TI00396F/00/EN/16.

15 Products Solutions Services

71308097

Technical Information
Prosonic S
FDU90/91/91F/92/93/95
Ultrasonic measurement
Time-of-Flight

FDU91 FDU95
FDU92

FDU90

FDU91F FDU93

Ultrasonic sensors for level and flow measurement for connection to FMU9x

Field of application Benefits

• Continuous, non-contact level measurement of fluids and • Integrated temperature sensor for Time-of-Flight correction.
bulk material in silos, on belts, stockpiles and in crushers Accurate measurements are possible, even if temperature
• Flow measurement in open channels and at weirs changes are present
• Maximum measuring range • Hermetically welded PVDF sensors FDU91/92 for highest
– FDU90: 3 m (9.8 ft) in fluids chemical resistance
1.2 m (3.9 ft) in bulk materials • Suited for rough ambient conditions thanks to separate
– FDU91/FDU91F: 10 m (33 ft) in fluids installation from the transmitter (up to 300 m (984 ft))
5 m (16 ft) in bulk materials • Reduced build-up formation because of the self-cleaning
– FDU92: 20 m (66 ft) in fluids effect
10 m (33 ft) in bulk materials • Weather resistant and flood-proof (IP68)
– FDU93: 25 m (82 ft) in fluids • Dust-Ex and Gas-Ex certificates available
15 m (49 ft) in bulk materials
– FDU95: 45 m (148 ft) in bulk materials
• International explosion protection certificates
 Prosonic S FDU90/91/91F/92/93/95

Table of Contents

Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Certificates and Approvals. . . . . . . . . . . . . . . . . . . . . . 21

CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Function and system design . . . . . . . . . . . . . . . . . . . . . .3 Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
External standards and directives . . . . . . . . . . . . . . . . . . . . . . . 21
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Time-of-flight correction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Blocking distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5-point linearity protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operating frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Extension cable for sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Protective cover for FDU90 and FDU91 . . . . . . . . . . . . . . . . . . 23
Screw in flange FAX50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Signal transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Flooding protection tube for FDU90 . . . . . . . . . . . . . . . . . . . . . 25
Cantilever with mounting frame or wall bracket . . . . . . . . . . . 26
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Mounting bracket for ceiling mounting . . . . . . . . . . . . . . . . . . 28
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Alignment unit FAU40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Sensor heater (for FDU91) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Power supply RNB130 for the FDU90/FDU91 sensor heater 30
IP66 protective housing for the power supply RNB130 . . . . . 30
Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Connection hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Extension cables for the sensors . . . . . . . . . . . . . . . . . . . . . . . . . 8 Operating instructions (for transmitter FMU90) . . . . . . . . . . 30
Shortening the sensor cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Description of Instrument Functions (for transmitter FMU90) .
31
Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation options (Examples) . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation conditions for level measurements . . . . . . . . . . . . 11
Installation conditions for flow measurements . . . . . . . . . . . . 12
Flush mounting with slip-on flange FAU80 . . . . . . . . . . . . . . 13
Nozzle installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ultrasound guide pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Ingress protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Thermal shock resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Explosion hazardous area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Process temperature, Process pressure . . . . . . . . . . . . . . . . . . . 16

Mechanical construction . . . . . . . . . . . . . . . . . . . . . . . 17
Counter nut G 1" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions FDU90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions FDU91 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Dimensions FDU91F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions FDU92 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions FDU93 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions FDU95 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connecting cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

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Prosonic S FDU90/91/91F/92/93/95

Safety symbols
Symbol Meaning

DANGER!
DANGER This symbol alerts you to a dangerous situation. Failure to avoid this situation will
A0011189-DE result in serious or fatal injury.

WARNING!
WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can
A0011190-DE result in serious or fatal injury.

CAUTION!
CAUTION This symbol alerts you to a dangerous situation. Failure to avoid this situation can
A0011191-DE
result in minor or medium injury.

NOTICE!
NOTICE This symbol contains information on procedures and other facts which do not result
A0011192-DE in personal injury.

Explosion Meaning
protection

Device certified for use in explosion hazardous area

0 If the device has this symbol embossed on its name plate it can be installed in an
explosion hazardous area

Explosion hazardous area

- Symbol used in drawings to indicate explosion hazardous areas. Devices located in

and wiring entering areas with the designation “explosion hazardous areas” must
conform with the stated type of protection.

Safe area (non-explosion hazardous area)

. Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas.

Devices located in safe areas still require a certificate if their outputs run into
explosion hazardous areas

Function and system design

Measuring principle
1
1
2
BD 2
100%

D D

E F

Q
L V

0%
L00-FMU90xxx-15-00-08-xx-900

1 FDU9x
2 Prosonic S FMU90
BD: blocking distance, D: distance from sensor membrane to fluid surface, E: empty distance F: span (full distance),
L: level, V: volume (or mass), Q: flow

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 Prosonic S FDU90/91/91F/92/93/95

Sensor BD Maximum range Maximum range

fluids bulk materials

FDU90 0.07 (0.2) 3 (9.8) 1.2 (3.9)

FDU91 (F) 0.3 (1.0) 10 (33) 5 (16)

FDU92 0.4 (1.3) 20 (66) 10 (33)

FDU93 0.6 (2.0) 25 (82) 15 (49)

FDU95 (low temperature 0.7 (2.3) − 45 (148)
version)

FDU95 (high temperature 0.9 − 45 (148)

version)

m (ft)

Time-of-flight method
The sensor transmits ultrasonic pulses in the direction of the product surface. There, they are reflected
back and received by the sensor. The transmitter Prosonic S measures the time t between pulse
transmission and reception. From t (and the velocity of sound c) it calculates the distance D from the
reference point (see the figure → ä 4) to the product surface:

D = c · t/2
From D results the desired measuring value:
• Level L
• Volume V
• Flow Q across measuring weirs or open channels

Time-of-flight correction In order to compensate for temperature dependent time-of-flight changes, a temperature sensor
(NTC) is integrated in the ultrasonic sensors.

Blocking distance The level L may not extend into the blocking distance BD. Level echoes within the blocking distance
can not be evaluated due to the transient characteristics of the sensor and thus a reliable measurement
is not possible. The blocking distance BD is dependent on the type of sensor:

FDU90 FDU91 FDU92 FDU93 FDU95

A B

C
(0.23)
0.07

FDU95-#1###: 0.7 (2.3)

0.3 (1.0)

0.4 (1.3)

FDU95-#2###: 0.9 (3.0)

0.6 (2.0)

m (ft)
L00-FDU9xxxx-05-00-00-xx-002

A: Without flooding protection tube, B: With flooding protection tube, C: Reference point of the sensor

Transmitter The sensors can be connected to the transmitter FMU90 and FMU95. The transmitter recognizes the
type of sensor automatically.

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Prosonic S FDU90/91/91F/92/93/95

Input
Measuring range The effective range of the sensors is dependent on the operating conditions. To estimate the range,
proceed as follows (see also the example):
1. Determine which of the influences shown in the following table are appropriate for your process.
2. Add the corresponding attenuation values.
3. From the total attenuation, use the diagram to calculate the range.

Fluid surface Attenuation

calm 0 dB
waves 5 to 10 dB
strong turbulence (e.g. stirrers) 10 to 20 dB
foaming Please contact your Endress+Hauser sales representative.

Bulk material surface Attenuation

hard, rough (e.g. rubble) 40 dB
soft (e.g. peat, dust-covered clinker) 40 to 60 dB

Dust Attenuation
no dust formation 0 dB
little dust formation 5 dB
heavy dust formation 5 to 20 dB

Filling curtain in detection range Attenuation

none 0 dB
small quantities 5 dB
large quantities 5 to 20 dB

Temperature difference between

Attenuation
sensor and product surface
to 20 °C (68 °F) 0 dB
to 40 °C (104 °F) 5 to 10 dB
to 80 °C (176 °F) 10 to 20 dB

Example for FDU91(F)

FDU96 • Silo with rubble: ~ 40 dB
R [m] • Small quantities of
45 filling curtain: ~ 5 dB
FDU95 • Little dust: ~ 5 dB

Attenuation total: ~ 50 dB
25
FDU93  Range approx. 5 m (16 ft)
20
FDU92

10
FDU91(F)
3 FDU90
0 A [dB]
0 20 40 50 60 80 100

L00-FDU9xxxx-05-00-00-xx-100

A: Attenuation (dB)
R: Range (m)

These measuring conditions have been taken into account during the calculation of the maximum
measuring range in solid applications.

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 Prosonic S FDU90/91/91F/92/93/95

Operating frequency Sensor Operating frequency

FDU90 90 kHz

FDU91 43 kHz
FDU91F 42 kHz

FDU92 30 kHz

FDU93 27 kHz

FDU95 - *1***
17 kHz
(low temperature version)

FDU95 - *2***
18 kHz
(high temperature version)

Output
Signal transmission analogue voltages

Power supply
Power supply supplied by the transmitter FMU90

Sensor heater (for FDU91) The FDU90 and FDU91 sensors are optionally available in a version with sensor heater.

The sensor heater needs an external power supply.

The power for the heater can be supplied by the power supply RNB130 from Endress+Hauser
(→ ä 30).
The power supply for the sensor heater is connected to the brown (BN) and blue (BU) strand of the
sensor cable.

Technical data
• 24 VDC ±10 %; residual ripple < 100 mV
• 250 mA per sensor

• If the sensor heater is applied, the integrated temperature sensor can not be used. Instead,
an external temperature sensor (Pt100 or FMT131 from Endress+Hauser) must be used.
• The transmitter FMU90 is available in a version with an input for the external temperature
sensor. For details refer to Technical Information TI00397F.

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Prosonic S FDU90/91/91F/92/93/95

Electrical connection
Connection diagram
A B

FDU90/91/92 FDU90/91

1
≤30 m
(98 ft)

YE BK RD YE BK RD BN BU

≤300 m 2
(984 ft)
3

YE BK RD YE BK RD + -
9 10 11 9 10 11
24 VDC
(12) (13) (14) (12) (13) (14)

FMU90 FMU90

C D

FDU91F/93/95 FDU91F/93/95

≤30 m 1
(98 ft)

YE BK RD GNYE YE BK RD GNYE
≤300 m
2 YE BK RD
(984 ft) 9 10 11
(12) (13) (14)

FMU90
3

YE BK RD
9 10 11
(12) (13) (14)

FMU90
L00-FDU9xxxx-04-00-00-xx-002

A Without sensor heater

B With sensor heater
C Grounding at the terminal box
D Grounding at the transmitter FMU90

1 Shield of the sensor cable

2 Terminal box
3 Shield of the extension cable

Colours of the strands: YE = yellow; BK = black; RD = red; BU = blue; BN = brown; GNYE = green-yellow

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 Prosonic S FDU90/91/91F/92/93/95

Connection hints In order to avoid interference, do not route the sensor cables parallel to high-voltage or
electric power lines and not close to frequency converters.

! WARNING
Limitation of electrical safety.
‣ The protective conductor (GNYE) of the sensors FDU91F/93/95 must be connected to the local
potential equalization after a maximum distance of 30 m (98 ft).
The protective conductor (GNYE) of the sensors can be connected at this locations:
• Terminal box
• Transmitter FMU90
• Cabinet
The cable shield serves as a return cable and must be connected to the transmitter without
any electrical break. With the preassembled cables, the shield ends in a black strand (BK).
With the extension cable, the shield must be twisted together and connected to the "BK"
terminal. The cable shield must not be connected to the local potential equalization.
For easier mounting it is advisable to use the sensors FDU90/91/92 with a maximum cable length of
30 m (98 ft) as well. For longer distances an extension cable with a terminal box should be used.

Extension cables for the For distances up to 30 m (98 ft) the sensor can be directly connected by the sensor cable. For longer
sensors distances, it is recommended to use an extension cable. The extension cable is connected via a terminal
box. The total length (sensor cable + extension cable) may be up to 300 m (984 ft).

! WARNING
Explosion hazard!
In explosion hazardous areas, sparks can cause explosions. This may lead to serious or fatal injury.
Additionally, the device and installation may be seriously damaged.
‣ If the terminal box is installed in explosion hazardous areas, all applicable national guidelines must
be observed.
‣ Pay attention to the measures and notes in Chapter Certificates and Approvals → ä 21.
Suitable extension cables can be obtained from Endress+Hauser (→ ä 23 "Accessories")
Alternatively, cables with the following properties can be used:
• Number of cores according to the connection diagram (→ ä 7 "Connection diagram")
• Braided wire shield for the yellow (YE) and red (RD) core (no foil shield)
• Length: up to 300 m (984 ft), sensor cable + extension cable
• Cross section: 0.75 mm2 to 2.5 mm2 (18 to 14 AWG)
• Up to 8 Ω per core
• Max. 60 nF (between core and shield)
• For FDU91F/93/95: The protective conductor (GNYE) must not be within the shield.

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Prosonic S FDU90/91/91F/92/93/95

Shortening the sensor cable If required, the sensor cable can be shortened. Please note:
• Do not damage the cores when removing the insulation.
• The cable is shielded by a metallic braiding. This shielding serves as a return cable and corresponds
to the black (BK) strand of the unshortened cable. After shortening the cable, loosen the metallic
braiding, twist it together securely and connect it to the "BK" terminal.
The protective conductor (GNYE), which is present in some of the sensor cables, may not be
electrically connected to the cable shield.

A B

FDU90/91/92 FDU91F/93/95

BN
24 VDC

BN (+)

BU BU (-)
RD
YE BK RD

YE

GNYE GNYE
RD
YE BK RD

YE

L00-FMU90xxx-04-00-00-xx-015

Colours of the strands: YE = yellow; BK = black; RD = red; BU = blue; BN = brown; GNYE = green-yellow

The blue (BU) and brown (BN) strands is only present for sensors with heater.

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 Prosonic S FDU90/91/91F/92/93/95

Installation
! WARNING
Hazard of accidents!
If sensors are not fastened properly, they can fall down and cause serious injury and property damage.
‣ Only install sensors in areas that are stable and sufficiently able to take the load.
‣ Fasten sensors only with fastening material that is proper and suited for the environment.

NOTICE
Risk of sensor damage.
‣ Do not use the sensor cable for suspension.
‣ Protect sensor membrane from damage during installation.

Installation options
(Examples) A B C

. -3 1

- 2
L00-FDU9xxxx-17-00-00-xx-001

1 FAU40
2 Zone 20
3 Zone 21
A: at girder or angle bracket, B: with alignment unit FAU40, in ATEX Zone 20 the alignment unit can be used for zone separation,
C: with a 1" sleeve welded to a grating

A B C

1 1

L00-FDU9xxxx-17-00-00-xx-007

1 FDU9x
A: Installation with cantilever and wall bracket, B: Installation with cantilever and mounting frame, C: The cantilever can be turned
in order to position the sensor over the centre of the flume.
Cantilever, wall bracket and mounting frame are available as accessories (→ ä 23).

A B C D

41 mm

L00-FDU90xxxx-17-00-00-xx-001

A: FDU90: Ceiling mounting

B: FDU90: Mounted at front thread (G 1½" or NPT 1½" )
C: FDU9x: Mounted at rear thread (G 1" or NPT 1")
D: FDU90, FDU91, FDU92: Mounting with G 1" counter nut 1)

1) The counter nut with gasket is supplied for the sensors FDU90, FDU91 and FDU92 with a metric thread G 1" at the process connection.

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Prosonic S FDU90/91/91F/92/93/95

Installation conditions for

level measurements
2 3
6

BD
BD
BD

1/6D 4
1

D L
5 a

L00-FDU9xxxx-17-00-00-xx-003

• If possible, install the sensor so that its lower edge projects into the vessel.
• Make sure, that the maximum level does not reach into the blocking distance (BD, see table).
• Do not install the sensor in the middle of the tank (2). We recommend leaving a distance (1)
between the sensor and the tank wall measuring 1/6 of the tank diameter.
• Avoid measurements through the filling curtain (3).
• Make sure that equipment (4) such as limit switches, temperature sensors, baffles etc. are not
located within the emitting angle α. Emitting angles of the individual sensors are given in the table
below. In particular, symmetrical equipment (5) such as heating coils etc. can influence the
measurement.
• Align the sensor vertically to the product surface (6). An alignment unit (FAU40) is available as an
accessory (→ ä 23).
• If the two-channel version of the transmitter FMU90 or the multi-channel version of the transmitter
FMU90 is used, both sensors can be mounted in one vessel.
• To estimate the detection range, use the 3 dB emitting angle α:

Sensor α (typically) L (max) r (max)

FDU90 12° 3 (9.8) 0.31 (1.0)

FDU91 9° 10 (33) 0.79 (2.6)

FDU91F 12° 10 (33) 1.05 (3.4)

FDU92 11° 20 (66) 1.92 (6.3)

FDU93 4° 25 (82) 0.87 (2.9)

FDU95 5° 45 (148) 1.96 (6.4)

m (ft)

! WARNING
Explosion hazard!
In explosion hazardous areas, sparks can cause explosions. This may lead to serious or fatal injury.
Additionally, the device and installation may be seriously damaged.
‣ Pay attention to the measures and notes in Chapter Certificates and Approvals (see → ä 21).

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 Prosonic S FDU90/91/91F/92/93/95

Installation conditions for • Install the sensor at the inflow side (B), above the maximum water level Hmax (=F) plus the
flow measurements blocking distance BD.
• Position the sensor in the middle of the channel or weir.
• Align the sensor vertically to the water surface.
• Comply to the installation distance of the channel or weir.2)
• Use a protective cover, in order to protect the sensor from direct sun or rain. A protective cover is
available for the sensors FDU90 and FDU91 (→ ä 23).

Example: Khafagi-Venturi flume

FDU91
B C
BD

Hmax =F V
A

1 x b0

b0

L00-FDU9xxxx-17-00-00-xx-004

A: Khafagi-Venturi flume, B: inflow, C: outflow, BD: blocking distance, E: empty calibration, F: full calibration, V: direction of flow

Example: V-notch weir

BD
E min. 3 Hmax

Hmax (= F)

L00-FDU9xxxx-17-00-00-xx-005

BD: blocking distance, E: empty calibration, F: full calibration

2) The installation distances of important flumes and weirs are specified in the Operating Instructions BA00289F (FMU90 with HART) and
BA00293F (FMU90 with PROFIBUS).

12 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Flush mounting with slip-on The FDU91F sensor can be flush mounted using a FAU80 slip-on flange. Flanges in polypropylene (PP-
flange FAU80 FR) should only be used with pressures up to 1.5 barabs (22 psi abs), flanges in 316L also above.

D
k A
ø81

75.7

b
d2 ø97.5 0.5 A
L00-FDU9xxxx-17-00-00-xx-009

b øD ød2 k
Order code Material No. d2 Standard
[mm (in)] [mm (in)] [mm (in)] [mm (in)]

FAU80 - CAP PP-FR DN80 PN16 A

20 (0.79) 200 (7.87) 18 (0.71) 160 (6.3) 8 (DIN EN 1092-1
FAU80 - CAJ 316L (1.4435)
(DIN2527 B))

FAU80 - AAP PP-FR 23.9 190.5 19.1 152.4 ANSI 3" 150 lbs FF
4
FAU80 - AAJ 316L (1.4435) (0.94) (7.5) (0.75) (6.0) (ANSI B 16.5)

FAU80 - KAP PP-FR JIS 10K 80A FF

18 (0.71) 185 (7.28) 19 (0.75) 150 (5.9) 8
FAU80 - KAJ 316L (1.4435) (JIS B 2220)

k
ø130
1 ø81
2
75.7
15

ø76
b

d2
D
L00-FDU9xxxx-17-00-00-xx-010

The adapter flange and the screws are included in the delivery.

Position Part Material

1 Screws V2A
2 Washer PP-FR or 316/316L (1.4435)

Order code Material b [mm] øD [mm] ød2 [mm] k [mm] No. d2 Standard

FAU80 - CHP PP-FR DN100 PN16 A

20 (0.79) 220 (8.66) 18 (0.71) 180 (7.09) 8 (DIN EN 1092-1
FAU80 - CHJ 316L (1.4435) (DIN2527 B))

FAU80 - PP-FR
AHP 23.9 228.6 19.1 190.5 ANSI 4" 150 lbs FF
4
(0.94) (9.0) (0.75) (7.5) (ANSI B 16.5)
FAU80 - AHJ 316L (1.4435)

FAU80 - KHP PP-FR JIS 10K 100A FF

18 (0.71) 210 (8.27) 19 (0.75) 175 (6.89) 8
FAU80 - KHJ 316L (1.4435) (JIS B 2220)

Endress+Hauser 13
 Prosonic S FDU90/91/91F/92/93/95

• The process seal is not included in the delivery.

• Endress+Hauser supplies DIN/EN flanges made of stainless steel AISI 316L with the
material number 1.4404 or 1.4435. With regard to their temperature stability properties, the
materials 1.4404 and 1.4435 are grouped under 13E0 in EN 1092-1 Tab. 18. The chemical
composition of the two materials can be identical.
• For 3A-applications: The internal diameter of the nozzle should be selected according to the
valid allowable limits for 3A applications. Usually, the internal diameter of the nozzle should
be larger than or equal to the internal diameter of the sensor.

Nozzle installation Install the sensor at a height so that the blocking distance BD is not undershot, even at maximum fill
level. Use a pipe nozzle if you cannot maintain the blocking distance in any other way. The interior of
the nozzle must be smooth and may not contain any edges or welded joints. In particular, there should
be no burr on the inside of the tank side nozzle end. Note the specified limits for nozzle diameter and
length. To minimise disturbing factors, we recommend an angled socket edge (ideally 45°).

FDU9x FDU91F FDU90 FDU90

L L
L
45° 45°
L
45°
45° D
D
D
D
L00-FDU9xxxx-17-00-00-xx-006

Maximum nozzle length [mm (in)]

Nozzle diameter FDU901) FDU902) FDU91 FDU91F FDU92 FDU93 FDU95

DN50/2" − 50 (1.97) − − − − −

DN80/3" 340 (13.4) 250 (9.84) 340 (13.4) 250 (9.84)3) − − −

DN100/4" 390 (15.4) 300 (11.8) 390 (15.4) 300 (11.8)3 − − −

DN150/6" 400 (15.7) 300 (11.8) 400 (15.7) 300(11.8)3 400 (15.7) − −

DN200/8" 400 (15.7) 300 (11.8) 400 (15.7) 300(11.8)3 400 (15.7) 520 (20.5) −

DN250/10" 400 (15.7) 300 (11.8) 400 (15.7) 300(11.8)3 400 (15.7) 520 (20.5) 630 (24.8)

DN300/12" 400 (15.7) 300 (11.8) 400 (15.7) 300(11.8)3 400 (15.7) 520 (20.5) 630 (24.8)

Sensor characteristics

Emission angle α 12° 12° 9° 12° 11° 4° 5°

Blocking distance 0.07 (0.2) 0.07 (0.2) 0.3 (1) 0.3 (1) 0.4 (1.3) 0.6 (2) 0.7 (2.3)
[m (ft)]

Max. measuring 3 (9.8) 3 (9.8) 10 (33) 10 (33) 20 (66) 25 (82) −

range [m (ft))
in liquids

Max. measuring 1.2 (3.9) 1.2 (3.9) 5 (16) 5 (16) 10 (33) 15 (49) 45 (148)
range [m]
in solids

1) mounted at the rear side thread

2) mounted at the front side thread (flush mounting)
3) Valid for flush mounting; for mounting with G/NPT 1" and DN100 or higher see FDU91.

14 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Ultrasound guide pipe In narrow shafts with strong interference echoes,

we recommend using an ultrasound guide pipe
(e.g. PE or PVC wastewater pipe) with a minimum
1
diameter of DN80 for FDU90, DN100 for FDU91,
DN200 for FDU92.
Make sure that the pipe is not soiled by
accumulated dirt. If necessary, clean the pipe at
regular intervals

L00-FDU9xxxx-17-00-00-xx-008

1 Venting hole

Endress+Hauser 15
 Prosonic S FDU90/91/91F/92/93/95

Environment
Ingress protection Tested according to IP68/NEMA6P (24 h at 6 ft under water surface)

Vibration resistance DIN EN 600068-2-64; 20 to 2000 Hz; 1 (m/s2)2/Hz; 3x100 min.

Storage temperature Identical to process temperature, see below

Thermal shock resistance According to DIN EN 60068-2-14; examination to min/max process temperature; 0.5 K/min; 1000 h

Electromagnetic Electromagnetic compatibility according to all relevant requirements of the EN 61326- series and
compatibility NAMUR recommendation EMC (NE21). For details see declaration of conformity.
With respect to interference emission the devices meet the requirements of class A and are only
provided for use in an "industrial environment"!

Explosion hazardous area Pay attention to the measures and notes in Chapter Certificates and Approvals → ä 21.

Process
Process temperature, Sensor Process temperature Process pressure (abs.)
Process pressure
FDU90 −40 to +80 °C (−40 to +176 °F)1 0.7 to 4 bar (10.15 to 58 psi)

FDU91 −40 to +80 °C (−40 to +176 °F)1) 0.7 to 4 bar (10.15 to 58 psi)

-40 to +105 °C (-40 to +221 °F)

FDU91F (30 min/135 °C (275 °F))2) 0.7 to 4 bar (10.15 to 58 psi)
for Ex instruments: -40 to +80 °C (-40 to +176 °F)

−40 to +95 °C (−40 to+203 °F)

FDU92 0.7 to 4 bar (10.15 to 58 psi)
for Ex instruments: -40 to +80 °C (-40 to +176 °F)

−40 to +95 °C (−40 to +203 °F) 0.7 to 3 bar (10.15 to

FDU93
for Ex instruments: -40 to +80 °C (-40 to +176 °F) 43.5 psi)

FDU95 - *1*** 0.7 to 1.5 bar (10.15 to

−40 to +80 °C (−40 to +176 °F)
(low temperature version) 22 psi)

FDU95 - *2***
−40 to +150 °C (−40 to +302 °F) 0.7 to 1.5 bar (10.15 to
(high temperature
for Dust-Ex versions: −40 to +130 °C 22 psi)
version)

1) In order to avoid ice build-up, the sensors FDU90 and FDU91 are available in a version with integrated
sensor heater (→ ä 6). If this heater is used, an external temperature sensor has to be applied for time-of-
flight correction. The transmitter FMU90 is available in a version with an input for the external
temperature sensor. For details refer to Technical Information TI00397F.
2) Only valid for Tri-clamp and flush mounting

16 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Mechanical construction
Counter nut G 1" • Is supplied for the sensor FDU90, FDU91 and
FDU92 with a metric G 1" thread.
• Material: PA6.6

8 (0.31)
2 (0.08)
G 1"

2 (0.08)
• Gasket (EPDM) is supplied 1
Note!
The counter nut is not for NPT thread.

41 mm mm (in)
L00-FDU9xxxx-06-00-00-xx-004

1 Gasket

Dimensions FDU90
FDU90-*G***
FDU90-*N*** FDU90-*W***
AB

58 (2.28)
121 (4.76)
~109 (4.29)

85 (3.35) ~28 (1.1)

~137 (5.39)

26 (1.02)
~28 (1.1)

b A

86 (3.39)
B
26 (1.02)

a a ø75 (2.95)
ø75 (2.95)

89 (3.5) 8 (0.31)

R2
.5
(0.
1)

mm (in)
L00-FDU90xxxx-06-00-00-xx-004

A: Cable gland for approval versions FDU90-C/D/E/G/H/J/R/U/V/1

B: Conduit connection NPT ½" for approval versions FDU90-Q/S
The conduit connection is partly potted (half-filled)
a: G 1-1½" or NPT 1-1½" (see product structure: 020 "Process connection" → ä 21)
b: G 1" or NPT 1" (see product structure: 020 "Process connection" → ä 21)

Dimensions FDU91
A B

G 1"
26 (1.02)
28 (1.1)

NPT 1"
110 (4.33)

20 (0.79)

ø72 (2.83) mm (in)

L00-FDU91xxx-06-00-00-xx-001

A: Cable gland for approval versions FDU91-C/D/E/G/H/J/R/U/V/1

B: Conduit connection NPT 1/2" for approval versions FDU91-Q/S
The conduit connection is partly potted (half-filled).

Endress+Hauser 17
 Prosonic S FDU90/91/91F/92/93/95

Dimensions FDU91F
FDU91F - #F## FDU91F - #G## FDU91F - #S##
FDU91F - #N## FDU91F - #T##
A B A B A B

(1.1)

(1.0)

(1.0)
~28

(1.0)

(1.1)
~28
~56 (2.2)
26

26
26
(1.0)
~124 (4.88)

~124 (4.88)
25
G 1"
NPT 1"

~152 (5.98)
ø80 (3.15) ø80 (3.15)
3 (0.12)

ø80 (3.15)

ø76 (2.99) ø76 (2.99)

ø97.5 (3.84)
ø76 (2.99) ø119 (FDU91F-#S##)
ø97.5 (3.84) ø106 (FDU91F-#T##)
mm (in)
L00-FDU91Fxx-06-00-00-xx-001

A: Cable gland for approval versions FDU91F-C/D/E/G/H/J/R/U/V

B: Conduit connection NPT 1/2" for approval versions FDU91F-Q/S
The conduit connection is partly potted (half-filled).

Dimensions FDU92
A B
(1.02)
(1.1)
28

26

G 1"
NPT 1"
20 (0.79)
125 (4.92)

ø98 (3.86)
mm (in)
L00-FDU92xxx-06-00-00-xx-001

A: Cable gland for approval versions FDU92-C/D/E/G/H/J/R/U/V/1

B: Conduit connection NPT 1/2" for approval versions FDU92-Q/S
The conduit connection is partly potted (half-filled).

Dimensions FDU93
A B
(1.1)

(1.0)
28

26

G 1"
NPT 1"
25 (1.0)
145 (5.71)

ø187 (7.36)
mm (in)
L00-FDU93xxx-06-00-00-xx-001

A: Cable gland for approval version FDU93-C/D/E/G/H/J/R/U/W/1

B: Conduit connection NPT 1/2" for approval versions FDU93-P/T
The conduit connection is partly potted (half-filled).

18 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Dimensions FDU95
A B

(1.1)

(1.0)
28

26
G 1"
NPT 1"

25 (1.0)
170 (6.69)
ø235 (9.25)
mm (in)
L00-FDU95xxx-06-00-00-xx-001

A: Cable gland for approval versions FDU95-C/D/E/H/J/R/U/W/1

B: Conduit connection NPT 1/2" for approval versions FDU95-P/T
The conduit connection is partly potted (half-filled).

Weight Sensor Weight (including 5 m (16 ft) cable)

FDU90 • approx. 0.9 kg (1.98 lbs) without flooding protection tube

• approx. 1.0 kg (2.21 lbs) with flooding protection tube

FDU91 approx. 1.1 kg (2.43 lbs)

FDU91F approx. 1.6 kg (3.53 lbs)

FDU92 approx. 2 kg (4.41 lbs)

FDU93 approx. 2.9 kg (6.39 lbs)

FDU95 approx. 4.5 kg (9.92 lbs)

Materials NOTICE
Risk of sensor damage caused by chemical substances.
‣ Prior to application, check the chemical compatibility of the sensors with compatibility charts.

FDU90 FDU91
4 4
3 3
5 5
2 2
6 6
1 1

FDU91F FDU92
4
4 3
3
2 5 5
2
6
1
1

L00-FDU9xxxx-16-00-00-xx-001

Endress+Hauser 19
 Prosonic S FDU90/91/91F/92/93/95

Pos. Part FDU90 FDU91 FDU91F FDU92

316L
1 Sensor housing PVDF PVDF
(1.4404/1.4435)

2 Counter nut PA6.6 − PA6.6

3 Cable gland PA

4 Adpater CuZn nickel-plated

5 O-ring
EPDM
6 Sealing

FDU93 FDU95

2 3 2 3
4 5 4 5

1 7 1 7
6 6

5 5
8
8
L00-FDU9xxxx-16-00-00-xx-002

Pos. Part FDU93 FDU95

1 Sensor UP (Unsaturated polyester resin)

2 Cable gland CuZn nickel-plated

3 Adpater CuZn nickel-plated

4 O-ring VMQ

5 Sealing VMQ

6 Screws V2A

7 Nameplate 304 (1.4301)

FDU95 - *1***
(low temperature version): 316L
(1.4404) and PE coated
8 Membrane ALU with PFA coated
FDU95 - *2***
(high temperature version): 316L
(1.4404)

Connecting cable 5 to 300 m (16 to 984 ft)

For cable length > 30 m (> 98 ft), an extension cable is recommended.
In this case, the total length (sensor cable + extension cable) must not exceed 300 m (984 ft).

Cable Material

for FDU90/91/91F/92/93 PVC

for FDU95 VMQ

20 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Certificates and Approvals

CE mark The measuring system meets the legal requirements of the EC-guidelines. Endress+Hauser confirms
the instrument passing the required tests by attaching the CE-mark.

Ex approval The available certificates are listed in the ordering information. Note the associated safety instructions
(XA) and control or installation drawings (ZD).

Warning!
• Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of this Operating Manual. Strict compliance with the
installation instructions and ratings as stated in this supplementary documentation is mandatory.
– Ensure that all personnel are suitably qualified.
– Observe the specifications in the certificate as well as national and local standards and regulations.

• The transmitter may only be installed in suitable areas.

• Sensors with a certificate for hazardous areas may be connected to a transmitter without a
certificate.
• For FM approvals: Unauthorized substitution of components may impair the suitability for Division 1
or Division 2.
• Do not disconnect equipment unless the area is known to be non-hazardous.
Note!
The sensor must be installed and used in a way that eliminates any danger. Possible installation
positions: in tanks, vessels, silos, over stockpiles, open channels, weirs or other bins.

External standards and EN 60529

directives
Protection class of housing (IP code)

EN 61326 series
EMC product family standard for electrical equipment for measurement, control and laboratory use

NAMUR
User association for automation technology in process industries

Ordering information
Ordering information Detailed ordering information is available from the following sources:
• In the Product Configurator on the Endress+Hauser web site: www.endress.com → Choose your
country → Products → Select measuring technology, software or components → Select product
(picklists: measurement method, product family etc.) → Device support (right-hand column):
Configure the selected product → The Product Configurator for the selected product is opened.
• From your Endress+Hauser Sales Center: www.addresses.endress.com
Product Configurator - the tool for individual product configuration
• Up-to-the-minute configuration data
• Depending on the device: Direct input of measuring point-specific information such as
measuring range or operating language
• Automatic verification of exclusion criteria
• Automatic creation of the order code and its breakdown in PDF or Excel output format
• Ability to order directly in the Endress+Hauser Online Shop

Endress+Hauser 21
 Prosonic S FDU90/91/91F/92/93/95

5-point linearity protocol The following must be taken into account if option "5 point linearity protocol" has been selected:
• The five points of the linearity protocol are evenly distributed across the measuring range (0% to
100%). In order to define the measuring range, Empty calibration (E) and Full calibration (F) have
to be specified. 3)
• The following restrictions have to be taken into account when defining E and F:

A
E
F
S
mm (in)

A0019526

Pos. Measuring range FDU90 FDU91/ FDU92 FDU93 FDU95

FDU91F

E Maximum value for the empty calibration 3000 10000 20000 20000 20000
(118) (394) (787) (787) (787)

F Maximum value for the full calibration 2900 9700 19600 19400 18000
(114) (382) (772) (764) (709)
S Minimum span (E-F) 100 100 200 250 450
(3.94) (3.94) (7.87) (9.84) (17.7)

A Minimum distance between reference point 160 300 400 600 2000
R from sensor and 100 % level (6.30) (11.8) (15.7) (23.6) (78.7)

mm (in)

• The linearity is checked under reference conditions.

• The 5-point linearity protocol is always carried out for the complete measuring system
(consisting of the sensor FDU9x and transmitter FMU9x) and it is valid for this combination.
It must be defined, at which sensor channel the sensor is to be tested. There are up to 2
channels for FMU90 and up to 5 or 10 channels for FMU95.
• The selected values of Empty calibration and Full calibration are only used to record the
linearity protocol and are reset to default values thereafter.
For details see the Technical Information TI00397F or TI00398F.

Scope of delivery • Instrument according to the version ordered

• This Technical Information (TI00396F/00/EN, serves as installation and operating instruction)
• For certified instrument versions: Safety Instructions (XA) and/or Control Drawings (ZD)
• For FDU90/91 with sensor heater: terminal module, to be mounted in the field housing of the
transmitter FMU90
• For FDU90/91/92 with G 1" process connection: counter nut (PA6.6) + seal (EPDM)
• For FDU93/95 with Ex-certificate: process seal (VMQ)

3) If the values for the full calibration and empty calibration are missing or outside the specified area, the devices are tested with the maximum value
according to the table.

22 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Accessories
Extension cable for sensors for Sensor Material Cable type Order code

• FDU90
• FDU91 PVC LiYCY 2x(0.75) 71027742
• FDU92

• FDU91F
PVC (−40 to +105 °C)
• FDU93 LiYY 2x(0.75)D+1x0.75 71027743
(−40 to +221 °F)
• FDU95

• FDU95 Silicone (−40 to +150 °C)

Li2G2G 2x(0.75)D+1x0.75 71027745
(−40 to +302 °F)
• FDU90/FDU91
PVC LiYY 2x(0.75)D+2x0.75 71027746
with heater

Total length (sensor cable + extension cable)*: up to 300 m (984 ft)

* The sensor cable and the extension cable are of the same type.

Protective cover for FDU90 • Material: PVDF

and FDU91 • Order code: 52025686

90 (3.54)

90 (3.54)
FDU91 FDU90

ø98 (3.86) ø98 (3.86)

mm (in)
L00-FDU9xxxx-06-00-00-xx-003

Endress+Hauser 23
 Prosonic S FDU90/91/91F/92/93/95

Screw in flange FAX50

4 1

3 2
L00-FMU30xxx-00-00-00-xx-001

1 Screw in flange
2 Nozzle
3 Sensor
4 Sealing ring EPDM (supplied)

Product structure FAX50

01 Material:
5
BR1 DN50 PN10/16 A, steel flange EN1092-1
BS1 DN80 PN10/16 A, steel flange EN1092-1
BT1 DN100 PN10/16 A, steel flange EN1092-1
JF1 2" 150lbs FF, steel flange ANSI B16.5
JG1 3" 150lbs FF, steel flange ANSI B16.5
JH1 4" 150lbs FF, steel flange ANSI B16.5
JK2 8" 150lbs FF, PP max 3bar abs/44psia flange ANSI B16.5
XIF UNI flange 2"/DN50/50, PVDF max 4bar abs/58psia, suitable for 2" 150lbs/DN50 PN16/10K 50
XIG UNI flange 2"/DN50/50, PP max 4bar abs/58psia, suitable for 2" 150lbs/DN50 PN16/10K 50
XIJ UNI flange 2"/DN50/50, 316L max 4bar abs/58psia suitable for 2" 150lbs/DN50 PN16/10K 50
XJF UNI flange 3"/DN80/80, max 4bar abs/58psia, suitable for 3" 150lbs/DN80 PN16/10K 80
XJG UNI flange 3"/DN80/80, PP max 4bar abs/58psia, suitable for 3" 150lbs/DN80 PN16/10K 80
XJJ UNI flange 3"/DN80/80, 316L max 4bar abs/58psia, suitable for 3" 150lbs/DN80 PN16/10K 80
XKF UNI flange 4"/DN100/100, PVDF max 4bar abs/58psia, suitable for 4" 150lbs/DN100 PN16/10K
100
XKG UNI flange 4"/DN100/100, PP max 4bar abs/58psia, suitable for 4" 150lbs/DN100 PN16/10K 100
XKJ UNI flange 4"/DN100/100, 316L max 4bar abs/58psia, suitable for 4" 150lbs/DN100 PN16/10K
100
XLF UNI flange 6"/DN150/150, PVDF max 4bar abs/58psia, suitable for 6" 150lbs/DN150 PN16/10K
150
XLG UNI flange 6"/DN150/150, PP max 4bar abs/58psia, suitable for 6" 150lbs/DN150 PN16/10K 150
XLJ UNI flange 6"/DN150/150, 316L max 4bar abs/58psia, suitable for 6" 150lbs/DN150 PN16/10K
150
XMG UNI flange DN200/200, PP max 4bar abs/58psia, suitable for DN200 PN16/10K 200
XNG UNI flange DN250/250, PP max 4bar abs/58psia, suitable for DN250 PN16/10K 250
YYY Special version

020 Sensor Connection:

A Thread ISO228 G3/4
B Thread ISO228 G1
C Thread ISO228 G1-1/2
D Thread ISO228 G2
E Thread ANSI NPT3/4
F Thread ANSI NPT1
G Thread ANSI NPT1-1/2
H Thread ANSI NPT2
Y Special version

015 020
FAX50 -

24 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Flooding protection tube for

FDU90
– + E

G 1-1/2"

125 (4.92)
BD

SD
ø69
(2.72)
mm (in)

L00-FDU90xxx-15-00-00-xx-001

BD: Blocking distance, SD: Safety distance

Usage
The flooding protection tube prevents the level to rise into the blocking distance of the FDU90 sensor
even if the sensor is flooded.
The user can set a safety distance SD in the transmitter FMU90/FMU95 and define that a warning
signal is generated as soon as the level rises into the safety distance.

Mounting hints
In order to ensure tightness, the supplied gasket has to be applied and the flooding protection tube
must be screwed hand tight up to limit stop. When re-equipping the flooding protection tube, repeat
the basic setup including the mapping
Note!
• The flooding protection tube has a G 1-1/2" thread.
• If it is ordered together with the FDU90 sensor in the product structure, the sensor always has a G 1-
1/2" thread at its front side, irrespective of the selection in feature 020, "Process connection".
• If the flooding protection tube is ordered as an accessory, it can only be used for sensors with a G 1-
1/2" thread at the front side.

Material Weight Order code

PP 0.12 kg (0.26 lbs) 71091216

Gasket EPDM

Endress+Hauser 25
 Prosonic S FDU90/91/91F/92/93/95

Cantilever with mounting

frame or wall bracket A B
1 1

3 2

A0019589

A Installation with cantilever and wall bracket

B Installation with cantilever and mounting frame
1 Cantilever
2 Mounting frame
3 Wall bracket

Cantilever
The cantilever is used to mount the sensors FDU90, FDU91 and FDU92 above open channels for
example.

(1.0) 100 (3.9) (2.0)

A

50
20 (0.8)
(0.8) C

35 (1.4)
20

25
M8

75 (2.9)75 (2.9)100 (3.9) B 35 (1.4)

105 (4.1)

(0.3)
(1.4)

(0.6)
(0.9)

6.5
35

15
22

A0019592

A B C D Material Weight Order code

galvanised steel 2.1 kg (4.63 lbs) 919790-0000
585 (23) 250 (9.84) 2 (0.08) 200 (7.87)
316Ti (1.4571) 2.0 kg (4.41 lbs) 919790-0001

galvanised steel 4.5 kg (9.92 lbs) 919790-0002

1085 (42.7) 750 (29.5) 3 (0.12) 300 (11.8)
316Ti (1.4571) 4.3 kg (9.48 lbs) 919790-0003

mm (in)

• The 35 mm (1.38 in) orifices are for the sensors FDU9x.

• The 22 mm (0.87 in) orifice may be used for an external temperature sensor (e.g. FMT131).
Fixing screws are supplied.

26 Endress+Hauser
Prosonic S FDU90/91/91F/92/93/95

Mounting Frame

3.2 (0.13)

60 (2.36)
ø33.7 (1.3)

(27.6 / 55.1)
20 (0.8) 4 (0.16)

700/1400
100 (3.94)
13 (0.5)

(2.99)
76
45 (1.77)

200 (7.87)
6.5 (0.3)

(3.94)
100
55 (2.17)
25 (0.98)
100
130 (5.12) (3.94)
150 (5.91)

A0019279

Height Material Weight Order Code

700 (27.6) Steel, galvanized 919791-0000

3.2 kg (7.06 lbs)
700 (27.6) 316Ti (1.4571) 919791-0001

1400 (55.1) Steel, galvanized 919791-0002

4.9 kg (10,08 lbs)
1400 (55.1) 316Ti (1.4571) 919791-0003

mm (in)

Wall Bracket

3.2 (0.1)
5 (0.2)
ø33.7 (1.3)
6.5 (0.3)
180 (7.1)

~213 (8.4)
110 (4.3)

150 (5.9)
13 (0.5)

25 (1.0)

~88 (3.5) 110 (4.3)

150 (5.9)

A0019350

Material Weight Order Code

Steel, galvanized 919792-0000
1.4 kg (3.09 lbs)
316Ti (1.4571) 919792-0001

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 Prosonic S FDU90/91/91F/92/93/95

Mounting bracket for ceiling

mounting 185 (7.28)

1.5 (0.06)

75 (2.95)
105 (4.13)

10 (0.39) 12 (0.47) ø5.6 (0.22)

10 (0.39)

10 (0.39)

110±2 (4.33)
100 (3.94)
95 (3.74)

(1.97)
50
15 (0.59)

5 (0.2) ø35 15 (0.59)

(1.38)
155 (6.1) mm (in)
L00-FDU9xxxx-00-00-00-xx-001

Suited for sensors: Material Order No.

FDU90, FDU91, FDU91F, FDU92 316L (1.4404) 71093130

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Prosonic S FDU90/91/91F/92/93/95

Alignment unit FAU40 For measurements in solids, usage of the alignment unit FAU40 is recommended. It is designed for
simple mounting and alignment of a FDU sensor on the product surface and can be used for zone
separation in explosion hazardous areas.

(0.8)
21
NPT

(1.18)
¾-14"

30
<15°

2
3
7
4 125 (4.92)
13

500 (19.7)
4
8
(14.2)
(0.39)

<360
10

19 (0.75)
70 (2.76)

G 1"A
NPT
1-11½" 27 101 (3.98)
(1.06)
ø155 (6.1)
6
mm (in)
L00-FAU40xxx-06-00-00-xx-001

1 Cable gland M20x1.5 (present if selected in the product structure)

2 Sealant here
3 Two Allen screws for height adjustment [8 Nm ±2 (5.900 lbf ft)]
4 Ground pin
5 O-ring
6 Seal supplied with the sensor, must be used for applications in ATEX zone 20
7 Screw for lateral movement [18 Nm ±2 (13.276 lbf ft)]
8 Mounting grooves (present in the UNI flange)

The alignment unit can be rotated up to 15°.

For further information see Technical Information T00179F.

Product structure
010 Process connection (Flange)
1 Welding flange, 304/1.4301
2 UNI flange 2"/DN50/50, 304, max. 1.5 bar abs./22psia
suitable for 2" 150lbs / DN50 PN16 / 10K 50

020 Sensor connection

S Thread G1, cable gland M20, 304/1.4301
G Thread G1, cable gland M20, galvanized steel
N Thread NPT1, cable entry3/4, galvanized steel

FAU40 - product designation

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 Prosonic S FDU90/91/91F/92/93/95

Power supply RNB130 for the Technical data

FDU90/FDU91 sensor heater
• Primary switched-mode power supply
• Input: 100 - 240 V AC
• Output: 24 V DC connection, max. 30 V in the event of a fault
• Connection to monophased a.c. networks or to two phase conductors of three-phase supply
networks
(TN, TT or IT networks as per VDE 0100 T 300/IEC 364-3) with 100 - 240 V AC nominal voltage
For further information see Technical Information TI00120R.

Product structure
010 Approvals
A Non-hazardous area

020 Connection
1 Screw strip
3 Screw connection, power terminal block

030 Version
A Standard

RNB130 - complete product designation

IP66 protective housing for Order code: 51002468

the power supply RNB130 For additional information refer to Technical Information TI00080R.

Documentation
Technical Information TI00397F
Technical Information for the transmitter Prosonic S FMU90

TI00179F
Technical Information for the alignment unit FAU40

Operating instructions Depending on the instrument version, the following operating instructions are supplied with the
(for transmitter FMU90) Prosonic S FMU90:

Operating instructions Output Application Instrument version

• level measurement
FMU90 - *******1****
BA00288F • alternating pump control
FMU90 - *******2****
• screen and rake control
HART FMU90 - *2*****1****
• flow measurement
FMU90 - *4*****1****
BA00289F • backwater and dirt detection
FMU90 - *2*****2****
• totalizers and counters
FMU90 - *4*****2****

• level measurement
BA00292F • alternating pump control FMU90 - *******3****
• screen and rake control
PROFIBUS DP
• flow measurement
FMU90 - *2*****3****
BA00293F • backwater and dirt detection
FMU90 - *4*****3****
• totalizers and counters

These operating instructions describe installation and commissioning of the respective version of the
Prosonic S. It contains those functions from the operating menu, which are required for a standard
measuring task. Additional functions are described in this document: Description of Instrument
Functions for Prosonic S FMU90, document number BA00290F.

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Prosonic S FDU90/91/91F/92/93/95

Description of Instrument BA00290F

Functions (for transmitter
The document BA00290F contains a detailed description of all functions of the Prosonic S and is valid
FMU90)
for all instrument versions.
You will find this document in the Download Area of the Endress+Hauser Internet site:
www.endress.com→ Download

Safety Instructions The following Safety Instructions are supplied with certified versions of the sensors. If the sensors are
used in hazardous areas, comply with all the specifications in these Safety Instructions.

Sensor version Certificate Safety Instructions

ATEX

• FDU90 - J...
• FDU91 - J... • II 2 G Ex ma IIC T5 Gb (FDU90)
XA00321F
• FDU91F - J... • II 2 G Ex ma IIC T6 Gb (FDU91/91F/92)
• FDU92 - J...

• FDU90 - E...
• FDU91 - E... • II 2 G Ex ma IIC T5 Gb (FDU90)
• FDU91F - E... • II 2 G Ex ma IIC T6 Gb (FDU91/91F/92/93/95)
XA00322F
• FDU92 - E... • II 1/2 D Ex ta/tb IIIC Txx°C Da/Db IP68
• FDU93 - J... • II 2 D Ex tb IIIC Txx°C Db IP68
• FDU95 - J...

• FDU93 - E... • II 1/2 D Ex ta/tb IIIC Txx°C Da/Db IP68

XA00323F
• FDU95 - E... • II 2 D Ex tb IIIC Txx°C Db IP68
IEC Ex

• FDU90 - C...
• FDU91 - C... • IEC Ex ma IIC T5 Gb (FDU90)
• FDU91F - C... • IEC Ex ma IIC T6 Gb (FDU91/91F/92/93/95)
XA00481F
• FDU92 - C... • IEC Ex ta/tb IIIC Txx°C Da/Db IP68
• FDU93 - D... • IEC Ex tbIIIC Txx°C DbIP68
• FDU95 - D...

• FDU90 - D...
• FDU91 - D... • IEC Ex ma IIC T5 Gb (FDU90)
XA00482F
• FDU91F - D... • IEC Ex ma IIC T6 Gb (FDU91, FDU91F, FDU92)
• FDU92 - D...

• FDU93 - C... • IEC Ex ta/tb IIIC Txx°C Da/Db IP68

XA00483F
• FDU95 - C... • IEC Ex tbIIIC Txx°C Db IP68

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