Beckwith Relay
Beckwith Relay
M-3425
Generator Protection
PROTECTION
Generator Protection
M‑3425
Integrated Protection System®
for Generators of All Sizes
Unit shown with optional M‑3925 Target Module and M‑3931 HMI
(Human‑Machine Interface) Module
–2–
M‑3425 Generator Protection Relay
Volts / Hz
Definite Time
Pickup #1, #2 100 to 200% 1% 1%
Time Delay #1, #2 30 to 8160 Cycles 1 Cycle 25 Cycles
24
Inverse Time
Characteristic Curves Inverse Time #1–#4 — —
Pickup 100 to 200% 1% 1%
Time Dial: Curve #1 1 to 100 1
Time Dial: Curves #2–#4 0.0 to 9.0 0.1
Reset Rate 1 to 999 Sec. 1 Sec. .02 Sec. or 1%
(from threshold of trip)
The percent pickup is based on nominal VT secondary voltage and nominal system frequency settings. The pickup
accuracy stated is only applicable from 10 to 80 Hz, 0 to 180 V, 100 to 150% V/Hz and a nominal voltage setting of
120 V.
RMS Undervoltage
Directional Power
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–3–
M‑3425 Generator Protection Relay
Definite Time
Pickup 3 to 100% 1% 0.5% of 5 A
(0.5% of 1 A)
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Inverse Time
Pickup 3 to 100% 1% 0.5 % of 5 A
(0.5% of 1 A)
46 Time Dial Setting 1 to 95 1 3 Cycles or 3%
(K= I22t)
Definite Maximum
Time to Trip 600 to 65,500 Cycles 1 Cycle 1%
Definite Minimum Time 12 Cycles — fixed
Reset Time (Linear) 4 minutes — —
(from threshold of trip)
Pickup is based on the generator nominal current setting.
Breaker Failure
50 Pickup
BF-Ph
Phase Current 0.10 to 10.00 A 0.01 A 0.1 A or 2%
50
(0.02 to 2.00 A) (0.02 A or 2%)
BF-N
BF 50
Neutral Current 0.10 to 10.00 A 0.01 A 0.1 A or 2%
(0.02 to 2.00 A) (0.02 A or 2%)
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
50BF can be initiated from designated M‑3425 output contacts or programmable inputs.
Instantaneous Overcurrent
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–4–
M‑3425 Generator Protection Relay
Inadvertent Energizing
Overcurrent
50 Pickup 0.5 to 15.00 A 0.01 A 0.1 A or 2%
(0.1 to 3.00 A) (0.02 A or 2%)
50/
27
Undervoltage
27 Pickup 40 to 130 V 1 V 0.5 V
Pick-up Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Drop-out Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–5–
M‑3425 Generator Protection Relay
RMS Overvoltage
VT Fuse-Loss Detection
A VT fuse-loss condition is detected by using the positive and negative sequence components
60 of the voltages and currents. VT fuse-loss output can be initiated from internally generated logic
FL or from input contacts.
Time Delay 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Frequency
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–6–
M‑3425 Generator Protection Relay
Pickup #1, #2 0.10 to 20.00 Hz/Sec. 0.01 Hz/Sec. 0.05 Hz/Sec. or 5%
81R Time Delay #1, #2 1 to 8160 Cycles 1 Cycle 20 Cycles
Negative Sequence
Voltage Inhibit 0 to 99% 1% 0.5%
External Functions
EXT Two functions are provided for externally connected devices to trip through the relay to
provide additional logic and target information. Any one or more of the input contacts
(IN1–IN6) can be programmed to activate designated output contacts after a selected time delay.
Time Delay #1, #2 1 to 8160 Cycles 1 Cycle 1 Cycle or 1%
Nominal Settings
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–7–
M‑3425 Generator Protection Relay
Inverse Time Positive Sequence Overcurrent (I2t=K), for Stator Thermal Protection
Pickup 0.50 to 15.00 A 0.01 A 0.1 A
(0.10 to 3.00 A) (0.02 A)
51T Time Delay @6X* 0.10 to 10.00 Sec 0.01 Sec 3% or 3 Cycles
Reset Characteristics 4 minutes — 3%
(Linear) (from threshold of trip)
* This time delay setting is at six times the pickup current.
†
Select the greater of these accuracy values. Values in parentheses apply to 1 A CT secondary rating.
–8–
M‑3425 Generator Protection Relay
Description
The M‑3425 Generator Protection Relay is suitable for all generator ratings and prime movers. Typical con‑
nection diagrams are illustrated in Figure 2, M‑3425 Typical One-Line Connection Diagram, Figure 3, M‑3425
Typical One-Line Connection Diagram (Configured for Split-Phase Differential), and Figure 4, M‑3425 Typical
Three-Line Connection Diagram.
Configuration Options
The M‑3425 Generator Protection Relay is available with Standard Protective Functions, Optional Protective
Functions, and Optional Features. This provides the user flexibility in selecting a protective system to best suit
the application. The relay may be purchased as a Protection System which includes all Standard Protective
Functions. Additional Optional Protective Functions may be added at the time of purchase at per-function pricing.
The relay may also be purchased as a Base System, with the user selecting any ten (10) Standard Protective
Functions. Additional Standard Functions and/or Premium Protective Functions may be added at the time of
purchase at per-function pricing.
The user can select the Human-Machine Interface (HMI) Module, Target Module, or redundant power supply at
time of purchase for either the Protective System or Base System options.
When the user purchases the Field Ground (64F) Premium Protective Function, an external coupler module
(M‑3921) is provided for isolation from the dc field voltages.
Metering
The relay provides metering of voltages (phase, neutral and sequence quantities), currents (phase, neutral and
sequence quantities), real power, reactive power, power factor and impedance measurements.
Metering accuracies are:
Voltage: 0.5 V or 0.5%, whichever is greater
0.8 V or 0.75%, whichever is greater (when both RMS and Line‑Ground to Line‑Line
are selected)
Current: 5 A rating, 0.1 A or 3%, whichever is greater
1 A rating, 0.02 A or 3%, whichever is greater
Power: 0.01 PU or 2%, whichever is greater
Frequency: 0.02 Hz (from 57 to 63 Hz for 60 Hz models; from 47 to 53 Hz for 50 Hz models)
Oscillographic Recorder
The oscillographic recorder provides comprehensive data recording of all monitored waveforms, storing up to
170 cycles of data. The total record length is user-configurable for 1, 2, 3 or 4 partitions. The sampling rate is 16
times the power system nominal frequency (50 or 60 Hz). The recorder may be triggered either via the desig‑
nated status inputs, trip outputs, or via serial communications. The recorder continuously stores waveform data,
keeping the most recent data in memory. When triggered, the recorder stores pre-trigger data, then continues
to store data in memory for a user-defined, post-trigger delay period.
The records may be analyzed or viewed using Beckwith Electric M‑3801D IPSplot® PLUS Oscillograph Analysis
software or M‑3813 ComVert software, which converts Beckwith Electric oscillographic files to COMTRADE format.
Target Storage
A total of 24 targets can be stored. The information will include the function(s) operated, the functions picked up,
input/output status, time stamp, and phase and neutral currents at the time of trip.
Calculations
Current and Voltage RMS Values: Uses discrete Fourier transform algorithm on sampled voltage and current
signals to extract fundamental frequency phasors for relay calculations. RMS phase voltages for the 59 and
27 functions (when total RMS is selected), and the 24 function are obtained using the time domain approach
to obtain accuracy over a wide frequency band. When the RMS option is selected, the magnitude calculation is
accurate over a wide frequency range (10 to 80 Hz). When the DFT option is selected, the magnitude calculation
is accurate near nominal frequency (50 or 60 Hz).
–9–
M‑3425 Generator Protection Relay
Sensing Inputs
Four Voltage Inputs: Rated nominal voltage of 60 V ac to 140 V ac at 60 Hz or 50 Hz. Will withstand 240 V
continuous voltage and 360 V for 10 seconds. Source voltages may be line-to-ground or line-to-line connected.
Phase sequence ABC or ACB is selectable. Voltage transformer burden less than 0.2 VA at 120 V ac.
Seven Current Inputs: Rated nominal current (IR) of 5.0 A or 1.0 A at 60 Hz or 50 Hz. Will withstand 2IR
continuous current and 100IR for 1 second. Current transformer burden is less than 0.5 VA at 5 A, or 0.3 VA
at 1 A.
Control/Status Inputs
The control/status inputs, INPUT1 through INPUT6, can be programmed to block any relay functions, to trigger
the oscillographic recorder, or to operate one or more outputs. The control/status inputs should be dry contacts
and are internally connected (wetted) to a 24 V dc power supply. To provide breaker status LED indication on the
front panel, the INPUT1 control/status input must be connected to the 52b breaker status contact. The minimum
current value to initiate/pickup an Input is >25 mA.
Output Contacts
The eight programmable output contacts (six form ‘a’ and two form ‘c’), the power supply alarm output contact
(form ‘b’), and the self-test alarm output contact (form ‘c’) are all rated per IEEE C37.90 (See Tests and Stan‑
dards section for details).
Any of the functions can be individually programmed to activate any one or more of the eight programmable
output contacts.
Target/Status Indicators and Controls
The RELAY OK LED reveals proper cycling of the microcomputer. The BRKR CLOSED LED will turn on when
the breaker is closed (when the 52b contact input is open). The OSC TRIG LED indicates that oscillographic
data has been recorded in the unit's memory. The TARGET LED will turn on when any of the relay functions
operate. Pressing and releasing the TARGET RESET button resets the target LED if the conditions causing the
operation have been removed. Holding the TARGET RESET button displays the present pickup status of the
relay functions. The PS1 and PS2 LEDs will remain on as long as power is applied to the unit and the power
supply is operating properly.
Communication
Communications ports include rear panel RS‑232 and RS-485 ports, a front panel RS-232 port, and a rear-panel
IRIG‑B port. The communications protocol implements serial, byte-oriented, asynchronous communication,
providing the following functions when used with the Windows™-compatible M‑3820C IPScom® Communications
Software package. MODBUS and BECO 2200 protocols are supported providing:
• Interrogation and modification of setpoints
• Time-stamped trip target information for the 24 most recent events
• Real-time metering of all quantities measured
• Downloading of recorded oscillographic data
–10–
M‑3425 Generator Protection Relay
IRIG-B
The M‑3425 Generator Protection Relay can accept either modulated or demodulated IRIG‑B time clock syn‑
chronization signal. The IRIG‑B time synchronization information is used to correct the hour, minutes, seconds,
and milliseconds information.
Voltage Withstand
Dielectric Withstand
IEC 255-5 3,500 V dc for 1 minute applied to each independent circuit to earth
3,500 V dc for 1 minute applied between each independent circuit
1,500 V dc for 1 minute applied to IRIG-B circuit to earth
1,500 V dc for 1 minute applied between IRIG-B to each independent circuit
1,500 V dc for 1 minute applied between RS-485 to each independent circuit
Impulse Voltage
IEC 255-5 5,000 V pk, +/- polarity applied to each independent circuit to earth
5,000 V pk, +/- polarity applied between each independent circuit
1.2 by 50 µs, 500 ohms impedance, three surges at 1 every 5 seconds
Insulation Resistance
IEC 255-5 > 40 Megaohms
Electrical Environment
Electrostatic Discharge Test
IEC 1000-4-2 Class 4 (8 kV)—point contact discharge
–11–
M‑3425 Generator Protection Relay
Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 35 V/m (with 64F option, 20 V/m)
C37.90.2
Mechanical Environment
Vibration
IEC 255-21-1 Vibration response Class 1, 0.5 g
Vibration endurance Class 1, 1.0 g
Compliance
UL-Listed per 508 – Industrial Control Equipment
CSA-Certified per C22.2 No. 14-95 – Industrial Control Equipment
Physical
Size: 19.00" wide x 5.21" high x 10.20" deep (48.3 cm x 13.2 cm x 25.9 cm)
Mounting: The unit is a standard 19", semiflush, three-unit high, rack-mount panel design, conforming to
ANSI/EIA RS-310C and DIN 41494 Part 5 specifications. Vertical or horizontal panel-mount options are available.
Approximate Weight: 17 lbs (7.7 kg)
Approximate Shipping Weight: 25 lbs (11.3 kg)
–12–
M‑3425 Generator Protection Relay
External Connections
M‑3425 external connection points are illustrated in Figure 1, External Connections, on the facing page.
–13–
6 1 9 0 1 1 8 t h A V E N O .
5 6
1 2 3 4 7 8 10
9
IRIG - B COM 2
RS 2 3 2
- + IN IN IN IN IN IN IN
6 5 4 3 2 1 RT N -
P S 2 P S 1
P/ S S E L F - T EST 8 7 6 5 4 3 2 1
1
RS 4 8 5 (5 2b) !
COM 3 F 1 F 2
IN PUT S A L A RM S O UT PUT S
V V V V
FIELD GND A B C N I I I I Ia I c PS 2 PS 1 PS 2 PS 1
VA B VB C VC A A B C N
Ib
! COUPLER F1 F2
++ -- ++ --
3 A M P , 2 5 0 V ( 3 A B )
M‑3425 Generator Protection Relay
3 A M P ,2 5 0 V ( 3 A B )
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 F 3 F 4
RA T E D V O L T A G E RAT E D C URRE NT
1A ,NO M 5 A ,NO M 18 - 5 6 18 - 5 6
64F 6 0 - 14 0 ,5 0 / 6 0 Hz 85 265 85 265
–14–
3.
1.
2.
4.
damage.
NOTES:
maximum.
Torque Requirements:
be rated at 75° C minimum.
operation contacts.
Utility System
M-3425 Typical This function is available as a
Connection Diagram standard protective function.
52
This function is available as a
optional protective function. Unit
50 50 CT
BFPh DT
52
Gen
VT
81R 81 27 59 24
87 M-3921
+
64F 64B
27
CT
60FL 21 78 32 51V 40 50/27 51T 46 50
M-3425 M-3425
VT
27
87 50 50N 51N
CT
27 GD BFN
59N R
TN
R
32
–15–
M‑3425 Generator Protection Relay
Utility System
M-3425 Typical This function is available as a
Connection Diagram standard protective function.
(Configured for Split-Phase Differential) 52
This function is available as a
optional protective function. Unit
52
Gen
M-3425
VT
81R 81 27 59 24
50 CT
DT
M-3921
+
64F 64B
27
CT
60FL 21 78 32 51V 40 50/27 51T 46 50
M-3425 M-3425
VT
27 CT
50N 51N
27 59N R
TN
R
32
–16–
M‑3425 Generator Protection Relay
Three VT Wye-Wye
Three VT Wye-Wye Connection - Alternate
UTILITY SYSTEM Connection
A B C Other A B C A B C
Relays M-3425
50 51
39 39
38 38
48 49
41
OR 41
40 40
46 47
43 43
42 42
M-3425
M-3425
52
Gen
A
B
C
OR
M‑3921 Two VT Open-Delta
Generator Field Ground Connection
Coupler A B C
Module
M-3425
10
39
52b
11 38
A B C A B C A B C
Other 41
Relays M-3425 M-3425
M-3425
40
58 59 59 58 59 58
43
57 56 57 56 42
M-3425
56 57
OR OR
54 55 55 54 55 54
M-3425
52 53
M-3425
45
44
OR
High Impedance Grounding Low Impedance Grounding
M-3425
DC: 24 V + TRIP
POWER 60 62
48 V SUPPLY
61 63 11 10
OR ‑ 16 15 12 13
DC: 110 V
125 V
220 V
250 V POWER
AC: 110 V 52b 60FL SELF‑TEST
OK 52G
120 V BREAKER OSCILLOGRAPH TRIP FAILURE VT FUSE LOSS
230 V ALARM ALARM STATUS
FAILURE RECORDER ALARM
240 V INITIATE INITIATE
‑
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
NOTE: M‑3425 current terminal polarity marks (•) indicate "entering" current direction when primary current
is "from" the generator. If CT connections differ from those shown, adjust input terminals.
✴
NOTE: Wire to split phase differential CTs for use with 50DT split phase function.
–17–
M‑3425 Generator Protection Relay
17.68
[44.91]
17.50
[44.45]
ACTUAL
5.21
5.28
[13.23]
[13.41]
ACTUAL
17.50
[44.45]
10.20
[25.91]
19.00
[48.26]
18.31 0.35
[46.51] [0.89]
2.25
[5.72]
1.48
[3.76]
NOTE: Panels for vertical mounting are available. When mounted vertically, the target module will be located
at the top and all front-panel text will be horizontally aligned. Consult Beckwith Electric Co. for details.
–18–
M‑3425 Generator Protection Relay
5.65
[14.40]
6.19 5.59
[14.20] 0.03
[15.7]
Actual [0.076]
2.25 1.97
0.35 [5.72] [5.0] 2.25 1.67
[0.89] [5.72] [4.24]
0.28 [0.71]
Dia. (4X)
TARGETS
19.00
[48.26]
OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7
18.30
OUT 2 OUT 4 OUT 6 OUT 8
[46.51]
17.5
[44.45]
ACTUAL
17.68
[44.91]
EXIT ENTER
TARGET
RESET
PS 2 PS 1
TARGET DIAG
BRKR OSC.
CLOSED TRIG
RELAY TIME
OK SYNC
COM 1
10.20
[25.91]
19.00
[48.26]
–19–
M‑3425 Generator Protection Relay
Function Specification
Field/Exciter Supply Voltage Rating (Terminal (3) to (2)):
• 60 to 1200 V dc, continuous
• 1500 V dc, 1 minute
Voltage Withstand
Isolation
4 kV ac for 1 minute, all terminals to case
Impulse Voltage
IEC 255–5, 5,000 V pk, 1.2 by 50 ms, 0.5 J, 3 positive and 3 negative impulses at 5 second
part 5 intervals per minute
–20–
M‑3425 Generator Protection Relay
Electrical Interference
Electrostatic Discharge Test
IEC 1000-4-2 Class 4 (8 kV)—point contact discharge
Radiated Susceptibility
ANSI/IEEE 25-1000 Mhz @ 20 V/m
C37.90.2
Atmospheric Environment
IEC 68–2–1 Cold, –20° C for 96 hours
IEC 68–2–2 Dry Heat, +70° C for 96 hours
IEC 68–2–3 Damp Heat, +40° C @ 93% RH, for 96 hours
Enclosure Protection
NEMA 1, IEC IPC-65
–21–
PROTECTION RELAY
M-3425
–22–
TB3
Squarewave Vout
Generator 37 TB5 Gen.
Rotor
35 TB4 TB2
Signal COUPLING
Measurement Vf NETWORK Rf.Cf
and Processing (M-3921)
Shaft
M‑3425 Generator Protection Relay
9.06 [23.01]
–23–
.18 DIA [0.46] 4 X 7.40
[18.79]
3.54 [9.0]
– This sign warns that the area is connected to a dangerous high voltage, and you
must never touch it.
– This sign means that you should refer to the corresponding section of the operation
manual for important information before proceeding.
TABLE OF CONTENTS
M-3425 Generator Protection
Instruction Book
Chapter 1 Introduction
1.1 Instruction Book Contents................................................................. 1–1
1.2 M-3425 Generator Protection Relay................................................. 1–2
1.3 Accessories...................................................................................... 1–4
Chapter 2 Application
2.1 Configuration.................................................................................... 2–1
Functions.......................................................................................... 2–1
Relay System Setup......................................................................... 2–3
2.2 System Diagrams............................................................................. 2–5
2.3 Setpoints and Time Settings............................................................. 2–8
21 Phase Distance........................................................................... 2–9
24 Volts/Hz...................................................................................... 2–12
27 RMS Undervoltage, 3-Phase..................................................... 2–15
27TN Third Harmonic Undervoltage, Neutral Circuit....................... 2–16
32 Directional Power, 3-Phase........................................................ 2–18
40 Loss of Field.............................................................................. 2–20
46 Negative Sequence Overcurrent................................................ 2–23
50/50N Instantaneous Overcurrent, Phase & Neutral Circuits........ 2–25
50BF Generator Breaker Failure/50N HV Breaker Flashover......... 2–26
50DT Definite Time Overcurrent (for split-phase differential).......... 2–28
51N Inverse Time Neutral Overcurrent........................................... 2–29
51T Inverse Time Positive Sequence Overcurrent for
Stator Thermal Protection............................................................... 2–30
51V Inverse Time Phase Overcurrent with
Voltage Control/Restraint................................................................ 2–32
50/27 Inadvertent Energizing.......................................................... 2–34
59 RMS Overvoltage, 3-Phase....................................................... 2–36
59N RMS Overvoltage, Neutral Circuit or Zero Sequence.............. 2–37
60FL Fuse Loss.............................................................................. 2–38
64B Brush Lift-Off Detection........................................................... 2–39
64F Field Ground Protection........................................................... 2–41
78 Out of Step................................................................................ 2–43
81 Frequency.................................................................................. 2–45
81R Rate of Change of Frequency................................................. 2–47
87GD Ground (Zero Sequence) Differential.................................... 2–48
87 Phase Differential ..................................................................... 2–49
External Functions.......................................................................... 2–50
i
M-3425 Instruction Book
Chapter 3 Operation
3.1 Front Panel Controls......................................................................... 3–1
3.2 Initial Setup Procedure/Settings....................................................... 3–3
Setup Unit Data................................................................................ 3–3
Setup System Data........................................................................... 3–6
Configure Relay Data....................................................................... 3–6
Setpoint and Time Settings............................................................... 3–7
Oscillograph Recorder Data.............................................................. 3–7
Communications Data....................................................................... 3–8
3.3 Status/Metering................................................................................. 3–8
Monitor Status/Metering.................................................................... 3–8
3.4 Target History................................................................................... 3–9
ii
Table of Contents
Chapter 5 Installation
5.1 General Information.......................................................................... 5–1
5.2 Mechanical/Physical Dimensions...................................................... 5–1
5.3 Commissioning Checkout................................................................. 5–8
5.4 Circuit Board Switches and Jumpers.............................................. 5–10
Chapter 6 Testing
6.1 Equipment/Test Setup ...................................................................... 6–2
6.2 Diagnostic Test Procedures.............................................................. 6–6
Output Test....................................................................................... 6–6
Input Test.......................................................................................... 6–7
Status LED Test................................................................................ 6–7
Target LED Test................................................................................ 6–8
Expanded I/O Test............................................................................ 6–8
Button Test........................................................................................ 6–8
Display Test...................................................................................... 6–9
COM1/COM2/COM3 Loopback Test................................................. 6–9
COM3 Test (2-Wire).......................................................................... 6–9
Clock Test....................................................................................... 6–10
Flash Relay OK LED Test............................................................... 6–10
Auto Calibration ............................................................................. 6–11
Factory Use Only............................................................................ 6–11
6.3 Auto Calibration.............................................................................. 6–11
Phase and Neutral Calibration........................................................ 6–11
Third Harmonic Calibration............................................................. 6–11
Field Ground Calibration................................................................. 6–12
6.4 Functional Test Procedures............................................................ 6–14
Power On Self Tests....................................................................... 6–15
21 Phase Distance......................................................................... 6–16
24 Volts per Hertz, Definite Time.................................................... 6–18
24 Volts per Hertz, Inverse Time..................................................... 6–19
27 RMS Undervoltage, 3-Phase..................................................... 6–20
27TN Third-Harmonic Undervoltage, Neutral.................................. 6–21
32 Directional Power, 3-Phase........................................................ 6–22
40 Loss of Field.............................................................................. 6–24
46 Negative Sequence Overcurrent Definite Time.......................... 6–25
46 Negative Sequence Overcurrent Inverse Time.......................... 6–26
50 Instantaneous Phase Overcurrent............................................. 6–27
50BF Breaker Failure...................................................................... 6–28
50/27 Inadvertent Energizing.......................................................... 6–30
50DT Definite Time Overcurrent for Split-Phase Differential........... 6–31
50N Instantaneous Neutral Overcurrent........................................ 6–32
51N Inverse Time Neutral Overcurrent.......................................... 6–33
51T Inverse Time Positive Sequence Overcurrent for
iii
M-3425 Instruction Book
Appendices
Appendix A: Configuration Record Forms.........................................A–1
Appendix B: Communications...........................................................B–1
Appendix C: Self‑Test Error Codes.................................................. C–1
Appendix D: Inverse Time Curves................................................... D–1
Appendix E: Layup and Storage.......................................................E–1
iv
Table of Contents
Figures Page
Chapter 1
1‑1 M‑3925 Target Module...................................................................... 1–4
1‑2 M‑3931 Human‑Machine Interface (HMI) Module............................ 1–4
Chapter 2
2‑1 One-Line Functional Diagram........................................................... 2–5
2‑2 Alternative One-Line Functional Diagram......................................... 2–6
2‑3 Three-Line Connection Diagram....................................................... 2–7
2‑4 Phase Distance (21) Coverage....................................................... 2–11
2‑5 Phase Distance (21) Function Applied for System Backup............. 2–11
2‑6 Example of Capability and Protection Curves (24)......................... 2–13
2‑7 Third-Harmonic Undervoltage (27TN) Protection Characteristics... 2–16
2‑8 Tripping on Low Forward Power in
Positive Direction (Toward System)................................................. 2–18
2‑9 Tripping on Low Forward Power in
Negative Direction (Toward Generator)........................................... 2–19
2‑10 Loss of Field (40) Protective Approach 1....................................... 2–21
2‑11 Loss of Field (40) Protective Approach 2....................................... 2–21
2‑12 Negative Sequence Overcurrent Inverse Time Curves................... 2–24
2‑13 Breaker Failure Logic Diagram....................................................... 2–26
2‑14 Inverse Time Curve – 51T.............................................................. 2–31
2‑15 Voltage Restraint (51VR) Characteristic......................................... 2–33
2‑16 Inadvertent Energizing Function Logic Diagram............................. 2–35
2‑17 M‑3921 Field Ground Coupler........................................................ 2–41
2‑18 Out of Step Relay Characteristics................................................... 2–44
2‑19 Example of Frequency (81) Trip Characteristics............................. 2–45
2‑20 Differential Relay (87) Operating Characteristics............................ 2–49
2‑21 External Function Example............................................................. 2–51
Chapter 3
3‑1 M‑3425 Front Panel.......................................................................... 3–4
3‑2 Screen Message Menu Flow............................................................ 3–4
3‑3 Main Menu Flow............................................................................... 3–5
v
M-3425 Instruction Book
Chapter 4
4‑1 Multiple System Addressing Using
Communications Line Splitter........................................................... 4–2
4‑2 IPScom® Program-Item Icon............................................................. 4–5
4‑3 IPScom® Menu Selections................................................................ 4–6
4‑4 New Device Profile Dialog Box......................................................... 4–7
4‑5 Communication Dialog Box............................................................... 4–8
4‑6 Setup System Dialog Box................................................................. 4–9
4‑7 Relay Setpoints Dialog Box............................................................ 4–10
4‑8 Negative Sequence Overcurrent Setpoint Dialog Box..................... 4–10
4‑9 All Setpoints Table Dialog Box........................................................ 4–11
4‑10 Configure Dialog Box...................................................................... 4–12
4‑11 Unit Date/Time Dialog Box............................................................. 4–13
4‑12 Target Dialog Box........................................................................... 4–14
4‑13 About IPScom Dialog Box.............................................................. 4–15
4‑14 Primary Status Dialog Box.............................................................. 4–16
4‑15 Secondary Status Dialog Box......................................................... 4–16
4–16 Phase Distance Dialog Box............................................................ 4–17
4‑17 Loss of Field Dialog Box................................................................. 4–17
4‑18 Out of Step Dialog Box................................................................... 4–18
4‑19 Phasor Dialog Box.......................................................................... 4–18
4‑20 Function Status Dialog Box............................................................ 4–19
4‑21 IPSutil™ Main Menu Flow.............................................................. 4–21
4‑22 Warning Message........................................................................... 4–22
4‑23 Calibration Dialog Box.................................................................... 4–23
4‑24 Communication Dialog Box............................................................. 4–24
4‑25 Relay Comm Port Settings............................................................. 4–24
4‑26 Unit Date/Time Dialog Box............................................................. 4–24
4‑27 Change Communication Access Code Dialog Box......................... 4–25
4‑28 Change Level Access Code Dialog Box......................................... 4–25
4‑29 Setup Dialog Box............................................................................ 4–25
vi
Table of Contents
Chapter 5
5‑1 M‑3425 Mounting Dimensions – Horizontal Chassis....................... 5–2
5‑2 M‑3425 Mounting Dimensions – Vertical Chassis............................ 5–3
5‑3 (H2) Mounting Dimensions............................................................... 5–4
5‑4 (H3) Mounting Dimensions for GE L‑2 Cabinet................................ 5–5
5‑5 External Connections........................................................................ 5–6
5‑6 Three‑Line Connection Diagram....................................................... 5–7
5‑7 M-3425 Circuit Board...................................................................... 5–11
Chapter 6
6‑1 Voltage Inputs: Configuration V1....................................................... 6–4
6‑2 Voltage Inputs: Configuration V2....................................................... 6–4
6‑3 Current Inputs: Configuration C1...................................................... 6–4
6‑4 Current Inputs: Configuration C2...................................................... 6–4
6‑5 Current Configuration C3.................................................................. 6–5
6‑6 Status LED Panel............................................................................. 6–8
6‑7 M‑3925 Target Module Panel............................................................ 6–8
6‑8 M‑3931 Human/Machine Interface (HMI) Module............................. 6–9
6‑9 COM1/COM2 Loopback Plug............................................................ 6–9
6‑10 RS‑485 2-Wire Testing.................................................................... 6–10
6‑11 Current Input Configuration............................................................ 6–13
6‑12 Voltage Input Configuration............................................................. 6–13
6‑13 Field Ground Coupler Calibration................................................... 6–14
6‑14 Field Ground Coupler..................................................................... 6–41
Appendix A
A‑1 Human‑Machine Interface (HMI) Module..........................................A–3
A‑2 Communication Data & Unit Setup Record Form.............................A–4
A‑3 Functional Configuration Record Form.............................................A–5
A–4 Setpoint & Timing Record Form........................................................A–9
Appendix B
B‑1 Null Modem Cable: M‑0423..............................................................B–2
B‑2 RS‑232 Fiber Optic Network.............................................................B–3
B‑3 RS-485 Network...............................................................................B–4
vii
M-3425 Instruction Book
Appendix D
D‑1 Volts/Hz (24) Inverse Time Curve Family #1 (Inverse Square)........ D–2
D‑2 Volts/Hz (24) Inverse Time Family Curve #2.................................... D–3
D‑3 Volts/Hz (24IT) Inverse Time Curve Family #3................................. D–4
D‑4 Volts/Hz (24IT) Inverse Time Curve Family #4................................. D–5
D‑5 Definite Time Overcurrent Curve..................................................... D–8
D‑6 Inverse Time Overcurrent Curve...................................................... D–9
D‑7 Very Inverse Time Overcurrent Curve............................................ D–10
D‑8 Extremely Inverse Time Overcurrent Curve................................... D–11
D‑9 IEC Curve #1 – Inverse................................................................ D–12
D‑10 IEC Curve #2 – Very Inverse........................................................ D–13
D‑11 IEC Curve #3 – Extremely Inverse............................................... D–14
D‑12 IEC Curve #4 – Long Time Inverse.............................................. D–15
viii
Table of Contents
Tables Page
Chapter 1
1‑1 M‑3425 Device Functions................................................................. 1–3
Chapter 2
2‑1 Phase Distance (21) Setpoint Ranges.............................................. 2–9
2‑2 Impedance Calculation..................................................................... 2–9
2‑3 Volts‑Per‑Hertz (24) Setpoint Ranges............................................. 2–12
2‑4 RMS Undervoltage, 3-Phase (27) Setpoint Ranges....................... 2–15
2‑5 Third Harmonic Undervoltage (27TN)
Neutral Circuit Setpoint Ranges..................................................... 2–16
2‑6 Directional Power, 3-Phase (32) Setpoint Ranges.......................... 2–18
2‑7 Loss-of-Field (40) Setpoint Ranges................................................ 2–20
2‑8 Negative Sequence Overcurrent (46) Setpoint Ranges.................. 2–23
2‑9 Instantaneous Overcurrent (50/50N) Setpoint Ranges................... 2–25
2‑10 Breaker Failure (50BF) Setpoint Ranges........................................ 2–27
2‑11 Definite Time Overcurrent (50DT) Setpoint Ranges....................... 2–28
2‑12 Inverse Time Overcurrent Neutral (51N) Setpoint Range............... 2–29
2‑13 Inverse Time Positive Sequence
Overcurrent (51T) Setpoint Ranges................................................ 2–30
2‑14 Inverse Time Overcurrent with Voltage Control/Restraint
(51VC/VR) Setpoint Ranges........................................................... 2–32
2‑15 Delta/Wye Transformer Voltage‑Current Pairs................................. 2–33
2‑16 Inadvertent Energizing (50/27) Setpoint Ranges............................ 2–34
2‑17 RMS Overvoltage, 3-Phase (59) Setpoint Ranges.......................... 2–36
2‑18 RMS Overvoltage, Neutral Circuit
or Zero Sequence (59N) Setpoint Ranges...................................... 2–37
2‑19 Fuse Loss (60FL) Setpoint Ranges................................................ 2–38
2‑20 Brush Lift-Off Detection (64B) Setpoint Ranges............................. 2–40
2‑21 Typical Brush Lift-off Settings......................................................... 2–40
2‑22 Field Ground Protection (64F) Setpoint Ranges............................. 2–41
2‑23 Typical Frequency Settings............................................................. 2–42
2‑24 Out of Step (78) Setpoint Ranges.................................................. 2–43
2‑25 Frequency (81) Setpoint Ranges.................................................... 2–45
2‑26 Rate of Change of Frequency (81R) Setpoint Ranges................... 2–47
2‑27 Ground Differential (87GD) Setpoint Ranges.................................. 2–48
2‑28 Differential (87) Setpoint Ranges.................................................... 2–49
2‑29 External Functions Setpoint Range................................................ 2–50
ix
M-3425 Instruction Book
Chapter 4
4‑1 Dead Sync Time............................................................................... 4–3
4-2 Protective System Firmware Association.......................................... 4–7
4‑3 Windows Keyboard Shortcuts......................................................... 4–20
Chapter 5
5‑1 Jumpers.......................................................................................... 5–11
5‑2 Dip Switch SW‑1............................................................................. 5–11
Chapter 6
6‑1 Functions to Disable When Testing................................................... 6–3
6‑2 Output Contacts................................................................................ 6–6
6‑3 Input Contacts.................................................................................. 6–7
Appendix A
A‑1 Relay Configuration Table.................................................................A–2
Appendix B
B‑1 Communication Port Signals.............................................................B–2
Appendix C
C‑1 Self-Test Error Codes...................................................................... C–1
C‑2 IPScom® Error Messages................................................................ C–3
Appendix D
D‑1A M‑3425 Inverse Time Overcurrent Relay Characteristic Curves...... D–6
D‑1B M‑3425 Inverse Time Overcurrent Relay Characteristic Curves...... D–7
x
Introduction – 1
1 Introduction
Chapter 5: Installation
1.1 Instruction Book Contents
The person or group responsible for the installation
of the relay will find herein all mechanical information
This instruction book has six chapters and four required for physical installation, equipment ratings,
Appendices. and all external connections in this chapter. For
reference, the Three-Line Connection Diagram is
Chapter 1: Introduction repeated from Chapter 2, Application. Further, a
Chapter One summarizes relay capabilities, commissioning checkout procedure is outlined using
introduces the instruction book contents, and the HMI option to check the external CT and VT
describes accessories. connections. Additional tests which may be desirable
at the time of installation are described in Chapter
Chapter 2: Application 6, Testing.
Chapter Two is designed for the person or group Chapter 6: Testing
responsible for the application of the M-3425 Generator
Protection Relay. It includes functional and connection This chapter provides step-by-step test procedures
diagrams for a typical application of the relay; and for each function, as well as diagnostic mode and
describes the configuration process for the unit autocalibration procedures for HMI-equipped units.
(choosing active functions), output contact Appendix A: Configuration Record Forms
assignment and input blocking designation. It also
illustrates the definition of system quantities and This Appendix supplies a set of forms to record and
equipment characteristics required by the protective document the settings required for the proper
operation of the relay.
relay, and describes the individual function settings.
Appendix B: Communications
Chapter 3: Operation
Chapter Three is designed for the person(s) This Appendix describes port signals, protocols,
and various topologies, and equipment required for
responsible for the operation, direct setting, and
remote communication.
configuration of the relay. Chapter Three provides
information on the operation and interpretation of the Appendix C: Self-Test Error Codes
unit's front panel controls and indicators, including
This Appendix lists all the error codes and their
operation of the optional M-3931 HMI and M-3925
definitions.
Target modules. It further describes the procedures
for entering all required data to the relay. Included in Appendix D: Inverse Time Curves
this chapter is a description of the process necessary This Appendix contains a graph of the four families
for review of setpoints and timing, monitoring function of Inverse Time Curves for V/Hz applications, the
status and metering quantities, viewing the target Inverse Time Overcurrent Curves, and the IEC
history, and setup of the oscillograph recorder. curves.
Chapter 4: Remote Operation Appendix E: Layup and Storage
This chapter is designed for the person or group This Appendix includes the recommended storage
responsible for the remote operation and setting of the parameters, periodic surveillance activities and layup
relay using the M-3820A IPScom® Communications configuration for the M-3425 Generator Protection
Software package or other means. Relay.
1–1
M-3425 Instruction Book
The unit is powered from a wide input range switch Ext External Functions
mode power supply. An optional redundant power Optional Prote ctive Functions
supply is available.
Inverse Time Positive Sequence
The relay includes self-test, auto calibration, and 51T Overcurrent for Stator Thermal
diagnostic capabilities, in addition to IRIG-B time- Protection
sync capability for accurate time-tagging of events.
Field Ground Protection/
64F/64B
Brush Lift- Off Detection
1–2
Introduction – 1
Three communication ports are provided. COM1 M-3933/M-0423 Serial Communication Cables
and COM2 are standard 9-pin RS-232 DTE- The M-3933 cable is a 10-foot RS-232 cable for use
configured communications ports. The front-panel between the relay’s rear panel (COM2) port and a
port, COM1, is used to locally set and interrogate modem. This cable has a DB25 (25-pin) connector
the relay via a portable computer. The second (modem) and a DB9 (9-pin) at the relay end.
RS-232 port, COM2, is provided at the rear of the
unit. An RS-485 communications port, COM3, is The M-0423 cable is a 10-foot null-modem RS-232
also available at the rear terminal block of the relay. cable for direct connection between a PC and the
Either rear-panel port, COM2 or COM3, can be used relay’s front panel COM1 port, or the rear COM2
to remotely set and interrogate the relay via hard- port. This cable has a DB9 (9-pin) connector at
wired serial connection or modem. each end.
a
1.3 Accessories
1–3
M-3425 Instruction Book
1–4
Application – 2
2 Application
2–1
M-3425 Instruction Book
Status input IN1 is preassigned to be the 52b + 51T Inverse Time Positive Sequence
breaker status contact. If a multiple breaker scheme Overcurrent for Stator Thermal Protection
is used, the input IN1 must be the series • 51V Inverse Time Phase Overcurrent with
combination of the “52b” breaker contacts. Additional Voltage Control/ Restraint
user-chosen status inputs may initiate actions such
as breaker failure, initiate external fuse loss • 59 RMS Overvoltage, 3-Phase #1, #2
detection, or trigger the oscillograph recorder. • 59N RMS Overvoltage, Neutral #1, #2
(“•” denotes standard protective functions and “+” • 60FL Fuse Loss Detection
denotes optional protective functions.) + 64B Brush Lift-Off Detection
+ 64F Field Ground Protection, #1, #2
• 21 Phase Distance, #1, #2 • 78 Out-of-Step
• 24 Volts/Hz: Def Time #1, #2, Inv Time • 81 Frequency #1, #2, #3, #4
• 27 RMS Undervoltage, 3-Phase #1, #2 • 81R Rate of Change of Frequency, #1,#2
• 27TN Third-Harmonic Undervoltage, • 87 Phase Differential
Neutral, #1, #2
• 87GD Ground Differential
• 32 Directional Power, 3-Phase #1, #2
• External #1, #2
• 40 Loss of Field #1, #2
• 46 Negative Sequence Overcurrent: The relay allows the user to designate up to two
Def Time, Inv Time external functions which perform similarly to internal
• 50 Instantaneous Phase Overcurrent relay functions. These external functions may be
• 50BF Breaker Failure enabled or disabled, and output contacts and
blocking inputs are chosen the same as for the
• 50DT Definite Time Overcurrent, #1, #2 internal functions. The external functions are
• 50N Instantaneous Neutral Overcurrent described in further detail in Section 2.3, Setpoint
• 50/27 Inadvertent Energization and Time Settings, External Functions subsection.
• 51N Inverse Time Neutral Overcurrent
60FL V.T. FUSE LOSS This designation is required for each relay function. After enabling
the function, the user is presented with the two following screens:
disable ENABLE
60FL BLOCK INPUT This assigns the blocking designations (up to six) for the enabled
function. “OR” logic is used if more than one input is selected.
fl i6 i5 i4 i3 i2 I1
This screen assigns the output contacts (up to eight) for the particular
60FL RELAY OUTPUT relay function. If no output contacts are assigned, the function will
o8 o7 o6 o5 o4 o3 o2 O1 not generate any output or targets even though the function is
enabled.
2–2
Application – 2
By enabling the Delta-Y Transform, the relay will internally consider the
DELTA-Y TRANSFORM
30° phase shift through the delta-wye unit transformer for 51V and 21
disable enable
functions.
PHASE ROTATION This screen allows the user to select the phase rotation of the M-3425
a-c-b a-b-c to match the generator.
59/27 MAGNITUDE SELECT This screen allows selection of RMS or DFT for the 59 and 27
rms dft functions. The magnitude can be selected as the RMS of the total
waveform (including harmonics) or the RMS of the 60/50 Hz
fundamental component of the waveform using the Discrete Fourier
Transform (DFT). When the RMS option is selected, the magnitude
calculation is accurate over a wide frequency range (10 to 80 Hz)
and the accuracy of the time delay is +20 cycles. When the DFT
option is selected, the magnitude calculation is accurate near 50 or
60 Hz and the timer accuracy is &1 cycle. When a wider frequency
response is needed, select RMS. For generator protection applications,
it is recommended to use the RMS selection. RMS is the default
when shipped from the factory.
2–3
M-3425 Instruction Book
50DT SPLIT-PHASE OPERATE If the 50DT function is to be used for split-phase differential pro-
disable enable tection, this selection should be enabled. If the 50DT function is to
be used as a definite time overcurrent function, this selection should
be disabled.
PULSE RELAY If pulse relay operation is selected, output will dropout after the
o8 o7 o6 o5 o4 o3 o2 o1 seal-in delay expires, even if the condition which caused the relay
to pick up is still out of band.
RELAY SEAL-IN TIME OUT1 Minimum time the output contact will remain picked up to ensure
________ Cycles proper seal-in, regardless of the subsequent state of the initiating
function. Individual Seal-In settings are available for all outputs.
ACTIVE INPUT OPEN/close This designates the “active” state for the individual status input.
I6 i5 i4 i3 i2 i1 Programming uppercase (see I6) causes the “active” or “operated”
condition to be initiated by the external contact opening. Other-
wise, external contact closure will activate the input.
2–4
Application – 2
Utility System
M-3425 Typical This function is available as a
Connection Diagram standard protective function.
52
This function is available as a
optional protective function. Unit
CT
50 50
BFPh DT
52
Gen
VT
81R 81 27 59 24
87 M-3921
+
64F 64B
27
CT
60FL 21 78 32 51V 40 50/27 51T 46 50
M-3425 M-3425
VT
27 CT
87 50 50N 51N
27 GD BFN
59N R
TN
R
32
2–5
M-3425 Instruction Book
Utility System
M-3425 Typical This function is available as a
Connection Diagram standard protective function.
(Configured for Split-Phase Differential) 52
This function is available as a
optional protective function. Unit
52
Gen
M-3425
VT
81R 81 27 59 24
CT
50
DT
M-3921
+
64F 64B
27
CT
60FL 21 78 32 51V 40 50/27 51T 46 50
M-3425 M-3425
VT
27 CT
50N 51N
27 59N R
TN
R
32
2–6
Application – 2
Three VT Wye-Wye
Three VT Wye-Wye Connection -
UTILITY SYSTEM Connection
A B C A B C Ungrounded
A B C Other
Relays M-3425
50 51
39 39
38 38
48 49
41
OR 41
40 40
46 47
43 43
M-3425
M-3425
42 42
52
Gen
A
B
C
OR
M-3921 Two VT Open-Delta
Generator Field Ground Connection
Coupler A B C
Module
M-3425
10
39
52b
11 38
A B C A B C A B C
Other 41
Relays M-3425 M-3425
M-3425
40
58 59 59 58 59 58
43
42
M-3425
56 57
OR 57 56
OR 57 56
54 55 55 54 55 54
M-3425
52 53
M-3425
45
44
OR
High Impedance Grounding Low Impedance Grounding
M-3425
DC: 24 V + TRIP
POWER 60 62
48 V SUPPLY
61 63 11 10
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V POWER
AC: 110 V 52b 60FL SELF-TEST
OK 52G
120 V BREAKER OSCILLOGRAPH TRIP FAILURE VT FUSE LOSS
230 V ALARM ALARM STATUS
FAILURE RECORDER ALARM
240 V INITIATE INITIATE
-
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
2–7
M-3425 Instruction Book
2–8
Application – 2
0.1 to 100.0 Ω
Circle Diameter #1, #2 0.1 Ω
(0.5 to 500.0 Ω)
- 100.0 to 100.0 Ω
Offset #1, #2 0.1 Ω
(- 500.0 to 500.0 Ω )
VT Connection VT Connection
2–9
M-3425 Instruction Book
21 #1 IMPEDANCE ANGLE The impedance angle should be set as closely as possible to the
________ Degrees actual impedance angle of the zone being protected.
21 #1 DELAY The time delays are set to coordinate with the primary protection of
those overreached zones and, when applicable, with the breaker
________ Cycles
failure schemes associated with those protective zones.
21 #2 DIAMETER The 21 #2 zone settings can be set for the second external section
of protection on the system (typically transmission Zone 1 distance
________ Ohms
relays) plus adequate overreach.
21 #2 OFFSET
________ Ohms
21 #2 IMPEDANCE ANGLE
________ Degrees
21 #2 DELAY
________ Cycles
2–10
Application – 2
+X
Protected Range Zone 2
–X
3
52
M-3425
21
Figure 2-4 Phase Distance (21) Coverage
+jX
Transmission Line
Circle
Diameters
Unit Transformer
System
Impedance
Angle
–R +R
–jX
Figure 2-5 Phase Distance (21) Function Applied for System Backup
2–11
M-3425 Instruction Book
De finite Time
Inve rs e Time
Curve 1 1- 100 1
Curves 2–4 0- 9 0 .1
1–999 Sec
Reset Rate 1 Sec
(from threshold of trip)
2–12
Application – 2
Figure 2-6 illustrates a composite graph of generator After any V/Hz excursion, cooling time must also
and transformer limits, a chosen inverse time curve be taken into account. If the unit should again be
and pickup, and a definite time pickup and delay. subjected to high V/Hz before it has cooled to
normal operating levels, damage could be caused
Be aware that all V/Hz inverse timing curves saturate before the V/Hz trip point is reached. For this
at 150%, above which timing will be constant. If reason, a linear reset characteristic, adjustable to
definite time element #1 or #2 is to be used for fixed take into account the cooling rate of the unit, is
time trip operation in conjunction with the inverse provided. If a subsequent V/Hz excursion occurs
time element, definite time pickup must be before the reset characteristic has timed out, the
programmed above the inverse time pickup. Also, time delay will pick up from the equivalent point (as
the time delay at this pickup should be less than the a %) on the curve. The Reset Rate setting entered
inverse operating time at that same level to be should be time needed for the unit to cool to normal
effective. operating temperature if the V/Hz excursion time
was just under the trip point.
1000
100
Transformer Limit Curve
on Generator Base
Combined Protection
Curve
1
Definite Time Delay
A2
0.1 Definite Time Pickup
A1
Inverse Time Pickup
0.01
100 105 110 115 120 125 130 135 140 145 150
Percentage Volts/Hz
2–13
M-3425 Instruction Book
24DT #1 PICKUP Definite time setpoint #1 establishes the V/Hz level above which the
________ % protection operating time will be fixed at the definite time delay #1.
24DT #1 DELAY Delay time #1 establishes the operation time of the protection for
________ Cycles all V/Hz values above the level set by definite time setpoint #1.
24DT #2 PICKUP Definite time setpoint #2 could be programmed to alarm, alerting the
________ % operator to take proper control action to possibly avoid tripping.
24DT #2 DELAY Time to operation at any V/Hz value exceeding Definite time setting
________ Cycles #2.
24IT PICKUP The pickup value is the V/Hz value at which the chosen inverse
________ % curve begins protective operation. Typical value is 105%.
24IT CURVE Allows the user to designate the appropriate curve family for this
crv#1 crv#2 crv#3 crv#4 protection application. These curves are shown in Appendix D,
Inverse Time Curves.
24IT TIME DIAL The appropriate curve in the family is designated by the associated
________ “K” value of the curve.
24IT RESET RATE The value entered here should be the time needed for the unit to
________ Seconds cool to normal operating temperature if the V/Hz excursion time
was just under the trip time.
2–14
Application – 2
27 #1 PICKUP
________ Volts
27 #1 DELAY
________ Cycles
27 #2 PICKUP
________ Volts
27 #2 DELAY
________ Cycles
2–15
M-3425 Instruction Book
27TN Third-Harmonic Undervoltage, The 27TN setting depends on the actual third-
Neutral Circuit harmonic neutral voltage level seen during normal
For ground faults near the stator neutral, the third- operation of the generator. The setting should be
harmonic (180/150 Hz) neutral undervoltage function about 50% of the minimum third-harmonic voltage
(27TN) provides stator ground-fault protection for observed during various loading conditions. This
high-impedance-grounded generator applications can be most conveniently measured during
(See Figure 2-7). When used in conjunction with commissioning of the relay. Since the relay
the fundamental neutral overvoltage (60/50Hz) measures the 3rd harmonic voltage levels and
function (59N), 100% stator ground-fault protection will display those values directly, no additional
can be provided. This is illustrated in Figure 2-7. equipment is required. The undervoltage inhibit
setting should be about 80% to 90% of the nominal
The 27TN function supervision can be configured voltage. The ranges and increments are presented
by the user to be either independent positive- in Table 2-5.
sequence undervoltage element or forward power
flow element, or both. Supervision can prevent
tripping when the generator field is not energized
or the unit is not yet synchronized.
27TN Setpoint
Pre-fault fundamental neutral voltage level
59N Setpoint (typically 5V)
Neutral End of Terminal End
Generator of Generator
0% 50% 100%
Fault Position
(% of stator winding measured
27TN from neutral end of generator)
Protection
provided by: 59N
5% - 10%
0-30%
Table 2-5 Third Harmonic Undervoltage, Neutral Circuit (27TN) Setpoint Ranges
2–16
Application – 2
27TN #1 PICKUP Relay volts are equal to the primary neutral voltage divided by the
________ Volts grounding transformer ratio. Generally set for approximately 50%
of the minimum third harmonic voltage observed during various
loading conditions.
27TN #1 DELAY
________ Cycles
27TN #1 VOLT INHIBIT An inhibit voltage setting is required if 27TN #1 is enabled. Gener-
________ Volts ally set equal to 80–90% of nominal voltage.
27TN #1 POWER INHIBIT The per unit value is based on the Nominal Current and Nominal
________ PU Voltage values input to the relay and may be set from 0.002 to
3.000 PU.
27TN #2 PICKUP
________ Volts
27TN #2 DELAY
________ Cycles
2–17
M-3425 Instruction Book
32 Directional Power, 3-Phase alarm or tripping. Again, when the Low Forward
The directional power function can provide protection Power setting is disabled, the relay will trip in the
against both generator motoring and overload. It reverse direction (negative programmed Pickup
provides two power setpoints, each with a magnitude setting), when the measured real power is less than
setting and a time delay. The Forward Power direction (more negative) or equal to the Pickup setting. This
(power flow to system) is automatically chosen configuration can be used for sequential tripping
when the pickup setting is positive and the Reverse when power is below the setting. The ranges and
Power direction (power flow to generator) is increments are presented in Table 2-6.
automatically chosen when the pickup setting is
When tripping is desired for reverse power flow or
negative. The range, as shown is from –3.000 PU to
very small forward power values, the Low Forward
3.000 PU where 1.0 PU is equal to the generator
Power setting can be enabled. In this case, tripping
MVA rating. Normalized PU power flow
occurs when the power is in the reverse direction or
measurements are based on Nominal Voltage and
below the pickup value in the forward direction (see
Nominal Current setting, as shown in Section 2.1,
Figure 2-8 for settings in the positive direction, and
Configuration, Relay System Setup.
Figure 2-9 for settings in the negative direction).
When the Low Forward Power setting is disabled, When the Low Forward Power feature is used, it
the relay will trip in the forward direction (positive may be necessary to block the 32 function during
programmed Pickup setting). This configuration can startup in order to avoid nuisance trips.
be used for overload protection, providing either
Reverse Forward
Power Flow Power Flow
PU
-1.0 PU 1.0 PU
TRIP
Pickup
Figure 2-8 Tripping on Low Forward Power in Positive Direction (Toward System)
2–18
Application – 2
Reverse Forward
Power Flow Power Flow
PU
-1.0 PU 1.0 PU
TRIP
Pickup
Figure 2-9 Tripping on Low Forward Power in Negative Direction (Toward Generator)
32 #1 PICKUP The reverse power pickup setting should be based on the type of
________ PU prime mover and the losses when the generator is motoring.
32 #1 DELAY Reverse power relays should always be applied with a time delay
________ Cycles in order to prevent mis-operation during power swing conditions.
Typical time delay settings are 20 to 30 seconds.
32#1 LOW FORWARD POWER When Low Forward Power is enabled, regardless of the direction
disable enable of power, the relay will trip when the real power measurement is
less than or equal to the pickup setpoint.
32 #2 PICKUP If used, positive direction power settings can be used for over-
________ PU load protection, providing either alarm or tripping or both, when
power equals or exceeds the setting. The pickup and time delay
settings should be based on the capability limit of the generator.
32 #2 DELAY A second reverse power setting can be used for sequential trip-
________ Cycles ping of the generator in which case the associated time delay
will be in the range of 2 to 3 seconds.
2–19
M-3425 Instruction Book
0.1 to 100.0 Ω
Circle Diameter #1, #2 0.1 Ω
(0.5 to 500.0 Ω)
–50.0 to 50.0 Ω
Offset #1, #2 0.1 Ω
(–250.0 to 250.0 Ω)
Voltage Control
5 to 180 V 1V
(positive sequence)
o
Directional Element Fixed at –13 –
2–20
Application – 2
+X
1.0 pu Underexcited
Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
–X
Figure 2-10 Loss of Field (40)—Protective Approach 1
Directional Element +X
Block Direction
Heavy Load Light Load
Trip Direction
13° XT
–R +R
–X'd
2
Underexcited
1.1 Xd
Loss of Excitation
Final Impedance
Locus
Machine Capability
–X
Figure 2-11 Loss of Field (40)—Protective Approach 2
2–21
M-3425 Instruction Book
40 #1 DIAMETER The first approach is shown in Figure 2-10, Loss of Field (40)
________ Ohms — Protective Approach I. Here, both of the offset mho elements
l l
(#1 and #2) are set with an offset of –X d÷2, where X d is the
direct axis transient reactance of the generator. The diameter of
40 #1 OFFSET the smaller circle (#1) is set at 1.0 pu impedance on the ma-
________ Ohms chine base. This mho element detects loss-of-field from full load
to about 30% load. A small time delay provides fast protection.
40 #1 VOLTAGE CONTROL The diameter of the larger circle (#2) is set equal to Xd, where Xd
disable enable is the direct axis synchronous reactance of the machine. This
mho element can detect a loss-of-field condition from almost no
load to full load. A time delay of 30 to 60 cycles (#2) should be
40 #1 DELAY used in order to prevent possible incorrect operation on stable
________ Cycles swings.
40 #2 VOLTAGE CONTROL Although the voltage control is common to both zones, either
disable enable one can be enabled or disabled and is typically set at 80% to
90% of the nominal voltage. The voltage control should be applied
after careful study of the system since, depending on the stiffness
40 #2 DELAY of the system, the voltage may not be reduced enough to operate
________ Cycles the undervoltage element during loss-of-field conditions.
40 VOLTAGE CONTROL
________ Volts
2–22
Application – 2
46 Negative Sequence Overcurrent its 100% trip level. Figure 2-12, Negative Sequence
The Negative Sequence Overcurrent function Overcurrent Inverse Time Curves, illustrates the
provides protection against possible rotor inverse time characteristic of the negative sequence
overheating and damage due to unbalanced faults overcurrent function.
or other system conditions which can cause
Operating times are lower than that is shown in
unbalanced three phase currents in the generator.
Figure 2-12 when measured current values are
Ranges and increments are presented in Table 2-8.
greater than 15 A (3 A for 1 A rated circuit).
This function has a definite time element and an
The first task of setting this function is to determine
inverse time element. The definite time pickup value
the capabilities of the associated machine. As
and definite operating time are normally associated
established by ANSI standards, the machine limits
with an alarm function. The inverse time element is
are expressed as (I2)2t = K. The value of K is
usually associated with a trip function and has a
established by the machine design and is generally
pickup and an operating time defined by an (I2)2 t =
provided on test sheets of the machine. The relay
K, where K is the Time Dial Setting and I2 is the per
can accommodate any generator size because of
unit negative sequence current.
the wide range of K settings from 1 to 95. Typical
The minimum delay for the inverse time function is values can be found in ANSI C50.13-1977.
factory set at 12 cycles to avoid nuisance tripping.
The negative sequence pickup range is from 3% to
A maximum time to trip can be set to reduce the
100% of the Nominal Current value input during
operating times for modest imbalances. An important
system setup (see Section 2.1, Configuration).
feature that helps protect the generator from damage
due to recurring imbalances is a linear reset This protection must not operate for system faults
characteristic. When I2 decreases below the pickup that will be cleared by system relaying. This requires
value, the trip timer takes four minutes to reset from consideration of line protection, bus differential and
breaker failure backup protections.
De finite Time
Pickup 3 to 100% 1%
Inve rs e Time
Pickup 3 to 100% 1%
De finite M aximum
4 minutes
Reset Time (linear) –
(from threshold of trip)
2–23
M-3425 Instruction Book
400
200
Definite Maximum
100
Time Setting Range
80
60
40
Time (Seconds)
20
10
8
6 I22t=K
4
K
95
1 50
25
0.6
10
0.4 5
2
Definite 1
* 0.2 Minimum
Time
0.1
4 5 6 8 10 20 40 60 80 100 150 200 300 400 500 600 800 1000 1000 2000 3000 4000
46DT PICKUP The pickup setting is usually quite low (3–5%) and the output of this
________ % function is usually connected to alarm only.
46DT DELAY Time delay should be set high enough to avoid alarms on transients.
________ Cycles
46IT PICKUP The 46 Inverse Time pickup setting should coincide with the continuous
________ % negative sequence current capability of the generator operating at full
output.
46IT TIME DIAL The time dial setting corresponds to the K provided by the generator
________ manufacturer for the specific unit being protected. See Figure 2-12 for
the negative sequence overcurrent inverse time curves.
46IT MAX DELAY The maximum trip time is used to reduce the longer trip times asso-
________ Cycles ciated with low to moderate imbalances to a preset time.
2–24
Application – 2
50 PICKUP The relay current (IR) is equal to the primary current (Ip) divided
________ Amps by the appropriate CT ratio.
50N PICKUP
________ Amps
2–25
M-3425 Instruction Book
50BF Generator Breaker Failure/HV Breaker Implementation of the generator breaker failure
Flashover function is illustrated in Figure 2-13. The breaker
The 50BF function is applicable when a generator failure timer will be started whenever any one of the
breaker is present and line side generator CTs are designated output contacts or the external
being used. The 50BF-Ph phase detector element programmed breaker failure initiate status input are
(if enabled) is used for breaker failure and the operated. The timer continues to time if any one of
50BF-N (if enabled) provides breaker flashover the phase currents are above the 50BF-Ph pickup
protection by providing an additional breaker failure setting or if the 52b contact indicates the breaker is
initiate which is only active when the breaker is still closed; otherwise, the timer is reset.
open. For high impedance grounded applications,
Since current in the generator high side CT which
the 50BF-N function is inapplicable and must be
energizes the 50BF protection (IA, IB, IC) might not
disabled. Ranges and increments are presented in
extinguish concurrently with the breaker opening for
Table 2-10, Breaker Failure (50BF) Setpoint Ranges.
faults between the CT location and the generator
50BF-Ph Generator Breaker Failure: When the breaker, a possible area of mis-operation exists.
M-3425 Generator Protection Relay detects an Usually the risk of faults in this limited area is small
internal fault or an abnormal operating condition, it enough to be ignored but should be considered.
closes an output contact to trip the generator breaker
50BF-Neutral Element: This instantaneous
or the unit HV breaker. When a generator breaker is
overcurrent relay is energized from the generator
used, protection is available for the instance where
neutral CT (See Figure 2-1, One-Line Functional
it fails to clear the fault or abnormal condition. Such
Diagram). This function is internally in series with a
generator breaker failure protection output contacts
breaker “b” contact (IN1) to provide logic for the
must be connected to trip the additional necessary
breaker flashover protection (see Figure 2-13).
breakers to isolate the generator from the system.
HV Breaker Failure (limited) The breaker failure
The breaker-failure condition is usually detected by
function may be used for a unit breaker rather than
the continued presence of current in any one or
a generator breaker. It is limited in that it has no
more of the phases after a breaker has been tripped.
fault detector associated with the unit breaker. Output
However, the current detector (50BF-Ph) may not
contact operation would occur if any of the initiate
always give the correct status of the breaker,
contacts close and the 52b contact indicated a
especially for generator breakers. This is because
closed breaker after the set time delay.
faults and abnormal operating conditions such as
ground faults, overexcitation, over/under frequency, This operation is chosen by disabling the neutral
and reverse power may not produce enough current element, disabling the phase element, and
to operate the current detectors. For this reason, designating initiating inputs and outputs and a time
the breaker status input 52b contact must be used, delay setting.
in addition to the 50BF-Ph, to provide adequate
breaker status indication.
50BF-Ph
Overcurrent
I>P.U. AND
OR
Phase Initiate Enable
IN1 (52b)
NOT
Logic high when breaker closed
Logic high
when breaker open
50BF-N
Overcurrent
I>P.U.
AND
Programmed
Neutral Initiate Enable
OR
AND DELAY
TIME
Output
Contacts
Output Initiate
Input Initiate
2–26
Application – 2
Pickup
50BF NEUTRAL ELEMENT If the breaker flashover protection is to be used with the generator
disable enable breaker failure function of the relay, set ENABLE, set the neutral
pickup amps, and enable and set the phase element.
50BF PHASE ELEMENT If generator breaker failure function is used in this application, ENABLE
disable enable here and set phase pickup amps.
50BF INPUT INITIATE Designate the status inputs which will initiate the breaker failure
i6 i5 i4 i3 i2 i1 timer.
50BF OUTPUT INITIATE Designate the outputs that will initiate the breaker failure timer.
o8 o7 o6 o5 o4 o3 o2 o1
50BF DELAY For generator breaker failure protection, the time delay should be set
________ Cycles to allow for breaker operating time plus margin.
2–27
M-3425 Instruction Book
50DT Definite Time Overcurrent (for split-phase Refer to Section 2.1, Configuration, Relay System
differential) Setup for a description of the 50DT Split-Phase
This function can be applied in two different Operate setting, and Section 2.2, System Diagrams.
configurations based on the CT connections. When
In some cases, the generators may be run with a
CT configuration shown in Figure 2-1, One Line
faulted turn shorted until the generator winding is
Functional Diagram is used, the 50DT function is
repaired. To prevent mis-operation under these
used as a definite time phase overcurrent function
conditions, the pickup setting of the faulted phase
to provide protection for external and internal faults
should be set higher than the other phases. To
in the generator. When the CTs are connected to
accommodate this function, individual pickup
measure the split phase differential current (shown
settings are available for each phase. Ranges and
in Figure 2-2, Alternative One Line Functional
increments are presented in Table 2-11.
Diagram), the 50DT function can be used as a split-
phase differential relay.
0.2 A to 240.0 A
Pickup Phase A #1, #2 0.1
(0.2 to 48.0 A)
0.2 A to 240.0 A
Pickup Phase B #1, #2 0.1
(0.2 to 48.0 A)
0.2 A to 240.0 A
Pickup Phase C #1, #2 0.1
(0.2 to 48.0 A)
When 50DT f unct ion is used f or split -phase dif f erent ial, 50BF, 87, and 87GD
f unct ions must be disabled.
50DT #1 DELAY
________ Cycles
2–28
Application – 2
0.25 to 12.00 A
Pickup 0.01A
(0.05 to 2.40 A)
51N PICKUP The relay current (IR) is equal to the primary current (IP) divided by the
________ Amps appropriate CT ratio. IR = IP ÷ CT ratio
51N CURVE Select one of the time curves shown in Appendix D, Inverse Time
def inv vinv einv J Curves. The appropriate curve in the selected family is designated
here.
Iieci iecvi iecei ieclt
51N TIME DIAL Appropriate Time Dial for coordination with “downstream” relay
________ protection chosen from the time curve above.
2–29
M-3425 Instruction Book
Inve rs e Time Pos itive Se que nce Ove rcurre nt for Stator The rmal Prote ction (51T)
0.50 to 15.00 A
Pickup 0.01 A
(0.10 to 3.00 A)
Reset Characteristics
4 minutes from threshold of trip -
(Linear)
Table 2-13 Inverse Time Positive Sequence Overcurrent (51T) Setpoint Ranges
51T PICKUP
________ Amps
51T DELAY @600% PICKUP This setting is the operating time of the function at six (6) times
________ Sec pickup value. This is illustrated in Figure 2-14, Inverse Time Curve
51T on the following page, where the operating time for all other
current values may be derived for coordination with other protec-
tions.
2–30
Application – 2
100.0
80.0
60.0
40.0
20.0
I2t = K Curves
10.0
8.0
6.0
4.0
Time (Seconds)
2.0
1.0
0.8
0.6
0.4
0.2
0.1
0.06
0.04
0.02
0.01
1.0 2.0 4.0 6.0 8.0 10.0 20.0
2–31
M-3425 Instruction Book
51V Inverse Time Phase Overcurrent with 51V is a true three-phase function, in that the relay
Voltage Control/Restraint incorporates separate integrating timers on each
Time-overcurrent relays, one per phase, are used to phase.
trip circuits selectively and to time-coordinate with
The inverse time overcurrent function can be voltage
other up- or downstream relays. For this function,
controlled (VC), voltage restrained (VR), or neither.
eight complete series of inverse time tripping
For voltage-controlled operation, the function is not
characteristics are included. The same descriptions
active unless the voltage is below the voltage control
and nomenclature which are traditionally used with
setpoint. This philosophy is used to confirm that the
electromechanical relays are used in the relay.
overcurrent is due to system fault. When applied,
Thus, the curve families to be chosen are definite
most users will set voltage control limits in the
time, inverse, very inverse, extremely inverse and
range of 0.7 to 0.01 per unit RMS voltage. When
four IEC curves. In the menu, these are abbreviated
voltage restraint is selected (See Figure 2-15,
as DEF, INV, VINV, EINV, IECI, IECVI, IECEI, and
Voltage Restraint (51VR) Characteristic), the pickup
IECLT. Within each family, the operator selects
setting is continuously modified in proportion to the
time dial setting and pickup (tap) setting, just as
collapsing terminal voltage. The voltage restraint
with electromechanical relays. Ranges and
function is well-suited to small generators with
increments are presented in Table 2-14.
relatively short time constants.
The curves available for use are shown in Appendix
The 51V function should be blocked by fuse loss if
D, Inverse Time Curves. They cover a range from
in the voltage control mode. Fuse loss blocking is
1.5 to 20 times the pickup setting. An additional one
not desirable for voltage restraint mode because
cycle time delay should be added to these curves in
the pickup is automatically held at 100% pickup
order to obtain the relay operating time. Inverse
during fuse loss conditions, and operation will
time curves saturate beyond 20 times pickup. For
continue as normal.
currents in excess of 20 times pickup, operating
times are fixed at the 20 time pickup level. The The internally derived voltage used to realize the
particular settings will be made by information from voltage control or restraint feature depends on the
short-circuit fault studies and knowledge of the configured VT configuration and the Delta-Y
coordination requirements with other devices in the Transform setting (see Section 2.1, Configuration,
system that respond to time overcurrent. Relay System Setup). Table 2-15, Delta/Wye
Transformer Voltage-Current Pairs describes the
calculation for the various system VT configurations.
Inve rs e Time Ove rcurre nt, with Voltage Control or Voltage Re s traint (51V)
0.50 to 12.00 A
Pickup 0.01 A
(0.10 to 2.40 A)
or
Table 2-14 Inverse Time Overcurrent with Voltage Control/Voltage Restraint (51VC/VR)
Setpoint Ranges
2–32
Application – 2
51V CURVE Selects one of the time curves as shown in Appendix D, Inverse
def inv vinv einvJ Time Curves. The appropriate curve in the selected family of curves
Iieci iecvi iecei ieclt is designated here.
51V VOLTAGE CONTROL Disable if neither voltage control nor voltage restraint is desired. If
disable v_cntl v_rstrnt voltage restraint is designated, the tap setting is modified as shown
in Figure 2-14. If voltage control is designated, the 51V will only
operate when the voltage is less than the 51V voltage control setting
51V VOLTAGE CONTROL
specified below. When applied, the voltage control is usually set in
________ Volts
the range of 70% to 90% of the nominal voltage.
2–33
M-3425 Instruction Book
Pickup 40 to 130 V 1V
2–34
Application – 2
50
Overcurrent
I>PU
Programmed
AND Output
Contacts
Pickup
27 Delay
Undervoltage*
V<PU Dropout
Delay
50/27 PICKUP DELAY The pickup time delay is the time for the unit to operate to arm
________ Cycles the protection. It must coordinate with other protection for condi-
tions which cause low voltages.
50/27 DROPOUT DELAY The dropout time delay is the time for the unit to operate to
________ Cycles disarm the protection when the voltage is increased above the
pickup value or the generator is brought on-line.
2–35
M-3425 Instruction Book
59 #1 DELAY
________ Cycles
59 #2 PICKUP
________ Volts
59 #2 DELAY
________ Cycles
2–36
Application – 2
Table 2-18 RMS Overvoltage, Neutral Circuit or Zero Sequence (59N) Setpoint Ranges
2–37
M-3425 Instruction Book
60FL INPUT INITIATE The initiating inputs are user-designated. The closing of any of the
FL i6 i5 i4 i3 i2 i1 externally-connected contacts (across these inputs) will start the
associated time delay to the 60FL function operation. Designating
FL will initiate this function with the internal logic. Externally initi-
ated fuse loss detection may be input to other status inputs.
60FL DELAY The time delay is set to coordinate for conditions which may ap-
________ Cycles pear as a fuse loss but will be corrected by other protection (such
as a secondary VT circuit fault which will be cleared by local low
voltage circuit action).
2–38
Application – 2
Pickup 0 to 5000 mV 1 mV
0.05~0.25 μF 2500 mV
2–39
M-3425 Instruction Book
Requires ex t ernal coupler module (M-3921) t o prov ide isolat ion f rom dc f ield
v olt ages.
Exciter
PROTECTION RELAY + _
M-3425
TB3 Brushes
Squarewave Vout
Generator 37 TB5 Gen.
Rotor
Vin
35 TB4 TB2
Return Signal
Measurement
M-3921 Coupler
Vf
GND
36 TB1 TB1
Shield
Ground/Machine Frame
2–40
Application – 2
Fie ld Winding to
Typical Fre que ncy Se tting
Ground Capacitance
1 to 2 μF 0.52 Hz
2 to 3 μF 0.49 Hz
3 to 4 μF 0.46 Hz
4 to 5 μF 0.43 Hz
5 to 6 μF 0.39 Hz
6 to 7 μF 0.35 Hz
7 to 8 μF 0.32 Hz
8 to 9 μF 0.30 Hz
9 to 10 μF 0.28 Hz
>10 μF 0.26 Hz
64F #1 PICKUP
________ kOhm
64F #1 DELAY
________ Cycles
64F #2 PICKUP
________ kOhm
64F #2 DELAY
________ Cycles
2–41
M-3425 Instruction Book
Out-of-Ste p (78)
0.1 to 100.0 Ω
Circle Diameter 0.1 Ω
(0.5 to 500.0 Ω)
–100.0 to 100.0 Ω
Offset 0.1 Ω
(–500.0 to 500.0 Ω)
0.1 to 50.0 Ω
Blinder 0.1 Ω
(0.5 to 250.0 Ω)
2–42
Application – 2
A B
Z3(t3)
Z0(t0)
Z2(t2)
Z1(t1)
78 DIAMETER
________ Ohms
78 IMPEDANCE ANGLE
________ Degrees
78 DELAY
________ Cycles
2–43
M-3425 Instruction Book
Over Frequency
Magnitude #1 Trip
61.0
Over Frequency (Hz)
60.8
60.6
81
59.8
Under Frequency
Magnitude #3
59.6
81
59.4
59.2
Under Frequency
59.0
Magnitude #4 Trip
2–44
Application – 2
81 #1 PICKUP These magnitude and time settings describe a curve (as shown in
________ Hz Figure 2-19, Example of Frequency (81) Trip Characteristics) which
is to be coordinated with the capability curves of the turbine and
generator as well as the system underfrequency load-shedding pro-
81 #1 DELAY gram. These capabilities are given by a description of areas of pro-
________ Cycles hibited operation, restricted time operation, and continuous allow-
able operation.
81 #3 PICKUP
________ Hz
81 #3 DELAY
________ Cycles
81 #4 PICKUP
________ Hz
81 #4 DELAY
________ Cycles
2–45
M-3425 Instruction Book
Negative Sequence
0 to 99 % 1%
Voltage Inhibit
81R #1 PICKUP
________ Hz/s
81R #1 DELAY
________ Cycles
81R #2 PICKUP
________ Hz/s
81R #2 DELAY
________ Cycles
2–46
Application – 2
87GD Ground (Zero Sequence) Differential The advantage of directional sensitivity is the security
The Zero Sequence Differential function (87GD) against ratio errors and CT saturation during faults
provides ground fault protection for low impedance external to the protected generator.
grounded generator applications. High sensitivity
The directional element is inoperative if the residual
and fast operation can be obtained using this
current (3I0 ) is approximately less than 0.2 A, in
function. Ranges and increments are presented in
which case the algorithm automatically disables the
Table 2-27.
directional element and the 87GD function becomes
The relay provides a CT Ratio Correction Factor non-directional differential. The pickup quantity is
(RC) which removes the need for auxiliary CTs when then calculated as the difference between the
the phase and neutral CT ratios are different. corrected triple zero-sequence current (RC3I0) and
the neutral current (IN). The magnitude of the
When the system can supply zero sequence current difference x(RC3I0–IN)x is compared to the relay
to the ground fault (such as when several generators pickup.
are bussed together), the 87GD function operates
directionally. The directional element calculates the For security purposes during external high phase-
product (–3I0INCosØ) for directional indication. The fault current causing CT saturation, this function is
relay will operate only if I0 (Zero sequence current disabled any time the value of IN is less than
derived from phase CTs) and IN (Neutral current approximately 0.20 amps.
from Neutral CT) have the opposite polarity, which
is the case for internal generator faults.
0.20 to 10.00 A
Pickup 0.01
(0.04 to 2.00 A)
87GD PICKUP A typical setting is 0.2 amps. (Relay amps = primary amps ÷ CT
________ Amps ratio.) For higher values of RC, noise may create substantial differential
current making higher pickup settings desirable.
87GD C.T. RATIO CORRECT CT Ratio Correction Factor = (Phase CT Ratio)/(Neutral CT Ratio)
________
2–47
M-3425 Instruction Book
87 Phase Differential the current out. Even though the percentage differential
The phase differential function (87) is a percentage relay is more tolerant of CT errors, all CTs should
differential with an adjustable slope of 1–100%. have the same characteristics and accuracies.
Although this protection is used to protect the
To provide restraint for CT saturation at high offset
machine from all internal winding faults, single-
currents, the slope is automatically adjusted (at a
phase to ground faults in machines with high
restraining current equal to two times nominal current)
impedance grounding may have currents less than
to four times the slope setting, see Figure 2-20 below.
the sensitivity of the differential relay (typically
between 3 and 30 primary amps). Ranges and For very high currents in large generators, the
increments are presented in Table 2-28. proximity of CTs and leads in different phases can
cause unbalanced currents to flow in the secondaries.
Turn-to-turn faults are not detected by differential
These currents must be less than the minimum
relays because the current into the generator equals
sensitivity of the relay.
When a t ime delay of 1 cycle is select ed, t he response t ime is less t han 1-1/2
cycles.
SLOPE
TRIP (4xset)
(IA-Ia),
(IB-Ib),
BLOCK
(IC-Ic)
SLOPE
(set)
MIN PU @ IRES=2xINOM
Restraint Current
(IA+Ia)/2, (IB+Ib)/2, (IC+Ic)/2
Where IA and Ia are generator high side and neutral side currents respectively.
Figure 2-20 Differential Relay (87) Operating Characteristics
2–48
Application – 2
External Functions
The M-3425 Generator Protection Relay provides
two “external functions” to allow external device
contacts to trip through the relay. These functions
expand the relay’s capability by providing additional
operating logic and target information for external
devices. The initiating inputs are designated to
provide external stimulus to start the function. The
designated blocking inputs and output contacts, as
specified in Section 2.1, Configuration, can be used
to provide additional logic.
Two f unct ions are prov ided f or ex t ernally connect ed dev ices t o t rip t hrough
t he M-3425 t o prov ide addit ional logic and t arget inf ormat ion. Any one or
more of t he input cont act s (INPUT1 t hrough INPUT6) can be programmed
t o act iv at e designat ed out put cont act s af t er a select ed t ime delay.
EXT #1 INPUT INITIATE The initiating inputs are user-designated for each enabled external
i6 i5 i4 i3 i2 i1 function. The operation of any externally connected contact (across
these M-3425 inputs) will start the external function timer operation.
EXT #1 DELAY Each enabled external function requires a time delay setting.
________ Cycles
EXT #2 INPUT INITIATE For the following example of the setup of an external function (see
i6 i5 i4 i3 i2 i1 Figure 2-21, External Function Example), the function is ENABLED.
The designated initiating contacts as described here are IN2 and
IN5. The designated blocking status input is IN3, and the designated
output contact for the function is OUT6.
EXT #2 DELAY A time delay setting is also required. The only logical limitation is
________ Cycles that the same status input cannot be both a designated initiating
input and a designated blocking input.
2–49
M-3425 Instruction Book
Designated Designated
Initating Blocking Designated
Contacts Contacts Output Contact
Designated
IN3 IN3 Output Contact OUT 3
FL
OUT 7
OUT 8
IN3 NOT
IN2
EXT OUTPUT
OR AND Timer CONTACT 6
IN5
2–50
Operation – 3
3 Operation
3–1
M-3425 Instruction Book
3–2
Operation – 3
3–3
M-3425 Instruction Book
COM 1
RELAY BRKR TARGET
OK CLOSED TARGET PS 1 RESET
TARGETS
BECKWITH ELECTRIC CO.
TIME OSC. DIAG PS 2
SYNC TRIG M-3425
q
M-3425
q
q
GENERATOR PROTECTION
OUTPUTS
q
OUT 1 OUT 3 OUT 5 OUT 7
BECKWITH CO. INC. EXIT ENTER
ELECTRIC OUT 2 OUT 4 OUT 6 OUT 8
Made in U.S.A.
}
}
M-3931 M-3925
Human-Machine Interface Target Module
Module –Optional–
–Optional–
Self-Tests
POWER ON SELFTESTS
XXXXXXXX TARGET
BECKWITH ELECTRIC CO.
01-Jan-1998 01:05:20.000
53rd St. Substation
Software Version
Serial Number
ENTER ACCESS CODE ACCESS DENIED!
5-minute
Beckwith Electric Co. 0
access
SERIAL NUMBER 137 lockout
and Status Screens VOLT curr freq v/hz ➞ pwr lof fuse...
Power-On
27 PHASE UNDERVOLTAGE
PHASE_UNDER ➞➞ nutrl_under phase_over...
27 #1 PICKUP
108 Volts
Main Menu Flow
Local Mode
3–4
VOLTAGE RELAY CURRENT RELAY FREQUENCY RELAY VOLTS PER HERTZ RELAY POWER RELAY
VOLT curr freq v/hz volt CURR freq v/hz volt curr FREQ v/hz volt curr freq V/HZ PWR lof fuse dist
• 27 Phase Undervoltage • 46 Neg Seq Overcurrent • 81 Frequency • 24 Def Time Volts/Hertz • 32 Directional Power
• 27TN Neutral Undervoltage • 50 Inst Overcurrent • 81R Rate of Change of Freq • 24 Inv Time Volts/Hertz
• 59 Phase Overvoltage • 50/27 Inadvertent Energizing
• 59N Neutral Overvoltage
• 50BF Breaker Failure
• 50DT Def Time Overcurrent
• 50N Inst Overcurrent
• 51N Inv Time Overcurrent
• 51T Stator Therm. Prot.
• 51V Inv Time Overcurrent
• 87 Differential Overcurrent
• 87GD Gnd Differential Overcurrent
LOSS OF FIELD RELAY V.T. FUSE LOSS RELAY PHASE DISTANCE RELAY FIELD GROUND RELAY STATOR GROUND RELAY
LOF
pwrdist
LOF fuse
brkfail
dist
fuse pwr lof FUSE dist pwr lof fuse DIST FIELD stator ext field STATOR ext
• 40 Loss of Field • 60FL V.T. Fuse Loss • 21 Phase Distance • 64F Field Ground • 64S Stator Ground
• 78 Out-of-Step • 64B Brush Lift-Off
Figure 3-3
EXTERNAL RELAY CONFIGURE RELAY SETUP SYSTEM STATUS
rotor stator EXT CONFIG sys stat config SYS stat config sys STAT
• External • Voltage Relay • NominalVoltage
• Nominal Current • Voltage Status
• Current Relay • Current Status
• Frequency Relay • VT Configuration
• Delta-Y Transform • Frequency Status
• Volts per Hertz Relay • Volts per Hertz Status
• Power Relay • Phase Rotation
• 59/27 Magnitude Select • Power Status
• Loss of Field Relay • Impedance Status
• V.T. Fuse Loss Relay • 50DT Split-Phase Operate
• Pulse Relay • In/Out Status
• Phase Distance Relay • Timer Status
• Field Ground Relay • Relay Seal-In Time
• Active Input State • Counters
• Stator Ground Relay • Time of Last Power Up
• External Relay • V.T. Phase Ratio
VIEW TARGET HISTORY OSCILLOGRAPH RECORDER COMMUNICATION SETUP UNIT EXIT LOCAL MODE
TARGETS osc_rec comm targets OSC_REC comm targets osc_rec COMM SETUP exit setup EXIT
• View Target History • View Record Status • COM 1 Setup • Software Version
• Clear Target History • Clear Records • COM 2 Setup • Serial Number
• Recorder Setup • COM 3 Setup • Alter Access Codes
• Communication Address • User Control Number
Q NOTE: Depending on which functions are purchased, some menus may not appear.
• Comm Access Code • User Logo Line 1
• User Logo Line 2
• Clear Output Counters
• Clear Alarm Counter
• Date & Time
• Clear Error Codes
• Diagnostic Mode
3–5
Operation – 3
M-3425 Instruction Book
Clear Output, Alarm Counters, and Error Codes: Each of the purchased functions within the relay
These codes are self-explanatory. Also available may be individually enabled or disabled. In addition,
under this submenu is the ability to read the software many functions have more than one element which
version and serial number as well as enter the may also be enabled or disabled. Unused functions
Diagnostic Mode. Note that while the relay is in and elements should be disabled to avoid nuisance
Diagnostic Mode, all protective functions are tripping and speed up HMI response time. After
inoperative. enabling a function/element, the user is presented
with two additional screens for selection of input
Setup System Data blocking and output contact designations. Any
To input the data, access the SETUP SYSTEM combination of the six status inputs or the internally
menu as follows: generated V.T. fuse loss logic can be selected to
1. Press ENTER to bring up the main dynamically block the enabled function. “OR” logic
menu. is used if more than one input is selected. Outputs
are designated in a similar manner. Outputs 1–6
2. Press the right arrow button until SETUP are form “a” contacts (normally open) and outputs
SYSTEM appears on the top line of the 7 and 8 are form “c” contacts (center tapped “a”
display. and “b” contacts). Output contacts 1–4 contain
3. Press ENTER to access the SETUP special circuitry for high-speed operation and pick
SYSTEM menu and begin the data up about 4 μsec faster than other contacts.
input.
See Section 2.1, Configuration, for more
System setup data is required for proper operation information.
of the relay. Information needed to complete this
section includes: Nominal Voltage, Nominal Setpoints and Time Settings
Current, VT Configuration, and other system- To input the data, access these menus as follows:
related information. See Chapter 2, Configuration,
Relay System Setup for a more detailed description 1. Press ENTER to bring up the main menu.
of the settings required. 2. Press the right arrow button until
VOLTAGE RELAY, the first of the
Configure Relay Data setpoint and time setting menus,
appears on the top line of the display.
To input the data, access the CONFIGURE RELAY
menu as follows: Q NOTE: Some menus are dynamic, and do not
1. Press ENTER to bring up the main appear if the function is not purchased
menu. or is unavailable.
2. Press the right arrow button until
CONFIGURE RELAY appears on the 3. Press ENTER to begin the data input for
top line of the display. this menu, or continue pressing the right
arrow button until the desired setpoint and
3. Press ENTER to access the time setting menu appears, and then press
CONFIGURE RELAY menu and begin ENTER to begin the data input.
the data input.
The general information required to complete the
The general information required to complete the input data in this section includes individual relay
input data in this section includes: function:
• enable/disable • pickup settings (converted to relay
quantities)
• output choices (OUT1–OUT8)
• time delay settings
• input blocking choices (IN1–IN6), plus
fuse loss blocking • frequency settings
• time dials
• power level settings (in percent rated)
• impedance diameter in relay ohms for
distance and offset settings
3–6
Operation – 3
Settings should be programmed based on system • Trigger Inputs and Outputs: The recorder
analysis as described in Chapter 2, Application. A can be triggered remotely through serial
complete description of the individual function as communications via IPScom, or
well as guidelines for settings are explained therein. automatically via programmed status inputs
(IN1–6) or outputs (OUT1–8).
Oscillograph Recorder Data • Post-Trigger Delay: A post-trigger delay
To input the data, access the OSCILLOGRAPH of 5% to 95% must be specified. After
RECORDER menu as follows: triggering, the recorder will continue to
store data for the programmed portion of
1. Press ENTER to bring up the main the total record before rearming for the
menu.
next record. For example, a setting of
2. Press the right arrow button until 80% will result in a record with 20%
OSCILLOGRAPH RECORDER pretrigger data, and 80% post-trigger
appears on the top line of the display. data.
3. Press ENTER to access the
OSCILLOGRAPH RECORDER menu Communications Data
and begin the data input. To input the data, access the COMMUNICATION
menu as follows:
The Oscillograph Recorder provides
comprehensive data recording (voltage, current, 1. Press ENTER to bring up the main
menu.
and status input/output signals) for all monitored
waveforms (at 16 samples per cycle). Oscillograph 2. Press the right arrow button until
data can be downloaded via the communications COMMUNICATION appears on the top
ports to any IBM compatible personal computer line of the display.
running the M-3820A IPScom® Communications 3. Press ENTER to access the
software package. Once downloaded, the COMMUNICATION menu and begin the
waveform data can be examined and printed using data input.
the optional M-3801C IPSplot® Oscillograph Data
Analysis Software package. The general information required to complete the
▲ CAUTION: Oscillograph records are not retained input data of this section includes:
if power to the relay is interrupted. • Baud rate for COM1 and COM2
communication ports. The COM3 port
The general information required to complete the does not have a separate baud rate
input data of this section includes: setting but uses the setting of COM2 (or
• Recorder Partitions: When untriggered, COM1: see Section 5.4 Circuit Board
the recorder continuously records Switches & Jumpers).
waveform data, keeping the data in a • Communications address is used to
buffer memory. The recorder's memory access multiple relays via a multidrop
may be partitioned into 1 record of 170 communication line.
cycles, 2 records of 112 cycles, 3 records
of 84 cycles, or 4 records of 68 cycles • Communications access code is used
each. When triggered, the time stamp is for communication system security
recorded, and the recorder continues (entering an access code of 9999
recording for a user-defined period. The disables the communication security).
snapshot of the waveform is stored in • Communication protocol and dead sync
memory for later retrieval using IPScom time for COM2 and COM3.
Communications Software. The OSC • Parity for COM2 or COM3 if MODBUS
TRIG LED on the front panel will indicate protocol used.
a recorder operation (data is available
for downloading).
Detailed information concerning setup and operation
of the communication ports is covered in Chapter 4,
Remote Operation.
3–7
M-3425 Instruction Book
3–8
Operation – 3
VIEW TARGET HISTORY This screen gives access to the target history, and also allows
TRGT clear the user to clear the target history record from memory.
VIEW TARGET HISTORY Using up and down buttons, user may select which particular tar-
1 Target number get to view from the last 24 recorded triggers.
TARGET 1 This screen gives the date and time tag of the selected target.
01-JAN-2001 12:27:35.125
TARGET 1 The following screens display the timed out or “operate” functions.
-OPERATE TARGETS-
TARGET 1 This screen displays the specific function which timed out and
27#1 PHASE UNDERVOLTAGE triggered the target.
TARGET 1 This gives the phase information for the displayed function at time
PHASE A=X B= C= out.
TARGET 1
27#1 PHASE UNDERVOLTAGE
TARGET 1 This gives the phase pickup information for the specific function.
PHASE A=X B=X C=X
TARGET 1
-CURRENT STATUS-
TARGET 1 This screen shows the phase current at the time the target operated.
a=0.02 b=0.03 c=0.04
TARGET 1 This screen displays the neutral current at the time the target operated.
N=0.50 AMPS
3–9
M-3425 Instruction Book
3–10
Remote Operation – 4
4 Remote Operation 1
This chapter is designed for the person or group The communication protocols implement serial, byte
3
responsible for the remote operation and setting of oriented, asynchronous communication and can be
the relay using the M-3820A IPScom used to fulfill the following communications functions:
Communications Software package or other means.
• Real-time monitoring of line status
• Interrogation and modification of setpoints
4.1 Remote Operation • Downloading of recorded oscillograph data
C
should be made to keep cabling as short as possible.
exchange protocol. These protocol documents and Low capacitance cable is recommended. The RS-232
the database specific protocol document are standard specifies a maximum cable length of 50
available from the factory or our website at feet for RS-232 connections. If over 50 feet of cable
www.beckwithelectric.com. length is required, other technologies should be
investigated.
4–1
M-3425 Instruction Book
1
direct or modem connection when connected via a Up to 32 relays can be connected using the same
communications-line splitter (see Figure 4-1, below). 2-wire RS-485 communications line.
One such device enables 2 to 6 units to share one
communications line. Appendix B, Figure B-2 illustrates a setup of RS-232
Fiber Optic network, and Figure B-3 illustrates a
2-wire RS-485 network.
Other communication topologies are possible using
the M-3425 Generator Protection Relay. An
Application Note, “Serial Communication with
Beckwith Electric’s Integrated Protection System
Relays” is available from the factory.
3
IBM-Compatible PC
Master Port
Communications-Line Splitter
A
Address 6
Address 5
Address 4
Address 1
Address 3 Up to six controls
Integrated Protection can be used with a
System Address 2 communications-line splitter.
4–2
Remote Operation – 4
Setting Up the M-3425 Generator Protection Individual relay communication addresses should
Relay for Communication be between 1 and 200. The dead sync time, while
The initial setup of the relay for communication not critical for most communication networks, should
be programmed to match the communications
1
must be completed by the optional M-3931 HMI
Module or via direct serial connection. channels baud rate (see Table 4-1, below).
3
COM2 Baud Rate: Standard baud rates from 300 to Using IPScom to interrogate, set or monitor the
9600 are available. COM2 and COM3 share the relay via a modem requires both a remote modem
same baud rate (see Table 5.1, Jumpers). connected at the relay location and a local modem
connected to the computer with IPScom installed.
COM2 Dead Sync Time: This delay establishes
the line idle time to re-sync packet communication. In order to use IPScom to communicate with the
Dead sync time should be programmed based on relay via a modem, the following must be provided
the channel’s baud rate. with the unit:
COM2 Protocol: BECO 2200 or MODBUS protocol • An external modem (300 baud or higher),
is supported on COM2.
COM2 Parity: None, odd or even parity is available
•
capable of understanding standard AT
commands.
Serial modem cable with 9-pin connector
A
if MODBUS protocol is selected.
for the unit and the applicable connector
COM3 Dead Sync Time: This delay establishes for the modem.
the line idle time to re-sync packet communication.
Dead sync time should be programmed based on Q NOTE: Any compatible modem may be used;
the channel’s baud rate. however, the unit only communicates at
B
COM3 Protocol: BECO 2200 or MODBUS protocol 300 to 9600 baud.
is supported on COM3.
Similarly, the computer running IPScom must also
COM3 Parity: None, odd or even parity is available
have access to an internal or external compatible
if MODBUS protocol is selected.
modem.
Communications Address: For multidrop networks,
each device must have a unique address.
Communication Access Code: If additional link
security is desired, a communication access code
can be programmed. Like the user access codes, if
the communication access code is set to 9999
C
(default), communication security is disabled.
4–3
M-3425 Instruction Book
The local modem can be initialized, using IPScom, b. Connect the modem to the telephone
by connecting the modem to the computer, and line and power up.
selecting the COMM menu in IPScom. Select
The modem attached to the unit must have the
MODEM, enter the required information, and finally
1
following AT command configuration:
select INITIALIZE from the expanded
Communications dialog box. The following steps
outline the initialized modem setup procedure. E0 No Echo
Q1 Don’t return result code
1. Connecting the modem to the computer:
&D3 On to OFF DTR, hang-up and reset
a. If the computer has an external
modem, use a standard straight- &S0 DSR always on
through RS-232 modem cable to
&C1 DCD ON when detected
connect the computer and modem
(M-3933). If the computer has an S0=2 Answer on second ring
internal modem, refer to the modem’s
instruction book to determine which The following commands may also be required at
communications port should be the modem:
selected.
b. The modem must be attached to (if &Q6 Constant DTE to DCE
external) or assigned to (if internal)
the same serial port as assigned in N0 Answer only at specified speed
4–4
Remote Operation – 4
1
HMI Module. The IPSutil.exe file is automatically
agreement enclosed with your software or contact installed in the Becoware folder, along with the
Beckwith Electric. IPScom files, and does not require separate
installation.
Hardware Requirements
IPScom ® will run on any IBM PC-compatible
computer that provides at least the following: 4.3 Operation
3
number and copyright information. This
• Windows-compatible printer information is also available by choosing
the About... command from the Help menu.
Installation 3. Choose the COMM menu selection.
Before installing the IPScom program, make a copy Complete the appropriate information on
of the software disks for archival purposes. the window for the relay to be addressed.
a. If communication is through a
modem, choose the Modem
command button to expand the
communications dialog box. Choose
the desired relay location and choose
Dial button. This action establishes
A
contact and automatically opens
Figure 4-2 IPScom Program Icon communication to the relay.
b. If computer is connected through
IPScom can be run from a hard disk. An installation the front port, choose the Open
utility (setup.exe) has been provided to make the COM button. This action establishes
process easier.
B
communications.
C
the software diskette is inserted.
COM command button.
4. The installation utility establishes a
program folder (Becoware) and
subdirectory (IPScom). After installation,
the IPScom program item icon (see Figure
4-2) is located in Becoware. The default
location for the application files is on
drive C:, in the new subdirectory “IPScom”
(C:\Becoware\Ipscom).
4–5
M-3425 Instruction Book
IPScom
File Comm Relay Window Help
A:1 M-3425
3
directly to the Communication dialog box.
Setup System
Relay Setpoints
Set Date/Time
Setup u
Primary Status
Monitor u
Secondary Status
A
Targets u Display Secondary Status (II)
Oscillograph u Reset LED Phase Distance
Profile Setup Clear History Loss of Field
Write File To Relay Retrieve Out of Step
Read Data From Relay Trigger Phasor Diagram
Clear Demand
Function Status
Q NOTE: Greyed-out menu items are for future release, and are not currently available.
4–6
Remote Operation – 4
1
describes each IPScom menu selection and explains M-3425A D-0114XXX.XX.XX
each IPScom command in the same order as they M-3425A (SOE) D-0150XXX.XX.XX
are displayed in the software program. For detailed
information on each dialog box field (function), refer M-3425A Expanded I/O D-0150XXX.XX.XX
to Chapter 2, Application.
Table 4-2 Protective System Firmware
When starting IPScom, the initial menu choices are Association
the File menu or the Comm menu. The choice
specifies whether the operator desires to write to a
data file or to communicate directly with the relay. System Type X
File Menu OK
Nominal Frequency: 50 Hz 60 Hz
3
Path: File menu / New command
Save As...
Print COMMAND BUTTONS
Printer Setup OK Saves the currently displayed
Exit Alt+F4 information.
Cancel Returns you to the IPScom main window;
The File menu enables the user to create a new any changes to the displayed
data file, open a previously created data file, close, information are lost.
print, and save the file. The IPScom program can
also be exited through the File menu.
Since IPScom can be used with several Beckwith
The Save and Save As... commands allow re-
saving a file or renaming a file, respectively. The
Open command allows opening a previously created
A
protection systems in addition to the M-3425 data file. With an opened data file, use the Relay...
Generator Protection Relay, the format and contents Setup... menu items to access the setpoint windows.
of a file must be established depending on which
protective system is being addressed. When not If communication can be established with a relay, it
connected to one of the protection systems, using is always safer to use the Read Data From Relay
the New command, a new file is established with the command to update the PC’s data file with the relay
B
System Type dialog box (see Figure 4-4). Choices data. This file now contains the proper system type
for Unit Type in teh System Type Screen include M- information, eliminating the need to set the
3425, M-3425A, M-3425A(SOE) and M-3425A information manually.
Expanded I/O. The selected Unit Type ensures that The Print and Printer Setup commands allow user
the “New” file is consistant with the protective system to select printer options and print out all setpoint
firmware version (Table 4-2). Choosing the OK data from the data file or directly from the relay, if a
command button allows the new data file to be relay is communicating with the PC.
opened. Selecting Save or Save As commands
alows the file to be names and saved. The Exit command quits the IPScom program.
4–7
M-3425 Instruction Book
1
The Communication dialog box (see Figure 4-5) If the modem was not used to establish
allows setup of the IPScom communication data to communication (direct connection), press the Open
coordinate with the relay and by choosing the COM button to start. If the relay has a default
Modem button, to establish contact for remote communication access code of 9999, a message
locations. When communicating by way of a fiber window will appear showing access level #3 was
optic loop network, echo cancelling is available by granted. Otherwise, another dialog box will appear
checking the Echo Cancel box. This command to prompt the user to enter the access code in order
masks the sender’s returned echo. to establish the communication. Close COM
If communication is established through the modem, discontinues communication.
the Initialize button should be pressed. If
communication cannot be established with the default
A
Figure 4-5 Communication Dialog Box
B
and communication address of a
Open COM Initiates contact with the protective
selected entry.
system, either by direct serial or modem
communication. Delete Deletes a selected entry.
Close COM Breaks communication with the Initialize Allows you to send special setup or other
protective system, for both direct serial AT commands directly to the modem.
or modem communication.
Dial Dials the entry selected from the
Modem Displays the expanded Communication directory.
dialog box.
Hang Up Ends modem communication, allowing
4–8
Remote Operation – 4
Relay Menu
1
The Setup submenu provides three commands:
Setup System, Setpoints, and Set Date/Time.
The Setup System command displays the Setup
The Relay menu provides access to the windows System dialog box (Figure 4-6) allowing the input of
used to set, monitor, or interrogate the relay. Four the pertinent information regarding the system on
submenus are provided: Setup, Monitor, Targets which the protective relay is applied (see Section
and Oscillograph as well as two commands, Write 2.1, Configuration, Relay System Setup).
File to Relay and Read Data From Relay.
B
Figure 4-6 Setup System Dialog Box
COMMAND BUTTONS
Save When connected to a protection system, sends the currently displayed information to the unit.
Otherwise, saves the currently displayed information. C
Cancel Returns you to the IPScom® main window; any changes to the displayed information are lost.
Q NOTE: Checking the inputs for the Active Input Open parameter designates the “operated” state established by
an opening rather than a closing external contact.
4–9
M-3425 Instruction Book
The Setpoints command displays the Relay The Relay Setpoints dialog box gives access to two
Setpoints dialog box (see Figure 4-7) from which additional dialog boxes: Display All and Configure.
the individual relay function dialog boxes can be
accessed. Choosing a Relay function button will Choosing the Display All command button displays
3
Figure 4-7 Relay Setpoints Dialog Box
COMMAND BUTTONS
Display All Opens the All Setpoints Table dialog
A Configure
box.
Opens the Configure dialog box.
Figure 4-8 Negative Sequence Overcurrent
Setpoint Dialog Box
Exit Saves the currently displayed
information and returns you to the Path: Relay menu / Setup submenu / Setpoints window/
IPScom® main window. 46 command button OR 46 jump hotspot within All Setpoints
Table or Configure dialog box
COMMAND BUTTONS
4–10
Remote Operation – 4
Path: Relay menu / Setup submenu / Setpoints window/ Display All command button A
JUMP HOTSPOTS
This window provides you with jump hotspots, identified by the hand icon, that take you to each relay
dialog box and the Setup Relay dialog box. Exiting any of these dialog boxes will return you to the All
Setpoints Table dialog box.
CONTROL MENU
Close
Move
Returns you to the Relay Setpoints dialog box.
Allows you to reposition the dialog box.
B
4–11
M-3425 Instruction Book
B Path: Relay menu / Setup submenu / Setpoints window/ Configure command button
JUMP HOTSPOTS
This window provides you with jump hotspots, identified by the hand icon, that take you to each relay
dialog box. Exiting any of these dialog boxes will return you to the Configure dialog box.
CONTROL MENU
C Close
Move
Returns you to the Relay Setpoints dialog box.
Allows you to reposition the dialog box.
4–12
Remote Operation – 4
The Set Date/Time command (see Figure 4-11) The Monitor submenu provides access for reviewing
allows the system date and time to be set, or the present status of the relay's measured and
system clock to be stopped. This dialog box also calculated values, other real-time parameters and
displays an LED mimic to identify when the Time conditions as well as examining real-time and
Sync is in use (preventing date/time from being
changed by user).
historical demand metering information (see Section
4.4 Checkout Status/Metering). A cascading menu
appears, providing several command options as
1
shown below.
A
Time field is grayed out, indicating that this field
pushing the Target Reset button on the relay’s front
can’t be changed. But the Date field can be changed
panel, resetting current target(s) displayed on the
(by editing and pressing Save).
relay. This command does not reset any target
When the LED is not blue, the relay is not time- history.
synchronized and therefore, both the Date and Time
fields can be changed.
The time field in the dialog box is not updated
continuously. The time at which the dialog box was
opened is the time that is displayed and remains as
such. This is true whether the relay is synchronized
with the IRIG-B signal or not.
B
COMMAND BUTTONS
Stop Clock This toggles between start/stop, the relay The Clear History command clears all stored target
clock. ‘Stop’ pauses, ‘Start’ resumes. data.
C
Cancel Returns you to the IPScom ® main
window. Any changes to the displayed
information is lost.
4–13
M-3425 Instruction Book
COMMAND BUTTONS
Comment Opens comment dialog box for annotation.
Print Prints out selected target information, with comment.
A
Save Saves selected target information, with comment, as a text file.
Close Exits the currently displayed dialog box.
4–14
Remote Operation – 4
The Oscillograph submenu allows storing data on Currently in revision, the Help menu will enable the
selected parameters for review and plotting at a user to look up information about any IPScom
later time. The Setup command allows the user to menus or commands. Though displaying (greyed-out)
set the number of partitions and triggering Help commands, this menu item is currently
designations to be made. The Retrieve command
downloads and stores collected data to a file; Trigger
allows the manual triggering of the recorder; Clear
unavailable.
1
erases the existing records. Run the optional
M-3801D IPSplot® PLUS Oscillograph Analysis
Software program to view the downloaded
oscillograph files.
▲ CAUTION: Oscillograph records are not retained
if power to the relay is interrupted.
The About IPScom Dialog Box (see Figure 4-13)
Profile is currently unavailable, and will be greyed- displays IPScom version and development
out in display. information.
3
The Write File To Relay command is used to write
the data to the relay. The Read Data From Relay
command is used to retrieve the data from the relay
to the computer for display.
COMMAND BUTTONS
OK Exits the currently displayed dialog box.
B
The Profile Info will allow the user to view or make
Window Menu/Help Menu notations for the relay setpoint data files. This
command is currently unavailable, and will be
greyed-out in the display.
C
The Window menu enables the positioning and
arrangement of all IPScom® windows so that there
is better access to available functions. This feature
allows the display of several windows at the same
time. Clicking on an inactive window activates that
window.
4–15
M-3425 Instruction Book
3
Figure 4-14 Primary Status Dialog Box
C
Figure 4-15 Secondary Status Dialog Box
4–16
Remote Operation – 4
CONTROL BUTTONS
Move up the scope window
Move down the scope window
Move the scope window to the right
Zoom In
3
Move the scope window to the left Zoom Out
B
Figure 4-17 Loss of Field Dialog Box
CONTROL BUTTONS
Move up the scope window Move the scope window to the right
C
Move down the scope window Zoom In
4–17
M-3425 Instruction Book
CONTROL BUTTONS
Zoom In
CONTROL BUTTONS
p Voltage Toggle & display voltage channel information
p Currents (A) Toggle & display current channel information.
p Freeze Toggle & update information
4–18
Remote Operation – 4
4.5 Cautions
Time and Date Stamping
Time and date stamping of events is only as useful A
as the validity of the unit’s internal clock. Under the
System and IPScom® Compatibility Relay menu, the Set Date/TIme command allows
Every attempt has been made to maintain you to manually set the unit’s clock.
compatibility with previous software versions. In
some cases (most notably with older protection Echo Cancel
systems), compatibility cannot be maintained. If
there is any question about compatibility, contact The Echo Cancel check box, under the Comm
the factory. menu, should only be used when several relays are
connected via a fiber optic loop network. Otherwise,
echo cancel must not be selected or communication
B
System Priority will be prevented.
System conflicts will not occur, as local commands
initiated from the front panel receive priority Serial Port Connections
recognition. When the unit is in local mode,
If the serial port is connected to something other
communication via the serial ports is suspended.
IPScom displays an error message to indicate this than a modem, and an IPScom modem command
C
fact. is executed, the results are unpredictable. In some
cases, the computer may have to be reset.
Oscillograph Records
If power to the relay is interrupted Oscillograph
Records are NOT retained.
4–19
M-3425 Instruction Book
1 SYSTEM KEYS
Keyboard Shortcuts
These keys can be used within Microsoft Windows® These keys are useful when working in a dialog box.
and IPScom®. Alt-a character key
Alt-Tab To move to the option or group whose underlined letter
To switch between applications. or number matches the one you type.
3
Enter
To open selected group or run selected application. To close a dialog box without completing the command.
MENU KEYS
A
menu bar.
Left Arrow, Right Arrow
To move between menus.
Up Arrow, Down Arrow
To move between commands.
A character key
To choose the menu or command. The underlined
character matches the one you type.
Enter
4–20
Remote Operation – 4
Comm
IPSutility ( Relay M-3425 D-0044 V1.1.1 )
Relay Comm Clock Security Miscellaneous Help
1
Miscellaneous
Setup
Monitor Status
RelayComm
Calibration
Advanced
Comm Help
Connect About...
Exit Alt+F4
3
Clock
Security
A
Change Comm Access Code
Change User Access Code
B
M-3890 IPSutil 8 WARNING: For convenience, Beckwith
®
The M-3890 IPSutil Communication software Electric distributes both the IPScom and
package provides communication with the Beckwith IPSutil programs on the same disk. The user
Integrated Protection System® (IPS) for setting up should be aware, however, that the IPSutil
the relays. Its main purpose is to aid in setting up program has the capability of overriding the
IPS relays that are ordered without the optional security parameters set in the relay. It is
C
front panel HMI interface. recommended that you remove the IPSutil
program from the IPScom disk and file it
separately in a safe place, to be used by
authorized people.
4–21
M-3425 Instruction Book
1
are the same as those stated for IPScom®. • Select the baud rate of the relay. Factory
default is 9600 baud.
Installation • Select the access code resident in the
An installation utility has been provided as a part of relay. Factory default is 9999.
IPScom and IPSutil programs. After installation, • Click “Open com” button.
IPSutil can be run from the hard drive by choosing
IPSUTIL.EXE.
The following message window will appear showing
COM opened. Now, the title bar will display the
System Setup relay model and the software version.
Connect a null modem cable from COM1 of the
relay to the PC serial port. IPSutil supports COM1
port direct connection only. Modem connection is
not supported. IPSutil is not supported through
COM2 or COM3 ports of the relay.
Overview
IPSutil helps in setting up IPS relays which were
3 ordered without the optional front panel HMI interface. The Exit submenu allows you to quit IPSutil. If the
Units delivered without HMI’s are shipped with a set relay was connected, this submenu disconnects
of factory default settings for various parameters the relay. When the relay was connected, if you
that the end user may wish to change. While the have made any changes for some parameters (for
utility program is directed to users that do not have example, baud rate, phase rotation) the following
HMI, users of HMI-provided relays can also use message window appears.
IPSutil to set various parameters. When IPSutil is
started, a warning window appears:
A
Relay Comm Command
C
relay is reset, the new baud rate must be
The Comm menu allows you to make connections used to communicate with COM1.
to the relay. This is the first command you must
use to access the unit. After you click the Connect
submenu item, the Communications dialog box
appears (See Figure 4-24).
4–22
Remote Operation – 4
1
When the Clock command is selected, the “Set
Unit Date/Time” dialog box appears (See Figure
4-26). Date and Time can be changed and sent to
the relay. This dialog box allows you to start or stop
the clock in the relay.
The Miscellaneous menu allows you to set and
monitor some of the relay parameters.
Security Menu
The Setup command allows you to change the
users Logo information, test outputs, assign
communication address and user control number,
phase rotation, OK LED flash mode in the relay.
The Security Menu allows you to set the Note that the highest number used for the
communication access code and the level access communication address is 255 and the highest
codes for the relay. control number allowed is 9999 (See Figure 4-29).
The Change Comm Access Code allows you to The Monitor Status command allows you to monitor
assign new communication access code to the and clear the error code counters, monitor the check
relay. The range of the access code is 1 to 9999. sums, and to view inputs test status. Note that the
3
Note that the access code 9999 is a factory default powerloss counter cannot be cleared.
(See Figure 4-27). The Calibration command allows easy access to
Q NOTE: Setting the access code to 9999 disables the relay’s Autocalibration features (see also Section
security. 6.3, Autocalibration), including Auto Calibrate,
Nominal Frequency, Third Harmonic, and, if
purchased, the 64F Field Ground function. See
The Change User Access Code allows you to Figure 4-23, below.
assign three different levels of access code for the
relay functions accessibility. The range of the level The Advanced command is reserved for factory
A
access code is 1 to 9999 (See Figure 4-28). use only.
Calibration X
B
64F Field Ground
64S Stator Protection
Calibrate Cancel
4–23
M-3425 Instruction Book
Help Menu
Box
Figure 4-26 Unit Date/Time Dialog Box
COMMAND BUTTONS
Figure 4-24 Communication Dialog
Stop Clock This toggles between start/stop the clock
of the relay. The ‘Stop’ stops the clock in
COMMAND BUTTONS the relay. The ‘Start’ resumes the clock
in the relay.
Open COM Initiates communication with the
A
monochrome monitor). When this LED is blue, the
relay is synchronized with the IRIG-B signal and the
Time field is grayed out, indicating that this field
can’t be changed. But the Date field can be changed
(by editing and pressing Save). When the LED is
not blue, the relay is not time-synchronized and
therefore, both the Date and Time fields can be
changed. The time field in the dialog box is not
updated continuously. The time at which the dialog
B
box was opened is the time that is displayed and
remains as such. This is true whether the relay is
Figure 4-25 Relay Comm Port Settings synchronized with the IRIG-B signal or not.
COMMAND BUTTONS
OK Sends the currently displayed
information to the relay.
Cancel Returns you to the IPSutil main window.
4–24
Remote Operation – 4
COMMAND BUTTONS
OK Sends the currently displayed
information to the relay.
Figure 4-29 Setup Dialog Box
Cancel Returns you to the IPSutil™ main
window. Any changes to the displayed
information are lost.
OK
COMMAND BUTTONS
Sends the currently
information to the relay.
displayed 3
Cancel Returns you to the IPSutil main window.
Any changes to the displayed
information are lost.
A
Figure 4-28 Change User Access Code
Dialog Box
COMMAND BUTTONS
OK Sends the currently displayed
B
information to the relay.
Cancel Returns you to the IPSutil main window.
Any changes to the displayed
information are lost.
4–25
M-3425 Instruction Book
3
This Page Left Intentionally Blank
4–26
Installation – 5
5 Installation
5–1
M‑3425 Instruction Book
17.68
[44.91]
17.50
[44.45]
ACTUAL
5.21
5.28
[13.23]
[13.41]
ACTUAL
17.50
[44.45]
10.20
[25.91]
19.00
[48.26]
18.31 0.35
[46.51] [0.89]
2.25
[5.72]
1.48
[3.76]
5–2
Installation – 5
5.65
[14.40]
6.19 5.59
[14.20] 0.03
[15.7]
Actual [0.076]
2.25 1.97
0.35 [5.72] [5.0] 2.25 1.67
[0.89] [5.72] [4.24]
0.28 [0.71]
Dia. (4X)
TARGETS
19.00
[48.26]
OUTPUTS
OUT 1 OUT 3 OUT 5 OUT 7
18.30
OUT 2 OUT 4 OUT 6 OUT 8
[46.51]
17.5
[44.45]
ACTUAL
17.68
[44.91]
EXIT ENTER
TARGET
RESET
PS 2 PS 1
TARGET DIAG
BRKR OSC.
CLOSED TRIG
RELAY TIME
OK SYNC
COM 1
10.20
[25.91]
19.00
[48.26]
5–3
M‑3425 Instruction Book
.35
[0.89] 1.97 2.25
[5.0] [5.71]
.261 [0.66]
Diameter
4 Holes
8.84
[22.45]
Recommended
Panel Cutout
Dimensions
18.31
[46.51] 2.83 2.83
19.00 [7.19] [7.19]
[48.26]
8.84
[22.45]
Max. Depth
of Unit:
10.50
[26.67]
6.19
[15.72]
NOTE: Dimensions in
brackets are in centimeters. Front View
Figure 5‑3 H2 Mounting Dimensions
5–4
Installation – 5
5–5
6 1 9 0 1 1 8 t h A V E N O .
5–6
5 6
1 2 3 4 7 8 10
9
IRIG - B COM 2
RS 2 3 2
- + IN IN IN IN IN IN IN
6 5 4 3 2 1 RT N -
P S 2 P S 1
P/ S S E L F - T EST 8 7 6 5 4 3 2 1
1
RS 4 8 5 (5 2b) !
COM 3 F 1 F 2
IN PUT S A L A RM S O UT PUT S
V V V V
A B C N I I I
M‑3425 Instruction Book
FIELD GND A B C I Ia Ib I c PS 2 PS 1 PS 2 PS 1
VA B VB C VC A N
! COUPLER F1 F2
++ -- ++ --
3 A M P , 2 5 0 V ( 3 A B )
3 A M P ,2 5 0 V ( 3 A B )
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 F 3 F 4
RA T E D V O L T A G E RAT E D C URRE NT
1A ,NO M 5 A ,NO M 18 - 5 6 18 - 5 6
64F 6 0 - 14 0 ,5 0 / 6 0 Hz 85 265 85 265
F3 F4
s CAUTION: Application of external voltages to the INPUTS terminals may result in damage to the unit.
NOTES:
Torque Requirements:
• Terminals 1–34: 12.0 in‑lbs
• Terminals 35–63: 8.0 in‑lbs, minimum, and 9.0 in‑lbs, maximum.
s CAUTION: Over torquing may result in terminal damage.
Installation – 5
Three VT Wye-Wye
Three VT Wye-Wye Connection -
UTILITY SYSTEM Connection
A B C A B C Ungrounded
A B C Other
Relays M-3425
50 51
39 39
38 38
48 49
41
OR 41
40 40
46 47
43 43
42 42
M-3425
M-3425
52
Gen
A
B
C
OR
M-3921 Two VT Open-Delta
Generator Field Ground Connection
Coupler A B C
Module
M-3425
10
39
52b
11 38
A B C A B C A B C
Other 41
Relays M-3425 M-3425
M-3425
40
58 59 59 58 59 58
43
57 56 57 56 42
M-3425
56 57
OR OR
54 55 55 54 55 54
M-3425
52 53
M-3425
45
44
OR
High Impedance Grounding Low Impedance Grounding
M-3425
DC: 24 V + TRIP
POWER 60 62
48 V SUPPLY
61 63 11 10
OR - 16 15 12 13
DC: 110 V
125 V
220 V
250 V POWER
AC: 110 V 52b 60FL SELF-TEST
OK 52G
120 V BREAKER OSCILLOGRAPH TRIP FAILURE VT FUSE LOSS
230 V ALARM ALARM STATUS
FAILURE RECORDER ALARM
240 V INITIATE INITIATE
-
EXTERNAL INPUTS ALARM OUTPUTS CONTROL TRIP OUTPUT
OUTPUTS
5–7
M‑3425 Instruction Book
The neutral voltage should be near zero 3RD HARMONIC NTRL VOLT
volts. 0.00 Volts
5–8
Installation – 5
10. Press ENTER until the unit displays: 16. Press ENTER for the unit to display:
11. Press ENTER until the unit displays: Differential current should be near zero
amps. If a significant amount of differ‑
ential current is present, check the CT
STATOR LOW FREQ. INJECT. polarities.
0.0 Volts
14. Press ENTER to display line currents (IA, 19. Press ENTER for the unit to display:
IB, IC). The unit should display:
5–9
M‑3425 Instruction Book
21. Press ENTER for the unit to display: 24. Press ENTER to display real power and
check its sign. The unit should display:
ZERO SEQUENCE CURRENT
0.0 Amps REAL POWER
____________ pu W
The zero sequence current should be The sign should be positive for forward
IZEROy0 A. If a significant amount of nega‑ power and negative for reverse power.
tive or zero sequence current (greater If the sign does not agree with actual
than 25% of IA, IB, IC,) then either the conditions, check the polarities of the
phase sequence or the polarities are three neutral-end CTs and/or the PTs.
incorrect. Modify connections to obtain
proper phase sequence and polarities.
25. Press ENTER for the unit to display:
APPARENT POWER
23. Press EXIT, then the Right arrow to
display: pu
_ va
5–10
Installation – 5
Dipswitch SW1
1 2 3 4 Switches should not be changed while
unit is energized.
X X X Open (up)
X Closed (down)
3 up 4 up Run Mode
* After power up, the OK LED light remains off and the Diagnostic LED
will illuminate when operation has been satisfactorily completed.
5–11
5–12
M‑3425 Instruction Book
Testing – 6
6 Testing
6–1
M-3425 Instruction Book
6–2
Function Function to Dis able
Be ing
Te s te d 21 24DT 24IT 27 27TN 32 40 46 50 50/27 50BF 50DT 50N 51N 51T 51V 59 5 9 N 6 0 F L 6 4B 6 4F 78 81 8 1R 87 87GD
21 ✓ ✓ ✓
24DT ✓ ✓ ✓
24IT ✓ ✓ ✓
27 ✓
27TN
32 ✓ ✓
40 ✓ ✓ ✓ ✓
46 ✓ ✓ ✓ ✓
50 ✓ ✓ ✓ ✓
50/27 ✓ ✓ ✓
50BF ✓ ✓
50DT
50N ✓ ✓
51N ✓ ✓
51T
51V ✓ ✓ ✓
59
59N ✓
60F L ✓ ✓ ✓
64B ✓
64F ✓
78 ✓ ✓ ✓ ✓
81 ✓ ✓ ✓
81R ✓ ✓
87 ✓ ✓
87GD ✓ ✓
6–3
M-3425 Instruction Book
39 Polarity 55
Hot
Voltage
Input 1 VA = 120 V ac ∠0° Current Input 1 Ia ∠0°
38
Neutral 54
41
Hot
Voltage
57
Input 2 VB = 120 V ac ∠–120°
40
Neutral Current Input 2 Ib ∠–120°
56
43
Hot
Voltage VC = 120 V ac ∠120°
Input 3 59
42
Neutral
Current Input 3 Ic ∠120°
Figure 6-1 Voltage Inputs: Configuration V1 58
39
Figure 6-3 Current Inputs: Configuration C1
Hot
Voltage Input 1
120 Ð30° VAB = 120Ð0°
38
Neutral Polarity 47
41
Current Input 1 IA ∠0°
VBC = 120Ð120° 46
Neutral 40
Voltage Input 2
120 Ð90° 43 49
Hot
VCA = 120Ð120° Current Input 2 IB ∠–120°
42
48
45
Hot 51
Voltage Input 3
0 to 20 V ac VN
180 Hz
Neutral
44 IC ∠120°
50
Figure 6-2 Voltage Inputs: Configuration V2
Current Input 3
53
■ NOTE: The phase angles shown here use leading
IN
angles as positive and lagging angles as 52
negative. Some manufacturers of test
equipment have used lagging angles as Figure 6-4 Current Inputs: Configuration C2
positive, in which case VB=120 a a120°
and VC=120 a a240°. Similarly other
voltages and currents phase angles
should be adjusted. These test
configurations are for ABC phase
rotation. They must be adjusted
appropriately for ACB phase rotation.
6–4
Testing – 6
Polarity 55
•
Current Input 1 aø 54 I 0°
a
57
•
o
bø 56 I 120
b
59
•
o
cø 58 I 240
c
Polarity 47
•
Current Input 2 AØ 46 I 0°
A
49
•
o
BØ 48 I 120
B
51
•
o
CØ 50 I 240
C
6–5
M-3425 Instruction Book
RELAY
6.2 Diagnostic Test Procedures OUTPUT
NORM ALLY OPEN NORM ALLY CLOSED
CONTACT CONTACT*
NUM BER
6–6
Testing – 6
Choose outputs 2 through 8 by using the up arrow 3. Press ENTER. The following is displayed:
and down arrow buttons to turn all relays or outputs
to the energized or ON position. Note that when
INPUT NUMBER 1
each output is turned on, the appropriate red
OUTPUT LED turns on and stays on. CIRCUIT OPEN
3 11 8
6. Press ENTER. The following is
4 11 7 displayed:
5 11 6
INPUT NUMBER
1
6 11 5
INPUT NUMBER
1
6–7
M-3425 Instruction Book
COM 1
RELAY BRKR
OK CLOSED TARGET PS 1
TARGET
TARGETS
RESET
24 VOLTS/HZ PHASE OVERCURRENT 50
27 PHASE UNDERVOLTAGE PHASE OVERCURRENT 51V
TIME OSC. DIAG PS 2
59 PHASE OVERVOLTAGE NEUTRAL OVERCURRENT 50N
SYNC TRIG
27TN/64S 100% STATOR GND NEUTRAL OVERCURRENT 51N
59N NEUTRAL OVERVOLTAGE SPLIT PHASE DIFF 50DT
32 DIRECTIONAL POWER POS SEQ OVERCURRENT 51T
M-3425 21
40
PHASE DISTANCE
LOSS OF FIELD
NEG SEQ OVERCURRENT
FIELD GND/BRUSH LIFT 64F/B
46
6–8
Testing – 6
6–9
M-3425 Instruction Book
6–10
Testing – 6
AUTO CALIBRATION
CLOCK TEST I clock led CAL factory
CLOCK START
6–11
M-3425 Instruction Book
Real=1 pu Reactive=0.0 pu
6–12
Testing – 6
Field Ground Calibration 3. Set the decade box for 1kΩ resistance
Field Ground Calibration only applies to units and press ENTER. When the display
purchased with the 64F Field Ground option. shows DONE press ENTER.
Calibration is necessary for long cable lengths 4. Set the decade box to the resistance
(greater than 100 feet) to compensate for cabling specified by the HMI, and press ENTER.
losses from the M-3425 and the M-3921 Coupler When the display shows DONE press
module, and therefore should be accomplished in ENTER.
system, after all wiring is complete.
5. Continue step 4 until the calibration is
complete for 100 kΩ.
1. Connect the M-3921 Field Ground
Coupler box as shown in Figure 6-13, 6. Press EXIT twice to exit Diagnostic
Field Ground Coupler Calibration. Mode.
Polarity 55 47 39
Hot
Ia IA Voltage
54 46 Input VA
38
Neutral
57 49
41
Ib IB
56 48
VB
Current Input 40
59 51
Ic IC
58 50
43
53
VC
42
IN
52
45
Hot
Voltage
Input VN
44
Neutral
Figure 6-11 Current Input Configuration Figure 6-12 Voltage Input Configuration
6–13
M-3425 Instruction Book
M-3425
PROCESSOR
Field Ground
Detection
8 WARNING: The jumper used to short pins 2 & 3 must be removed when calibration is
complete. Placing the M-3921 in service with this jumper installed will result in serious dam-
age.
6–14
Testing – 6
It is desirable to record and confirm the actual If timer quantities are to be checked, the timer
settings of the individual functions before beginning must be activated by the appropriate output
test procedures. Use Figure A-3, Functional contacts. The contact pin numbers are enumerated
Configuration Record Form and Figure A-4, in Table 6-2, Output Contacts.
Setpoint & Timing Record Form, found in Appendix
It is suggested that copies of the following be
A, Configuration Record Forms, to record settings. made for easy referral during test procedures:
It is also possible to download the relay settings
into a file using IPScom®.
Input Configurations – pg 6–4
It may be desirable to program all test settings in Output Contact Numbers – pg 6–6
an alternate profile, or to save the relay settings in Relay Configuration Table – pg A–2
IPScom to preserve desired setup.
Setpoint & Timing Record Form – pg A–9
6–15
M-3425 Instruction Book
1. Apply proper power to the power input terminals: 60 (HOT) and 61 (NEUTRAL).
POWER ON SELFTESTS
XXXXXXxxxxxxxxxxx
3. All LEDs will turn on simultaneously for about 1 sec. The POWER and RELAY OK LEDs will
remain on; the rest of the LEDs will turn off.
The unit will display:
POWER ON SELFTESTS
PASS
BECKWITH ELECTRIC
D-0024xx.xx.x
The POWER LED(s) will turn on. The RELAY OK LED will flash (or stay on as programmed in the setup
menu) and the BREAKER CLOSED LED will remain on. The power-on self-tests ends with the system
date and time and default logo. Any recorded targets are then displayed.
6–16
Testing – 6
Q NOTE: It would be efficient to disable the function with the higher “reach” (Diameter plus
Offset) setting first (lower current ), and test the lower reach setting operation, since the higher
reach setting operation can be tested without disabling the lower setting.
1. Disable functions as shown. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure
Relay Data subsection, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 and C1 as designated above. Refer to Section 6.1,
Equipment/Test Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P ohms + O ohms) [O, usually set at zero ohms].
b. Define “current” as I = ((Selected Voltage/S3)I R ohms). The voltage level may be selected
based on the desired test current level.
5. Pickup Test: Set the three-phase voltages to the Selected Voltage value from step 4b. Set the
phase angle between the voltage and current inputs at (A – 30°) degrees from settings above.
Hold the TARGET RESET button in and slowly increase the three-phase currents until the
appropriate 21 PHASE DISTANCE LED light goes on, or the pickup indicator operates on the
computer target screen. The level should be equal to I calculated in step 4 with the resulting
impedance &0.1 ohms or 5%. Release the TARGET RESET button and decrease the INPUT
CURRENTS, and OUTPUT LEDs will go out. Press TARGET RESET button to remove targets.
6. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the current (I) found in step 4, and start timing. The contacts will close after D cycles within &1
cycle or &1%.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–17
M-3425 Instruction Book
VT Configuration Line-Ground
Functions 27, 27TN, 32, 40 Disable
Functions 50/27, 51V Disable
Functions 60FL, 21 (1 or 2) Disable
Functions 78, 87 Disable
Delta-Y Transform Disable
Q NOTE: It would be efficient to disable the function with the higher “reach” (Diameter plus
Offset) setting first (lower current), and test the lower reach setting operation, since the higher
reach setting operation can be tested without disabling the lower setting.
1. Disable functions as shown. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure
Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 and C1 as designated above. Refer to Section 6.1,
Equipment/Test Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P ohms + O ohms),[O, usually set at zero ohms].
b. Define “current” as I = ((Selected Voltage)IR ohms). The voltage level may be selected
based on the desired test current level
5. Pickup Test: Set the three-phase voltages to the Selected Voltage value from step 4b. Set the
phase angle between the voltage and current inputs at (A) degrees from setting above. Hold the
TARGET RESET button in and slowly increase the three-phase currents on the input until the
appropriate 21 PHASE DISTANCE LED light goes on, or the pickup indicator operates on the
computer target screen. The level should be equal to I calculated in step 4 with the resulting
impedance &0.1 ohms or 5%. Release the TARGET RESET button and decrease the INPUT
CURRENTS, and OUTPUT LEDs will go out. Press TARGET RESET button to remove targets.
6. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the current (I) found in step 4, and start timing. The contacts will close after D cycles within &1
cycle or &1%.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–18
Testing – 6
VOLTAGE INPUTS: V1
CURRENT INPUTS:none
Q NOTE: It would be efficient to disable the 24 Definite Time function with the lower pickup setting
first and test the higher setting operation. Since the lower setting operation can be tested without
disabling the higher setting, the 24 Definite Time functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect input in Configuration V1 as designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The Volts per Hertz pickup level at a percentage setting at nominal frequency (50 or 60 Hz) is:
Pickup voltage = (P% ÷ 100) x (Nominal Voltage) where the Nominal Values have been
programmed in the system setup data described in Section 2.1, Configuration and are recorded
on the COMMUNICATION & UNIT SETUP RECORD FORM.
5. Pickup Test: Hold the TARGET RESET button in and slowly increase the voltage on A phase
until the 24 VOLTS/HZ LED light goes on or the pickup indicator operates on the computer
target screen. The voltage level of operation will equal P volts ±1%. Release the TARGET
RESET button and decrease the voltage and the output LEDs will go out. Press TARGET
RESET button to remove targets.
6. Time Test: With output contacts (Z) connected to stop the timer, apply approximately (P + 10
volts) volts and start timing. The contacts will close after D cycles within 25 cycles.
7. Test phases B and C by repeating steps 4 and 5.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–19
M-3425 Instruction Book
VOLTAGE INPUTS: V1
CURRENT INPUTS:none
TEST SETTINGS: Inverse Time Pickup P % (100 to 200)
Inverse Time Curve C (1 to 4)
Time Dial (curve 1) K (1 to 100)
Time Dial (Curves 2-4) (0.0 to 9.0)
Reset Rate R seconds (1 to 999)
Programmed Outputs Z OUT (1 to 8)
Functions 24DT, 27, 27TN Disable
Functions 32, 59, 81, 81R Disable
6–20
Testing – 6
Q NOTE: If 27 #1 and 27 #2 have different pickup settings, it would be efficient to disable the one with the
higher setting first and test the lower setting operation. The higher setting operation could then
be tested without disabling the lower setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration. Set at Nominal Voltage.
4. Pickup Test: Hold the TARGET RESET button in and slowly decrease the input voltage on
phase A until 27 PHASE UNDERVOLTAGE LED light goes on (or the pickup indicator operates
on the computer target screen). The voltage level should be equal to P volts ±0.5 V*. Release
the TARGET RESET button and increase the input to the nominal voltage and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately (P – 1)
volts and start timing. The contacts will close after D cycles within 20 cycles or &1%(RMS), or
&1 cycle or &0.5% (DFT), whichever is greater.
6. Test phases B and C by repeating steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
* When both RMS and Line-Ground to Line-Line is selected, the accuracy is &0.8V or &0.75%
6–21
M-3425 Instruction Book
Q NOTE: If 27TN #1 and 27 #2 have different pickup settings, it would be efficient to disable the one
with the higher setting first and test the lower setting operation. The higher setting operation could
then be tested without disabling the lower setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V2 designated above. See Section 6.1, Equipment/Test Setup
for configuration. Set at Nominal Voltage.
4. Pickup Test: Hold the TARGET RESET button in and slowly decrease the neutral voltage until
27TN/64S 100% STATOR GND LED light goes on (or the pickup indicator operates on the
computer target screen). The voltage level should be equal to P volts ±0.15 V or ±1%. Release
the TARGET RESET button and increase the input to the nominal voltage and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately (P – 1)
volts and start timing. The contacts will close after D cycles within ±1 cycle or &1%.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–22
Testing – 6
Q NOTE: It would be efficient to disable the function with the lower pickup setting first and test the
higher setting operation. Since the lower setting operation can be tested without disabling the higher
setting, the 32 functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
relay. This value is described in Section 2.1, Configuration and should be recorded on Figure
A-2, Communication Data and Unit Setup Record Form.
5. Set the three phase voltages to the Nominal Voltage.
6. Pickup Test: Press and hold the TARGET RESET button and slowly increase the three phase
currents (for negative or reverse power flow direction, the phase angle of the phase currents
are set at 180 degrees from the respective phase voltages). Increase the currents until the 32
DIRECTIONAL POWER LED light goes on or the pickup indicator operates on the computer
target screen. The level of operation will be equal to that calculated in step 4, ±2% or ±0.002
PU, whichever is greater.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
8. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the pickup current and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–23
M-3425 Instruction Book
Q NOTE: It would be efficient to disable the function with the lower pickup setting first and test the higher
setting operation. Since the lower setting operation can be tested without disabling the higher
setting, the 32 functions will be enabled when the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual power setting is as
follows: Multiply the PU pickup value (P above) by the Nominal Current previously input to the
M-3425. This value is described in Section 2.1, Configuration and should be recorded on Figure
A-2, Communication Data and Unit Setup Record Form.
5. Set the three phase voltages to the Nominal Voltage.
6. Pickup Test: Press and hold the TARGET RESET button and slowly increase the three phase
currents (–30° angle for each phase). (Q NOTE: For negative or reverse power flow direction,
the phase angle of these currents are set to 180 degrees). Increase the current until the 32
DIRECTIONAL POWER LED light goes on or the pickup indicator operates on the computer
target screen. The level of operation will be equal to that calculated in step 4, ± 2% or &0.002
PU.
7. Release the TARGET RESET button and decrease the currents. The OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
8. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
the pickup current and start timing. The contacts will close after D cycles within +16 cycles.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–24
Testing – 6
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. The level of current at which operation is to be expected for an individual setting is as follows:
a. Define “reach” as R ohms = (P - O ohms) where O is usually negative.
b. Define “trip current” as I = (Selected Voltage ÷ R ohms). The voltage level may be
selected based on the desired test current level.
c. Define “offset current” as IO = (Selected Voltage ÷ O ohms).
5. Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from step 4, and
set the phase angle between the voltage and current inputs to 90° (current leading voltage).
6. Pickup Test: Press and hold the TARGET RESET button and slowly increase the three-phase
currents until the appropriate 40 LOSS OF FIELD LED light goes on or the pickup indicator
operates on the computer target screen. The level will be equal to “I” calculated in step 4 with
the resulting impedance within &0.1 ohms or &5%. If the offset is negative, continue to
increase the current until the LED light goes out. The level will be equal to “IO” calculated in step
4 with the resulting offset impedance within ±0.1 ohms or ±5%.
7. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out.
Press TARGET RESET button to reset targets.
8. Time Test: Set the three-phase voltages VA, VB, and VC to the Selected Voltage value from
step 4, and set the phase angle between the voltage and current inputs to 90° (current leading
voltage). With output contacts (Z) connected to stop the timer, apply I + 10% Amps and start
timing. Contacts will close within &1 cycle or &1%.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
(For proper testing, use I ≤3 x CT rating)
6–25
M-3425 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they should also be disabled for the test and
enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment/Test Setup for configuration) is to exchange Current input 2
and 3 (phase B current = input 3 and phase C current = input 2). Set Voltages = Nominal
voltage.
4. The level of current at which operation is to be expected for an individual setting is: Pickup
current = (P% ÷ 100) x (Nominal Current) where the Nominal Values have been programmed
in the system setup data described in Section 2.1, Configuration and should be recorded on
Figure A-2, Communication Data and Unit Setup Record Form.
5. Pickup Test: Press and hold the TARGET RESET button and slowly increase the three-phase
currents until the appropriate NEG SEQ OVERCURRENT 46 LED light goes on or the pickup
indicator operates on the computer target screen. The level will be equal to pickup current
calculated in step 4 ±0.5% of 5 A.
6. Release TARGET RESET button and decrease the currents and OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
7. Time Test: With output contacts (Z) connected to stop the timer, apply current of at least (1.1 x
pickup) amps and start timing. The contacts will close after D cycles within &1 cycle or &1%.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–26
Testing – 6
Q NOTE: Although no voltage input is required for the testing of the 46 function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the test
and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 (MODIFIED) designated above. The modification to
C1 (See Section 6.1, Equipment/Test Setup for configuration) is to exchange Current input 2
and 3 (phase B current = input 3 and phase C current = input 2.)
4. The current pickup level at a percentage setting is: Pickup current = (P% ÷ 100) x (Nominal
Current) where the Nominal Values have been programmed in the system setup data described
in Section 2.1, Configuration and should be recorded on Figure A-2, Communication Data and
Unit Setup Record Form.
5. Test levels may be chosen at any percentages of Nominal Current which are a minimum of 5%
higher than the pickup percentage, P%. (Suggest 4 or 5 test levels chosen and calculated in
amps.)
6. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage.
7. Time Test: With output contacts (Z) connected to stop the timer, apply currents equal to the
chosen test levels calculated in step 5 and start timing. The operating time will be as read from
Figure 2-11, Negative Sequence Inverse Time Curves, negative sequence current in % of
Nominal Current and appropriate K (Time Dial) setting, or the maximum trip time (whichever is
faster). Repeat this step for all test levels chosen.
8. Reset Time Test: If it is desired to test the reset time, begin timing immediately when the input
current is reduced below the pickup value. Holding the TARGET RESET button in, stop timing
when the TARGET LED goes out. The time should be approximately 4 minutes.
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
Q NOTE: If retesting is required, the unit should be powered down or wait 4 minutes before the next
test to assure resetting of the timer.
(For proper testing, use I ≤3 x CT rating)
6–27
M-3425 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 50 function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input 3 (C phase)
until the PHASE OVERCURRENT 50 LED light goes on or the pickup indicator operates on the
computer target screen. The current level of operation will be (P) amps ±0.1 amps or ±3%.
Release the TARGET RESET button and decrease the current and the OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
P amps and start timing. The operating time will be O2 cycles. Reduce input 3 current to 0
amps.
6. Test may be repeated using inputs 1 (A phase) and 2 (B phase) individually.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–28
Testing – 6
Q NOTE: Although no voltage input is required for the testing of the 50BF function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup.
4. Testing 50BF-Ph Generator Breaker Failure Operation: 50BF-N DISABLED, 50BF-Ph
ENABLED, 50BF Pickup Setting = P amps, Time delay setting = D cycles.
5. Initiate operation by externally shorting any ONE set of contacts (I) IN shown above. Short IN1
(connect contacts 10 & 11) to simulate 52b contact closure (breaker open). Alternatively, the
external contact may be operated if all connections are made.
6. Press and hold the TARGET RESET button and slowly increase current input 3 until the 50BF
BREAKER FAILURE LED light goes on (or the pickup indicator operates on the computer
target screen). The current level of operation will be (P) amps ±0.1 amps or ±2%. Release the
TARGET RESET button and decrease the current and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
7. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
P amps and start timing. The operating time will be D cycles within &1 cycle or &1%. Reduce
input 3 current to 0 amps.
8. Testing 50BF-Ph/50BF-N Generator Breaker Failure Operation: 50BF-N ENABLED, 50BF-
Ph ENABLED, 50BF-N Pickup Setting = N amps, 50BF-Ph Pickup Setting < P amps, Time
delay setting = D cycles. (Note: 50BF-Ph setting (P) must be equal to or less than 50BF-N
setting (N).]
9. Short IN1 (connect contacts 10 & 11) to simulate 52b contact closure (breaker open).
10. Press and hold the TARGET RESET button and slowly increase current input 3 until the 50BF
BREAKER FAILURE LED light goes on (or the pickup indicator operates on the computer
target screen). The current level of operation will be (N) amps ±0.1 amps or ±2%. Release the
TARGET RESET button and decrease the current and the OUTPUT LEDs will go out. Press
TARGET RESET button to remove targets.
6–29
M-3425 Instruction Book
11. BFN Time Test: With output contacts (Z) connected to stop the timer, input approximately 110%
of N amps and start timing. The operating time will be D cycles within &1 cycle or 1%. Reduce
input 3 current to 0 amps.
12. Testing HV Breaker Failure Operation: 50BF-N DISABLED, 50BF-Ph DISABLED, Time delay
set = D cycles, Input 1 in breaker closed state.
13. With output contacts (Z) connected to the timer, initiate operation by externally shorting any ONE
set of contacts (I) IN except Input 1 above. The operating time will be D cycles within &1 cycle or
&1%.
14. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–30
Testing – 6
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup.
4. 50 Overcurrent Test: Set Voltage inputs at Zero volts (after a minimum time of D cycles).
Press and hold the TARGET RESET button and slowly increase the Phase A current (Input 1)
until the 50/27 INADVERTENT ENRGNG LED light goes on (or the pickup indicator operates
on the computer target screen). The level of operation will be (P) amps ±0.1 A or ±2%.
5. 27 Undervoltage Test: If desired, the dropout time delay (T) can be set to minimum setting for
this test. Hold the TARGET RESET button in and slowly increase the voltage input (continuing
current input in step 4.). Wait at least T cycles between each voltage change. The 50/27 LED
will go out at V volts ±0.5 Volts.
6. 27 Pickup Delay Test: Reduce voltage to Zero volts and start timing. The operating time to
close will be D cycles within &1 cycle or 1%.
7. 27 Dropout Delay Test: Increase current by one (1) amp and then with output contacts (Z)
connected to the timer, input approximately 110% of V volts (pickup setting) and start timing.
The operating time to open will be T cycles within &1 cycle or &1%.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–31
M-3425 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 50DT function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C2 designated above. See Section 6.1, Equipment/Test
Setup. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input 1 (A phase)
until the PHASE OVERCURRENT 50 LED light goes on or the pickup indicator operates on the
computer target screen. The current level of operation will be (A) amps ±0.1 amps or ±3%.
Release the TARGET RESET button and decrease the current and the OUTPUT LEDs will go
out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
P amps and start timing. The operating time will be &1 cycle or &1%, whichever is greater.
Reduce input 3 current to 0 amps.
6. Test may be repeated for phases B & C by repeating Steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–32
Testing – 6
Q NOTE: Although no voltage input is required for the testing of the 50N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three-phase voltages VA, VB, and
VC to the Nominal Voltage value. See Section 6.1, Equipment/Test Setup.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase current input IN (terminals
53 and 52) until the NEUTRAL OVERCURRENT 50N LED light goes on or the pickup indicator
operates on the computer target screen. The current level of operation will be (P) amps ±0.1
amps or ±3%. Release the TARGET RESET button and decrease the current and the OUTPUT
LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply approximately 110% of
P amps and start timing. The operating time will be O 2 cycles. Reduce input 3 current to 0
amps.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–33
M-3425 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 51N function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. Set the three–phase voltages VA, VB,
and VC to the Nominal Voltage value.
4. Refer to Appendix D, Figures D5–D12, or Tables D-1A and D-1B. Test levels may be chosen in
terms of multiples of pickup value and associated time in seconds. (Suggest 4 or 5 test levels
chosen and calculated in amps.)
5. Time Test: With output contacts (Z) connected to the timer, apply current (IN) to terminals 53
and 52 equal to the chosen test level calculated in step 4 and start timing. Operating time will be
within ±3% or K3 cycles whichever is greater. Repeat this step for all test levels chosen. The
tested points verify the operating times of the function.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–34
Testing – 6
51T Inverse Time Positive Sequence Overcurrent for Stator Thermal Protection
Q NOTE: Although no voltage input is required for the testing of the 51T function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they will need to also be disabled for the
test and enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup. Set the three-phase voltages VA, VB, and VC to the Nominal Voltage value.
4. Pickup Test: Hold the TARGET RESET button in and slowly increase positive sequence
current input 3 until the POS SEQ OVERCURRENT 51T LED light goes on or the pickup
indicator operates on the computer target screen. The current level of operation will be (P)
amps ±0.1 amps or ±3%. Release the TARGET RESET button and decrease the current and
the OUTPUT LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: Calculate trip time using:
36 x T6
( )
Iapp 2
where T6 is the time delay at 6x Pickup (P) and Iapp = applied current.
With output contacts (Z) connected to stop the timer, apply approximately 110% of P amps and
start timing. The operating time will be as calculated above, &3% or 3 cycles. Reduce input 3
current to 0 amps.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–35
M-3425 Instruction Book
VOLTAGE INPUTS: V1
CURRENT INPUTS: C1
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Test levels may be chosen at any ampere values which are a minimum of 50% higher than the
pickup amps, P Amps. It is suggested that the user select 4 or 5 test levels to verify curve.
5. For VC or Voltage Controlled Units: Set the input voltages at least 5% under the Voltage
Control setting V.
6. Time Test: With output contacts (Z) connected to stop the timer, input current equal to the
chosen test level calculated in step 4 on A phase and start timing. The operating time will be as
read from the appropriate Inverse Curve Family and K (Time Dial) setting in Appendix D, Figures
D-5 through D-8, or Tables D-1A through D-1B. Repeat this step for all test levels chosen. The
accuracy specified is valid for currents above 1.5 times the pickup current.
7. Voltage Control Test: The input voltage may be increased over the Voltage Control setting by at
least 0.5 Volts and the function will dropout.
8. For VR or Voltage Restrained Units: Input Nominal Voltages and test as in steps 4, 5, and 6
above (same current input values). Repeat steps 4, 5, and 6 with reduced input voltage values and
current reduced by the same percentage as value (see Figure 2-14).
9. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–36
Testing – 6
Q NOTE: If 59 #1 and 59 #2 have different pickup settings, it would be efficient to disable the one with the
lower setting first and test the higher setting operation. The lower setting operation could then
be tested without disabling the higher setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment /Test Setup
for configuration. Set Voltages = Nominal voltage
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltage
on phase A until 59 PHASE OVERVOLTAGE LED light goes on or the pickup indicator
operates on the computer target screen. The level should be equal to P volts ±0.5 V or ±0.5%*.
Release the TARGET RESET button and decrease the input voltage to nominal voltage and the
OUTPUT LEDs will go out. Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply (P+1) Volts on phase A
and start timing. The contacts will close after D cycles within 20 cycles (RMS) or &1 cycle or
&1% (DFT).
6. Test phases B and C by repeating steps 4 and 5.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
* When both RMS and Line-Ground to Line-Line is selected, the accuracy is &0.8V or &0.75%.
6–37
M-3425 Instruction Book
Q NOTE: If 59N #1 and 59N #2 have different pickup settings, it would be efficient to disable the one with
the lower setting first and test the higher setting operation. The lower setting operation could
then be tested without disabling the higher setting.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input to terminal numbers 44 and 45.
4. Pickup Test: Press and hold the TARGET RESET button and slowly increase the input voltage
VN until 59N NEUTRAL OVERVOLTAGE LED light goes on or the pickup indicator operates on
the computer target screen. The level should be equal to P volts ±0.5 V or ±0.5%. Release the
TARGET RESET button and decrease the input voltage and the OUTPUT LEDs will go out.
Press TARGET RESET button to remove targets.
5. Time Test: With output contacts (Z) connected to stop the timer, apply (P+1) Volts and start
timing. The contacts will close after D cycles within &1 cycle or &1%.
6. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–38
Testing – 6
Q NOTE: It is necessary for “FL” to be designated as an initiating input (see Section 2.3, Setpoints and
Time Settings) before this function can be tested.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations.
4. Adjust the three-phase voltage source to Nominal volts, and the three-phase current source to
Nominal amps.
5. Time Test: With output contacts connected to the timer, remove the A phase voltage input and
start timing, and the 60FL V.T. FUSE LOSS LED and output Z LEDs will light or the pickup
indicator operates on the computer target screen. The operating time will be D cycles within &1
cycle or &1%.
6. Reconnect the phase A voltage and press TARGET RESET button to remove targets.
7. Repeat steps 5 and 6 for phases B and C.
8. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–39
M-3425 Instruction Book
VOLTAGE INPUTS:None
CURRENT INPUTS:None
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect M-3921 Field Ground Coupler and decade box as shown in Figure 6-14.
4. Set resistance on decade box 10% more than pickup P.
5. Pickup Test: Hold the TARGET RESET button in and slowly decrease the resistance on the
decade box until the FIELD GND/BRUSH LIFT 64F/B LED or the pickup indicator on the
IPScom® Function Status screen illuminates. The level of operation will be P kW ±1kW or
±10%. Release the TARGET RESET button and increase the resistance and the OUTPUT
LED(s) will extinguish. Press the TARGET RESET button again to remove targets.
6. Time Test: With output contact (Z) connected to stop the timer, change the resistance on the
decade box to 90% of P and start timing. The operating time will be after D cycles, within
±(2/IF + 1).
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–40
Testing – 6
Once the capacitance value and the operating frequency have been determined, the actual insulation
resistance can be verified by installing a variable resistor (5 to 100 KW) and discrete capacitor to the
coupler module (M-3921).
M-3425
DC Supply
Field Ground
Detection
Squarewave Vout 3
Generator 37 5
Coupling
35 4 Network 2
Signal
M-3921
Measurement Rf Cf*
Vf
and
Processing
36 1 1
Discrete Capacitor to
simulate Field Winding
Rear Terminal
Capacitance
Block Pin No.
6–41
M-3425 Instruction Book
VOLTAGE INPUTS:None
CURRENT INPUTS:None
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect M-3921 Field Ground Coupler and decade box as shown in Figure 6-14, set Rf to open
(infinity) and Cf to 1μf.
4. Monitor the FIELD GND MEAS. CIRCUIT display under the VOLTAGE menu in MONITOR
STATUS. Set the pickup (P) to 110% of the displayed value.
5. Pickup Test: Hold the TARGET RESET button in and open Cf and the FIELD GND/BRUSH
LIFT 64F/B LED or the pickup indicator on the IPScom® Function Status screen will illuminate.
Connect the capacitor Cf before starting the timing test. Press the TARGET RESET button
again to remove targets.
6. Time Test: With output contact (Z) connected to stop the timer, remove the capacitance
connected to the decade box and start timing. The operating time will be after D cycles, within
±(2/IF + 1) sec.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–42
Testing – 6
78 Out of Step
Q NOTE: Use Figure 2-18 for reference. A stopwatch is required for this test.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure
Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 and C1 designated above. See Section 6.1, Equipment/Test
Setup for configurations. Adjust voltage and currents while monitoring the positive sequence
impedance to a point similar to point Z0 in Figure 2-17.
4. Pickup Test: Disable the TRIP ON MHO EXIT setting and set the delay, D, to a minimal
setting. Press and hold the TARGET RESET button and sweep the current angle towards point
Z1. When the impedance passes through point Z1, verify that the 78 OUT OF STEP LED comes
on or the function status indicator shows the function picked up on the Monitor Function
Status screen. Pause testing until the delay timer has time to expire. Continue to sweep the
current angle to point Z2, and verify output Z operates as point Z2 is crossed, and resets after
the seal-in time delay.
Blocking on Stable Swing Test: Reset impedance to a point outside of the mho circle. Adjust
voltages and currents to point Z0. Press and hold the TARGET RESET button and sweep past
point Z1. Verify the 78 OUT OF STEP LED comes on or the function status indicator shows the
function picked up on the Monitor Function Status screen. Pause testing until the delay timer
has time to expire. Reverse sweep direction and sweep the current angle to point Z1, and verify
output Z does not operate and the 78 OUT OF STEP LED goes out or the function status
indicator shows the function reset on the Monitor Function Status screen as point Z1 is
crossed.
5. Pickup Test (Trip on mho Exit): Enable the TRIP ON MHO EXIT setting. Adjust voltages and
currents to point Z0. Press and hold the TARGET RESET button, and sweep the current angle
towards point Z1. When the impedance passes through point Z1, verify that the 78 OUT OF
STEP LED comes on or the function status indicator shows that the function has picked up on
the Monitor Function Status screen. Pause testing until the delay timer has time to expire.
Continue to sweep the current angle to point Z2, and verify that output Z does not operate as
point Z2 is crossed. Sweep the impedance further towards point Z3, and verify output Z
operates as point Z3 is crossed, and resets after the seal-in time delay.
6–43
M-3425 Instruction Book
Q NOTE: It would be efficient to disable the functions with the settings nearest to nominal frequency first
(testing over or underfrequency functions).
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated above. See Section 6.1, Equipment/Test Setup
for configuration.
4. Pickup Test: Set the voltages VA, VB, and VC to nominal voltage (nominal frequency). For
overfrequency testing, hold the TARGET RESET button in and slowly increase the frequency
on the input voltage(s) until the appropriate FREQUENCY/ROCOF 81/81R LED light goes on or
the pickup indicator operates on the computer target screen. The level will be equal to P Hz
±0.02 Hz only if P is within 3 Hz of Fnom, otherwise, &0.1 Hz. Return to nominal input frequency
and OUTPUT LEDs will go out. Press TARGET RESET button to remove targets. For
underfrequency testing, decrease the input frequency and return to nominal after operation.
5. Time Test: With output contacts (Z) connected to stop the timer, apply (P+ or – 0.5) Hz and start
timing. The contacts will close after D cycles within &2 cycles or &1%, whichever is greater.
6. Complete the testing for all 81 functions by repeating the appropriate steps for each one.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this point.
6–44
Testing – 6
VOLTAGE INPUTS: V1
CURRENT INPUTS:None
TEST SETTINGS: Pickup P Hz/Sec (0.10 to 20)
Time Delay D Cycles (1 to 8160)
Negative Sequence
Voltage Inhibit N % (0 to 99)
Programmed Outputs Z Output (1 to 8)
Functions 24, 27TN Disable
Function 81 See Below
Q NOTE: Testing of the 81R function requires a 3-phase voltage source capable of smoothly sweeping
the frequency of all voltages at a variable rate, continuously.
1. Disable functions as shown. Refer to Section 3.2, Initial Setup Procedure/Settings, Configure
Relay Data, for procedure.
2. Confirm settings to be tested.
3. Connect inputs in Configuration V1 designated previously. Refer to Section 6.1, Equipment/
Test Setup for configuration.
4. It is recommended that the 81 function be used to establish a window of operation for the 81R
function which is smaller than the actual sweep range of the frequency applied. This is
accomplished by enabling 81#1 to pickup at a frequency 1 Hz higher than the minimum
frequency of the ramp, and assign a unique output. Set 81#2 to pickup 1 Hz lower than the
maximum frequency of the ramp, and assign a unique output (see figure below). The frequencies
given are suggested for testing rates below 10 Hz/Sec. Higher rates will require consideration of
the capabilities of the test equipment involved. Connect both of these outputs to an input with
jumpers, and set the 81R function to block on this input. Set the time delays and seal-in times of
the 81 functions to minimum. This will result in an operational window that is free of erroneous
Hz/Sec measurements when the voltage source begins or ends the sweep.
Using this setup, it is important to remember that the 81 elements being used will be operating
in the 81R blocking regions, and the 81R contact operation must be distinguished from the 81
contacts.
5. Pickup Test: Apply Nominal Voltage to all three phases. Calculate the time for the pickup
setting and apply a sweep rate 25% less than the pickup (P) to all three phases.
Hold the TARGET RESET button in and slowly decrease the sweep time until the FREQUENCY/
ROCOF 81/81R LED lights, or the pickup indicator operates on the computer target screen. The
level should be equal to P &0.05 Hz/S or &5 %. Release the TARGET RESET button, and
increase the sweep time, and the OUTPUT LED will go out.
6–45
M-3425 Instruction Book
6. Negative Sequence Voltage Inhibit Test: Reset targets and apply Nominal Voltage to all three
phases at a sweep rate 25% above P. Verify that the FREQUENCY/ROCOF 81/81R LED lights,
or the pickup indicator operates on the computer target screen. Swing the phase angle of a
phase voltage and monitor the positive and negative sequence voltage levels. The 81R
OUTPUT should reset when the negative sequence voltage is N%, &0.5% of the positive
sequence voltage.
7. Timer Test: Reset targets and apply Nominal Voltage to all three phases at a sweep rate 25%
below P. With output contacts (Z) connected to stop the timer, apply a sweep rate 25% above P
and start timing. The contacts will close after D cycles within 20 cycles, or K3 %.
8. If testing is complete, enable any functions disabled for this test. If further testing is desired,
check the proper functions to disable for the next test and continue from this point.
6–46
Testing – 6
87 Phase Differential
6–47
M-3425 Instruction Book
Q NOTE: Although no voltage input is required for the testing of the 87GD function, it is suggested that
Nominal Volts be applied to restrain the functions which use both voltage and current inputs for
operation. If other functions operate during these tests they need to be disabled for the test and
enabled after the tests are complete.
1. Disable functions as shown. See Section 3.2, Initial Setup Procedure/Settings, Configure Relay
Data, for procedure.
2. Confirm settings to be tested.
3. Connect voltage input in Configuration V1 as designated above. See Section 6.1, Equipment/Test
Setup for configuration V1. Set Voltages = Nominal voltage
4. Non–Directional Pickup Test: With IA=IB=IC= 0 Amps; press and hold the TARGET RESET
button and slowly increase IN (terminals 53 and 52) until the GND DIFF CURRENT 87GD LED
light goes on (or the pickup indicator operates on the computer target screen). The current level
of operation will be equal to P amps ±0.1 A or &5%. Release the TARGET RESET button and
decrease the current and the OUTPUT LEDs will go out. Press TARGET RESET button to
remove targets.
5. Timer Test: With output contacts (Z) connected to stop the timer, apply at least 10% higher IN
(terminals 53 and 52) current than the minimum pickup level and start timing. The contacts will
close after D cycles within –1 to +3 cycles.
6. Directional Time Test: With output contacts (Z) connected to the timer, apply IN=1.0 A @ Zero
degrees and IA or IB or IC @ P–0.9 A @180 degrees and start timing. The contacts will close after
D cycles within &1 cycle or &1%. Remove currents and reset targets. Reverse either current
input (current inputs now in phase) and retest. The relay will not operate. If the IA or IB or IC
current input value is reduced to 140 ma or less and the difference current exceeds the pickup
value, the relay will operate regardless of polarities of the currents.
7. If testing is complete, enable any functions disabled for this test. If other tests are to be
completed, check the proper functions to disable for the next test and proceed from this
configuration.
6–48
Testing – 6
6–49
M-3425 Instruction Book
6–50
Configuration Record Forms: Appendix – A
A Appendix A
This Appendix contains photocopy–ready forms for Figure A-3, Functional Configuration Record Form
recording the configuration and setting of the M-3425 reproduces the Configure Relay menus. For each
Generator Protection Relay. The forms can be function or setpoint, refer to the configuration you
supplied to field service personnel for configuring have defined using the Relay Configuration Table,
the relay, and kept on file for future reference. and circle whether it should be enabled or disabled,
the output contacts it will activate, and the inputs
A copy of the Relay Configuration Table (Table that will block its operation.
A-1) is provided to define and record the blocking
inputs and output configuration. For each function; Figure A-4, Setpoint & Timing Record Form allows
check the D (disabled) column or check the output recording of the specific values entered for each
contacts to be operated by the function, and check enabled setpoint or function. The form follows the
the inputs designated to block the function main menu selections of the relay.
operation.
Unpurchased or unavailable functions will not be
Figure A-2, Communication Data & Unit Setup visible within the menus. If a function is DISABLED,
Record Form reproduces the Communication and the input/output screens for that function will not
Setup unit menus. This form records definition of be displayed.
the parameters necessary for communication with
the relay, as well as access codes, user logo lines,
date & time setting, and front panel display operation.
A–1
M-3425 Instruction Book
D O U T P U T S I N P U T S
FUNCTION
8 7 6 5 4 3 2 1 FL 6 5 4 3 2 1
1
27
2
1
27TN
2
1
59
2
1
59N
2
DEF
46
INV
50
50/27
50BF
1
50DT
2
50N
51N
51T
51V
87
87GD
1
2
81
3
4
1
81R
2
1
24
2
24
1
32
2
1
40
2
60F L
Check each box applicable : ✓
1 (See page A-1 for information on using
21
2 this table.)
78 D Column = Function Disabled.
64B OUTPUTS Columns =Designated function
output(s)
64F
fl Column = Function blocked by fuse loss.
1
EXT INPUTS Columns =Designated function
2 blocking input(s)
Table A-1 Relay Configuration Table
A–2
Configuration Record Forms: Appendix – A
A. All unshaded screens shown on forms require data inputs. Whatever is in that
screen when ENTER button is pushed (see Figure A-1) will be installed in the relay.
B. All heavy bordered screens are either MENU screens which have horizontal
choices (made with right - left arrows) or screens displaying a result of a choice previously
made.
C. Dotted boxes enclose screens which bound areas that pushbutton ENTER
will move in. In order to move out of one of the dotted boxes it is necessary to either push EXIT
or make a menu choice change using the Right - Left arrow.
D. The Up/Down arrows only adjust value or letter (lower/upper case) inputs; they do not move
within the menus or between menu displays.
E. The Right/Left arrows are used only to make horizontally displayed choices. These can be
either menu choices or input value digit choices. The previous choice or location in a menu is
highlighted immediately.
F. The ENTER pushbutton records the setting change and moves down within a menu. The
operator will notice that after the last menu item, ENTER moves to the top of the same menu but
does not change menu positions.
G. Pushing EXIT at any time will exit the display screen to the last screen containing a horizontal
choice. (Return to the preceding menu).
a
a
a
EXIT ENTER
H. The symbol or in a screen indicates additional horizontal menu choices are available in the
indicated direction. As previously described, the Right and Left arrows will move the operator to
those additional choices.
A–3
M-3425 Instruction Book
COM2 DEAD SYNC TIME ENTER ACCESS CODE DATE & TIME
________ MS LEVEL#1 level#2 level#3 ________ YEAR
A–4
Figure A-2 Communication Data & Unit Setup Record Form
CONFIGURE RELAYS Configuration Record Forms: Appendix – A
CONFIG sys stat
CONFIGURE RELAY
VOLTAGE_RELAY
78 OUT OF STEP
CONFIGURE RELAY
disable enable
V.T._FUSE_LOSS_RELAY
78 BLOCK INPUT
60FL V.T. FUSE LOSS
fl i6 i5 i4 i3 i2 i1
disable enable
78 RELAY OUTPUT
60FL BLOCK INPUT
o8 o7 o6 o5 o4 o3 o2 o1
fl i6 i5 i4 i3 i2 i1
SETUP SYSTEM
config SYS stat
A–8
Figure A-3 Functional Configuration Record Form (4 of 4)
Configuration Record Forms: Appendix – A
27 #1 PICKUP 59 #1 PICKUP
________ Volts ________ Volts 50/27 INADVERTANT ENRGNG
INADVTNT_ENG brk_fail
27 #1 DELAY 59 #1 DELAY
________ Cycles ________ Cycles 50/27 PICKUP
________ Amps
27 #2 PICKUP 59 #2 PICKUP
________ Volts ________ Volts 50/27 VOLTAGE CONTROL
________ Volts
27 #2 DELAY 59 #2 DELAY
________ Cycles ________ Cycles 50/27 PICKUP DELAY
________ Cycles
FREQUENCY RELAY
CURRENT RELAY volt curr FREQ v/hz
volt CURR freq v/hz 51T STATOR THERM. PROT.
T_INV v_inv diff 81 FREQUENCY
50DT DEF TIME OVERCURR FREQ rcfreq
P_INST n_inst n_inv 51T PICKUP
________ Amps 81 #1 PICKUP
50DT #1 PICKUP PHASE A ________ Hz
________ Amps 51T DELAY @600% PICKUP
________ Sec 81 #1 DELAY
50DT #1 PICKUP PHASE B ________ Cycles
________ Amps
51V INV TIME OVERCURRENT 81 #2 PICKUP
50DT #1 PICKUP PHASE C t_inv V_INV diff ________ Hz
________ Amps
51V PICKUP 81 #2 DELAY
50DT #1 DELAY ________ Amps ________ Cycles
________ Cycles
51V CURVE 81 #3 PICKUP
50DT #2 PICKUP PHASE A def inv vinv einv ________ Hz
________ Amps ieci iecvi iecei ieclti
81 #3 DELAY
50DT #2 PICKUP PHASE B 51V TIME DIAL ________ Cycles
________ Amps ________
81 #4 PICKUP
50DT #2 PICKUP PHASE C 51V VOLTAGE CONTROL ________ Hz
________ Amps disable v_cntrl v_rstrnt
81 #4 DELAY
50DT #2 DELAY 51V VOLTAGE CONTROL ________ Cycles
________ Cycles ________ Volts
VOLTS PER HERTZ RELAY POWER RELAY V.T. FUSE LOSS RELAY
volt curr freq V/HZ PWR lof fuse dist pwr lof FUSE dist
40 #2 DELAY
________ Cycles
40 VOLTAGE CONTROL
________ Volts
78 OUT OF STEP
64B/F FIELD GROUND EXTERNAL
dist OSTP EXT
FIELD
78 DIAMETER EXT #1 INPUT INITIATE
________ Ohms 64F #1 PICKUP
________ kOhm i6 i5 i4 i3 i2 i1
A–12
Communications: Appendix – B
B Appendix B
Communications
The M-3425 Generator Protection Relay incorporates 5. Only the following MODBUS commands
three serial ports for intelligent, digital communication are supported:
with external devices. Equipment such as RTU's, a. read holding register (function 03)
data concentrators, modems, or computers can be
interfaced for direct, on-line, real time data b. read input register (function 04)
acquisition and control. Generally, all data available c. force single coil (function 05)
to the operator through the front panel of the relay d. preset single register (function 06)
with the optional M-3931 Human-Machine Interface
module is accessible remotely through the BECO For detailed information on IPScom
2200 or MODBUS data exchange protocol. These communications, refer to Chapter 4, Remote
protocol documents and the database-specific Operation.
protocol document are available from the factory or
from our website at www.beckwithelectric.com. Communication Ports
®
The M-3820A IPSCom Communication Software The relay has both front and rear panel RS-232
package has been supplied for communication to ports and a rear RS-485 port. The front and rear
any IBM compatible computer running under panel RS-232 ports are 9-pin (DB9S) connector
Microsoft® Windows 95 or higher. configured as DTE (Data Terminal Equipment) per
the EIA-232D standard. Signals are defined in
The communcation protocols implement serial, byte Table B-1, Communication Port Signals .
oriented, asynchronous communication and can be
used to fulfill the following communications The 2-wire RS-485 port is assigned to the rear
functions: panel terminal block pins 3 (–) and 4 (+).
• Real time monitoring of line status. Each communication port may be configured to
• Interrogation and modification of setpoints. operate at any of the standard baud rates (300,
600, 1200, 2400, 4800, and 9600). The RS-485
• Downloading of recorded oscillograph data. port shares the same baud rate with COM 2 (for
• Reconfiguration of relay functions. COM1 see Section 5.4, Circuit Board Switches
and Jumpers).
Q NOTE: The following restrictions apply for
MODBUS protocol use: While the digital communication ports do include
some ESD (Electrostatic Discharge) protection
1. MODBUS protocol is not supported on circuitry, they are excluded from passing ANSI/
COM1. IEEE C37.90.1-1989. Beckwith Electric
recommends the use of RS-232/485 to fiber optic
2. Parity is supported on COM2 and COM3; converters to avoid any question of surge-withstand
valid selections are 8,N,2; 8,O,1 or 8,E,1. capability or ground potential rise.
3. ASCII mode is not supported (RTU only).
A null modem cable is also shown in Figure B-1,
4. Standard baud rates from 300 to 9600
Null Modem Cable: M-0423, if direct connection
are supported.
to a PC (personal computer) is desired.
B–1
M-3425 Instruction Book
M-3425
COM1/COM2 PC
DB9P DB9S
1 1 DCD
RX 2 2 RX
TX 3 3 TX
4 4 DTR
SGND 5 5 SGND
6 6 DSR
RTS 7 7 RTS
CTS 8 8 CTS
9 9 RI
B–2
Communications: Appendix – B
PC Master
Echo Cancel On
25 pin or
9-25 pin Straight-Through Cable
REP
OFF
T R
FOC FOC
FOC FOC
R T R T R T
B–3
M-3425 Instruction Book
- + - +
PC Master
B(-) 200 Ω*
A(+)
Twisted
RS-232 to RS-485 2-wire
converter or RS-485 PC Card
▲ CAUTION: Due to the possibility of ground potential difference between units, all units should be mounted
in the same rack. If this is not possible, fiber optics with the appropriate converters should be used for
isolation.
Q NOTE: Each address on the network must be unique. Only the last physical slave on the network should
have the termination resistor installed. This may be completed externally or via a dip jumper
internal to the unit. See Section 5.4, Circuit Board Switches and Jumpers.
B–4
Self-Test Error Codes Appendix – C
C Appendix C
Self-test Error Codes
Error Code De s cription
25 Uninitialized EEPROM
C–1
M-3425 Instruction Book
33 Abort Error
34 Restart Error
35 Interrupt Error
36 Trap Error
38
39
42
43
49
50 Stack Overflow
C–2
Self-Test Error Codes Appendix – C
Invalid Data This error results if incorrect or out- of- range data is entered.
Unknown System Error This error could be caused by a malfunction of the control.
User Cancel This message displays when the escape (ESC) key is pressed.
®
Table C-2 IPScom Error Messages
C–3
M-3425 Instruction Book
C–4
Inverse Time Curves: Appendix– D
D Appendix D
This Appendix contains two sets of Inverse Time Q NOTE: Table D-1A and D-1B on pages D–6 and
Curve Families. The first set is used for Volts per D–7 contains a list of the data that
Hertz functions (Figures D-1 through D-4), and the characterizes Definite Time, Inverse
second set is for the M-3425 functions which utilize Time, Very Inverse Time, and Extremely
the Inverse Time Overcurrent curves (Figures D-5 Inverse Time Overcurrent Curves.
through D-12).
D–1
M-3425 Instruction Book
D–2
Inverse Time Curves: Appendix– D
D–3
M-3425 Instruction Book
D–4
Inverse Time Curves: Appendix– D
D–5
M-3425 Instruction Book
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
2.70 0.31057 1. 0 6 8 7 1 0 . 7 13 3 4 0 . 9 0 6 26
D–6
Inverse Time Curves: Appendix– D
M ultiple of Tap Se tting De finite Time Inve rs e Time Ve ry Inve rs e Time Extre me ly Inve rs e Time
D–7
M-3425 Instruction Book
D–8
Inverse Time Curves: Appendix– D
D–9
M-3425 Instruction Book
D–10
Inverse Time Curves: Appendix– D
D–11
M-3425 Instruction Book
100
10
1.1
1
0.9
Time in Seconds
0.8
0.6
1
0.4
0.2
0.1 .05
0.01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Multiple of Pickup
t=TD x [M
0.14
0.02
-1 ]
Figure D-9 IEC Curve #1 Inverse
D–12
Inverse Time Curves: Appendix– D
100
10
Time in Seconds
K
1 1.1
1
0.9
0.8
0.6
0.4
0.2
0.1
.05
0.01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Multiple of Pickup
[M-1 ]
13.5
t=TD x
D–13
M-3425 Instruction Book
100
10
Time in Seconds
K
1.1
1
0.9
0.8
0.1
0.6
0.4
0.2
0.01
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 .05
Multiple of Pickup
[M -1 ]
80
t=TD x 2
D–14
Inverse Time Curves: Appendix– D
1000
100
Time in Seconds
K
10
1.1
1
0.9
0.8
0.6
0.4
1 0.2
.05
0.1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Multiple of Pickup
[M-1 ]
120
t=TD x
D–15
M-3425 Instruction Book
D–16
Appendix E – Layup and Storage
Appendix E includes the recommended storage Layup of the M-3425 requires verifying that the
parameters, periodic surveillance activities and layup system clock is stopped. The steps necessary to
configuration for the M-3425 Generator Protection verify system clock status are as follows:
Relay
▲ CAUTION: Do not use the diagnostic mode in
relays that are installed in an active protection
Storage Requirements (Environment) scheme.
The recommended storage environment parameters
for the M-3425 are: For units with the optional HMI panel:
• The ambient temperature where the 1. Verify that the Power Supply (PS) fuses
M-3425 is stored is within a range of 5° C are installed.
to 40° C
2. Determine the unit power supply rating
• The maximum relative humidity is less by observing the check box below the
than or equal to 80% for temperatures up PS terminals on the rear of the unit.
to 31° C, decreasing to 31° C linearly to
50% for relative humidity at 40° C. 3. Apply power to the unit consistant with
the rating determined in Step 2 (see
• The storage area environment is free of Figure 5-5, External Connections). The
dust, corrosive gases, flammable unit will enter the selftest mode.
materials, dew, percolating water, rain and
solar radiation. 4. When the selftests are complete, then
press ENTER to begin main menu.
Storage Requirements (Periodic Surveillance 5. Press the right arrow pushbutton until
During Storage) SETUP UNIT is displayed.
The M-3425 power supply contains electrolytic 6. Press ENTER to access the SETUP
capacitors. It is recommended that power be applied UNIT menu.
to the relay (PS1 and optional PS2 redundant power 7. Press the right arrow pushbutton until
supply when installed) every three to five years for DIAGNOSTIC MODE is displayed.
a period of not less than one hour to help prevent
the electrolytic capacitors from drying out. 8. Press ENTER. A reset warning will be
displayed:
Layup Configuration PROCESSOR WILL RESET!
The M-3425 includes a removable lithium battery ENTER KEY TO CONTINUE
backed TIMEKEEPER® module (Beckwith Electric
component U25, Figure 5-7). The TIMEKEEPER WARNING: All relay functions and protection
module is the M-3425 real-time clock and also will be inoperative while the relay is in diagnostic
provides power to the unit’s nonvolatile memory mode.
when power is not applied to the unit.
9. Press ENTER. Unit will now reset and
DIAGNOSTIC MODE will be temporarily
displayed, followed by OUTPUT TEST
(RELAY). This is the beginning of the
diagnostic menu.
E–1
M-3425 Instruction Book
10. Press the right arrow pushbutton until 4. Install IPSutil TM Communications
the following is displayed: Software (see Section 4.7, IPSutil
Communications Software) on a PC that
CLOCK TEST includes the following:
I com1 com2 com3 CLOCK
• Microsoft WindowsTM 95 Operating
11. Press ENTER. The following is System or above
displayed: • Equipped with a serial port
CLOCK TEST 5. Connect a null modem cable from COM1
03-JAN-1998 09:00:00.000 of the relay to the PC serial port.
IPSutil supports COM1 port direct
12. If the clock is running, press ENTER to connection only. IPSutil is not supported
stop the clock. The following is through COM2 or COM3 ports.
displayed:
6. Open the IPSutil software.
CLOCK TEST
-CLOCK STOP- 7. Select “Comm” from the menu bar and
then select “Connect”. IPSutil will display
the “Communication Dialog Screen”
NOTE: When the relay clock is stopped, the
Figure 4-24.
seconds will be displayed as 80.
8. Verify that the PC COM port that the
13. Press ENTER and verify the relay clock null modem cable is connected to is
is stopped. A display similar to the selected in the “PC Port”.
following is shown with the seconds
stopped: 9. Select “Open COM”, IPSutil will connect
to the unit and then return to the IPSutil
CLOCK TEST Main Screen.
03-JAN-09:01:80.000 10. Select “Clock” from the menu bar. IPSutil
will display the “Unit Date/Time Dialog
14. When the clock has been verified to be Screen Figure 4-26.
stopped, then press EXIT until the
following message appears: 11. Verify that “Start Clock” is displayed,
then proceed as follows:
PRESS EXIT TO
EXIT DIAGNOSTIC MODE a. If “Start Clock” is displayed, then
select “Save” and go to Step 12.
15. Press EXIT again to exit DIAGNOSTIC b. If “Stop Clock” is displayed, then
MODE. The relay will reset and normal select “Stop Clock” and then select
running mode will resume. “Save”.
NOTE: Pressing any button other than EXIT will 12. Close communications with the unit by
return the user to DIAGNOSTIC MODE. selecting “Comm” from the menu bar
and then select “Exit”.
16. Remove power from the unit. The unit 13. Disconnect the null modem cable and
can now be placed in storage. then remove power from the unit. The
unit can now be placed in storage.
E–2
Legal Information
Patent Indemnification
The Seller shall not be liable for any property
The units described in this manual are covered by damages whatsoever or for any loss or damage
U.S. Patents, with other patents pending. arising out of, connected with, or resulting from
Buyer shall hold harmless and indemnify the Seller, this contract, or from the performance or breach
its directors, officers, agents, and employees from thereof, or from all services covered by or furnished
any and all costs and expense, damage or loss, under this contract.
resulting from any alleged infringementof United In no event shall the Seller be liable for special,
States Letters Patent or rights accruing thereform or incidental, exemplary, or consequential damages,
trademarks, whether federal, state, or common law, including but not limited to, loss of profits or
arising from the Seller’s compliance with Buyer’s revenue, loss of use of the equipment or any
designs, specifications, or instructions. associated equipment, cost of capital, cost of
purchased power, cost of substitute equipment,
facilities or services, downtime costs, or claims or
All rights reserved by Beckwith Electric Co., Inc. No reproduction may be made without prior written approval
of the Company.
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BECKWITH ELECTRIC CO., INC.
6190 - 118th Avenue North • Largo, Florida 33773-3724 U.S.A.
PHONE (727) 544-2326 • FAX (727) 546-0121
[email protected]
www.beckwithelectric.com
ISO 9001:2008