DR ZAMRI NORANAI

Fakulti kejuruteraan Mekanikal dan Pembuatan

Why do we study control systems?
 Tornado Boeing 777

• Highly nonlinear, complicated dynamics!

• Both are capable of transporting goods and people over long distances
BUT

• One is controlled, and the other is not.

• Control is “the hidden technology that you meet every day”
• It heavily relies on the notion of “feedback”
Controlled vs Uncontrolled
Controlled vs Uncontrolled
Control is a term that describes the process of
forcing a system to behave in a desired way in
order to achieve certain objective(s)/goal(s).

Control is the process of making a system variable

adhere to a particular value, called the reference
value.
Control system is a group of components which
maintains desired results (goals) by manipulating
the value of another variable in the system.

Goals (Desired results)

 Stability : system maintains desired operating point
 Performance : system responds rapidly to changes
 Robustness : system tolerates perturbations in dynamics
 How to Control?
Compute Actuate
Control “Law” Gas Pedal/
Brake

Sense
Vehicle Speed

Control = Sensing + Computation + Actuation

In Feedback “Loop”
In general

Main Components:
1. Plant: Process + Actuator
2. Controller
3. Sensor
4. Disturbance
Control is “the hidden technology that you
meet every day”

 Control System in Nature

 Historical Examples
 Modern Examples
 Pancreas:
 regulate blood sugar.
 Adrenalin
 automatically generated to increase heart-rate and oxygen
intake in times of flight.
 Eyes
 able to follow a moving object.
 Hand:
 able topick up an object and place it at a predetermined
location
 Ancient Greece [1 – 300 BC]: water float regulation,
water clock, automatic oil lamp.
 17th Century: Cornelis Drebbel – temperature control.
 18th Century: James Watt – Flyball governor
 Late 19th Century to mid 20th Century: Development of
“Classical Control Theory”
 1960’s – present “Modern Control Theory”
 Balls fly out
 Regulate speed of steam engine as speed
 Reduce effects of variations in load increases,

(disturbance rejection)
 Major advance of industrial revolution
Valve closes,
slowing engine

Steam Flyball
engine governor

http://www.heeg.de/~roland/SteamEngine.html
Boulton-Watt steam engine
 In the process industries, control is used to regulate
level, pressure and temperature of refinery vessel.

 In steel rolling mill, the position of the rolls is

controlled according to the measure of thickness of the
steel coming off the finishing line.
Control is “the hidden technology that
you meet every day”
Why do we study control systems?
 Control system is a group of components
which maintains desired results (goals) by
manipulating the value of another variable in
the system.

 Control is every where, you just have to look

for it.
 Definition of measurement and
instrumentation
 Types of measurements
 Types of instruments in measurements
 Review in units of measurement
 Standard of measurement
 Calibration
 Application of measurement and instrumentation

18
 Measurement
◦ A method to obtain information regarding the
physical values of the variable.

 Instrumentation
◦ Devices used in measurement system

19
 Physical quantity: variable such as pressure,
temperature, mass, length, etc.

 Data: Information obtained from the

instrumentation/measurement system as a result
of the measurements made of the physical
quantities

 Information: Data that has a calibrated numeric

relationship to the physical quantity.

 Parameter: Physical quantity within defined

(numeric) limits.

20
measuring Sensor, signal conditioning, display Man, tracking control etc

21
 Terminology
 Measurand: Physical quantity being measured.

 Calibration: Implies that there is a numeric

relationship throughout the whole instrumentation
system and that it is directly related to an approved
national or international standard.

 Test instrumentation: It is a branch of

instrumentation and most closely associated with
the task of gathering data during various
development phases encountered in engineering,
e.g. flight test instrumentation for testing and
approving aircraft.

22
 Transducer: A device that converts one form of
energy to another.

 Electronic transducer: It has an input or output that

is electrical in nature (e.g., voltage, current or
resistance).

 Sensor: Electronic transducer that converts physical

quantity into an electrical signal.

 Actuator: Electronic transducer that converts

electrical energy into mechanical energy.

23
24
 In the case of process industries and
industrial manufacturing…
◦ To improve the quality of the product
◦ To improve the efficiency of production
◦ To maintain the proper operation.

25
 To acquire data or information (hence data
acquisition) about parameters, in terms of:
◦ putting the numerical values to the physical
quantities
◦ making measurements otherwise inaccessible.
◦ producing data agreeable to analysis (mostly in
electrical form)

 Data Acquisition Software (DAS) – data is

acquired by the instrumentation system.

26
 Direct comparison
◦ Easy to do but… less accurate
 e.g. to measure a steel bar

 Indirect comparison
◦ Calibrated system; consists of several devices to
convert, process (amplification or filtering) and
display the output
 e.g. to measure force from strain gages located in a
structure

27
 General Structure of Measuring System
 Stage 1: A detection-transducer or sensor-transducer,
stage; e.g. Bourdon tube
 Stage 2: A signal conditioning stage; e.g. gearing, filters,
bridges
 Stage 3: A terminating or readout-recording stage; e.g.
printers, oscilloscope

28
 Active Instruments
◦ the quantity being measured simply modulates (adapts to)
the magnitude of some external power source.
 Passive Instruments
◦ the instrument output is entirely produced by the quantity
being measured

 Difference between active & passive instruments is the level

of measurement resolution that can be obtained.

29
 e.g. Float-type petrol tank level indicator

Circuit excited
by external
power source
(battery)

30
 The change in petrol level moves a potentiometer
arm, and the output signal consists of a proportion
of the external voltage source applied across the
two ends of the potentiometer.

 The energy in the output signal comes from the

external power source: the primary transducer float
system is merely modulating the value of the
voltage from this external power source.

31
 e.g. Pressure-measuring device

32
 The pressure of the fluid is translated into a
movement of a pointer against scale.
 The energy expanded in moving the pointer
is derived entirely from the change in
pressure measured: there are no other
energy inputs to the system.

33
 An analogue instrument gives an output
that varies continuously as the quantity
being measured; e.g. Deflection-type of
pressure gauge

34
 A digital instrument has an output that
varies in discrete steps and only have a
finite number of values; e.g. Revolution
counter

35
 To define physical quantities in type and
magnitude

 Units of measurement may be defined as the
standard measure of each kind of physical
quantity.

 Efforts were made to standardise systems of

measurement so that instrument professionals and
specialist in other disciplines could communicate
among themselves.

36
 Two types of units are used in science and
engineering

◦ Fundamental units ( or quantities)

 E.g. meter (length), kilogram (mass), second (time)

◦ Derived units (or quantities); i.e. All units which

can be expressed in terms of fundamental units
 E.g. The volume of a substance is proportional to its length (l), breadth
(b) and height (h), or V= l x b x h.
 So, the derived unit of volume (V) is cube of meter (m3).

37
Quantity Unit Unit Symbol

Fundamental (Basic) Units

Length Meter m
Mass Kilogram kg
Time Second s
Electric current Ampere A
Thermodynamic temperature Kelvin K
Luminous intensity Candela cd
Quantity of substance Mole mol

Supplementary Units
Plane angle Radian rad
Solid angle Steradian sr

Derived Units
Area Square meter m2
Volume Cubic meter m3
Velocity Meter per second m/s

38
 Foot-pound-second (F.P.S.) used
for:

◦ Length
◦ Mass
◦ Time

39
 As a physical representation of a unit of
measurement

 It is used for obtaining the values of the physical

properties of other equipment by comparison
methods; e.g.
◦ The fundamental unit of mass in the SI system is
the kilogram, defined as the mass of a cubic
decimeter of water at its temperature of maximum
density of 4°C.

40
 International Organization for
Standardization (ISO)
 International Electrotechnical Commission
(IEC)
 American National Standards Institute
(ANSI)
 Standards Council of Canada ( SCC)
 British Standards (BS)

41
Calibration consists of comparing the output of the instrument
or sensor under test against the output of an instrument of
known accuracy (higher accuracy) when the same input (the
measured quantity is applied to both instrument)

The procedure is carried out for a range of inputs covering the

whole measurement range of the instrument or sensor. Ensures
that the measuring accuracy of all instruments and sensors used
in a measurement system is known over the whole measurement
range, provided that the calibrated instruments and sensors are
used in environmental conditions that are the same as those
under which they were calibrated.

42
Calibration involve a comparison of an instrument with either:
1. A primary standard
2. A secondary standard
3. A known input
Standard weight
Example: measurement facility
(for example: NIST)

Weighing instrument Another weighing

instrument of higher
accuracy

Mass standard

43
 The method and apparatus for performing
measurement instrumentation calibrations vary
widely.

 A rule that should be followed is that the

calibration standard should be at least 10 times as
accurate as the instrument being calibrated.

 By holding some inputs constant, varying others

and recording the output(s) develop the desired
static input-output relations. Many trial and runs
are needed.

44
 Home
◦ Thermometer
◦ Barometer
◦ Watch

 Road vehicles
◦ speedometer
◦ fuel gauge

 Industry
◦ Automation
◦ Process control
◦ Boiler control

45
Performance of Static Characteristics in
Measurement and Instrumentation

End of Lecture 1

46