location and plant levels.

Account assignment category

Here we define whether sales order carries costs on the sales order or not

If we go for the scenario where sales order is not the cost object – we keep the
consumption posting field as blank.

If we go for the scenario where sales order is the cost object – consumption posting field
shall be “E”.

Requirement class
In the requirement class we attach the costing variant, condition type and account
assignment category.
Requirement type
Requirement class is attached to the requirement type. Requirement type will be
assigned in sales order.

Define account assignment categories


SPRO  Controlling  Product cost controlling  Cost object controlling  Product
cost by sales order  control of sales order related production / product cost by sales
order  Check account assignment categories.

T Code: OME9

Select M and click on details.

Keep the consumption field as blank, enter and save.

Check requirement Classes

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  control of sales order related production / product cost by sales
order  Check requirement classes.

T Code: OVZG
Click on details button.

Check requirement types

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  control of sales order related production / product cost by sales
order  Check requirement types.

T Code: OVZH

Enter and save.


Check control of requirements type determination

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  control of sales order related production / product cost by sales
order  Check control of requirements type determination.

T Code: OVZ1

Check strategy groups

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  control of sales order related production / product cost by sales
order  Selection of requirements type through MRP Group  Check strategy groups.

T Code: OPPT

Click on details button.


Check costing variants for product costing

SPRO  Controlling  Product cost controlling  Product cost by sales order 


Product costing for sales order items/ order BOMs  Costing variants for product
costing  Check costing variants for product costing.

T Code: OKY9

Select PPC4 and click on details.


Click on valuation variant button.

Work in progress configuration

Define result analysis keys

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  Period – End Closing  Result analysis  Create Result analysis
keys.

T Code: OKG1

Enter and save.


Define result analysis versions

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  Period – End Closing  Result analysis  Create Result analysis
versions.

T Code: OKG2

Define valuation methods for Result analysis

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  Period – End Closing  Result analysis  Define valuation
methods for Result analysis

T Code: OKG3
Save

Select expert mode radio button.

Click on yes button.


Enter and save.

Define line ids

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  Period – End Closing  Result analysis  Define line ids.

We have already created the settings in product cost by order scenario

Enter and save.

Define assignment for result analysis.

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  Period – End Closing  Result analysis  Define assignment for
result analysis.

T Code: OKG5
We have already created the settings in product cost by order scenario

Define update for result analysis

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  Period – End Closing  Result analysis  Define updates for
result analysis.

T Code: OKG4

Enter and save.

Define posting rules for settlement to financial accounting

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  Period – End Closing  Result analysis  Define posting rules for
settlement to financial accounting.
T Code: OKG8
We have already created the settings in product cost by order scenario

Creation of cost element group – KAH1

We create a group for secondary cost elements so that the secondary cost will form part
of cost of goods sold.

Create PA transfer structure – KEI1

Double click on folder

Double click on folder.


Double click on folder.

Enter and save.

Come back (F3) button.

Double click on folder.


Double click on folder.

Enter and save.

Come back (F3) button.

Double click on folder.


Enter and save.

Create Allocation structure – OKO6

Double click on folder.

Double click on folder.


Double click on folder.

Save

Come back (F3) button.

Double click on folder.


Double click on folder.

Enter and save.

Create Settlement profile – OKO7

Click on button.
Enter and save.

Carry out overall maintenance of MRP groups

SPRO  Production  Material requirements planning  MRP groups  Carry out


overall maintenance of MRP groups.

T Code: OPPR
Click on button.

Click on button.
Activate requirement planning to plant

SPRO  Production  Material requirements planning  Planning file entries 


Activate MRP and Set up planning file.

T Code: OMDU

Select button.

Enter and save.

Check settings for generated operations

SPRO  Controlling  Product cost controlling  Material cost estimate with quantity
structure  Settings for quantity structure control  Routing Selection  Check
settings for generated operations

T Code: OPJG

Continue

Click on button.
Enter and save.

Assign standard sales procedure to sales organization

SPRO  Sales and distribution  Basic functions  Pricing  Pricing control  Define
and assign pricing procedure

Double click on define pricing procedure determination

Enter and save.


Scenario 1: Sales order is not a cost object with Valuated stock

Create new material – MM01


Enter and save.

Creation of Bill of Material – CS01


Enter and save.

Creation of Routing – CA01


Enter and save.

Creation of sales order – VA01


Save

Go to T. Code VA02
Extras  Costing
Click on save button.

Continue and save

Run MRP

Logistics  Production  MRP  Planning  Single item, sales order

T Code: MD50
Ignore the warning message and enter.
Run stock requirement list – MD04
For third line item, click on button.

Click on button
Click on button

Click on button

Click on button

Click on button
Click on button

Save

To take Raw Material by way of opening stock – MB1C


Save

Raw materials issues to production order – MB1A


Save

Enter time ticket – CO11N

Save
Work in progress calculation – KKAX

Click on button

How the system arrived at Rs.5 as WIP cost??

Standard cost run – 2 kg’s * 4 = Rs.8


Overhead cost – 2 Hours * 6 = Rs.12

Total cost shall be Rs.20

Although we have used 1 kg as our raw material quantity the system picks up the
quantity mentioned in the sales order, because we are selling the final product to
customer.

In confirmation, I have given

2 kg’s as quantity and 1 Hour as activity. So my actual cost shall be Rs.15

Hence the system has taken Rs.5 (-) as WIP.

Settlement of WIP to accounts – KO88

Click on
Click on button

Production receipt against production order – MB31

Click on button
Click on button

Calculation of Variance – KKS2


Settlement of variances to accounts – KO88
Click on button

Finished goods delivery – VL01N


Click on button

Journal entry

Sales Billing – VF01

Click on button
Click on button

Change in billing document – VF02

Click on button

Click on button
Double click on accounting document

Customer A/C – Dr
To Sales A/C.

Scenario 2

When sales order is the cost object with valuated stock

Check account assignment categories.

SPRO  Controlling  Product cost controlling  Cost object controlling  Product


cost by sales order  control of sales order related production / product cost by sales
order  Check account assignment categories.
Click on details

Assign sales account for condition type KOFK – VKOA


Enter and save.

Creation of sales order – VA01

Click on button.

Change sales order – VA02


Go to menu bar, Extras  Costing.
Click on Recost button.

Ignore the warning message and enter.

Enter
Click on button.

Enter

Click on button.

Run MRP – MD50


Ignore the warning message and enter.
Conversion of plan order to production order – MD04

For the first line item, click on button.

Click on button.
Click on button

Click on button

Click on button

Click on button
Click on button

Save

Creation of GL master selling and administration expenses – FS00

Enter and save.


Posting of selling expenses – F-02

Save

Raw material receipt against sales order – MB1C


Click on button

Raw material issues to production – MB1A


Enter and save.

Production order confirmation – CO11N

Save
Work in process calculation - KKAX

Settlement of WIP to accounts – KO88


Click on button

Goto  detail lists


Click on button

Calculation of WIP at sales order level – KKA3

Click on button
Save

Settlement of WIP at sales order level – VA88


Click on button

Production receipt – MB31


Click on button
Click on button

Calculation of variance – KKS2


Click on button

Settlement of variances to accounts – KO88


Click on button
Delivery – VL01N

Click on button
Billing – VF01

Click on button

Click on button

Run WIP for sales order – KKA3


Click on button
Settlement of sales order – VA88
Goto  Detail lists

Click on button

Double click on button

So in this way a valuated sales order is costed.

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