Microprticulas, Microesferas Empleadas Con Potencial Vehiculo Farmaceutico
Microprticulas, Microesferas Empleadas Con Potencial Vehiculo Farmaceutico
Pharmaceutica
Review
Microparticles, Microspheres, and Microcapsules for
Advanced Drug Delivery
Miléna Lengyel 1 , Nikolett Kállai-Szabó 1 , Vince Antal 1 , András József Laki 2,3
and István Antal 1, *
    1   Department of Pharmaceutics, Semmelweis University, Hőgyes E. str 7, 1092 Budapest, Hungary
    2   Pázmány Péter Catholic University, Faculty of Information Technology and Bionics, Práter str 50/A,
        1083 Budapest, Hungary
    3   Department of Biophysics and Radiation Biology, Semmelweis University, Tűzoltó str. 37-47,
        1094 Budapest, Hungary
    *   Correspondence: [email protected]; Tel.: +36-12-170-914
                                                                                                         
    Received: 11 July 2019; Accepted: 1 August 2019; Published: 9 August 2019                            
1. Introduction
     Microparticles, microspheres, and microcapsules are common constituents of multiparticulate drug
delivery systems offering numerous advantages based on their structural and functional abilities [1],
and their application is suitable for convenient and tolerable drug administration via several routes.
     Depending on the formulation, they can be incorporated into different pharmaceutical dosage
forms such as solids (capsules, tablets, sachets), semisolids (gels, creams, pastes), or liquids (solutions,
suspensions, and even parenterals).
     An advantage of microcarriers over nanoparticles is that they do not traverse into the interstitium
over the size of 100 nm transported by the lymph, and thus act locally [2]. Possibly toxic substances
can be carried encapsulated and liquids can be handled as solids in the form of dried microparticles.
     In the case of multiparticulates, the dose is distributed in many small separate particles, which
carry and liberate a part of the dose, hence the malfunction of an individual subunit does not cause the
failure of the whole dosage.
     Multiparticulate drug delivery systems offer outstanding advantages to experts and patients, such as:
-       choice of dosage form for the desired drug delivery route (peroral tablets, parenteral injections);
-       modified and targeted (even site-specific) drug release and delivery;
     Microparticles
     Microparticlesmay   be characterized
                       may                 as either
                             be characterized         a homogenous
                                                  as either         or heterogenous
                                                            a homogenous              structure depending
                                                                              or heterogenous     structure
on
depending on the formulation and processing. Usually the spheroid shape is preferred since itfurther
   the formulation  and  processing.  Usually   the spheroid shape is preferred since it makes  the  makes
processing
the further(e.g., coating)
            processing     easier.
                        (e.g., coating) easier.
2.1.
2.1. Microspheres
     Microspheres and
                  and Microcapsules
                      Microcapsules
     Microspheres
     Microspheres cancan bebe characterized
                               characterized as
                                             as matrix
                                                  matrix systems
                                                          systems inin which
                                                                       which the
                                                                               the drug
                                                                                   drug isis homogeneously
                                                                                              homogeneously
dispersed, either dissolved   or homogenously    suspended   [3]. Microcapsules  are heterogenous
dispersed, either dissolved or homogenously suspended [3]. Microcapsules are heterogenous          particles
where  a membrane    shell is surrounding  the  core forming   a reservoir (Figure 2) [4].
particles where a membrane shell is surrounding the core forming a reservoir (Figure 2) [4].
                                                                                                .
      Figure2.2.Structures
     Figure      Structuresof
                            ofcalcium
                               calciumalginate
                                       alginatemicroparticles:
                                               microparticles: (a)
                                                                (a) microspheres,
                                                                    microspheres, (b)
                                                                                   (b) microcapsules
                                                                                       microcapsules W/O/W
                                                                                                       W/O/W
     emulsion
      emulsion in core surrounded by calcium alginate shell, and (c) “Janus particle” (the
                in  core surrounded  by calcium alginate shell, and  (c) “Janus particle”  (theparticles
                                                                                                particles were
                                                                                                          were
     prepared
      preparedby byaaBüchi
                      BüchiB-390
                             B-390Microencapsulator).
                                   Microencapsulator).
      A classical microsphere structure contains solid or liquid API dispersed or dissolved in a matrix.
       A classical microsphere structure contains solid or liquid API dispersed or dissolved in a matrix.
Microcapsules are reservoirs of microscopic size surrounded by a wall that is able to control the release
 Microcapsules are reservoirs of microscopic size surrounded by a wall that is able to control the
from the reservoir.
 release from the reservoir.
      The size plays a role in the gastrointestinal performance: microparticles under 800 µm get
       The size plays a role in the gastrointestinal performance: microparticles under 800 µm get
through the pylorus without the influence of gastric emptying, thus eliminating the interpersonal and
 through the pylorus without the influence of gastric emptying, thus eliminating the interpersonal
intrapersonal (nutrition-based) differences.
 and intrapersonal (nutrition-based) differences.
      Particles larger than 100 nm stay at the site of administration until the phagosomal clearance.
       Particles larger than 100 nm stay at the site of administration until the phagosomal clearance.
Lymphatic uptake and node accumulation is most significant between 10–80 nm [2]. The foreign body
 Lymphatic uptake and node accumulation is most significant between 10–80 nm [2]. The foreign body
response is decreased by the application of spheres with a diameter of 1.5–2.5 mm compared to that of
 response is decreased by the application of spheres with a diameter of 1.5–2.5 mm compared to that
smaller diameter spheres [5].
 of smaller diameter spheres [5].
      The surface charge has a key role in the aggregation of the particles. Aggregation hinders optimal
       The surface charge has a key role in the aggregation of the particles. Aggregation hinders
administration and drug delivery (e.g., compromises content uniformity of doses, occludes normal
 optimal administration and drug delivery (e.g., compromises content uniformity of doses, occludes
blood flow).
 normal blood flow).
      Porosity also has a significance in the in vivo performance in cell transplantation. Porous materials
       Porosity also has a significance in the in vivo performance in cell transplantation. Porous
facilitate vascularization relative to non-porous biomaterials. A porosity of 30–40 µm leads to the
 materials facilitate vascularization relative to non-porous biomaterials. A porosity of 30–40 µm leads
polarization of macrophages, causing elevated tissue repair [5].
 to the polarization of macrophages, causing elevated tissue repair [5].
      Several unique anisotropic colloidal microstructures have lately been created with
       Several unique anisotropic colloidal microstructures have lately been created with special properties.
special properties.
2.1.1. Janus Particles
2.1.1. Janus Particles
      These microparticles with a certain shape and phase anisotropy, created by alloying the distinct
      These microparticles with a certain shape and phase anisotropy, created by alloying the distinct
properties (hydrophilic, hydrophobic) of the separated excipients, are used as multifunctional
properties (hydrophilic, hydrophobic) of the separated excipients, are used as multifunctional imaging
imaging probes and sensors [6,7]. The anisotropic response to external signals has also been exploited
probes and sensors [6,7]. The anisotropic response to external signals has also been exploited in the
in the preparation of color-changing traffic signals.
preparation of color-changing traffic signals.
2.1.2. Patchy
2.1.2. Patchy Particles
              Particles
      Spherical geometries with concave, convex, or flat patches on the polystyrene sphere’s surface have
also been created via colloidal fusion and concomitant shrinking (Figure 1). The patchy particles can
form clusters, and by patch-to-patch bonding between oil patches, can build supracolloidal architectures
(tetrahedral, hexagonal) that can withstand drying forces and show the ability to reversibly expand
Sci. Pharm. 2019, 87, 20                                                                          4 of 31
several times their original volume in a swelling agent [8]. Microfluidic techniques give rise to the
creation of anisotropic geometries.
     Magnetic nanoparticles embedded into nonplanar, bullet-shaped microneedles give access to mild
invasive therapy [9].
2.2. Liposomes
     Liposomes are lipid vesicles with one or more phospholipid bilayers and their structure comprises
small unilamellar vesicles (SUV: 20–100 nm), large unilamellar vesicles (LUV: >100 nm), multilamellar
vesicles (MLV: >500 nm), oligolamellar (OLV: 0.1–1 µm), giant unilamellar liposomes (GUV: > 1 µm),
and multivesicular vesicles (MVV: > 1 µm).
     For ophthalmic delivery, they represent ideal drug delivery systems for both hydrophilic and
hydrophobic APIs by performing a cell-membrane like structure. The negative or positive charge can
contribute to the bioavailability: cationic liposomes (e.g., fabricated with didodecyldiethylammonium
chloride, stearylamine) exhibited better efficacy at the surface of cornea with a negative charge.
Liposomes can interact with the cells via several mechanisms: interaction with the cell surface
components, fusion with the membrane, endocytosis via phagocytic cells, or swap by bilayer
components. The methods of preparation are also versatile: solvent evaporation, double
emulsion-evaporation, or reverse-phase evaporation [10].
2.3. Colloidosomes
      Colloidosomes are microcapsules that contain a hollow or hydrogel core and their wall is composed
of self-assembled colloidal particles. Their sizes range from 10–20 nm to micrometers. It was found
that colloidosomes have selective permeability where drugs can diffuse through their shells via size
exclusion [11]. They can be stabilized by solid excipients (e.g., Fe2 O3 , CaCO3 , colloidal anhydrous
silica) forming a Pickering emulsion [12]. Besides the emulsification, depending on the excipient
thermal annealing and chemical cross-linking take part in the immobilization of the active ingredient.
                           Figure
                              Figure Release
                                  3. Release  mechanisms
                                             mechanisms
                                      3. Release         in microencapsulated
                                                 mechanisms                   products.
                                                            in microencapsulated products.
     In the
     In  the  case
              case
         In the       of
                      of smart
                   case  smart
                         of smartdrug
                                 drug  delivery
                                       delivery
                                    drug          microparticle
                                           deliverymicroparticle
                                                     microparticle systems,
                                                                   systems,   thethe
                                                                              the
                                                                       systems,     release
                                                                                   release   of the
                                                                                            of
                                                                                       release   thethe
                                                                                                 of   drug
                                                                                                      drug  occurs
                                                                                                            occurs
                                                                                                         drug         viavia
                                                                                                                      via
                                                                                                                 occurs    aa a
stimulus.
stimulus.  It
   stimulus.   is possible
           It isItpossible   that
                   is possible    one,
                            thatthat
                                  one,  two,
                                       two,
                                     one,     or more
                                             or more
                                           two,         (multiple)
                                                       (multiple)
                                                 or more            stimuli
                                                                   stimuli
                                                           (multiple)        are
                                                                            areare
                                                                       stimuli    required
                                                                                 required    for  dissolution
                                                                                            for for
                                                                                     required    dissolution    (Figure
                                                                                                               (Figure
                                                                                                     dissolution   (Figure4).
                                                                                                                          4). 4).
TheThe
The stimulus
    stimulus     for
                 for drug
                     drug  release
                           release  may
                                    may   be
                                          be internal
                                             internal or
                                                      or  external
                                                          external  and
                                                                    and  be
                                                                         be classified
                                                                            classified  as
                                                                                        as physical,
                                                                                           physical,   chemical,
                                                                                                       chemical,
        stimulus for drug release may be internal or external and be classified as physical, chemical, or even     or
                                                                                                                   or even
                                                                                                                      even
microbiological.
microbiological.
   microbiological.   Opening
                     Opening
                         Opening andand
                                and  closing
                                     closing   signals
                                              signals
                                         closing       of these
                                                       of
                                                  signals  these systems
                                                                 systems
                                                           of these        areare
                                                                          are
                                                                    systems    also
                                                                               also  possible,
                                                                                     possible,
                                                                                   also          creating
                                                                                                creating
                                                                                        possible,          feedback
                                                                                                          feedback
                                                                                                    creating  feedback  [17].
                                                                                                                       [17].
                                                                                                                           [17].
                               Figure
                               Figure 4.
                                      4. Smart
                                  Figure Smart release
                                          4. Smart     stimuli
                                                   release
                                               release          via
                                                           stimuli
                                                        stimuli     microencapsulation.
                                                                via via microencapsulation.
                                                                    microencapsulation.
Magnetic Microcapsules
  Magnetic Microcapsules
      Magnetic
      Magnetic  microspheres
         Magnetic   microspheres       supramolecular
                                  areare supramolecular particles
                                                        particles thatthat
                                                           particles    circulate through
                                                                           circulate        capillaries
                                                                                      through           without
                                                                                               capillaries  without
causing  occlusion   in  the  form  of emboly (<4
                                               (<4  µm)
                                                   µm)  but
                                                        but show
                                                            show   a ferromagnetic     character
                                                                                       character
    causing occlusion in the form of emboly (<4 µm) but show a ferromagnetic character such that such
                                                                                                 such  that they
                                                                                                               they
cancan
     be dragged   into  the  target tissue with a magnetic  field of 0.5–0.8  T [18].  Magnetic  microparticles
        be dragged into the target tissue with a magnetic field of 0.5–0.8 T [18]. Magnetic microparticles
for for
     medical applications
        medical  applications have  been
                                 have    developed,
                                       been developed,such as magnetic
                                                         such  as magneticresonance
                                                                             resonanceimaging  (MRI)
                                                                                         imaging      andand
                                                                                                  (MRI)     drug
                                                                                                               drug
delivery,  and  they   are  a  promising   choice  in tumor   therapy   accompanied     by  hyperthermia.
    delivery, and they are a promising choice in tumor therapy accompanied by hyperthermia. The              The
Sci. Pharm. 2019, 87, 20                                                                                                 6 of 31
for medical applications have been developed, such as magnetic resonance imaging (MRI) and drug
delivery, and they are a promising choice in tumor therapy accompanied by hyperthermia. The release
can be fine-tuned by the strength of the applied magnetic heating: with a gentle magnetic effect, the
particles react with shrinkage and slow drug release, and with intense heating, the structure disruption
induces the shrinking, which leads to a burst release [19].
      Their great advantage lies in the effective method of targeting the drug molecule to the desired
site to be treated (i.e., the tumor) with higher therapeutic efficacy and lower toxicity. The reduction of
dosing frequency enhances the patient’s compliance.
      The production involves emulsion methods (multiple and phase separation polymerization,
solvent extraction, hot melt microencapsulation, dispersion copolymerization).
Table 1. Examples of proteins and waxes of plant or animal origin used in microencapsulation.
                              Physicochemical
         Excipient                                     Application and Benefits            Limitations          Ref.
                                Properties
                                                       At low pH coacervation
                                                       with negatively charged
                           Amphoteric                  polymers, high potential of
                                                                                      Influence of pH and
                           gelatin A (isoelectric      crosslinking
                                                                                      ionic strength on
                           point (IEP) pH: 7–9.4       emulsifier, stabilizer (high
                                                                                      behavior
          Gelatine         gelatin B (IEP:             viscosity), binder                                      [20,21]
                                                                                      Need for preservation
                           pH 4.8–5.5)                 Thermoreversible gelling,
                                                                                      against possible prion
                           Swells, then dissolves      implantable pulmonary
                                                                                      (BSE) contamination
                           in water                    delivery
                                                       pH-dependent, swelling,
                                                       dissolution, erosion
                           Hydrophilic, metal          calcium caseinate
                           binding                     –reversible thermal
           Casein                                                                     Anaphylactic reactions    [22]
                           Insoluble in water at its   gelation solubility increase
                           IEP (pH 4.6)                (coenzyme Q10)
                                                                                      Thermally irreversible
                                                       Thermal gelation,              gel formation above
                           Insoluble at its IEP        encapsulation of oils          70 ◦ C
       Whey protein                                                                                             [23]
                           (pH 5.2)                    film formation: gas barrier,   Denatures at higher
                                                       good tensile strength          salt conc.
                                                                                      Anaphylactic reactions
                           IEP: 4.7                                                   Chemical degradation,
                           Freely soluble in water     Pulmonary delivery             denaturation at high
         Albumin                                                                                                [24]
                           negative charge at          Alginate-albumin               salt conc.,
                           pH 7.4                                                     enzymes, heat
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Table 1. Cont.
                             Physicochemical
         Excipient                                    Application and Benefits            Limitations             Ref.
                               Properties
                           α, β, γ, δ, zein with
                                                                                     Brittle, rigid wall,
                           different Mw
                                                      Oral controlled release        complex with a gelling
            Zein           amphiphilic character                                                                 [25,26]
                                                      matrix and wall                component to
                           IEP: 6.8
                                                                                     plasticize
                           hydrophobic
                           Partly soluble in water,
                                                      Oral controlled release
                           depending on the
        Soy protein                                   matrix and wall                Sensitivity                  [27]
                           extraction process;
                                                      Emulsifier, foaming agent
                           IEP 4.5
                                                      Wall material,
                           Water-insoluble;
           Gluten                                     good elastic, good             Gluten sensitivity           [28]
                           IEP:7.5
                                                      thermoplastic properties
                                                      Edible, easy use, smooth
                                                      surface,
                           mp (melting point):        hot melt extrusion
         Bees-wax
                           62–64 ◦ C                  prolonged release for          Oxidation                    [29]
      (Apis mellifera)
                           HLBrequired = 12           hydrophilic substances,
                                                      protection from chemical
                                                      degradation
                                                      Good compatibility
      Carnauba wax
                           mp: 78–85 ◦ C              hot melt extrusion,
       (Copernica                                                                    Oxidation                   [30,31]
                           HLBrequired = 12           embedding water soluble
        cerifera)
                                                      components, taste masking
                                                      Embedding water soluble
       Paraffin (hard)                 ◦C             components
                           mp: 50–61                                                 Sensitivity                  [32]
         (mineral)                                    liquid paraffin in the
                                                      emulsification process
                               Physicochemical
         Excipient                                     Applications and Benefits            Limitations             Ref.
                                 Properties
                                                       Antifungal, antibacterial,
                                                                                      pH dependence
                                                       reduces LDL (low-density
                                                                                      (insoluble above
                            Soluble in weak acids      lipoprotein), tissue
                                                                                      pH 6.5)
    Chitosan                Mucoadhesive               regenerative, pulmonary
                                                                                      Addition of electrolytes    [33–35]
    (deacylated chitin)     reacts with negatively     delivery
                                                                                      precipitates chitosan in
                            charged surfaces           Ionotropic gelation,
                                                                                      solution,
                                                       coacervation with anions,
                                                                                      hygroscopic
                                                       modified emulsification
                            Anionic character,
                                                       In microspheres nasal,         Very hygroscopic,
    Sodium                  soluble in water,
                                                       vaginal, ophthalmic            when heated,                [36,37]
    hyaluronate             high viscosity at low
                                                       delivery systems               emits Na2 O
                            concentration
                            Starch from different
                                                       Spray drying, extrusion,
                            origins
    Starch                                             molecular inclusion,
                            Differ in particle size
    (wheat, corn,                                      coacervation with proteins,
                            and shape                                                 Hygroscopic                   [38]
    potato, rice,                                      hydrocolloid-forming,
                            Soluble in hot water
    tapioca)                                           release via swelling,
                            after a time of
                                                       diffusion, erosion
                            gelatinization
                            Water soluble,
                            nonionic,                  Controlled-release,
                                                                                      Needs preservation,
                            galactomannan              colon-targeted release,
    Guar gum                                                                          borate hinders                [39]
                            forms a thixotropic        appetite suppressant,
                                                                                      swelling
                            solution, stable at        thermoreversible
                            pH 4–10.5
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Table 2. Cont.
                              Physicochemical
         Excipient                                    Applications and Benefits           Limitations           Ref.
                                Properties
                                                      Controlled release in
                           Nonionic,                  combination
    Locust bean gum        galactomannan,             pseudoplastic,
                                                                                     Low water solubility,
    (LBG)/carob,           dispersible in hot         gelling with the addition                                 [40]
                                                                                     hypersensitivity
    ceratonia/             water, soluble at higher   of borate, solubility not
                           temperature                affected by pH or ionic
                                                      concentration
                                                      Elevation of temperature
    Konjac gum             Water soluble              increases gelation,            Indigestable              [41,42]
                                                      antioxidant properties
                                                      λ−Carrageenan: highest
                                                      anionic charge, high
                                                      solubility, but no gelling,    Acid-catalyzed
                                                      κ, ι−Carrageenan: elastic      hydrolyses, especially
                           Anionic polymer,           gel is formed with K+ ,        at higher temperature
    K, ι, λ−,              ι−Carrageenan: shear       Ca2+ , thermoreversible gel    and pH < 3
                                                                                                               [43,44]
    Carrageenan            thinning thixotropic       forming                        Administration of
                           gel forming                Release by erosion             >2 g/kg orally Induces
                                                      (physical                      intestinal ulcers, not
                                                      contact-Scentcaps® ),          biodegradable
                                                      effective against HPV
                                                      (human papilloma virus)
                                                      swelling,
    Agarose                Soluble in hot water       Thermoreversible gelation      Poor biodegradability      [45]
                                                      (at ≈37 ◦ C) with hysteresis
                                                      swelling ability (200–300×
                                                                                     pH dependence
                           Water soluble, anionic     of its own weight from
                                                                                     (insoluble in acidic
                           coacervation with ions     water)
                                                                                     medium)
                           (Ca2+ , Sr2+ , Ba2+ ),     pH-dependent swelling
                                                                                     heat-sensitivity
    Sodium alginate        polycations (chitosan)     nontoxic, nonirritant                                     [46]
                                                                                     (hydrolysis)
                           or poly-l-lysine           low density (capable of
                                                                                     microbial spoilage on
                           disintegrant, binder,      floating in gastric juice)
                                                                                     storage
                           viscosity increasing       Diffusion, erosion,
                                                                                     (depolymerization)
                                                      in situ forming hydrogels
                           Water soluble
                                                      Acid-resistance                Di/trivalent cations
                           arabinogalactan and
                                                      emulsifier,                    cause drop in viscosity
    Tragacanth             swellable bassorin                                                                   [47]
                                                      encapsulation of oils,         because of
                           components,
                                                      stabilizer in emulsions        precipitation
                           swells quickly in water
                                                      Emulsifier, spray-dry
                                                      encapsulation of flavor
                                                                                     Variation dependent
                                                      and of essential oils,
    Gum arabic/            Water soluble, clear                                      on source
                                                      30% solution has a
    Acacia gummi           solution of pH 4.5,                                       pH, ionic strength        [48–50]
                                                      relatively low viscosity,
    (Ph. Eur.)             protective colloid                                        influences viscosity
                                                      Newtonian flow
                                                                                     (max at ≈pH 6–7)
                                                      permeable coating
                                                      dietary fiber
                                                      Gelation depends on the
                                                      degree of esterification,
                                                      cation (Ca,Zn)
    Pectin                                                                           Gelling occurs at low
                                                      concentration in solution,
    (low or high                                                                     pH (<3.5),
                           Negatively charged         temperature and pH
    methoxylated)                                                                    presence of sugars        [51,52]
                           molecule                   In situ gelling, sustained
    (apple, citrus peel,                                                             necessary for gelation
                                                      delivery, dietary fiber,
    beet)                                                                            of HM pectin
                                                      drug delivery in colorectal
                                                      carcinoma (5-FU),
                                                      antiviral activity
Sci. Pharm. 2019, 87, 20                                                                                                   9 of 31
                                Physicochemical
           Excipient                                    Applications and Benefits            Limitations          Ref.
                                  Properties
                                                        No gelation at room temp,
                                                        cryogelation possible,
                                                        stable viscosity over wide
                             Soluble in warm and                                       Hydrolysis
                                                        pH range, surface activity,
                             cold water, not affected                                  Acceptable daily intake
      Xanthan gum                                       emulsion stabilizer,                                      [53]
                             by pH                                                     (WHO) 10 mg/kg BW
                                                        controlled-release,
                             anionic polyelectrolyte                                   Contains cellulase
                                                        colon-targeted
                                                        swelling, diffusion,
                                                        matrix erosion
                                                        Thermoreversible gelation
                                                        with cations
                             Anionic polyelectrolyte    sol-gel transition under
      Gellan gum                                                                       Poor biodegragability      [54]
                             soluble in water           physiological conditions
                                                        bioadhesive
                                                        nasal administration
                             Neutral polymer,           Colon-targeted delivery,       At parenteral
                             solubility depends on      formation of porous            adiminitration:
      Dextran                                                                                                    [55,56]
                             degree of                  particle                       possible platelet
                             polymerization             pulmonary delivery             adhesiveness
                             Neutral polymer
                                                        Emulsifier
                             underivarized pullulan
      Pullulan                                          sustained-release              Relatively high price     [57,58]
                             has high water
                                                        preparations
                             solubility
                             Physicochemical
           Excipient                                    Applications and Benefits      Limitations                Ref.
                             Properties
                                                        Emulsifier, pseudoplastic      Complexation with
                             Soluble in cold water
        Methylcellulose                                 solution, pH-independent       surface-active
                             Tsol-gel : 80 ◦ C                                                                    [59]
            (MC)                                        gel formation above 50 ◦ C,    components,
                             amphiphilic
                                                        high variety in Mw             laxative
                             Anionic cellulose ether,   Injectable
       Carboxymethyl-
                             dispersible in water       thermoreversible               Microbial instability
       cellulose sodium                                                                                          [60,61]
                             (forms a colloidal         gel-forming,                   hygroscopicity
           (CMC-Na)
                             solution)                  mucoadhesive
                                                                                       Incompatible with
                                                                                       alkaline substances,
                             Soluble in cold water,
        Hydroxypropyl-                                  High surface activity          substituted phenol
                             compatible with waxes,                                                               [62]
        cellulose (HPC)                                 film-forming ability           derivatives, anionic
                             oils, Tsol-gel : 55 ◦ C
                                                                                       polymers increase
                                                                                       viscosity
                                                        Reversible thermal
        Hydroxypropyl-                                                                 No complex with
                             Water soluble,             gelation surface activity,
        methylcellulose                                                                metallic salts or ionic    [63]
                             nonionic                   emulsion stabilizer,
           (HPMC)                                                                      organics
                                                        film-forming ability
                                                        Film forming ability,
                                                        membrane-controlled
                             Water-insoluble,                                          Organic solvent
         Ethylcellulose                                 diffusion, modified release,                              [64]
                             hydrophobic coating                                       residuals
                                                        floating, gastroretentive
                                                        systems
                                                        Semipermeable coating,
                             Insoluble in water,
       Cellulose acetate                                extended release               Organic solvent
                             soluble in aceton-water                                                              [65]
           butyrate                                     formulations, diffusion,       residuals
                             blends
                                                        matrix erosion
Sci. Pharm. 2019, 87, 20                                                                                                  10 of 31
                               Physicochemical
          Excipient                                    Applications and Benefits            Limitations            Ref.
                                 Properties
                                                                                       Digestive tract
                           Insoluble in water          Biodegradability,               influences degradation,
      Poly (lactic acid)   degrades to CO2 and         prolonged-release in im or      parenteral
                                                                                                                  [64,65]
           (PLA)           H2 O over                   sc injections, implants, oral   administration is
                           12–24 months                solid dispersions               favorable, initial burst
                                                                                       release may occur
                                                       Injectable or implantable
                           Insoluble in water          systems (microparticles,
                           lactic acid-glycolic acid   gels) for human and
          Polylactic                                                                   Degrades into
                           ratio influences            veterinary use,
      acid-glycolic acid                                                               by-products that can       [66–69]
                           degradation ability to      pH- responsive/non-pH
     copolymer (PLGA)                                                                  induce inflammation
                           thermoplastic gel           -responsive polymer
                           forming                     degradation,
                                                       bone tissue engineering
                                                       Bioadhesive, targeted
                           Neutralization with                                         Neutralization at
       Polyacrylic acid                                delivery,
                           alkaline chemicals for                                      preparation,                [70]
         (Carbopol)                                    intranasal administration
                           gelling                                                     preservative needed
                                                       with microencapsulation
                           Soluble in organic          pH-dependent solubility,
                           solvents,                   permeability
     Polymethacrylates                                                                 Water insolubility          [71]
                           most of them are            gastric or enteric targeted
                           miscible with water         delivery possible
          Poly-(N-
                          LCST: 35–40 ◦ C              Thermoresponsive                Not biodegradable          [72,73]
     isopropylacrylamide)
                                                       Plasticizer in wall of
                           Liquid or solid grades
                                                       compressible
                           depending on the Mw ,
        Polyethylene                                   microcapsules,
                           PEG (polyethylene                                           Not biodegradable           [74]
           glycols                                     oral insulin delivery
                           glycol) 1500 freezing
                                                       cell delivery in
                           point at 37–41 ◦ C
                                                       combination
          Fumaryl          High solubility at          Self-assembled highly
                                                                                       Not biodegradable,
      diketopiperazine     pH ≥ 6,                     porous microparticles,                                      [75]
                                                                                       excreted via urine
          (FDKP)           no biological activity      Technosphere® carrier
                                         LCST: lower critical solution temperature.
     The combination of polymers of different properties is a common technique to improve the particle
characteristics and performance. Because of their opposite charges, alginate and chitosan at low pH
form a polyelectrolyte complex [76], thus decreasing the porosity of the polymer network and delay
the release of the API (Table 6).
                                                                                         Physicochemical
                 Polymer                Active Ingredient          Particle Size                                  Ref
                                                                                           Mechanisms
        Carbohydrate-Carbohydrate
        Chitosan-alginate         Leydig cells                   230–370 µm            Complex coacervation       [77]
                                                                                       Microfluidics ionic
        Agarose-alginate (CaCl2 )    Sertoli cells               250 µm                                           [78]
                                                                                       gelation,
                                                                                       double
        Gum arabic                   Xylitol                     100 µm                                           [79]
                                                                                       emulsion/coacervation
        Cellulose acetate butyrate   Sulfopropylated                                   O/W emulsification,
                                                                 40–120 µm                                        [65]
        (CAB)                        dextran microspheres                              solvent evaporation
                                     Raspberry                                         Emulsification,
        Gelatin + gum arabic                                     150 µm                                           [80]
                                     anthocyanins                                      coacervation
Sci. Pharm. 2019, 87, 20                                                                                      11 of 31
Table 6. Cont.
                                                                                Physicochemical
                 Polymer              Active Ingredient       Particle Size                            Ref
                                                                                  Mechanisms
        Carbohydrate-Carbohydrate
                                                                              S/O/W emulsification,
        Maltodextrin + gum arabic   Lavender oil             10–20 µm                                  [50]
                                                                              spray-drying
                                                                              Emulsification, ionic
                                                                              gelation,
        CMC-Na + xanthan gum        Diclofenac sodium        1000–1500 µm                              [81]
                                                                              Interpenetrating
                                                                              network
                                                                              emulsification,
                                    Buflomedil
        LBG + PVA                                            350–750 µm       Interpenetrating         [40]
                                    hydrochloride (BH)
                                                                              network
                                                                              electrostatic
        Chitosan + pectin           Insulin                  0.24–2 µm                                 [82]
                                                                              self-assembly
        Carbohydrate-Protein
                                                                              Double
        Gelatin + gum arabic        Aspartame                100 µm           emulsion/complex         [83]
                                                                              coacervation
        Gelatin + chitosan          Citronella oil           100 µm           Coacervation             [33]
        whey Protein +                                                        emulsification, spray
                                    Flaxseed oil             ≈10 µm                                    [84]
        maltodextrin                                                          drying
                                                                              Double layer
        Whey protein + alginate     Flaxseed oil             <10 µm           emulsification           [85]
                                                                              spray drying
                                    Whey peptides
        Alginate + gelatin          (antihypertensive        1000 µm          Dripping, coacervation   [86]
                                    activity
                                    Bifidobacterium                           Extrusion coacervation
        Alginate + zein                                      1200–1700 µm                              [87]
                                    bifidum                                   shell-core
                                                                              Zein-sodium
        Chitosan-zein               Oral gene delivery       10 µm            tripolyphosphate         [88]
                                                                              W/O emulsion
                                    Poly (methyl vinyl
        Poly-l-lysine               ether-alt-maleic         400 µm           prilling, coacervation   [89]
                                    anhydride) (PMM0 )
        Poly (l-ornithine) +        Superoxide dismutase,                     W/O/W, O/W,
                                                             500 µm                                    [90]
        alginate + PLA, PLGA        ketoprofen                                solvent evaporation
        Poly (l-ornithine) +
        ursodeoxycholic acid,                                                 Complex coacervation,
                                    Pancreatic ß-cells       700 µm                                    [91]
        Polystyrene sulfonate,                                                vibrational jet
        polyallilamine
        Poly (ethylene glycol)
        (PEG)-anthracene            Coomassie blue           no data          Coacervation             [92]
        alginate
        Vinyl-sulfone terminated    Human foreskin
                                                             550 µm           Simple coacervation      [93]
        PEG + alginate              fibroblast
        Alginate +
                                    Theophylline             800 µm           Complex coacervation     [94]
        Poly-ε-caprolactone
        Polypropylene + PMMA +                                                O/W solvent
                                    Verapamil                150–200 µm                                [95]
        ethylcellulose                                                        evaporation
        PLGA-alginate               Rifampicin               15–50 µm         Microfluidics            [96]
     Funami et al. [97] proved that galactomannans, including guar gum, tara gum, LBG, or konjac gum
(glucomannan), influence both the short- and long-term retrogradation process of starch by controlling
the gelation, hindering the crystallization, and improving the water-holding capacity of starch.
Sci. Pharm. 2019, 87, 20                                                                         12 of 31
      Farris et al. [88] developed a peroral gene delivery system, where DNA was encapsulated in
chitosan nanoparticles and the particles were protected from the gastric environment by embedding
the nanoparticles into zein matrix microparticles with a W/O emulsification method. Zein forms a
relatively brittle film; however, alginate was successfully administered to decrease the rigidity of the
wall [87].
      Several studies show that copolymerization between synthetic and natural polymers
helps to increase biocompatibility and cell viability (agarose-Carbopol® , hyaluronic
acid-polyethyleneglycol) [98]. Hydrophobic excipients (poly-ε-caprolactone) can modify the release of
low-solubility drugs from alginate by forming hydrophobic interactions with the drug molecule, thus
prolonged release can be reached [94].
      Controlled-release, porous, floating microparticles were formulated by combining
polypropylene-Eudragit® RS, ethylcellulose polymers [95].
      Mahou et al. successfully studied the addition of vinyl-sulfone terminated polyethyleneglycol to
alginate and thus eliminated the use of polycations for human foreskin fibroblast cell encapsulation
from a cell culture medium [93].
      Wells et al. reached prolonged drug release and light-sensitive drug delivery with the chemical
modification of PEG and chemical crosslinking with alginate.
      Dalpiaz et al. studied the nasal absorption of zidovudine by deoxycholic-acid-conjugated chitosan
microparticles and found that the particles could get through the blood–brain barrier, in contrast with
active efflux transporters in rats [99].
      Alginate microcapsules show shrinking and lower stability in an acidic medium. κ-carrageenan
locust bean gum gel beads show lower sensitivity to acidic conditions than alginate beads. A limitation
of their use is that the formation of κ-carrageenan locust bean gum beads requires a higher
amount of potassium or calcium ions, which in terms of a healthy diet, are not acceptable in
high amounts. In cell transplantation, alginate is applied because of its excellent biocompatibility
and biodegradability. Alginate, however, has some limitations: uneven porosity, poor mechanical
strength, weak wall-formation, and easy rupture on reaction to osmotic change have been reported.
To overcome these drawbacks, excipients such as the polyelectrolytes polystyrene sulfonate (PSS)
and polyallylamine (PAA) were examined in cell microencapsulation, which improved the physical
structure of polyelectrolyte gels and complexes by reducing pore size in the microcapsule membrane.
Osmotic or mechanical stress caused lower cell leakage of these microcapsules [91]. The incorporation
of PSS and PAA were shown to attract inflammatory cells and to trigger an immune response. The same
study showed that ursodeoxycholic acid increased mechanical stability and did not affect cell viability.
      Poly-l-ornithine in combination with alginate has been shown to prevent post-transplant
inflammatory response and has protected the microcapsules in vivo over the first week after
grafting [90].
      As artificial cell therapy, an alginate structure strengthened by poly-l-lysine was used for
encapsulation [100]. The alkylamino groups of the polyamide chain bonds via electrostatic interactions
with alginate, thus the matrix structure has reduced porosity and good immunoprotection.
4.2.1.
 4.2.1. Coacervation
        Coacervation
       Coacervation
       Coacervation related
                     related to
                             to the
                                 the formation
                                      formation ofof calcium
                                                     calcium alginate
                                                               alginate can
                                                                        can bebe considered
                                                                                 considered aa classical
                                                                                                classical method
                                                                                                          method
for
 for the
      the preparation
          preparation of
                       ofmicrospheres
                          microspheresand  andmicrocapsules.
                                                microcapsules. Calcium-ions
                                                                  Calcium-ions formform crosslinks
                                                                                         crosslinks between
                                                                                                     between the
                                                                                                              the
 α-L-guluronicacid
α-l-guluronic    acidand
                      andβ-d-mannuronic
                           β-D-mannuronic    acid units
                                               acid      of alginate,
                                                      units           thusthus
                                                            of alginate,    organizing  the polymer
                                                                                organizing            chains
                                                                                            the polymer      into
                                                                                                           chains
an  “eggbox-structure.”
 into                    This chemical
        an “eggbox-structure.”             bonding gives
                                   This chemical            the possibility
                                                       bonding    gives theof forming    stable
                                                                                possibility  of microspheres
                                                                                                 forming stableor
core-shell  structured microcapsules     (Figures  6 and  7).
 microspheres or core-shell structured microcapsules (Figures 6 and 7)
 4.2.1. Coacervation
        Coacervation related to the formation of calcium alginate can be considered a classical method
 for the preparation of microspheres and microcapsules. Calcium-ions form crosslinks between the
 α-L-guluronic acid and β-D-mannuronic acid units of alginate, thus organizing the polymer chains
 into
Sci.     an2019,
     Pharm.  “eggbox-structure.”
                 87, 20           This chemical bonding gives the possibility of forming 14stable of 31
 microspheres or core-shell structured microcapsules (Figures 6 and 7)
      Figure 6.6.(a)
     Figure        (a)Scheme
                        Scheme forfor
                                   the the
                                       interaction between
                                            interaction    calcium
                                                        between    and alginate
                                                                 calcium        forming forming
                                                                          and alginate  an eggbox-like structure.
                                                                                                 an eggbox-like
     (b) Internal    structure  of  the microsphere   using scanning  electron microscopy  (SEM, magnification:
      structure. (b) Internal structure of the microsphere using scanning electron microscopy (SEM,
     130×,  scale bar indicates
      magnification:     130×, scale500 µm).
                                      bar indicates 500 µm).
      Figure 7. Images of a liquid core calcium alginate microcapsule prepared by vibration nozzle technique
      (prepared
       Figure 7. by  Büchi of
                  Images    B-390  Microencapsulator)
                                a liquid  core calcium followed
                                                          alginate by  coacervation:
                                                                   microcapsule       (a) oil-filled
                                                                                    prepared          hollow particles,
                                                                                                 by vibration    nozzle
      (b) calcium  alginate  shell after removal  of oil core, and (c) calcium  alginate
       technique (prepared by Büchi B-390 Microencapsulator) followed by coacervation:    shell   cut in half
                                                                                                          (a) (average
                                                                                                               oil-filled
      wall thickness:
       hollow          8 µm)
               particles,      (Images:alginate
                          (b) calcium    Nikon shell
                                                SMZ after
                                                      1000 removal
                                                            Microscope).
                                                                     of oil core, and (c) calcium alginate shell cut
      in half (average wall thickness: 8 µm) (Images: Nikon SMZ 1000 Microscope).
       Coacervation is defined as the separation of liquid phases in colloidal solutions [101]. During
coacervation,     the active
       Coacervation            ingredient
                        is defined    as thecan  be dispersed
                                              separation          in thephases
                                                            of liquid      coatinginpolymer
                                                                                      colloidalsolution
                                                                                                 solutionsand[101].
                                                                                                                at a specific
                                                                                                                      During
environmental
 coacervation, the influence
                       active (ionic,  pH, thermal
                               ingredient             change), phase
                                             can be dispersed      in theseparation    occurs, solution
                                                                           coating polymer      while theandcoreatmaterial is
                                                                                                                   a specific
encapsulated     by  the wall-forming      polymer.   Simple    coacervation     is based  on incompatibilities
 environmental influence (ionic, pH, thermal change), phase separation occurs, while the core material              between
the   polymers. Inby
 is encapsulated       most
                          thecases,   it is caused
                                wall-forming         by salting-out
                                                  polymer.               (di- or trivalent
                                                              Simple coacervation            cation,on
                                                                                         is based     as incompatibilities
                                                                                                          it happens with
alginate   and   Ca  2+ or Ba2+ , pectin and Ca2+ ). The particle size mainly depends on the excipients’
 between the polymers. In most cases, it is caused by salting-out (di- or trivalent cation, as it happens
properties
 with alginate(viscosity,
                   and Casurface
                           2+ or Batension)
                                    2+, pectinand
                                                andstirrer
                                                      Ca2+). setup   [102,103].
                                                              The particle    size mainly depends on the excipients’
       During(viscosity,
 properties     complex coacervation,
                           surface tension)  polyelectrolyte    polymers
                                                and stirrer setup            with opposite charges form an insoluble
                                                                       [102,103].
complex     andcomplex
       During    meanwhile      encapsulate
                           coacervation,       the active ingredient.
                                             polyelectrolyte     polymers   pH  is important
                                                                              with             in complex
                                                                                    opposite charges     formcoacervation,
                                                                                                               an insoluble
as  the isoelectric   point  of the polymers     has  to be  taken   into  consideration.
 complex and meanwhile encapsulate the active ingredient. pH is important in complex coacervation,
 as theHydrophobic      components
         isoelectric point               are often
                             of the polymers        encapsulated
                                                  has  to be taken intowithconsideration.
                                                                             coacervation. In the case of hydrophilic
components,      a  double   emulsion      process  followed     by  a
       Hydrophobic components are often encapsulated with coacervation. coacervation    provesInto  becase
                                                                                                  the   successful    way to
                                                                                                             of hydrophilic
form   a core–shell
 components,          structure
                  a double        microcapsule
                              emulsion     process[79].   As a result
                                                    followed             of coacervation,
                                                                 by a coacervation          the product
                                                                                        proves              contains way
                                                                                                 to be successful     a high
                                                                                                                           to
amount     of solvent,  which    needs   to be  evaporated     from   the  product.
 form a core–shell structure microcapsule [79]. As a result of coacervation, the product contains a high
 amountFor of
           drying,    besides
               solvent,  whichthe   common
                                 needs           processes, lyophilization
                                          to be evaporated      from the product. (freeze-drying) offers a choice. This
is anForexpensive     method,the
            drying, besides       but   effective
                                    common         for heat-sensitive
                                                processes,   lyophilization actives.   Shrinkingoffers
                                                                                (freeze-drying)      of the   particles
                                                                                                           a choice.     can
                                                                                                                      This  is
be   partly  avoided;    the  end   product,    however,    has    a high    porosity,  which   is  an
 an expensive method, but effective for heat-sensitive actives. Shrinking of the particles can be partlyadvantage     in fast
release
 avoided; preparations    to promote
             the end product,             the water
                                    however,      has uptake,
                                                       a high but     is an obvious
                                                                 porosity,    which is drawback     in the formulation
                                                                                          an advantage                     of
                                                                                                             in fast release
sustained-release      preparations.
 preparations to promote the water uptake, but is an obvious drawback in the formulation of
sustained-release preparations.
4.2.8. Freeze-Drying
       Freeze-drying is successfully used in the microencapsulation of protein APIs. The process consists
of freezing, sublimation, primary drying, and secondary drying. At the freezing step, the eutectic point
of the components is taken into consideration. Lyoprotectants or cryoprotectants (trehalose, dextran)
can stabilize API molecules during the process by replacing water, forming a glassy matrix, reducing
molecular mobility by establishing hydrogen or van der Waals bonds between the molecules [112].
Despite its high cost, it is an advantageous process for heat-sensitive molecules.
       Freeze-drying provides solidification, which then allows particles to be reconstituted in an aqueous
medium      (Figure
Sci. Pharm. 2019, 87, x8).
                        FOR PEER REVIEW                                                               17 of 31
      Figure 8. Calcium alginate microparticles: (a) initial (prepared using a Büchi B-390 Microencapsulator),
      (b) freeze-dried,
      Figure            and (c)alginate
               8. Calcium       reconstituted in a pH 6.8 phosphate
                                          microparticles:   (a) initialbuffer (60 min). using a Büchi B-390
                                                                          (prepared
      Microencapsulator), (b) freeze-dried, and (c) reconstituted in a pH 6.8 phosphate buffer (60 min).
    Table 7 summarizes the most important methods along with the parameters of the initial and final
form of microparticles.
      Table 7. Classification of main procedures to prepare microparticles, spheres, and microcapsules.
                                     Typical
        Table 7. Classification of main       Initial
                                        procedures        Approximate
                                                   to prepare                      Structure
                                                              microparticles, spheres, and microcapsules.Final
                Method
                                            Form of the Core          Size (µm)      Matrix      Core/Shell        State
                                                  Typical Initial     Approximate          Structure
                               Method                                                                              wet
                                                                                                            Final State
                                                 Form of the Core      Size (µm)     Matrix    Core/Shell
C     Interfacial                 In emulsion or                                                                 (slurry),
h                  Interfacial         In emulsion or                     0.1–500                      X    wet (slurry),
      polymerization
                   polymerization
                                    suspension
                                         suspension
                                                                           0.1–500                 X              can be
                                                                                                            can be dried
e      Chemical                                                                                                    dried
                           In situ                 In emulsion or                                           wet (slurry),
m                                                                          1–1000                  X                wet
                           polymerization            suspension                                             can be dried
ic                                           In emulsion   or or
                                                  In emulsion                                               wet, (slurry),
                                                                                                                 can be
al    In situ polymerization
                          left                                            1–1000
                                                                           2–5000      X           X   X
                                                    suspension
                                               suspension                                                     dried
                                                                                                                  can be
                   Dripping-
                                                      Droplet                                                      dried
                   (Vibrating                                                                               wet, can be
                                             In emulsion    or
                                                 formulation/extrusion;    10–5000     X           X            wet, can
      Coacervation nozzle-single;                   coextrusion           2–5000       X               X      dried
                   multiple)                   suspension                                                        be dried
    Dripping- (Vibrating
                  Solvent              Droplet
                                         In emulsion or                                                     wet, can be
P Physicochemical evaporation              suspension
                                                              0.1–5000                 X           X            wet, can
                                                                                                              dried
    nozzle-single;               formulation/extru          10–5000                    X               X
h                                                                                                                be dried
    multiple)     Spray drying sion; coextrusion
                                             Droplet
                                                               1–100                   X                        dry
ys                (from solution)      formulation/spraying
                                   In emulsion or                                                                wet, can
ic Solvent evaporation                       Droplet        0.1–5000                   X               X
                  Spray chilling     suspension
                                       formulation/spraying
                                                               1–100                   X           X            be
                                                                                                                drydried
oc
                                       Droplet
h Spray drying    Fluid(from
                        bed
                  coating/drum   formulation/spray
                                       Solid core particle   1–100
                                                              100–5000                 X           X            drydry
e solution)       coating                 ing
m
                                       Droplet
ic
    Spray chilling               formulation/spray           1–100                     X               X              dry
al
                                          ing
    Fluid                bed
                                 Solid core particle        100–5000                                   X              dry
    coating/drum coating
              9. (a)(a)
      Figure 9.
      Figure            Particle
                     Particle    generation
                              generation withwith   microfluidics
                                               microfluidics with awith  a flow-focusing-based
                                                                    flow-focusing-based            microfluidic
                                                                                          microfluidic  droplet
      droplet   generator     (MFDG).   Particle  formation   was   carried   out  with   an
      generator (MFDG). Particle formation was carried out with an own-developed hydrodynamic- own-developed
      hydrodynamic-focusing-based
      focusing-based                     microfluidic
                        microfluidic device.          device.
                                             (b) Emulsion      (b) Emulsion
                                                          coacervated  particlecoacervated  particle
                                                                                fabricated using     fabricated
                                                                                                 microfluidics.
      using microfluidics.
     Wu et al. [96] demonstrated that in the case of monodisperse rifampicin-PLGA core-shell
     Wu et al. [96] demonstrated that in the case of monodisperse rifampicin-PLGA core-shell
microcapsules, the burst-release can be decreased with increased encapsulation efficiency, and the
microcapsules, the burst-release can be decreased with increased encapsulation efficiency, and the
release can be controlled by increasing the wall thickness.
release can be controlled by increasing the wall thickness.
4.2.10. Lithography
4.2.10. Lithography
     Contact lithography was originally developed for the semiconductor industry. It is, however,
     Contact lithography was originally developed for the semiconductor industry. It is, however,
successfully applied in the replication of nonspherical particles of 500–1000 µm in size. The pattern
successfully applied in the replication of nonspherical particles of 500–1000 µm in size. The pattern is
is transferred from a photomask to a photopolymerizable material (e.g., polyethylene-glycol-
transferred from a photomask to a photopolymerizable material (e.g., polyethylene-glycol- diacrylate)
diacrylate) using light [118]. Continuous flow lithography has better particle resolution and
using light [118]. Continuous flow lithography has better particle resolution and improved throughput.
improved throughput. The monomer solution is pumped through a microfluidic device, where
The monomer solution is pumped through a microfluidic device, where photopolymerization occurs.
photopolymerization occurs. The polymer particles (sometimes of extreme shape) are collected after
having left the device [9,119] and have been used for the controlled synthesis of bullet-shaped, 12.4-
µm long, magnetic and non-magnetic microparticles using stop-flow lithography, which gives the
possibility of executing mild invasive drug delivery via microneedles.
5. Characterization
Sci. Pharm. 2019, 87, 20                                                                            18 of 31
The polymer particles (sometimes of extreme shape) are collected after having left the device [9,119] and
have been used for the controlled synthesis of bullet-shaped, 12.4-µm long, magnetic and non-magnetic
microparticles using stop-flow lithography, which gives the possibility of executing mild invasive drug
delivery via microneedles.
5. Characterization
5.1. Morphology
    Size plays a crucial role in the in vivo performance of microparticles. Particles larger than 100
nm stay at the site of administration until the phagosomal clearance. Lymphatic uptake and node
accumulation is most significant between 10–80 nm [2].
                                                    d0.9 − d0.1
                                           Span =                                                       (1)
                                                       d0.5
where 90% of the particles are under the diameter d0.9 , 10% of the particles are under the diameter d0.1 ,
and 50% are under the diameter d0.5 .
     The polydispersity index (PDI) determined by dynamic laser light scattering indicates the size
distribution in the lower size region of microparticles.
Zeta-Potential Analysis
      The surface charge of the particles influences physical properties (e.g., tendency to aggregation);
it also has a tremendous role in their biological performance: negatively charged surfaces
(polysaccharide-based natural molecules, e.g., polyalginic acid, hyaluronic acid, polymethacrylic acid,
etc.) attract to tissues in inflammations and are hemocompatible. Positively charged microparticles
(chitosan, Poly-l-lysine), however, present a mucoadhesive character and are non-hemocompatible [122].
Zeta potential and particle size can be determined using photon correlation spectroscopy. The
dynamic light scattering measurement is based on the Brownian movement of the particles. Zeta
potential measurements present valuable data concerning the aggregation potential of surface charged
microparticles in a suspension (above ±30 mV stable suspended particles because of repulsion), and in
indicating whether the surface-charged molecule is encapsulated or adsorbed on the surface [123].
5.3.1. Density
    The density of particles determines the floating capacity and concomitant disintegration or
swelling of the particle. The pycnometric method with helium gas can be used to determine this
value [124].
5.3.2. Porosity
     The porosity of microparticles has a significant role in the water uptake, swelling, reconstitution,
and release mechanisms. This parameter can be measured directly using mercury porosimeters [125].
5.3.6. Swelling
     An equilibrium swelling study can be performed to observe the behavior of dry particles under
various conditions (Figure 10). The swelling index (S%) can be calculated using the swollen particle
diameter (ds ) and the initial particle diameter prior to reconstitution (di ), as follows:
                                                  ds − di
                                         S(%) =           × 100                                       (2)
                                                     di
     An equilibrium swelling study can be performed to observe the behavior of dry particles under
various conditions (Figure 10). The swelling index (S%) can be calculated using the swollen particle
diameter (ds) and the initial particle diameter prior to reconstitution (di), as follows:
      Sci. Pharm. 2019, 87, 20                  𝑆(%) =              × 100                                                (2)   20 of 31
            Figure 10. Swelling of air-dried O/W alginate (2%) microparticles (prepared using a Büchi B-390
     FigureMicroencapsulator)
             10. Swelling of air-dried
                                 in a pH O/W   alginate buffer:
                                         6.8 phosphate   (2%) microparticles        (prepared
                                                                  (a) initial, (b) after        using
                                                                                         5 min, (c) aftera 15
                                                                                                            Büchi
                                                                                                              min, B-390
                                                                                                                   and (d) after
     Microencapsulator)
            30 min (the oilinphase
                              a pHcontained
                                    6.8 phosphate
                                             Sudanbuffer:   (a) indicator).
                                                    III. as an   initial, (b) Images:
                                                                              after 5 min,  (c) SMZ
                                                                                        Nikon   after 1000
                                                                                                       15 min,   and (d)
                                                                                                             Stereomicroscope.
     after 30 min (the oil phase contained Sudan III. as an indicator). Images: Nikon SMZ 1000
      5.3.7. Wetting Property
     Stereomicroscope.
            The wetting property of the excipients can be determined using contact angle measurements [127,128].
5.3.7. Wetting Property
       5.4. Drug Entrapment Efficiency
      The wetting property of the excipients can be determined using contact angle measurements
[127,128]. The success of drug loading can be expressed by the actual loading and the entrapment
       (encapsulation) efficiency:
5.4. Drug Entrapment
            The actualEfficiency
                       drug loading is:
                                                                drug (mg)
                                            DL (%) =                            × 100                                              (3)
                                                          (drug + polymer) (mg)
The general formula for calculating the entrapment efficiency value is:
           The ideal entrapment efficiency (100%) is influenced by various factors such as the type and
      circumstances of the process [129].
6.1. Spectrometry
     Fourier-transform infrared (FT-IR) and powder X-ray diffractometry (PXRD) analysis can be
performed to follow the intramolecular changes during microencapsulation [81]. Nuclear magnetic
resonance (NMR) studies underline the conformational changes in polymers during complexation [137].
     Solid multiparticulates usually involve coated pellets or microtablets in order to ensure gastric
resistance (e.g., for acid labile proton pump inhibitor compounds) or to prolong the duration of
action and optimize the pharmacokinetic profile. Smart carrier systems react to changing pH, electric
impulse, magnetic field, and/or temperature, and have been developed in many platforms (pellets,
microgranules, microspheres).
     Patient-centric medication involves the development of patient-friendly devices (e.g., DPI—Dry
Powder Inhaler) and administration routes. Inhalatives, ODTs, and nasal administration could be an
opportunity to reach a systemic effect. There is broad research on this field, however, there is only a
limited number of preparations approved by the authorities
     Sustained-release injectable depot systems are capable of forming a reservoir at the site of
administration and release the API over a longer period. This property is advantageous in the
treatment of psychotic patients, or in the medication of children with acute diseases.
7.3. DepoDur™
     Epidural morphine sulfate sustained-release liposome injection DepoDur™ is a single-dose
preparation administered at the lumbar level by the epidural route before operations. The lipid foam
contains multivesicular lipid-based particles with aqueous chambers that encapsulate the active drug.
The foam releases morphine during a 48-h period via erosion, namely the rupture of the microvesicles
(of 17–23 µm in median diameter).
capacity (50–60%), and as their pore size is very small (≈0.25 µm), bacteria cannot penetrate inside, they
do not need preservatives to obtain stability. They are usually administered in the form of a gel, and the
aforementioned physical and physicochemical tests have to be accomplished with rheological studies
(viscoelasticity) [141]. The disadvantage is that by the production only organic solvent technologies
proved to be effective.
7.5. Microbubbles
     Microbubbles are used as ultrasound contrasting agents, gene delivery vesicles, O2 carriers,
are thrombolytic, and facilitate the transport through the blood–brain barrier without inducing a
tissue-damaging effect [142]. Microbubble formulations contain an emulsifier, phospholipids, or protein
components, which, following sonication, entrap gases (O2 , perfluorocarbons, or sulfur hexafluoride).
The product can be preserved in a lyophilized form. The maximum size may not exceed 10 µm to
avoid embolism in vivo [143].
     The in vivo performance of microbubbles is influenced by the complement system of the immune
system, which is responsible for the removal of drug molecules, bacterial cells, and microbubbles
from the circulation. Studies pointed out that PEGylation reduces the immunogenicity of BSA (bovine
serum albumin) microbubbles [143].
8. Summary
     In the past few decades, numerous microparticulate formulations gained therapeutical and
diagnostical significance. A great number of polymers have been tested, of which several have been
proved effective.
     To accomplish the traditional coacervation, new methods have been developed (freeze-drying,
spray drying, microfluidic flow-focusing, lithography, etc.). The various created structures offer
a large potential for the fine-tuning of drug release mechanisms and the optimization of the
pharmacokinetic profile.
Author Contributions: Formulation, characterization, polymer excipients, and use (M.L.); processes, release
mechanisms (N.K.-S.); preparation, samples, and photos (V.A.); microfluidics (A.J.L.); and content, structure, and
therapeutical aspects (I.A.).
Funding: This review article received no external funding.
Acknowledgments: The authors thank Ágnes Sárádi-Kesztyűs for technical assistance.
Conflicts of Interest: The authors declare no conflict of interest.
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