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Practice 3: Refrigerated Gas Plant

This document describes a refrigerated gas plant simulation practice. The feed stream enters an inlet separator then a chiller which cools it to -20°C. It then enters a low-temperature separator. Overhead gas from the LTS enters a heater to be heated to 10°C for sales. A heat exchanger is added before the chiller to pre-cool the stream. The student is asked to calculate the chiller and heater duties before and after modification, determine the heat exchanger UA, and adjust the LTS feed temperature to achieve a vapor rate of 1200 kgmole/hr.

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Maria Esther Diaz Chacaliaza
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48 views2 pages

Practice 3: Refrigerated Gas Plant

This document describes a refrigerated gas plant simulation practice. The feed stream enters an inlet separator then a chiller which cools it to -20°C. It then enters a low-temperature separator. Overhead gas from the LTS enters a heater to be heated to 10°C for sales. A heat exchanger is added before the chiller to pre-cool the stream. The student is asked to calculate the chiller and heater duties before and after modification, determine the heat exchanger UA, and adjust the LTS feed temperature to achieve a vapor rate of 1200 kgmole/hr.

Uploaded by

Maria Esther Diaz Chacaliaza
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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ESCUELA DE POSGRADO DE LA UNICA

MAESTRÍA EN INGENIERÍA QUÍMICA – PROCESOS QUÍMICOS Y AMBIENTALES

PRACTICE 3: REFRIGERATED GAS PLANT


The feed stream enters an Inlet separator, which removes the free liquids. Overhead
gas from the Separator is fed to the Chiller where it is cooled to -20°C, which will be
modeled simply as a Cooler (Pressure Drop =35 kPa). The cold stream is then separated
in a Low-Temperature Separator (LTS). Overhead gas from the LTS is fed to the heater
(Pressure Drop = 5 kPa) where it is heated to 10°C to meet Sales Gas Specifications.
Feed Stream:
Temperature Pressure Molar Flow Rate
15ºC 6200 kPa 1440 kgmole/h

Composition:
Component Mole Component Mole
N2 0.0066 n-Butane 0.0101
H2S 0.0003 i-Pentane 0.0028
CO2 0.0003 n-Pentane 0.0027
Methane 0.7575 n-Hexane 0.0006
Ethane 0.1709 H2O 0.0000
Propane 0.0413 C7+ (NBP = 110ºC) 0.0001
i-Butane 0.0068

FP: Peng Robinson


• Calculate the duty rejected from the chiller
• Calculate the duty Absorbed inside the Heater
To define C7+ we have to create it as a hypothetical component as the following:
From the drop menu, select Hypothetical instead of pure components. Select create and
edit hypos. Click on New Hypos.
After adding a hypo component you can edit the name, add the properties you have,
and estimate the unknown properties.
Now, select the suitable fluid package and continue with the simulation.

Dr. Fernando E. Cano Legua


ESCUELA DE POSGRADO DE LA UNICA
MAESTRÍA EN INGENIERÍA QUÍMICA – PROCESOS QUÍMICOS Y AMBIENTALES

Heat Exchanger
The design is modified to reduce the operating cost represented in Chiller & Heater duties, by
adding a Heat Exchanger before the Chiller where the overhead from the inlet separator is pre-
cooled by already refrigerated gas from LTS.
Heat Exchanger Design Specifications:
• Sales Gas Temperature= 10ºC
• Tube side Pressure drop=35kPa
• Shell side Pressure drop= 5 kPa
• No heat losses inside the heat exchanger
• Choose Weighted Exchanger as Model

• Calculate the duty rejected from the chiller after this modification
• Calculate the Overall Heat Transfer Coefficient (UA) for the HX

ADJUST
Adjust the LTS feed temperature to ensure the LTS vapor rate of 1200 kgmole/hr using Adjust
operation.
Calculate the temperature of LTS feed:
1. Select an Adjust operation from the palette
2. Open the adjust operation and select the adjusted variable (LTS feed temperature) and the
Target variable (LTS Vapor molar flow).

Dr. Fernando E. Cano Legua

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