QS30 Series

Diffuse-Mode Laser Sensors

QS30 Laser Features

• Visible laser beam for diffuse sensing
• Available with Class 1 or long-range Class 2 laser
• Excellent optical performance throughout sensing range, even close up
• Easy-to-set Expert-style TEACH options† including Static, Dynamic, and Single-
Point programming plus manual adjustment for fine-tuning
• Easy-to-read operating status indicators, with 8-segment bargraph display
• Bipolar discrete outputs, PNP and NPN
• Selectable 30 millisecond OFF-delay
• Models available with 2 m or 9 m (6.5' or 30') cable or integral quick-disconnect
• Compact housing, mounting versatility – popular 30 mm threaded nose or
side-mount
†
U.S. Patent #5,808,296

QS30 Laser Models

Laser Spot Size at Supply Output
Model Class Range Focus Cable* Voltage Type Excess Gain Beam Pattern
1000
QS30
E
2 m (6.5') X
6 mm
QS30
0.24 in

QS30LD C
Diffuse Mode 4 mm
Diffuse Mode
0.16 in
Approx. 5-wire Cable E 100
Laser
2 mm 0.08 in
S
1 mm at S
0 0

Class 400 mm 2 mm 0.08 in

400 mm G 10 4 mm 0.16 in
1 (16") A
(0.039" at Integral I
6 mm 0.24 in

N
16") 5-pin 1
0 100 mm 200mm 300 mm 400 mm
QS30LDQ 1 mm 10 mm 100 mm 1000 mm
4.0 in 8.0 in 12.0 in 16.0 in

Euro-style .04 in .4 in 4 in 40 in DISTANCE

DISTANCE
QD 10 - Bipolar
30V dc NPN/PNP
1000
QS30
2 m (6.5') E 6 mm 0.24 in
QS30LDL X QS30
Approx. 5-wire Cable C
100
Diffuse Mode
Laser
4 mm
Diffuse Mode
0.16 in

E 2 mm 0.08 in
1 mm at S
Class 800 mm S
0 0

800 mm 2 mm 0.08 in
2 (32") G 10 4 mm 0.16 in
(0.039" at Integral A 6 mm 0.24 in
I
QS30LDLQ
32") 5-pin N
0 200 mm 400mm 600 mm 800 mm
Euro-style 1
1 mm 10 mm 100 mm 1000 mm
8.0 in 16.0 in 24.0 in 32.0 in

QD .04 in .4 in 4 in 40 in DISTANCE
DISTANCE

*9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., QS30LD W/30).
A model with a QD connector requires a mating cable (see page 10).

WARNING . . . Not To Be Used for Personnel Protection

! Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death.

This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A
sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products
catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.

Printed in USA 09/04 P/N 109027 rev. C

QS30 Series Diffuse-Mode Laser Sensor
Yellow Output Conducting
QS30 Laser Overview Green Power ON
Indicator
Programming
Push
Indicator Buttons
The QS30 is an easy-to-use, high-performance laser sensor whose many
configuration options make it suitable for demanding applications. It provides
Bargraph
high-performance sensing in low-contrast applications at relatively long range. It Display
features static, dynamic and single-point TEACH-mode programming, in addition
to manual fine adjustment, remote programming and security lockout options. A
Switching
SETUP mode also may be used to change the sensor’s output response Threshold
(see page 8).
The sensor features two identically configured outputs, one each NPN and PNP. SETUP Status
Indicators:
The sensor’s compact housing has a large, easy-to-see bar graph display plus Delay
Dark Operate
bright LEDs for easy programming and status monitoring during operation. The
Light Operate
sensor can be side-mounted, using its integral mounting holes, or front-
mounted, via its 30 mm threaded barrel.
Figure 1. QS30 features

QS30 Laser Specifications

Class 1: 650 nm visible red
Sensing Beam
Class 2: 658 nm visible red
Beam Size at Aperture Approx. 2 mm
Laser Classification Class 1 or Class 2, depending on model (see page 3)
Supply Voltage 10 to 30V dc (10% max. ripple @ 10% duty cycle) @ 35 mA max current, exclusive of load
Supply Protection Circuitry Protected against reverse polarity, over voltage, and transient voltages
Delay at Power Up 1 second max.; outputs do not conduct during this time
Output Configuration Bipolar: 1 current sourcing (PNP) and 1 current sinking (NPN)
150 mA maximum load
OFF-state leakage current: < 10 µA at 30V dc
Output Rating ON-state saturation voltage:
NPN: < 1.0V @ 150 mA load
PNP: < 2.0V @ 150 mA load
Output Protection Protected against output short-circuit, continuous overload, transient over-voltages, and false pulse on power up

Output Response Time 500 microseconds

Repeatability 70 microseconds

2 push buttons and remote wire

• Expert Teach programming (two-point static, dynamic, and single-point static)
Adjustments • Manually adjust (+/–) thresholds (from buttons only)
• LO/DO and OFF-delay configuration options
• Push-button lockout (from remote wire only)

8-segment red bargraph: Signal strength relative to switch-point

Indicators Green LED: Power ON
Yellow LED: Output conducting

Construction ABS plastic housing; acrylic lens cover

Environmental Rating IP67, NEMA 6

Connections 5-conductor 2 m (6.5') PVC cable, 9 m (30') PVC cable, or 5-pin integral Euro-style quick-disconnect fitting

Operating Temperature -10° to +50°C, 90% relative humidity @ 50°C (non-condensing)

All models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to 60Hz max. double amplitude 0.06",
Vibration and Mechanical Shock
maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G, 11 ms duration, half sine wave.

Certifications

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
2 P/N 109027 rev. C
 QS30 Series Diffuse-Mode Laser Sensor

Description of Laser Classes

Class 1
Lasers that are safe under reasonably foreseeable
conditions of operation, including the use of optical
instruments for intrabeam viewing.
Reference 60825-1 Amend. 2 © IEC:2001(E),
section 8.2.

Class 2
Lasers that emit visible radiation in the wavelength
range from 400 nm to 700 nm where eye
protection is normally afforded by aversion
responses, including the blink reflex. This reaction
may be expected to provide adequate protection
under reasonably foreseeable conditions of
operation, including the use of optical instruments
for intrabeam viewing.
Reference 60825-1 Amend. 2 © IEC:2001(E),
section 8.2.

Class 2 Laser Safety Notes:

Low-power lasers are, by definition, incapable of causing eye injury within the
duration of the blink (aversion response) of 0.25 seconds. They also must emit only
visible wavelengths (400 - 700 nm). Therefore, an ocular hazard can exist only if an
individual overcomes their natural aversion to bright light and stares directly into the
laser beam.
For safe laser use:
• Do not permit a person to stare at the laser from within the beam.
• Do not point the laser at a person’s eye at close range.
• Terminate the beam emitted by a Class 2 laser product at the end of its useful path.
Locate open laser beam paths either above or below eye level, where practical.

CAUTION

! Use of controls or adjustments or performance of procedures other than

those specified herein may result in hazardous radiation exposure; per
EN 60825. Do NOT attempt to disassemble this sensor for repair. A
defective unit must be returned to the manufacturer.

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 109027 rev. C 3
QS30 Series Diffuse-Mode Laser Sensor

Sensor Programming
Sensor configuration is accomplished through TEACH-mode programming and
SETUP mode. After TEACH mode has defined the sensing parameters, SETUP mode
may be used to add an OFF-delay or change the light/dark operate status. Manual
Adjust may be used to fine-tune the thresholds (see page 7). Two push buttons,
Dynamic (+) and Static (-), or the remote wire, may be used to access and set
programming parameters.
Sensor programming may be accomplished using any of three TEACH methods. A
single switching threshold may be programmed using either dynamic (on-the-fly) or
static TEACH. In addition, Single-Point Static TEACH may be used to define a sensing
window, centered on a single taught condition. Single-Point TEACH programming
may be accomplished only statically.

Remote Programming
The Remote Programming function may be used to program the sensor remotely or to
disable the push buttons for security. Connect the gray wire of the sensor to ground
(0V dc), with a remote programming switch connected between them. Pulse the remote
line according to the diagrams in the programming procedures. The length of the
individual programming pulses is equal to the value T:
0.04 seconds ≤ T ≤ 0.8 seconds

Returning to RUN Mode

TEACH and SETUP modes each may be exited either after the 60-second time-out, or
by exiting (cancelling out of) the process:
• In Static TEACH mode, press and hold the Static (-) button (or hold the remote line)
for 2 seconds to exit. The sensor returns to RUN mode without saving any new
settings.
• In SETUP mode, press and hold both the Static (-) and Dynamic (+) buttons (or hold
the remote line) for 2 seconds to exit. The sensor returns to RUN mode and saves
the current setting.

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
4 P/N 109027 rev. C
 QS30 Series Diffuse-Mode Laser Sensor

2nd Taught 1st Taught Two-Point Static TEACH

Condition Condition

Sensor positions
threshold midway • Two-point TEACH
between taught conditions
• Sets a single switching threshold
• Threshold is adjustable using “+” and “-” buttons (Manual Adjust)
Output OFF Output ON

Darkest Position Most Light Two-Point Static TEACH is the traditional setup method, used when two conditions
(no signal) adjusted by (saturated
Manual Adjust signal)
can be presented by the user. The sensor locates a single sensing threshold (the
switch point) midway between the two taught conditions, with the Output ON
Figure 2. Two-Point TEACH (Light Operate condition on one side, and the Output OFF condition on the other (see Figure 2).
shown)
The first condition taught is the ON condition.The Output ON and OFF conditions can
Bargraph be reversed by changing Light/Dark Operate status in SETUP mode.
LED Relative Contrast/
Two-Point TEACH and Manual Adjust
Number Recommendation
Using Manual Adjust with Two-Point TEACH moves the switching threshold. The
6 to 8 Excellent: Very stable operation. lighted LED on the light bar will move to exhibit the relative amount of received signal.
Good: Minor sensing variables will
4 to 5
not affect sensing reliability.

Low: Minor sensing variables will

2 to 3
affect sensing reliability.

Marginal: Consider an alternate

1
sensing scheme.

Push Button Remote Line Display Shows

TEACH Mode

• Press and Hold

No action required; Power LED: OFF
Access

sensor is ready for Output LED: ON

1st TEACH condition. Bargraph: #5 & 6 Flashing

Present Output ON • Present Output ON

ON Condition
Learn Output

condition condition
Power LED: OFF
• Click • Single-pulse remote
Output LED: OFF
line
Bargraph: #5 & 6 Flashing
T

Present Output • Present Output OFF Teach Accepted

OFF condition condition Power LED: ON
• Click • Single-pulse remote Bargraph: One LED flashes to show
line relative contrast (good contrast
OFF Condition
Learn Output

shown; see table above)

T Sensor returns to RUN mode

Teach Unacceptable
Power LED: OFF
Bargraph: #1, 3, 6, 8 flash to show fail
Sensor returns to “Learn Output ON”
condition

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 109027 rev. C 5
QS30 Series Diffuse-Mode Laser Sensor

Dynamic TEACH and Adaptive Thresholds Darkest Taught

Condition
Lightest Taught
Condition
Sensor positions
• Teach on-the-fly threshold midway
between taught conditions
• Sets a single switching threshold
• Threshold position is adjustable using “+” and “-” buttons (Manual Adjust)
Output OFF Output ON
Dynamic TEACH is best used when a machine or process may not be stopped for
teaching. A variation of two-point TEACH, it programs the sensor during actual Darkest Position Most Light
(no signal) adjusted by (saturated
machine run conditions, taking multiple samples of the light and dark conditions and Manual Adjust signal)
automatically setting the threshold at the optimum level (see Figure 3).
Figure 3. Two-Point Dynamic TEACH
Dynamic TEACH activates the sensor’s adaptive threshold system, which continuously (Light Operate shown)
tracks minimum and maximum signal levels, and automatically maintains centering of
the switch point between the light and dark conditions. The adaptive threshold system Bargraph
remains in effect during RUN mode. The adaptive routine saves to non-volatile LED Relative Contrast/
memory at least once per hour. Number Recommendation
When Dynamic TEACH mode is used, the Output ON state (light or dark operate) will 6 to 8 Excellent: Very stable operation.
remain as it was last programmed. To change the Output ON state, use SETUP mode
Good: Minor sensing variables will
(see page 8). 4 to 5
not affect sensing reliability.
The sensing set point may be adjusted (fine-tuned) whenever the sensor is in RUN Low: Minor sensing variables will
mode by clicking the “+” and “-” buttons. However, when a manual adjustment is 2 to 3
affect sensing reliability.
made, the adaptive threshold system is disabled (cancelled).
Marginal: Consider an alternate
1
sensing scheme.

Push Button Remote Line Display Shows

• Hold remote line
TEACH Mode

• Press and Hold

low (to ground)
Access

Power LED: OFF

Bargraph: #7 & 8 flashing

• Present Output • Present Output ON

Learn Output

ON and OFF and OFF conditions

ON and OFF

conditions • Continue to hold

Power LED: OFF
• Continue to hold remote line low (to
Bargraph: #7 & 8 flashing
ground)

• Release • Release remote Teach Accepted

line/switch Power LED: ON
Bargraph: One LED flashes to show
relative contrast (good contrast
shown; see table above)
Sensor returns to RUN mode with
Learning
Finish

new settings

Teach Unacceptable
Power LED: OFF
Bargraph: #1, 3, 6, 8 flash to show fail
Sensor returns to RUN mode
without changing settings

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
6 P/N 109027 rev. C
 QS30 Series Diffuse-Mode Laser Sensor

Sensing window size

Single-Point Static TEACH (Sensing Window)
adjusted by
Manual Adjust
• Sets a single ON condition
Output OFF Output ON Output OFF • All other conditions (lighter or darker) result in OFF output
• Sensing window size (sensitivity) is adjustable using “+” and “-” buttons
Darkest Single Most Light (Manual Adjust)
(no signal) taught (saturated
point signal)
Single-Point TEACH is most useful when a product may not always appear in the
Figure 4. Single-Point TEACH (Light same place, or when other signals may appear. Single-Point TEACH programs a
Operate shown) sensing window, with the Output ON condition inside the window, and the Output OFF
conditions outside the window (see Figure 4). Output ON and OFF conditions can be
reversed by changing Light/Dark Operate status in SETUP mode.
Single-Point TEACH programming may be accomplished only using Static TEACH.
The sensor learns a single sensing condition, and adds switching thresholds above
and below the taught condition to create a sensing window.
Single-Point TEACH and Manual Adjust
Using Manual Adjust with Single-Point TEACH expands or contracts the size of the
window. The lighted LEDs on the light bar separate to a greater or lesser extent to
exhibit the relative sensing window size.

Push Button Remote Line Display Shows

• Press and Hold • Present Output ON Power LED: OFF

TEACH Mode

condition Output LED: ON (Push Button)

Access

• Single-pulse remote Output LED: OFF (Remote)

line Bargraph: #5 & 6 flashing

• Present Output ON • Double-pulse Teach Accepted

condition remote line Power LED: ON
(Output ON) Condition

• Double-click Bargraph: #3 & 6 flash to show

Single-Point TEACH
Learn Set Point

T
Sensor returns to RUN mode with
T T new settings

Teach Unacceptable
Power LED: OFF
Bargraph: #1, 3, 6, 8 flash to show fail,
then #5 & 6 begin to flash
Sensor waits for valid Teach condition

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 109027 rev. C 7
QS30 Series Diffuse-Mode Laser Sensor

SETUP Mode
SETUP mode is used to change sensor output response for: Press and
hold
• Light or Dark operate both push
• 30-millisecond pulse stretcher (OFF delay), if required. buttons
to access
The status LEDs, active only during SETUP mode, indicate the output response SETUP
SETUP
configuration when the sensor will be in RUN mode. Four combinations are possible:
Light Operate, No Delay
Status
Indicators { mode

Dark Operate, No Delay

Dark Operate, 30 ms Delay
Light Operate, 30 ms Delay
To access SETUP mode and change the output response settings:
Figure 5. SETUP mode
1) Press and hold BOTH push buttons (or double-pulse Remote line) until the
green LED indicator turns OFF.
2) Click EITHER push button (or pulse Remote line) to toggle through the four
possible setting combinations.
3) Press and hold both push buttons (or hold Remote line) until the green LED
indicator turns ON, indicating return to RUN mode.
NOTES: • If SETUP mode programming is interrupted and remains inactive for 60
seconds, the sensor returns to RUN mode with the most recent settings
(i.e., exits and saves current selection).
• SETUP mode operates in the “background”, while the outputs are active.

Manual Adjust
Use during RUN mode, accomplished via push buttons only.
Two-Point TEACH (Static or Dynamic):
• Fine-tunes sensing threshold set-point value
• Press “+” to increase; press “-” to decrease
Single-Point TEACH:
• Adjusts sensing window size (tolerance) for the single-point target
condition
• Press “+” to increase; press “-” to decrease
The lighted bargraph LEDs move to reflect the increase or decrease.

Push Button Disable

In addition to its programming function, Remote Programming may be used to disable
the push buttons for security. Disabling the push buttons prevents undesired tampering
with the programming settings. Connect the gray wire of the sensor as described on
page 4, and four-pulse to either enable or disable the push buttons:
T T T
T T T T

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
8 P/N 109027 rev. C
 QS30 Series Diffuse-Mode Laser Sensor

Dimensions

Cabled Models QD Models

35.0 mm
(1.38")
1.3 mm
22.0 mm 12.5 mm (0.05")
32.5 mm 3.5 mm
(0.87") (0.49")
(1.28") (0.14")
QS30LD

CLASS 1 LASER PRODUCT

Complies with 21 CFR 1040.10 and 33.0 mm 44.0 mm
10-30 VDC

5.0 mm
1040.11 except for deviations pursuant
to Laser Notice No. 50, dated 7-26-01.

(1.30") (1.73")
(0.20")

M30 x 1.5 Thread 13.0 mm

max. torque (0.51")
6 Nm (53 in lbs)
with included 30 mm
2 x ø3.3 mm (0.125") mounting nut
max. torque
0.7 Nm (6 in lbs)

Hookups
Cabled Models QD Models
bn bn
+ +
bu 10 - 30V dc bu 10 - 30V dc
– –
wh wh
Load 150 mA max. load Load 150 mA max. load
bk bk
Load Load
gy gy
Remote Remote
Teach Teach

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 109027 rev. C 9
QS30 Series Diffuse-Mode Laser Sensor

Quick-Disconnect Cables
Style Model Length Dimensions Pin-out

5-pin MQDC1-506 2 m (6.5') ø 15 mm

(0.6")
Euro-style MQDC1-515 5 m (15')
straight MQDC1-530 9 m (30') 44 mm max. M12 x 1 White Wire
(1.7") Brown Wire
38 mm max. Blue Wire
(1.5")
Black Wire Gray Wire

5-pin MQDC1-506RA 2 m (6.5') 38 mm max.

Euro-style MQDC1-515RA 5 m (15') (1.5")

right-angle MQDC1-530RA 9 m (30')

M12 x 1
ø 15 mm
(0.6")

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
10 P/N 109027 rev. C
 QS30 Series Diffuse-Mode Laser Sensor

Brackets
• 14-gauge, stainless steel right-angle bracket for • 14-gauge stainless steel for QD models with right-
cable models angle cables
SMBQS30L SMBQS30LT
• Clearance for M4 (#8) hardware • Tall right-angle mounting bracket
• ± 12° tilt adjustment • ± 8° Tilt adjustment

20° 20°

R35.0mm R35.0mm
[R1.38"] [R1.38"]
44.0mm 44.0mm
[1.73"] [1.73"]
ø4.3mm ø4.3mm
[ø0.17"] [ø0.17"]
4.5mm 4.5mm
[0.18"] 11.0mm [0.18"] 11.0mm
[0.43"] [0.43"]
22.0mm
24.0mm 24.0mm
[0.87"]
[0.95"] [0.95"]
R1.7mm
22.0mm [R0.07"]
[0.87"]

33.0mm R33.0mm
[1.3"] [R1.3"]
64.4mm 91.4mm 86.4mm
[2.54"] R33.0mm [3.60"] 16° [3.4"]
59.4mm
[R1.3"]
24° [2.4"]

1.9mm
[0.07"]
1.9mm
[0.07"]

• Heavy-duty die-cast bracket

• M18 vertical mounting option
SMBQS30Y
• ± 8° tilt adjustment with cabled units
• Nuts and lockwasher included

2 X R 33.0 mm
(1.30") 17.0 mm
(0.67")
7.0 mm
4 X Ø 3.3 mm (0.28")
(0.13")

Other Compatible Mounting Brackets:

56 mm 33 mm • SMB30MM
(2.20") (1.30") • SMB30SC
• SMB30A

18.0 mm M18 X 1
(0.71")

16.35 mm 26.5 mm
(0.64") (1.04")

13.3 mm
(0.52")
24.0 mm
(0.94")
35.0 mm
(1.38")

Banner Engineering Corp. • Minneapolis, MN U.S.A.

www.bannerengineering.com • Tel: 763.544.3164
P/N 109027 rev. C 11
QS30 Series Diffuse-Mode Laser Sensor

WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp.
will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory
during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products.
This warranty is in lieu of any other warranty either expressed or implied.

P/N 109027 rev.C

Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: [email protected]