Siemens PLM NX CAM High Productivity Part Manufacturing PDF
Siemens PLM NX CAM High Productivity Part Manufacturing PDF
High productivity
part manufacturing
NX CAM – a complete solution for
making better parts faster
siemens.com/plm/nxcam
The NX CAM advantage
How does NX™ software help you make better parts faster?
What NX advantages make part manufacturing more
productive?
NX for manufacturing
NX provides a complete set of NC programming capabilities in
a single CAM system as well as an integrated set of manufac-
turing software applications. These applications facilitate
part modeling, tool design and inspection programming – all
based on proven NX technology.
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Key capabilities in NX CAM
Complete the
design-to-machining
process chain with NX
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Advanced programming capabilities
Fixed-axis milling High-speed machining
NX CAM provides a wide range of 2-axis and Successful high-speed roughing in NX main-
3-axis machining capabilities for prismatic and tains high metal removal rates while
freeform parts – ranging from manual tool managing tool loads.
path creation and editing to advanced, auto-
HSM finishing operations, such as the
mated cutting methods.
Streamline feature, produce smooth flowing
• Optimized roughing methods maximize the cutting patterns that result in fine finishes at
material removal rate without overloading high feed rates.
the tool.
• Fully automated rest milling removes uncut
material from previous operations and
eliminates air-cutting.
• Wide range of finishing techniques deliver
superior surface finish quality.
• Automatic collision detection ensures
safe machining of the most demanding
geometry.
The trochoidal cutting pattern in NX
automatically prevents you from exceeding
permissible cutting conditions based on
user-specified criteria.
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Industry leader
in advanced
NC programming
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Advanced programming capabilities
Multi-function machines Turning
NX offers a complete range of machining NX CAM provides a complete turning solution
capabilities for the latest multi-function that is easy enough to use on simple pro-
machines that support simultaneous multi- grams and capable enough to tackle your
axis operations. toughest geometry in multi-spindle, multi-
turret applications. Turning in NX can use
Using a graphical display the Synchronization
either 2D part profiles or full solid models. It
Manager provides interactive control for
includes routines for roughing, multiple-pass
machining sequences across multiple
finishing, grooving, thread cutting and cen-
channels.
terline drilling.
Keeping track of the in-process state of
NX turning enables A-axis and B-axis tool
the workpiece is a critical component
control. In addition to rich functionality
of effective mill-turning. NX CAM automati-
for common tasks, a special “teach mode”
cally generates an in-process workpiece (IPW)
capability provides extra user control for fine
to provide seamless transfer of workpiece
finishing and special cutting situations.
configurations between milling and turning.
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NX Turbomachinery
Milling for easy
programming
of multi-bladed
parts
Application-specific programming
Application-specific software significantly Rest milling automates the removal of
improves the productivity of the NC program- remaining material from previous operations;
mer compared to the use of generic it also optimizes tool engagement with the
functions. part.
Hub finishing creates an optimized tool path
Turbomachinery milling
by precisely controlling the side stepover, cut
With NX, you can reduce programming effort
pattern and tool path smoothing.
by applying specialized 5-axis NC program-
ming operations for complex multi-bladed Blade finishing enables you to finish the main
rotational parts, such as blisks and impellers. blades by specifying which sides of the blade
to cut as well as tool axis stabilization param-
Simultaneous 5-axis roughing enables you to
eters for the edges.
efficiently remove material between the
blades by specifying parameters, such as cut Splitter finishing enables you to program blisk
level offsets, drive pattern and tool axis. and impellers with single or multiple splitter
blades (on some impellers there are smaller
blades, referred to as splitters, in-between the
main blades).
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Ten times faster
programming
Programming automation
Feature-based machining (FBM) configure, add or modify the feature-based
You can automatically create optimized machining operations and how they are
machine programs directly from part design selected using a simple editor (Machining
models by using feature-based machining in Knowledge Editor).
NX. FBM automatically recognizes and pro-
PMI-driven machining. NX can read product
grams a wide range of machining feature
and manufacturing information (PMI), such as
types including:
tolerances and surface finish, that is attached
• Prismatic to the model and drive the machining method
selection.
• Turning
For example, a tight tolerance might require
• Wire EDM
a specific finishing process and tool. NX CAM
• Color and attributes can read the tolerance data added to the
NX design model and use it to select the
Each machining step is selected using a
correct machining operations. In this way,
configurable logic and criteria managed in a
the PMI data drives the NC programming
machining database provided as a part of the
and machining.
system (as shown below). You can easily
Database of operations
Machining process elements
Operation 1
Roughing 3
Operation 2 Semi-finish 2
Finish 1
Operation 3
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Machining data library Process templates
NX CAM provides a customizable machining NX CAM enables you to apply predefined
database that enables you to manage and rules-driven processes and setup templates to
apply proven data to associative tool path standardize and speed the programming task.
operations.
Typically, processes are employed to ensure
NX automatically applies the right feeds the use of preferred methods and tooling.
and speeds for a given operation and tool
selection.
Machining wizards
For everyday common tasks, you can build
process wizards using easy-to-follow steps.
Wizards can make complex software
settings based on simple user selections.
Wizards are easily available from the
NX menu.
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Optimized output for
Siemens Sinumerik
controllers
Postprocessing
Integrated postprocessor Optimized output for Siemens controllers
NX includes its own postprocessor system, NX CAM also provides an optimized Sinumerik
which is tightly connected to the core postprocessor that automatically selects key
CAM system. controller settings based on machining opera-
tion data.
You can easily generate the required NC code
for almost any type of machine tool and
controller configuration.
Postprocessor library
The postprocessor library is an online resource
that contains a variety of posts that support a
wide range of machine tools.
PostBuilder
A special menu in NX CAM enables you to select
NX CAM includes a PostBuilder capability that
key functions on the Sinumerik controller.
enables you to create and edit postprocessors.
Using its graphical user interface, you can
specify parameters for the required NC codes.
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G-code-driven
simulation –
all in NX
Machining simulation
Machining process validation When the Siemens Virtual NC Controller
A key NX CAM advantage facilitates integrated Kernel (VNCK) is added to NX CAM, real
simulation and verification, which enables controller software is used to drive your
programmers to check tool paths within the integrated machining simulation solution.
NC programming session. Multiple levels of The integrated solution facilitates the closest
capability are available. possible digital representation of actual
machine tool motion with highly accurate
For example, the G-code-driven machine tool
speeds, accelerations, tool changes and cycle
simulation displays the motion driven from
times.
the NC code output of the NX internal post-
processor. A 3D model of the machine – with
Machine tool support kits
the part, fixtures and tooling – moves in the
For advanced machine tools, support kits
way the machine tool will move as the G-code
provide a complete solution that includes:
is processed.
• Proven postprocessor
• 3D solid model of the machine tool
• Example parts, templates and
documentation
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Ease of use
Graphical-driven programming Operation navigator
NX encourages the user to drive the system The operation navigator keeps critical infor-
graphically as much as possible. It is much mation accessible to the programmer and
faster and more intuitive to control a tool by facilitates re-use. A rich information environ-
selecting and moving the 3D tool model on ment displays the operation sequences and
the screen than typing numbers into a menu. dependencies while tracking tool usage and
facilitating associative part data.
Intuitive user interface
You can increase productivity by leveraging Integrated workflow tutorials and
the latest user interaction techniques and documentation
predefined programming environment. NX provides step-by-step tutorials for various
programming processes, including die, mill-
turn and aerospace machining. These tutorials
are directly accessible from NX.
The internet-like search engine in NX enables
you to quickly find a command by searching
against a keyword.
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You can easily edit 3D
models with a simple
drag and drop
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Expandable
solution for the
manufacturing
engineer
NX for manufacturing
NX also provides a wide range of additional NX provides a solution for automotive stamp-
manufacturing applications such as tool ing dies that includes planning, die face
design and inspection programming. design and feasibility, structure design and
validation.
Tool design
NX Electrode Design incorporates numerous
NX Mold Design automates the entire process
industry best practices into a step-by-step
of designing the parting line and surfaces,
approach that automates the design, under-
core and cavity, and mold base directly from
sizing, validation and documentation of
the part model. Key feature data is added to
electrodes.
drive automated tool path programming in
NX CAM.
NX Progressive Die Design includes expert
die-making knowledge to automate the
design process. This guides you through a
series of steps for formability analysis,
strip layout, die base design and validation.
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Expandable Inspection programming NX offers CMM machine simulation,
NX offers a programming application that which you can use to run kinematic model-
helps you create inspection programs for based simulations of the machine to verify
coordinate measuring machines (CMM). that all features are reachable, as well as
to verify that machine limits are not
NX CMM Inspection Programming enables
exceeded.
you to use streamlined workflows to
minimize rampup time and quickly generate
collision-free programs. You can reduce
nonconformance and ensure accuracy to
design requirements by programming directly
on the CAD model.
By using product and manufacturing informa-
tion (PMI) on the model (including GD&T and
3D annotation) to automatically generate
programs, you are well positioned to guaran-
tee completeness. You can further automate
the programming process by applying your
own standard inspection path methods, tools
and project templates.
You can output DMIS or create a custom post-
processor for a specific CMM.
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Product Design
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Part model Tooling and Direct numerical Virtual machine
preparation fixture design CAM control CNC
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NX CAM –
A full range of capability
NX CAM offers a wide range of in-depth NC programming
capabilities that allows the NC programmer to address
many tasks using one system.
2 1/2-axis milling This module facilitates simple milling and drilling that’s used on almost every job. Zig-zag,
offset and plunge milling are examples of the tool paths provided. Methods can range
from manual tool positioning to advanced trochoidal roughing. Any of the milling
modules can be combined with the turning module for mill-turn support.
3-axis milling Roughing, rest milling, semi-finishing and contoured surface finishing address the
challenges of freeform surfaces. This capability includes additional functions needed for
high-speed machining.
5-axis milling Flexible 5-axis programming functions are available with highly automated geometry
selection and precise tool axis control.
Turbomachinery milling Specialized 5-axis NC programming operations are supported for complex multi-bladed
rotational parts, such as blisks and impellers.
Turning This module provides simple 2-axis turning as well as multi-spindle, multi-turret applications.
The system can work with solids or wireframe or even 2D profiles. For mill-turn machines,
this module can be combined with any of the milling modules as needed.
Wire EDM 2- to 4-axis programming is supported, including multi-pass profiling, wire reversing and
area removal.
FBM Author These capabilities enable you to create and modify feature definitions and rules-driven
automation processes through our Machining Knowledge Editor.
NC simulation Fully integrated, G-code-driven machining simulation uses postprocessed output for the most
complete simulation. Simultaneous multi-channel motion is synchronized and analyzed.
The included Machine Tool Builder constructs realistic, kinematic machine assemblies.
Advanced CAD for The latest NX CAD technology is provided to facilitate fast 3D model preparation and
NC programming editing. This NC programming capability can be used to create 3D models of stock shapes,
machine tool assemblies, tools and fixtures. The level of the CAD functionality depends
on the selected CAM package.
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Maximize the
value of your
software investment
Foundation • • • • •
2 ½-Axis Milling • • • •
3-Axis Milling • • • •
5-Axis Milling • • •
Turbomachinery Milling •
Turning • •
Wire EDM (NX30431) •
Feature Based Machining Author •
NC Simulation • • •
Advanced CAD for NC programming* • • • •
* The Foundation module includes a range of CAD editing functions. The Advanced CAD for NC programming functions (level 1 or level 2) are included
in the NX CAM packages as shown above. Each of the other CAM modules is available as a separate add-on.
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About Siemens PLM Software
Siemens PLM Software, a business unit of the Siemens
Digital Factory Division, is a leading global provider of
software solutions to drive the digital transformation of
industry, creating new opportunities for manufacturers
to realize innovation. With headquarters in Plano, Texas,
and over 140,000 customers worldwide, Siemens PLM
Software works with companies of all sizes to transform
the way ideas come to life, the way products are
realized, and the way products and assets in operation
are used and understood. For more information on
Siemens PLM Software products and services, visit
www.siemens.com/plm.
© 2018 Siemens Product Lifecycle Management Software Inc. Siemens, the Siemens
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