INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2600 CUSTOMER PART #: RE-506626 MODEL NO.: DB4629-5725
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: 6068TF250 JOHN DEERE DUBUQUE/SARAN EDITION NO.: 7
APPLICATION: 138 kW FIRE PUMP DATED: 01/31/2014
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS: FOLLOWING PUMP SERVICE

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 1. ROLLER-TO-ROLLER DIMENSION... 1.962" ± .0015"
.063" (1.6 mm) ID X 25" (635 mm) LONG. (49.83 mm ± 0.04 mm)
2. CALIBRATING INJECTORS........SAE J968/ISO 7440: MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R.
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) 2. GOVERNOR LINKAGE GAP: .125"-.165" (3.2-3.7 mm)
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) (USE KIT #23093 S.B. 95)
a. TEMPERATURE 110-115F (43-46C) AT INLET. 3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
(34 ± 3 kPa) AT PUMP INLET. 4. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4. CAM MOVEMENT READ-OUT DEVICE: #23745 4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
RETORQUE CAP TO 200-225 LBS/IN.
PUMP INSTALLATION: IT-083 5. 400 RPM (WOT):
ROTATION-C-* LEVER ANGLES (REF.) a. CHECK SHUT-OFF: 4 mm³/STROKE, MAX.
NAME PLATE-L-SIDE** THOT MIN.(B) N/A b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
#1 CYL.-5-O'CLOCK** THOT MAX.(C) N/A (60 kPa)
THROTTLE-L-SIDE** S.O. ( E) N/A 6. 2500 RPM (WOT):
TIMING MARK N/A S.O. ( F) N/A a. SET TRANSFER PUMP PRESSURE 99-101 PSI,
E.S.O. (24V E.T.R.) (683-696 kPa)(SUPPLY SET PER TEST STAND NOTE 3B)
b. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END PUMP PRESSURE.
c. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa)
PUMP OPERATING SPEED...HALF...ENGINE SPEED 7. 1800 RPM (WOT): SET ADVANCE TRIMMER PLUG FOR 1.0º.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 8. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE RETORQUE CAP TO 200-225 LBS/IN.
(REF. SL-222) 9. 2500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
1. 1000 RPM WOT: OPERATE PUMP FOR 10 MINUTES TO BRING TO 95-96 mm³/STROKE.
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM.
2. 2700 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO 10. 2700 RPM (WOT): SET HIGH IDLE SCREW FOR 13-17 MAX.
OBTAIN 10-12 MAX mm³/STROKE, IF NECESSARY mm³/STROKE.
11. 850 RPM (L.I.): SET LOW IDLE SCREW FOR 10-12 mm³/STROKE.
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) 12. 2500 RPM (ADJ. 45 mm³/STROKE): SET LIGHT LOAD ADVANCE
THROTTLE ADJUSTING SCREW FOR 5.0
RPM POSITION mm³/STROKE ADVANCE 13. 300 RPM (WOT): WITH SUPPLY PUMP ON, UNSCREW ADVANCE CAP
4 TURNS AND ALLOW FUEL TO BLEED FOR 30 SECONDS.
a. 150 WOT 41 MIN. --- RETORQUE CAP TO 200-225 LBS/IN.
b. 400 WOT* 4 MAX. --- 14. CHECK POINTS:
c. 850 L.I. ** 10-12 ---
d. 1800 WOT --- 0-2.0 THROTTLE T.P.
e. 1500 WOT 102-112 --- RPM POSITION mm³/STROKE ADVANCE PRESSURE
f. 2500 WOT 93.5-97.5 1.0-3.0 a. 150 WOT 43 MIN. --- 10 MIN.**
g. 2500 WOT* 4 MAX. --- b. 400 WOT* 4 MAX. --- ---
h. 2500 ADJ. 43-47 4.0-6.0 c. 850 L.I. 10-12 . 5MIN
i 2500 ADJ. 71-77 3.25 MAX d. 1800 WOT --- 0.5-1.5 ---
j. 2700 WOT 13-17 8.0-9.0 e. 1500 WOT 104-110 --- ---
k. 2750 WOT 4 MAX. --- f. 2500 WOT 95-96 1.5-2.5 99-101***
g. 2500 WOT* 4 MAX. --- ---
* E.S.O. DE-ENERGIZED h. 2500 ADJ. 44.5-45.5 4.5 -5.5 
** RESET LOW IDLE SCREW, IF NECESSARY i 2500 ADJ. 71-77 2. 75MAX ---
j. 2700 WOT 13-17 8.0-9.0 ---
k. 2750 WOT 5 MAX. --- ---
* E.S.O. DE-ENERGIZED ** (69 kPa) *** (683-696 kPa)
15. SPECIAL NOTES:
a. TORQUE ALL FASTENERS PER S.B. 106.
b. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
c. SEAL FASTENERS PER S.B. 134R.
d. ASSEMBLE THROTTLE LEVER ARM AND SPACER IN B4-L
POSITION PER S.B. 164.
e. FOR SERVICE ONLY:
AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
CYLINDER OUTLET. SET TOOL TO 209° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
ACCURACY. IF INTERFERENCE BETWEEN STRAIGHT EDGE AND
HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
BETWEEN STRAIGHT EDGE AND TOOL.

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Note:

Note:

Note:
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Note: * O.S. METERING VALVE AND ARM ASSEMBLY 24441 REFERENCE S.B.336

Note: THROTTLE LEVER BUSHING OUT

Note:
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Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REF. S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 05/08/2000 26680 1
26431 ESO MOUNTING AND GROUNDING KIT 08/18/2000 26221 2
33702 GASKET KIT 03/13/2001 27003 3
10/23/2003 26277 4
01/13/2004 28511 5
11/06/2013 36264 6
01/31/2014 36592 7