Structural Design of Wind Turbine Blades
Kim Branner
Credit: U.S. Geological Survey/photo by J.C. Tinsley
We want to prevent
structures from failing
Credit: NTSB
Credit: flickr
Credit: flickr
Learning objectives
After this lecture you will be able to:
•Formulate the basic principles in structural design
•Explain the difference between loads, boundary conditions and
strength
•Explain the load carrying capacity of a wind turbine blade
Structural design
Boundary Structural
conditions requirements
Loads Failure?
Structure
Design of tennis racket
Loads?
Boundary
conditions?
Photo: REUTERS/Vincent Kessler Photo: AP/Kin Cheung
Design of bicycle
Photo: gettyimages/Bryn Lennon
Loads?
Boundary
conditions?
Credit: flickr
Design of wind turbine blade
Loads?
Boundary
conditions?
Gravity
Wind
Courtesy of Vestas Wind Systems A/S Courtesy of Vestas Wind Systems A/S
Typical blade design
• Compromise between aerodynamic and structural requirements.
• Flapwise: Loads mainly taken by a load carrying box/beam build into the blade.
• Edgewise: Loads mainly taken by strengthening of the leading and trailing edge.
• Blades are fairly flexible.
Downwind side
Towards tip
Trailing edge
Aerodynamic
Leading edge shell
Upwind side
Main spar
(load carrying box)
Courtesy of LM Wind Power A/S
Different length scales
L
Wing scale L ~ 10-60 m
•Blade design requires at various Face (laminate) Core
length scales an understanding of: Sandwich scale H ~ 50-100 mm
H
–Material behaviour
–Structural behaviour Laminate scale h ~ 1-50 mm
–Failure modes h
Lamina scale t t ~ 100-500 m
Matrix
d
Microscale d ~ 5-150 m
Fiber
Ra Ra ~ 10-50 nm
Roughness scale
Molecular scale ~ 0,5-10 nm
Generation of load carrying capacity envelope
• The envelope tells
how much load the
blade can carry in
different directions
Comparing load carrying capacity with load
envelope
Perhaps the
• Which load most critical load
direction!
direction is most
critical for this
blade design?
• It is necessary to
compare the load
carrying capacity
with load
envelope.
• We tested the
blade in that
direction
Summary
In this lecture you have learned:
•The basic principles in structural design
•The difference between loads, boundary conditions and strength
•The load carrying capacity of a wind turbine blade