Testing and Adjusting
SY215CLC
Testing and Adjusting
6 Testing and Adjusting
6-1
Testing and Adjusting
SY215C LC
Always read the Safety section of this man-
ual before attempting to operate or service
this equipment. Failure to do so could re-
sult in machine damage, personnel injury
or death.
6-2
Testing and Adjusting
SY215CLC
6 TESTING AND ADJUSTING
6.1 Engine Speed - Test and Calibrate
ID Part Number Part Name
6.1.2 Testing
6.1.1 Adjusting
6-3
Testing and Adjusting
SY215C LC
Remark:
6-4
Testing and Adjusting
SY215CLC
6.2 Exhaust Gas Color - Test
ID Model Part Name
1. Measure with a smoke meter
6-5
Testing and Adjusting
SY215C LC
2. Measure with an opacimeter
6-6
Testing and Adjusting
SY215CLC
6.3 Engine Speed Sensor - Adjust
6-7
Testing and Adjusting
SY215C LC
6.4 A/C Compressor Belt Tension - Test and Adjust
6.4.1 Testing
6.4.2 Adjusting
Reference
New Belt Used Belt
6-8
Testing and Adjusting
SY215CLC
Note:
6-9
Testing and Adjusting
SY215C LC
6.5 Swing Bearing Clearance - Measure
Symbol Part Number Part Name
6-10
Testing and Adjusting
SY215CLC
6-11
Testing and Adjusting
SY215C LC
6.6 Track Tension - Test and Adjust
6.6.1 Testing
6-12
Testing and Adjusting
SY215CLC
6.6.2 Adjusting
6-13
Testing and Adjusting
SY215C LC
6.7 Hydraulic Pressure in Hydraulic Circuits - Test and Adjust
ID Part Number Part Name
6.7.1 Measuring
1. Preparatory work
6-14
Testing and Adjusting
SY215CLC
2. Measurement of unloading pressure
3. Measurement of work equipment pres-
sure at relief
4. Measurement of swing pressure at
relief
6-15
Testing and Adjusting
SY215C LC
5. Measurement of travel pressure at
relief
6.7.2 Adjusting
1. Main relief pressure adjustment
6-16
Testing and Adjusting
SY215CLC
2. Swing relief pressure adjustment
6-17
Testing and Adjusting
SY215C LC
3. Option valve relief pressure adjustment
Adjusting procedures
6-18
Testing and Adjusting
SY215CLC
6.8 Control Circuit Oil Pressure - Test and Adjust
ID Part Number Part Name
6.8.1 Testing
6-19
Testing and Adjusting
SY215C LC
6.8.2 Adjusting
6-20
Testing and Adjusting
SY215CLC
6.9 Solenoid Valve Output Pressure - Measure
ID Part Number Part Name
No. Solenoid Valves to be Measured
6-21
Testing and Adjusting
SY215C LC
Tab. 1: High speed travel
Solenoid Valve Output Pressure
Tab. 2: Swing priority
Solenoid Valve Output Pressure
Table of functioning state - pilot lock sole-
noid valve
Functioning State Function
6-22
Testing and Adjusting
SY215CLC
6.10 Pilot Valve Output Pressure - Measure
ID Part Number Part Name
Oil Circuit Oil Circuit
No. No.
Measured Measured
6-23
Testing and Adjusting
SY215C LC
Control Lever Hydraulic Pressure
6-24
Testing and Adjusting
SY215CLC
6.11 Pilot Valves (Work Equipment and Swing) - Adjust
6-25
Testing and Adjusting
SY215C LC
6.12 Work Equipment Hydraulic Drift - Test
1. Boom and bucket cylinders
6-26
Testing and Adjusting
SY215CLC
2. Arm cylinder
[Reference]
6-27
Testing and Adjusting
SY215C LC
3. Checking the pilot valve
6-28
Testing and Adjusting
SY215CLC
6.13 Residual Pressure in Hydraulic Circuit - Release
6-29
Testing and Adjusting
SY215C LC
6.14 Oil Leakage - Measure
1. Measure oil leakage from boom cylinder
6-30
Testing and Adjusting
SY215CLC
2. Measure oil leakage from arm cylinder
6-31
Testing and Adjusting
SY215C LC
3. M e a s u r e o i l l e a k a g e f r o m b u c k e t
cylinder
6-32
Testing and Adjusting
SY215CLC
4. Measure oil leakage from swing motor
6-33
Testing and Adjusting
SY215C LC
5. Measure oil leakage from travel motor
6-34
Testing and Adjusting
SY215CLC
6.15 Air in Each Component - Bleed
Air bleeding procedures
Air bleeding item
1 2 3 4 5 6
Bleed air Bleed Bleed air Bleed air
Contents of work Starting Starting
from hydrau- air from from swing form travel
engine operation
lic pump cylinder motor motor
Note:
1. Bleed air from hydraulic pump
6-35
Testing and Adjusting
SY215C LC
2. Bleed air from hydraulic cylinder
3. Bleed air from swing motor
6-36
Testing and Adjusting
SY215CLC
4. Bleed air from travel motor
6-37
