Contents

Figures................................................................................................................................... vii
Tables..................................................................................................................................... ix
Preface.................................................................................................................................... xi
Who This Book is For .............................................................................................................. xi
What You Should Know .......................................................................................................... xi
How to Use This Book ............................................................................................................ xi
Revision Information ............................................................................................................... xi
Reference Documents .............................................................................................................. xi
Safety Considerations .............................................................................................................. xii
1. Introduction ...................................................................................................................... 1
Subsystem Implementation – Overview .................................................................................... 3
UOC, IFC, or UOC+ .......................................................................................................... 3
Multiplexer Controller Unit (MCU) .................................................................................... 3
Multiplexer I/O File Unit ..................................................................................................... 4
Terminology ............................................................................................................................. 5
Planning Ahead ......................................................................................................................... 6
2. Product Application .......................................................................................................... 7
Control Processor/System Software Compatibility .................................................................... 7
DCS Fieldbus Module Subsystem Implementation – UOC, IFC, or UOC+ ............................ 8
Implementation 1 - Retaining the UOC, IFC, or UOC+ Controllers ................................ 11
Implementation 2 - Replacing the UOC, IFC, or UOC+ Controllers with FBI100 ........... 14
Multiplexer Control Unit (MCU) ........................................................................................... 16
Implementation 1 - Retaining the MCU Controllers ......................................................... 18
Implementation 2 - Replacing the MCU Controllers with FBI100 .................................... 19
Multiplexer I/O File Unit ....................................................................................................... 19
3. Configuration.................................................................................................................. 23
System Configuration ............................................................................................................. 23
I/A Series Software v4.x vs. v6.0 ......................................................................................... 24
Module Identifier Letterbug Assignments ........................................................................... 24
System Configuration (or System Definition) Procedure .................................................... 24
B0193WV – Rev L Contents
iv
Integrated Control Configuration ........................................................................................... 25
Off-Line Integrated Control Configuration ........................................................................ 27
On-Line Integrated Control Configuration ........................................................................ 31
Fail-Safe Operation ................................................................................................................. 35
Fail-Safe Functionality ....................................................................................................... 35
Fail-Safe for Type 1 Failures - DCS Fieldbus Module FAIL .......................................... 35
Fail-Safe for Type 2 Failures - COMM FAIL ................................................................ 35
Fail-Safe Examples .............................................................................................................. 36
4. Equipment Installation.................................................................................................... 37
Pre-Installation Requirements ................................................................................................. 37
Fieldbus Cabling at the CP40 ................................................................................................. 37
Fieldbus Cabling at the CP60 ................................................................................................. 40
Fieldbus Cabling at the FCP280 ............................................................................................. 41
Fieldbus Cabling at the FCP270 ............................................................................................. 47
Fieldbus Cabling at the ZCP270 ............................................................................................. 53
ZCP270 Direct Connection to FCM100E ......................................................................... 53
ZCP270 Connection to FCM100E via the Foxboro Evo Control Network ....................... 56
Cabling FCM100E Baseplate to Fieldbus Isolators (F1SFIA or F1SFIB) ............................ 57
Fieldbus Cabling at the DCS Fieldbus Module Subsystem ...................................................... 63
UOC, IFC, or UOC+ Migration Kit Installation .................................................................... 64
Implementation 1 - Retaining the UOC, IFC, or UOC+ Controllers ................................ 64
Implementation 2 - Replacing the UOC, IFC, or UOC+ Controllers with FBI100 ........... 66
Installation for CP in the Middle Configuration ............................................................ 70
Installation for CP at the End Configuration ................................................................. 77
Multiplexer Control Unit Migration Kit Installation ............................................................... 84
Implementation 1 - Retaining the MCU Controller Card Files .......................................... 84
Implementation 2 - Replacing the MCU Controller with FBI100 ...................................... 85
Multiplexer I/O File Unit Migration Kit Installation .............................................................. 85
Module Identifier (Letterbug) Installation ............................................................................... 89
Final Installation Operations ................................................................................................... 90
Power Switch-On ............................................................................................................... 90
EEPROM Update and Download Operations ................................................................... 90
Cable Dressing ........................................................................................................................ 91
Installation Checklist ............................................................................................................... 91
5. Process Displays and System Management Displays........................................................
93
Process Displays ...................................................................................................................... 93
System Management Displays ................................................................................................. 93
Contents B0193WV – Rev L
v
6. Maintenance.................................................................................................................... 95
Operating Status ..................................................................................................................... 95
LED Indicators ....................................................................................................................... 95
Technical Support ................................................................................................................... 96
Module Return Procedure ....................................................................................................... 96
Appendix A. Hardware Specifications.................................................................................. 97
F1M01A/E/C/F (Analog Input) Functional Specifications ...................................................... 97
F1M02 (Analog Input) Functional Specifications ................................................................... 98
F1M03 (Analog Input, 4 RTD) Functional Specifications ...................................................... 99
F1M04A/B (Analog Output) Functional Specifications ........................................................ 100
F1M06 (Pulse Input) Functional Specifications .................................................................... 100
F1M07 (Discrete Input) Functional Specifications ................................................................ 101
F1M09 (Digital Output) Functional Specifications ............................................................... 102
F1SFIA/F1SFIB (Fieldbus Isolator) Functional Specifications ............................................... 102
Appendix B. I/O Connections ........................................................................................... 105
Appendix C. Field Termination Assembly Jumper Settings ...............................................
113
F1M02 Jumper Settings ........................................................................................................ 113
Appendix D. DCS Fieldbus Module Control Schemes ......................................................
115
Appendix E. CP60 Upgrade .............................................................................................. 121
Appendix F. FCP280 or FCP270 Upgrade........................................................................ 123
Appendix G. ZCP270 Upgrade ......................................................................................... 125
Appendix H. Power Supply Replacement ..........................................................................
127
Power Supply (P0904HT) Replacement ............................................................................... 127
Power Supply Status Cable Installation ................................................................................. 130