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MTL4500/MTL5500 Series: Intrinsic Safety (IS) Isolators For Hazardous Area Interfacing

MTL4500-5500_dataset

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0% found this document useful (0 votes)

107 views42 pages

MTL4500/MTL5500 Series: Intrinsic Safety (IS) Isolators For Hazardous Area Interfacing

MTL4500-5500_dataset

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gugu

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technical datasheet

MTL4500/MTL5500 Series
Intrinsic safety (IS) isolators for hazardous area interfacing

• 3-port isolation as standard

• Highest module/channel packing
densities
• Low power dissipation
• Quick install and release mechanism
• Multi-channel I/O modules
• Broken line and earth-fault protection
• Compatible with preceding MTL
isolator series for pluggable
replacements

MTL's latest generation of IS interfaces The reduced power consumption and in safe- and hazardous-area connectors, and
utilises an innovative "One-Core" technology high efficiency enable high signal density to a power plug which accepts a power bus; it all
to ensure the highest quality and availability be achieved together with improved freedom leads to quicker insertion, fewer wiring errors
while maintaining maximum flexibility at in cabinet layout and design. Easy integration and trouble-free, tidier installations.
lowest cost. Incorporating advanced circuit with the input/output assemblies of control
Line fault detection (LFD) facilities are
design, a common set of components and or safety instrumentation systems not only
provided across the range of I/O functions;
innovative isolating transformer construction, simplifies project engineering but also reduces
on the switch/proximity detectors, the
they achieve a significant reduction in power installation and maintenance costs.
MTL4523/5523 solenoid/alarm drivers and the
consumption while increasing channel packing
A multiway connector to the backplane isolating drivers. Analogue input units such as
densities. The compact, 16mm wide design
provides safe-area and power supply the MTL4541/5541 provide line fault detection
reduces weight and gives exceptionally high
connections, while hazardous-area connections by repeating o/c or s/c currents to the safe-
packing density. They build on the proven
plug into the front of the module, simplifing area control system.
success of the MTL2000, 3000, 4000 and
installation and maintenance and reducing time,
5000 Series to bring the benefits of new Status LEDs, configuration switches and
cost, and the risk of errors.
developments in galvanic isolation without ports are located on the top or side of
compromising the reliability of the designs The DIN-rail mounting MTL5500 Series individual modules, as appropriate, for easy
from which they have evolved. meets the needs of the IS interface market access.
for "application focussed" projects, ranging
The backplane mounting MTL4500 Both new series have been designed
from single instrument loops, through to fully
Series is designed with system vendors for compatiblity with earlier models. The
equipped cabinets, across all industries where
in mind for "project-focussed" applications MTL4500 series provides plug-replacements
hazardous areas exist.
such as Distributed Control System (DCS), for earlier MTL4000 series units, while
Emergency Shutdown Systems (ESD) and Fire The MTL5500 clips quickly onto DIN rail, the MTL5500 models can easily replace
and Gas monitoring (F&G). so it is compatible with the industry-standard MTL5000 series units. Each offer the latest
mounting system. Wiring is simplified by plug- in modern technology and efficiency without
compromise.

EPS45/5500 Rev3 250310

www.mtl-inst.com [email protected]
ISOLATOR FUNCTION SELECTOR
MTL4500 MTL5500
(Backplane) (DIN-rail) Channels Function
Digital Input
MTL4501-SR MTL5501-SR 1 fail-safe solid-state output + LFD alarm
MTL4510 MTL5510 4 switch/prox input, solid-state output
MTL4510B MTL5510B 4 multi-function switch/prox input, solid-state output
MTL4511 MTL5511 1 switch/prox input, c/o relay output
MTL4513 MTL5513 2 switch/prox input, solid-state output
MTL4514 MTL5514 1 switch/prox input, relay + LFD
MTL4516 – 2 switch/prox input, relay + LFD outputs
MTL4516C MTL5516C 2 switch/prox input, c/o relay + LFD outputs
MTL4517 MTL5517 2 switch/prox input, relay + LFD outputs
Digital Output
MTL4521 MTL5521 1 loop powered solenoid driver
MTL4521L – 1 loop powered solenoid driver, IIC
– MTL5522 1 loop powered solenoid driver, IIB
MTL4523 MTL5523 1 solenoid driver with LFD
MTL4523L – 1 loop powered solenoid driver with LFD
MTL4523R – 1 solenoid driver with reverse LFD
MTL4524 MTL5524 1 switch operated solenoid driver
MTL4524S – 1 switch operated solenoid driver, 24V override
MTL4525 MTL5525 1 switch operated solenoid driver, low power
MTL4526 MTL5526 2 switch operated relay
Pulse & Vibration
MTL4531 MTL5531 1 vibration probe interface
MTL4532 MTL5532 1 pulse isolator, digital or analogue output
MTL4533 MTL5533 2 vibration probe interface

Analogue Input
MTL4541 MTL5541 1 2/3 wire transmitter repeater
MTL4541A MTL5541A 1 transmitter repeater, passive input
MTL4541AS MTL5541AS 1 transmitter repeater, passive input, current sink
MTL4541S MTL5541S 1 2/3 wire transmitter repeater, current sink
MTL4544 MTL5544 2 2/3 wire transmitter repeater
MTL4544A MTL5544A 2 transmitter repeater, passive input
MTL4544AS MTL5544AS 2 transmitter repeater, passive input, current sink
MTL4544S MTL5544S 2 2/3 wire transmitter repeater, current sink
MTL4544D MTL5544D 1 2/3 wire transmitter repeater, dual output
Analogue Output
MTL4546 MTL5546 1 4-20mA smart isolating driver + LFD
MTL4546C – 1 4-20mA smart isolating driver + oc LFD
MTL4546Y I MTL5546Y 1 4-20mA smart isolating driver + oc LFD
MTL4549 P MTL5549 2 4-20mA smart isolating driver + LFD
MTL4549C – 2 4-20mA smart isolating driver + oc LFD
MTL4549Y MTL5549Y 2 4-20mA smart isolating driver + oc LFD
Fire & Smoke
MTL4561 MTL5561 2 loop-powered, for fire and smoke detectors

Temperature Input
MTL4575 MTL5575 1 temperature converter, THC or RTD
MTL4576-RTD MTL5576-RTD 2 temperature converter, RTD
MTL4576-THC MTL5576-THC 2 temperature converter, THC

General
MTL4599 MTL5599 – dummy module
MTL4599N – – general purpose feed-through module

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPS45/5500 Rev3 250310
MTL4501-SR
MTL4501-SR – MTL5501-SR Hazardous area Safe area
FAIL-SAFE SWITCH/PROXIMITY-
DETECTOR INTERFACE
Resistors must
with LFD always be fitted 6
5
12
11
for switch inputs LFD
4 10
1k4W
With the MTLx501-SR, a fail-safe switch/proximity detector 3 9
+
located in the hazardous area can control an isolated fail-safe 10kW 2 8 Failsafe
+ output
electronic output. The MTLx501-SR also provides relay alarm contacts 1 7
to signal line-fault conditions. The MTLx501-SR is for use with approved
fail-safe sensors in loops that require operation up to SIL3 according to
13 14
the functional safety standard IEC 61508. 20 to 35V dc
Vs+
Vs
SPECIFICATION
See also common specification
MTL5501-SR
Number of channels Hazardous area Safe area
One
Location of switches
Zone 0, IIC, T6 hazardous area
Div. 1, Group A hazardous location
Location of proximity detector Resistors must
always be fitted 6 7 Failsafe
Zone 0, IIC, T4–6, hazardous location 5 8 + output
for switch inputs
Div 1, Group A, hazardous location 4 9
1k4W
Voltage applied to sensor 10
3
8.6V dc max from 1k Ω +
11 LFD
10kW 2
Input/output characteristics 1 12

Input value in Fail–safe Operation LFD 13 Vs

sensor circuits output contacts 14 Vs+
20 to 35V dc
2.9mA < Is < 3.9mA ON Normal CLOSED
Is < 1.9mA & Is > 5.1mA OFF Normal CLOSED
Is < 50μA OFF Broken line OPEN
Rs < 100Ω OFF Shorted line OPEN
Note: Is = sensor current
LED indicators
Fail-safe electronic output Green: power indication
Output on: 24V nominal Yellow: channel status, on when fail-safe output energised
Output off: 0V dc, max < 5V dc Red: LFD indication, flashing when line fault detected
Load: 750Ω to 10kΩ Power requirements, Vs
Maximum on-state current: 25mA (at 750Ω) @ Supply voltage 750Ω load typ. load
Short-circuit current: 30mA
20V dc 100mA 70mA
Line fault detection (LFD)
LFD relay output: contacts open when line fault detected 24V dc 90mA 60mA
Switch characteristics: 0.3A 110V ac/dc; 1A 35V dc; 30W/33VA 35V dc 65mA 45mA
Safety integrity level (SIL) Power dissipation within unit
Highest level in single in-line subsystem SIL3
@ Supply voltage 750Ω load typ. load
(in accordance with IEC61508-2)
20V dc 1232mW 1160mW
24V dc 1392mW 1200mW
35V dc 1507mW 1335mW
Safety description
Uo = ±9.7V, Io = 30mA, Po = 0.07W, Ci = 0nF, Li = 0mH
Um = 253V

Note: switch-type sensors must be fitted with resistors as shown

The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPSx501SR Rev2 080210
MTL4510
MTL4510 – MTL5510 Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, digital input
6 12 4
+ common
5 11
Ch C 4 10 3
The MTLx510 enables four solid-state outputs in the safe area to be
controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
Ch B
a hazardous area. Each pair of output transistors shares a common 1 7 1
terminal and can switch +ve or –ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. When proximity detector modes are selected, LFD is enabled 13 14
20 to 35V dc
and the output switches to OFF if a line fault is detected. Vs+
Vs

SPECIFICATION
See also common specification MTL5510
Hazardous area Safe area
Number of channels
4, configured by switches
Location of switches
Zone 0, IIC, T6 hazardous area Ch D Outputs
Div 1, Group A hazardous location
6 7 4
+ common
Location of proximity detectors 5 8
Ch C 4 9 3
Zone 0, IIC, T4-6 hazardous area if suitably certified
Div 1, Group A, hazardous location 10
3 2
Hazardous-area inputs + 2 11 common
Ch B
1 12 1
Inputs conforming to BS EN60947–5–6:2001 standards for
proximity detectors (NAMUR) 13 Vs
Voltage applied to sensor Ch A 14 Vs+
7 to 9V dc from 1kΩ ±10% 20 to 35V dc
Input/output characteristics
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200μA (650Ω) nominal Table 1 - Mode options
Line fault detection (LFD) (when selected)
MODE o/p 1 o/p 2 o/p 3 o/p 4 i/p type
User-selectable via switches on the side of the unit.
Open-circuit alarm on if Iin < 50μA 0 chA chB chC chD
Open-circuit alarm off if Iin > 250μA 1 chA rev. chB chC chD
Short-circuit alarm on if Rin < 100Ω 2 chA chB rev. chC chD
Short-circuit alarm off if Rin > 360Ω 3 chA chB chC rev. chD
Note: Resistors must be fitted when using the LFD facility with a contact input switch
500Ω to 1kΩ in series with switch 4 chA chB chC chD rev.
20kΩ to 25kΩ in parallel with switch 5 chA rev. chB chC rev. chD
Safe-area outputs 6 chA chB rev. chC chD rev.
Floating solid-state outputs compatible with logic circuits
7 chA rev. chB rev. chC rev. chD rev.
Operating frequency: dc to 500Hz
Max. off-state voltage: ± 35V 8 chA chB chC chD
Max. off-state leakage current: ± 50μA 9 chA rev. chB chC chD
Max. on-state resistance: 25Ω 10 chA chB rev. chC chD
Max. on-state current: ± 50mA 11 chA chB chC rev. chD prox.
LED indicators detector
12 chA chB chC chD rev. + LFD
Green: power indication
13 chA rev. chB chC rev. chD
Yellow: four: on when output active
Red: LFD indication + faulty channel’s yellow LED flashes 14 chA chB rev. chC chD rev.
Maximum current consumption 15 chA rev. chB rev. chC rev. chD rev.
40mA at 24V (with all output channels energised) See Instruction Manual INM4500 for further mode information.
Power dissipation within unit
0.96W at 24V, with 10mA loads
Safety description (each channel)
Vo =10.5V Io =14mA Po =37mW Um = 253V rms or dc

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPSx510 Rev2 080210
MTL4510B
MTL4510B – MTL5510B Hazardous area Safe area
SWITCH/ PROXIMITY
DETECTOR INTERFACE Ch D Outputs
4-channel, multi-function, digital input
6 12 4
+ common
5 11
Ch C 4 10 3
The MTL4510B enables four solid-state outputs in the safe area to
be controlled by up to four switches or proximity detectors located in 3 9 2
+ 2 8 common
Ch B
a hazardous area. Each pair of output transistors shares a common 1 7 1
terminal and can switch +ve or –ve polarity signals. A range of module
configurations is available (see Table 1) through the use of selector Ch A
switches. These include start/stop operations and pulse output modes. 13 14
20 to 35V dc
Vs+
Vs
SPECIFICATION
See also common specification
MTL5510B
Number of channels Hazardous area Safe area
4, configured by switches
Location of switches
Zone 0, IIC, T6 hazardous area
Div 1, Group A hazardous location Ch D Outputs
Location of proximity detectors
6 7 4
+ common
Zone 0, IIC, T4-6 hazardous area if suitably certified 5 8
Ch C 4 9 3
Div 1, Group A, hazardous location
Hazardous-area inputs 10
3 2
Inputs conforming to BS EN60947–5–6:2001 standards for + 2 11 common
Ch B
1 12 1
proximity detectors (NAMUR)
Voltage applied to sensor 13 Vs
7 to 9V dc from 1kΩ ±10% Ch A 14 Vs+
Input/output characteristics 20 to 35V dc
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200μA (650Ω) nominal
Table 1 - Mode options
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. MODE Function Equivalent*
Open-circuit alarm on if Iin < 50μA
Open-circuit alarm off if Iin > 250μA 0 4-ch switch input, MTLx510
Short-circuit alarm on if Rin < 100Ω 1 2-ch each channel one input, two outputs MTL4016
Short-circuit alarm off if Rin > 360Ω 2 Same as mode 1 with phase reversed MTL4016
Note: Resistors must be fitted when using the LFD facility with a contact input 3 2-ch, 2-pole changeover output
500Ω to 1kΩ in series with switch
20kΩ to 25kΩ in parallel with switch 4 1-ch with line fault output MTLx014
Safe-area outputs 5 As mode 4 with changeover outputs
Floating solid-state outputs compatible with logic circuits 6 1-ch with start-stop latch MTL2210B
Operating frequency: dc to 500Hz 7 4-ch switch input, MTLx510
Max. off-state voltage: ± 35V 8 4-ch switch input, MTLx510
Max. off-state leakage current: ± 50μA 9 2-ch with line fault output MTLx017
Max. on-state resistance: 25Ω 10 As mode 9 with LFD changeover
Max. on-state current: ± 50mA
11 As mode 10 with phase reversed
LED indicators
12 3-ch with normally-open LFD output
Green: power indication
Yellow: four: on when output active 13 3-ch with normally-closed LFD output
Red: LFD indication + faulty channel’s yellow LED flashes 14 2-ch monostable, pulse stretcher
Maximum current consumption 15 4-ch switch input MTLx510
40mA at 24V (with all output channels energised) * Note: that terminal connections may not be the same on these models,
Power dissipation within unit and x can mean either '4' or '5'.
0.96W at 24V, with 10mA loads See Instruction Manual INM4500 for further mode information.
Safety description (each channel)
Vo =10.5V Io =14mA Po =37mW Um = 253V rms or dc

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPSx510B Rev2 080210
MTL4511
MTL4511 – MTL5511 Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE
1-channel, with line fault detection 6
5
12
11
4 10
680W
The MTLx511 enables a safe-area load to be controlled by a switch or
3 9
proximity detector located in a hazardous-area. When selected, open +
22kW 2 8 Output
or short circuit conditions in the field wiring are detected by the line- 1 7
fault-detect (LFD) facility and also indicated on the top of the module.
Phase reversal for the channel is selected by a switch on the side of the Switch-type sensors
require resistors 13 14
module and output is provided by changeover relay contacts. if LFD is selected 20 to 35V dc
Vs+
Vs
SPECIFICATION
See also common specification
MTL5511
Number of channels Hazardous area Safe area
One
Location of switches To earth-leakage
Zone 0, IIC, T6 hazardous area detector *
Div. 1, Group A hazardous location
Location of proximity detector 6 7
Zone 0, IIC, T4–6 hazardous area if suitably certified 5 8
4 9
Div. 1, Group A hazardous location
680W
Hazardous-area inputs 3 10
+
Inputs conforming to BS EN60947–5–6:2001 standards for 2 11 Output
22kW
proximity detectors (NAMUR) 1 12

Voltage applied to sensor 13 Vs

Switch-type sensors
7 to 9V dc from 1kΩ ±10% require resistors 14 Vs+
Input/output characteristics if LFD is selected 20 to 35V dc
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200μA (650Ω) nominal
Line fault detection (LFD) (when selected) *Signal plug HAZ1-3 is required for access to this function
User-selectable via switches on the side of the unit. A line fault is
LED indicators
indicated by an LED. The channel output relay is de-energised if
Green: power indication
an input line fault is detected.
Yellow: channel status, on when output energised
Open-circuit alarm on if Iin < 50μA
Red: LFD indication, on when line fault detected
Open-circuit alarm off if Iin > 250μA
Maximum current consumption
Short-circuit alarm on if Rin < 100Ω
25mA at 24V
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input Power dissipation within unit
500Ω to 1kΩ in series with switch 0.6W at 24V
20kΩ to 25kΩ in parallel with switch Safety description (each channel)
Safe-area output Vo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Single pole relay with changeover contacts SIL capable
Note: reactive loads must be adequately suppressed
These models have been assessed for use in IEC 61508 functional
Relay characteristics safety applications. See data on MTL web site.
MTL4511 MTL5511
Response time: 10ms maximum 10ms maximum
Contact rating: 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
35V dc 40V dc, 2A, resistive load

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPSx511 Rev2 080210
MTL4513
MTL4513 – MTL5513 Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
680W
DETECTOR INTERFACE
2-channel, line fault detection, phase reversal 22kW + 6 12
5 11
4 10 Outputs

The MTLx513 enables two solid-state outputs in the safe area to 680W 3 9 Ch 2
+
be controlled by two switches or proximity detectors located in the 2 8
Ch 1
hazardous area. The Ch1/Ch2 output transistors share a common 1 7
22kW
terminal and can switch +ve or -ve polarity signals. Independent output
phase reversal and line fault detection are enabled via switches for Switch-type sensors 13 14
each output. LFD indication is provided on the top of the module. require resistors 20 to 35V dc
if LFD is selected Vs+
Vs
SPECIFICATION
See also common specification
MTL5513
Number of channels Hazardous area Safe area
Two
Location of switches To earth leakage
detector *
Zone 0, IIC, T6 hazardous area 680W
Div. 1, Group A hazardous location
Location of proximity detectors 22kW + 6 7
5 8
Zone 0, IIC, T4–6 hazardous area if suitably certified 4 9 Outputs
Div. 1, Group A hazardous location
Hazardous-area inputs 680W 3 10 Ch 2
+
2 11
Inputs conforming to BS EN60947–5–6:2001 standards for 12 Ch 1
1
proximity detectors (NAMUR) 22kW
Voltage applied to sensor 13 Vs
Switch-type sensors 14 Vs+
7 to 9V dc from 1kΩ ±10%
require resistors 20 to 35V dc
Input/output characteristics
if LFD is selected
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200μA (650Ω) nominal
Line fault detection (LFD) (when selected) *Signal plug HAZ1-3 is required for access to this function
User-selectable for each channel via switches on the side of the
unit. Line faults are indicated by an LED for each channel. LED indicators
Open-circuit alarm on if Iin < 50μA Green: power indication
Open-circuit alarm off if Iin > 250μA Yellow: two: channel status, on when output active
Short-circuit alarm on if Rin < 100Ω Red: two: LFD indication, on when line fault detected
Short-circuit alarm off if Rin > 360Ω Maximum current consumption
Note: Resistors must be fitted when using the LFD facility with a contact input 30mA at 24V
500Ω to 1kΩ in series with switch Power dissipation within unit
20kΩ to 25kΩ in parallel with switch 0.65W typical at 24V, with 10mA loads
Phase reversal 0.78W max. with 50mA loads
Independent for each channel, user-selectable Safety description (each channel)
Safe-area outputs Vo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Floating solid-state outputs compatible with logic circuits
Operating frequency: dc to 500Hz
Max. off-state voltage: ± 35V
Max. off-state leakage current: ± 50μA
Max. on-state resistance: 25Ω
Max. on-state current: ± 50mA

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPSx513 Rev2 080210
MTL4514
MTL4514 – MTL5514 Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE
1-channel, line fault detection, phase reversal 6
5 To earth-leakage
LFD
12
11 LFD
4 detector * 10
680W
The MTLx514 enables a safe–area load to be controlled, through a
3 9
relay, by a proximity detector or switch located in a hazardous area. +
2 8 Output
22kW
Line faults are signalled through a separate relay and indicated on the 1 7
top of the module. Switches are provided to select phase reversal and
to enable the line fault detection. Switch-type sensors
require resistors 13 14
if LFD is selected 20 to 35V dc
Vs+
SPECIFICATION Vs
See also common specification
MTL5514
Number of channels
One Hazardous area Safe area
Location of switch
Zone 0, IIC, T6 hazardous area
To earth-leakage
Div.1, Group A, hazardous location detector *
Location of proximity detector
Zone 0, IIC, T4–6 hazardous area, if suitably certified 6 7
Div.1, Group A, hazardous location 5 LFD 8 LFD
Hazardous–area inputs 4 9
680W
Inputs conforming to BS EN60947–5–6:2001 standards for 3 10
proximity detectors (NAMUR) + 11
2 Output
22kW
Voltage applied to sensor 1 12
7 to 9V dc from 1kΩ ±10% 13 Vs
Switch-type sensors
Input/output characteristics require resistors 14 Vs+
Normal phase if LFD is selected 20 to 35V dc
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200μA (650Ω) nominal
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults *Signal plug HAZ1-3 is required for access to this function
are indicated by an LED. Line fault relay is energised and channel LED indicators
output relay de-energised if input line-fault detected Green: power indication
Open-circuit alarm on if Iin < 50μA Yellow: channel status, on when output energised
Open-circuit alarm off if Iin > 250μA Red: LFD indication, on when line fault detected
Short-circuit alarm on if Rin < 100Ω
Maximum current consumption
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input
25mA at 24V dc
500Ω to 1kΩ in series with switch Power dissipation within unit
20kΩ to 25kΩ in parallel with switch 0.6W at 24V
Safe-area output Safety description
Channel: Single pole relay with changeover contacts Vo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
LFD: Single pole relay with changeover contacts SIL capable
Note: reactive loads must be adequately suppressed These models have been assessed for use in IEC 61508 functional
Relay characteristics safety applications. See data on MTL web site.
MTL4514 MTL5514
Response time: 10ms maximum 10ms maximum
Contact rating: 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
35V dc 40V dc, 2A, resistive load

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPSx514 Rev2 080210
MTL4516
MTL4516/C – MTL5516C Hazardous area Safe area
SWITCH/ PROXIMITY To earth-leakage
detector *
DETECTOR INTERFACE 680W

2-channel, with line fault detection 22kW +

6
5
12
11
4 10
The MTLx516/C enable two safe-area loads to be controlled by a switch 680W Ch 2
3 9
or proximity detector located in a hazardous-area. When selected, +
2 8
7
open or short circuit conditions in the field wiring are detected by 22kW 1 Ch 1
the line-fault-detect (LFD) facility and also indicated on the top of the
module. Phase reversal for each channel is selected by a switch on
Switch-type sensors 13 14
the side of the module and output is provided by changeover relay 20 to 35V dc
require resistors
contacts. Vs+
if LFD is selected
Vs

SPECIFICATION
See also common specification MTL4516C

Hazardous area Safe area

Number of channels
Two To earth leakage
Location of switches detector *
680W
Zone 0, IIC, T6 hazardous area
Div. 1, Group A hazardous location 22kW 6 12
+
5 11 Ch 2
Location of proximity detector 4 10
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A hazardous location 680W 3 9
+ Ch 1
Hazardous-area inputs 2 8
1
7
Inputs conforming to BS EN60947–5–6:2001 standards for 22kW
proximity detectors (NAMUR)
Voltage applied to sensor Switch-type sensors 13 14
20 to 35V dc
7 to 9V dc from 1kΩ ±10% require resistors Vs+
Input/output characteristics if LFD is selected
Vs
Normal phase
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit) MTL5516C
Hysteresis: 200μA (650Ω) nominal
Hazardous area Safe area
Line fault detection (LFD) (when selected)
User-selectable via switches on the side of the unit. Line faults are
indicated by an LED for each channel. The channel output relay is To earth leakage
detector *
de-energised if an input line fault is detected. 680W
Open-circuit alarm on if Iin < 50μA
22kW 6 7
Open-circuit alarm off if Iin > 250μA +
5 8 Ch 2
Short-circuit alarm on if Rin < 100Ω 4 9
Short-circuit alarm off if Rin > 360Ω
Note: Resistors must be fitted when using the LFD facility with a contact input 680W 3 10
+ 11 Ch 1
500Ω to 1kΩ in series with switch 2
1 12
20kΩ to 25kΩ in parallel with switch 22kW
Safe-area output 13 Vs
Two single-pole relays with changeover contacts 14 Vs+
Switch-type sensors
Note: reactive loads must be adequately suppressed 20 to 35V dc
require resistors
Relay characteristics if LFD is selected

MTL4516/C MTL5516C

Response time: 10ms maximum 10ms maximum

*Signal plug HAZ1-3 is required for access to this function
Contact rating: 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
35V dc 40V dc, 2A, resistive load LED indicators
Green: power indication
Yellow: two: channel status, on when output energised
Red: two: LFD indication, on when line fault detected
Maximum current consumption
35mA at 24V
Power dissipation within unit
0.84W at 24V
Safety description (each channel)
Vo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
SIL capable
These models have been assessed for use in IEC 61508 functional
safety applications. See data on MTL web site.
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4517
MTL4517 – MTL5517 Hazardous area Safe area
SWITCH/ PROXIMITY To earth leakage
detector *
DETECTOR INTERFACE 680W

+ 6
12
2-channel, line fault detection, phase reversal 22kW
5
LFD 11 LFD
4 10

The MTLx517 enables two safe-area loads to be controlled, through a 680W 3 9

+ 2
relay, by proximity detectors or switches located in a hazardous area. 2 8
1
Line faults are signalled through a separate relay and indicated on the 1 7
22kW
top of the module. Switches are provided to select phase reversal and
to enable the line fault detection.
Switch-type sensors 13 14
20 to 35V dc
require resistors
Vs+
if LFD is selected
SPECIFICATION Vs
See also common specification
MTL5517
Number of channels
Two Hazardous area Safe area
Location of switch
Zone 0, IIC, T6 hazardous area To earth leakage
Div.1, Group A, hazardous location 680W
detector *
Location of proximity detector
Zone 0, IIC, T4–6 hazardous area, if suitably certified 22kW + 6 7 LFD
LFD
Div.1, Group A, hazardous location 5 8
4 Ch 2
9
Hazardous-area inputs
Inputs conforming to BS EN60947–5–6:2001 standards for 680W 3 10 LFD
+ 11
proximity detectors (NAMUR) 2
Ch 1
12
Voltage applied to sensor 22kW 1

7 to 9V dc from 1kΩ ±10% 13 Vs

Input/output characteristics 14 Vs+
Switch-type sensors
Normal phase require resistors 20 to 35V dc
if LFD is selected
Outputs closed if input > 2.1mA (< 2kΩ in input circuit)
Outputs open if input < 1.2mA (> 10kΩ in input circuit)
Hysteresis: 200μA (650Ω) nominal
Line fault detection (LFD) (when selected) *Signal plug HAZ1-3 is required for access to this function
User selectable by switches on the side of the module.
Line faults are indicated by the LED for each channel. LED indicators
Line fault relay is energised and channel output relay de- Green: power indication
energised if input line-fault detected Yellow: two: channel status, on when output energised
Open-circuit alarm on if Iin < 50μA Red: two: LFD indication, on when line fault detected
Open-circuit alarm off if Iin > 250μA Maximum current consumption
Short-circuit alarm on if Rin < 100Ω 35mA at 24V
Short-circuit alarm off if Rin > 360Ω Power dissipation within unit
Note: Resistors must be fitted when using the LFD facility with a contact input 0.84W at 24V
500Ω to 1kΩ in series with switch
20kΩ to 25kΩ in parallel with switch
Safety description (each channel)
Vo =10.5V Io =14mA Po =37mW Um = 253V rms or dc
Safe-area output
Channel: Two single-pole relays with normally open contacts SIL capable
LFD: Single pole relay with changeover contacts These models have been assessed for use in IEC 61508 functional
Note: reactive loads must be adequately suppressed safety applications. See data on MTL web site.
Relay characteristics
MTL4517 MTL5517
Response time: 10ms maximum 10ms maximum
Contact rating: 10W, 0.5A, 250V ac, 2A, cosØ >0.7,
35V dc 40V dc, 2A, resistive load

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MTL4521

MTL4521 – MTL5521 Hazardous area Safe area

SOLENOID/ ALARM DRIVER To earth leakage

detector *
loop-powered, IIC
6 12 20 35Vdc
5 11
4 10 +
The MTLx521 is a loop-powered module which enables a device
located in the hazardous area to be controlled from the safe area. The 3 9
+ 8
MTLx521 can drive a certified intrinsically safe low-power load, as well 2
7
as non-energy-storing simple apparatus such as an LED. 1
Solenoid, alarm or
other IS device
SPECIFICATION 13 14

21.4 180W maximum

6 7
5 8
12.8 4 9

Output 21.4V minimum 3 10 20 35Vdc

+ 11
voltage 2
(V) 1
12 +

Solenoid, alarm or 13
Output current (mA) 48 Current limit: 48mA other IS device 14

Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180Ω *Signal plug HAZ1-3 is required for access to this function
Current limit: 48mA LED indicator
Output ripple Yellow: output status, on when output active
< 0.5% of maximum output, peak to peak Maximum current consumption
Response time 90mA at 24V
Output within 10% of final value within 100ms Power dissipation within unit
1.4W at 24V
Safety description
Vo =25V Io =147mA Po =919mW Um = 253V rms or dc
SIL capable
These models have been assessed for use in IEC 61508 functional
safety applications. See data on MTL web site.

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MTL4521L

MTL4521L Hazardous area Safe area

SOLENOID/ ALARM DRIVER To earth leakage

detector *
loop-powered, IIC
6 12 20 35Vdc
5 11
4 10 +
The MTL4521L is a loop-powered module which enables a device
located in the hazardous area to be controlled from the safe area. The 3 9
+ 8
MTL4521L can drive a certified intrinsically safe low-power load, as 2
7
well as non-energy-storing simple apparatus such as an LED. 1
Solenoid, alarm or
other IS device
SPECIFICATION 13 14

Output current (mA) 48 Current limit: 48mA

Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 10.3V at 48mA
Maximum output voltage: 24V from 232Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms

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MTL5522

MTL5522 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage

detector *
loop-powered, IIB
6 7
5 8
4 9
The MTL5522 is a loop-powered module which enables a device
located in the hazardous area to be controlled from the safe area. The 3 10 20 35Vdc
+ 11
MTL5522 can drive a certified intrinsically safe low-power load, as well 2
12 +
as non-energy-storing simple apparatus such as an LED. The unit's 1
input/output isolation allows the control switch to be connected into Solenoid, alarm or 13
other IS device 14
either side of the 24V dc supply circuit.

SPECIFICATION
See also common specification

Number of channels *Signal plug HAZ1-3 is required for access to this function
One LED indicator
Location of load Yellow: output status, on when output active
Zone 0, IIB, T4–6 hazardous area if suitably certified Maximum current consumption
Div. 1, Group C hazardous location 125mA (typ.) at 24V
Minimum output voltage Equivalent output circuit Power dissipation within unit
21.4 158W maximum 1.4W at 24V
Safety description
Vo =25V Io =166mA Po =1.04W Um = 253V rms or dc
SIL capable
9.9
21.4V minimum These models have been assessed for use in IEC 61508 functional
Output
voltage safety applications. See data on MTL web site.
(V)

Output current (mA) 70 Current limit: 70mA

Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 9.9V at 70mA
Maximum output voltage: 24V from 158Ω
Current limit: 70mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms

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MTL4523/R

MTL4523/R – MTL5523 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage

detector *
with line fault detection, IIC Control

6 12
5 11
4 10
+
With the MTLx523 interface, an on/off device in a hazardous area can
be controlled by a voltage signal in the safe area. It is suitable for driving 3 9
+
2 8
loads such as solenoids. Line fault detection (LFD), which operates LFD
7
irrespective of the output state, is signalled by a safe-area solid-state 1 +
Solenoid, alarm or MTL4523R
switch which de-energises MTLx523, or energises MTL4523R, if a field LFD phase reversed
other IS device
line is open or short–circuited. Earth fault detection can be provided by 13 14
20 to 35V dc
connecting an MTL4220 earth leakage detector to terminal 3. Vs+
Vs
SPECIFICATION
See also common specification MTL5523

Hazardous area Safe area

Number of channels
One
Location of load To earth leakage
detector *
Zone 0, IIC, T4–6 hazardous area if suitably certified Line fault
Div. 1, Group A, hazardous location detection
Minimum output voltage Equivalent output circuit 6 7
5 8

4 9
21.4 180W maximum
+
3 10
+ 11

2
12.8 12
+
1
Output 21.4V minimum Solenoid, alarm or 13 Vs
voltage other IS device 14 Vs+
(V)
20 to 35V dc

Output current (mA) 48 Current limit: 48mA link to reverse output phase

Hazardous-area output
Minimum output voltage: 12.8V at 48mA
*Signal plug HAZ1-3 is required for access to this function
Maximum output voltage: 24V from 180Ω
Current limit: 48mA LED indicators
Output ripple Green: power indication
< 0.5% of maximum output, peak to peak Yellow: output status, on when output active
Control input Red: LFD indication, on when line fault detected
Suitable for switch contacts, an open collector transistor or logic Maximum current consumption
drive 100mA at 24V dc
Output turns on if input switch closed, transistor on or Power dissipation within unit
< 1.4V applied across terminals 11 & 12 1.2W with typical solenoid valve, output on
Output turns off if input switch open, transistor off or 2.0W worst case
> 4.5V applied across terminals 11 & 12 Safety description
Response time Vo =25V Io =147mA Po =919mW Um = 253V rms or dc
Output within 10% of final value within 100ms SIL capable
Line fault detection (LFD) These models have been assessed for use in IEC 61508 functional
Open or short circuit in field cabling de-energises solid state safety applications. See data on MTL web site.
line-fault signal.
LFD transistor is switched on, provided that the field circuit
impedance is > 55Ω and < 6k5Ω.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10μA
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA

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MTL4523L

MTL4523L Hazardous area Safe area

SOLENOID/ ALARM DRIVER To earth leakage

detector *
loop-powered with line fault detection, IIC
6 12 20 to 35V dc
5 11 Vs
4 10 Vs+
With the MTL4523L interface, an on/off device in a hazardous
area can be controlled by a voltage signal in the safe area. It is 3 9
+
suitable for driving loads such as solenoids. Line fault detection 2 8
LFD
7
(LFD), which operates when the output is energised, is signalled 1 +
by a safe-area solid-state switch which energises if a field line is Solenoid, alarm or
other IS device
open or short-circuited. Earth fault detection can be provided by 13 14
connecting an MTL4220 earth leakage detector to terminal 3.

SPECIFICATION
See also common specification
*Signal plug HAZ1-3 is required for access to this function
Number of channels LED indicators
One Yellow: output status, on when output active
Location of load Red: LFD indication, on when line fault detected
Zone 0, IIC, T4–6 hazardous area if suitably certified Maximum current consumption
Div. 1, Group A, hazardous location 100mA at 24V dc
Minimum output voltage Equivalent output circuit Power dissipation within unit
1.2W with typical solenoid valve, output on
21.4 180W maximum
Safety description
Vo =25V Io =147mA Po =919mW Um = 253V rms or dc
12.8 SIL capable
Output 21.4V minimum These models have been assessed for use in IEC 61508 functional
voltage safety applications. See data on MTL web site.
(V)

Output current (mA) 48 Current limit: 48mA

Input voltage
20 to 35V dc
Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak to peak
Response time
Output within 10% of final value within 100ms
Line fault detection (LFD)
Open or short circuit in field cabling energises solid state line
fault signal
LFD transistor is switched on, provided that the field circuit
impedance is > 55Ω and < 6k5Ω.
Line fault signal characteristics
Maximum off-state voltage: 35V
Maximum off-state leakage current: 10μA
Maximum on-state voltage drop: 2V
Maximum on-state current: 50mA
Note: LFD signal is Zener-diode protected against inductive loads

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MTL4524

MTL4524 – MTL5524 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage

detector *
Control
switch operated with override, IIC
6 12
5 11
4 10
+
The MTLx524 enables an on/off device in a hazardous area to be 9
+
3
controlled by a volt-free contact or logic signal in the safe area. It can +
2 8
7
drive loads such as solenoids, alarms, LEDs and other low power 1
devices that are certified as intrinsically safe or are classified as non- Solenoid, alarm or Override
energy storing simple apparatus. other IS device
13 14
20 to 35V dc
The MTL4524 allows a second safe-area switch or logic signal to be Vs+
connected enabling the output to be disabled to permit, for example, a Vs
safety system to override a control signal.
The MTL5524 has its phase reversed by connecting a wire link between MTL5524
pins 8 and 9.
Hazardous area Safe area
SPECIFICATION To earth leakage
See also common specification detector *

Number of channels 6 7
One 5 8

4 9 Control
Location of load
Zone 0, IIC, T4–6 hazardous area if suitably certified 3 10
+ 11
Div.1, Group A, hazardous location 2 +
12
Minimum output voltage Equivalent output circuit 1
Solenoid, alarm or 13 Vs
21.4 180W maximum other IS device 14 Vs+
20 to 35V dc
12.8 use link to reverse phase

Output 21.4V minimum

voltage
(V)
*Signal plug HAZ1-3 is required for access to this function
Output current (mA) 48 Current limit: 48mA LED indicators
Green: power indication
Hazardous-area output
Yellow: output status, on when output active
Minimum output voltage: 12.8V at 48mA
Maximum current consumption
Maximum output voltage: 24V from 180Ω
100mA at 24V dc
Current limit: 48mA
Power dissipation within unit
Output ripple
1.3W with typical solenoid valve, output on
< 0.5% of maximum output, peak-to-peak
1.9W worst case
Control input
Safety description
Suitable for switch contacts, an open collector transistor or logic
Vo =25V Io =147mA Po =919mW Um = 253V rms or dc
drive
0 = input switch closed, transistor on or <1.4V applied
1 = input switch open, transistor off or >4.5V applied
Override input on MTL4524
An open collector transistor or a switch connected across the
terminals can be used to turn the output off whatever the state of
the control input
0 = transistor on or switch closed
1 = transistor off or switch open
Control and override inputs on MTL4524

Control input Override input Output state

0 0 off
0 1 on
1 0 off
1 1 off
Response time
Output within 10% of final value within 100ms

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MTL4524S

MTL4524S Hazardous area Safe area

To earth leakage
SOLENOID/ALARM DRIVER detector *
Control
switch operated with 24V override, IIC 12
6
5 11
4 10
+
The MTL4524S enables an on/off device in a hazardous area to be 3 9
+
controlled by a volt-free contact or a floating logic signal in the safe 2 8
+ 24V
7
area. It can drive loads such as solenoids, alarms, LEDs and other low 1
power devices that are certified as intrinsically safe or are classified Solenoid, alarm or Override
as non-energy storing simple apparatus. By connecting a second other IS device
13 14
safe-area voltage, the output can be disabled to permit, for example, a 20 to 35V dc
Vs+
safety system to override a control signal.
Vs

SPECIFICATION
See also common specification *Signal plug HAZ1-3 is required for access to this function
LED indicators
Number of channels
Green: power indication
One
Yellow: output status, on when output active
Location of load
Maximum current consumption
Zone 0, IIC, T4–6 hazardous area if suitably certified
100mA at 24V dc
Div.1, Group A, hazardous location
Power dissipation within unit
Minimum output voltage Equivalent output circuit
1.3W with typical solenoid valve, output on
21.4 180W maximum
1.9W worst case
Safety description
Vo =25V Io =147mA Po =919mW Um = 253V rms or dc
12.8

Output 21.4V minimum

voltage
(V)

Output current (mA) 48 Current limit: 48mA

Hazardous-area output
Minimum output voltage: 12.8V at 48mA
Maximum output voltage: 24V from 180Ω
Current limit: 48mA
Output ripple
< 0.5% of maximum output, peak-to-peak
Control input (must be fully-floating)
Suitable for switch contacts or an opto-isolator
0 = input switch closed, transistor on or < 1.4V applied
1 = input switch open, transistor off or > 4.5V applied
Override input
A 24V logic signal applied across the terminals allows the
solenoid/alarm to be operated by the control input. If it is
disconnected, the solenoid/alarm is off.
0 = < 2.0V applied across terminals 8 & 9
1 = > 9.0V applied across terminals 8 & 9
(nominal switching point 4.5V)
Control and override inputs

Control input Override input Output state

0 0 off
0 1 on
1 0 off
1 1 off
Response time
Output within 10% of final value within 100ms

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MTL4525

MTL4525 – MTL5525 Hazardous area Safe area

To earth leakage
SOLENOID/ALARM DRIVER detector *
Control
switch operated with override, IIC, low power 12
6
5 11
4 10
+
The MTLx525 enables an on/off device in a hazardous area to be 9
+
3
+
controlled by a volt-free contact or logic signal in the safe area. It can 2 8
7
drive loads such as solenoids, alarms, LEDs and other low power 1
devices that are certified as intrinsically safe or are classified as non- Solenoid, alarm or Override
energy storing simple apparatus. other IS device
13 14
20 to 35V dc
The MTL4525 allows a second safe-area switch or logic signal to Vs+
be connected that enables the output to be disabled to permit, for Vs
example, a safety system to override a control signal.

MTL5525
SPECIFICATION
See also common specification Hazardous area Safe area

Output current (mA) 48 Current limit: 48mA

*Signal plug HAZ1-3 is required for access to this function
Hazardous-area output LED indicators
Minimum output voltage: 7V at 48mA Green: power indication
Maximum output voltage: 24V from 300Ω Yellow: output status, on when output active
Current limit: 48mA Maximum current consumption
Output ripple 100mA at 24V dc
< 0.5% of maximum output, peak-to-peak Power dissipation within unit
Control input on MTL4525 1.3W with typical solenoid valve, output on
Suitable for switch contacts, an open collector transistor or logic 1.9W worst case
drive Safety description
0 = input switch closed, transistor on or < 1.4V applied Vo =25V Io =83.3mA Po =0.52W Um = 253V rms or dc
1 = input switch open, transistor off or > 4.5V applied
Override input on MTL4525
An open collector transistor or a switch connected across the
terminals can be used to turn the output off whatever the state of
the control input
0 = transistor on or switch closed
1 = transistor off or switch open
Control and override inputs on MTL4525
Control input Override input Output state
0 0 off
0 1 on
1 0 off
1 1 off
Response time
Output within 10% of final value within 100ms

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MTL4526

MTL4526 – MTL5526 Hazardous area Safe area

SWITCH-OPERATED RELAY Contact Loop

2–channel IS–output inputs powered
1 12
1 2 11

IS relay +
3 10 + Control
2 20 to

The MTLX526 enables two separate IS circuits in a hazardous area 4 9
35V dc
IS relay +
to be relay-contact controlled by two on-off switches or logic signals 2 5 8 +
6 7 1
in a safe area. Applications include the calibration of strain–gauge
* this link applies only to
bridges; changing the polarity (and thereby the tone) of an IS sounder; All contacts shown contact/logic operation
in normal position *
the testing of IS fire alarms; and the transfer of safe-area signals into an 13 14
(relays de-energised)
annunciator with IS input terminals not segregated from each other. The 20 to 35V dc
Vs+
output–relay contacts are certified as non–energy–storing apparatus,
Vs
and can be connected to any IS circuit without further certification,
provided that separate IS circuits are such that they would remain safe
if connected together. MTL5526

SPECIFICATION Hazardous area Safe area

Mode Function SW1 SW2 SW3 SW4

Contact/Logic 2 ch Off On On On

Input 1in2out On On On On

Loop Powered 2 ch Off Off Off Off

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MTL4531

MTL4531 – MTL5531 Hazardous area Safe area

VIBRATION TRANSDUCER
INTERFACE 6 12
5 11
4 10
The MTLx531 repeats a signal from a vibration sensor in a hazardous 0V
3- Vibration 3 9 ve
area, providing an output for a monitoring system in the safe area.
wire transducer 2 8 Monitor
The interface is compatible with 3-wire eddy-current probes and 1 7
0V
accelerometers or 2-wire current sensors; the selection is made by a 3
2- Vibration
switch on the side of the module. wire transducer 2
1 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs
See also common specification

350W 24V

Transducer supply current, 2-wire LED indicator

3.3mA (nom.) for 2-wire sensors, user selectable by switch Green: power indication
Signal range Supply voltage
Minimum –20V, maximum –0.5V 20 to 35V dc
DC transfer accuracy at 20°C Maximum current consumption (10mA transducer load)
<±50mV 96mA at 24V
AC transfer accuracy at 20°C Maximum power dissipation within unit
0Hz to 1kHz: ±1% 2W
1kHz to 10kHz: –5% to +1% Safety description
10kHz to 20kHz: –10% to +1% Terminals 3 to 1
Temperature coefficient Vo=26.6V Io=94mA Po=0.66W Um = 253V rms or dc
±50ppm/°C (10 to 65°C) Terminals 3 to 2
±100ppm/°C (–20 to 10°C) Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW
Voltage bandwidth
–3dB at 47kHz (typical)
Phase response
<14μs, equivalent to:
–1° at 200Hz
–3° at 600Hz
–5° at 1kHz
–50° at 10kHz
–100° at 20kHz
Safe-area output impedance
<20Ω

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MTL4532

MTL4532 – MTL5532 Hazardous area Safe area

5
PULSE ISOLATOR Current
pulse
Configuration
socket

pulse & 4/20mA current outputs V

4/20
3
Inhibit
mA +
1 1 6 12
Alarm
Voltage 5 11
pulse 4 4 10
The MTLx532 isolates pulses from a switch, proximity detector, current Load
4/20mA
pulse transmitter or voltage pulse transmitter located in a hazardous 3 Pulse +
3-wire 3 9
4/20 +
area. It is ideal for applications involving high pulse rates and fast current 2 8
mA Pulse
response times, by repeating the pulses into the safe area. An analogue pulse 1 1 7 +
output proportional to frequency is also provided, together with a relay 5 2-wire
4 current 4
output, which may be configured to act as an alarm. Configuration is 13 14
3-wire pulse 20 to 35V dc
carried out with a personal computer. voltage 3 Vs+
4/20
pulse mA Vs
1
SPECIFICATION
See also common specification
MTL5532
Number of channels
Hazardous area Safe area
One, fully floating
Sensor type 5
Current Configuration
Switch or proximity detector (NAMUR/BS EN 60947–5–6:2001) pulse socket
2– or 3–wire voltage or pulse transmitter V 3
Inhibit
Location of switch 4/20
4/20mA
mA +
Zone 0, IIC, T6 hazardous area 1 1 6 7
5 8 Load
Div. 1, Group A, hazardous location Voltage
pulse 4 4 9 +
Location of proximity detector or transmitter
Pulse Alarm
Zone 0, IIC, T4–T6 if suitably certified 3-wire 3 3 10
+
Div.1, Group A, hazardous location current
4/20 2 11
mA
12 + Pulse
Input pulse 1 1
Switch input: 5 2-wire 13 Vs
4 current 4 14 Vs+
Output ON if switch is closed
3-wire pulse 20 to 35V dc
Proximity detector input: voltage 3
pulse 4/20
Excitation: 7.0 to 9.0V dc from 1kΩ nominal mA
Output ON if input > 2.1mA* (< 2kΩ) 1

Output OFF if input < 1.2mA* (> 10kΩ)

Switching hysteresis: 0.2mA (650Ω) nominal Pulse width
*NAMUR and BS EN 60947–5–6:2001standards High: 10μs min
Current pulse input: Low: 10μs min
Transmitter supply: 16.5V dc at 20mA Frequency range
Short circuit current: 24mA 0 – 50kHz - pulse output mode
Output: Iin > 9.0mA = ON, Iin < 7.0mA = OFF 0 – 10KHz - for analogue output
Switching hysteresis: 0.5mA LED indicators
Voltage pulse input Green: power indication
Input impedance: > 10kΩ Yellow: on when output circuit is on
Switching point voltage (Vsp): 3, 6, or 12V nominal Red: flashing when line fault or error
(User selectable by switches on the side of the module) Power requirement
Output: Vin > Vsp = ON, Vin < Vsp = OFF 65mA at 24V dc
Switching hysteresis: 100mV + (0.1 x Vsp) typical 70mA at 20V dc
Safe-area pulse output 55mA at 35V dc
Maximum off–state voltage: 35V Power dissipation within unit
Maximum off–state leakage current: 10μA 1.35W maximum at 24V
Maximum on–state resistance: 25Ω 1.75W maximum at 35V
Maximum on–state current: 50mA Safety description (Um = 253V rms or dc)
Output OFF if supply fails Terminals 2 to 1 and 6 to 1
Note: LFD signal is Zener-diode protected against inductive loads
Vo =10.5V Io =14mA Po =37mW
Safe-area current output
Terminals 4 to 3 and 1
Signal range: 4 to 20mA
Vo =28V Io =93mA Po =651mW
Under/over range: 0 to 22mA
Terminals 3 to 1
Load resistance: 0 to 450Ω @20mA
Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW; can be
Output resistance: >1MΩ
connected without further certification into any IS loop with an
Ripple: < 50μA peak-to-peak
open-circuit voltage <28V
Accuracy: better than 20μA at 20°C
Terminals 5 to 4 and 1
Temperature drift: < 1μA/°C
Vmax ≤ 28V, Imax ≤ 94mA, Pmax ≤ 0.66W
Response delay: TBA ms
Configurator
Alarm output
A personal computer running MTL PCS45 software with a
Relay ON in alarm, 0.5A @ 35Vdc max.
PCL45USB serial interface.

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MTL4533
MTL4533 – MTL5533 Hazardous area Safe area

VIBRATION TRANSDUCER 2- Vibration

6
wire transducer 5
INTERFACE Ch 2
4
0V ve
Ch 2
6 12
2-channel 3- Vibration
5 11
Monitor
wire transducer 0V
4 10
The MTLx533 repeats signals from vibration sensors in a hazardous 0V Ch 1
3- Vibration 3 9 ve
area, providing outputs for a monitoring system in the safe area. wire transducer 2 8 Monitor
The interface is compatible with 3-wire eddy-current probes and 1 7
Ch 1 0V
accelerometers or 2-wire current sensors, the selection is made by 3
2- Vibration
switches on the side of the module. 2
wire transducer
1 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs
See also common specification

Transducer supply current, 2-wire LED indicator

3.3mA (nom.) for 2-wire sensors, user selectable by switch Green: power indication
Signal range Supply voltage
Minimum –20V, maximum –0.5V 20 to 35V dc
DC transfer accuracy at 20°C Maximum current consumption (10mA transducer load/ch)
<±50mV 130mA at 24V
AC transfer accuracy at 20°C Maximum power dissipation within unit
0Hz to 1kHz: ±1% 2.7W
1kHz to 10kHz: –5% to +1% Safety description
10kHz to 20kHz: –10% to +1% Terminals 3 to 1and 6 to 4
Temperature coefficient Vo =26.6V Io =94mA Po =0.66W Um = 253V rms or dc
±50ppm/°C (10 to 65°C) Terminals 3 to 2 and 6 to 5
±100ppm/°C (–20 to 10°C) Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW
Voltage bandwidth
–3dB at 47kHz (typical)
Phase response
<14μs, equivalent to:
–1° at 200Hz
–3° at 600Hz
–5° at 1kHz
–50° at 10kHz
–100° at 20kHz
Safe-area output impedance
<20Ω

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MTL4541/S

MTL4541/S – MTL5541/S Hazardous area Safe area

REPEATER POWER SUPPLY

4/20mA, HART®, 2- or 3-wire transmitters 6 12
5 11
4 10
MTL4541 MTL4541S

I +
9
The MTLx541 provides a fully-floating dc supply for energising a +3 4/20mA
2 I 8 +
conventional 2- or 3-wire 4/20mA transmitter, which is located in a 1 7 +
4/20mA Load Load
hazardous area, and repeats the current in another floating circuit to
drive a safe-area load. For HART 2-wire transmitters, the unit allows
13 14
bi-directional communications signals superimposed on the 4/20mA 20 to 35V dc
loop current. Alternatively, the MTLx541S acts as a current sink for a Vs+
safe-area connection rather than driving a current into the load. Vs

SPECIFICATION
See also common specification MTL5541/S

Hazardous area Safe area

Number of channels
One
Location of transmitter
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A hazardous location 6 7
Safe-area output 5 8
4 9 MTL5541 MTL5541S
Signal range: 4 to 20mA
Load
Under/over-range: 0 to 24mA I 10 +
+3 11 +
Safe-area load resistance (MTLx541) 2 I
1 12
4/20mA

@ 24mA: 0 to 360Ω + Load
4/20mA
@ 20mA: 0 to 450Ω 13 Vs
14 Vs+
Safe-area load (MTLx541S)
20 to 35V dc
Current sink: 600Ω max.
Maximum voltage source: 24V dc
Safe-area circuit output resistance: > 1MΩ
Safe-area circuit ripple
< 50μA peak-to-peak
Hazardous-area input LED indicator
Signal range: 0 to 24mA (including over-range) Green: power indication
Transmitter voltage: 16.5V at 20mA Maximum current consumption (with 20mA signal)
Transfer accuracy at 20°C 51mA at 24V
Better than 15μA Power dissipation within unit (with 20mA signal)
Temperature drift MTLx541 0.7W @ 24V dc
< 0.8μA/°C MTLx541S 1.0W @ 24V dc
Response time Safety description
Settles to within 10% of final value within 50μs Terminals 2 to 1 and 3:
Communications supported Vo =28V Io =93mA Po =651mW Um = 253V rms or dc
HART (terminals 1 & 2 only) Terminals 1 to 3:
Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
These models have been assessed for use in IEC 61508 functional
safety applications. See data on MTL web site.

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MTL4541A/AS

MTL4541A/AS – MTL5541A/AS Hazardous area Safe area

CURRENT REPEATER
4/20mA passive i/p for HART transmitters ®

6 12
5 11
4 10
MTL4541A MTL4541AS

The MTLx541A provides an input for separately powered 4/20mA I +

9
+ 3 4/20mA
transmitters and also allows bi–directional transmission of HART 2 I 8 +
4/20mA
7
+
communication signals superimposed on the 4/20mA loop current. 1 Load Load
Alternatively, the MTLx541AS acts as a current sink for a safe-area
connection rather than driving a current into the load. 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs

Number of channels MTL5541A/AS

One
Hazardous area Safe area
Location of transmitter
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div.1, Group A, hazardous location
Hazardous area input
Signal range: 4 to 20mA 6 7
5 8
Under/over-range: 1.0 to 21.5mA 4 9 MTL5541A MTL5541AS
Input impedance for HART signals
Load
I 10 +
at terminals 1, 2: > 230Ω + 3 +
2 11
Maximum input volt drop 4/20mA I 4/20mA

12
1 + Load
at terminals 1, 2: < 6.6V
i.e. a transmitter load of 330Ω at 20mA 13 Vs
14 Vs+
Safe-area output 20 to 35V dc
Signal range: 4 to 20mA
Under/over-range: 1.0 to 21.5mA
Safe-area load resistance (MTLx541A)
Conventional transmitters: 0 to 360Ω
Smart transmitters: 250Ω ±10%
Safe-area load (MTLx541AS) LED indicator
Current sink: 600Ω max. Green: power indication
Maximum voltage source: 24V DC Power requirement (with 20mA signal)
Safe-area circuit output resistance: > 1MΩ 50mA at 20V
Safe–area circuit ripple 45mA at 24V
< 50μA peak-to-peak up to 80kHz 35mA at 35V
Transfer accuracy at 20°C Power dissipation within unit (with 20mA signals)
Better than 20μA MTLx541A 0.8W @ 24V dc
Temperature drift MTLx541AS 1.1W @ 24V dc
< 1μA/°C Safety description
Response time Terminals 1 to 2:
Settles within 200μA of final value after 20ms Um = 253V rms or dc.
Communications supported 8.6V (diode). This voltage must be considered when calculating
HART the load capacitance.
Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW; can be
connected without further certification into any IS loop with an
open-circuit voltage <28V

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MTL4544/S
MTL4544/S – MTL5544/S Hazardous area Safe area

REPEATER POWER SUPPLY

2-channel, 4/20mA, HART®, 2- or 3- wire MTL4544 MTL4544S

Ch 2 + Ch 2
transmitters + 6 I 12
4/20mA

5 11
4 I 10
+
4/20mA Load Load
The MTLx544 provides fully-floating dc supplies for energising two +
I 9
conventional 2-wire or 3-wire 4/20mA or HART transmitters located in +3 4/20mA
2 8
1 I 7
+
a hazardous area, and repeats the current in other circuits to drive two 4/20mA Load Load
Ch 1
safe-area loads. For smart transmitters, the unit allows bi-directional Ch 1
transmission of digital communication signals superimposed on the 13 14
4/20mA loop current. Alternatively, the MTLx544S acts as a current 20 to 35V dc
Vs+
sink for a safe-area connection rather than driving a current into the
Vs
load.

SPECIFICATION MTL5544/S
See also common specification Hazardous area Safe area

Number of channels
Two
Location of transmitter MTL5544 MTL5544S
Zone 0, IIC, T4–6 hazardous area if suitably certified Ch 2 Load
Div. 1, Group A hazardous location + 6 I 7
+
5 8
4 I 9
4/20mA

Safe-area output 4/20mA + Load
Signal range: 4 to 20mA Ch 1 Load
I 10
Under/over-range: 0 to 24mA + 3 11 +
2
1 I 12
4/20mA

Safe-area load resistance (MTLx 544) 4/20mA + Load
@ 24mA: 0 to 360Ω 13 Vs
@ 20mA: 0 to 450Ω 14 Vs+
Safe-area load (MTLx544S) 20 to 35V dc
Current sink: 600Ω max.
Maximum voltage source: 24V dc
Safe-area circuit output resistance: > 1MΩ
Safe-area circuit ripple
< 50μA peak-to-peak LED indicator
Hazardous-area input Green: power indication
Signal range: 0 to 24mA (including over-range) Maximum current consumption (with 20mA signals)
Transmitter voltage: 16.5V at 20mA 96mA at 24V dc
Transfer accuracy at 20°C Power dissipation within unit (with 20mA signals)
Better than 15μA MTLx544 1.4W @ 24V dc
Temperature drift MTLx544S 1.9W @ 24V dc
< 0.8μA/°C Safety description (each channel)
Response time Terminals 2 to 1 and 3, and 5 to 4 and 6:
Settles to within 10% of final value within 50μs Vo =28V Io =93mA Po =651mW Um = 253V rms or dc
Communications supported Terminals 1 to 3 and 4 to 6:
HART (terminals 1 & 2 and 4 & 5 only) Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
These models have been assessed for use in IEC 61508 functional
safety applications. See data on MTL web site.

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[email protected] [email protected] [email protected] EPSx544/S Rev2 080210
MTL4544A/AS

MTL4544A/AS – MTL5544A/AS Hazardous area Safe area

CURRENT REPEATER MTL4544A MTL4544AS

4/20mA passive i/p for HART® transmitters + Ch 2
Ch 2 12
+ 6 I
4/20mA
5 11
4/20mA
I 10
+
4 Load Load
The MTLx544A provides an input for separately powered 4/20mA +
3 I 9
4/20mA
transmitters and also allows bi–directional transmission of HART 2 8
4/20mA
1 I 7
+
communication signals superimposed on the 4/20mA loop current, Load Load
so that the transmitter can be interrogated either from the operator Ch 1
Ch 1
station or by a hand-held communicator (HHC). Alternatively, the 13 14
MTLx544AS acts as a current sink for a safe-area connection 20 to 35V dc
Vs+
rather than driving a current into the load.
Vs

SPECIFICATION
See also common specification MTL5544A/AS

Hazardous area Safe area

Number of channels
Two
Location of transmitter
MTL5544A MTL5544AS
Zone 0, IIC, T4–6 hazardous area if suitably certified
Ch 2 Load
Div.1, Group A, hazardous loc ation Ch 2 Load
+ 6 I 7
+
Hazardous area input 4/20mA
5 8
4/20mA
Signal range: 4 to 20mA 4 I 9
+
Under/over-range: 1.0 to 21.5mA Load Load
3 I 10 +
Input impedance for HART signals + 11

2 4/20mA
4/20mA I 12
at terminals 1, 2 and 4, 5: > 230Ω 1 +
Ch 1 Ch 1
Maximum input volt drop 13 Vs
at terminals 1, 2 and 4, 5: < 6.6V 14 Vs+
i.e. a transmitter load of 330Ω at 20mA 20 to 35V dc

Safe-area output
Signal range: 4 to 20mA
Under/over-range: 1.0 to 21.5mA
Safe-area load resistance (MTL5544A)
Conventional transmitters: 0 to 360Ω LED indicator
Smart transmitters: 250Ω ±10% Green: power indication
Safe-area load (MTL5544AS) Power requirement (with 20mA signal)
Current sink: 600Ω max. 70mA at 24V
Maximum voltage source: 24V DC 85mA at 20V
Safe-area circuit output resistance: > 1MΩ 50mA at 35V
Safe–area circuit ripple Power dissipation within unit (with 20mA signals)
< 50μA peak-to-peak up to 80kHz MTLx544A 1.5W @ 24V dc
Transfer accuracy at 20°C MTLx544AS 2.0W @ 24V dc
Better than 20μA Safety description
Temperature drift Terminals 1 to 2 and 4 to 5:
< 1μA/°C Um = 253V rms or dc.
Response time 8.6V (diode). This voltage must be considered when calculating
Settles within 200μA of final value after 20ms the load capacitance.
Communications supported Non-energy-storing apparatus ≤1.5V, ≤0.1A and ≤25mW; can be
HART connected without further certification into any IS loop with an
open-circuit voltage < 28V

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MTL4544D
MTL4544D – MTL5544D Hazardous area Safe area

REPEATER POWER SUPPLY

single channel, 4/20mA, HART®
+ Ch 2
6 12
for 2- or 3-wire transmitters, two outputs 5
I 4/20mA
11
4 10
Load
I
The MTLx544D provides a fully-floating dc supply for energising a +
9
+ 3 4/20mA
conventional 2- or 3-wire 4/20mA transmitter located in a hazardous 2 8
1 I 7
area, and repeats the current in other circuits to drive two safe-area 4/20mA Load
loads. For HART 2-wire transmitters, the unit allows bi-directional Ch 1
transmission of digital communication signals superimposed on the 13 14
4/20mA loop current. 20 to 35V dc
Vs+
Vs
SPECIFICATION
See also common specification
MTL5544D
Number of channels Hazardous area Safe area
One
Location of transmitter
Zone 0, IIC, T4–6 hazardous area if suitably certified
Div. 1, Group A hazardous location
Safe-area output 6 7 Ch 2
I
Signal range: 4 to 20mA 5 8
4/20mA
4 9
Under/over-range: 0 to 24mA + Load
I
Safe-area load resistance 10 Ch 1
@ 24mA: 0 to 360Ω + 3 11
2
1 I 12 4/20mA
@ 20mA: 0 to 450Ω + Load
4/20mA
Safe-area circuit output resistance: > 1MΩ 13 Vs
Safe-area circuit ripple 14 Vs+
< 50μA peak-to-peak 20 to 35V dc
Hazardous-area input
Signal range: 0 to 24mA (including over-range)
Transmitter voltage: 16.5V at 20mA
Transfer accuracy at 20°C
Better than 15μA LED indicator
Temperature drift Green: power indication
< 0.8μA/°C Maximum current consumption (with 20mA signals)
Response time 96mA at 24V dc
Settles to within 10% of final value within 50μs Power dissipation within unit (with 20mA signals)
Communications supported 1.4W @ 24V dc
HART (terminals 1 & 2, output Ch 1 only) Safety description
Terminals 2 to 1 and 3:
Vo =28V Io =93mA Po =651mW Um = 253V rms or dc
Terminals 1 to 3:
Simple apparatus ≤1.5V, ≤0.1A and ≤25mW; can be connected
without further certification into any IS loop with an open-circuit
voltage <28V
SIL capable
These models have been assessed for use in IEC 61508
functional safety applications. See data on MTL web site.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPSx544D Rev2 080210
MTL4546/C/Y
MTL4546/C/Y – MTL5546/Y Hazardous area Safe area

ISOLATING DRIVER
for 4–20mA HART® valve positioners
+
with line fault detection 6
5
12
4/20mA
11
4 10

I 9
The MTLx546 accepts a 4/20mA floating signal from a safe-area controller + 3
to drive a current/pressure converter (or any other load up to 800Ω) in a P 4/20mA
2 8
I 7
hazardous area. For HART valve positioners, the module also permits I 1
bi-directional transmission of digital communication signals. Process
controllers with a readback facility can detect open or short circuits in 13 14
20 to 35V dc
the field wiring: if these occur, the current taken into the terminals drops Vs+
to a preset level. The MTL4546C and the MTLx546Y are very similar Vs
to the MTLx546 except that they provide open circuit detection only
(i.e. no short-circuit detection).
MTL5546/Y
SPECIFICATION Hazardous area Safe area
See also common specification

Number of channels
One
Location of I/P converter 6 7
Zone 0, IIC, T4–6 hazardous area if suitably certified 5 8
4 9
Div. 1, Group A, hazardous location
Working range I 10
4 to 20mA + 3 11
P 4/20mA
2 4/20mA
I 12
Digital signal bandwidth I 1 +
500Hz to 10kHz 13 Vs
Maximum load resistance 14 Vs+
800Ω (16V at 20mA) 20 to 35V dc
Minimum load resistance
90Ω (short-circuit detection at < 50Ω)
Output resistance
> 1MΩ
LED indicator
Under/over range capability Green: power indication
Under range = 1mA
Maximum current consumption (with 20mA signals into 250Ω load)
Over range = 24mA (load ≤ 520Ω)
35mA at 24V dc
Input and output circuit ripple
Power dissipation within unit (with 20mA signals into 250Ω load)
< 40μA peak-to-peak
0.8W at 24V
Transfer accuracy at 20°C
Safety description
Better than 20μA
Vo =28V Io =93mA Po =651mW Um = 253V rms or dc
Temperature drift
SIL capable
< 1.0μA/°C
These models have been assessed for use in IEC 61508 functional
Input characteristics
safety applications. See data on MTL web site.
Field wiring state MTLx546 MTL4546C MTLx546Y
Normal < 6.0V < 6.0V < 6.0V
Open-circuit < 0.9mA < 0.9mA < 0.5mA
Short-circuit < 0.9mA N.A. N.A.

Response time
Settles within 200μA of final value within 100ms
Communications supported
HART

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MTL4549/C/Y
MTL4549/C/Y - MTL5549/Y Hazardous area Safe area

ISOLATING DRIVER
two-channel, for 4–20mA, HART® Ch 2
Ch 2 +
valve positioners with line fault detection P
+ 6
5
I 12
4/20mA
11
4/20mA
I 4 I 10 Ch 1
+
9
The MTLx549 accepts 4/20mA floating signals from safe-area controllers + 3 I
4/20mA
P 4/20mA
2 8
to drive 2 current/pressure converters (or any other load up to 800Ω) in 1 I 7
I
a hazardous area. For HART valve positioners, the module also permits
Ch 1
bi-directional transmission of digital communication signals. Process
controllers with a readback facility can detect open or short circuits 13 14
20 to 35V dc
in the field wiring: if these occur, the current taken into the terminals Vs+
drops to a preset level. The MTL4549C and MTLx549Y are very similar Vs
to the MTLx549 except that they provide open circuit detection only
(i.e. no short-circuit detection).
MTL5549/Y
SPECIFICATION Hazardous area Safe area
See also common specification

Number of channels
Two
Ch 2 Ch 2
Location of I/P converter + 6 I 7

P 5 8
Zone 0, IIC, T4–6 hazardous area if suitably certified 4/20mA 4/20mA
Div. 1, Group A, hazardous location
I 4 I 9
+
Ch 1
Working range 10
+ 3 I
11
4 to 20mA P 4/20mA
2
I 1 I 12 4/20mA
Digital signal bandwidth +
500Hz to 10kHz Ch 1 13 Vs
Maximum load resistance 14 Vs+
20 to 35V dc
800Ω (16V at 20mA)
Minimum load resistance
90Ω (short-circuit detection at < 50Ω)
Output resistance
> 1MΩ LED indicator
Under/over range capability Green: power indication
Under range = 1mA Maximum current consumption (with 20mA signals into 250Ω load)
Over range = 24mA (load ≤ 520Ω) 70mA at 24V dc
Input and output circuit ripple Power dissipation within unit (with 20mA signals into 250Ω load)
<40μA peak-to-peak 1.6W at 24V
Communications supported Safety description (each channel)
HART Vo=28V Io=93mA Po=0.65W Um = 253V rms or dc
Transfer accuracy at 20°C SIL capable
Better than 20μA These models have been assessed for use in IEC 61508 functional
Temperature drift safety applications. See data on MTL web site.
< 1.0μA/°C
Input characteristics
Field wiring state MTL4549 MTL4549C MTL4549Y
Normal < 6.0V < 6.0V < 6.0V
Open-circuit < 0.9mA < 0.9mA < 0.5mA
Short-circuit < 0.9mA N.A. N.A.

Response time
Settles within 200μA of final value within 100ms

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[email protected] [email protected] [email protected] EPSx549/C/Y Rev2 080210
MTL4561
MTL4561 – MTL5561 Hazardous area Safe area
FIRE AND SMOKE To earth leakage
detector *
DETECTOR INTERFACE Ch 2
2-channel +
+ 6 I 12
Ch 2
5 11

4 I 10
The MTLx561 is a loop-powered 2–channel interface for use with Fire
detectors +
conventional fire and smoke detectors located in hazardous areas. + 3 I 9
Ch 1
In operation, the triggering of a detector causes a corresponding 2 8

1 I 7
change in the safe–area current. The unit features reverse input
polarity protection, while ‘no-fail’ earth fault detection on either line
can be provided by connecting an earth leakage detector to terminal Ch 1
13 14
3 and/or 6. To earth leakage
detector *

SPECIFICATION
MTL5561
See also common specification
Hazardous area Safe area
Number of channels
Two, fully floating, loop powered To earth leakage
detector *
Location of fire and smoke detectors
Zone 0, IIC, T4–6 hazardous area if suitably certified Ch 2
Div. 1, Group A, hazardous area
+ 6 I 7

Input voltage 5 8
Ch 2
6 to 30V dc 4 I 9
+
Fire
Current range detectors 10
1 to 40mA, nominal + 3 I
11
2
I 12 Ch 1
Quiescent safe–area current at 20°C 1 +
(hazardous–area terminals open circuit)
13
< 400μA at Vin = 24V per channel Ch 1 14
Integral input polarity protection To earth leakage
Input circuit protected against reverse polarity detector *
‘No-fail’ earth fault protection
Enabled by connecting terminals 3 and/or 6 to an earth leakage
detector (see notes) *Signal plug HAZ1-3 is required for access to this function
Fault on either line of each channel proclaimed: unit continues
worki ng
Notes:
1. To maintain isolation between the two channels, separate earth leakage
detectors are needed.
2. The earth leakage detectors introduce a 100μA, 1Hz ripple to the field circuit.
Minimum output voltage Vout at 20°C
For Vin ≤ 25V: Vout = Vin – (0.38 x current in mA) – 2V
For Vin > 25V: Vout = 22.5V – (0.35 x current in mA)
Maximum output voltage
28V from 300Ω
Transfer accuracy at 20°C
Better than 400μA
Temperature drift
< 4μA/°C ( 0°C to 60°C)
< 15μA/°C (–20°C to 0°C)
Response time to step input
Settles to within 5% of final value within 1.5ms
Power dissipation within unit
0.7W maximum at 24V with 40mA signal (each channel)
0.9W maximum at 30V with 40mA signal (each channel)
Safety description for each channel
Vo=28V Io=93mA Po=0.65W Um = 253V rms or dc

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MTL4575

MTL4575 – MTL5575 Hazardous area Safe area

Configuration
TEMPERATURE CONVERTER socket

THC or RTD input + Alarm

Alarm
4-wire 6 12
5 11
4 mV 10 Load
The MTLx575 converts a low-level dc signal from a temperature sensor 3-wire
mounted in a hazardous area into a 4/20mA current for driving a safe- + +
3 9
4/20mA
area load. Software selectable features include linearisation, ranging, mV 2 I 8

1 7
monitoring, testing and tagging for all thermocouple types and 2-, 3-
or 4-wire RTDs. (For thermocouple applications the HAZ-CJC plug on
terminals 1–3 includes an integral CJC sensor). Configuration is carried 13 14
20 to 35V dc
out using a personal computer. A single alarm output is provided and
Vs+
may be configured for high or low process alarm or to provide notice of Vs
early thermocouple failure.
MTL5575
SPECIFICATION
Hazardous area Safe area
See also common specification
socket
Number of channels
One
Signal source
4-wire 6 7 Alarm
THC types J, K, T, E, R, S, B or N to BS 60584 and XK 5 8
mV input 4 mV 9
3-wire
RTDs 2/3/4-wire platinum to BS 60751 + Load
Pt 100, Pt 500, Pt 1000 3 10
11
mV 2 I
Cu-50 & Cu-53 1 12
4/20mA
Ni 100/500/1000 DIN 43760 +
Location of signal source 13 Vs
14 Vs+
Zone 0, IIC, T4-6 hazardous area
20 to 35V dc
Division 1, Group A, hazardous location
Input signal range
–75 to +75mV, or 0 to 400Ω (0 to 1000Ω Pt & Ni sensors)
Input signal span
3 to 150mV, or 10 to 400Ω (10 to 1000Ω Pt & Ni sensors) Early burnout
RTD excitation current Early burnout detection for thermocouples (when selected)
200μA nominal Alarm trips when loop resistance increase is > 50Ω
Cold junction compensation Output range
Automatic or selectable 4 to 20mA nominal into 600Ω max. (direct or reverse)
Cold junction compensation error Alarm output (configurable)
≤ 1.0°C Relay ON in alarm, 250mA @ 35V max
Common mode rejection Maximum lead resistance (THC)
120dB for 240V at 50Hz or 60Hz (500ms response) 600Ω
Series mode rejection Response time
40dB for 50Hz or 60Hz Configurable - 500 ms default
Calibration accuracy (at 20°C) (Accuracy at 100/200ms - contact MTL)
(includes hysteresis, non-linearity and repeatability) LED indicator
Inputs: (500ms response) Green: power and status indication
mV/THC: ± 15μV or ± 0.05% of input value Yellow: alarm indication, on when contacts are closed
(whichever is greater) Maximum current consumption (with 20mA signal)
RTD: ± 80mΩ 50mA at 24V
Output: ± 11μA Power dissipation within unit (with 20mA signal)
Temperature drift (typical) 1.2W at 24V
Inputs: Safety description
mV/THC: ± 0.003% of input value/°C Refer to certificate for parameters. Um=253V rms or dc
RTD: ± 7mΩ/°C Configurator
Output: ± 0.6μA/°C A personal computer running MTL PCS45 software with a
Example of calibration accuracy and temperature drift PCL45USB serial interface.
(RTD input - 500ms response)
Span: 250Ω
Accuracy: ± (0.08/250 + 11/16000) x 100%
= 0.1% of span
Temperature drift: ± (0.007/250 x 16000 + 0.6) μA/°C
= ±1.0μA/°C
Safety drive on sensor failure
Upscale, downscale, or off
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

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MTL4576-RTD

MTL4576-RTD – MTL5576-RTD Hazardous area Safe area

Configuration
TEMPERATURE CONVERTER socket

RTD/potentiometer input, 2-channel Load

3-wire +
6 12 4/20mA Ch2
Ch2 5 11
W
4 10 Load
The MTLx576–RTD converts signals from resistance temperature I
3-wire +
detectors (RTDs) mounted in a hazardous area, into 4/20mA currents 3 9 Ch1
4/20mA
for driving safe-area loads. Software selectable features include input Ch1 2 I 8
1 7
type and characterisation, ranging, monitoring, testing and tagging.
Configuration is carried out using a personal computer. The MTLx576–
RTD is compatible with 2– and 3–wire RTD inputs. 13 14
20 to 35V dc
Vs+
SPECIFICATION Vs

MTL4576-THC – MTL5576-THC Hazardous area Safe area

Configuration
TEMPERATURE CONVERTER socket

mV/THC input, 2-channel Load

+ 6 +
12 4/20mA Ch2
Ch2 mV 5 11
4 mV
10 Load
The MTLx576–THC converts low–level dc signals from temperature I
+ +
sensors mounted in a hazardous–area into 4/20mA currents for driving 3 9 4/20mA
Ch1
safe–-area loads. Software selectable features include linearisation Ch1 mV 2 I 8
1
7
for standard thermocouple types, ranging, monitoring, testing and
tagging. Configuration is carried out using a personal computer. The
hazardous–area connections include cold–junction compensation 13 14
20 to 35V dc
and do not need to be ordered separately.
Vs+
Vs
SPECIFICATION
See also common specification MTL5576-THC
Hazardous area Safe area
Number of channels
Two Configuration
socket
Signal source
THC types J, K, T, E, R, S, B or N to BS 60584 and XK
mV input Load
+ 6 7
Location of signal source
Ch2 mV 5 8 Ch2
Zone 0, IIC, T4–6 hazardous area 4 mV 4/20mA
9
Division 1, Group A, hazardous location I +
+ Load
Input signal range 3 10
Ch1 mV 11
–75 to +75mV 2 I Ch1
1 12
4/20mA
Input signal span +
3 to 150mV 13 Vs
Cold junction compensation 14 Vs+
Automatic or selectable 20 to 35V dc

Cold junction compensation error

≤ 1.0°C
Common mode rejection
120dB for 240V at 50Hz or 60Hz LED indicator
Series mode rejection Green: power and status indication
40dB for 50Hz or 60Hz Yellow: one provided for channel status
Calibration accuracy (at 20°C) Red: alarm indication
(includes hysteresis, non-linearity and repeatability) Power requirement, Vs with 20mA signal
Input: ±15μV or ±0.05% of input value 60mA at 24V
(whichever is greater) Power dissipation within unit with 20mA signal
Output: ±16μA 1.4W at 24V
Temperature drift (typical) Isolation
Input: ±0.003% of input value/°C Functional isolation channel–channel for safe and hazardous–
Output: ±0.6μA/°C area circuits.
Safety drive on sensor burnout Safety description
Upscale, downscale, or off Refer to certificate for parameters. Um=253V rms or dc
Output range Configurator
4 to 20mA nominal into 300Ω max. (direct or reverse) A personal computer running MTL PCS45 software with a
Maximum lead resistance PCL45USB serial interface.
300Ω
Response time
Configurable - 500 ms default
(Accuracy at 100/200ms - contact MTL)

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MTL4599
Hazardous area Safe area
MTL4599 - MTL5599
DUMMY ISOLATOR
6 12
5 11
Unused 4 10 Unused
The primary function of the MTLx599, which can be used with all other hazardous- safe-area
area cores 3 9 cores
MTLx500 Series units, is to provide termination and earthing facilities 2 8
for unused cable cores from hazardous areas. 1 7

SPECIFICATION 13 14
See also common specification
Unused safe-area cores
Weight
60g
MTL5599
Hazardous area Safe area

6 7
5 8
4 9
Unused
hazardous- Unused
3 10
area cores safe-area
2 11
12
cores
1

13
14

MTL4599N

MTL4599N Safe area

GENERAL PURPOSE
FEED-THROUGH MODULE 12 12
11 11
10 10

The feed–through termination module allows non–IS connections 9 9

to the MTL4500 backplanes. The wires from the field are connected 8 8
7 7
using screw terminals. Six terminals are provided for each contact of
the multiway connector on the backplane. The terminals and cables
conform to IS regulations so that non–IS and IS signals can be mixed 13 14
on the same backplane.
Note: Must not be used with signals >50V or >0.25A

SPECIFICATION
See also common specification

Weight
60g

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DIMENSIONS (MM)

MTL4500 - MTL5500 SERIES MTL4500

COMMON SPECIFICATIONS Optional TH5000 tag holder for individual

isolator identification.
Accepts tag label 25 x 12.5 ±0.5mm, 0.2mm thick

Please go to our website at www.mtl-inst.com for the latest information

PWR

OPA

OPB

OPC

OPD

FLT
regarding safety approvals, certificates and entity parameters.

104.8 15.8
Connectors
Each unit is supplied with signal connectors, as applicable. HAZ
When using crimp ferrules for the hazardous or non-hazardous
(safe) signal connectors the metal tube length should be 12mm
and the wire trim length 14mm.
Isolation
250V rms, tested at 1500V rms minimum, between safe- and
hazardous-area terminals.

121.8
50V between safe-area circuits and power supply
Supply voltage
20 – 35V dc
Location of units
Safe area
Terminals
2
Accepts conductors of up to 2.5mm stranded or single-core
Mounting
MTL4500
MTL4500 series backplanes
MTL5500
T-section 35mm DIN rail (7.5 or 15mm) to EN 50022 MTL5500
Ambient temperature limits
–20 to +60°C (–6 to +140°F) operating Optional TH5000 tag holder for individual
isolator identification.
–40 to +80°C (–40 to +176°F) storage
Accepts tag label 25 x 12.5 ±0.5mm, 0.2mm thick
Humidity
5 to 95% relative humidity
Weight MTL5510

Approximate (except where indicated)

PWR

OPA

OPB

OPC

OPD

FLT

MTL4500 140g
MTL5500 150g 109.8 16.0mm PITCH
104.8 15.8
HART® is a registered trademark of HART Communication Foundation HAZ SAFE
118.8

123.6

Top of DIN rail

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MPA5500 PCS45/PCL45USB
A.C. POWER ADAPTOR CONFIGURATOR
FOR MTL CONVERTERS
The MPA5500 enables any MTL5500 Series module that is normally The PCS45/PCL45USB configurator allows MTL converters to be
powered from a nominal 24V DC supply (i.e. those that are not loop- configured from a standard PC running a Microsoft® Windows®
powered) to be powered from a high-voltage AC supply. operating system. It comprises PC software, provided on a CD (PCS45),
and an ATEX certified interfacing link (PCL45USB). Converters can be
It plugs into the power socket (terminals 13 and 14) of an MTL5500 configured from the safe area, while on-line, and configurations can be
module and clips securely onto the module housing. The 25V DC saved to disk and printed out when required. It is suitable for use with
power output from the adaptor is sufficient to supply a single module MTL4000, MTL4500, MTL5000 and MTL5500 series products.
and can be connected to any normal AC power source.

Safe area

AC inputs USB
15.8 connector
133 20 MTL5500

MTL4500
3-pole
jack plug
3.5mm

PCS45
software CD
MTL5073
MTL5074
118.8

Interfacing link
MTL4073
MTL4075 PCL45USB PC LINK

II (1) G [EEX ia] IIC Um = 250V

Max. tamb. 60ºC

For electrical data and application conditions see approval

TÜV 99 ATEX 1390

Use adapter Made in Bochum, Germany

0032

11 cable provided
MTL Instruments GmbH S/N: 1201

Direction of Area required

Top of DIN rail removal of for removal of
MPA5500 MPA5500
SPECIFICATION
SPECIFICATION
PCL45USB hardware
Input voltage Location
85 – 265V AC, (45–65Hz) Safe area
Efficiency Connections
71% typ. at 230V AC PC side: USB B(F) socket
Power dissipation Converter side: cable with 3.5mm jackplug, 3-pole for MTL4500
1.2W typ at 230V AC. and MTL5500 series converters. An adapter cable is provided for
Input terminals other earlier MTL converters.
Cage-clamp terminals accommodating conductors up Cable lengths
2
to 1.5mm stranded or 16AWG single-core Converter side (fitted): 1.5m
Input protection USB cable A(M) to B(M) (supplied): 2m
internal fuse, not user serviceable Ambient temperature limits
Output voltage –10°C to +60°C operating
25Vdc ± 10% –20°C to +70°C storage
Output current Humidity
120mA at 25V 5 to 95% relative humidity (non-condensing)
Ambient temperature Weight
Operating: –20 to +60°C 200g
Storage: –40 to +80°C PCS45 Configuration software
Mounting Compatible with Windows 2000 or Windows XP.
Plugs into and clips onto MTL5500 Series I/O module Consult MTL for operation with any other operating system,
It is not for use with any equipment other than MTL5500. e.g. Windows Vista™.
Humidity Software medium
5 to 95% relative humidity PCS45 supplied on CD
Mechanical Updates are available at www.mtl-inst.com
Ingress Protection: IP20 Recommended minimum PC configuration
Material: polycarbonate Microsoft Windows 2000 or Windows XP
Weight: 28g approx. 20MB of available hard disc space
Standards compliance CD ROM drive
EN 61326, EN 61010 Available USB port
Printer (local or network)

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MTL5991 MTL5500 SERIES
24V DC POWER SUPPLY POWERBUS KITS
PB - 8T,16T,24T,32T

A DIN-rail mounted unit for locations where a dc supply is not A quick and easy way to distribute DC power to MTL5500 Series
readily available. The wide input power supply range makes this unit modules. Each powerbus kit includes 4 single ferrules, 4 twin ferrules
universally applicable and the 24V dc , 2A output will drive a useful and 2 insulation displacement connectors (Scotchlok).
number of MTL5000 and MTL5500 series modules.

Safe area
+

4
+ 1 x2
5
2
6 Optional insulation
3 displacement
7 connectors
8

SPECIFICATION
Power supply
85 to 264V ac 47 to 63Hz
Power dissipation within unit
7.2W @ 2A
Mounting
35mm DIN (top hat) rail
Output voltage
24V dc nom (23.64 min/24.36 max)
Output current SPECIFICATION
2A maximum (1.7A with <105V ac input) Available in 4 different lengths:
LED indicators PB - 8T = 8 connectors and loops
Green: Power indication PB - 16T = 16 connectors and loops
Weight PB - 24T = 24 connectors and loops
310g PB - 32T = 32 connectors and loops
Ambient temperature Insulation material :
Operating temperature –10°C to +50°C PVC
Storage temperature –40°C to +85°C Conductor :
2
Terminals 24 strands of 0.2mm dia (0.75mm ) standard copper
2
Cage clamp type accommodating conductors up to 2.5mm , Insulation thickness :
stranded or single-core 0.5 to 0.8 mm
Note: Segregation between hazardous and safe area wiring must be maintained. Current rating :
12A max
Operating temperature range :
4 5 6 7 8
1 2 3

- 20ºC to +60ºC
Max voltage drop on 32 modules drawing 130mA max :
0.5V
38 (1.5)
90 (3.54)

CHOOSING A POWERBUS KIT

Choose a powerbus where the number of power plugs is greater than
or equal to the number of isolators to be powered and if necessary cut
the powerbus to the required number of terminations.
113.6 (4.47)
108 (4.25)

Note: To reduce the risk of excessive voltage drop or overcurrent do not connect
powerbuses in series.

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125 Ø 5.5 131 (inside)

MTL5500 SERIES
ENCLOSURES

187

157

175
70

107 150
DIMENSIONS (mm) AND MOUNTING 137 DX070

270 Ø 7.2 540

80
102

270
305

249
395
339

360

430

80
170
102

520 Ø 7.2
576

249
305
DX430
DX170

147 (inside)
147 (inside)

184
184

Top of DIN rail Top of DIN rail

SPECIFICATION
Note: N. America/Canada - Enclosures are rated NEMA 4X so can
Construction
be used in Class 1, Division 2 (gases) location, but check with local
Glass reinforced polycarbonate base - DX070
requirements and ensure all cable entries also conform. Additional
Glass reinforced polyester base - DX170, DX430
warning label will be required on or near the enclosure, see installation
Transparent polycarbonate lid
details. Not suitable for Class II or III, Division 2 hazardous locations.
Protection
Dust-tight and water-jet proof to IEC529:IP65 Approximate capacities (on DIN rail between earth terminals)
Lid fixing
* Use these figures when IMB57 mounting blocks for tagging/earth are included.
Captive fixing screws
Weight (excluding barriers/isolators) kg Number of MTL5500 isolators
DX070 0.8
DX070 4 (2)*
DX170 2.6
DX430 4.1 DX170 10 (8)*
Items provided DX430 26 (24)*
DIN rail - fitted
ETL7000 Earth terminals (2 x) - fitted Ambient temperature limits
"Take care IS" front adhesive label Dependent on units fitted. See instruction manual INM5500.
Cable trunking (except DX070)
Note: Isolators are not included.
Mounting
Wall fixing lugs provided. For further details refer to INM5500.
Tagging and earth rail
Accommodates MTL5500 Series accessories.
Permitted location
Safe (non-hazardous) area
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPS45/5500 Rev3 250310
ERB57S Earth-rail bracket, straight
Nickel-plated; supplied with two push fasteners, one (14mm,
MTL5500 SERIES 2 2
35mm ) earth-rail clamp and one (10mm, 16mm ) earth clamp.

ACCESSORIES 3mm

150mm
10mm

MTL5500 Series isolators mount quickly and easily onto standard DIN 16mm2 35mm2 16mm2 35mm2
rail. A comprehensive range of accessories simplifies earthing and
tagging arrangements.

THR2
10mm 10mm
14mm 14mm

IMB57 PWR5000 ERB57S

ERL7 Earth rail, 1m length
Nickel-plated; may be cut to length.
3mm

10mm

ETM7 Earth terminal, bag of 50

For terminating cable screens and 0V returns on the ERL7
2
earth rail. For cables ≤ 4mm . Exact dimension dependent on
SAF10-12
manufacturer.
ERL7 SAF7-9
Type A Type B

ETM7 TH5000
HAZ1-3 TGL57
HAZ4-6

TAG57 5.5
mm 7mm

MOUNTING TAG57 Tagging strip, 1m length

THR2 DIN rail,1m length Cut to size. Supplied with tagging strip label suitable for MTL5000
DIN rail to EN50022; BS5584; DIN46277 or MTL5500 modules.

MS010 DIN rail module spacer, 10mm, pack of 5

31mm
Grey spacer, one required between each MTL5995 and any
adjacent module on a DIN rail, to provide 10mm air-circulation
space between modules

TGL57 Tagging strip labels, set of 10 x 0.5m

Spares replacement, for use with TAG57 tagging strip. Suitable
DIN-rail for MTL5000 or MTL5500 modules.
module spacer
INDIVIDUAL ISOLATOR IDENTIFICATION
G-section DIN rail TH5000 tag holders
Each isolator may be fitted with a clear plastic tag holder, as
EARTH RAILS AND TAG STRIP shown below. Order TH5000, pack of 20.
IMB57 Insulating mounting block
One required at each end of a tagging strip/earth rail. Suitable for TH5000
low-profile (7.5mm) and high-profile (15mm) symmetrical DIN rail.

CONNECTORS
Each MTL5500 unit is supplied with signal and power connectors, as
135mm

applicable.
Spares replacement connectors are available separately; see ordering
82mm

information.
28mm

See also
‘MTL5500 Series powerbus kits'
66mm 15mm
The given data is only intended as a product description and should not be regarded as a legal warranty of proper-
ties or guarantee. In the interest of further technical developments, we reserve the right to make design changes.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPS45/5500 Rev3 250310
CUSTOM, STANDARD AND
UNIVERSAL BACKPLANES
FOR EASY DCS INTEGRATION

• Total flexibility • Special functions

• Reduce wiring • Signal conditioning

• Simplify installation • HART® integration

The MTL4500 Series backplanes, enclosures and other accessories

provide comprehensive, flexible and remarkably compact mounting OPTIONAL ACCESSORIES
facilities for system vendors, original equipment manufacturers and
Optional accessories include colour coded tagging strip kits for all
end users alike.
three sizes of backplane and earth rail kits for 8 and 16-way versions.
Mounting accessories are available for surface (all backplanes),
CUSTOMISED BACKPLANES
T-section and G-section DIN-rail (8- and 16-way versions), and a
MTL provides a complete design and manufacturing service for horizontal plate for mounting 24-way backplanes in 19-inch racks.
customised backplanes. Customised backplanes give the vendors
and users of process control and safety systems the opportunity WEATHERPROOF ENCLOSURES
to integrate MTL4500/HART® modules directly into their system
Weatherproof enclosures are available for applications where separate
architecture. As there are no hazardous-area circuits on the
safe–area enclosures are required for backplanes with modules.
backplanes, customised versions can be produced without the need
Available to accommodate one 4-way or one 8-way backplane, they
for IS certification, so simplifying design and lowering costs.
are manufactured from GRP giving protection against dust and water
to IEC529:IP65. The lids are made from transparent high-strength
UNIVERSAL CUSTOM BACKPLANES
polycarbonate so that LEDs, switches, etc, on the tops of the modules
The 'universal' backplane allows a fast and economic approach to are easy to see.
providing a custom interface. Where tight time schedules exist, the
backplane can be installed to allow the panel building and wiring to be DCS VENDORS/SYSTEMS SUPPORTED:
completed. The customised adapter card can then be plugged in at
any time up to integrated test. ABB Automation
S100, INFI90
ADAPTER CARDS Rockwell Automation
Adapter cards already exist for many of the DCS companies. In Bently-Nevada
addition there is a range of general purpose cards that offer reduced Foxboro
wiring for use with specific MTL modules. These are also available in IA FBM & FBM2xx
left- and right-hand versions to ease panel wiring. Siemens-Moore
APACS, Quadlog
STANDARD MTL BACKPLANES Honeywell
TDC, Plantscape
Standard MTL backplanes are available to accommodate 4, 8, 16, or Honeywell-SMS
24 modules using screw-clamp connectors for the safe-area circuits. FSC
On an individual backplane, any module can be plugged into any
ICS
position and module types can be mixed. For 8-, 16- and 24-way
Triplex, Plantguard
backplanes, screw-clamp connectors which plug into the backplanes
Triconex
provide primary and secondary 24V dc power supplies. Power to
Tricon, Trident
several 8- or 16-way backplanes can be interconnected to reduce and
Yokogawa
simplify wiring – see instruction manual INM4500 for details.
Centum XL, μXL, CS1000, CS3000, R3
Yokogawa Industrial Safety Systems
ProSafe & ProSafe RS
MTL CPS STANDARD BACKPLANES
MOUNTING KITS ACCESSORIES
Backplane Number of Safe-area DIN–rail 19–inch Earth–rail Tagging Spare fuse
Surface
model no. modules connections (T or G) rack kit strip kit pack
CPS04 4 Screw–clamp SMS01 DMK01 – – F US1.0ATE5
CPS08 8 Screw–clamp SMS01 DMK01 – ERK08 TSK08 FUS1.0ATE5
CPS16 16 Screw–clamp SMS01 DMK01 – ERK16 TSK16 F S2.0ATE5
CPS24 24 Screw–clamp SMS01 DMK01 HMP24 – TSK24 FUS4.0ATE5

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPS45/5500 Rev3 250310
CPS BACKPLANE dimensions (mm)

157 285
28.5
72 28.5 96 112 112
59
B B
38 B B
32 38
B B
B
1 2 3 4 5 6 7 8
B 1 2 3 4 5 6 7 8 9 1 0 11 12 13 14 15 16
A A A A A
A A

1 2 3 4

CPS16
BPS16
CPS08
BPS08
175
175
113

CPS16-CC
BPS16-CC
170

CPS08-CC
BPS08-CC
113
132

A A A A A
C C
A A C C C C
C C

CPS08 CPS16
CPS04

446
10 143 139 143
B B
23

A A A A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
B B
CPS24
BPS24

100
CPS24-CC
BPS24-CC

140

A A A A

CPS24

Power requirements, Vs
21V dc to 35V dc through plug-in connectors
Safe–area connections
2
CPS: 2.5mm screw-clamp terminals – 6 positions per module
Power sense
Through separate plug-in crimp connector
Weight (without modules or accessories)
CPS04: 96g
CPS08: 225g
CPS16: 419g
CPS24: 592g

BACKPLANE ACCESSORIES HMP24 MOUNTING PLATE FOR 19 INCH RACK

Earth terminals
Earth rail Tagging
strip
483mm

Fuses
132.5mm
(3U)

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPS45/5500 Rev3 250310
ORDERING INFORMATION

MTL4500/5500 Series isolators MTL4500 Standard Backplanes

Specify part number: eg, MTL4511, MTL5575 CPS04 4-way backplane screw-clamp connector
CPS08 8-way backplane screw-clamp connector
CPS16 16-way backplane screw-clamp connector
Individual isolator identification
CPS24 24-way backplane screw-clamp connector
TH5000 Tag holder (Pack of 20)

Connectors - MTL4500 & MTL5500 MTL4500 Custom Backplanes

HAZ1-3 Hazardous-area plug, Contact MTL for options and advice
terminals 1, 2 and 3
HAZ4-6 Hazardous-area plug, MTL4500 Backplane mounting accessories
terminals 4, 5 and 6 DMK01 DIN-rail mounting kit, T- or G-section
HAZ-CJC Hazardous-area plug, terminals 1 and 3 with (pack of 40)
cold-junction sensor 8-way backplanes require 4,
HAZ-CJC2 Hazardous-area plug, terminals 4 and 6 with 16-way backplanes require 6
cold-junction sensor SMS01 Surface mounting kit (pack of 40)
SAF1-3 Safe-area plug, terminals 1, 2 and 3 4- and 8-way backplanes require 4,
SAF4-6 Safe-area plug, terminals 4, 5 and 6 16-way backplanes require 6,
24-way backplanes require 8
Connectors - MTL5500 only HMP24 Horizontal mounting plate and screws for
SAF7-9 Safe-area plug, terminals 7, 8 and 9 19-inch rack mounting
SAF10-12 Safe-area plug, terminals 10, 11 and 12 24-way backplanes only
PWR5000 Power connector, terminals 13 and 14 BMK08 Mounting kit for one 4- or 8-way backplane
BMK16 Mounting kit for one 16-way backplane
PowerBus - MTL5500 only
PB-8T Powerbus Kit for up to 8 isolators MTL4500 Backplane accessories
PB-16T Powerbus Kit for up to 16 isolators ERK08 Earth rail kit for CPS08 backplane
PB-24T Powerbus Kit for up to 24 isolators ERK16 Earth rail kit for CPS16 backplane
PB-32T Powerbus Kit for up to 32 isolators TSK08 Tagging strip kit for CPS08 backplane
TSK16 Tagging strip kit for CPS16 backplane
MTL5500 Mounting accessories
TSK24 Tagging strip kit for CPS24 backplane
THR2 1m length of DIN rail to EN 50022;
FUS1.0ATE5 Fuse kit for 4- and 8-way backplanes,
BS 5584; DIN 46277 (10 per pack)
MS010 DIN-rail module spacer, 10mm FUS2.0ATE5 Fuse kit for 16-way backplane,
(pack of 5) (10 per pack)
MTL5500 Earth-rail and tag strip accessories FUS4.0ATE5 Fuse kit for 24-way backplanes,
(10 per pack)
IMB57 Insulating mounting block
MCK45 MTL4000 backplane conversion kit
ERB57S Earth-rail bracket, straight
(16 clip pairs per pack)
ERL7 Earth-rail, 1m length
SCK45 Module 4-clip strips
ETM7 Earth terminal, bag of 50 (10 strips + 40 rivets per pack)
TAG57 Tagging strip, 1m length MPL01 Module position label (blank)
TGL57 Tagging strip labels, set of 10 x 0.5m (50 per pack)

MTL5500 Enclosures Literature

DX070 Enclosure for MTL5500 x 4 INM5500 MTL5500 Series instruction manual
DX170 Enclosure for MTL5500 x 10 INM4500 MTL4500 Series instruction manual
DX430 Enclosure for MTL5500 x 26
Configurator and software
PCL45USB Configurator, PC interface and software
PCS45 PC software

Please go to our website at www.mtl-inst.com for the latest information regarding safety approvals, certificates and entity parameters.

EUROPE (EMEA): +44 (0)1582 723633 THE AMERICAS: +1 800 835 7075 ASIA-PACIFIC: +65 6 487 7887
[email protected] [email protected] [email protected] EPS45/5500 Rev3 250310

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MTL4500/MTL5500 Series: Intrinsic Safety (IS) Isolators For Hazardous Area Interfacing

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MTL4500/MTL5500 Series: Intrinsic Safety (IS) Isolators For Hazardous Area Interfacing

Uploaded by

technical datasheet

• 3-port isolation as standard

EPS45/5500 Rev3 250310

Input value in Fail–safe Operation LFD 13 Vs

Note: switch-type sensors must be fitted with resistors as shown

Voltage applied to sensor 13 Vs

2-channel, with line fault detection 22kW +

Hazardous area Safe area

Response time: 10ms maximum 10ms maximum

The MTLx517 enables two safe-area loads to be controlled, through a 680W 3 9

7 to 9V dc from 1kΩ ±10% 13 Vs

MTL4521 – MTL5521 Hazardous area Safe area

SOLENOID/ ALARM DRIVER To earth leakage

See also common specification

21.4 180W maximum

Output 21.4V minimum 3 10 20  35Vdc

MTL4521L Hazardous area Safe area

SOLENOID/ ALARM DRIVER To earth leakage

See also common specification

Output current (mA) 48 Current limit: 48mA

MTL5522 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage

Output current (mA) 70 Current limit: 70mA

MTL4523/R – MTL5523 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage

Hazardous area Safe area

MTL4523L Hazardous area Safe area

SOLENOID/ ALARM DRIVER To earth leakage

Output current (mA) 48 Current limit: 48mA

MTL4524 – MTL5524 Hazardous area Safe area

SOLENOID/ALARM DRIVER To earth leakage

Output 21.4V minimum

Control input Override input Output state

MTL4524S Hazardous area Safe area

Output 21.4V minimum

Output current (mA) 48 Current limit: 48mA

Control input Override input Output state

MTL4525 – MTL5525 Hazardous area Safe area

Number of channels To earth leakage

Output current (mA) 48 Current limit: 48mA

MTL4526 – MTL5526 Hazardous area Safe area

SWITCH-OPERATED RELAY Contact Loop

SPECIFICATION Hazardous area Safe area

See also common specification

Mode Function SW1 SW2 SW3 SW4

Loop Powered 2 ch Off Off Off Off

MTL4531 – MTL5531 Hazardous area Safe area

Number of channels MTL5531

Transducer supply current, 2-wire LED indicator

MTL4532 – MTL5532 Hazardous area Safe area

pulse & 4/20mA current outputs V

Output OFF if input < 1.2mA* (> 10kΩ)

VIBRATION TRANSDUCER 2- Vibration

Number of channels MTL5533

Transducer supply current, 2-wire LED indicator

MTL4541/S – MTL5541/S Hazardous area Safe area

REPEATER POWER SUPPLY

Hazardous area Safe area

MTL4541A/AS – MTL5541A/AS Hazardous area Safe area

The MTLx541A provides an input for separately powered 4/20mA I +  

See also common specification

Number of channels MTL5541A/AS

REPEATER POWER SUPPLY

MTL4544A/AS – MTL5544A/AS Hazardous area Safe area

CURRENT REPEATER MTL4544A MTL4544AS

Hazardous area Safe area

REPEATER POWER SUPPLY

MTL4575 – MTL5575 Hazardous area Safe area

THC or RTD input + Alarm

MTL4576-RTD – MTL5576-RTD Hazardous area Safe area

RTD/potentiometer input, 2-channel Load

See also common specification

MTL4576-THC – MTL5576-THC Hazardous area Safe area

mV/THC input, 2-channel Load

Cold junction compensation error

MTL4599N Safe area

Input value in Fail–safe Operation LFD 13 Vs

Voltage applied to sensor 13 Vs

7 to 9V dc from 1kΩ ±10% 13 Vs

Output 21.4V minimum 3 10 20 35Vdc

The MTLx541A provides an input for separately powered 4/20mA I +