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DImple Web Brochure

Introduction of Chemical coatings for Sugar Industry

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110 views24 pages

DImple Web Brochure

Introduction of Chemical coatings for Sugar Industry

Uploaded by

omkar lad
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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(©) ciean coar conserve INNOVATIVE TECHNOLOGIES Surface GLH System Sa eT as DuraClean™ ey Neus Functionality Choe De Ce aoe Dinan DIV -10- 10 acm oay eee Functionality ert ae ee eae Dine atcee 10 rte rt rt IDYOTr-leL0T-] ce i aces (eon Toney erry BS DE) Fe en ee Mixing Procedure .. PICC™ acer eee) cng Properties Pee ee Mee De Kees ae Company Profile... rT) rT) rt) 16 rT 20 Pa Surface Protection System METAL Duran Technology DuraClean™ converts oxides on the surface into docile form. By this conversion, burr (oxides), on the surface is reduced below 50 microns. The growth of burr always occurs in mathematical progression, hence the lesser the oxide on the surface, lesser the rate of corrosion. DuraClean” enables the control of bio and bimetallic corrosion This method of surface preparation can eliminate processes like shot blasting. In fact, shot blasting embeds some oxides into the mother metal, which later errupts from the surface and cracks the protective film built on top. Variants CLEANING PROCESS: This is a patented technology that removes cleaned by simply wiping, wire-brushing or eam Functionality Non-oily & water repellant Antistatic Non-toxic Retards growth of oxide _ ~~_Improves surtace texture Controls embedded, bimetallic and bio corrosion Brings burrs on the surtace to 60 microns eo (LEAN COMT CONSERVE De Surface Protection System METAL Properties DuraClean™ - S operas & lary veo ese Prva tate «5.03 vu cour €), : > Steripure 100 Sonn Ei cD Te) B. Building Construction ‘SURFACE PREPARATIOI Manual / Mechanical: The surface is prepared by wire brush, grinder, breaker, etc. COATING PROCESS: Chemical Coat: NicoPrime is mixed with 53-grade cement and water. PICC Mortar Nicomix 200s mixed with cement 53-grade cement and water. It is a coating mortar for the structure, Top Coat: Kelmar A 60" is mixed with 53-grade cement and water. A water-repellant coat on the PICC mortar. DE Surface Protection System CONCRETE PICC’ Functionality Porosity less than 1% No root penetration Monolithic application - UV resistance — Abrasion resistance : : Non-pllting High compressive strength Long term adhesion Lon non-toxic \eoeemenoe Properties A. Primer ‘Vacs of bonding primer Kelax 8101: KeloxH 408 = 000 fy weight) B. PICC Mortar Densiy Flow nconfned compressive strength “ene strength Abrasion resistance os in wet per unit rea) Stale modus of elastity Flew stronath Modulus of rupture Direct bond strength [Prism test wit primer at interface. Ol concrete tore most hear suength (Slant cone test) with primer atnerace ‘et bond strana (ris test] with rime t interface Dry Bonding sure Bond strength with oc, with primer at interface Double shear steneth Fermesby (kl wth seal coat Uv esistonce Shin tation test Tov Tost (wR Standart cers standart (PRS Standort Cw Standart ves Standort Cvs Standort PR Standort cers standart wR Standart ves Standort cers standart UsArmy coms of Engineers 15201 Part 6 / Section 5) 150 10993 13:2006 6) PRODUCT TESTED AND CERTIFIED BY (central Water and Power Research Staton ‘Automotive Research Associaton of India est0ep8 7090 Minutes 230002370 Ke/mt 251030% 30-490 Kalen? 30°37 Kalen? 0400044 gm/em 2ax00't0 3.210" kgf? 45-50 Kafer 3x10't03.5 x10" kee? 10-23 afer? 50-s5Ke/en? 15-27 lent 12-36Kalen? 5- Shaler? <0" em/ac fi Natonal Toxcology Cente @ sent cee DE Surface Protection System SS enemies User Segments Dam aqueduct and siphon Artificial Lake Bridges canals pagans Jetty Industral Fooring Airports Swimming Pools TunnelsStrengthening of Rock Mass Industral Concrete Stusieee POLES. Few Application Areas A. Dams 1, Upstream surface of a masonry dam Existing masonry joints are generally filed by cement mortar or surki mortar. Old age and the continuous: impact of the water cause flushing of the mortar, leading to its de-bonding from the stone surface. Such deterioration causes leakages to start in the joints and ‘causes seepage of water, forming cavities in the dam money, Before After PICC™ Application 2. Upstream surface of a concrete dam r Leakages are observed from the lift joints of the concrete and honey combing is observed on most of the surfaces. At many locations, cold joints in the dam Sm walls also pose leakage problems. re per ee Aen 3. Upstream surface of a UCR dam Leakages are observed from the joints of UCR. surfaces. Honey combing and cavities are found on most of the surfaces. Conventional methods like Quiniting are short term coating that does not strengthen the surface After PICC” Application 4, Internal surface of an aqueduct Concrete aqueducts, which have cement linings get damaged by the continuous flow of water carrying debris, sit, vegetation etc, leading to leakages from walls and the joints. Before ‘After PICC™ Application © (LEAN CoAT CONSERVE De Surface Protection System CONCRETE eee PiICC 5. Duck The existing duck bill surface is not coated with any material. When water flowing at a very high velocity continuously flows over the surface, after around six months, the silt, debris etc, present in the water begins to erode the surface. Before After PICC™ Application 6. Spillway of dam The existing spillway surface is not coated with any material. When water flowing at a very high velocity continuously flows over the surface, after around six months, the silt, debris etc, present in the water begins to erode the surface. Due to this, the cavity and lift joints are opened and the steel structure gets exposed, 7. Baffle block Baffle blocks are placed at the stiling basin area to dissipate the dynamic forces created by falling water. The surface of the blocks gets damaged by this constant impact and the eddie currents created in such a fall, form cavities in these blocks Before After PICC™ Application PICC makes global impact, finds mention in an international journal PICC was successfully used to repair a damaged baffle block ofthe Salui Dam. Ths led to researchers of CWPRS preparing ‘and publishing a research paper tiled "Repairs to the Damage in the Battle Blocks of Salauli Dam using PICC Materials* in ‘Dam Engineering (Volume XV issue 1), @ prestigious UK based international joural 8. Piers of adam Leakages are observed from the lift joints of concrete {and honey combing is seen on most of the surfaces in this area. Erosion and carbonation of concrete takes place due to water ingress. Before ‘After PICC™ Application eo (uenn couT consenve be Surface Protection System CONCRETE Meee PiCC 9. Rock-mass strengthening Weathering causes a breakdown and an alteration of rocks and minerals at or near the Earth’s surface. Most rocks and minerals are formed deep within the Earth's crust, where temperatures and pressures differ greatly from the surface. Because of this disequilibrium, these materials are easily attacked, decomposed and eroded by various chemical and physical processes that take place on the surface. Se » Before After PICC™ Application or in Indian Express dated 27.08.2015 ing & Construction 1, Artificial lake Our method comprises ground compacting, soling, PCC and cold joint treatment by using specialized polymer. Our technology makes it possible to achieve ‘a monolithic layer on a PCC surface. With this method, we have successfully completed an artificial lake with a water-holding capacity of about 10 million liters. No RCC was required in this method. PICC™ Application 2. Swimming pool Plunge pool elevated poo! The internal side of the concrete wall is coated by (PICC) mortar. It has a porosity of less than 1% and imparts waterproofing ability, monolithic application and excellent long-term adhesion. One can also apply it in wet and dry conditions. Some of the projects we have worked on include elevated swimming pools, plunge pools, etc. PICC™ Application 3. Expansion joint ur sealants have two components and are fast curing. They are ideally suitable for sealing movement joints in buildings and civil structures. Some of the application areas are basements, parapets, bridges, swimming pools etc. It offers good resistance to water, bonds excellently with concrete surface and has ‘a good elastomeric property. Elastomeric Application ©} (LEAN CONT CONSERVE De Surface Protection System CONCRETE ees PiCC’ 4, Podium Poly ironite ceramic cementitious (PIC) mortar of 5-10 mm thickness is coated on the concrete surface. ‘The PICC mortar has porosity of less than 1%. It also has high compressive strength and high abrasion [> resistance. It is a monolithic application and imparts = waterproofing ability. PICC™ Application C. Industrial applications 1. Storage tank ETP /STP/ WTP water / coolant Erosion of the concrete surface takes place in alkaline / acidic fluid storage tanks. Many times, acids are generated due to dissolved gases like H.S. This, in tum damages the concrete surface. Carbonation of concrete takes place due to ingress of fluid / gases. 2. Cooling tower Growth of algae / fungi and vegetation is a major problem in cooling towers. Carbonation takes place due to the chlorine used for water purification. Concrete surfaces are always water soaked, hence repair is not possible as the bonding agent generally & used does not adhere to wet concrete, = ae Before ‘After PICC™ Application The internal surface of the pipeline is continuously exposed to sea water. This causes damage to the existing coating / lining, The external surface is damaged due to high humidity and saline environment. Concrete saddles are also eroded due to the same reason. These are also damaged due to the vibrations of the pipelines. Leaching of mild acids / alkalies also damage the concrete saddle. After PICC™ Application After PICC™ Application © LEAN cour CONSERVE De Surface Protection System CONCRETE Meer PiCC Application Procedure A. For application in dams ——e ee . o-0 x ean the surtice property Seber towipe the evponentand add pat || Stithe mre well ‘pptyensutace ith nda 03553 ge rec soraton (EB ccs ED) wrcentrersaton EBL serine BD) wr controncrion 7 - \w) “we (ua ov é pty iton Bond Costwiththe || Tae om of Necant PC sda 0%xekner 80 and || tithe mitre we Now spy Top coat on PEC aly owe, incom contain WofwatertoNetont PC. || before use wire ep rash B. For application in building & construction ee om Bl Genet nro [roo AY K a L. ‘eanthe surface provay || tte par of icone bymanal/ mechanical nd putotS3grade Take 60% Hicomi 200 ‘mean he wre es Cement and a1 parts tithe mature we op on surtace ndads 035%, 53 grade breaker inde te tater tot tetere ae. thus ferent Rd 510% water [a = g a a J - IMishericceotarwelland || Aa 90pars S-Grde cement Spalvton Chemical coat wth | | sod adéwaterinsppropte || Add a0partsetKelmee AGO. || Stet miture well Now apply Top coat on PCC {he help at rowel ‘want. tether, before, ‘eth ne Repo trash, © (CLEAN cour CONSERVE be Company Profile feces Dimple Chemicals and Services Private Limited (oer yey ‘A pioneer in surface chemistry and a manufacturer of eae ue) ‘organization known for its in-house design and development ‘of patented chemical products and technologies, which are Pee et eee cn clas Established nearly three decades ago in 1987 in Mumbai, eee eee ee i) ‘RISIL rating, and has been headquartered since 1995 at ea eee is SN el ae ees Peete eee Cte ULE Re eee nese] Se hee See cea cag satisfaction by setting benchmarks in quality products, eras ‘With a lab that tests and certifies various products and new technologies, DCSPL ensures that the strictest of quality norms are upheld and adhered to. This has enabled us to ‘adapt, develop and fine-tune products in accordance to our Pete ene tee ‘enhancing the quality ofthe deliverables, while inspiring Ce et eee Oe ae rey products has ensured that DCSPL can effortlessly meet the stringent demands of a spectrum of industries, from infrastructure, construction, allway, engineering and hydel Des eras Dore red [EME clean ee Loe BM cusra OTe Cuno | Dura feel ST nc ST eRe Tecan C Ye Kelaena Deodorant Surface Cleaner eee Pareto) erreurs) ee Pee) peer Cay Sonera) Senet Reena eT) DELIVERING VALUE THROUGH INNOVATION AND EXPERTISE DIMPLE Greene eee aan) Factory & Regd. Office Cem Se or ue) pen eee ay a eae er) www.dimplechem.com

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