Operating and Service Manual

Ramsey
Micro-Tech 3000
Model 3100/3200
Static Weight Indicator

REC XXXX Rev B

Part No.: XXXXXX
 Ramsey Micro-Tech 3000
Model 3100/3200 Static
Weight Indicator

This document is confidential and is the property of Thermo Electron. It may not be
copied or reproduced in any way without the express written consent of Thermo
Electron. This document also is an unpublished work of Thermo Electron. Thermo
Electron intends to, and is maintaining the work as confidential information. Thermo
Electron also may seek to protect this work as an unpublished copyright. In the event
of either inadvertent or deliberate publication, Thermo Electron intends to enforce its
rights to this work under the copyright laws as a published work. Those having
access to this work may not copy, use, or disclose the information in this work unless
expressly authorized by Thermo Electron.

All registered and unregistered trademarks are the property of their respective
owners.

Thermo Electron,
501 90th Avenue N.W.
Minneapolis, MN 55433 U.S.A.
Tel (763) 783-2500
Fax (763) 783-2525
http://www.thermoelectron.com
[email protected]
2003 Thermo Electron
Revision History

A Preliminary April 2003 Manual first released

B October 2006 Technical Specification Correction (Fusing)
Table of Contents

Table of Contents..................................................................................................................i
List of Figures ……………………………………………………………………………………...v
List of Tables ……………………………………………………………………………………..vii
About this Manual ………………………………………………………………………………..ix
Who Should Use this Manual ………………………………………………………………….ix
Organization of the Manual ……………………………………………………………………ix
Documentation Conventions …………………………………………………………………...x
Safety Messages ………………………………………………………………………………..x
Genearal Precaution ……………………………………………………………………………xi
Occupation Safety and Health Act (OSHA) …………………………………………………xii
Thermo Electron Warranty ……………………………………………………………………xii
Disclaimer ……………………………………………………………………………………..xiii
Chapter 1 Introduction to the Micro-Tech 3100......................................................... 1-1
1.1 Unpacking and Inspection ................................................................................... 1-1
1.2 Storage ................................................................................................................ 1-1
1.3 Application ........................................................................................................... 1-1
1.4 Configuration ....................................................................................................... 1-3
1.5 Symbol Identification ........................................................................................... 1-3
1.6 Technical Specifications ...................................................................................... 1-4
Chapter 2 Installing the Micro-Tech 3100 .................................................................. 2-1
2.1 Safety Precautions .............................................................................................. 2-1
2.2 Incoming Power ................................................................................................... 2-3
2.2.1 Critical Wiring Conditions ............................................................................. 2-4
2.3 Field Mount Installation........................................................................................ 2-4
2.3.1 Mounting....................................................................................................... 2-4
2.3.2 Connecting Incoming Power - Field Mount................................................... 2-5
2.4 Panel Mount Installation ...................................................................................... 2-6
2.4.1 Mounting....................................................................................................... 2-6
2.4.2 Connecting Incoming Power – Panel Mount ................................................ 2-8
2.5 Static Weight Indicator Configuration .................................................................. 2-8
2.5.1 Mother Board Configuration Jumpers and Switches .................................... 2-8
2.5.2 A/D Jumpers – Load Cell Sense ................................................................ 2-11
2.5.3 Analog Output (Motherboard)..................................................................... 2-13
2.5.4 Analog Input/Output Board (Option) ........................................................... 2-13
2.5.5 Communications Configuration (Motherboard) COMM .............................. 2-14
2.6 Determining Installation Parameters.................................................................. 2-16
2.6.1 Scale Capacity ........................................................................................... 2-16
2.6.2 Number of Load Cells................................................................................. 2-16
2.6.2.1 Load Cell Capacity .............................................................................. 2-16

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2.6.2.2 Load Cell Sensitivity.............................................................................2-17

2.6.2.3 Load Cell Resistance ...........................................................................2-17
2.7 Programming the Micro-Tech 3100 (Initial Setup)..............................................2-17
2.7.1 Language ....................................................................................................2-18
2.7.2 Measure Units .............................................................................................2-18
2.7.3 Weight Units................................................................................................2-19
2.7.4 Total Units ...................................................................................................2-19
2.7.5 Number of Scales........................................................................................2-20
2.7.6 The Scale Soft Key .....................................................................................2-21
2.7.7 Max Scale Capacity ....................................................................................2-21
2.7.8 Scale Divisions............................................................................................2-22
2.7.9 Load Cells Number .....................................................................................2-22
2.7.10 Defining Load Cell (s)..................................................................................2-22
2.7.11 Quick Automatic Calibration of the Scale (s)...............................................2-24
Chapter 3 Micro-Tech 3100 Operation ........................................................................3-1
3.1 Overview ..............................................................................................................3-1
3.2 Front Panel...........................................................................................................3-1
3.2.1 System Status Lights ....................................................................................3-2
3.2.2 LCD Graphic Display.....................................................................................3-2
3.2.3 Keypad ..........................................................................................................3-2
3.3 General Navigation...............................................................................................3-3
3.4 Menu Displays......................................................................................................3-3
3.5 Normal Power On.................................................................................................3-4
3.6 Hardware Configuration .......................................................................................3-4
3.7 Run Menu.............................................................................................................3-5
3.7.1 Main Run.......................................................................................................3-5
3.7.2 Totals ............................................................................................................3-6
3.7.3 Print Key........................................................................................................3-7
3.7.4 Alarm Pending...............................................................................................3-9
3.8 LOAD OUT .........................................................................................................3-10
3.9 Calibration ..........................................................................................................3-10
3.9.1 Zero Calibration Scroll.................................................................................3-10
3.9.2 Span Calibration Scroll................................................................................3-12
3.9.2.1 Automatic Span Calibration With R-CAL .............................................3-12
3.9.2.2 Automatic Span Calibration With Test Weights ...................................3-15
3.9.2.3 Manual Span........................................................................................3-16
3.9.3 Two Point Calibration ..................................................................................3-17
3.10 Setup Scrolls...................................................................................................3-19
3.10.1 Main Menu 1 and Main Menu 2...................................................................3-19
3.10.2 Calibration Data Scroll ................................................................................3-20
3.10.3 Main Menu 3 ...............................................................................................3-20
3.10.4 Main Menu 4 ...............................................................................................3-21
3.10.5 Alarms Scroll ...............................................................................................3-24
3.10.6 Main Menu 5 and Main Menu 6...................................................................3-26

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 Micro-Tech 3100

Chapter 4 Micro-Tech 3100 Maintenance................................................................... 4-1

4.1 Frequent Checkpoints.......................................................................................... 4-1
4.2 Troubleshooting ................................................................................................... 4-1
4.3 Alarm Messages .................................................................................................. 4-2
4.3.1 Alarms List.................................................................................................... 4-2
4.4 Micro-Tech 3100 Cold Start................................................................................. 4-5
4.4.1 Forcing a Cold Start from Run Mode............................................................ 4-5
4.4.2 Forcing a Cold Start from the Diagnostic Scroll............................................ 4-5
4.5 Internal Test Procedure ....................................................................................... 4-6
4.6 Load Cell Excitation and Signal Voltage.............................................................. 4-7
4.7 Resetting Master Total......................................................................................... 4-7
4.7.1 No Password Installed.................................................................................. 4-7
4.7.2 Active Password ........................................................................................... 4-7
4.8 Removing a Forgotten Password ........................................................................ 4-8
4.9 Lithium Battery Replacement............................................................................... 4-8
4.10 Disposal of Hazardous Waste.......................................................................... 4-9
4.11 Cleaning Instructions ....................................................................................... 4-9
Chapter 5 Micro-Tech 3100 Replacement Parts ............................................................1
5.1 Order Information.....................................................................................................1
5.1.1 Parts List ..........................................................................................................3
Appendix A Micro-Tech 3100/3200 Menus..................................................................... A-1
A.1. Menu Displays ..................................................................................................... A-1
A.2. Common Key Functions ...................................................................................... A-2
A.3. MAIN Menu 1 – Calibration Menu........................................................................ A-2
A.3.1. Zero Calibration Scroll .................................................................................. A-2
A.3.2. Span Calibration ........................................................................................... A-4
A.4. Main Menu 2 – Setup and Configuration Menus ............................................... A-11
A.4.1. Display........................................................................................................ A-11
A.4.2. Scale Data Scroll ........................................................................................ A-15
A.4.3. Calibration Data Scroll................................................................................ A-20
A.5. Main Menu 3 ...................................................................................................... A-23
A.5.1. Changing the Protection Level ................................................................... A-23
A.5.2. Diagnostics ................................................................................................. A-25
A.5.3. Tests........................................................................................................... A-29
A.6. Main Menu 4 ...................................................................................................... A-34
A.6.1. I/O Definition............................................................................................... A-34
A.6.2. Alarms Definition ........................................................................................ A-45
A.7. MAIN MENU 5 ................................................................................................... A-49
A.7.1. Communication A Scroll ............................................................................. A-49
A.7.2. Communication B (Field Bus)..................................................................... A-53
A.7.3. Print ............................................................................................................ A-53
A.8. MAIN MENU 6 ................................................................................................... A-63
A.8.1. Audit Trail ................................................................................................... A-63
A.8.2. Linearization ............................................................................................... A-65

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Appendix B Digital and Analog Input/Output................................................................ B-1

B.1. Mother Board Digital I/O...................................................................................... B-1
B.1.1. Digital Inputs ................................................................................................ B-1
B.1.2. Digital Outputs.............................................................................................. B-2
B.2. Digital Input/Output Board Configuration............................................................. B-3
B.2.1. 16 In/4 Out DIO Board Specifications .......................................................... B-4
B.2.2. 4 In/16 Out DIO Board Specifications .......................................................... B-4
B.3. BCD Input Option ................................................................................................ B-8
B.4. Analog I/O Boards ............................................................................................... B-9
B.5. Communications Options .................................................................................. B-14
B.5.1. Standard Comm A Board ........................................................................... B-14
B.5.2. Allen-Bradley Remote I/O .......................................................................... B-14
B.5.3. Profibus-DP................................................................................................ B-14
B.5.4. DeviceNet................................................................................................... B-14
Appendix C Optional Documentation ............................................................................ C-1

iv REC XXXX
 Micro-Tech 3100

List of Figures
Revision History .....................................................................................................................4
Figure 1-1: Micro-Tech 3100/3200 Field Mount Static Weight Indicator .......................... 1-2
Figure 1-2: Micro-Tech 3100/3200 Panel Mount Static Weight Indicator.......................... 1-2
Figure 2-1: Typical Micro-Tech 3100/3200 Installation .................................................... 2-4
Figure 2-2: Electrical and Mounting Guidelines of the MT Model 3100/3200 (Field Mount)
Static Weight Indicator .................................................................................. 2-5
Figure 2-3: Field Mount Inside Front Panel....................................................................... 2-6
Figure 2-4: Electrical and Mounting Guidelines Micro-Tech 3100 (Panel Mount)............ 2-7
Figure 2-5: Installation Micro-Tech Model 3100 (Panel Mount) ........................................ 2-7
Figure 2-6: Micro-Tech Motherboard ............................................................................... 2-9
Figure 2-7: Area of Detail ................................................................................................ 2-11
Figure 3-1: Micro-Tech 3100 Front Panel ........................................................................ 3-1

Appendix Figure B-1: General Purpose Digital Inputs ...................................................... B-1

Appendix Figure B-2: Isolated Relay Outputs ................................................................... B-2
Appendix Figure B-3: Solid State Output .......................................................................... B-2
Appendix Figure B-4: Digital Inputs/Outputs ..................................................................... B-7
Appendix Figure B-5: BCD Input Option Wiring ................................................................ B-8
Appendix Figure B-6: Current Output................................................................................ B-9
Appendix Figure B-7: Current Output PC Board (Type A) .............................................. B-10
Appendix Figure B-8: Current Output Board Wiring Diagram (Type A) .......................... B-11
Appendix Figure B-9: Analog Input ................................................................................. B-12
Appendix Figure B-10: Analog I/O PC Board (Type B) ................................................... B-13

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vi REC XXXX
 List of Tables
Table 1-1: Symbol Identification........................................................................................ 1-3
Table 2-1: Programmable Input Choices ........................................................................ 2-10
Table 2-2: Programmable Output Choices...................................................................... 2-10
Table 2-3: Load Cell Jumper Settings............................................................................. 2-11
Table 2-4: Micro-Tech Motherboard Jumpers................................................................. 2-12
Table 2-5: Terminal Wiring Configurations...................................................................... 2-12
Table 2-6: Relay Output Board ....................................................................................... 2-13
Table 2-7: Motherboard Current Output - TB 5 ............................................................... 2-13
Table 2-8: Motherboard COMM 1 Communications Wiring Conf.................................... 2-14
Table 2-9: Motherboard Wiring Configuration TB 3 – RS-232 Communications ............ 2-15
Table 2-10: Motherboard Wiring Configuration TB 3 – 20mA Serial Communications ... 2-15
Table 2-11: Mother Board Communication Jumper Settings .......................................... 2-16
Table 3-1: Alarm Conditions ............................................................................................. 3-9
Table 5-1: Parts List ..............................................................................................................3
Table 5-2: Optional Plugin Boards ........................................................................................3

Appendix Table A-1: Password Protection Levels .......................................................... A-23

Appendix Table A-2: List of Optional Plug-in Board Types ............................................. A-28
Appendix Table A-3: Available Logical Selections .......................................................... A-37
Appendix Table A-4: Mother Board Inputs ....................................................................... A-39
Appendix Table A-5: Digital Input/Output Board Inputs .................................................. A-39
Appendix Table A-6: Available Logical Assignment........................................................ A-41
Appendix Table A-7: Relay Board and Motherboard Outputs......................................... A-42
Appendix Table A-8: Digital Input/Output Board Outputs................................................ A-43
Appendix Table B-1: DIO Board Jumper Settings (OP1/OP2).......................................... B-3
Appendix Table B-2: DIO Board Jumper Settings for Current Sourcing ........................... B-3
Appendix Table B-3: Communications Options Reference............................................. B-14

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viii REC XXXX

 About this Manual
This manual provides the information you need to install, operate, and maintain
the Micro-Tech 3100.
Read this manual before working with the product. For personal and system
safety, and for the best product performance, make sure you thoroughly
understand the manual before installing or using this product.
Who Should Use this Manual
The Micro-Tech 3100 manual is a learning resource and reference for anyone
concerned with installing, operating, or maintaining Ramsey Micro-Tech 3100.
Read this manual before working with the system. For personal and system
safety, and for the best product performance, make sure you thoroughly
understand the manual before installing, operating, or maintaining this machine.
Organization of the Manual
This manual is organized into five chapters and six Appendixes.
Chapter 1: Introduction to the Micro-Tech 3100 gives an overview of the
device’s capabilities, describes its functions, and lists its technical specifications.
Chapter 2: Installing the Micro-Tech 3100 provides information about installing
the Static Weight Indicator including procedures for mounting, wiring, and
configuring the Micro-Tech 3100 system.
Chapter 3: Micro-Tech 3100 Operation provides an overview of the Micro-
Tech 3100 front panel, a description of how the menus operate, and information
about setting up, calibrating, and operating the Static Weight Indicator.
Chapter 4: Micro-Tech 3100 Maintenance provides an overview of standard
maintenance associated with the Mod. 3100.
Chapter 5: Micro-Tech 3100 Replacement Parts- provides a list of replacement
parts for the Mod. 3100 and part ordering information.
Appendix A: Micro-Tech 3100 Menu gives an overview of the menus.
Appendix B: Digital Input/Output

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Micro-Tech 3100

Documentation Conventions
The following conventions are used in this manual to help easily identify certain
types of information:
• Italic is used to introduce new terms and for emphasis.
• Italic/blue type is used for references to other sections of the manual and
work as links on line and in pdf format.
• The names of setup, calibration displays, menu displays, and variables are
shown in FULL CAPITALS.
• The names of keys on the front panel are shown in BOLD CAPITALS.
Safety Messages
Instructions in this manual may require special precautions to ensure the safety
of the personnel performing the operations.
Please read the safety information before performing any operation preceded by
this symbol.
There are two levels of safety messages: warnings and cautions. The distinction
between the two is as follows:

WARNING
FAILURE TO OBSERVE COULD RESULT IN DEATH OR
SERIOUS INJURY.

CAUTION
FAILURE TO OBSERVE MAY CAUSE MINOR INJURY OR
DAMAGE THE EQUIPMENT

x REC XXXX
 Micro-Tech 3100

General Precaution
Do not install, operate, or perform any maintenance procedures until you have
read the safety precautions presented.

WARNING
FAILURE TO FOLLOW SAFE INSTALLATION AND SERVICING
PROCEDURES COULD RESULT IN DEATH OR SERIOUS
INJURY.
ƒ MAKE SURE ONLY QUALIFIED PERSONNEL PERFORM
INSTALLATION AND MAINTENANCE PROCEDURES IN
ACCORDANCE WITH THE INSTRUCTIONS IN THIS MANUAL.
ƒ ALLOW ONLY QUALIFIED ELECTRICIANS TO OPEN AND
WORK IN THE ELECTRONICS CABINET, POWER SUPPLY
CABINET, CONTROL CABINET, OR SWITCH BOX.
ƒ COVERS OVER THE ELECTRONICS AND ROTATING PARTS
MUST ALWAYS REMAIN IN PLACE DURING NORMAL
OPERATION REMOVE ONLY FOR MAINTENANCE, WITH
THE MACHINE’S POWER OFF. REPLACE ALL COVERS
BEFORE RESUMING OPERATION.
ƒ DURING MAINTENANCE, A SAFETY TAG (NOT SUPPLIED
BY THE FACOTRY) IS TO BE DISPLAYED IN THE ON/OFF
SWITCH AREAS INSTRUCTING OTHERS NOT TO OPERATE
THE UNIT (ANSI:B157.1).

WARNING
HIGH VOLTAGE THAT MAY BE PRESENT ON LEADS COULD
CAUSE ELECTRICAL SHOCK.
ƒ ALL SWITCHES MUST BE OFF WHEN CHECKING INPUT
AC ELECTRICAL CONNECTIONS, REMOVING OR
INSERTING PRINTED CIRCUIT BOARDS, OR ATTACHING
VOLTMETERS TO THE SYSTEM.
ƒ USE EXTREME CAUTION WHEN TESTING IN, ON, OR
AROUND THE ELECTRONICS CABINET, PC BOARDS, OR
MODULES. THERE ARE VOLTAGES IN EXCESS OF 115 V
OR 230 V IN THESE AREAS.

WARNING
USE ONLY THE PROCEDURES AND NEW PARTS
SPECIFICALLY REFERENCED IN THIS MANUAL TO ENSURE
SPECIFICATION PERFORMANCE AND CERTIFICATION
COMPLIANCE. UNAUTHORIZED PROCEDURES OR PARTS
CAN RENDER THE INSTRUMENT DANGEROUS TO LIFE,
LIMB, OR PROPERTY.

REC XXXX xi
Micro-Tech 3100

WARNING
KEEP HANDS AND CLOTHING AWAY FROM ALL MOVING OR
ROTATING PARTS.

WARNING
DO NOT PLACE OR STORE OBJECTS OF ANY KIND ON THE
MACHINE.

WARNING
THISMACHINE SHOULD NOT BE OPERATED AT MORE THAN
THE PRODUCTION RATE STATED ON YOUR EQUIPMENT
SPECIFICATION SHEET OR USED IN APPLICATIONS OTHER
THAN THOSE STATED IN THE ORIGINAL ORDER.

Occupational Safety and Health Act (OSHA)

The Occupational Safety and Health Act clearly places the burden of com-
pliance on the user of the equipment and the act is generalized to the extent that
determination of compliance is a judgment decision on the part of the local
inspection. Hence, Thermo Electron will not be responsible for meeting the full
requirements of OSHA in respect to the equipment supplied or for any penalty
assessed for failure to meet the requirements, in respect to the equipment
supplied, of the Occupational Safety and Health Act, as interpreted by an
authorized inspector. Thermo Electron will use their best efforts to remedy such
violation at a reasonable cost to the buyer.
Thermo Electron Warranty
The seller agrees, represents, and warrants that the equipment delivered hereunder shall
be free from defects in material and workmanship. Such warranty shall not apply to
accessories, parts, or material purchased by the seller unless they are manufactured
pursuant to seller's design, but shall apply to the workmanship incorporated in the
installation of such items in the complete equipment. To the extent purchased parts or
accessories are covered by the manufacturer's warranty, seller shall extend such
warranty to buyer.
Seller's obligation under said warranty is conditioned upon the return of the defective
equipment, transportation charges prepaid, to the seller's factory in Minneapolis,
Minnesota, and the submission of reasonable proof to seller prior to return of the
equipment that the defect is due to a matter embraced within seller's warranty hereunder.
Any such defect in material and workmanship shall be presented to seller as soon as
such alleged errors or defects are discovered by purchaser and seller is given opportunity
to investigate and correct alleged errors or defects and in all cases, buyer must have
notified seller thereof within one (1) year after delivery, or one (1) year after installation
if the installation was accomplished by the seller.

xii REC XXXX

 Micro-Tech 3100

Said warranty shall not apply if the equipment shall not have been operated and
maintained in accordance with seller's written instructions applicable to such
equipment, or if such equipment shall have been repaired or altered or modified
without seller's approval; provided, however, that the foregoing limitation of
warranty insofar as it relates to repairs, alterations, or modifications, shall not be
applicable to routine preventive and corrective maintenance which normally
occur in the operation of the equipment.
“EXCEPT FOR THOSE WARRANTIES SPECIFICALLY CONTAINED
HEREIN, SELLER DISCLAIMS ANY AND ALL WARRANTIES WITH
RESPECT TO THE EQUIPMENT DELIVERED HEREUNDER, INCLUDING
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR USE. THE SOLE LIABILITY OF SELLER ARISING OUT OF THE
WARRANTY CONTAINED HEREIN SHALL BE EXCLUSIVELY LIMITED
TO BREACH OF THOSE WARRANTIES. THE SOLE AND EXCLUSIVE
REMEDY FOR BREACH OF THE WARRANTIES SET OUT ABOVE
SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF ANY
DEFECTIVE ACCESSORY, PART OR MATERIAL WITH A SIMILAR
ITEM FREE FROM DEFECT, AND THE CORRECTION OF ANY DEFECT
IN WORKMANSHIP. IN NO EVENT SHALL SELLER BE LIABLE FOR
ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.”
Purchaser agrees to underwrite the cost of any labor required for replacement;
including time, travel, and living expenses of Thermo Electron Field Service
Engineer at closest factory base.
THERMO ELECTRON
501 90TH AVE. NW
MINNEAPOLIS, MN 55433
PHONE: (763) 783-2500
FAX: (763) 783-2525

Disclaimer
Though the information provided herein is believed to be accurate, be advised
that the information contained herein is not a guarantee for satisfactory results.
Specifically, this information is neither a warranty nor guarantee, expressed or
implied, regarding performance, merchantability, fitness, or any other matter
with respect to the products, and recommendation for use of the product/process
information in conflict with any patent. Please note that Thermo Electron
reserves the right to change and/or improve the product design and
specifications without notice.

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 Chapter 1
Introduction to the Micro-Tech 3100
This instruction manual contains information on the installation, operation,
calibration, and maintenance of the Micro-Tech 3000 Model 3100 or 3200
Static Weight Indicator. The Model 3100 is designed for noncommercial use
and the Model 3200 for higher accuracy and in cases where weights and
measures approval is required. The manual refers to Model 3100 only as both
operate the same.
1.1 Unpacking and Inspection
The Micro-Tech 3100 has been properly packaged for shipment and storage,
when necessary. Refer to the appropriate manual in the appendix section for
unpacking procedures for optional equipment.
Inspect all packages for damage before opening; sometimes the carrier may
be responsible for shipping damage. Refer to the appropriate manual in the
appendix for inspection procedures for optional equipment.
1.2 Storage
The Micro-Tech 3100 can be safely stored, with cover, latches secured and
hole plugs installed, between -40° to +158° F (-40° to +70° C). The units
should be protected against moisture.
1.3 Application
The Micro-Tech Model 3100 /3200.Field Mount and Panel Mount is a bus-
based microcomputer driven instrument used for static weighing of bulk
materials. Common application are C-Level, Unitrain Load-out and check
weigh bins for in-line conveyor belt scale calibration.
The Static Weight System includes the following principal components :
1. Load Receiving Element
That element of a scale designed to receive the load to be weighed (for
example: platform, deck, rail, hopper, platter, plate, or scoop). See the
installation drawing for specific type of load receiving element supplied with
your system.
2. Load Cell System
Thermo Ramsey uses three load cell systems depending on the application.
They are tension, compression, and shear beam.
3. Static Weight Indicator Model 3100
Field mount or panel mount static weight indicator is designed to convert
force signals from 1 to 6 strain gauge load cells to an accurate stable signal
for local and remote weight indication. The static weight indicator can accept
up to four scale inputs depending on the selection of plug-in A/D boards.

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Micro-Tech 3100

Remote indication may be by digital and analog outputs or by serial

communications that can be configured according to the following standard.
All are optically isolated.
- RS423/RS232C For point-to-point asynchronous bidirectional
communications, maximum 50 ft (15 m). Modem capability.
- RS485/RS422 For point-to-point multidrop 4 wire bidirectional
communications, maximum 4000 ft (1200 m).
- Current Loop For high immunity bidirectional asynchronous
communications. Passive only.

Figure 1-1: Micro-Tech 3100/3200 Field Mount Static Weight Indicator

Figure 1-2: Micro-Tech 3100/3200 Panel Mount Static Weight Indicator

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 Micro-Tech 3100

1.4 Configuration
The standard configuration of the Static Weight Indicator includes the
following:
• Single channel load cell input to a max of 6 load cells
• Single current output on Mother Board
• 5 programmable digital inputs
• 4 programmable outputs
• 1 fault output
• Serial communications
• Solid state output
• 3 circuit board expansion slots that can accommodate the following
boards if needed.
1. Single channel current output board
2. 16 digital inputs/4 digital outputs
3. 4 digital inputs/16 digital outputs
4. Serial communication board
5. Allen-Bradley remote I/O
6. Profibus-DP board
7. DeviceNet
1.5 Symbol Identification
Table 1-1 describes the symbols used in this manual and associated
drawings.

Table 1-1: Symbol Identification

Symbol Description
ALTERNATING CURRENT

EARTH (GROUND) TERMINAL

PROTECTIVE CONDUCTOR
TERMINAL

CAUTION, RISK OF ELECTRIC SHOCK

CAUTION (REFER TO
ACCOMPANYING DOCUMENTS)

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Micro-Tech 3100

1.6 Technical Specifications

Enclosure
Field Mount
NEMA 4X (IP65), dust and watertight
17 x 13 x 7 inches
Fiberglass reinforced polyester
2 position-mounting feet
Steel chassis providing EMI/RFI shielding
Panel Mount
Size: 12 x 4 x 7.5 inches
Material: Chromated mild steel
Environmental Conditions
Mounting
Should be mounted as close to the load cells as possible without being
exposed to excessive heat or moisture
Field Mount suitable for outdoor mounting
Temperature (Ambient)
Storage: -40° to +158° F (-40° to +70° C)
Operating: +14Ε to +122Ε F (-10Ε to +50Ε C)
Relative Humidity
Up to 95%, non-condensing
Pollution Degree
2
Altitude
Up to 6,561 ft (2000m)
Power Requirements
Voltage Range
Nominal voltage +10%, -15%
Nominal Voltage
115/230 VAC, selectable
Nominal Frequency
50/60 Hz
Fusing
400mA Slo-Blo, 110/120 VAC, Type T Formattato: Inglese (U.S.A.)

200mA Slo-Blo 220/240 VAC, Type T

Power Consumption
50 VA max

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 Micro-Tech 3100

Maximum Non-Destructive Input Voltage

150/300 VAC for 1 minute
Over voltage Category
Category II
DC Power Supply
Auxiliary Power Supply Output (Alarm Contacts, etc.)
Output voltage: 24 VDC
Isolation: Yes – 500 volts
Output ripple: 1.0 V peak to peak typical
Output current: 600 mA maximum
Short circuit protection
Load Cell (Weight)
Load cell input circuits
Number: Up to six (6) 350-ohm load cells
in parallel. Cable distance 200
ft or less (3000 ft with sense)
Sensitivity: 0.5mV/V to 3.5 mV/V
(keyboard selectable)
Input Impedance: 100 k-ohm minimum
Maximum Usable Signal: 114% of 3mV/V
Displayed A/D counts (3mV/V):112368
Isolation: Non-isolated
Max non-destructive input voltage: ± 6 V relative to ground
Load Cell Cable Shield: Connected to earth ground
Load Cell Excitation Power Supply
10 VDC ±10%, 220 mA
Minimum load impedance (operating) 58 ohms
Output short circuit, 1.5 A maximum
Excitation-Sense Circuitry
6 Wire System; cable distance over 200 ft. (not to exceed 3000 ft.).
Nominal input voltage: ±5 VDC (10 volts)
Input impedance: 100 k-ohm minimum
Jumper selectable: Local or remote sense

REC XXXX 1-5

Micro-Tech 3100

Digital Input
4 High Frequency Input (DC).
Optocoupled
Internal Power supply for dry contact input.
Power Supply: +24V external
Tec. Features: 24VDC, 6 mA
Minimum Current Level: 0,25 mA or less
Maximum Current Level: 3 mA or great
Cable Length: 2500 mt. cross section 1,5 mmsq (150 Ω Max.)

Digital Output
3 Configurable Digital Output; interface with TTL,CMOS, RELAY
1 Failure Digital Output (safe output)
“On” State Delay: 10ms
Tec. Features: 28 VDC, 100mA DC max.
With Power Supply or Instrument Error the contact is kept normally OFF

Input source Current

-2 mA nom. at 0 VDC

Max. non-destructive Input voltage

±50 peak, continuous

1-6 REC XXXX

 Micro-Tech 3100

Current Output
1 current output on Motherboard
Output range: User selectable 0 – 20 mA or 4-20 mA, representing 0 to
100% variable.
Resistive load: 800 ohm max. Loop
Capacitive load:No limit

Standard Communication
Serial Interface
Type: Conforms to RS-232C, RS-485/422, and 20 mA
standards; supports 2 and 4 wire multi-drop in
RS-485. 20 mA loop is passive ONLY.
Interfacing: RS-485 supports 2-wire or 4-wire multi-drop
networking; RS 232 C provides support for
modem.
Data rate: 110 to 19200, operator selectable from the
keyboard.
Data Format: Asynchronous, bit-serial, selectable parity, data
length, and stop bits.
Optical Isolation: 250 VRMS max.
Input Voltage: ±30 Vdc max. (RS-232C)
±15/-10 Vdc max. (RS-485)
Cable Length: 50 feet max. (RS-232C)
4000 feet max (Rs-485 and 20 mA)

REC XXXX 1-7

Micro-Tech 3100

****
THIS PAGE LEFT BLANK
INTENTIONALLY
****

1-8 REC XXXX

 Chapter 2
Installing the Micro-Tech 3100
This chapter describes the Static Weight Indicator installation procedure,
hardware configuration, and initial programming. Initial programming is a
machine directed procedure prompting the operator to enter required conveyor
and belt scale parameters. After all parameters have been entered, the Static
Weight Indicator performs an unassisted zero and span calibration.
2.1 Safety Precautions

CAUTION
DO NOT INSTALL, OPERATE, OR PERFORM ANY
MAINTENANCE PROCEDURES UNTIL YOU HAVE READ THE
SAFETY PRECAUTIONS THAT FOLLOW.

CAUTION
DO NOT CONNECT POWER TO THE ELECTRONICS OR TURN
ON THE UNIT UNTIL YOU HAVE READ AND UNDERSTOOD
THIS ENTIRE MANUAL. THE PRECAUTIONS AND
PROCEDURES PRESENTED IN THIS MANUAL MUST BE
FOLLOWED CAREFULLY IN ORDER TO PREVENT
EQUIPMENT DAMAGE AND PROTECT THE OPERATOR.

WARNING
THE INSTRUMENT DOOR SHOULD ALWAYS REMAIN
CLOSED DURING OPERATION, AND ONLY OPENED FOR
MAINTENANCE PROCEDURES. BE SURE TO CLOSE THE
COVER BEFORE RESUMING OPERATION.

REC XXXX 2-1

Micro-Tech 3100

WARNING
ALL SWITCHES (SUCH AS CONTROL OR POWER) MUST BE
OFF WHEN CHECKING INPUT AC ELECTRICAL
CONNECTIONS, REMOVING OR INSERTING PRINTED CIRCUIT
BOARDS, OR ATTACHING VOLT METERS TO THE SYSTEM.
INCOMING VOLTAGES MUST BE CHECKED WITH A
VOLTMETER BEFORE BEING CONNECTED TO THE
ELECTRONICS.

WARNING
EXTREME CAUTION MUST BE USED IN TESTING IN, ON, OR
AROUND THE ELECTRONICS, PC BOARDS, OR MODULES.
THERE ARE VOLTAGES IN EXCESS OF 115 V OR 230 V IN
THESE AREAS. AVOID HIGH VOLTAGE AND STATIC
ELECTRICITY AROUND THE PRINTED CIRCUIT BOARDS.

WARNING
MAINTENANCE PROCEDURES SHOULD BE PERFORMED
ONLY BY QUALIFIED SERVICE PERSONNEL AND IN
ACCORDANCE WITH PROCEDURES/INSTRUCTIONS GIVEN IN
THIS MANUAL.

WARNING
DURING MAINTENANCE, A SAFETY TAG (NOT SUPPLIED BY
THERMO ELECTRON) SHOULD BE DISPLAYED IN THE
ON/OFF SWITCH AREAS AS A PRECAUTION INSTRUCTING
OTHERS NOT TO OPERATE THE UNIT.

WARNING
ONLY QUALIFIED SERVICE TECHNICIANS SHOULD BE
ALLOWED TO OPEN AND WORK IN THE ELECTRONICS,
POWER SUPPLY, CONTROL, OR SWITCH BOXES.

2-2 REC XXXX

 Micro-Tech 3100

WARNING
THIS EQUIPMENT SHOULD NOT BE OPERATED OR UTILIZED
IN APPLICATIONS OTHER THAN THOSE STATED IN THE
ORIGINAL ORDER.
TO ADAPT PRODUCTION RATES OR APPLICATIONS,
CONSULT THERMO ELECTRON PRODUCTS CUSTOMER
SERVICE FOR RECOMMENDATIONS.

WARNING
ALL PANELS COVERING THE ELECTRONICS MUST BE IN
PLACE AND TIGHT BEFORE WASH DOWN PROCEDURES.
DAMAGE TO THE ELECTRONICS COULD RESULT FROM
WATER, MOISTURE, OR CONTAMINATION IN THE
ELECTRONICS HOUSING.

2.2 Incoming Power

CAUTION
VERIFY THAT THE INPUT VOLTAGE IS CORRECT WITH AN
AC VOLTMETER BEFORE YOU CONNECT IT TO THE
INSTRUMENT.

CAUTION
EARTH GROUND MUST BE PROVIDED TO THE INSTRUMENT.
DO NOT USE CONDUIT TO PROVIDE THIS GROUND.

CAUTION
A READILY ACCESSIBLE DISCONNECT DEVICE SHALL BE
INCORPORATED IN THE FIELD WIRING. THIS DISCONNECT
DEVICE SHOULD BE IN EASY REACH OF THE OPERATOR
AND IT MUST BE MARKED AS THE DISCONNECTING DEVICE
FOR THE EQUIPMENT.

REC XXXX 2-3

Micro-Tech 3100

2.2.1 Critical Wiring Conditions

1. Ensure power is off at the mains
2. Do not route load cell and signal cables in the same conduit with power cables
or any large source of electrical noise.
3. Earth ground all enclosures and conduits. A ground connection between all
conduits is required.
4. Connect the shields ONLY where shown.
5. Check that all wires are tight in their connections.
6. Never use a “megger” to check the wiring.
7. A readily accessible disconnect device shall be incorporated in the field
wiring. This disconnect should be in easy reach of the operator and it must be
marked as the disconnecting device for the equipment.
8. All conduits should enter the bottom of the enclosure. Do not run conduit
through the top or sides of the enclosure.
2.3 Field Mount Installation
The field mount Static Weight Indicator should be mounted in a controlled
environment not be exposed to excessive vibration, heat, or moisture, and
protected from direct sunlight. The Static Weight Indicator may be mounted up
to 3,000 feet from the scale (Figure 2-1
2.3.1 Mounting
Mount the Static Weight Indicator to a rigid, flat, vertical surface using four
mounting holes provided on the back of the enclosure. Care should be taken to
ensure the mounting surface is flat so as not to twist or warp the fiberglass
enclosure when tightening the mounting bolts.
Figure 2-1: Typical Micro-Tech 3100/3200 Installation

2-4 REC XXXX

 Micro-Tech 3100

Figure 2-2: Electrical and Mounting Guidelines of the Micro-Tech Model 3100/3200 (Field
Mount) Static Weight Indicator

CAUTION
REFER TO THE FILED WIRING DIAGRAM AS A GUIDE IF YOU
DO NOT HAVE A SPECIFIC WIRING DIAGRAM FOR YOUR
SYSTEM. FOLLOW YOUR LOCAL ELECTRICAL CODES AND
REGUATIONS FOR MINIMUM WIRE SIZE AND ROUTING.

2.3.2 Connecting Incoming Power - Field Mount

To connect the incoming power, use the following procedure.
Note: All units shipped from the factory are configured for 115 VAC. If you
desired 230 VAC make sure the power selector switch is set to 230 VAC
(Section 2.5.1).
1. Loosen the screw latch mounted on the front chassis. Open the door (see
Figure 2-3).
2. Route incoming power wiring through a conduit hole at the bottom right of
the enclosure. Leave ample loose wiring (typically 8”) to facilitate
removing the terminal connectors.
3. Wire safety ground terminal located on the side of the chassis.
4. Wire HOT to Terminal L on Power Input Terminal.
5. Wire NEUTRAL to Terminal N on Power Input Terminal.
6. If additional I/O is required at the line voltages, these wires should be routed
through a conduit hole on the bottom right of the enclosure. Leave ample
loose wiring (typically 8”) to facilitate removing the terminal connectors.

REC XXXX 2-5

Micro-Tech 3100

7. All additional field wiring operation at voltages less then 30 V must be

located on the left bottom of the enclosure. Leave ample loose wiring
(typically 8”) to facilitate removing the terminal connectors.
8. Close the inside panel and tighten the screw to secure the cover.
Figure 2-3: Field Mount Inside Front Panel

A90869

2.4 Panel Mount Installation

The panel mounted Static Weight Indicator is suitable for mounting in a control
panel. The control panel should not be exposed to excessive vibration, heat, or
moisture. The front bezel, when properly seated, forms a dust seal.
A two (2) inch clearance around the top and bottom of the Static Weight
Indicator is required for convection cooling. Additional clearances may be
required if equipment mounted directly below generates excessive heat.
Clearance in the back is necessary for wiring access and fuse replacement.
Clearance on the side is necessary for inserting the chassis holding brackets
from the back after insertion of the Static Weight Indicator.
2.4.1 Mounting
Provide a cutout in the panel and insert the Static Weight Indicator after
removing the holding brackets. From the back, insert the holding brackets on
both sides of the instrument. Tighten the holding brackets to support the Static
Weight Indicator and form the dust seal.

2-6 REC XXXX

 Micro-Tech 3100

Figure 2-4: Electrical and Mounting Guidelines Micro-Tech 3100 (Panel Mount)

A90851

Figure 2-5: Installation Micro-Tech Model 3100 (Panel Mount)

A00884

• See Figure 2-4 for panel cutout, outline, and mounting dimensions.
• The large rubber band shipped with the unit can be used to hold clamp
brackets in place during installation.
Remove clamp brackets and slide chassis assembly through front of cut-out.
Re-install clamp brackets into chassis and tighten threaded rods against the back
of the panel until the unit is secure.

REC XXXX 2-7

Micro-Tech 3100

2.4.2 Connecting Incoming Power – Panel Mount

To connect incoming power for panel mount installation, use the following
procedure.
Note: All units shipped from the factory are configured for 115 VAC. If 230
VAC is desired, refer to Section 2.5.1, motherboard configuration Jumpers and
Switches.
• For input power, use 14 AWG standard wire
• Wire the safety ground terminal located on the right backside of the
enclosure.
• Wire the HOT to terminal labeled 1 of Terminal L on the Power Input
Terminal.
• Wire the NEUTRAL to the terminal labeled 2 of Terminal N on the Power
Input Terminal.
2.5 Static Weight Indicator Configuration
The Micro-Tech 3100/3200 is one of a family of products that is supported by a
common hardware platform. Configuration of the hardware platform and
additional circuit boards enable the hardware platform to be used for several
discrete instruments.
Wire jumpers are installed at the factory for the instrument ordered and should
not have to be reconfigured in the field.
Switches and removable jumpers are described in this section. The default
position is noted in each description and, in most cases, is not changed.

2.5.1 Mother Board Configuration Jumpers and Switches

TO BE PERFORMED BY QUALIFIED SERVICE PERSONNEL ONLY.
1. General Purpose Digital Inputs
Located on the motherboard are provisions for 5 programmable status
inputs. The programmable inputs may be configured as normally open or
normally closed. Inputs are desigend for dry contacts.
Input 1 may also be used as a speed senor input. Refer to Table 2-1 for
configuration information.

2-8 REC XXXX

 Micro-Tech 3100

Figure 2-6: Micro-Tech Motherboard

OP 26

EPROM – U66

EPROM – U58

Lithium Battery

Audit Trail

Card Slots
Slot 3
Slot 2
Slot 1
Slot 4 – Relay
Output

Area of detail in
Figure 2-7

A90870

REC XXXX 2-9

Micro-Tech 3100

Table 2-1: Programmable Input Choices

External Alarm 1 Reset Tot S2
External Alarm 2 Reset Tot S3
External Alarm 3 Reset Tot S4
Reset Alarm Add to tot
Print Add to tot S1
Print S1 Add to tot S2
Print S2 Add to tot S3
Print S3 Add to tot S4
Print S4 Hold
Reset Tare Hold S1
Reset Tare S1 Hold S2
Reset Tare S2 Hold S3
Reset Tare S3 Hold S4
Reset Tare S4 Reset peak
Set Tare Reset peak 1
Set Tare S1 Reset peak 2
Set Tare S2 Reset peak 3
Set Tare S3 Reset peak 4
Set Tare S4
Reset Tot
Reset Tot S1

2. Digital Outputs
A relay output board (all dry contacts) and is plugged into slot 4 of the
motherboard. One of the realy outputs is permanently assigned as the fault
output and cannot be programmed to any other function. The other 3 relays
can be programmed to one of the choices shown below in either a normally
open or normally closed position.
There is an additional solid-state output (located on the mothrboard), which
can also be programmed to one of the functions shown below.
The programmable output choices are listed in Table 2-2.

Table 2-2: Programmable Output Choices

Alarm Threshold #1
Shutdown Threshold #1 S1
Ready Threshold #1 S2
Weight stable Threshold #1 S3
Weight stable S1 Threshold #1 S4
Weight stable S2 Threshold #2
Weight stable S3 Threshold #2 S1
Weight stable S4 Threshold #2 S2
mA #1 signal polarity Threshold #2 S3
mA #2 signal polarity Threshold #2 S4
mA #3 signal polarity Threshold #3
mA #4 signal polarity Threshold #3 S1

2-10 REC XXXX

 Micro-Tech 3100

Threshold #3 S2 Threshold #4 S4
Threshold #3 S3 Totalized
Threshold #3 S4 Totalized S1
Threshold #4 Totalized S2
Threshold #4 S1 Totalized S3
Threshold #4 S2 Totalized S4
Threshold #4 S3

Additional outputs can be selected by adding additional DIO boards.

2.5.2 A/D Jumpers – Load Cell Sense
Load cell sense is controlled by selectable jumpers OP6 and OP7 located on the
motherboard (Figure 2-7). The jumpers should be in position “A” local sense if
the distance is less than 200 feet between load cell and Static Weight Indicator.
For distances greater than 200 feet and less than 3,000 feet, the jumper should be
in position “B.” A special 6-wire cable is required. Refer to the field-wiring
diagram for jumper requirement in the scale junction box.

Table 2-3: Load Cell Jumper Settings

LOAD CELL JUMPERS
Mode OP6 OP7
Less than 200 feet “A” “A” DEFAULT
Greater than 200 feet “B” “B”

Figure 2-7: Area of Detail

OP 13
OP 11

OP 10

OP 5

OP3 OP2 OP1 OP7 OP6

REC XXXX 2-11

 Micro-Tech 3100

Table 2-4: Micro-Tech Motherboard Jumpers

Jumper Foil/Jumper Default Description
Location Position
OP1 Jumper A Comm A=RS-485/20mA B=RS-232
OP2 Jumper A Comm A=RS-485/20mA B=RS-232
OP3 Jumper A Comm A=RS-485/20mA B=RS-232
OP5 Jumper A SPU Contact Closure Input (Slow Speed)
OP6 Jumper A Sense Jumper A = Less than 200 ft B= Greater than 200 ft
OP7 Jumper A Sense Jumper A = Less than 200 ft B= Greater than 200 ft
OP10 Jumper A Comm A = RS-485/232 B = 20 mA
OP11 Jumper A Comm A = Terminated B = Not Terminated C = 20 mA
OP13 Jumper A Comm A = Normal B = Multidrop
OP26 Jumper A OIML Calibration Jumper A = Allows Cal B = Restricts Cal

Table 2-5: Terminal Wiring Configurations

TB1 TB2 TB3 TB4 TB5
Digital Input/Out Digital Input COMM Load cells Analog Out
Motherboard
Input Sig 2 8 See 37 Shield 38 +
#1 Com 1 9 +24 V 36 39 -
3 10 Table 2-8 32 +Exc 40 Shield

4 11 Shield Table 2-9 33 -Exc

+ 24 Table 2-10 34 +Sense
5 12 Sig
Output VDC In2
#4 SIG 6 13 Com 35 -Sense
COM 7 14 Sig 30 +Sig
15 Com In3 31 -Sig
16 Sig
17 Com In4

18 Sig
19 Com In5

2-12 REC XXXX

 Micro-Tech 3100

Table 2-6: Relay Output Board

Micro-Tech 3100

Relay
Output Board

1 NC
Relay K1
2 COM Fault Output
3 NO
4 NC
Relay K2
5 COM Output #1
6 NO
7 COM
Relay K3
8 NO Output #2
9 COM
Relay K4
10 NO Output #3
*Relays Rated 33VAC 0.5A, 70VDC 0.5A
2.5.3 Analog Output (Motherboard)
A current output signal is available for customer use on motherboard Terminal
Block 5. The net weight, gross weight, tare or peak can be selected by the
customer to be sent to a recorder, or controller. The output range is adjustable
from 0-20 mA, 4-20 mA, 20-0 mA, or 20-4 mA.

Table 2-7: Motherboard Current Output - TB 5

Motherboard
Current Output #1
TB5
38 +
39 -
40 Shield

2.5.4 Analog Input/Output Board (Option)

The (option) analog input/output board is available in two configuration
described below. (A) has one current output only; whereas, (B) has two voltage
inputs (only 1 input is possible to use for Mod.3100/3200) and two current

REC XXXX 2-13

Micro-Tech 3100

outputs . No configuration switches or jumpers exist on the analog boards.

The Static Weight Indicator can support up to four current outputs.
Board type (A) One user definable 0-20/4-20 or 20-4/20-0 mA output.
The Gross Weight, Net Weight, Tare Weight or Peak can be selected by the
customer to be sent to a recorder, or controller.
Board type (B) Two +/- 5VDC differential inputs (only one usable for Static
Weight Controller and two user definable 0-20/4-20 or 20-4/20-0 mA output.
Inputs – The function that can be selected for input are : None, Moisture
Compensation.
Outputs – The functions that can be selected for each output are : None, Net
Weight, Gross Weight, Tare, or Peak .
2.5.5 Communications Configuration (Motherboard) COMM
This section describes the setup procedure and hardware configuration for the
communications from the motherboard. Use the following steps to configure the
communications:
Select the jumper positions for the desired communication standard (see Table
2-4 and 2-11). Refer to Figure 2-7 for jumper locations.
1. Wire to the Terminal Block 3 on the motherboard for the communication
standard selected, RS-485, RS-232c, 20 mA current loop.
2. Refer to REC 3949, Chapter 3 for the remainder of the communication setup.

Table 2-8: Motherboard COMM 1 Communications Wiring Configuration - TB3 – RS-485

Motherboard
RS-485 Communications
TB 3
25 Shield

29 -RX
28 +Rx
24 Common

21 +TX
20 -TX

Maximum cable length 4000 ft

Use Belden 9830 or equivalent

2-14 REC XXXX

 Micro-Tech 3100

Table 2-9: Motherboard Wiring Configuration TB 3 – RS-232 Communications

Motherboard
RS-232 Communications
TB 3
25 Shield

23 CTS

24 Common

22 RxD

21 TxD

20 RTS

Maximum cable length 50 ft

Use Belden 9538 or equivalent

Table 2-10: Motherboard Wiring Configuration TB 3 – 20mA Serial Communications

Motherboard
20 mA Serial
Communications
TB 3
25 Shield

26 +20 mA (out)
27 -20 mA (out)

28 +20 mA (in)
24 -20 mA (in)

Maximum cable length 4000 ft

Use Belden 9829 or equivalent

REC XXXX 2-15

Micro-Tech 3100

Table 2-11: Mother Board Communication Jumper Settings

JUMPERS
Mode OP1 OP2 OP3 OP10 OP13 OP11
“A” Normal “A” Terminated
RS-485 “A” “A” “A” “A” Default
”B” Multi-drop ‘B” Not Terminated
“B” Not Terminated Default
RS-232 “B” “B” “B” “A” “A” Normal
”A” Terminated
20 mA “A” “A” “A” “B” “A” “C”

2.6 Determining Installation Parameters

Following mechanical and electrical installation, it is necessary that you
program field data that is specific to your application into the Micro-Tech 3100
Static Weight Indicator memory. The following setup procedure should be
completed before programming your static weight indicator. Refer to Chapter 3
of this manual for more details or assistance.
Before applying power to the weighing system, it is necessary to complete the
following statements. Refer to your System Data Sheet in the front of your
feeder manual .
2.6.1 Scale Capacity
Determine the maximum scale’s capacity in pounds and record the capacity
below.(Example: 400.0)
(Pounds) Scale #1
(Pounds) Scale #2
(Pounds) Scale #3
(Pounds) Scale #4
2.6.2 Number of Load Cells
Enter the number of load cells.
(Number of Load Cells) Scale #1
(Number of Load Cells) Scale #2
(Number of Load Cells) Scale #3
(Number of Load Cells) Scale #4
2.6.2.1 Load Cell Capacity
From the scale data sheet located in the front of this manual, determine the load
cell size in pounds. Record the weight below.(Example: 250.0)
pounds (Load Cell Capacity) Scale #1
pounds (Load Cell Capacity) Scale #2
pounds (Load Cell Capacity) Scale #3
pounds (Load Cell Capacity) Scale #4

2-16 REC XXXX

 Micro-Tech 3100

2.6.2.2 Load Cell Sensitivity

From the load cell nameplate, determine the load cell sensitivity in mV/V.
Record the sensitivity below. (Example 3.000 mV/V)
mV/V (Load Cell Sensitivity) Scale #1
mV/V (Load Cell Sensitivity) Scale #2
mV/V (Load Cell Sensitivity) Scale #3
mV/V (Load Cell Sensitivity) Scale #4
2.6.2.3 Load Cell Resistance
Measure the signal (output) resistance of each load cell with a digital VOM.
Record the resistance below. (Example: 350.000)
(Load Cell Resistance) Scale #1
(Load Cell Resistance) Scale #2
(Load Cell Resistance) Scale #3
(Load Cell Resistance) Scale #4

2.7 Programming the Micro-Tech 3100 (Initial Setup)

When power is first applied to the Static Weight Indicator, the system steps the
operator through menus and options that bring the system to a weighing state.
Soft keys, numeric keys, and the scroll control keys are used to select choices.
The RUN and MENU control keys are inactive during this procedure. After
successful initial programming and scale calibration, proceed to Main Menu 4,
I/O Scroll setup.

CAUTION
VERIFY 115/230 VOLT SELECTION IS CORRECT.
IMPROPER CONNECTION MAY RESULT IN DAMAGE TO YOUR
INSTRUMENT.

• The programming mode begins the first time power is applied. Information
requested by the instructional screens should be entered before moving to
the next screen. The scale is calibrated at the end of this procedure provided
the correct information is entered. The alarm light flashes during the
programming procedure and clears when calibration is complete.
The programming mode begins with the following instructional screens.

-- MEMORY ERASED --
Chose the language
key to continue to

ESP USA

REC XXXX 2-17

Micro-Tech 3100

2.7.1 Language
The Static Weight Indicator is a dual language instrument. USA is always
the first language. The standard configuration profides Spanish (ESP) as the
second language. Other languages, such as German (GER), are available
upon request (consult factory). Press the desired language.

Initial scale setup

and calibration
Press down SCROLL.

Press the DOWN SCROLL key.

Press key under HELP “HELP” is flashing

for more information.

HELP

Press the HELP soft key.

Key with dot (soft

key) performs action of
of word above it.

MORE RETURN

When RETURN is pressed, the user is returned to the previous screen.

Pressing MORE advances the sytem to the next screen.
Press MORE

Use down SCROLL key

to advance through the menus

MORE RETURN

Pressing MORE or RETURN reverts the screen back to previous screens in

the series.
Press the DOWN SCROLL key.
2.7.2 Measure Units
Press SCROLL DOWN to accept the default unit, or CHOICES to scroll
selections. Press ENTER to confirm your selection. Scroll down.
NOTE : Menus appearing during initial setup may operate differently in normal
operation.

2-18 REC XXXX

 Micro-Tech 3100

Measure units can be individually selected. The user must first decide if the
English units will be used or the Metric ones, or combination of both.

-- DISPLAY SCROLL 1 --
Measure units
> English <

CHOICE ENTER

Default: ENGLISH (if USA language)

METRIC (if ESP language)
Choices: ENGLISH, METRIC, MIXED
If English, all units in English
If Metric, all units Metric
If Mixed, units may be a combination of English
and Metric
Press ENTER soft key to accept the default unit, or CHOICES soft key to
scroll selections. Press ENTER to confirm your selection. Scroll down.
Note: If the Measure units are changed from English to Metric (or vice versa)
after the scale is calibrated, the span number changes but the calibration remains
the same.
2.7.3 Weight Units
The weights will be displayed according to the units selected here.

-- DISPLAY SCROLL 2 --
Weight Units
> pounds <
CHOICE ENTER

English Metric If Mixed

Default: Pounds Default: kg Default: Pounds
Choice: Perc %, Pounds Choice: Perc %,kg Choice: Perc %,kg,Tonnes,
Tons, LTons Tonnes Pounds, Tons, LTons.

Press ENTER soft key to accept the default unit, or CHOICES soft key to
scroll selections. Press ENTER to confirm your selection. Scroll down.
2.7.4 Total Units
The units to be used for Total are selected here. Press ENTER soft key to accept
the default unit, or CHOICES soft key to scroll selections. Press ENTER to
confirm your selection. Scroll down.

-- DISPLAY SCROLL 3 --
Total Units
> Tons <

CHOICE ENTER

REC XXXX 2-19

Micro-Tech 3100

English Metric If Mixed

Default: Tons Default: Tonnes Default: Tons
Choices: Tons, Ltons, Pounds Choices: Tonnes, kg Choices: Tons,
Ltons, Pounds,
Tonnes, kg
Press ENTER soft key to accept the default unit, or CHOICES soft key to
scroll selections. Press ENTER to confirm your selection. Scroll down.

2.7.5 Number of Scales

The Static Weight Indicator can control from one to four independent scales.
The number of scales can be programmed according to the number of A/D are
installed.
If is available only the A/D (on Motherboard) this scroll is not displayed

-- SC DATA SCROLL 1 --
Number of scales
1
ENTER

Default: 1
Min: 1
Max: The absolute maximum number of scales is 4. The actual maximum
depend of the combination of A/D boards installed.
- Plant scale A/D 1channel
- Plant scale A/D 2channel
- Premium scale A/D 1channel
The system allows defining a Logical Scale a san alternative to a physical scale.
A Logical Scale is a scale combining signals of existing physical scales. For
example, Scale #3 could be defined as Scale #1 plus Scale #2.
If the operator has selected more than two scales in the previous scroll, the
following scrolls are available.

-- SC DATA SCROLL 1A --
Type of scale 3
> A/D input <

CHOICE ENTER

Default: A/D Input

Selections: A/D Input, S1+S2, S1-S2, S2-S1
A/D Input selection is displayed only if at least 3 A/D channels are installed in
the instrument.

-- SC DATA SCROLL 1B --
Type of scale 4
> A/D input <
2-20 REC XXXX
CHOICE ENTER
 Micro-Tech 3100

Default: A/D Input

Selections: A/D Input, S1+S2, S1-S2, S2-S1,
S1+S3, S1-S3, S3-S1,
S2+S3, S2-S3, S3-S2
S1+S2+S3, S1+S2-S3, S1-S2+S3, S1-S2-S3
A/D Input selection is displayed only if 4 A/D channels are installed in the
instrument.
Local Scales are computed using gross weights.
Example : A/D channel #1 is used for a platform scale with a range of 100 Tons.
A/D channel #2 is used for a platform scale with range of 200 Tons. When long
trucks need to be weighed, both scales are used. Scale #3 is defined as S1+S2, so
that the Scale #3 indicates the weight of Scale #1 plus the weight of Scale #2.
Scale #3 has a range of 300 Tons.

2.7.6 The Scale Soft Key

The scale soft key
There are many parameters that must be entered for each scale. If you have more
than 1 scale, the SCALE soft keys is displayed in the scroll position where data
needs to be entered. This keys has double function, first it indicates which scale
the parameter is referring, for Example : 1 indicates that you are entering
a parameters for scale 1. Second, it allows you to change scales by pressing the
soft key below the indication. The scale number changes.
In the manual, this key is indicated by SCALE #.

2.7.7 Max Scale Capacity

The next entry is the scale capacity, which is the maximum capacity of the scale.
This entry also defines the default number of decimal places that are used for
displaying weight values. Use numeric keys for entering the number, confirm
with ENTER. Scroll down.

-- SC DATA SCROLL 2 --
Max. scale capacity
500.0 lbs
ENTER SCALE #

Default: 500.0
Min: 1
Max: 1000000

REC XXXX 2-21

Micro-Tech 3100

2.7.8 Scale Divisions

When the Scale capacity is entered, the number of decimal places is also
defined. If, for example, the User enters 500.0, this sets the "Scale Divisions"
parameter to 0.1. Advancing to the next scroll, the User then sees first the Scale
Division corresponding to the just entered Scale Capacity (in the example 0.1).
If required, the User is able to alter the Scale Division to any of the available
options.
Press the ENTER soft key to accept the default divisions, or the CHOICES soft
key to scroll selections. Press ENTER to confirm your selection. Scroll down.

-- SC DATA SCROLL 3 --
Scale Divisions
> 0.1 <

CHOICE ENTER SCALE #

Default: 0.1
Choice: 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 0.01, 0.02, 0.05, 0.001,
0.002, 0.005
2.7.9 Load Cells Number
Enter the number of load cells of your scale.

-- SC DATA SCROLL 4 --
# of load cells
1
ENTER SCALE #

Default: 1
Min: 1
Max: 6
2.7.10 Defining Load Cell (s)
Enter the load cell capacity as it appears on the label placed on the load cell.
-- SC DATA SCROLL -5-
Load cell capacity
250.0 Lbs

ENTER SCALE #

If English Default: 250.0 Lbs

or Mixed: Min: 10 Lbs
Max: 500000 Lbs
If Metric Default: 250 kg
Min: 1 kg
Max: 500000 kg

2-22 REC XXXX

 Micro-Tech 3100

Enter the load cell sensitivity in mV/V as marked on the label of the load cell.
Thermo Ramsey load cells are normally 2.000 or 3.000 mV/V.

-- SC DATA SCROLL -6-

Load cell sens.
3.000 mV/V

ENTER SCALE #

Default: 3.000 mV/V

Min: 0.500 mV/V
Max: 3.500 mV/V
Load cell resistance is entered on this screen. The resistance for the load cell
has been recorded on the System Data Sheet in the front of your scale manual.
(It is also stamped on the load cell cable.) Enter the ohms for the load cell. The
number of scrolls depends on the number of load cells installed.

-- SC DATA SCROLL –7A-

Load cell #1
Res 350.000 Ohms

ENTER SCALE #

Default: 350 Ohms

Min: 10 Ohms
Max: 2000 Ohms
• If # of Load Cells is more than 2:

-- SC DATA SCROLL –7B-

Load cell #2
Res 350.000 Ohms

ENTER SCALE #

Some default and limits of load cell #1

• If # of Load Cells is more than 3:

-- SC DATA SCROLL –7C-

Load cell #3
Res 350.000 Ohms

ENTER SCALE #

Some default and limits of load cell #1

• If # of Load Cells is more than 4:

REC XXXX 2-23

Micro-Tech 3100

-- SC DATA SCROLL –7D-

Load cell #4
Res 350.000 Ohms

ENTER SCALE #

Some default and limits of load cell #1

• If # of Load Cells is more than 5:

-- SC DATA SCROLL –7E-

Load cell #5
Res 350.000 Ohms

ENTER SCALE #

Some default and limits of load cell #1

• If # of Load Cells is 6:

-- SC DATA SCROLL –7F-

Load cell #6
Res 350.000 Ohms

ENTER SCALE #

Some default and limits of load cell #1

2.7.11 Quick Automatic Calibration of the Scale (s)

The system performs a quick calibration of the scale (s). The scale is first zeroed
(3 seconds) and than calibrated using the load cell capacity, sensitivity resistance
just entered. During this time, the following screen is displayed :

CALIBRATION IN
PROGRESS

When calibration procedure is completed, the following message in displayed

for 3 seconds :

S1 CALIBRATED
S2 CALIBRATED
S3 CALIBRATED
S4 CALIBRATED

In case the load cell is not connected or a failure is detected, the message is “S#
NOT CALIBRATED”.

2-24 REC XXXX

 Micro-Tech 3100

Then the following message is displayed

Press RUN to start

or MENU for scrolls

The field data entered during this procedure enabled the Micro-Tech 3100 to
perform an unassisted zero balance and span calibration. Assuming no mistakes
were made, the scale is calibrated and is ready for use at this time.
NOTE :
The span number was calculated from the data that was entered during this
initial calibration setup procedure. This span number is based on a perfect
mechanical installation of the scale. Therefore, verify this by performing a span
calibration procedure.

REC XXXX 2-25

Micro-Tech 3100

****
THIS PAGE LEFT BLANK
INTENTIONALLY
****

2-26 REC XXXX

 Chapter 3
Micro-Tech 3100 Operation
Your Thermo Electron Static Weight Indicator System is capable of accurate
weighing, provided it is installed, calibrated, operated, and maintained in
complete accordance with the instructions contained in this manual.
3.1 Overview
Micro-Tech 3100/3200 Static Weight Indicator is a microcomputer-based
instrument that accepts and conditions weight signals and provides visual and
electrical outputs for total weight . A stable 10-volt DC excitation voltage
capable of exciting up to six 350 ohm strain gauge load cells is produced by the
Static Weight Indicator. Sense lead terminations are also provided for six wire
load cell cables.
Auto Zero (AZ) Track enables the scale system to automatically zero itself
during extended periods when the scale is empty. Auto Zero Track is menu
selectable. The letter “Z” appears on the first line of the display indicating Auto
Zero Track option is enable.
Life expectancy of the RAM support battery is approximately ten years, if
power is not applied. Under normal operation where power is on continuously,
life expectancy is much longer.
Errors may occur during initial calibration and their reason must be corrected
during initial calibration. During normal operation, an error would most likely
indicate a failure in system or improper operation.
3.2 Front Panel
The front panel (Figure 3-1) contains the necessary status indicators and keys to
enable the operator to perform calibrations and all required operations after the
Static Weight Indicator has been configured in Section 2.5.

Figure 3-1: Micro-Tech 3100 Front Panel

REC XXXX 3-1

Micro-Tech 3100

3.2.1 System Status Lights

The five red status indicators show the status of the Static Weight Indicator.
NET
ON indicates when a net weight is displayed, in other words, it is on when a tare
weight has been acquired.
If more than one scale is defined, the ON indication refers to the displayed scale

STABLE WEIGHT
The stable weight condition is determined on the basis of two parameters :
motion band and motion delay.
Motion band defines a range in which the weight is stable, and motion delay
defines the time the weight should stay in the range before stable weight
indications turns on.
If more than one scale is defined, the ON indication refers to the displayed scale.

ZERO WEIGHT
Net weight is considered zero when its value is between +/- 0.5 scale division.
The weight must stay in this range for 2 seconds after the weight becomes stable
zero weight indication is turned on.
If more than one scale is defined, the ON indication refers to the displayed scale

ALARM
Alarm indication flashes if an alarm is pending, either the alarm is NEW or has
been ACKNOLOWLEDGED.

READY
Ready indication turns on if the scale is calibrated (zero and span calibration
complete) and no SHUT DOWN conditions are active.
If more than one scale is defined, the READY indication refers to the display
scale.

3.2.2 LCD Graphic Display

The LCD graphic display indicates actual running information or displays menu
entry information.

3.2.3 Keypad
The keypad is comprised of pad touch keys consisting of the following:
• RUN – gives access to the RUN menu and returns the Static Weight
Indicator to Run mode whenever pressed.
• MENU – gives access to the Micro-Tech 3100 menus
• UP/DOWN ARROW KEYS – scrolls up or down in the selected menu.
• SOFT KEYS – selects the displayed function directly above the key. Also
moves the cursor left and right during string editing.
• ALPHL/NUMERIC KEYS 1 THROUGH 0 – used to enter letters and
numerals when string editing. Similar to a telephone keypad.
• DECIMAL POINT KEY – enters a decimal point

3-2 REC XXXX

 Micro-Tech 3100

• CLEAR KEY – removes incorrect entries prior to pressing ENTER.

• TOTAL KEY – accesses menus that contain detailed informations on the
totalizer..
• PRINT KEY – initiates a printout.
• TARE KEY– acquires the actual gross weight as tare. If more than one
scale is defined, the new tare is acquired only for the displayed scale. Tare
key operates as reset tare if a tare was already acquired. Pressing zeros the
tare value.
• DATA KEY– this key has no function.
3.3 General Navigation
Navigating the menus is the same throughout the setup and operation of the
Micro-Tech 3100. To follow are a few general guidelines to help in menu
navigation.
• Press the DOWN SCROLL key to advance through the menus,
• UP SCROLL key to return to the previous item displayed on the screen,
• RETURN to go back to the previous menu,
• CHOICES soft key to view the choices for a selected menu option, and
• ENTER to confirm you menu selection
3.4 Menu Displays
The Static Weight Indicator is a menu driven machine that allows the operator to
access all setup, test, and calibration parameters. Main menu screens 1 through
6 can be accessed at anytime by pressing MENU until the desired menu screen is
displayed. Pressing the soft key directly below the desired scroll, and then using
the UP/DOWN scroll key select menu scrolls.
If the Static Weight Indicator is password protected, the appropriate password
must be entered prior to making changes or performing routine calibration.
Menus may be viewed without entering a password, but no entries are allowed
unless the password is entered.
Optional menu scrolls are only available if the option has been installed. The
MENU key activates the following screens.

-- MAIN MENU 1 --
Press MENU for more
ZERO SPAN MAT’L
CAL CAL CAL

-- MAIN MENU 2 --
Press MENU for more
SCALE CALIB
DISPLAY DATA DATA

REC XXXX 3-3

Micro-Tech 3100

-- MAIN MENU 3 --
Press MENU for more

PROT DIAG TEST

-- MAIN MENU 4 --
Press MENU for more
I/O ALARMS LOAD
DEF. DEFIN. OUT

-- MAIN MENU 5 --
Press MENU for more
*Can be AB RIO or
COMM A COMM B PRINT
PRO DP
*

-- MAIN MENU 6 --
Press MENU for more
AUDIT
TRAIL LINEAR

3.5 Normal Power On

When the Static Weight Indicator is powered on after initial programming, the
Run menu is displayed unless the hardware configuration has been changed.

Z 0000.00 Lbs

SCALE #

3.6 Hardware Configuration

If the hardware configuration detected at power on differs from the one recorded
in memory, the following screen displays. This only happens if a circuit board
has been added or removed during power off, or a board has failed.

--SLOT # n CHANGED
Acquire new
configuration?
YES NO

3-4 REC XXXX

 Micro-Tech 3100

This screen disappears after 10 seconds if the question is not answered. The
Static Weight Indicator assumes the answer is NO. “HW CONFIG.
CHANGED” alarm is on and cannot be reset. The above screen appears each
time power is cycled. If a board is removed or added, and this is a permanent
change in configuration, answer YES.
1. A board is removed and is not replaced:
The Static Weight Indicator cancels from memory the setup data of the
board that is removed. If the board is added again, the setup data for the
board has to be entered again.
2. A board is added:
The Static Weight Indicator acquires the new hardware configuration. Setup
data for the new board must be entered.
Note: Check the setup configuration in the I/O DEFINITION SCROLL if an
I/O board is removed or added. I/O assignments change when the number of
I/O boards change.
If the reason for the message is not known, or if the change in configuration is temporary and the
operator does not want to lose the original setup, answer NO.
1. A board is removed:
2. The Static Weight Indicator resumes operation, retaining setup data of the
board that was removed. All other boards continue working normally. No
change occurs in the I/O Definition.
3. A board is added:
4. The Static Weight Indicator resumes normal operation without recognizing the
new board.
If NO is pressed, the “HW CONFIG CHANGED” alarm stays on.
3.7 Run Menu
When the Static Weight Indicator is normally powered on after initial
programming, the Run menu is displayed. The RUN menu can always be
accessed by pressing the RUN key on the front panel.
3.7.1 Main Run
The RUN menu is a single screen menu. It appears after initial programming.
The UP/DOWN scroll key have no function in RUN.
The Run Menu appears as follows :

ZT 0000.00 Lbs
(1)
(2)

SCALE (3) (4)

The first line always displays the actual NET WEIGHT. A “Z” appears on the
left side if the “Auto zero tracking” option is enabled and the scale is unloaded.
The load must stay low during the cycle; otherwise, auto zero is aborted.

REC XXXX 3-5

Micro-Tech 3100

A “T” appears if tare weight has been acquired. The second (1) and third (2)
lines are by default blank, but can be programmed to show :
- The tare weight
- The actual gross weight
- The peak weight
- The reset total value
- The master total value
- Date and time
- A bar graph indicator
If peak weight is selected, the message RESET is assigned to key F2 (3). It
allows resetting of the peak value. A confirm request scroll is displayed after
pressing reset. If reset total or master total are selected, the message ACQ is
assigned to key F2 (3). When it is pressed, net weight is added to the actual
totals value.
SCALE # key allows switching between scales if more than one scale is
selected.

3.7.2 Totals
The TOTALS key accesses the Master Total and Reset Total screens.

MASTER TOTAL
SINCE 00-00-0000
0000000.0 Tons

Master Total cannot be reset. The date is entered during initial programming.

RESET TOTAL
SINCE 00-00-0000
000000.0 Tons
RESET

RESET TOTAL can be reset at any time. No password is required for reset.
When the RESET key is pressed, the following screen is displayed:

Do you wish to clear RESET

total?

YES NO

Press "YES" to clear the total. Press "NO" to skip clearing.

3-6 REC XXXX

 Micro-Tech 3100

3.7.3 Print Key

The PRINT key is active if selected in COMM scroll.
The following screen is displayed:
When PRINT is pressed, the following screen displayed :.

- PRINTER SCROLL -
COM #1 no data
Start print TOTALS Password : Not Required
PRINT RETURN COM

The second line is the status of the printer :

NO DATA Indicates the printer is idle, no data is being sent to the printer.
IS RUNNING The system is sending data to the printer.
The third line indicates what kind of data is printed , if the PRINT key is
pressed. The UP and DOWN keys select between :
TOTALS Print totals (all scales if more scales are defined)
TOTALS S1 Print totals scale 1 (only if enable)
TOTALS S2 Print totals scale 2 (only if enable)
TOTALS S3 Print totals scale 3 (only if enable)
TOTALS S4 Print totals scale 4 (only if enable)
SETUP Print the static weight indicator setup data.
TRAILS If audit trails option is active, print audit trails data.
Print starts after the PRINT key is pressed.
The COM key allows printer selection if more than one printer is installed.

Examples of data that can be printed :

Print TOTALS, default :
If one scale is defined :
TOTALS REPORT
DATE : 11-10-2002
TIME : 8:12a

MASTER TOTAL : 0.00 Tons

RESET TOTAL : 0.00 Tons
If more scale are defined :
TOTALS REPORT
DATE : 11-10-2002
TIME : 8:12a

REC XXXX 3-7

Micro-Tech 3100

SCALE 1
MASTER TOTAL : 0.00 Tons
RESET TOTAL : 0.00 Tons

SCALE 2
MASTER TOTAL : 0.00 Tons
RESET TOTAL : 0.00 Tons

SCALE 3
MASTER TOTAL : 0.00 Tons If more than two scales
RESET TOTAL : 0.00 Tons

SCALE 4
MASTER TOTAL : 0.00 Tons If four scales
RESET TOTAL : 0.00 Tons

Print ALARM :
11-10-2002 8:14a
Clock fail

Print AUDIT TRAILS :

When print AUDIT TRAILS command is given, enter the number of records to
print. This allows printing of a portion of the recorded trails rather than all the
recorded trails.

TRAIL RECORD NR. 3

DATE 11-10-2002 TIME 11:59p
VARIABLE scale cap
NEW 400.00
OLD 500.00

TRAIL RECORD NR. 2

DATE 11-11-2002 TIME 11:35p
VARIABLE span
NEW 250000
OLD 300000

See Appendix for additional printer setup informations.

3-8 REC XXXX

 Micro-Tech 3100

3.7.4 Alarm Pending

The message ALARM displays in the right of the screen if an alarm is pending.
The alarm LED also flashes.

Z 00000000 Lbs

Flashing
ALARM

The following menu displays after pressing ALARM.

ALARM NEW
XXXXXXXXXXXXXXXXX
MM-DD-YYYY HH:MM
RESET NEXT

The keyword “NEW” indicates an alarm that has not been acknowledged yet.
When the operator presses the RESET key to clear the alarm. The alarm
disappears only if the reason that caused the alarm to occur does not exist any
more. If the alarm is still pending, the keyword “ACK” is displayed instead of
“NEW”.
The third line shows the date and time.
The NEXT key is used to scroll between the pending alarms. The string
“xxxxxxxxxxxxxxxxxxxx” stands for one of the following alarm conditions.
Pressing RUN returns to Main RUN Menu.

Table 3-1: Alarm Conditions

(1) Clock Fail (32/36) Calibration Time
(2/6) Load Cell Fail (37) External Alarm #1
(7) Ram Fail (38) External Alarm #2
(8) Rom Fail (39) External Alarm #3
(9/13) Threshold #1 S# (40/44) AZT Limit S#
(14/18) Threshold #2 S# (45/50) Harrware Configuration
Changed
(19/23) Threshold #3 S# (51) BCD Overflow
(24/28) Threshold #4 S# (52) Math Error
(29) Warm Start (53) Printer Error
(30) Cold Start (54) Communication Error
(31) P.D. Calibration

Refer to Chapter 4 for more information.

REC XXXX 3-9

Micro-Tech 3100

3.8 LOAD OUT

The Load System Menu is visible if the Load Out option is installed. See Load
Out, Appendix , for detailed description of the Load Out option. Press the
DOWN or UP scroll key for access.

BATCH # 0 STOP
TOTAL 00000.0 Tons
Password: Operator
SETPT 00000.0 Tons
ENTER CLEAR

BATCH # increments by one after each batch.

The status can be : STOP, RUN H, RUN L, WAIT S, STABIL
ENTER edits the setpoint
CLEAR zeros the batch counter
The symbol S is displayed if the batch is standing by.
3.9 Calibration
MAIN MENU 1 contains the CALIBRATION menu. MENU 1 is selected by
pressing MENU until MAIN MENU 1 displays. Desired calibration scrolls are
selected by pressing the soft keys directly below the desired scroll.

-- MAIN MENU 1 --
Press MENU for more
ZERO SPAN
CAL CAL

3.9.1 Zero Calibration Scroll

The Zero Calibration is implemented as a machine directed procedure
1. Auto Zero
If only one scale defined :

-- ZERO CAL --
Empty scale, then Password: Operator
press START
START SCALE # MANUAL

The scale must be kept empty during auto zero. A complete zeroing
procedure requires 10 seconds, but can be reduced by pressing END in the
next scroll.
Indication S# in the following scrolls will appear only if more than one scale
is defined. # represents the active scale number.
When START is pressed, the following screen is displayed :

3-10 REC XXXX

 Micro-Tech 3100

S# AUTO ZEROING
Time remaining 0000
Gross: 000.0 lbs
END ABORT

During Auto Zero, weight resolution is 10 times higher than normal. The
number of seconds in line 2 corresponds to the time remaining for
completing the test.
When zero is reached or END is pressed, the system displays the following
screen :

S# AUTO ZERO COMPLETE

Error ±000.00%
Change zero?
YES NO

The word COMPLETE is flashing. The percentage of error is related to the

scale capacity.
If YES is pressed, the next screen is shown :

S# ZERO # CHANGED
Old zero #00000
New zero #00000
RUN MENU

If NO is pressed, the next screen is shown :

S# ZERO # UNCHANGED
Old zero #00000
New zero #00000
RUN MENU

Note that in this case old zero and new zero are shown equal.
The zero constants are shown in A/D counts.
2. Manual Zero
The Manual Zero procedure allows the operator to directly enter the zero
constant if known.

-- MANUAL ZERO --
Gross 000.0 lbs Password: Operator
Zero # 00000
ENTER SCALE # ADV

Default: 40000
Min: 0
Max: 120000

REC XXXX 3-11

Micro-Tech 3100

The ADV key is only displayed if Auto Zero Tracking optional function is
enable for this scale ; otherwise, the EXIT key is displayed. The AZT function
accurately tracks the zero of each scale by calculating an additional zero
constant. The portion of zero due to AZT is not incorporated in the zero
constant, but is shown separately.
When ADV is pressed, the system scrolls between Zero and AZT.

-- ZERO CORRECTION -
AZT 000.0 lbs
AZT % 000.0 %
SCALE # ADV

3.9.2 Span Calibration Scroll

The span calibration can be done in two different ways : R-CAL or Test
Weights. The system allows the operator to select which one of the two methods
to be used for normal calibration and calibration’s check. The selection is made
in CAL DATA SCROLL 1.
3.9.2.1 Automatic Span Calibration With R-CAL
NOTE: Prior to beginning a Span Calibration with R-CAL, confirm the selected
R-CAL resistor size in Cal Data Scroll 3.
1. Starting an R-Cal Calibration
The following screen displays

AUTO SPAN R CAL

Empty scale, then Password: Operator
press START
START SCALE # MANUAL

When START is pressed, the Rcal relay energizes. A half second delay
occurs after START for the weight to stabilize.
NOTE : The operator must be insure that the scale is empty before pressing start.
2. Executing the Span Calibration
Indication S# in the following scrolls appears only if more than one scale is
defined. # represents the active scale number.
After START is pressed, the following screen is displayed :
(A) Entry point when REPEAT is pressed.

S# AUTOSPANNING
Time remaining 0000
Gross 000.0 W.U.

END ABORT

3-12 REC XXXX

 Micro-Tech 3100

During Auto Span, the weight resolution is 10 times higher than normal. The
entire function takes 60 seconds to be completed, remaining time is displayed in
line 2. The END key can be used to conclude the function in less time.
3. Record the Factor
This part of the procedure is only executed if a calibration with test weights was
done before, and if R-CAL has not been factored yet.
It is very important to understand that when this procedure is executed, the
system will not alter the span. The system assumes the span is set correctly
based on a test weight calibration. The system acquires the R-CAL FACTOR.
The factored R-CAL can then be used to check the span between test weight
calibrations.
CAUTION
SPAN SHOULD ONLY BE CHANGED BASED ON A
TEST WEIGHT CALIBRATION

S# AUTO SPAN COMPLETE

Error +/- 00.00 %
Unfactored Calcon

EXIT FACTOR REPEAT

The word “COMPLETE” is flashing.

If EXIT is pressed, the system acknowledges that the R-CAL factor is not used.
The effect of this is that the system does not ask for a factor any more for this
calibration method unless a manual span entry is done. By pressing EXIT, the
operator tells the system that he does not want to use factors, but wants to use
the test results for changing the span number.
After EXIT is pressed, go to point (4.) below. If REPEAT is pressed, go to (A)
above. If FACTOR is pressed, the following screen is displayed :

FACTORING R-CAL
New factor 00.00 %
Change factor ?
YES NO

If NO is pressed, the old factor is preserved, go to point (4.) below. If YES is

pressed, the following screen is displayed :

R-CAL Matl FACTOR

Old factor : 00.00 % Can be R-CAL, TEST
New factor : 00.00 % WEIGHTS,

RUN REPEAT

The REPEAT key return the operator (A) above. Pressing RUN ends the
procedure. After this point is reached, the system does not proceed to the next
section.

REC XXXX 3-13

Micro-Tech 3100

4. Recording the New Span

The system calculates the new span.

S# AUTO SPAN COMPLETE

Error +/- 00.00 %
Change span ?

YES NO FACTOR

The word “COMPLETE” is flashing.

FACTOR key is displayed only if an autospan with test weight has been
previously executed.
If YES is pressed, the following screen is displayed :

S# SPAN # CHANGED
Old span # 000000
New span # 000000
RUN REPEAT

REPEAT moves back to (A) above, and calibration restarts.

If NO is pressed, the following screen is displayed :

S# SPAN # UNCHANGED
Old span # 000000
New span # 000000
RUN REPEAT

Note the Old span and the New span are shown equally. This is because no
change to the span has been done.
If FACTOR is pressed, the RCal factor is computed. The following screen is
displayed :

S# FACTOR ACQUIRING
New fact 000000 %
Change factor ?
YES NO

NO moves back to point (4.) above.

YES acquires new factor. If pressed, the following screen is displayed :

S# FACTOR CHANGED
Old fact 000000 %
New fact 000000 %
RUN REPEAT

3-14 REC XXXX

 Micro-Tech 3100

5. Ending an Auto Span Procedure with R-CAL

Press RUN. The Rcal relay is de-energized and the display is locked for 3
seconds.
3.9.2.2 Automatic Span Calibration With Test Weights
1. Starting a Test Weights Calibration
The operator must apply the test weights on the scale before pressing start.
NOTE: Prior to beginning a Span Calibration with WEIGHTS, verify that the
inserted WEIGHT value is correct.

AUTO SPAN Weights

Apply Weights then
Password: Operator
press START.
START SCALE# MANUAL

When START is pressed, the span function begin.

2. Executing the Span Calibration
Indication S# in the following scrolls appear only if more than one scale is
defined. # represents the active scale number.
Whichever method has been used to start automatic span calibration, after
START is pressed, the following screen is displayed :
(B) Entry point when REPEAT is pressed (see below).

S# AUTOSPANNING
Time remaining 0000
Gross 000.0 W.U.

END ABORT

During Auto Span, the weight resolution is 10 times higher than normal. The
entire function takes 60 seconds to be completed, remaining time is displayed in
line 2. The END key can be used to conclude the function in less time.
3. Recording the New Span
The system calculates the new span based on the result of the test performed
with the selected method :

S# AUTOSPAN COMPLETE
Error +/- 00.00 %
Change span ?
YES NO

The word “COMPLETE” is flashing.

If YES is pressed, the following screen is displayed :
(C) S# SPAN # CHANGED
Old span # 000000
New span # 000000
RUN REPEAT FACTOR
REC XXXX 3-15
Micro-Tech 3100

FACTOR key is displayed only if an autospan with R-Cal has been previously
executed.
REPEAT moves back to (B) above, and calibration restarts.
If NO is pressed, the following screen is displayed :

S# SPAN # UNCHANGED
Old span # 000000
New span # 000000
RUN REPEAT

Note the Old span and the New span are shown equally. This is because no
change to the span has been done.
If FACTOR is pressed, the R-cal factor is computed. The following screen is
displayed :

S# FACTOR ACQUIRING
New fact 000000 %
Change factor ?
YES NO

NO moves back to (C) above.

YES acquires new factor. If pressed, the following screen is displayed :

S# FACTOR CHANGED
Old fact 000000 %
New fact 000000 %
RUN REPEAT

3.9.2.3 Manual Span

If the span constant is known, the manual span procedure allows the operator to
manually change span.
NOTE. If the span is manually entered, the R-cal factor is set to INVALID.
MANUAL SPAN
Gross 000.0 W.U.
Password: Operator
Span # 0000000

ENTER SCALE # EXIT

Default: 1166667
Min: 500000
Max: 45000000
The RUN keys return to Run Menu.

3-16 REC XXXX

 Micro-Tech 3100

3.9.3 Two Point Calibration

Another way to calibrate the instrument is to use the two point calibration
method. This is a method that allows calculating zero and span without knowing
the exact zero value.
This function is activated by pressing the SPAN CAL key in MAIN MENU 1
after “2 points” calibration mode has been selected in CAL DATA SCROLL 1.
1 Starting Two Point Calibration

AUTOSPAN Weights
Two points calib.
Password: Operator
press START

START SCALE # MANUAL

Press START to begin the calibration.

2. Defining First Point

S# ENTER 1st POINT

weight 0.00 lb
Password: Operator
Actual 0.00 lb

END ACQ.

Enter the weight corresponding to the first point, then press ACQ.
3. Acquiring First Point
In this phase, the instrument acquires the A/D raw data for a minute. The
procedure can be shorted by pressing the END key.
The following scroll is displayed during this phase :

S# ACQUIRING 1st PNT

Time remaining 0000
Weight 000.0 lb

END ABORT

4. Defining Second Point

S# ENTER 2nd POINT

weight 0.00 lb
Password: Operator
Actual 0.00 lb

ENTER ACQ.

Enter the weight corresponding to the second point, then press ACQ

REC XXXX 3-17

Micro-Tech 3100

5. Acquiring Second Point

In this phase, the Static Weight Indicator acquires the A/D raw data for a
minute. The procedure can be shorted by pressing the END key.
The following scroll is displayed during this phase :

S# ACQUIRING 2nd PNT

Time remaining 0000
Weight 000.0 lb

END ABORT

6. Recording the New Zero and Span

At this point, the procedure is completed. The instrument computes the new zero
and span and asks for confirmation to acquire the new data.

S# CALIB. COMPLETE
Zero error 0.00 %
Set zero and span ?

YES NO ADV

The word “COMPLETE” is flashing.

ADV key switches indication in second line between zero and span error.
Press YES to accept new values. The following scroll is displayed :

S# CALIB. COMPLETE
New zero # 00000
New span # 00000

RUN MENU

The word “COMPLETE” is flashing.

Press NO to abort them. The following scroll is displayed :

S# CALIB. COMPLETE
Zero # unch 00000
Span # unch 00000

RUN MENU

The word “COMPLETE” is flashing.

3-18 REC XXXX

 Micro-Tech 3100

3.10 Setup Scrolls

3.10.1 Main Menu 1 and Main Menu 2
MAIN MENU 1
ZERO SCROLL
Zero #

SPAN SCROLL

Span #
MAIN MENU 2
DISPLAY SCROLL

1 Measure Units

2 Weight Units

3 Total Units

4 Language

5 Time

6 Date

7 Run Display, Line 2

8 Run Display, Line 3

9 Display Weight sec

10 Alternate Scales sec

SCALE DATA SCROLL

1 Number of Scales

1A Type of Scale 3

1B Type of Scale 4

2 Max. Scale Capacity

3 Scale Divisions

4 Over-Load %

5 Under-Load %

6 No. of Load Cells Scale # 1 Scale # 2 Scale # 3 Scale # 4

7 Load Cells Capacity Scale # 1 Scale # 2 Scale # 3 Scale # 4

8 Load Cells Sensitivity Scale # 1 Scale # 2 Scale # 3 Scale # 4

9A Load Cell Resistance # 1 ohms

REC XXXX 3-19

Micro-Tech 3100

9B Load Cell Resistance # 2 ohms

9C Load Cell Resistance # 3 ohms

9D Load Cell Resistance # 4 ohms

9E Load Cell Resistance # 5 ohms

9F Load Cell Resistance # 6 ohms

10 W & M Mode

11A Motion Band div. Scale # 1 Scale # 2 Scale # 3 Scale # 4

11B Motion Delay sec Scale # 1 Scale # 2 Scale # 3 Scale # 4

3.10.2 Calibration Data Scroll

CALIBRATION DATA SCROLL
1 Calibration Mode __________________
2 Total Test Weight Scale # 1 Scale # 2 Scale # 3 Scale # 4
3 R-Cal: Resistance Scale # 1 Scale # 2 Scale # 3 Scale # 4
4 R-Cal Constant Scale # 1 Scale # 2 Scale # 3 Scale # 4
5 R-Cal Factor Scale # 1 Scale # 2 Scale # 3 Scale # 4
6 Calibration Interval Scale # 1 Scale # 2 Scale # 3 Scale # 4
7 Calibration Date Scale # 1 Scale # 2 Scale # 3 Scale # 4
8 AZ Track Scale # 1 Scale # 2 Scale # 3 Scale # 4
8A AZ Track Range Scale # 1 Scale # 2 Scale # 3 Scale # 4
8B AZ Track Dev Scale # 1 Scale # 2 Scale # 3 Scale # 4
8C AZ Track Dur. Scale # 1 Scale # 2 Scale # 3 Scale # 4

3.10.3 Main Menu 3

MAIN MENU 3
PROTECTION SCROLL

1 Protection Level None Ltd Prot

DIAGNOSITCS SCROLL

1 A/D Gross Scale # 1 Scale # 2 Scale # 3 Scale # 4

A/D Net Scale # 1 Scale # 2 Scale # 3 Scale # 4

2 Weight on Load Cell Scale # 1 Scale # 2 Scale # 3 Scale # 4

2A Load Cell Output Zero Scale # 1 Scale # 2 Scale # 3 Scale # 4

2B Load Cell Output Span Scale # 1 Scale # 2 Scale # 3 Scale # 4

3 Service Password

4 Operator Password

5 Software Version

3-20 REC XXXX

 Micro-Tech 3100

MAIN MENU 3
8 Board Type Slot # 1

9 Board Type Slot # 2

10 Board Type Slot # 3

3.10.4 Main Menu 4

MAIN MENU 4
I/O DEFINE SCROLL

1 Current Output #1 Define

Current Output #2 Define

Current Output #3 Define

Current Output #4 Define

1A Current Output #1 Range mA

Current Output #2 Range mA

Current Output #3 Range mA

Current Output #4 Range mA

1B Current Output #1 Delay sec L

Current Output #2 Delay sec L

Current Output #3 Delay sec L

Current Output #4 Delay sec L

1C Current Output #1 Damping sec

Current Output #2 Damping sec

Current Output #3 Damping sec

Current Output #4 Damping sec

2 Analog Input #1 Definition

2A Moisture Input Calibrate % mA

2B Moisture Input Calibrate % mA

4 Digital Input Define Physical Input/Status

External Alarm #1 /

External Alarm #2 /

External Alarm #3 /

REC XXXX 3-21

Micro-Tech 3100

MAIN MENU 4
Reset Alarms /

Print /

Print S1 /

Print S2 /

Print S3 /

Print S4 /

Reset Tare /

Reset Tare S1 /

Reset Tare S2 /

Reset Tare S3 /

Reset Tare S4 /

Set Tare /

Set Tare S1 /

Set Tare S2 /

Set Tare S3 /

Set Tare S4 /

Reset Tot /

Reset Tot S1 /

Reset Tot S2 /

Reset Tot S3 /

Reset Tot S4 /

Add to Tot /

Add to Tot S1 /

Add to Tot S2 /

Add to Tot S3 /

Add to Tot S4 /

Hold /

Hold S1 /

Hold S2 /

Hold S3 /

3-22 REC XXXX

 Micro-Tech 3100

MAIN MENU 4
Hold S4 /

Reset Peak /

Reset Peak 1 /

Reset Peak 2 /

Reset Peak 3 /

Reset Peak 4 /

5 Digital Output Define Physical Output/Status

Alarm /

Shutdown /

Ready /

W. Stable /

W. Stable S1 /

W. Stable S2 /

W. Stable S3 /

W. Stable S4 /

mA #1 Sig. Pol. /

mA #2 Sig. Pol. /

mA #3 Sig. Pol. /

mA #4 Sig. Pol. /

Thres. #1 /

Thres. #1 S1 /

Thres. #1 S2 /

Thres. #1 S3 /

Thres. #1 S4 /

Thres. #2 /

Thres. #2 S1 /

Thres. #2 S2 /

Thres. #2 S3 /

Thres. #2 S4 /

Thres. #3 /

REC XXXX 3-23

Micro-Tech 3100

MAIN MENU 4
Thres. #3 S1 /

Thres. #3 S2 /

Thres. #3 S3 /

Thres. #3 S4 /

Thres. #4 /

Thres. #4 S1 /

Thres. #4 S2 /

Thres. #4 S3 /

Thres. #4 S4 /

Totalized

Totalized S1

Totalized S2

Totalized S3

Totalized S4

6 BCD Output Variable

6A BCD Output Polarity

6B BCD Output Parity

7 BCD Input Variable

7A BCD Input Polarity

3.10.5 Alarms Scroll

ALARMS SCROLL
1 Threshold #1 Scale # 1 Scale # 2 Scale # 3 Scale # 4

1A Threshold #1 Set Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

1B Thresh. #1 Delay Scale # 1 sec Scale # 2 sec Scale # 3 sec Scale # 4 sec

1C Threshold #1 Hyst. Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

1D Threshold #1 Mode Scale # 1 Scale # 2 Scale # 3 Scale # 4

1E Threshold #1 Var Scale # 1 Scale # 2 Scale # 3 Scale # 4

2 Threshold #2 Scale # 1 Scale # 2 Scale # 3 Scale # 4

2A Threshold #2 Set Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

3-24 REC XXXX

 Micro-Tech 3100

ALARMS SCROLL
2B Thresh. #2 Delay Scale # 1 sec Scale # 2 sec Scale # 3 sec Scale # 4 sec

2C Threshold #2 Hyst. Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

2D Threshold #2 Mode Scale # 1 Scale # 2 Scale # 3 Scale # 4

2E Threshold #2 Var Scale # 1 Scale # 2 Scale # 3 Scale # 4

3 Threshold #3 Scale # 1 Scale # 2 Scale # 3 Scale # 4

3A Threshold #3 Set Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

3B Thresh. #3 Delay Scale # 1 sec Scale # 2 sec Scale # 3 sec Scale # 4 sec

3C Threshold #3 Hyst. Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

3D Threshold #3 Mode Scale # 1 Scale # 2 Scale # 3 Scale # 4

3E Threshold #3 Var Scale # 1 Scale # 2 Scale # 3 Scale # 4

4 Threshold #4 Scale # 1 Scale # 2 Scale # 3 Scale # 4

4A Threshold #4 Set Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

4B Thresh. #4 Delay Scale # 1 sec Scale # 2 sec Scale # 3 sec Scale # 4 sec

4C Threshold #4 Hyst. Scale # 1 % Scale # 2 % Scale # 3 % Scale # 4 %

4D Threshold #4 Mode Scale # 1 Scale # 2 Scale # 3 Scale # 4

4E Threshold #4 Var Scale # 1 Scale # 2 Scale # 3 Scale # 4

5 Alarm Set As Alarm Shutdown None

#1 Clock Fail Alarm Shutdown None

#2/6 Load Cell Fail Alarm Shutdown None

#7 RAM Fail Alarm Shutdown None

#8 ROM Fail Alarm Shutdown None

#9/13 Threshold #1 S# Alarm Shutdown None

#14/18 Threshold #2 S# Alarm Shutdown None

#19/23 Threshold #3 S# Alarm Shutdown None

#24/28 Threshold #4 S# Alarm Shutdown None

#29 Warm Start Alarm Shutdown None

#30 Cold Start Alarm Shutdown None

#31 P.D. Calibrate Alarm Shutdown None

#32/36 Calib. Time S# Alarm Shutdown None

#37 Ext. Alarm #1 Alarm Shutdown None

REC XXXX 3-25

Micro-Tech 3100

ALARMS SCROLL
#38 Ext. Alarm #2 Alarm Shutdown None

#39 Ext. Alarm #3 Alarm Shutdown None

#40/44 AZT Limit S# Alarm Shutdown None

#45/50 Hdw.Cnfg.Chg. Alarm Shutdown None

#51 BCD Overflow Alarm Shutdown None

#52 Math Error Alarm Shutdown None

#53 Printer Error Alarm Shutdown None

#54 COMM Error Alarm Shutdown None

#55 AB RI/O Error Alarm Shutdown None

#56 PROFIBUS-DP Error Alarm Shutdown None

LOAD OUT SCROLL
1 Preset Weight __________________________

2 Pre Act Correction __________________________

2A Pre Act Value __________________________

2B Pre Act Range __________________________

2C Pre Act Length __________________________

3 Start Delay __________________________

4 Coasting Time __________________________

5 Batch Deviation __________________________

6 Print Batch __________________________

7 Position Batch Number X = _____________ Y = ____________

8 Position Batch Quant. X = _____________ Y = ____________

9 Position Batch Total X = _____________ Y = ____________

3.10.6 Main Menu 5 and Main Menu 6

MAIN MENU 5
COMM A SCROLL

1 Baud Rate Port #1

2 Set Parity Port #1

3 Stop Bits Port #1

4 Word Length Port #1

3-26 REC XXXX

 Micro-Tech 3100

MAIN MENU 5
5 Protocol Port #1

6 Baud Rate Port #2

7 Set Parity Port #2

8 Stop Bits Port #2

9 Word Length Port #2

10 Protocol Port #2

11 Clear to Send #1

12 Address Port #1

13 Access Prot Port #1

14 Clear to Send #2

15 Address Port #2

16 Access Prot Port #2

PRINT SCROLL
1 Handshaking

2 End of Line

3 Delay End of Line

4 Form Feed

5 Print Interval

6 Print Time #1

7 Print Alarms

8 Totals Report Format

9 String #1

9A Number of String #1

9B Contents String #1

9C Position String #1

9D Contents String #2

9E Position String #2

9F Contents String #3

9G Position String #3

9H Position Oper. Total

REC XXXX 3-27

Micro-Tech 3100

MAIN MENU 5
9I Position Reset Total

9J Position Master Total

9K Position Date

9L Position Time

9M Position Rate

9N Position Avg. Rate

9P Position Running
MAIN MENU 6
AUDIT TRAIL SCROLL

Audit Trails Yes No

LINEARIZATION SCROLL
Linearization Yes No

LIN Factor #1 Weight ______ Factor ____

LIN Factor #2 Weight ______ Factor ____

LIN Factor #3 Weight ______ Factor ____

Lin Factor #4 Weight ______ Factor ____

LIN Factor #5 Weight ______ Factor ____

3-28 REC XXXX

 Chapter 4
Micro-Tech 3100 Maintenance
The maintenance information in this manual should meet your service needs. If
problems occur requiring technical assistance, please call (763) 783-2500.
Thermo Electron has a repair center located at our plant in Minneapolis,
Minnesota. Contact our Repair Representative at (763) 783-2774 for assistance.
To expedite your service request, please have your machine model and serial
number available.
4.1 Frequent Checkpoints
The Micro-Tech 3100 Static Weight Indicator is a solid-state device and should
require very little maintenance. The front panel can be wiped clean with a damp
cloth, and if necessary, a mild detergent (never use abrasive cleaners, especially
on the display window).
As a preventative measure, check to ensure all wires, plugs, and integrated
circuits are tight in their connectors. Also, keep the enclosure door tightly
closed to prevent dirt infiltration.
More often than not, a quick visual inspection leads to the source of trouble. If a
problem develops, check the following before proceeding to more specific
troubleshooting procedures:
• Check Power
1. Check the Line Voltage Selector Switches are set to the correct line
voltage
2. Check the fuse
3. Check that the power switch in ON and that power is supplied to the
unit.
• Check Connections
1. Check that all terminations are secure.
2. Check to ensure the Display Module and Keyboard connectors are
firmly seated in their connectors.
3. Check that all Jumpers are in their correct position.
4.2 Troubleshooting
This unit has built-in troubleshooting capabilities. A number of possible
problems are automatically detected and screen messages are displayed. Also,
refer to the Diagnostics Test Scrolls in MAIN MENU 3.

REC XXXX 4-1

Micro-Tech 3100

4.3 Alarm Messages

The ALARM message is assigned to the right hand soft key when an alarm is
pending. The Alarm message and its LED flash at the same time.
The following screen is displayed when the right hand soft key is pressed.
ALARM NEW
xxxxxxxxxxxxxxxxxxxxxx
MM-DD-YYYY HH:MM
RESET NEXT

• NEW indicates an alarm that has not yet been acknowledged. When the
operator presses RESET to clear the alarm, the alarm disappears only if the
trigger for the alarm does not exist any longer. If the alarm is still pending,
ACK is displayed instead of NEW.
• NEXT is used to scroll between the pending alarms.
• XXXXXXXXXXXXXXXXX represents one of the conditions listed in
Section.4.3.1.
4.3.1 Alarms List
1 - Clock Fail
The system has detected a failure on the clock calendar circuit.
 Go to the DIAGNOSTICS screen and re-enter the date and time.
 Check the battery
 Replace the motherboard.
2/6 - Load Cell Fail S#
S# identifies the scale if more scale are defined. The system has detected an
error on the load cell signal.
 Check the load cell connections.
 Check the load cell(s).
7 - RAM Fail
The system has detected an error on the RAM (Random Access Memory)
checksum during the internal periodic test. The RAM is used to store
variables and set up data.
 Replace the motherboard.
8 - ROM Fail
The system has detected a failure on the ROM (Read Only Memory)
checksum during the internal periodic test. The ROM is used to store the
program.
 Replace the mother board

4-2 REC XXXX

 Micro-Tech 3100

9/13 – Threshold #1 S#
S# identifies the scale if more than one scale is defined. The threshold 1 has
been reached.
14/18 – Threshold #2 S#
S# identifies the scale if more than one scale is defined. The threshold 2 has
been reached.
19/23 – Threshold #3 S#
S# identifies the scale if more than one scale is defined. The threshold 3 has
been reached.
24/28 – Threshold #4 S#
S# identifies the scale if more than one scale is defined. The threshold 4 has
been reached.
29 - Warm Start
The system has detected a power loss condition, or power was removed for
an undefined period.
30 - Cold Start
 The system has detected the loss of the set up data after power was removed.
The instrument needs to be setup and calibrated.
 Replace the motherboard
31 – P.D. Calibration
When the system is powered off while a calibration sequence is in progress,
the scale may not be properly calibrated.
 Check calibration
32/36 – Calib. Time S#
S# identifies the scale if more than one scale is defined. If a calibration
check time is entered and the time expires, this alarm occurs. The purpose
is to remind the operator that the calibration has not been checked for a
considerably long period.
 Check Calibration
37 - Ext. Alarm 1
Digital inputs can be programmed to detect external alarm conditions such
as emergency switches, max level switches or other. This alarm is
associated to the external alarm #1.
 Check External alarm #1.
38 - Ext. Alarm 2
 Check external alarm #2.
39 - Ext. Alarm 3
 Check external alarm #3

REC XXXX 4-3

Micro-Tech 3100

40/44 – AZT Limit S#

S# identifies the scale if more than one scale is defined. The Auto Zero
Tracking function has reached the maximum limit of tare that is allowed to
be automatically cleared. The scale may be dirty or misaligned.
 Check and clean the scale.
 Perform an autozero.
45/50 - HW Conf. Changed
When a new board is installed or an old board removed, this message
displays.
51 – BCD Overflow
This message is only displayed if the optional BCD output board is installed.
If the variable to be converted in the BCD format has more than 4 digits, the
alarm is generated.
 Check the size of variable and the BCD data setup.
52 - Math Error
A divide by zero or overflow error is encountered during internal
calculations. This message indicates some abnormal dimensional parameter
is entered in setup.
 Check setup data
53 - Printer Error
This message is displayed if the system has data to print and the printer is
disconnected or the paper feed is empty.
54 - Communication Error
Indicates a time out or handshake error is detected during a data transfer on
the COMM line.
 Check the COMM line connections.
 Check the COMM line setup data.
55 – Allen-Bradley Remote I/O COMM Error
This message is displayed if communication is interrupted. The green LED on
the A_B R I/O board will be flashing. The alarm does not come on if
communication has never started.
56 – PROFIBUS-DP COMM Error
This messages in only displayed if the optional Profibus board is installed. The
following two conditions activate the alarm.
The Siemens SPC3 Controller installed on the Profibus interface board does not
recognize any successful data transfer within the watchdog timer interval.
The received data contains errors (value overlaps limits, register number does
not exist, group number does not exist).

4-4 REC XXXX

 Micro-Tech 3100

4.4 Micro-Tech 3100 Cold Start

It may be necessary to cold start the Static Weight Indicator in the event
memory becomes corrupted. In the event of a cold start, you have the option of
installing the factory default constants or simply returning the Micro-Tech to its
previous running state.
There are two methods of forcing a cold start through the front panel:
• In RUN mode
• From the DIAGNOSITCS SCROLL
4.4.1 Forcing a Cold Start from Run Mode
Use the following steps to force a cold start from RUN mode.
1. Press and hold at the same time the LEFT HAND ARROW and the CLEAR
keys until the following screen displays.

Install Factory
Defaults?

NO YES

No, Returns to Run Mode

Yes, the following screen displays:
-- MEMORY ERASED --
Choose the language
key to continue to
ESP USA

2. When this screen displays, all field entry data has been replaced by the factory
default constants. Proceed to Section 2.7and follow the Initial Setup
procedures.
Note: If the software corruption was catastrophic and the memory will not erase
do the following:

Press and hold in the LEFT ARROW and the CLEAR key. While holding in
both keys, cycle line power. In the event the MEMORY ERASED screen does
not appear, consult the factory.

4.4.2 Forcing a Cold Start from the Diagnostic Scroll

Use the following steps to force a cold start from the DIAGNOSITICS
SCROLL:
1. Press MENU until MAIN MENU 3 appears
2. Press the DIAG soft key
3. Press the DOWN ARROW until the following screen is displayed:

-- DIAGNOST.SCROLL 15 --
Force cold start

ENTER

REC XXXX 4-5

Micro-Tech 3100

Press ENTER, the following screen displays:

ATTENTION
ARE YOU SURE?

YES RETURN

RETURN returns to the DIAGNOSTIC SCROLL 15

YES, the following screen displays:

Install Factory
Defaults

YES RETURN

RETURN returns to the DIAGNOSTIC SCROLL 15

YES, clears all field entry data, and installs the factory default constants.
The following screen displays:

-- MEMORY ERASED --
Choose the language
key to continue to
ESP USA

4. Select a language and proceed to Section 2.7and follow the Initial Setup
procedures.
4.5 Internal Test Procedure
Pressing START on the screen (located in MAIN MENU 3) initiates a self-test
of the internal processor. The following screen displays:

-- TEST SCROLL 2 --
Internal test of Password: Service
microprocessor.
START

Press START, the following screens display in sequence:

-- TEST SCROLL 2A --
Testing ROM
Test PASSED

-- TEST SCROLL 2B --
Testing RAM
Test PASSED

4-6 REC XXXX

 Micro-Tech 3100

The message “Test PASSED” is displayed if the test runs correctly. If

something wrong is detected, the message “Test FAILED” is displayed and the
soft key CONTINUE is shown. Press CONTINUE and move to the next test.
If the internal test has failed, call Thermo Electron Customer Service.
4.6 Load Cell Excitation and Signal Voltage
1. Measure excitation voltage across terminal 21 negative and 20 positive in the
scale junction box. This should be 10 VDC ± 5%.
2. If the excitation voltage is incorrect then measure the excitation voltage in the
Static Weight Indicator across terminal TB4-33 negative and the TB4-32
positive. This should be 10 VDC ± 5%.
3. Measure DC millivolt signal voltage across terminal 22 positive and 23
negative in the scale junction box. This should be within 0-30 millivolts DC
(3 mV/V load cell).
4. Measure DC millivolt signal voltage across terminal TB4-30 positive and
TB4-31 negative in the Static Weight Indicator. This should be the same as
Step 3 above.
5. The millivolt output is in direct relation to weight applied. As weight is
increased, output should increase.
4.7 Resetting Master Total
Use the following steps to reset the Master Total or the Remote Counter
Overflow.
4.7.1 No Password Installed
1. If there is no password installed, select MAIN MENU 3
2. Press DIAG soft key and scroll down to the SRVICE PASSWORD screen.
3. Type in a password (example: 123) and press ENTER
4. Re-enter the password and press ENTER
5. Select MAIN MENU 3
6. Select PROT scroll, press PROT
7. Press NONE
8. Enter the password 7832500 and press ENTER. The protection level should be
RAMSEY.
9. Press TOTAL; scroll up or down if needed to reach the MASTER TOTAL
screen.
10. Press RESET and select YES to “Reset Master Total?”
11. Select MAIN MENU 3. Press DIAG and scroll to SERVICE PASSWORD.
12. Press ENTER twice, erasing the password installed in Step 3.
13. Press RUN to return to normal operation.
4.7.2 Active Password
1. Select MAIN MENU 3
2. Select PROT scroll, press PROT
3. Press NONE

REC XXXX 4-7

Micro-Tech 3100

4. Enter the password 7832500 and press ENTER. The protection level should be
RAMSEY.
5. Press TOTAL; scroll up or down if needed to reach the MASTER TOTAL
screen.
6. Press RESET and select YES to “Reset Master Total?”
7. Select MAIN MENU 3
8. Press PROT and choose the password level desired.
4.8 Removing a Forgotten Password
Use the following steps to remove a forgotten password from Instrument
memory.
1. Select MAIN MENU 3
2. Select the PROTECT scroll and press PROT
3. Press NONE
4. Enter the password 7832500 and press ENTER. The protection level should be
RAMSEY.
5. Press NONE
6. Select MAIN MENU 3
7. Press DIAG and scroll to SERVICE PASSWORD
8. Press ENTER twice. The display should respond with NEW PASSWORD
ACQUIRED.
9. Scroll down to OPERATOR PASSWORD. Press ENTER twice. The
display should respond with NEW PASSWORD ACQUIRED.
10. Select MAIN MENU 3. The PROT soft key should not appear, indicating all
passwords have been erased. If PROT does appear, repeat Steps 1 through 9.
11. See Section for entering new passwords.
4.9 Lithium Battery Replacement
The Micro-Tech volatile memory backup battery can be replaced without any
special tools.

WARNING
DANGER OF EXPLOSION IF BATTERY IS
INCORRECTLY REPLACED.

Replace only with same or equivalent type recommended by Thermo Electron.

Dispose of used battery according to manufactures instruction on battery or
return to Thermo Electron. (Refer to Section 4.10.)
1. Record all configuration, setup, and calibration data before removing battery.
All information is lost when the battery is removed.
2. Turn the Micro-Tech power off at the mains.
3. Remove the battery from its compression socket.
4. Observe the polarity markings on the battery socket base before inserting the
new battery. The lithium battery is .3V, 1.2 AH, 2/3 A, Thermo Electron part
number 037188.
5. Insert battery

4-8 REC XXXX

 Micro-Tech 3100

6. Restore power to the Micro-Tech.

7. Cold start the Micro-Tech. See Section 4.4 for cold start procedures.
8. Re-enter all data recorded in Step 1.
4.10 Disposal of Hazardous Waste
Disposal of Lithium batteries and soldered print circuit boards should be in
accordance with your local Hazardous Waste Policy.
As an alternative, you may return product supplied by Thermo Electron, freight
prepaid for disposal. Contact Thermo Electron Repair Department for a Return
Authorization Number before shipping any product for disposal.

4.11 Cleaning Instructions

The Micro-Tech 3100 is a solid-state device requiring very little maintenance.
The front panel can be wiped clean with a damp cloth, and if necessary, a mild
detergent (never use abrasive cleaners, especially on the display window). As a
preventative measure, check all wires, plugs, and integrated circuits are tight in
their connectors. Keep the enclosure door tightly closed to prevent dirt
infiltration.

REC XXXX 4-9

Micro-Tech 3100

****
THIS PAGE LEFT BLANK
INTENTIONALLY
****

4-10 REC XXXX

 Chapter 5
Micro-Tech 3100 Replacement Parts
This section gives information on how to order replaceable parts for your Static
Weight Indicator and includes drawings with corresponding parts lists to enable
you to identify parts quickly and accurately.
5.1 Order Information
For faster service when ordering parts, fax or telephone Products Parts
Department. Your regional field service representative will also be happy to
assist you with parts orders, but his normal scheduling time may delay shipment
of your parts order.
The recommended procedure for order parts is as follows:
1. Determine the broken or faulty part(s).
2. Locate the part(s) in the parts list given.
3. Find the part number(s) for the item(s) needed and determine the quantity
you require.
4. Fax or telephone:
Thermo Electron
Customer Service Department
501 90th Ave. NW
Minneapolis, MN 55433

Customers A through M - (763) 783-2775

Customers N through Z - (763) 783-2773
Repair and Returns - (763) 783-2774
Fax: - (763) 783-2525
Normal Customer Service hours are 8:00 a.m. to 4:30 p.m., Central time.

5. With your order, list the following information:

 Machine model and serial number
 Purchase order number
 Date required
 Method of shipment preferred
 List of parts, including part number, description and quantity

Your parts order will be handled as expeditiously as possible.

REC XXXX 5-1

REC XXXX 5-2
 Micro-Tech 3100

5.1.1 Parts List

Table 5-1: Parts List

PART
EQUIPMENT
NUMBER
Chassis Assembly, Panel Mount 073285
Chassis Assembly, Field Mount 073279
PCBA, MOTHERBOARD 073283
PCBA, Display Assembly 073281
Touch Panel 073264
Bezel Assembly 073289
Fuse, Slo-Blo, .200mA (F1 230V) (Type T) 001366
Fuse, Slo-Blo, 400mA (F1 115V) (Type T) 002443
Prom, U54, MT-3000 Audit Trail 073300
Battery, Lithium, 3.0 V, 1.2 AH, 2/3 A. 037188
Program Disk 068137
Power Module 073280

Table 5-2: Optional Plugin Boards

PART
EQUIPMENT
NUMBER
PCBA, Analog Output (1 out) 071637
PCBA Analog Output (2 in/2 out) 071636
PCBA, DIO (4 in/16 out) 046841
PCBA, DIO (16 in/4 out) 046844
PCBA, COMM "A" Select one only 068053
RS-232C
RS-485, std. (point to point)
RS-485, multi-drop
20 mA (digital) current loop
PCBA, Load Out DIO (4 in/16 out) 049475
PCBA, Load Out DIO (16 in/4 out) 049476
PCBA, Allen-Bradley RI/O 055517
PCBA, PROFIBUS-DP 056713
PCBA DeviceNet 068147
Field Marshall PCA 058842
DeviceNet PCBA 067097
Relay Output Board 073284

REC XXXX 5-3

Micro-Tech 3100

****
THIS PAGE LEFT BLANK
INTENTIONALLY
****

5-4 REC XXXX

 Appendix A
Micro-Tech 3100/3200 Menus
The Static Weight Indicator is a menu driven machine that allows the operator to
access all setup, test, and calibration parameters. MAIN MENU screens 1
through 6 can be accessed at any time by pressing MENU key until the desired
screen is displayed.
Pressing the SOFT KEY directly below the desired scroll and then using the
UP/DOWN, arrow scroll key selects the MENU scrolls.
If the Static Weight Indicator is password protected, the appropriate password
must be entered prior to making changes or performing routine calibration.
Menus may be viewed without entering a password, but no entries are allowed
unless the password is entered.
A.1. Menu Displays
Optional menu scrolls are only available if the option has been installed.
Pressing menu activates the following screens:

-- MAIN MENU 1 --
Press MENU for more
ZERO SPAN
CAL CAL PRINT

-- MAIN MENU 2 --
Press MENU for more
SCALE CALIB
DISPLAY DATA DATA

-- MAIN MENU 3 --
Press MENU for more

PROT DIAG TEST

-- MAIN MENU 4 --
Press MENU for more
I/O ALAMS LOAD
DEF DEFIN. OUT

REC XXXX A-1

Micro-Tech 3100

-- MAIN MENU 5 --
Press MENU for more
COMM A COMM B PRINT
* Can be AB RIO or PRO DP
*

-- MAIN MENU 6 --
Press MENU for more
AUDIT
TRAIL LINEAR

A.2. Common Key Functions

The following functions are common from all scrolls at all times and the use of
these keys is not repeated for each procedure:
• Run – pressing RUN return the Static Weight Indicator to the RUN menu
• Exit – exit appears at the bottom of some screens as a soft key option.
Pressing exit moves you back a menu.
A.3. MAIN Menu 1 – Calibration Menu
MAIN MENU 1 contains the CALIBRATION MENU. MENU 1 is selected by
pressing MENU until MAIN MENU 1 displays. Desired CALIBRATION scrolls
are selected by pressing the SOFT keys directly below the desired scroll.
Calibration scrolls consist of the following:
• Zero Calibration
• Span Calibration

-- MAIN MENU 1 --
Press MENU for more
ZERO SPAN
CAL CAL

A.3.1. Zero Calibration Scroll

The Zero Calibration is implemented as a machine directed procedure.
Auto Zero
If only one scale defined :

-- ZERO CAL --
Empty scale, then Password: Operator
press START
START SCALE # MANUAL

A-2 REC XXXX

 Micro-Tech 3100

The scale must be kept empty during auto zero. A complete zeroing
procedure requires 10 seconds, but can be reduced by pressing END in the
next scroll.
Indication S# in the following scrolls will appear only if more than one scale
is defined. # represents the active scale number.
When START is pressed, the following screen is displayed :

S# AUTO ZEROING
Time remaining 0000
Gross 000.0 lbs
END ABORT

During Auto Zero, weight resolution is ten times higher than normal. The
number of seconds in Line 2 corresponds to the time remaining for
completing the test.
When zero is reached or END is pressed, the system displays the following
screen :

S# AUTO ZERO COMPLETE

Error ±000.00%
Change zero?
YES NO

The word COMPLETE is flashing. The percentage of error is related to the

scale capacity.
If YES is pressed , the next screen is shown :

S# ZERO # CHANGED
New zero #00000
Old zero #00000
RUN MENU

If NO is pressed, the next screen is shown :

S# ZERO # UNCHANGED
New zero #00000
Old zero #00000
RUN MENU

Note that in this case old zero and new zero are shown equal.
The zero constants are shown in A/D counts.
A.3.1.1 Manual Zero
The Manual Zero procedure allows the operator to directly enter the zero
constant if known.

REC XXXX A-3

Micro-Tech 3100

-- MANUAL ZERO --
Gross 000.0 lbs Password: Operator
Zero # 00000
ENTER SCALE # ADV

Default: 40000
Min: 0
Max: 120000
The ADV key is only displayed if Auto Zero Tracking optional function is
enable for this scale ; otherwise, the EXIT key is displayed. The AZT function
accurately tracks the zero of each scale by calculating an additional zero
constant. The portion of zero due to AZT is not incorporated in the zero
constant, but is shown separately.
When ADV is pressed, the system scrolls between Zero and AZT.

-- - ZERO CORRECTION -
AZT 000.0 lbs
AZT % 000.0 %

SCALE # ADV

A.3.2. Span Calibration

The span calibration can be done in two different ways : R-Cal or Test Weights.
The system allows the operator to select which one of the two methods to be
used for normal calibration and calibration’s check. The selection is made in
CAL DATA SCROLL 1

A.3.2.1 Automatic Span Calibration With R-Cal

Use the following steps to begin an R-Cal Calibration:
1. Starting an R-Cal Calibration

AUTO SPAN R CAL

Empty scale, then
press START Password: Operator
START SCALE # MANUAL

When START is pressed, the Rcal relay energizes. A half second delay
occurs after START for the weight to stabilize.
Note: The operator must insure that the scale is empty before pressing
START.

A-4 REC XXXX

 Micro-Tech 3100

2. Executing the Span Calibration

Indication S# in the following scrolls appears only if more than one scale is
defined. # represent the active scale number.
After START is pressed, the follwing screen is displayed :
(A) Entry point when REPEAT is pressed .
S# AUTOSPANNING
Time remaining 0000
Gross 000.0 W.U.
END ABORT

During Auto Span, the weight resolution is 10 time higher than normal. The
entire function takes 60 seconds to be completed, remaining time is displayed in
line 2. The END key can be used to conclude the function in less time.

3. Record the Factor

This part of the procedure is only executed if a calibration with test weights was
done before, and if R-CAL has not been factored yet.
It is very important to understand that when this procedure is executed, the
system will not alter the span. The system assumes the span is set correctly
based on a test weight calibration. The system acquires the R-CAL Factor. The
factored R-CAL can then be used to check the span between test weight
calibrations.

CAUTION
SPAN SHOULD ONLY BE CHANGED BASED ON A
TEST WEIGHT CALIBRATION

AUTO SPAN COMPLETE

Error +/- 00.00%
Unfactored Calcon
EXIT FACTOR REPEAT

The word COMPLETE is flashing.

If EXIT is pressed, the system acknowledges that the R-CAL factor is not used.
The effect of this is that the system does not ask for a factor any more for this
calibration method unless a manual span entry is done. By pressing EXIT, the
operator tells the system that he does not want to use factors, but wants to use
the test results for changing the span number.
After EXIT is pressed, go to point (4.). If REPEAT is pressed, go to (A) above.
If FACTOR is pressed, the following screen is displayed :

REC XXXX A-5

Micro-Tech 3100

FACTORING R-CAL
New Factor : 000.00 %
Change factor ?
YES NO

If NO is pressed, the old factor is preserved, go to point (4.) below. If YES is

pressed, the following screen is displayed :

R-CAL Matl FACTOR

Old factor : 00.00 %
Can be R-CAL or TEST
New factor : 00.00 %
WEIGHTS
RUN REPEAT

The REPEAT key returns the operator to (A) above. Pressing RUN ends the
procedure.
After this point is reached, the system does not proceed to the next section.

4. Recording the New Span

The system calculates the new span

S# AUTO SPAN COMPLETE

Error +/- 00.00%
Change span ?
YES NO FACTOR

The word “COMPLETE” is flashing.

FACTOR key is displayed only if an autospan with test weight has been
previously executed.
If YES is pressed, the following screen is displayed :

S# SPAN# CHANGED
Old span # 000000
New span 000000
RUN REPEAT

REPEAT moves back to (A) above, and calibration restarts.

If NO is pressed, the following screen is displayed :

S# SPAN# UNCHANGED
Old span # 000000
New span 000000
RUN REPEAT

A-6 REC XXXX

 Micro-Tech 3100

Note the Old span and the New span are shown equally. This is because no
change to the span has been done.
If FACTOR is pressed, the R-CAL factor is computed. The following screen is
displayed:

S# FACTOR ACQUIRING
New fact 000000 %
Change factor ?
YES NO

NO moves back to point (4.) above.

YES acquires the new factor. If pressed, the following screen is displayed :

S# FACTOR CHANGED
Old fact # 000000 %
New fact 000000 %
RUN REPEAT

5. Ending an Auto Span Procedure with R-CAL

Press RUN. The R-Cal relay is de-energized and the display is locked for 3
seconds.

A.3.2.2 Automatic Span Calibration With Test Weights

1. Starting Span Calibration With Test Weights

AUTOSPAN Weights
Apply Weights, then
Password: Operator
press START
START SCALE # MANUAL

The operator must apply the test weights on the scale before pressing start.
When START is pressed, the span function begins.

2. Executing the Span Calibration

Indication S# in the following scrolls appear only if more than one scale is
defined. # represents the active scale number.
Whichever method has been used to start automatic span calibration, after
START is pressed, the following screen is displayed :

(B) Entry point when REPEAT is pressed (see below)

S# AUTOSPANNING
Time remaining 0000
Gross 000.0 W.U.
END ABORT

REC XXXX A-7

Micro-Tech 3100

During Auto Span, the weight resolution is 10 times higher than normal. The
entire function takes 60 seconds to be completed, remaining time is displayed in
line 2. The END key can be used to conclude the function in less time.

3. Recording the New Span

The system calculates the new span based on the result of the test performed
with the selected method :

S# AUTOSPAN COMPLETE
Error +/- 000.00%
Change span?
YES NO

The word COMPLETE is flashing.

If YES is pressed, the following screen is displayed :
(C) S# SPAN # CHANGED
Old span # 000000
New span # 000000
RUN REPEAT FACTOR

FACTOR key is displayed only if an autospan with R-Cal has been previously
executed.
REPEAT moves back (B) above, and calibration restarts.
If NO is pressed, the following screen is displayed :
S# SPAN# UNCHANGED
Old span # 000000
New span # 000000
RUN REPEAT

Note the Old span and the New span are shown equally. This is because no
change to the span has been done.
If FACTOR is pressed, the RCAL factor is computed. The following screen is
displayed :
S# FACTOR ACQUIRING
New fact 000000 %
Change factor ?
YES NO

NO moves back to (C) above.

YES acquires new factor. If pressed, the following screen is displayed :

S# FACTOR CHANGED
Old fact # 000000 %
New fact 000000 %
RUN REPEAT

A-8 REC XXXX

 Micro-Tech 3100

A.3.2.3 Manual Span

If the span constant is known, the manual span procedure allows the operator to
manually change span.
NOTE : If the span is manually entered, the RCAL factor is set to INVALID.

-- MANUAL SPAN --
Gross 000.0 W.U. Password: Operator
Span # 0000000
ENTER SCALE # EXIT

Default : 1166667
Min : 5000000
Max : 45000000
The RUN key return to Run Menu.
A.3.2.4 Two Point Calibration
An other way to calibrate the instrument is to use the two point calibration
method. This is a method that allows calculating zero and span without knowing
the exact zero value.
This function is activated by pressing the SPAN CAL key in MAIN MENU 1
after “2 points”
1. Starting Two Point Calibration
-- AUTOSPAN Weights --
Two points calib.
press START Password: Operator
START SCALE # MANUAL

Press START to begin the calibration

2. Defining First Point

st
S# ENTER 1 POINT
Weight 0.00 lb Password: Operator
Actual 0.00 lb
ENTER ACQ.

Enter the weight corresponding to the first point, then press ACQ.
3. Acquiring First Point
In this phase, the instrument acquires the A/D raw data for a minute. The
procedure can be shorted by pressing the END key
The following scroll is displayed during this phase :

st
S# ACQUIRING 1 PNT
Time remaining 0000
Weight 000.0 W.U.
END ABORT

REC XXXX A-9

Micro-Tech 3100

4. Defining Second Point

S# ENTER 2nd POINT

Weight 0.00 lb Password: Operator
Actual 0.00 lb
ENTER ACQ.

Enter the weight corresponding to the second point, then press ACQ.
5. Acquiring Second Point
In this phase, the instrument acquires the A/D raw data for a minute. The
procedure can be shorted by pressing the END key
The following scroll is displayed during this phase :

S# ACQUIRING 2ndt PNT

Time remaining 0000
Weight 000.0 W.U.
END ABORT

6. Recording the New Zero and Span

A this point, the procedure is completed. The instrument computes the new zero
and span and asks for confirmation to acquire the new data

S# CALIB. COMPLETE
Zero Error 0.00 %
Set zero and span?
YES NO ADV

The word COMPLETE is flashing.

ADV key switches indication in second line between zero and span error.
Press YES to accept new values. The following scroll is displayed :
.
S# CALIB. COMPLETE
New zero # 00000
New span # 00000
RUN MENU

The word COMPLETE is flashing.

Press NO to abort them. The following scroll is displayed :
S# CALIB. COMPLETE
Zero # unch. 00000
Span # unch. 00000
RUN MENU

The word COMPLETE is flashing.

A-10 REC XXXX

 Micro-Tech 3100

A.4. Main Menu 2 – Setup and Configuration Menus

MAIN MENU 2 contains the SETUP AND CONFIGURATION MENUS.
MENU 2 is selected by pressing MENU until MAIN MENU 2 displays. Desired
SETUP AND CONFIGURAITON scrolls are selected by pressing the SOFT
keys directly below the desired scroll. Scrolls for MAIN MENU 2 consist of the
following:
• Display
• Scale Data
• Calibration Data
A.4.1. Display
The Display scroll sets up the parameters for how the information at the Static
Weight Indicator interface will display.
A.4.1.1 Measure Units
Measure units can be individually selected. The operator must first decide if The
English or Metric units will be used, or a combination of both (Mixed).
Press ENTER soft key to accept the default unit, or CHOICES soft key to
scroll selections. Press ENTER to confirm your selection. Scroll down.

-- DISPLAY SCROLL 1 --
Measure units Password: Service
>ENGLISH<
CHOICE ENTER

Default: ENGLISH In other language Default : METRIC

Choices: ENGLISH, METRIC, MIXED
English - all units in English
Metric - all units in Metric
Mixed – units may be a combination of English and Metric.
The weights are displayed according to the units selected here.
Press ENTER soft key to accept the default unit, or CHOICES soft key to
scroll selections. Press ENTER to confirm your selection. Scroll down.

-- DISPLAY SCROLL 2 --
Weight units
Password:
>Pounds<
CHOICE ENTER

Default: English = POUNDS

Choices: PERC%, POUNDS, TONS, LTONS
Default: Metric = KG
Choices: PERC%, KG, TONNES
Default: Mixed = POUNDS
Choices: PERC%, KG, TONNES, POUNDS, TONS, LTONS
Press ENTER soft key to accept the default unit, or CHOICES soft key to
scroll selections. Press ENTER to confirm your selection. Scroll down.

REC XXXX A-11

Micro-Tech 3100

-- DISPLAY SCROLL 3 --
Total units Password: Service
>tons<
CHOICE ENTER

Default: English = TONS

Choices: PERC%, TONS, LTONS, POUNDS
Default: Metric = TONNES
Choices: TONNES, KG
Default: Mixed = TONS
Choices: TONS, LTONS, POUNDS, TONNES, KG
Press ENTER soft key to accept the default unit, or CHOICES soft key to
scroll selections. Press ENTER to confirm your selection. Scroll down.
A.4.1.2 Language
The Mod.3100 is a dual language instrument. English (ENG or USA) is always
the first language, the second can be one from the following list.
Press DOWN SCROLL key.

-- DISPLAY SCROLL 4 --
Language Password: Service
>USA<
CHOICE ENTER

Default: USA
Choices: USA, ENG, ESP, FRA, GER, DUT, ITA

A.4.1.3 Time and Data Mode

The operator defines the format for displaying and printing time and date.

-- DISPLAY SCROLL 5 --
Time Password: Service
>am/pm h<
CHOICE ENTER

If USA or English : Default : am/pm

If other language : Default : 24 h
Selection : am/pm, 24 h

-- DISPLAY SCROLL 6 --
Date Password: Service
>MM-DD-YYYY<
CHOICE ENTER

If USA : Default : MM-DD-YYYY

If other language : Default : DD-MM-YYYY
Selection : DD-MM-YYYY, MM-DD-YYYY, YYYY-MM-DD

A-12 REC XXXX

 Micro-Tech 3100

A.4.1.4 Line 2 and 3 of the RUN Menu

The RUN MENU can be configured to display on line 2 and/or 3 either weight,
master total, reset total, date and time and graphic indication of the net weight.

-- DISPLAY SCROLL 7 --
Run display line 2
Password: Operator
>Weight<
CHOICE ENTER SCALE#

Default: WEIGHT
Choices: NO DISPLAY, WEIGHT, PEAK, RESET TOT, MASTER TOT,
DATE/TIME, BARGRAPH

-- DISPLAY SCROLL 8 --
Run display line 3
Password: Operator
>No Display<
CHOICE ENTER SCALE#

Default: NO DISPLAY
Choices: NO DISPLAY, WEIGHT, PEAK, RESET TOT, MASTER TOT,
DATE/TIME, BARGRAPH

A.4.1.5 Damping Factors for the Display

The process variable when displayed on the screen can be damped by a
programmable factor, to filter out variations that can be introduced by
mechanical vibrations. To tune a damping filter, enter the number of seconds
corresponding to the desired time constant. If, for example, 10 seconds is
entered, the process variable reaches the stability after a step change in 10
seconds.

-- DISPLAY SCROLL 9 --
Display weight
Password: Operator
Damping 4 sec
ENTER SCALE#

Default : 4sec
Min : 0sec
Max : 400sec

REC XXXX A-13

Micro-Tech 3100

A.4.1.6 Enable ALTERNATE Function on RUN Scroll

The ALTERNATE function allows the operator to automatically change scales
without pressing the SCALE # key at predefined interval of time.
A number of seconds greater than zero enables the function. If only scale is
enabled, this scroll is not displayed.

-- DISPLAY SCROLL 10 -
-Alternate scales in
Password: Operator
RUN sec
ENTER

Default : 0sec (Function disabled)

Min : 0sec
Max : 60sec

A.4.1.7 Enable TARE Mode in RUN Scroll

The TARE mode function, allows tare to be set automatically or manually in the
RUN scroll. If ACQUIRE is selected, Tare is automatically acquired when the
TARE key is pressed. If Manual is selected, tare may be entered through the
keypad when the TARE key is pressed.

-- DISPLAY SCROLL 11 -
-Tare Mode Password: SERVICE
>ACQUIRE<
CHOICE ENTER

Default : Acquire
Selections: Acquire, Manual

A-14 REC XXXX

 Micro-Tech 3100

A.4.2. Scale Data Scroll

Scale data defines the specific parameters of the scale.
A.4.2.1 Number of Scales
The Static Weight Indicator can control from one to four independent scales.
The number of scales that can be programmed according to the number of A/D
are installed.

-- SC DATA SCROLL 1 --
Number of scales
Password: Service
1
ENTER

Default: 1
Min: 1
Max: The Absolute number of scale is 4. The actual maximum depend of
the combination of A/D boards installed
- Plant scale A/D 1 channel
- Plant scale A/D 2 channel
- Premium scale A/D 1 channel
The system allows defining a Logical Scale as an alternative to a physical scale.
A Logical Scale is a scale combining signals of existing physical scales. For
example, Scale #3 could be defined as Scale #1 plus Scale #2.
If the operator has selected more than two scales in the previous scroll, the
following scrolls are available.

-- SC DATA SCROLL 1A -- Password: Service

Type of scale 3
> A/D input <

CHOICE ENTER

Default: A/D Input

Selections: A/D Input, S1+S2, S1-S2, S2-S1
A/D Input selection is displayed only if at least 3 A/D channels are installed in
the instrument.

REC XXXX A-15

Micro-Tech 3100

-- SC DATA SCROLL 1B --
Type of scale 4
> A/D input <

CHOICE ENTER

Default: A/D Input

Selections: A/D Input, S1+S2, S1-S2, S2-S1,
S1+S3, S1-S3, S3-S1,
S2+S3, S2-S3, S3-S2
S1+S2+S3, S1+S2-S3, S1-S2+S3, S1-S2-S3
A/D Input selection is displayed only if 4 A/D channels are installed in the
instrument.
Local Scales are computed using gross weights.
Example : A/D channel #1 is used for a platform scale with a range of 100 Tons.
A/D channel #2 is used for a platform scale with range of 200 Tons. When long
trucks need to be weighed, both scales are used. Scale #3 is defined as S1+S2, so
that the Scale #3 indicates the weight of Scale #1 plus the weight of Scale #2.
Scale #3 has a range of 300 Tons.

A.4.2.2 Scale Capacity and Divisions

The next entry is the scale capacity, which is the maximum capacity of the scale.
This entry also defines the default number of decimal places that are used for
display weight values. Use numeric keys for entering the number, confirm
ENTER. Scroll down.

-- SC DATA SCROLL 2 --
Max. scale capacity
Password: Service
100.0 lbs
ENTER SCALE #

Default: 100.0
Min: 1
Max: 200000
When the scale capacity is entered, the number of decimal places is also defined.
If, for example, the operator enters 500.0, this sets the “Scale Division”
parameter to 0.1. Advancing to the next scroll, the operator then sees the Scale
Division corresponding to the just entered Scale Capacity (in the example 0.1).If
required, the operator is able to alter the Scale Division to any of the available
options.

A-16 REC XXXX

 Micro-Tech 3100

Press the ENTER soft key to accept the default division , or the CHOICES Soft
key to scroll selections. Press ENTER to confirm your selection. Scroll down.

-- SC DATA SCROLL 3 --
Scale divisions
Password: Service
>0.1<
CHOICE ENTER SCALE #

Default: 0.1
Choices: 0.1, 0.2, 0.5, 1, 2, 5, 10, 20, 50, 0.01, 0.02, 0.05, 0.001, 0.002,
0.005

A.4.2.3 Number of Load Cells of Your Scale

Enter the number of load cells of your scale.

-- SC DATA SCROLL 6 --
# of load cell
Password: Service
1
ENTER SCALE #

Default: 1
Min: 1
Max: 6

A.4.2.4 Defining the Load Cell(s)

Enter the load cell capacity as it appears on the label placed on the load cell.

-- SC DATA SCROLL 7 --
Load cell capacity Password: Service
250 Lbs
ENTER SCALE #

English/Mixed Metric
Default: 250.0 Lbs Default: 100 kg
Min: 10 Lbs Min: 1 kg
Max: 15000 Lbs Max: 15000 kg
Enter the load cell sensitivity in mV/V as marked on the label of the load cell.
Thermo Ramsey load cells are normally 2.000 or 3.000 mV/V.

-- SC DATA SCROLL 8 --
Load cell sens. Password: Service
3.00 mV/V
ENTER SCALE #
Default: 3.0 mV/V
Min: 0.500 mV/V
Max: 3.500 mV/V

REC XXXX A-17

Micro-Tech 3100

The resistance of the bridge of each load cell has to be entered here. The number
of scroll depends on the number of load cells specified per each scale.

-- SC DATA SCROLL 9A --
Load cell # 1 Password: Service
350.0 Ohms
ENTER SCALE #

Default: 350 Ohms

Min: 10 Ohms
Max: 1000 Ohms
If # of Load Cells is 2 or more :

-- SC DATA SCROLL 9B --
Load cell # 2
Password: Service
350.0 Ohms
ENTER SCALE #
Same default and limits of load cell #1
If # of Load Cells is 3 or more :

-- SC DATA SCROLL 9C--

Password: Service
Load cell # 3
350.0 Ohms
ENTER SCALE #

Same default and limits of load cell #1

If # of Load Cells is 4 or more :

-- SC DATA SCROLL 9D--

Password: Service
Load cell # 4
350.0 Ohms
ENTER SCALE #

Same default and limits of load cell #1

If # of Load Cells is 5 or more :

-- SC DATA SCROLL 9E--

Password: Service
Load cell # 5
350.0 Ohms
ENTER SCALE #

Same default and limits of load cell #1

A-18 REC XXXX

 Micro-Tech 3100

If # of Load Cells is 6 :
-- SC DATA SCROLL 9F--
Load cell # 6 Password: Service
350.0 Ohms
ENTER SCALE #

Same default and limits of load cell #1

A.4.2.5 Selecting a W&M Mode

This scroll only appears if the Micro-tech Model 3200 Static Weight Indicator is
used in an approved scale. The selection details specific requirements of local
Weight & Measure offices in certain countries

-- SC DATA SCROLL 10 --
W&M Mode Password: Service
>NONE
CHOICE ENTER

Default: None
Selections: None, OIML

A.4.2.6 Stable Weight Parameters

These Scrolls define the parameters for the stable weight indication. Motion
band defines the range on which the weight should stay in order to be considered
stable. The motion delay defines how many times this condition should be true
before stable weight indication turns on.

-- SC DATA SCROLL 11 A--

Motion Band Password: Service
divisions 1
ENTER SCALE#

Default: 1
Min: 0
Max: 3

-- SC DATA SCROLL 11 B--

Motion delay Password: Service
1.0 sec
ENTER SCALE#

Default: 1.0
Min: 0
Max: 60

REC XXXX A-19

Micro-Tech 3100

A.4.3. Calibration Data Scroll

The CAL DATA Scroll allows the operator to set parameters which relate to the
calibration of the scale.
A.4.3.1 Calibration Mode
Select which simulated method of automatic calibration is to normally by used.
The select method is the only one displayed in the calibration section MENU 1.

-- CAL DATA SCROLL 1 --

Calibration mode: Password: Operator
< R-CAL<
CHOICE ENTER

Default: R-CAL
Choice: R-CAL, WEIGHTS, 2 POINTS
DETAILING THE TEST WEIGHT PARAMETERS
This section only applies if TEST WEIGHTS mode was selected as the
preferred method. Enter the weight of the test weights that are going to be used
for the calibration.

-- CAL DATA SCROLL 2 --

Total test weight on Password: Service
scale 0.000 Lbs
ENTER SCALE #

English/Mixed Metric
Default: 000.0 Lbs Default: 0.000 kg
Min: 0.000 Min: 0.000
Max: 5000.000 Max: 5000.000
DETAILING THE R-CAL PARAMETERS
This section only applies if R-CAL mode was selected as the preferred method.
Enter the resistance in Ohms of the electronic resistance installed in the
instrument. If no changes have been made after the Loss-in-Weight Controller
has left Thermo Ramsey, the default value applies.

-- CAL DATA SCROLL 3 --

R-Cal selected res Password: Service
165000 ohms
ENTER SCALE #

Default: 165000 Ohms

Min: 10 Ohms
Max: 1000000 Ohms
The system calculates the CALCON (Calibration Constant) based on the
mechanical and electrical parameters entered in the Scale Data Scroll.

A-20 REC XXXX

 Micro-Tech 3100

This menu is for reference only.

-- CAL DATA SCROLL 4 --

R-Cal constant
_______ W.U.
SCALE #

The R-Cal factor can be computed during the autospan function and used to
correct the error between the two span methods.

-- CAL DATA SCROLL 5 --

R-Cal factor Password: Service
0 %
ENTER +/- SCALE #

Default: INVALID (0)

Min: -99.99 %
Max: +99.99 %

A.4.3.2 Calibration Interval

The system can be programmed to prompt the operator when a certain amount
of time has passed since the last calibration. If you do not want to use this
option, confirm the default 0 days interval, otherwise enter the number of days.
The calibration date displayed in Scroll 7 is automatically updated whenever a
calibration is performed. If a non zero value is entered, an alarm appears after
the time is elapsed. The alarm can only be cleared after a calibration check is
executed.
-- CAL DATA SCROLL 6 --
Calibration interval Password: Operator
0 Days
ENTER

Default: 0 Days (function disabled)

Min: 0 Days
Max: 365 Days
This scroll displays the date of the last calibration and the expected date of the
next one, based on the entry in the previous screen.

-- CAL DATA SCROLL 7 --

Calibration date
Last MM-DD-YYYY
Nest MM-DD-YYYY

REC XXXX A-21

Micro-Tech 3100

A.4.3.3 Defining Auto Zero Tracking

A periodical auto zero procedure can be automatically executed by the system if
the Auto Zero tracking option is set to YES. This compensates for small
amounts of material which may fall on weighing section of the scale
-- CAL DATA SCROLL 8 --
Auto Zero Tracking
> yes < Password: Operator
CHOICE ENTER SCALE#

Default: NO
Selections: YES, NO

The following scrolls are only visible if Auto Zero Tracking is enabled for the
selected physical scale.
Define the range of the AZT with reference to the scale capacity

-- CAL DATA SCROLL 8A--

Password: Operator
Auto Zero Tracking
range + 4 %
ENTER SCALE#

Default: ±4 %
Min: ±0 %
Max: ±10%
-- CAL DATA SCROLL 8B-- Password: Service
Auto Zero Tracking
max dev ± 4 %
ENTER SCALE#

Default: ±4 %
Min: ±0 %
if W&M selection is NONE: Max: ±4%
Else: Max ±10%
Define the duration time of the autozero cycle.

-- CAL DATA SCROLL 8C--

Password: Operator
Auto Zero Tracking
duration 20 sec
ENTER SCALE#

Default: 20 sec
Min: 2 sec
Max: 60 sec

A-22 REC XXXX

 Micro-Tech 3100

A.5. Main Menu 3

MAIN MENU 3 is used for protecting and un-protecting the system using
passwords, and to perform diagnostic and test functions. The diagnostic
functions can only be operated after removing all password protection, and
should only be used by experienced technical personnel. Most test functions are
not password protected.

-- -MAIN MENU 3 -
Press MENU for more
PROT DIAG TEST

The PROTECTION menu only becomes visible after passwords have been
defined (see the DIAGNOSTICS Menu).

A.5.1. Changing the Protection Level

The Micro-Tech 3100 has three protection levels to which specific passwords
are related.

Appendix Table A-1: Password Protection Levels

Protection Password Status
NONE SERVICE The system is completely unprotected; all data
can be read or changed.

LIMITED OPERATOR Operator functions and data are unprotected. All

setup and calibration data are protected except
zero calibrate.

PROTECTED The system is totally protected, process data can

be read, no change allowed.

A SERVICE password is required to access the NONE level. An

OPERATOR or a SERVICE password is required to access the LIMITED
level.
Use the NONE key to access the NONE protection level. If the current level is
not already NONE, the SERVICE password is required.
Use the LTD key to access the limited protection level. If the system is in level
NONE, change is immediate. If it is in PROT level, the SERVICE or
OPERATOR password is required. Use the PROT key to access the protected
level. No password is required.

REC XXXX A-23

Micro-Tech 3100

- PROTECTION LEVEL -
> NONE <

NONE LTD PROT

Default: NONE
Selections: NONE, LIMITED, PROTECTED
Password: from NONE to LTD or PROT: not required
from LTD to PROT: not required
from LTD to NONE: SERVICE
from PROT to NONE: SERVICE
from PROT to LTD: OPERATOR or SERVICE
Pressing the soft key gives entry to desired level. Going from a low level to a
higher level forces the password entry.
A.5.1.1 Online Procedure for Changing Protection Level
The protection level can be temporarily changed by entering a password "on the
fly" during normal operation. When the operator tries to enter a variable or
select a function, which is password protected, and the password is installed, the
following screen is displayed.

- SYSTEM PROTECTED -
PLEASE ENTER
PASSWORD
ENTER

The operator can enter either the OPERATOR or the SERVICE passwords.
However, if the operator enters the OPERATOR password and the variable or
function requires the SERVICE password instead, the access is denied and the
following screen is displayed.

- SYSTEM PROTECTED -
PLEASE ENTER SERVICE
PASSWORD
ENTER

If the operator fails to enter the correct password, the following screen displays.
- SYSTEM PROTECTED -
INVALID PASSWORD
ACCESS DENIED
RETURN

Pressing RETURN returns the program to the previous function. If the operator
enters the correct password, the previous screen appears and access is allowed.
When the protection level is changed using the on line procedure, the system
automatically returns to protected status if no keyboard entries are made within
60 seconds.

A-24 REC XXXX

 Micro-Tech 3100

A.5.2. Diagnostics
A.5.2.1 A/D Raw Data
Diagnostic Scroll 1 shows the raw data from the A/D converter of the Integrator
(A/D gross) and the net value after the zero constant has been subtracted. The
range of the A/D converter is from 0 to 262140 numbers.

-DIAGNOST. SCROLL 1-
A/D gross 00000
A/D net 0000
SCALE #

A.5.2.2 Readout Load Cell mV

The system displays the mV output of the load cell. The reading must be
positive and must increase when the load increases.

-DIAGNOST. SCROLL 2-
Weight on load cell Password: Service
0.000 mV
CALIB SCALE #

If CALIB is pressed, the next two scrolls are displayed and can be used to fine-
tune the readout of mV/V.

-DIAGNOST. SCROLL 2A
Loadcell output zero Password: Service
15 A/D counts
ENTER SCALE #

Default: 15
Min: 0
Max: 10000
-DIAGNOST. SCROLL 2B
Loadcell output span Password: Service
3497
ENTER SCALE #

Default: 3497
Min: 0
Max: 30000

REC XXXX A-25

Micro-Tech 3100

A.5.2.3 Change Passwords

Change the password by entering a new one. The user can enter up to eight
characters (numeric keys entries). The entered numbers are not echoed on the
screen. Pressing just the ENTER key removes the password.
-DIAGNOST. SCROLL 3-
ENTER SERVICE Password: Service
PASSWORD ********
ENTER

Default: No password
After the password has been entered, the system asks for confirmation. This
prevents losing access control due to a typing mistake while entering passwords.

-DIAGNOST. SCROLL 3-
REENTER SERVICE
PASSWORD ********
ENTER

If the password entered the second time matches the first, the following message
confirms the entry.
-DIAGNOST. SCROLL 4-
NEW PASSWORD
ACQUIRED
RETURN

If the two passwords do not match, the system does not accept the new
password.
-DIAGNOST. SCROLL 4-
INVALID PASSWORD

RETURN

-DIAGNOST. SCROLL 4-
ENTER OPERATOR
Password: Operator
PASSWORD ********
MENU ENTER

Default: No password
The OPERATOR password is double checked similarly to the service one.
It is strongly suggested to write down the password and preserve a copy in a safe
place. If the password is forgotten, refer to Section 4.8 to remove a forgotten
password.

A-26 REC XXXX

 Micro-Tech 3100

A.5.2.4 Display Software Version

The software version is displayed for reference only.

-DIAGNOST. SCROLL 5-
Main software
version:
71.XX.XX.XX

A.5.2.5 Setup Date and Time

The user can set the current date and time. A battery operated clock calendar
then maintains time and date even if power is removed. Day, Month, and Year
are entered in sequence.

-DIAGNOST. SCROLL 6-
Password: SERVICE
Date: DD-MM-YYYY
DAY: DD
ENTER

Default: 00-00-0000
Min: 01-01-0000
Max: 31-12-2096
Time is entered in a similar way. The AM/PM key is used when time is in the
English mode. See DISPLAY SCROLL 7 IN MAIN MENU 2.

-DIAGNOST. SCROLL 7-
Time: HH:MM
HOURS: ________
ENTER AM/PM

24-hour am/pm
Default: 00.00 01.00
Min: 00.00 01.00
Max: 23:59 12:59

A.5.2.6 Check Hardware Configuration

The system automatically recognizes when optional boards are installed. The
following scrolls are used to show the configuration. Remember that when a
board is acknowledged, the related information stays in memory even if the
board is removed, until the operator deletes it by responding YES to the
message shown at power on.

REC XXXX A-27

Micro-Tech 3100

The following screen is displayed for each optional plug-in board installed in
each slot.

-DIAGNOST. SCROLL 8-
Board type slot #1

BOARD TYPE

-DIAGNOST. SCROLL 9
Board type slot #2

BOARD TYPE

-DIAGNOST. SCROLL 10
Board type slot #3

BOARD TYPE

Appendix Table A-2List of Optional Plug-in Board Types

- Dig I/O 16in/4out Optional digital input output board.
- #16 Optocoupled Digital Inputs
- #4 Optocoupled digital outputs
- Dig I/O 16out/4in Optional digital input output board.
- #4 Optocoupled Digital Inputs
- #16 Optocoupled digital outputs
- Load Out 16in/4in Optional digital input output board dedicated to the
Load Out.
- #16 Optocoupled digital inputs
- #4 Optocoupled digital inputs
- Load Out 16out/4in Optional digital input output board dedicated to the
Load Out.
- #4 Optocoupled digital inputs
- #16 Optocoupled digital inputs

- Current Out Optional current output board.

- #1 Current output
- Communication A Serial communication board (RS232, RS485)

- Communication B Allen-Bradley Remote I/O

PROFIBUS-DP

A-28 REC XXXX

 Micro-Tech 3100

A.5.2.7 Force Cold Start

This scroll is used to force a cold start of the instrument in the event the software
becomes corrupted. Factory defaults will be installed when the instrument
restarts; all filed entry data will be replaced

-DIAGNOST. SCROLL 15
Force cold start

ENTER

A.5.3. Tests
A.5.3.1 Lamp Test
Press START to begin a Lamp Test of the Loss-in-Weight Controller. All
LED's and digits of the display blink for a number of seconds.

- TEST SCROLL 1 -
LAMP TEST

START

A.5.3.2 Self Test of the Unit

The system can perform some internal test functions, which can be used to
detect malfunctions to the hardware devices.

- TEST SCROLL 2 -
Internal test of Password: Service
microprocessor
START

After START is pressed, the following screens are displayed in sequence.

TEST SCROLL 2A -
Testing ROM
Test PASSED

TEST SCROLL 2B -
Testing RAM
Test PASSED

TEST SCROLL 2C - Only if Audit trail option

Testing E2Prom Is installed
Test PASSED

REC XXXX A-29

Micro-Tech 3100

The message "Test PASSED" is displayed if the test runs correctly. If

something wrong is detected, then the message "Test FAILED" is displayed, and
the soft key CONTINUE is shown. The operator has to press the key to go on
to the next test.
A.5.3.3 Test Digital Inputs
The next screen is used to check the digital input circuitry. The display shows a
1 if the specific input is closed, 0 if open. If more digital I/O boards are
installed, the NEXT soft key appears, allowing the operator to scroll between
boards. Slots are numbered 1-3; slot 0 is the motherboard.

- TEST SCROLL 3 -
Dig input test
Slot#0 ----00--
NEXT

‘Digit’ (displayed instead of ‘slot#’) identifies the four Digitizer’s inputs.

Inputs are shown from left to right. If a board has 16 inputs, two screens are
used to show the first and the second half, the lower half is shown first.
A.5.3.4 Test Digital Outputs
This test shows the status of each digital output and allows the operator to force
the output for testing purposes. The output, when forced, stays on until the
CLEAR soft key is pressed or the Run Menu is entered. If an output is forced
and the scroll key is used for reaching some other menu, the output stays in the
forced status until RUN is pressed. This allows the operator to check inputs
while outputs are still in the forced status.

- TEST SCROLL 4 -
Dig output test Password: Service
output # 1 : ON/OFF
ENTER ON/OFF

To force an output, enter the desired number followed by ENTER. Then use
the SET/RESET key to force it to the ON or OFF status. After the output has
been forced, the CLEAR soft key appears in the middle position.
Slots are numbered 1-3; slot 0 is the motherboard.

WARNING
FORCING THE DIGITAL OUTPUTS MAY CAUSE
MACHINERY TO START. AFTER THE USER TRIES
TO FOURCE AN OUTPUT, THE FOLLOWING
MESSAGE DISPLAYS.

WARNING
EQUIPMENT MAY START

CONTINUE ABORT

A-30 REC XXXX

 Micro-Tech 3100

WARNING
IF THE USER PRESSES CONTINUE, BE AWARE
THE ACTION MAY CAUSE DAMAGE OR INJURY.
IF THE USER PRESSES ABORT, THE SYSTEM
RETURNS TO THE PREVIOUS SCROLL.

A.5.3.5 Test Current Outputs

- TEST SCROLL 5 -
Password: Service
Current output #1
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA
Min: 0.0 mA
Max: 20.0 mA
To force the output, enter the desired number of milliamps and press ENTER.
Press CLEAR to free the mA channel.
Then , the following screen is shown (two or more current output are detected).
If a second current output is installed :

- TEST SCROLL 6 -
Current output #2 Password: Service
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA
Min: 0.0 mA
Max: 20.0 mA
If a third current output is installed :

- TEST SCROLL 7 -
Password: Service
Current output #3
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA
Min: 0.0 mA
Max: 20.0 mA

REC XXXX A-31

Micro-Tech 3100

If the (max) fourth current output is installed :

- TEST SCROLL 8 -
Current output #4 Password: Service
should be 00.0 mA
ENTER CLEAR

Default: 0.0 mA
Min: 0.0 mA
Max: 20.0 mA
A.5.3.6 Test Current Inputs
The following screen is displayed (analog input board is detected) and shows the
status of each analog input channel.

- TEST SCROLL 9 -
Current input Password: Service
#1 00.0 V
#2 00.0 V

A.5.3.7 Test Communication A

The following screen allows checking the installed serial lines using a loop back
type test. The maximum line number is 2; Transmit must be tied to receive for
this test. "Port 1" is standard and "Port 2" is shown only if optional Comm
boards are detected.

- TEST SCROLL 10 -
Test Communication A Password: Service

Port 1 Port 2

By pressing the PORT 1 or the PORT 2 soft key, the test is initiated. A test
pattern is sent out on the TX output and read on the RX input. If the test fails,
the message "Test Failed" is shown; otherwise, the message "Test Passed" is
displayed.

A.5.3.8 Test RS232

To test RS232 the test requires a hardware jumper to be installed between
terminals TB3-22 (RX) and TB3-21 (TX).

A.5.3.9 Test RS485

To test the RS485 the test requires a hardware jumper to be installed between
terminals TB3-21 and TB3-28 to TB3-20 and TB3-29.

A-32 REC XXXX

 Micro-Tech 3100

A.5.3.10 Test Communication B

This test is similar to the previous one but works for the field bus version of the
communication board.

- TEST SCROLL 11 -
Test communication B Password: Service

START

A.5.3.11 Test BCD Output Board

If an optional 16 Out/4 In load out board is detected, the following screen
appears.
- TEST SCROLL 12 -
BCD Output test Password: Service
___________
ENTER CLEAR

Default: 0
Min: 0
Max: 9999 or 7999 if parity check enable
The force the outputs, enter a number followed by ENTER . The CLEAR key
appears indicating the output is being forced to a value. Pressing CLEAR frees
the output.
A.5.3.12 Test BCD Input Board
The following test is displayed if an 16 In/4 Out load out board is detected.

- TEST SCROLL 13 -
BCD Input test
___________

The value read on the BCD input is displayed dynamically.

A.5.3.13 Simulated Control

- TEST SCROLL 14 -
Simulated control
Password: Service
NO
CHOICE ENTER SCALE #

Default: NO
Min: YES,NO
When enabled, the weight is internally simulated, ignoring the load cell signal.

REC XXXX A-33

Micro-Tech 3100

A.5.3.14 Test the Keyboard and Switches

- TEST SCROLL 16 -
Keyboard + switches
Key: ______

Press the RUN key twice to exit. All other keys, including MENU, are
displayed but not executed.
A.6. Main Menu 4
The following section defines the input output (I/O), alarms and optionally of
the load out batch..

- MAIN MENU 4 -
Press MENU for more
I/O ALARMS
DEFINE DEFINE

A.6.1. I/O Definition

The input output section of the system is fully configurable. All inputs and
outputs are conventionally numbered and can be assigned to physical input and
output terminals depending on the needs. The following section explains how to
configure I/O. However, the standard configuration as provided by the factory is
normally satisfactory.
A.6.1.1 Define Current Outputs
The following menus are shown for configuring the current output(s). Use the
CHOICE key to change the variable and the ENTER key to confirm. The
NEXT key allows the operator to set up to four (4) current outputs if installed.

- I/O DEF SCROLL 1 -

Current Output define
Password: Service
#1 > Cntrl <
CHOICES ENTER NEXT

Default: CONTROL, NONE, NONE, NONE

Selections: NONE, WEIGHT, RATE, CONTROL
Or, if more than one scale is defined :
Selections: NONE, NET S1, GROSS S1, TARE S1, PAEAK S1 (1 Scale)
NET S2, GROSS S2, TARE S2, PAEAK S2 (2 Scale)
NET S3, GROSS S3, TARE S3, PAEAK S3 (3 Scale)
NET S4, GROSS S4, TARE S4, PAEAK S4 (4 Scale)

A-34 REC XXXX

 Micro-Tech 3100

If the selection of the previous screen is not NONE, the operator can set up the
range, delay and damping of the current output. The range is selectable between
the standard 0 to 20 mA and 4 to 20 mA both in direct and reverse mode. Select
0-20 or 4-20 if an increase in current is desired for any increase of the variable.
Select 20-0 or 20-4 if a decrease of current is desired for any increase of the
variable.

- I/O DEF SCROLL 1A-

Current out range
Password: Service
#1 > 4-20 mA <
CHOICES ENTER NEXT

Default: 4-20 mA,

Selections: 0-20 mA, 4-20 mA, 20-0 mA, 20-4 mA
Each current output can be delayed.

I/O DEF SCROLL 1B-

Current out delay
Password: Service
#1 0 sec
ENTER NEXT

Default: 0 sec
Min: 0 sec
Max: 300 sec
A damping factor can also be selected for each current channel. The damping
factor is the time for the output to stabilize after a step change. This damping
only affects the current output, not the displayed variable, which has a separate
damping factor, selectable in Main Menu 2, Display.

- I/O DEF SCROLL 1C-

Current out damping
Password: Operator
#1 0
ENTER NEXT

Default: 0 sec,
Min: 0 sec
Max: 400 sec
UP and DOWN arrows move between range, delay and damping. NEXT
moves to the next current output.

REC XXXX A-35

Micro-Tech 3100

A.6.1.2 Define Analog Inputs

Analog input board is installed, the following screens are displayed. Analog
inputs can be used for measuring the moisture or as remote setpoint input..
- I/O DEF SCROLL 2 -
Analog Input #1 def.
Password: Service
> None <
CHOICES ENTER CALIB

Default: NONE
Selections: NONE, MOISTURE
If more than one scale is defined :
Selections: NONE, MOISTURE S1, MOISTURE S2

- I/O DEF SCROLL 3 -

Analog Input #2 def.
Password: Service
> None <
CHOICES ENTER CALIB

Default: NONE
Selections: NONE, MOISTURE
If more than one scale is defined :
Selections: NONE, MOISTURE S1, MOISTURE S2
Pressing the CALIB key displays the next scrolls.
A.6.1.3 Setup Moisture Compensation Input
If an analog input has been programmed for reading the moisture signal and
CALIB was pressed, the following screens appear. The user can calibrate the
input signal by entering the equivalence between percent of moisture and
voltage on two points. Use the %Moist key to enter the percent of moisture,
use the volt key to enter the corresponding number of volts, and confirm with
ENTER.
Only if ANALOG INPUT (moisture) option is enable and CALB is pressed

- I/O DEF SCROLL 2A -

Moisture input calibr. #1
Password: Service
0.0 %M = 2.0 V
ENTER %Moist Volt

Default: 0.0 % 0.0 V

Min: 0.0 % 0.0 V
Max: 20.0 % 2.5 V

A-36 REC XXXX

 Micro-Tech 3100

Do the same with the second point shown below.

- I/O DEF SCROLL 2B -
Moisture input calibr. #2
Password: Service
5.0 %M = 5.0 V
ENTER %Moist Volt

Default: 5.0 % 5.0 V

Min: 1.0 % 1.0 V
Max: 100.0 % 5.0 V

A.6.1.4 Define Digital Inputs

Digital inputs can be programmed. The following screen shows one logical
function per time, and allows the user to assign it to a physical input. The
NEXT key scrolls between the logical functions. The NC/NO key selects the
Normally Open (NO) or Normally Closed (NC) status of the input. Normally
Open means the input is inactive when disconnected. To program a function,
scroll with NEXT until the function is displayed, then enter the physical input
number and confirm with ENTER; finally scroll with NC/NO until the desired
mode is displayed. By assigning a function to 0, the function is disabled.
- I/O DEF SCROLL 4 -
Dig. Input def.
Password: Service
Ext Alarm 1 ___ NC
ENTER NC/NO NEXT

The following table shows the available logical selections that can be assigned
to any available physical input. Typical field wiring drawings and customer
specific field wiring drawings show Reset alarms defaulted to # 1 NO, Refill
defaulted to #2 NO and Running defaulted to #3 NC. Default inputs can be
reassigned to any physical input if desired. External alarms 1, 2 and 3 can be
assigned to logical functions not on the list.
Logical selections should not be reassigned after the physical inputs have been
wired.

CAUTION
LOGICAL INPUTS RETURN TO THE DEFAULT IF THE
INSTRUMENT IS COLD STARTED.

Appendix Table A-1: Available Logical Selections

Selections: Default:
External alarm 1 0 NO (0 = function disabled)

External alarm 2 0 NO

External alarm 3 0 NO

REC XXXX A-37

Micro-Tech 3100

Reset alarms 4 NO

Print 0 NC (Only if Print is enabled)

Print S1 0 NO (Only if more than 1 scale installed)

Print S2 0 NO (Only if more than 1 scale installed)

Print S3 0 NO (Only if more than 2 scales installed)

Print S4 0 NO (Only if more than 3 scales installed)

Reset Tare 4 NO

Reset Tare S1 0 NO (Only if more than 1 scale installed)

Reset Tare S2 0 NO (Only if more than 1 scale installed)

Reset Tare S3 0 NO (Only if more than 2 scales installed)

Reset Tare S4 0 NO (Only if more than 3 scales installed)

Set Tare 3 NO

Set Tare S1 0 NO (Only if more than 1 scale installed)

Set Tare S2 0 NO (Only if more than 1 scale installed)

Set Tare S3 0 NO (Only if more than 2 scales installed)

Set Tare S4 0 NO (Only if more than 3 scales installed)

AutoZero 0 NO

Reset Tot. 0 NO

Reset Tot. S1 0 NO (Only if more than 1 scale installed)

Reset Tot. S2 0 NO (Only if more than 1 scale installed)

Reset Tot. S3 0 NO (Only if more than 2 scales installed)

Reset Tot. S4 0 NO (Only if more than 3 scales installed)

Add to Tot. 0 NO

Add to Tot. S1 0 NO (Only if more than 1 scale installed)

Add to Tot. S2 0 NO (Only if more than 1 scale installed)

Add to Tot. S3 0 NO (Only if more than 2 scales installed)

Add to Tot. S4 0 NO (Only if more than 3 scales installed)

Hold 0 NO (Only if Batch Option installed)

Hold S1 0 NO (Only if more than 1 scale installed)

Hold S2 0 NO (Only if more than 1 scale installed)

Hold S3 0 NO (Only if more than 2 scales installed)

A-38 REC XXXX

 Micro-Tech 3100

Hold S4 3 NC (Only if more than 3 scales installed)

Reset Peak 0 NO

Reset Peak S1 0 NO (Only if more than 1 scale installed)

Reset Peak S2 0 NO (Only if more than 1 scale installed)

Reset Peak S3 0 NO (Only if more than 2 scales installed)

Reset Peak S4 0 NO (Only if more than 3 scales installed)

Appendix Table A-2: Mother Board Inputs

PHYSICAL
INPUT ASSIGNED
NUMBER FUNCTION

2 TB2-12 TB2-13

3 TB2-14 TB2-15

4 TB2-16 TB2-17

5 TB2-18 TB2-19

Additional assignable logical inputs from the above table can be selected by
adding optional I/O boards. Available options are 4in/16out, 16in/4out or
20in/20out by adding both boards.

Appendix Table A-3: Digital Input/Output Board Inputs

INSTALLED OPTIONS
PHYSICAL ASSIGNED 4IN/16OUT 16IN/4OUT 4IN/16OUT
INPUT FUNCTION ONLY ONLY AND
NUMBER 16IN/4OUT
6 J15 - 2 J16 - 17 J15 – 2
7 J15 - 15 J16 - 5 J15 - 15
8 J15 - 3 J16 - 18 J15 – 3
9 J15 - 16 J16 - 6 J15 - 16
10 J16 - 19 J16 - 17
11 J16 - 7 J16 – 5
12 J16 - 20 J16 - 18
13 J16 - 8 J16 – 6
14 J16 - 21 J16 - 19
15 J16 - 9 J16 – 7
16 J16 - 22 J16 - 20
17 J16 - 10 J16 – 8
18 J16 - 23 J16 - 21
19 J16 - 11 J16 – 9

REC XXXX A-39

Micro-Tech 3100

20 J16 - 24 J16 - 22
21 J16 - 12 J16 - 10
22 J16 - 23
23 J16 - 11
24 J16 - 24
25 J16 - 12

WARNING
CHANGING THE DEFINITION OF THE DIGITAL INPUTS
MAY CAUSE MACHINERY TO START. AFTER THE USER
TRIES TO CHANGE A DEFINITION, THE FOLLOWING
MESSAGE IS DISPLAYED.

WARNING
EQUIPMENT MAY START
CONTINUE ABORT

IF THE USER PRESSES CONTINUE, BE AWARE THE

ACTION MAY CAUSE DAMAGE OR INJURY. IF THE
USER PRESSES ABORT, THE SYSTEM WILL RETURN
TO THE PREVIOUS SCROLL.

A.6.1.5 Define Digital Outputs

Digital outputs can be programmed. The following screen shows one logical
function per time, and allows the user to assign it to a physical output. The
NEXT key scrolls between the logical functions. The NC/NO key selects the
Normally Open (NO) or Normally Closed (NC) status of the output. Normally
Open means the output is not energized in normal conditions. To program a
function, scroll with NEXT until the function is displayed, then enter the
number of the physical output and confirm with ENTER; finally scroll with
NC/NO until the desired mode is displayed. By assigning a function to 0, the
function is disabled.

- I/O DEF SCROLL 5 -

Password: Service
Dig. Output def.
Alarm: 0 NC
ENTER NC/NO NEXT

The following table shows the available logical selections that can be assigned
to any available physical output. Typical field wiring drawings and customer
specific field wiring drawings show Ready defaulted to #1 NC, Alarm defaulted
to #2 NC and Refill defaulted to #3 NO. Default selections can be reassigned to
any physical output if desired. Logical selections should not be reassigned after
the physical outputs have been wired.

A-40 REC XXXX

 Micro-Tech 3100

CAUTION
LOGICAL SELECTIONS RETURN TO THE DEFAULT IF THE
INSTRUMENT IS COLD STARTED.

Appendix Table A-4: Available Logical Assignment

Selections Default
Alarm 2 NC
Shut down 0 NC

Ready 1 NO

Weight Stable 0 NO (Only if one scale is defined)

Weight Stable S1 0 NO (Only if more than 1 scale installed)

Weight Stable S2 0 NO (Only if more than 1 scale installed)

Weight Stable S3 0 NO (Only if more than 2 scales installed)

Weight Stable S4 0 NO (Only if more than 3 scales installed)

mA #1 sig.pol. 0 NO (Only if current out #1 enabled)

mA #2 sig.pol. 0 NO (Only if current out # 2 enabled)

mA #3 sig.pol. 0 NO (Only if current out #3 enabled)

mA #4 sig.pol. 0 NO (Only if current out #4 enabled)

Threshold #1 0 NO (Only if Threshold #1 enabled)

Threshold #1 S1 0 NO (Only if more than 1 scale installed)

Threshold #1 S2 0 NO (Only if more than 1 scale installed)

Threshold #1 S3 0 NO (Only if more than 2 scales installed)

Threshold #1 S4 0 NO (Only if more than 3 scales installed)

Threshold #2 0 NO (Only if Threshold #2 enabled)

Threshold #2 S1 0 NO (Only if more than 1 scale installed)

Threshold #2 S2 0 NO (Only if more than 1 scale installed)

Threshold #2 S3 0 NO (Only if more than 2 scales installed)

Threshold #2 S4 0 NO (Only if more than 3 scales installed)

Threshold #3 0 NO (Only if Threshold #3 enabled)

Threshold #3 S1 0 NO (Only if more than 1 scale installed)

REC XXXX A-41

Micro-Tech 3100

Threshold #3 S2 0 NO (Only if more than 1 scale installed)

Threshold #3 S3 0 NO (Only if more than 2 scales installed)

Threshold #3 S4 0 NO (Only if more than 3 scales installed)

Threshold #4 0 NO (Only if Threshold #4 enabled)

Threshold #4 S1 0 NO (Only if more than 1 scale installed)

Threshold #4 S2 0 NO (Only if more than 1 scale installed)

Threshold #4 S3 0 NO (Only if more than 2 scales installed)

Threshold #4 S4 0 NO (Only if more than 3 scales installed)

Totalized 0 NO

Totalized S1 0 NO (Only if more than 1 scale installed)

Totalized S2 0 NO (Only if more than 1 scale installed)

Totalized S3 0 NO (Only if more than 2 scales installed)

Totalized S4 0 NO (Only if more than 3 scales installed)

There are 5 outputs, 4 assignable and 1 non-assignable Fault output standard on the
motherboard.

Appendix Table A-5: Relay Board and Motherboard Outputs

PHYSICAL RELAY RELAY BOARD
OUTPUT ASSIGNED
NC COM NO
NUMBER FUNCTION
FAULT FAULT 1 2 3
1 4 5 6
2 7 8
3 9 10

PHYSICAL SOLID STATE

OUTPUT ASSIGNED Mother Board Terminals
NUMBER FUNCTION

TB1-5 Power
4 ____________
TB1-6 Signal
TB1-7 COM

Additional assignable logical selections from the above table can be selected by adding
optional I/O boards. Available options are 4in/16out or 16in/4out by adding both boards.

A-42 REC XXXX

 Micro-Tech 3100

Appendix Table A-6: Digital Input/Output Board Outputs

INSTALLED OPTIONS
PHYSICAL ASSIGNED 4IN/16OUT 16IN/4OUT 4IN/16OUT
OUTPUT FUNCTION ONLY ONLY AND
NUMBER 16IN/4OUT
5 J15-17 J16 - 2 J16 - 2
6 J15 - 5 J16 - 15 J16 - 15
7 J15 - 18 J16 - 3 J16 - 3
8 J15 - 6 J16 - 16 J16 - 16
9 J15 - 19 J15 - 17
10 J15 - 7 J15 - 5
11 J15 - 20 J15 - 18
12 J15 - 8 J15 - 6
13 J15 - 21 J15 – 19
14 J15 - 9 J15 – 7
15 J15 - 22 J15 – 20
16 J15 - 10 J15 – 8
17 J15 - 23 J15 – 21
18 J15 - 11 J15 – 9
19 J15 - 24 J15 – 22
20 J15 - 12 J15 – 10
21 J15 – 23
22 J15 – 11
23 J15 – 24
24 J15 – 12

WARNING
CHANGING THE DEFINITION OF THE DIGITAL
OUTPUTS MAY CAUSE MACHINERY TO START AFTER
THE USER TRIES TO CHANGE A DEFINITION. THE
FOLLOWING MESSAGE IS DISPLAYED.

WARNING
EQUIPMENT MAY START
CONTINUE ABORT

IF THE USER PRESSES CONTINUE, BE AWARE THE

ACTION MAY CAUSE DAMAGE OR INJURY. IF THE
USER PRESSES ABORT, THE SYSTEM RETURNS TO
THE PREVIOUS SCROLL.

A.6.1.6 Define BCD Output Data

REC XXXX A-43

Micro-Tech 3100

If an optional load out board is installed, the user can select the related variable.

- I/O DEF SCROLL 6 -

BCD Output variable Password: Service
> Weight <
CHOICES ENTER

Default: NONE
Selections: NONE, NET, GROSS, TARE, PEAK
Or, if more than one scales are enabled :
Selections: NONE,
NET S1, GROSS S1, TARE S1, PEAK S1, (2 scale)
NET S2, GROSS S2, TARE S2, PEAK S2, (2 scale)
NET S3, GROSS S3, TARE S3, PEAK S3, (3 scale)
NET S4, GROSS S4, TARE S4, PEAK S4, (4 scale)

If a selection other than NONE is made, the following screens allow the user to
define the polarity and the parity check of the BCD output. The polarity
selection reverses the signals from NO to NC and vice versa. If a parity
criterion is selected, the most significant bit of the BCD output is used for parity
check.
- I/O DEF SCROLL 6A-
BCD Output polarity Password: Service
> Positive <
CHOICES ENTER

Default: NEGATIVE
Selections: POSITIVE, NEGATIVE

- I/O DEF SCROLL 6B-

BCD Output parity Password: Service
> Yes <
CHOICES ENTER

Default: NO
Selections: NO, YES
A.6.1.7 Define BCD Input Data
If a optional load out input board is installed, the operator can select the related
variable..
I/O DEF SCROLL 7 -
BCD input variable Password: Service
> Thresholds <
CHOICES ENTER

Default: NONE
Selections: NONE, TRESHOLDS

A-44 REC XXXX

 Micro-Tech 3100

If a selection other than NONE is made, the following screen allows the operator
to define the polarity of the BCD input. The polarity selection reverses the
signals from NO to NC and vice versa.

- I/O DEF SCROLL 7A-

BCD input polarity Password: Service
> Positive <
CHOICES ENTER

Default: NEGATIVE
Selections: POSITIVE, NEGATIVE

A.6.2. Alarms Definition

The alarms of the Micro-Tech 3100 can be programmed. Process alarms such as
low and high weight can be set to the desired range. In addition, all alarms can
be defined to be:
• ALARM-When an alarm occurs, the front panel ALARM status indicator
illuminates. An ALARM message flashes in the lower, right hand RUN
display. Pressing ALARM displays the alarm.
• Pressing RESET clears the alarm message if the alarm parameter has
cleared. If the alarm parameter has not cleared, the message "ACK" appears
when RESET is pressed. When the alarm parameter clears, the alarm
indication clears.
Pressing RUN at any time returns the operator to the RUN menu.
Alarms can be automatically printed if the print option is enabled.
• SHUT DOWN The alarm handler operates as above except the READY
status indicator goes off and the SHUTDOWN physical output changes state
at the same time as the ALARM status indicator comes on.
In the I/O definition scroll, alarm and ready can be assigned to N/C or N/O
physical outputs. The output activates and deactivates at the same time as
the front panel status indicators.
• NONE Alarm is deactivated.

REC XXXX A-45

Micro-Tech 3100

A.6.2.1 Define Threshold #1 Alarm

Use the CHOICE key to turn on or off the threshold #1 alarm. Confirm with
ENTER.
- ALARM SCROLL 1 -
Threshold #1 Password: Operator
> NO <
CHOICE ENTER SCALE #

Default: NO
Selections: YES, NO, BCD Input (if the BCD input option is active)
If the selection in the previous screen was YES, enter the threshold set points for
the alarm. If the selection is BCD input, the value read from the external preset
is displayed.
The UNITS key allows the operator to specify the set points in engineering
units. The % key selects set points in percent referring to scale capacity

- ALARM SCROLL 1A -
Threshold #1, Password: Operator
set 10 %
ENTER UNITS SCALE #

Default: 10%
Min: 0%
Max: 105 %
Enter the desired delay time before the alarm is monitored.
- ALARM SCROLL 1B -
Threshold #1, Password: Operator
delay 2 sec
ENTER SCALE #

Default: 2 sec
Min: 0 sec
Max: 90 sec
The UNITS key allows the operator to specify the set points in engineering
units. The % key selects set points in percent referring to scale capacity.

- ALARM SCROLL 1C -
Threshold #1, Password: Operator
Hyst. 1 %
ENTER UNITS SCALE #

Default: 1%
Min: 0%
Max: 105 %

A-46 REC XXXX

 Micro-Tech 3100

- ALARM SCROLL 1D -
Threshold #1, mode Password: Operator
> Low level <
CHOICE ENTER SCALE #

Default: LOW LEVEL

Selections: LOW LEVEL, HIGH LEVEL

- ALARM SCROLL 1E -
Threshold #1, Password: Operator
Var. > Net <
CHOICE ENTER SCALE #

Default: NET
Selections: NET, GROSS, NET ABS, GROSS ABS

A.6.2.2 Define Threshold #2 Alarm

The definition of threshold #2 can be made with the same modalities defined in
A.6.6.1

A.6.2.3 Define Threshold #3 Alarm

The definition of threshold #3 can be made with the same modalities defined in
A.6.6.1

A.6.2.4 Define Threshold # 4 Alarm

The definition of threshold #3 can be made with the same modalities defined in
A.6.6.1

REC XXXX A-47

Micro-Tech 3100

A.6.2.5 Setup Alarm Modes

The following message is displayed for three seconds.

- ALARM SCROLL 5
- ALARM DEFINITION -
Use NEXT key or
enter alarm number

After three seconds, the ALARM screen is displayed. The user can use the
CHOICE soft key to select the desired mode between ALARM (just a warning
message), SHUT DOWN (Warning plus fault output) and NONE (no action).
Confirm with ENTER. Use the NEXT key to scroll between alarms, or enter the
alarm number.

- ALARM NUMBER # 1
Clock Fail Password: Service
Set as > ALARM <
CHOICE ENTER NEXT

A-48 REC XXXX

 Micro-Tech 3100

A.7. MAIN MENU 5

Main Menu 5 is dedicated to the serial option. COMM A is used to set up the
serial line and PRINT is used for setting up the printer output. Main Menu 5
does not appear unless an optional COMM A is installed.

- MAIN MENU 5
Press MENU for more

COMM A COMM B PRINT

A.7.1. Communication A Scroll

The MT 3100 has one serial channel, which can be configured using jumpers as
an RS232 or an RS485 channel. The serial channel can be used for printing or
for a serial communication with an intelligent device such as a PLC or a PC. An
additional COMM A board can be installed and programmed, typically one for
the printer and one for networking.
The following screens define the communication parameters for the first and the
second channel.
COMM A SCROLL 1
Baud Rate port #1 Password: Service
> 2400 <
CHOICE ENTER

Default: 9600
Selections: 110, 150, 300, 600, 1200, 2400, 4800, 9600, 19200
- COMM. A SCROLL 2 -
Set parity port #1 Password: Service
> No parity <
CHOICE ENTER

Default: NO PARITY
Selections: EVEN PARITY, ODD PARITY, NO PARITY

- COMM. A SCROLL 3 -
Stop bits port #1 Password: Service
> 1 stop bit <
CHOICE ENTER

Default: 1 STOP BIT

Selections: 1 STOP BIT, 2 STOP BITS

REC XXXX A-49

Micro-Tech 3100

- COMM. A SCROLL 4 -
Wordlength port #1 Password: Service
> 8 bits <
CHOICE ENTER

Default: 8 BITS
Selections: 7 BITS, 8 BITS
Some commonly used protocols are implemented in the system. See
Communication Protocols, REC 3949, for the details. Possible selections are:
• PC-MASTER -Thermo Ramsey proprietary protocol: Multi Drop, Master
Slave.
• SIEMENS 3964R - A proprietary protocol of Siemens. Point to point, Multi
Master.
• ALLEN BRADLEY DF1 - A proprietary protocol of Allen Bradley. Multi
Drop, Master Slave.
• MODBUS - A proprietary protocol of AEG. Multi Drop, Master Slave.
• PRINTER - Not a protocol, selects printer output.

-COMM. A SCROLL 5 -
Protocol port #1 Password: Service
> PC MASTER <
CHOICE ENTER

Default: MODBUS
Selections: PC-MASTER, SIEMENS 3964R, ALLEN
BRADLEY DF1, MODBUS, PRINTER
If the selected protocol is not PRINTER, the following screens define the
ADDRESS of the device in the multi drop line, and the access permission from
the remote supervisor. If NONE is selected, the supervisor has full access to the
device. If LIMITED is selected; there is supervisor only access to those
variables. If PROTECTED is selected, the unit is write protected.

-COMM. A SCROLL 5A -
Clear to send #1 Password: Service
> disabled <
CHOICE ENTER

Default: DISABLED
Selections: DISABLED, ENABLED

A-50 REC XXXX

 Micro-Tech 3100

-COMM. A SCROLL 6 -
Address port #1 Password: Service
1
ENTER

Default: 1
Min: 1
Max: 255
-COMM. A SCROLL 7 -
Access lev. prot. port #1 Password: Service
> None <
CHOICE ENTER

Default: NONE
Selections: NONE, LIMITED, PROTECTED
If an optional communication board is installed, the following screen appears.
These screens operate exactly as the ones dedicated to Port 1.
- COMM. A SCROLL 8 -
Baud rate port #2 Password: Service
> 2400 <
CHOICE ENTER

Default: 9600
Selections: 110, 150, 300, 600, 1200, 2400, 4800, 9600,
19200

- COMM. A SCROLL 9 -
Set parity port #2 Password: Service
> No parity <
CHOICE ENTER

Default: NO PARITY
Selections: NO PARITY, EVEN PARITY, ODD PARITY
- COMM. A SCROLL 10 -
Stop bits port #2 Password: Service
> 1 stop bit <
CHOICE ENTER

Default: 1 STOP BIT

Selections: 1 STOP BIT, 2 STOP BITS

REC XXXX A-51

Micro-Tech 3100

- COMM. A SCROLL 11-

Wordlength port #2 Password: Service
> 8 bits <
CHOICE ENTER

Default: 8 BITS
Selections: 7 BITS, 8 BITS

-COMM. A SCROLL 12 -
Protocol port #2 Password: Service
> PC MASTER <
CHOICE ENTER

Default: MODBUS
Selections: PC MASTER, SIEMENS 3964R, ALLEN
BRADLEY DF1, MODBUS, PRINTER
Only if protocol of port #2 is not PRINTER:
- COMM. A SCROLL 12A
Clear to send #2 Password: Service
> Disabled <
CHOICE ENTER

Default: DISABLED
Selections: DISABLED, ENABLED
- COMM. A SCROLL 13-
Address port #2 Password: Service
1
ENTER

Default: 1
Min: 1
Max: 255
- COMM. A SCROLL 14-
Access port. port #2 Password: Service
> None <
CHOICE ENTER

Default: NONE
Selections: NONE, LIMITED, PROTECTED

A-52 REC XXXX

 Micro-Tech 3100

A.7.2. Communication B (Field Bus)

Refer to the Field Bus manual if this option is installed.

A.7.3. Print
The Micro-Tech 3100 has a fully programmable printer format. The following
section explains how to program it according to the specific needs.
1. Define Handshaking
The system can be configured to operate without a handshake (NONE), or
using the Clear to Send signal (CTS) or the XON-XOFF sequence. Refer to
the printer instruction manual to define which selection is required. The
selection NONE is only used for testing purposes. It is not recommended
for normal use. If NONE is selected, the system is not able to recognize if
the printer is on line or not, or if the paper is empty.
The most commonly used protocol is the CTS, which is a signal generated
by the printer to indicate whether it is ready to receive data or not.
-PRINTER SCROLL 1 -
Handshaking Password: Service
> None <
CHOICE ENTER

Default: NONE
Selections: NONE, CTS, XON-XOFF
Different printers use different end of line patterns. Select the one you need for
your printer.

-PRINTER SCROLL 2 -
End of line Password: Service
> CR <
CHOICE ENTER

Default: CR
Selections: CR, LF, CR+LF
Some printers cannot accept characters while they are printing. In some cases,
the handshake is not well controlled by the printer, so a delay at end of line is
helpful.

-PRINTER SCROLL 3 -
Delay end of line Password: Service
0 sec
ENTER

Default: 0 sec
Min: 0 sec
Max: 5 sec

REC XXXX A-53

Micro-Tech 3100

A form feed character can be sent to the printer after each report to force the
printer to eject the paper. If NO is selected, a normal END OF LINE
character(s) is printed at the end of the report.
PRINTER SCROLL 4 -
Form Feed Password: Service
> NO <
CHOICE ENTER

Default: NO
Selections: NO, YES

A.7.3.1 Periodical Printing

If you want to generate periodical printing, enter the number of minutes, hours,
or days in the following screen. Entering 0 prevents periodical printing. Use the
INTV key to switch from minutes to hours and to days.

-PRINTER SCROLL 5 -
Print interval Password: Operator
0 min
ENTER INTV

Default: 0 min
Min: 0 min, 0 hour, 0 days
Max: 59 min, 23 hour, 365 days
The system can print at specific times during the day. Enter the time you want
to obtain the printing. Use the NEXT key to scroll between the print times
(maximum 4). The ON/OFF key enables or disables the displayed print time.
-PRINTER SCROLL 6 -
Print time # 1 Password: Operator
time HH:MM
ENTER ON/OFF NEXT

If 24 hours If am/pm
Default: OFF OFF
Min: 00:00 01:00
Max: 23:59 12:59

A-54 REC XXXX

 Micro-Tech 3100

A.7.3.2 Define Print Format

By selecting YES in the following screen, the system is instructed to print one
line each time a new alarm condition occurs. The alarm is printed as follows:
xx-xx-xxxx yy:yyz
kkkkkkkkkkkkkkkkkkkk
Where:
xx-xx-xxxx Day, Month, Year, printed according to the
local format as defined in Main Menu 2 -
Display Scroll, Section 4.1 of this Appendix.
yy:yyz Hour, Minutes, am/pm printed according to
the local format as defined in Main Menu 2 -
Display Scroll, Section 4.2 of this Appendix.
kkkkkkkkkkkkkkkkkkkk Alarm message, same message
appearing on the screen
For example:
01-22-1998 8:14a
Clock Fail
- PRINTER SCROLL 7 -
Print alarms Password: Operator
> No <
CHOICE ENTER

Default: NO
Selections: YES, NO
There are two ways for defining the printing format. The first is to use the
predefined format (see Section A.7.3.3).
The second is to define your own format, using the printer setup screens listed
below.
Select DEFAULT if you want the predefined format. Select USER DEFINED if
you want to set up your own format.

- PRINTER SCROLL 8 -
Total report format Password: Service
> Default <
CHOICE ENTER

Default: DEFAULT.
Selections: DEFAULT , USER DEFINED
If your selection is USER DEFINED, the following screens are displayed.
Define if you want to add a heading string in your report. String can be used to
add the Customer name as well as other information that you want to include in
the print format.

REC XXXX A-55

Micro-Tech 3100

- PRINTER SCROLL 9 -
String #1 Password: Operator
> yes <
CHOICE ENTER

Default: NO
Selections: YES, NO
If you selected YES, the next two scrolls are displayed.
This first one allows the operator to define the string. Use the alphanumeric
keypad, pressing the numeric key corresponding to the letter that you want to
type. Every time you press a new key, the cursor moves to the right one place. If
you need to use two times the same key (example for double letters), move the
cursor right using the arrow keys (left and right soft keys).

- PRINTER SCROLL 9A -
Contents string #1 Password: Operator
xxxxxxxxxxxxxxxxxxxx
< ENTER >

Default: xxxxxxxxxxxxxxxxxxxx
Once you have defined the string, specify where the string has to be placed on
the printed report. The coordinate is given in the following way:
0000000000111111111122222222223...
0123456789012345678901234567890...
+------------------------------------------------> X
00|This line printed first
01|This line printed second ^
02| | DIRECTION OF
03| | PAPER
04|
05|
06|
.v
.Y
Use the X-pos and Y-pos keys to enter the X and Y coordinates. Confirm with
ENTER. By specifying 0,0, the string is not printed.

- PRINTER SCROLL 9B -
Position string #1 Password: Operator
X=0,Y=0
ENTER X\Y-pos

A-56 REC XXXX

 Micro-Tech 3100

X Y
Default: 1, 1
Min: 0, 1
Max: 24, 80
Define if you want to add a second heading string in your report.
- PRINTER SCROLL 10 -
String #2 Password: Operator
> yes <
CHOICE ENTER

Default: NO
Selections: YES, NO
If you selected YES, the next two scrolls are displayed.

- PRINTER SCROLL 10A -

Contents string #2 Password: Operator
___________
< ENTER >

Default: = =

- PRINTER SCROLL 10B -

String #2 pos. Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 2, 1
Min: 0, 1
Max: 24, 80
There is a third string. If only one scale is defined, it is a third heading string
exactly as the previous two. If more scales are defined, it may be used to define
a scale identifier. String definition is different for each scale and it is used as
scale heading.
- PRINTER SCROLL 11 -
String #3 Password: Operator
> yes <
CHOICE ENTER

Default: NO
Selections: YES, NO
If you selected YES, the next two scrolls are displayed
SCALE # key allows the operator to select the scale.

REC XXXX A-57

Micro-Tech 3100

- PRINTER SCROLL 11A -

Contents string #3 Password: Operator
________________________
SCALE #

Default: = =
If only 1 scale is defined or more scales are defined, the ENTER and ARROWS
keys compare in the fourth line of the display when the numeric or alphanumeric
key is pressed.

- PRINTER SCROLL 11B -

String #3 pos. Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 3, 1
Min: 0, 1
Max: 24, 80
A series of variables can be added in the report. Variable are : MASTER
TOTAL, RESET TOTAL, DATE, TIME, NET WEIGHT, GROSS WEIGHT
TARE and PEAK
The position must be defined for each variable. If you do not intend to add a
variable in the report, you should set its X position to 0.

- PRINTER SCROLL 12 -
Date position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 4, 1
Min: 0, 1
Max: 24, 80

A-58 REC XXXX

 Micro-Tech 3100

- PRINTER SCROLL 13 -
Time position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 5, 1
Min: 0, 1
Max: 24, 80

- PRINTER SCROLL 14 -
Reset total position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 6, 1
Min: 0, 1
Max: 24, 80

- PRINTER SCROLL 15 -
Master total position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 7, 1
Min: 0, 1
Max: 24, 80

- PRINTER SCROLL 16 -
Net Weight position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 0, 1
Min: 0, 1
Max: 24, 80

REC XXXX A-59

Micro-Tech 3100

- PRINTER SCROLL 17 -
Gross Weight position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 0, 1
Min: 0, 1
Max: 24, 80

- PRINTER SCROLL 18 -
Tare position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 0, 1
Min: 0, 1
Max: 24, 80

- PRINTER SCROLL 19 -
Peak position Password: Operator
X = ___, Y = ___
ENTER X\Y-pos

X Y
Default: 0, 1
Min: 0, 1
Max: 24, 80

A-60 REC XXXX

 Micro-Tech 3100

A.7.3.3 The PRINT Key

The PRINT MENU is accessible by press the PRINT key in the Run Menu or, if
more scales are defined, in Main Menu 1. It is a single screen menu which
allows the operator to select and start a print report.
The following screen is displayed:

- PRINTER SCROLL-
COM #1 no data Password: Not required
Start print TOTALS
PRINT RETURN COM

The second line gives the status of the printer:

NO DATA Indicates the printer is idle, no data are being sent to
the printer.
IS RUNNING The system is sending data to the printer.
The third line indicates what kind of data is printed if the PRINT key is pressed.
The UP and DOWN keys select between:
TOTALS Print totals (all scales if more scales defined).
TOTALS S1 Print total scale 1 (only if enable).
TOTALS S2 Print total scale 2 (only if enable).
TOTALS S3 Print total scale 3 (only if enable).
TOTALS S4 Print total scale 4 (only if enable).

SETUP Print the setup data of the instrument.

TRAILS If audit trails option is active, audit trail data is printed
Print starts after the PRINT key is pressed.
The COM key allows the operator to select the printer in case more than one is
installed.
Here are some examples of data that can be printed:
Print TOTALS, default
If one scale is defined :
TOTALS REPORT
DATE: 01-22-2003
TIME: 8:12a

MASTER TOTAL: 0.00 Tons

RESET TOTAL: 0.00 Tons

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Micro-Tech 3100

If more scales are defined :

TOTALS REPORT
DATE: 01-22-2003
TIME: 8:12a
SCALE 1
MASTER TOTAL: 0.00 Tons
RESET TOTAL: 0.00 Tons

SCALE 2
MASTER TOTAL: 0.00 Tons
RESET TOTAL: 0.00 Tons

Print ALARM:
01-22-2003 8:14a
Clock fail

Print AUDIT TRAILS: (Optional)

When print AUDIT TRAILS command is given, the number of records to print
is required. This allows the operator to print a portion of the recorded trails.
TRAIL RECORD NR 1
DATE 01-22-2003 TIME 11:59p
VARIABLE scale cap
NEW 400.00
OLD 500.00

TRAIL RECORD NR 2
DATE 01-22-2003 TIME 11:31p
VARIABLE span
NEW 250000
OLD 300000

TRAIL RECORD NR 3
DATE 01-22-2003 TIME 11:59p
VARIABLE div (e)
NEW 0.05
OLD 0.1

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 Micro-Tech 3100

A.8. MAIN MENU 6

Main Menu 6 is dedicated to Audit Trails and Linearization.

- MAIN MENU 6 -
Press MENU for more
AUDIT
TRAIL LINEAR

A.8.1. Audit Trail

This menu is only displayed if the Audit Trails option is installed.
Audit trail meets NIST HB 44 Category 3: Remote configuration capability,
access may be unlimited or controlled through a password. It consists of an
event logger that includes an event counter (000 to 999), the parameter
description, the date, and time of the change, and the old and new value of the
parameter. Parameters may be configuration parameters or routine calibration.
Events and changes may be viewed on the Instrument’ s display or printed out
by an on-site printer.
The Logger records the before and after setting all configuration parameters that
affects the calibration of the scale. It also records when calibration was
performed. The Event Counter increments one count for each event.
Audit trail records the time and displays the new and old data for any change in
the parameters and functions listed below, indicating each by an event number:
Parameter’s Name Meaning
w unit Weight unit
r unit Rate unit
t unit Total unit
s div Scale division
audit Audit trail option
Ic sen Load cell sensitivity

s cap Scale capacity

r cap Rate capacity
lc cap Load cell capacity
lc nr Load cell number
lc rl Load cell 1 resistance
…………………………… ……………………….

lc r6 Load cell 6 resistance

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test w Test weights for WTS span calib.

rcal r Rcal resistance for Rcal span calib.
damp w Damping weight
damp rq Damping rate
line 1 Linearization factor 1 (0-10%)
…………………………………… …………………………………….

line 10 Linearization factor (90-100%)

span Span
zero Zero
rcal c Rcal calibration constant
rcal f Rcal factor
Function’s Name Meaning
Autozero Autozero function has been executed
Autospan Rcal Autospan with Rcal method has been
excecuted
Autospan WTS Autospan with test weight method has
been executed
Cold Start All instrument data has been lost
M.Total cleared Master total register has been cleared

- AUDIT TRAILS 1 -
Audit trails Password: Service
NO
CHOICE ENTER

Default: No
Selections: Yes, No
If the audit trails are enabled, meaning YES is selected, the following screen
appears for a short time (3 seconds):

- AUDIT TRAILS -
Use scroll keys or
enter trail number

After 3 seconds, the next screen is shown:

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 Micro-Tech 3100

TRAIL EVENT No. 0000

hh:mm dd-mm-yyyy
ss nnnnnn = vvvvvvv/O (ld)
ss nnnnnn = vvvvvvv/N (ew)

hh:mm Time of change

mm-dd-yyyy Date of change, the format may vary depending on the Country
ss Identifies the scale (only if more scales are defined)
nnnnnn Parameter’s name
vvvvvv Parameter’s value, before change (old) after change (new)
Time and date are shown only if an optional Communication board is installed.
The user can scroll between events, which are displayed in order of date, and
time. The user can also enter a number to display a specific event.
A.8.2. Linearization
Manual linearization can be accomplished by applying a known test weight(s) or
loading the bin with pre-weighed material and calculation the scale error.
Pressing the ACQuire soft key display the scale weight for the applied known
weight. The operator can ten enter in a correction factor. Up to five correction
factors can be installed in any order and will be internally sorted by scale
loading.
Linearization must first enable in Main Menu 6 before any menu screens will
appear.
NOTE: Prior to performing a manual linearization, the scale should be properly
zeroed.
1. Press the MENU key repeatedly until Main Menu 6 appears.

- MAIN MENU 6 -
Press MENU for more

LINEAR

Press LINEAR soft key to access the Linearization scroll. The following screen
appears.
Press CHOICE for selections, YES to enable, or NO to disable linearization.
Once enabled, no linearization is done until the operator manually enters the
linearization factors.

- LINEARIZATION 1 -
Linearization Password: Service
NO
CHOICE ENTER

Default: NO
Selections: YES, NO

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NO turns off linearization and sets all factors to 1.00. YES turn on linearization.
2. Set linearization to NO and return to the RUN screen.
3. Apply bin loading at the points to be linearized. Record the
indicated weight for each point.
4. Calculate the correction factor for each point using the following
formula :
Correction Factor = Actual or reference weight / Displayed weight
5. Enter linearization factors
Once the factors have been computed, they must be entered. Press the MENU
key repeatedly until the LINEAR soft key is displayed. Press this soft key and
then DOWN ARROW. Set linearize to YES, press ENTER. Press the DOWN
ARROW key to LINEARIZ #1.
Type in the first weight recorded in Step 4 and press ENTER

- LINEARIZ #1 -
Weight 0.0 lb
Fact. 1.00000
ENTER WTS

If ENGLISH or MIXED
Default: 0.0 lbs
Min: 0.0 lbs
Max: 500.0 lbs
If METRIC
Default: 0.0 lbs
Min: 0.0 lbs
Max: 226.8 lbs
Type in the first factor calculated in Step 4 and press ENTER
If you enter 1.000 (default value), the load will not be corrected in that portion
of the range. A number lower than 1.000 will reduce the span, while a number
larger than 1.000 will increase the span.
Default: 1.000000
Min: 0.000000
Max: 1.500000
Press the DOWN ARROW. Repeat Step 5 for all remaining calculated factors.

A-66 REC XXXX

 Appendix B
Digital and Analog Input/Output
The Static Weight Indicator has provision for up to 24 programmable digital
inputs and 24 programmable digital outputs. Standard I/O includes one speed
input, four programmable inputs, four programmable outputs, and one non-
programmable Micro-Tech hardware fault output.
Optional DIO boards can be added if additional I/O is required.
B.1 Mother Board Digital I/O
B.1.1 Digital Inputs
One (1) speed and four (4) programmable digital (DC) inputs (Appendix Figure
B-1) Eliminato: Appendix Figure B-1

• Optically isolated Inserimento: Appendix Figure

B-1
• Powered by internal 24 V DC supply, 5 mA
• Cable Length: 150 ohm maximum (7500 ft of 20 AWG)
Appendix Figure B-1: General Purpose Digital Inputs

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Micro-Tech 3100

B.1.2 Digital Outputs

Four (4) programmable, and one (1) non-programmable failure, outputs
(Appendix Figure B-2).
• Isolated Relay Outputs
• Solid state Output

Appendix Figure B-2: Isolated Relay Outputs

Appendix Figure B-3: Solid State Output

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 Micro-Tech 3100

B.2 Digital Input/Output Board Configuration

In addition to the programmable digital inputs and outputs on the motherboard,
optional Digital I/O (DIO) expansion boards can be added. Available boards are
DIO input board 16 inputs/4 outputs, output board 16 outputs/14 inputs or 20
inputs/20 outputs by adding both boards.
Both DIO boards provide isolated contact closure inputs and 24-volt current
sinking (default) or current coursing (consult Factory) isolated outputs. The
DIO input board connector J16 is male 25 pin sub-miniature D Connector and
the DIO output board connector J15 is a female connector.
Selectable jumpers OP1 and OP2 located on the lower right hand side of the DIO boards control
internal or external 24 VDC power for the DIO boards. All inputs and outputs use the same selected
power supply.

Appendix Table B-1: DIO Board Jumper Settings (OP1/OP2)

DIO BOARD JUMPER SETTINGS
POWER SOURCE OP1 OP2
INTERNAL “A” “A:
EXTERNAL “B” “B”

The isolated contact closure inputs are activated by completing the circuit from
the input to the negative side of the 24 VDC supply. Approximately 5 mA of
current flows out of each input during contact closure.
The outputs of the DIO boards use 2803 current sinking (default) type IC’s. The
output IC’s are installed in sockets to allow replacing the output IC only rather
than the board if the IC is damaged.
The output IC’s can be replaced with 2981 type IC’s for current sourcing
applications. Wire jumpers W1 through W4 must be relocated for current
sourcing. In most cases, it is recommended the boards be returned to the factory
for converting from current sinking (default) to current sourcing.

Appendix Table B-2: DIO Board Jumper Settings for Current Sourcing

JUMPERS
CURRENT W1 W2 W3 W4
Sinking (default) “Yes” “No” “Yes” “No”
Sourcing “No” “Yes” “No” “Yes”

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Micro-Tech 3100

B.2.1 16 In/4 Out DIO Board Specifications

• (16) Programmable inputs
See Section 0 specifications
• (4) Programmable outputs
See Section 0 specifications
• Connector
25 pin D connector (male). Connector is interchangeable with a 20 or 22
pin subminiature D connector dimensionally complying with MIL-C-24308.
B.2.2 4 In/16 Out DIO Board Specifications
• (4) Programmable inputs
See Section 0 specifications
• (16) Programmable outputs
See Section 0 specifications
• Connector
25 pin D connector (female). Connector is interchangeable with a 20 or 22
pin subminiature D connector dimensionally complying with MIL-C-24308.

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B-6 REC XXXX

 Micro-Tech 3100

Appendix Figure B-4: Digital Inputs/Outputs

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Micro-Tech 3100

B.3 BCD Input Option

BCD can remotely enter load sizes for load out or batching applications. An
optional Load Out input board is required. See Appendix Figure B-5 for wiring
instructions.
Appendix Figure B-5: BCD Input Option Wiring

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 Micro-Tech 3100

B.4 Analog I/O Boards

The analog I/O board is available in two configurations described below.
Type A (option) has one current output only, whereas, Type B has two
voltage inputs and two current outputs. The Micro-Tech 3100 can support
up to four analog inputs and four analog outputs.
Type A: Current Output Board is a user definable 0-24/4-20 or 20-
4/20-0 mA output (Appendix figure B-7).
Net Weight, Gross Weight, Tare, Peak

Optically isolated
Isolated power source
Voltage output by adding an internal dropping resistor
Output range: User selectable 0-20mA or 4-20 mA, representing 0
to 100% variable.
Resistive load: 800 ohms max.
Capacitive load: No limit
Field wiring: Connections are made to the terminal strip on
bottom edge of the analog board. Note that
connector is removable for ease of termination.

Appendix Figure B-6: Current Output

A00701

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Appendix Figure B-7: Current Output PC Board (Type A)

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 Micro-Tech 3100

Appendix Figure B-8: Current Output Board Wiring Diagram (Type A)

Type B: Analog Input/Output board has two ±5 VDC differential inputs

(Appendix Figure B-9) and two user definable 0-20/4-20 or 20-4/20-0
mA outputs (Appendix Figure B-6).

Inputs
None
Moisture Compensation

Outputs
None
Net Weight
Gross Weight
Tare
Peak

Analog inputs are +/-5 VDC. Jumpers W3 and/or W4 are used to select 240 ohm
impedance for 0-20/4-20 mA inputs (see Appendix Figure B-10). Formattato: XRef_Link

Type: Differential voltage input

(0-20 mA or 4-20 mA with internal
resistor, jumper selectable)
Range: 0-5 volt, or ±5 volt, programmable
Input impedance: 100 k nominal (differential)
Maximum usable input voltage: 106% of full scale
Non-isolated
Max. non-destructive input voltage: 12 V peak
Field wiring: Connections are made to the terminal strip on bottom edge
of the analog board. Note that connector is removable for ease of
termination.

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Appendix Figure B-9: Analog Input

A00922a

2 current outputs (see Appendix Figure B-6). Same as described in Type A

board

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 Micro-Tech 3100

Appendix Figure B-10: Analog I/O PC Board (Type B)

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B.5 Communications Options

The following table gives references for specific communications options.

Appendix Table B-3: Communications Options Reference

Part Number Reference Manual REC Number
068053 Standard Comm A Board REC 3949
055517 Allen Bradley RIO REC 4012
056713 Profibus-DP REC 4063
068147 DeviceNet REC 4150

B.5.1 Standard Comm A Board

Refer to REC 3949 if the optional communication board is installed.
B.5.2 Allen-Bradley Remote I/O
Refer to Allen-Bradley Remote I/O, REC 4012 if this option is installed.
B.5.3 Profibus-DP
Refer to Profibus-DP, REC 4063 if this option is installed.
B.5.4 DeviceNet
Refer to REC 4150 if this option is installed.

B-14 REC XXXX

 Appendix C
Optional Documentation
This appendix contains references to documents that may be useful for
installation and operation of your Micro-Tech 3104.
¾ Serial Communications Manual Micro-Tech 3000
¾ Allen-Bradley Remote I/O Manual Micro-Tech 3000
¾ - PROFIBUS-DP Slave Protocol Micro-Tech 3000
¾ REC 4153 - DeviceNet Comm Manual MT 3000

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