Airplane Design Essentials
Airplane Design Essentials
AIRPLANE DESIGN
1. Aerodynamic design
2. Structural design
Before a design is commenced, a specification is drawn, up giving the purpose for which the
airplane is required, the performance to be provided, and often stating the type of airplane and the
powerplant to be used. Thus the specification may fix items (1) and (5) completely and (2) and (3) in
part. Of the remaining items, that causing most trouble to designer is (4). The saving of weight is of
paramount importance in airplane design, and it is essential that the structure shall be as efficient as
possible.
General Procedure:
Once the specification has been received or drawn up, and the type of airplane decided upon,
the design proceeds roughly as follows:
1. Aerodynamics Design
2. Structural Design
1
3. Preliminary Weight Estimate
In the absence of information on the weights of previous airplanes of similar types one method
commonly adapted in forming a preliminary estimate of the weight, is to determine the non-structural
weight – I.e., power plant, fuel and oil, passengers and crew, baggage, instruments, etc. For most
conventional airplanes the structural weight is between 30% and 35% of the total weight, so that it is
possible to assume the non-structural weight as between 65% and 70% of the total weight.
4. Airfoil Selection for Wing and Determination of Wing Area and Planform
In selecting an airfoil for an airplanes’ lifting surface (wing, tail or canard) the following
considerations are important:
390W
S = CLmax Vs = f (CLmax)
or
W Clmax
=
S 390
Typical values for Clmax range from 1.4 for an unflapped wing to 2.0 for a wing with a simple
fap. Typical values for stalling speed are 40 mph for conventional tourer/training aircraft and 50
mph for high speed (racer) types. A survey of the wing loadings of several ultra light airplane
show a variation from 5 to 16 lb/ft²) with 7.5 and 10 being average values for unflapped and
simple flapped wings, respectively. The airplane weight can be assumed to be three times the
useful load (i.e., occupant, baggage, fuel and oil)
b b² S
A= ―= ―=―
c S c²
2
Positioning of the wing along the fuselage is concerned with longitudinal stability and control
and as such involves some detailed calculation. In the early stage when many factors are still
undecided it is sufficient to position the wing so that the airplane center of gravity (position of which
at this stage will have to be approximate) and the wing quarter chord position lie in the same sectional
plane. The vertical position of the wing on the fuselage affects many factors:
A high wing allows a continuous structural path for the wing spar or box, provides for a good
downward visibility, and offers the highest aerodynamic efficiency. On the other hand, it increases the
overall dept of the fuselage cross section, increases the length of the main undercarriage (if it is wing
mounted), and makes the cockpit less accessible.
A low wing position generally allows a continuous wing structural path through the fuselage,
provides easy entry to the cockpit, and is more convenient for wing maintenance and inspection.
A mid-wing arrangement has minimum interference drag but causes a discontinuity in the wing
structural path at the body side.
The wing is normally set at a small angle (1° to 3°) to the longitudinal axis of the fuselage to
ensure minimum drag for the whole airplane during cruising flight.
The ailerons usually occupy approximately 9% of the total wing area and have a width of about
25% of the wing chord, which for constant chord means that they occupy the outer 35% of the span.
From theoretical considerations and from pressure distribution tests, it can be demonstrated
that the ideal wing form is the elliptical because it has the smallest induced drag. But using the same
theory and tests, it was found that a rectangular wing of aspect ratio 6 has only 5 percent greater
induced drag than that of an elliptical.
Between these two wing planforms, there is the tapered, which has roughly one percent more
induced drag than the elliptical.
Both the elliptical and tapered wings allow a lighter spar construction, but these advantages are
of a small importance when compared with the better stalling characteristics and simplified
construction of a rectangular wing.
The rectangular planform has the best stall characteristics. The stall begins at the root of the
wing progressing toward the tips, thus the ailerons remains effective while the center part of the wing
is already stalled.
The shape of the fuselage is largely dictated by the ergonomic considerations – this involves
arranging the fuselage lines to provide a comfortable but minimum volume around the pilot and the
passenger seats. Unless the designer is the only person to fly the airplane it is necessary to arrange
these values to suit the “standard man”. A cardboard scale model of the standard man shown below
with pivoting parts will be found to be very useful during layout of the cockpit.
3
The positioning of the instrument panel, controls, seat and cockpit floor involves personal
preferences, but there are several references available which may be helpful. These are quoted below
adjacent to a layout which has been used in the design of certain ultra- light airplane.
The dimensions of the cockpit layout can be varied but it is always advisable to arrange for the
floor to be lower than the pilot’s compressed seat to avoid leg tiring.
The standard man is 20 in. across shoulder, so that, allowing 2 in. each side for clearance and
structure, the minimum fuselage width is 24 in. for single seat and 44 in wide for side by side
arrangements. Two large people in a 44 in. wide cockpit would find the space rather cramped, or as
the sales brochures describe it – “friendly”.
The rear fuselage lines are dependent on the type of undercarriage used, and the structure
required to support the tail, together with the requirement for modest taper to avoid high drag. The
position of the tail surfaces is decided mainly by the control and stability requirements of the airplane,
but as a rough guide the position of the tail quarter chord is a distance of 2.5 to 3.0 times the mean
wing chord behind the wing quarter chord. At a later stage this may have to be adjusted to suit the
results of the detailed stability and control analysis. For tail-wheel undercarriages, the tail down angle
must be sufficient to allow flight at high wing incidence during landing; 15o is representative value.
The tail surfaces basically ensure stability and provide control. Determination of their sizes
involves a detailed study of many factors (i.e. wing and tail section choice, interference effects, flap
system, downwash, c.g. and weight variations, and required response). A study of existing airplane
can give some guidance in the study stages before these details are known. Such a study will reveal
that the fin and rudder area is approximately 0.010S and that the tail plane and elevator area is
approximately 0.20S for airplane with flaps and 0.14S without flaps. A better parameter to use is the
tail volume coefficient, defined as:
4
__
Horizontal Tail Volume Coefficient, VH
__ S H x lH
VH = _ = 0.35 -0.40 (unflapped wing)
Sxc
__
Vertical Tail Volume Coefficient, VV
__ S V x lH
VV = = 0.035 – 0.04
S x b
Where:
SH x lH = horizontal volume
b = wing span
Tail airfoil section are usually symmetrical and for aesthetic reasons the plan of the tailplane is
often chosen to be similar to that of the wing.
5
The propeller ground clearance is
Seven inches (for airplane equipped with nose wheel type landing gears) of 9 inches (for
airplanes equipped with tail wheel type landing gears) with landing gear statically deflected and the
airplane in the level, normal take-off, or taxiing attitude, whichever is most critical.
For tail wheel configurations the wheels are positioned in the side elevation such that:
1. The propeller, flaps, rear fuselage, and elevator have adequate ground clearance in the most
adverse conditions which will include a fully flat tire, or where possible a collapsed shock
absorber units.
2. At the aircraft landing the main wheels touch down first. This attitude will depend upon choice
of section, wing planform, wing or body setting, and flap system, but will no be larger than
about 15o
Fh
k = , a = h tan Ө
Wa
F
k =
W tan Ө
The braking force (F) will be about 0.25W and for good design k should be less than 0.8
6
There is some latitude in these figures but an angle less than 16o is considered dangerous.
4. The tail load required to rotate the aircraft on take –off is not too large.
5. The tail wheel or skid is attached to the strong rear fuselage structure members required to
react the tail surface loads.
6. The c.g. should be located as shown in the front view (Figure 6).
The Main wheels position with respect to the C.G. is determined as follows:
3. Draw a convenient scale side view of the airplane with the wing at the angle of attack α at
CLmax
4. From the C.G. draw a vertical line, and from the tail skid a horizontal line.
5. At the intersection point “A” locate the center point of the tire contact area
6. Draw the landing gear with the tire and shock absorber completely deflected.
7. After the shock absorber deflection is calculated, the extended (unloaded) gear can be drawn.
7
The track and wheel base should be determined next. The relationship between the track and
the wheel base is dictated by the Turnover Angle which is determined as follows:
1. Draw a top view showing the desired nose wheel and tail wheel positions. Also the
C.G. location.
2. Draw a side view showing the landing gear with shock absorbers and tires statically
deflected and the C.G. position.
5. Through the C.G. (in the plan view) draw a line parallel to AB and obtain point “D”
6. From point”D” measure the height of the C.G. (h) obtained from the side view and
obtain point “E”.
7. Trace line EC and measure angle “β”. This is the turnover angle and should be less
than 60o
If the turnover angle is more than 60o, increase the track or base and try again.
8
The track of the main wheels may be set by arranging the leg mounting to be at a convenient
position. For the wheel arrangements, if the track is too small the aircraft will be sensitive to lateral
loads on the tail wheel and will be difficult to steer using differential main wheel braking. For tricycle
arrangements a small track may cause the aircraft to roll over during braking about a line joining the
nose wheel and the braked main wheel ground contract areas.
Representative values for track of tail wheel layout range from 40 to 45% of the fuselage
length. For nose wheel arrangements 25 to 30% of the span. The actual value used should provide an
angle of at least 15o between the normal ground line and a line from the main wheel to the wing tip (to
cover the case of rocking while moving near the ground)
0.25 _
----- + (0.0004b + 0.001c) Dmax
Ww W/S
----- = ----------------------------------------------------
W 1 + (0.0004b + 0.001c) Dmax
b = span (ft)
_
c = mean chord (ft)
nmax = maximum load factor multiplied by the ultimate factor (normally 1.5)
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Notes:
WF = 0.4SF + 0.04W
W
Engine Weight = f (------)
P
Where: D is the propeller diameter in ft. which can be initially assumed to be:
= 10% W
VII. Weight of Elevator, Rudder, aileron, and flap operating system, together with wheel brake
operating mechanism.
= 2% W
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XI. Weight of Pilot and Passengers = f (seat arrangement)
Acceptable Weight
XII. Baggage
- 10 lb / ft3
Example: An aircraft less than 2, 000 lb AUW will give approximately 25 miles per galloon.
For 50 hp engines consumption is about 3 galloons/hour.
XIV. Empennage
= 25%Ww
The C.G. position is calculated simply by calculating the moments of each component with respect to
reference lines. The following procedure is recommended: (See Table 1)
1. Draw a side view of the airplane at a convenient scale (1/10 is adequate). Indicate the C.G. of
each component by a small circle. It requires some practice to estimate by “eye ball” the
position of the C.G. of some components. As a general guide, the C.G. of wings lies at 40% of
the Mean Aerodynamic Chord. The C.G. of Vertical and Horizontal Tails can be located at
50% of the fuselage length measured between the firewall and the tail cone.
3. Draw a vertical reference line at the spinner vertice and horizontal reference line in ground
level. (See figure 10)
4. Measure the horizontal and vertical distance of each component C.G. from their reference
lines. Enter these values in columns 4 and 5 of Table 1.
5. Multiply the weight of each component by its horizontal distance (column 3 x column
and enter the result in column
4 5
6. Multiply the weight the weight of each component by its vertical distance (column 3 x 3
And enter the result in column 5
3 5
7. Add column to obtain the sum of weights. Add column to obtain the sum of
horizontal moments. Add column to obtain the sum of vertical moments
7
8. Divide the sum of horizontal moments by the sum of weights to obtain the horizontal location
of the C.G.
11
9. Divide the sum of vertical moments by the sum of weights to obtain the vertical location of the
C.G.
Table 1
1 2 3 4 5 6 7
Item Designation W X Wx y Wy
Weight Horz Horz Horz Vert
Arm Mom Arm Mom
1 Engine and Propeller
2 Fuel
3 Nose gear
4 Instrument
5 Pilot
6 Wing
7 Main Gear
8 Fuselage
9 Baggage
10 Tailplane
11 Fin
ΣW ΣWx ΣWy
__ ΣWx _ ΣWy
x = -------- ; y = ----------
ΣW ΣW
The most Rearward C.G. Position is the most critical for stability, therefore, this will be calculated
first. The most rearward C.G. position will occur under the following assumption:
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N in the engine task
Baggage overload
Pilot and Passenger (heavy) = 170 lb each
Airplane in climb, assume ½ fuel in tanks pilled up in the rear half of the tanks
Notes: It is desirable to keep the C.G. at any condition ahead of the 30% of the Mean
Aerodynamic Chord.
The most Forward C.G. position should be calculated next. This condition is critical for elevator
dimensioning.
No baggage
No passenger
No fuel
Very light pilot = 120 lb
Maximum oil in the engine tank
Notes; For preliminary design purposes, the Most Forward C.G. position should be kept behind
15% of the Mean aerodynamic Chord.
And finally the C.G. position for airplane Gross Weight (All-Up Weight) is calculated. Obviously,
it must fall between the two extremes (Most Rearward C.G. & Most Forward C.G.)
Item Description W x Wx y Wy
Empty weight
Pilot 170
Passenger 170
Baggage
No. of galloons of fuel
in the Rear of tanks
ΣW ΣWx ΣWy
__ ΣWx _ ΣWy
x = -------- ; y = ----------
ΣW ΣW
Table 3
MOST FORWARD C.G. POSITION
Item Description W x Wx y Wy
Empty weight
Pilot 120
Oil (max. in the engine
tank)
ΣW ΣWx ΣWy
13
__ ΣWx _ ΣWy
x = -------- ; y = ----------
ΣW ΣW
Table 4
ALL –UP WEIGHT C.G. POSITION
Item Description W x Wx y Wy
Empty weight
Pilot 170
Passenger 170
Baggage (full)
Fuel (full)
Oil (full)
ΣW ΣWx ΣWy
__ ΣWx _ ΣWy
x = -------- ; y = ----------
ΣW ΣW
General Considerations
The first three-view, the preliminary weight estimate, and the arrangement of the balance
diagram are necessary steps in furnishing the data for the type of wing for the position relative to the
fuselage, and for its size. The preliminary three – view has more or less set the shape of the wing and
determined whether it is to be a monoplane, a full cantilever or an externally braced wing or, for
example, a biplane with wings of different proportions.
The preliminary weight is instrumental in determining the approximate wing area needed, so
that with at least this established it becomes a comparatively easy matter to select a suitable aspects
ratio and thus be able to fix the governing dimensions of span, chord, and taper.
The balance diagram is necessary to locate the wing relative to the center of gravity; otherwise,
difficulty might be experienced later in obtaining suitable static longitudinal stability.
The wing planform may be changed considerably owing to certain requirements of landing
gear retraction, flap attachments, and the like. Suppose it is desired to retract the landing gear straight
inboard towards the fusel age without the necessity of swinging it back first and then inboard in order
to retract the gear fully into the wing without interfering with the front spar? Such retraction requires
that the root portion of the wing be somewhat forward of the leading edge of the mean geometric
chord; or in other words, the wing should have the leading edge swept back so that there are two
original conditions that must be met by the wing and the landing gear. The wing, for example, should
be placed so that the 25 percent point of the mean geometric chords falls directly under the center of
gravity the landing gear, on the other hand, must be placed at a certain angle ahead of the center of
gravity to prevent nosing over. These conditions for the wing and landing gear must be kept, and
unfortunately, these conditions may play havoc with original ideas of wing planform and simple
landing gear retraction.
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The incorporation of flaps and ailerons often affects wing planform. For simpler operating
mechanisms, it may be desirable to have the hinge lines perpendicular to the plane symmetry of the
airplane, or perhaps it may be desirable to have a constant chord flap whose spanwise axis is
perpendicular to the plane of symmetry. Both of these more or less arbitrary conditions will affect
ultimate planform of the wing. It is a good plan, therefore, to list at first all the various ideas that the
designer wants to incorporate, and then make preliminary sketches of possible solutions to determine
whether the various ideas are compatible.
With this general picture in mind, the new designer should now consider the following features
of wing design.
Before the design of the wing may be begun it in necessary to study various features which
affects its final design. The more important features are considered here although it is impossible to
point of all possible effects of miscellaneous items such as landing lights, engine nacelles, landing
gear, and fuel tanks.
b) TAPERED WING
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c) RECTANGULAR CENTER PANEL
AND TRAPEZOIDAL OUTER PANEL
cr + ct
Area Trapezoid = A2 = a2 -----------------
2
y1A1 + y2A2 a1
y = -------------------- y1 = -----
A1 + A2 2
x1A1 + x2A2
x = -----------------------
A1 + A2
z1A1 + z2A2
z = -----------------------
A1 + A2
d) ELLIPTICZL WING
1. Divide the wing in “n” stripe of equal
with h (Δy).
3. Prepare Table 1.
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4. Add columns 2 , 3 , 5 and
7
5. The M.A.C. of the wing will be:
Σ 3
M.A.C. = ------------
Σ
2
Table 1
1 2 3 4 5 6 7
The landing gear consists of the wheels, tires, brakes, shocks absorbers, struts, cowlings and, if
rectractable, the retracting mechanisms.
General Considerations
The landing gear must, of count, take the shocks when landing or when going over an
obstruction, and so it incorporated two means of absorbing shocks loads-the tire which absorbs minor
shocks. Not only must the landing gear be able to take these shocks, but also it must be so placed that
the airplane will be prevented from nosing over when landing. In order to accomplish this, the front
wheels of the conventional landing gear are placed somewhat ahead of the center of gravity of the
airplane.
While it may be desirable to have the landing gear reasonably far enough ahead of the center of
gravity of the airplane if placed too far forward there would be difficulty in taking of. In taking off
the of the airplane must be raised until the longitudinal axis of the airplane is practically horizontal.
In this position, the airplane accelerates quickly until it reaches climbing speed and is ready to take off.
But, in order to reach this horizontal attitude, there must be a lift on the horizontal tail surfaces
produced by the relative wind on these tail surfaces caused by the propeller slipstream and forward
acceleration of the cratt. The lift multiplied by the distance from the center of pressure on the
horizontal tail surfaces to the point of contact of the wheel with the ground, is the moment which must
be equal to the moment produced by the weight of the airplane times the distance from the center of
gravity of the airplane to the point of wheel and ground contact. When these moments are equal, the
airplane starts to accelerate, the elevation, which have been depressed up to this time, are gradually
neutralized. Otherwise, too much lift would be created and the airplane would nose over.
If the front wheels were quite far ahead of the center of gravity of the airplane, a greater
moment would have to be produced by the horizontal tail surfaces. Since the lift on the tail surfaces is
proportional to the square speed, it would be necessary to increase the speed to obtain the necessary
lift. However, it takes time to start at zero speed and accelerate up to a particular speed, and the longer
it takes to accelerate, the longer will be the take-off run.
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Brakes are used to reduce the landing run. If the brakes were used immediately upon level
landing, the inertia of the airplane might be sufficient to nose over. It is necessary, therefore, to put
the wheels farther forward for a landing gear employing brakes than one without brakes.
Landing introduces another problem in the disposition of the wheels. If the tail wheel is too
close to the front wheels, or the front wheels are too close together in relation to the span of the wings,
the airplane may groundloop, a phenomenon in which the airplane may pivot on the wheel, meanwhile
dragging a wing tip along the ground.
The present interest is the so-called tricycle landing gear. This reverses the location of the
single wheel, which in the conventional landing gear is the tail wheel and new becomes the nose wheel
for the new type.
Whereas the center of gravity was slightly behind two wheels, it is now slightly ahead of the
two wheels and the nose wheel is placed as far as the particular design will permit.
Various test have been made by the army, by the National Advisory Committee for
Aeronautics, and by a few commercial companies. The results of these test and investigation may be
summarized as follows.
1. There should be greater passenger comfort since passengers are sitting in a cabin, which is
level not only when flying but also on the take-off.
2. There is better vision both for the pilot and for the passengers not only in landing but also on
take-off.
3. The tricycle landing gear gives greater ground stability since the three wheels are likely to be
more evenly loaded at all times.
4. There should be no tendency to nose over since the nose wheel, being ahead of the center of
gravity of the airplane, would resist any nosing over. The nose wheel is therefore a definite
nosing over preventive.
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5. Since the airplane cannot nose over, there is the possibility of landing at almost any angle of
attack. For the private flyer who may be a “dub” pilot, this is a very good feature since the
landing technique need not be well-high letter perfect. For transport airplanes, the possibility
of landing at almost any angle is advantageous in blind flying when the ground is not visible.
6. Also, because nosing over is unlikely, it is possible to have a shorter landing run since the
brakes can be applied to have a shorter landing run since the brakes can be applied as soon as
contact with ground is made. Moreover since the lift on the wings is less at the moment of
landing due to the smaller angle of attack, the load on the wheels will be greater, and the width
brakes on all three wheels, the braking will become more effective.
7. The smaller angle of incidence of the airplane with the ground will permit the airplane to
accelerate up to take-off speed and practically “automobile” take-offs are possible and in
much shorter time than for the conventional landing gear.
8. The quicker take-offs and the shorter landing runs permit a shorter black-to-black speed which
is an important factor in economical commercial air transportation.
9. The airplane rests or wheels with the wings at a small angle of attack than the conventional
landing gear. The lift coefficient of the wings at small angles of attacks is small so that even at
relatively large wind speeds, the lift on the wings is not likely to be great enough to blow the
airplane over.
Against these very favorable advantages of the tricycle landing gear, there should be balance these
possible disadvantages which may entirely or at least partially overcome by proper design.
1. If the two main wheels in the rear of the center of gravity are too far back, the load on the nose
wheel will be increased. This will necessitate a heavier nose wheel.
2. If the two main wheels are to near the center of gravity, the nose wheel will not have enough
load on it and will therefore tend to bounce more easily when taxiing.
3. If the front wheel is located to close to the two main wheels, one of the following may occur.
(a) A sudden swerve of the airplane may be followed by turning over, at about a line
connecting the nose wheel with one of the two main wheels
(b) The front nose wheel may shinny unless there is friction damping.
(c) The airplane may have tendency to buck.
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4. Unless the airplane can assume a greater angle of attack at take-off, the take –off run on muddy
ground may be long. The propeller thrust and the higher ground drag due to the mud seem to
cause the nose wheel to dig in at slow angles of attack. By raising the nose of the airplane the
load on t he nose wheel is relieved.
5. With increase in propeller thrust, the load on the nose wheel increases since the propeller thrust
line is above the nose wheel. Unless the nose wheel is equipped with a larger “oleo” travel and
a stronger structure, for the sever shock load are likely to be transmitted to airplane structure,
for the “oleo” or shock absorber may be compressed long before any serious loads imposed.
6. Difficulty may be encountered with the nose wheel in riding over obstacles.
The tail wheel to behave better under such circumstances.
7. The tail wheel has the advantage of protecting the tail surfaces. Unless a skid or special crash
pad is provided for the rear portion of the fuselage when the nose wheel type of the landing
gear is used, the rear portion of the fuselage may be damaged in case of unusual “tail low”
landing.
8. The nose wheel causes more difficulty in retraction because of its location on the forward
portion of the fuselage and because of its longer shock absorber travel.
The size of the wheels and tires in the conventional landing gear is determined by the static
weight equal of half the gross weight of the airplane per wheel. It is not necessary determine the
load factors and loads imposed by various landing conditions since the wheels and tires are
originally designed with ample margins of safety.
The size of the wheels for a tricycle landing gear depends upon their position relative to the
center of gravity. The two rear wheels may have from 85 to almost 100 percent of the load while
the front wheel may have from 10 to 25 percent of the gross weight of the airplane as the static
load. Refer to Figure 15 and 18.
The weight of the tail wheel for preliminary weight estimate and balance determination can be
estimated by assuming a static load of about one-fifth to one –twelfth the gross weight of the
airplane and then choosing the required nose or tail wheel, with the larger fraction for the nose
wheel.
After the center of gravity has been found, the weight and size of the nose wheel or tail wheel
may be corrected by finding the correct static load on the wheel as follows:
a
Static load R1 = ------------- gross weight
a + b
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Wheel Position
Examination of the landing gears that the wheel without any load on it, as incorporated in the
normal landing gear, may toe-in; or the vertical centerline when viewed from the front is at the angle
of several degrees from the vertical, commonly known as the camber. These two features are of
course accentuated when the landing gear is in fully extended position due to the configuration of the
particular members of the level-landing position or the three –point landing position.
The wheels are given no toe-in for the normal conditions unless the configurations of the
landing gear should such as to cause an appreciable toeing –out in the fully contracted position.
The camber given the wheels may be 1 and 2 degrees outward unless, again, the configuration
of the landing gear is such as to give an undesirable camber when in the fully contracted position.
Too much leeway either way may cause the tire to roll off when landing.
The position of the wheels with relation to the center of gravity is shown in the illustration for
conventional landing gear and the tricycle landing gear.
Tail Surfaces
The tail surfaces serve two functions. The fixed portions of the tail surfaces, together with the
movable, provide stability while the movable portion in conjunction with the fixed portion, provides
for control.
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General Requirements
It is very important that these tail surfaces be so located that they are not blanketed by the
fuselage. If the fuselage has a relatively large cross section for the greater part of its length and then
tapers suddenly near the tail post, it is very likely that the horizontal tail surfaces will be blanketed
unless the aspects ratio of these surfaces is high.
The vertical tail surfaces are most likely to be blanketed not only by the fuselage but also by
the horizontal tail surfaces, especially when the airplane is at high angle of attack. In order to
minimize this effect, it would be desirable to get some of the vertical tail surfaces below the horizontal
tail surfaces.
Aerodynamically, it would be nice to have a large aspect ratio for both the vertical and
horizontal tail surfaces, but unfortunately the greater the aspect ratio the more difficult it becomes to
get an efficient structure that will be rigid. Since the movable surfaces are a reasonably large
proportion of the total area, the fixed portion, which supports the movable surfaces, must contain all
the necessary structure. If the aspect ratio is too great for the area, there is relatively little depth with
the result that fixed surfaces may deflect so much under a load that the hinges of the movable surfaces
bind.
The proportion of the movable surfaces to the whole depends upon the degree of control
desired. A large movable surface, for example, needs less angular deflection than smaller-sized
surfaces. If the airplane is to very maneuverable, it is desirable to have relatively large movable
surfaces. In any case it is necessary to have sufficient control at the lowest and at the highest speeds
the airplane will attain.
The elevator should be able to trim the airplane at the lowest, or stall speed, at which time the
elevator will usually have its maximum angular deflection upward. The elevator should also be able to
trim the airplane practically at zero lift, at which time the elevator may have its maximum angular
deflection downward.
Control, however, is not measured only by the change in angle of trim of the airplane caused
by a definite angular deflection of the elevator (and the discussion here applies equally to the vertical
tail surfaces) but also by the hinge moments produced. If for the same angular deflection of the
movable surface one has a greater hinge moments than another, it should be obvious that the one with
the smaller hinge moments can be actuated far more quickly, and the response of the entire airplane
will be quicker therefore.
The magnitude of these hinge moment is becoming an increasingly important problem. There
are several solutions available. In some cases, (for example, the aileron) it helps materially in
reducing the hinge moments to have a smaller chord so that the ratio of the chord of the movable
surfaces to that of the entire surfaces is 15 to 20 percent. This necessitates a large span in order to get
the same total control but, unfortunately, the rudder or elevator seldom has the ratio of its chord to the
chord of the complete surfaces less than 45 to 50 percent. In order to reduce the hinge moments, the
surfaces may be partially aerodynamically balanced either by having the hinge line of the movable
surfaces somewhat in rear of its leading edge, or by having the hinge line of the movable surface or tab
attached near the trailing edge of the main movable surface. This small surfaces has an angular
deflection opposite to that required fir the main movable surfaces.
If the tab is small or its setting fixed and changed only when the load conditions change the
center of gravity, then its purpose is for trim only, and is known as trimming tab. It takes the place of
the adjustable stabilizer.
If the tab can be controlled from the cockpit, it may be used to operate the larger surfaces and
is then called a control tab or a servo tab. Aerodynamic balance is generally used, even if trailing-
edge tabs are present. The design of this balance is very critical and is still the subject of much
experimental work. For greater effectiveness, a slot in front of the leading edge of the balance is
provided. Although this slot helps to increase the effectiveness of the movable surfaces, yet, more
often than not, the relatively large gap caused by the slot increases the parasite drag.
Great care should be taken in designing the leading edge of the aerodynamic balance so that it
is not too sharp and does not project too far above the upper contour of the fixed surface when the
movable surface is deflected. Such projections collect ice very quickly under icing conditions and
may lead to unbalance of the control surfaces, or jamming of the controls.
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Airfoil Sections
Symmetrical airfoils are usually used for tail surfaces so that equal effectiveness per degree of
deflection may be obtained for both up and down movements.
The airfoil section used should have a thickness ratio of at least 8 or 9 percent and not more
than 12 percent. Unless the tail surfaces are exceptionally large, the same airfoil is used from tip to
root. The NACA 0009 and 0012 are recommended.
The horizontal tail surfaces should be so located that any blanketing by the wing or the
fuselage is avoided. Partial blanketing usually exists, however, but certain features may be
incorporated to limit the effect of blanketing.
In some cases, the location of the horizontal tail surfaces is determined by clearance
requirements for the elevator, as shown in Figure 10, when the elevator is deflected downward through
its total angular range and with the tail-wheel assembly fully deflected.
Conventional airplanes of today located the tail surfaces about 2 ½ to 3 chord length (mean
aerodynamic chord of the wing) behind the center of gravity so that the observance of this rule will
assure reasonable static longitudinal stability.
Movement
Elevator are designed to have an equal angular movement up and down from neutral. About
30-degree movement is considered maximum and, with efficient design, a 25-degree deflection down
should be sufficient.
The stabilizer may be adjusted through a small angular displacement either on the ground or in
the air from the cockpit (usually the later, if at all; since trimming tabs are displacing adjustable
stabilizer)
If an adjustable stabilizer is used, a total of 6 to 8 degree movement (about 5 degrees up and 3
degrees down) is usually used.
Aspect Ratio
The aspect ratio of the tail surfaces should be as high as possible in order to avoid blanketing
of the structure to which they are attached. Aspect ratios greater than 6 are seldom used unless they
can be braced adequately.
In proportioning the tail surfaces, it is not desirable to start with the aspect ratio because the
fuselage section increases the span of the tail surfaces seemingly beyond the desirable limit.
For correcting airfoil data from the given aspect ratio to that of the tail surfaces, the aspect ratio
is calculated on the basis of the square of the span length from tip to tip divided by the area including
that covered by the fuselage. In other words, exactly the same procedure is followed as in calculating
the aspect ratio of the wing.
Angle of Incidence
The incidence of the horizontal tail surfaces is determined by the amount of downwash from
the wing, its relative location with respect to the wing, and the moment required to obtain the required
trim angle.
On small airplanes it has been customary to make the stabilizer adjustable through a limited
angular range, about 3 degrees up and 3 degrees down. The adjustment has been possible either on the
ground or in the air by means of a control located in pilot’s cockpit. The adjustment in the air
preferable. On the large transport airplanes. Variations in trim (the object of the adjustable stabilizer)
are obtained by means of trailing-edge tabs.
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Dihedral
Normally horizontal tail surfaces are not given any dihedral, but is has been found that the
effectiveness of the horizontal tail surfaces can be increased considerably, particularly at high angles
of attack, by incorporating some dihedral in the horizontal tail surfaces. How large the dihedral angle
should be depends upon the downwash of the wing; for purposes of symmetry, the span line of the tail
surfaces maybe made parallel to the span line of the wings.
Area
Examination of airplane of all sizes reveals that the ratio of the horizontal tail surfaces to the
effective wing area varies from 15 to 20 percent. The greater the tail length is, in terms of the wing
chord, the smaller percentage area is required. Wings equipped with lift –increase device usually
require that the percentage area of the horizontal tail surface be greater than if the wings were not so
equipped.
The elevator area varies from 35 to 45 percent of the horizontal tail surface area.
Construction
For ease in assembly and disassembly, the horizontal tail surfaces are attached to the top of the
fuselage, especially if tubular steel construction is used for both the tail surfaces and the fuselage.
When reinforced metal monocoque construction is used, the horizontal tail surfaces may be located
nearer the longitudinal centerline of the rear portion of the fuselage and still obtain the necessary
rigidity.
Location
The vertical tail surfaces are, almost without exception, located above the horizontal tail
surfaces in order to centralize control systems and simplify the supporting structure contained in the
fuselage.
It is desirable to locate about half of the rudder below the axis of symmetry of the fuselage but
this may not be possible because of required clearance with the ground.
Aspect Ratio
The aspect ratio of the vertical tail surfaces should be between 2 and 3. It is difficult to state
exactly what the aspect ratio of the vertical tail surfaces may be, because the rear portion of the
fuselage influences the vertical tail-surface effectiveness.
Figure 20. The distance A for conventional airplanes should be from 2 ½ to 2 time the mean
aerodynamic chord of the wing. The angle B, corresponding tot eh maximum deflection of the
elevator, should permit the trailing edge of the elevator to clear the ground comfortably.
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Trailing-edge Tabs
Trailing –edge tabs on movable surfaces are popular at the present time. A tab on the airleron
is used to overcome engine torque. It may be used with the rudder for the same purpose as the offset
fin and on the elevator for the same purpose as the adjustable stabilizer.
Trimming tabs have a chord varying from 5 to 10 percent of the movable surfaces chord and
approaching 25 percent of the chord if used as servo control tabs. The aspect ratio should be as high
as possible, varying usually from as low as 5 to as high as 20.
Static Stability
Stability is the property of a body which, when the body is disturbed from a condition of
equilibrium, causes forces or moments which acts to restore it to its original condition.
Stability of an airplane means that the airplane tends to remain at the same attitude with respect
the relative wind.
A plane is statically equilibrium if, when in flight, the sum of all forces acting in all directions
equals zero and the sum of when the sum of the vertical forces is zero and sum of the horizontal forces
is zero.
ΣV = 0
ΣH = 0
ΣM = 0
As there are three axes of rotation, so there are three classes of stability-longitudinal or fore
and aft stability, lateral stability, and directional stability.
Longitudinal stability – stability with reference to disturbances in the plane of symmetry, i.e.
disturbances involving pitching and variation of the longitudinal and normal velocities.
Longitudinal Balance
In level flight the forces, which must be considered, are the weight, acting downward; the
propeller thrust, acting forward; the lift, acting upward; the total drag, acting backward; and the tail
load, which may be either upward or downward.
+ ΣM c.g. = 0
(D x b) - (L x e) + (T x a) ± (P x d) = 0
25
ΣM c.g. = 0
+
(-D x b) - (L x e) + (T x a) ± (P x d) = 0
In the conventional high wing monoplane shown in Fig. 21a, the thrust and drag both act to
produce stalling or positive pitching moment. The lift produces a negative or diving moment. The
moment of the tail load must be such as to be equal in magnitude to the difference of the plus minus
moments and of the same sign as the smaller. In order to ensure that the lift always produces a diving
moment, the center of gravity must be ahead of the most forward position of the center of pressure of
the airplane. At high angles of attack, for some airfoils the center of pressure moves forward to a
position 25 percent of the chord back of the leading edge, so that the center of gravity must be in front
Whether the airplane is high-wing or low wing, the distribution of weights should be such that
the center of gravity will be on or close as possible to the thrust line. The purpose of this is to make
the moment due to the thrust, T x a, in Eqn. [ (D x b) – (L x e) + (T x a) + (P x d) = 0 ] either
zero or a small as possible. Changes in thrust or complete engine failure will then cause little or no
change in the longitudinal balance.
If the center of gravity of a low –wing monoplane is located as shown below the thrust line and
above the line of action of the total drag, both thrust drag will cause a diving or negative moment. It is
necessary then that the horizontal tail surface have downward force acting on it as to produce a stalling
moment.
Problem: A monoplane weighing 3, 000 lb, having a rectangular wing of 30 ft. span and 4.0 ft chord
is flying at 100 mph at standard sea level conditions. The lift drag relation is C.Do = 0.015 +
0.050CL2. The center of gravity of the airplane is 1.0ft back of the leading edge of the wing, 0.98 ft
above the thrust line, and 0.66ft below line of action of total drag. It is 9 ft from the center of gravity
of the airplane to the center of pressure of the tail. The center of pressure of the wing is 40% of the
chord from the leading edge. What should be the tail load?
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the rear wheel. The distance a is the
horizontal distance from the line connecting
the points of contact of the two front wheels
to the vertical projection of some convenient
point of reference on the airplane.
Datum line – the datum is an imaginary vertical plane from which all horizontal measurement are
taken for balance purposes with the airplane in level flight.
Note:
Problems:
1. From the following date, find the location of the center of gravity.
θ = 12o 0o
a = 12o 2.7o
b = 19.1o 18.2o
W1=1812lb 1876lb
W2 =188lb 124lb
2. Find the location of the center of gravity, if, when θ = 2o, a is 7.0 ft, b is 35.2 ft, weight
on the front wheels is 13, 246 lb, weight on rear wheel is 1, 022 lb, and when θ = 13o, a
is 6.3ft, b is 35.9 ft, weight on front wheels is 12, 490 lb, and the weight on rear wheel
is 1, 778 lb.
3. Find location of the center of gravity, if, when θ = 0o, a is 5.2ft, b is 47.1 ft, W1 is 10,
520 lb, and W2 is 1360 lb and when θ = 10o, a is 48.3 ft, W1 is 10, 510 lb, and W2 is 1,
370 lb.
Structural Design
(1) Forced landlines in unsuitable locations, caused by motor failure, fuel exhaustion, or bad
weather;
(2) Unskillful landings; unusual skill maneuvering for landing is necessary because of gusty air
or small or obstructed airports;
(3) “ Ground loops” caused by
a. Down-wind or cross-wind landings
b. Faulty arrangement of wheels or landing gear
c. Insufficient rudder control while taxiing.
(4) Unnecessarily violent maneuvers (dive, loops, rolls, spin, etc)
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(5) Unusual strong gusts of air, up – gusts, which break the wings or down-gusts, which break
the tail surfaces or throw the airplane against the ground.
In order to minimize the number of airplane accidents, promote a public inherent in flying, and
encourage defense industries related to aircraft or missiles, the various governments of the world have
evolved
1. Rules in flying
2. Rules for the design of aircraft
The government agency in the U.S.A. which devices and enforces such rules is the Federal
Aviation Administration.
The U.S. Federal Regulation of the Federal Aviation Administration of primary importance on
airplane airworthiness are given in FAR 23: Normal, Utility, Acrobatic categories.
Procedure in Design
1) The location of the various structural members in each part so that the loads can be carried by
the structure without structural disintegration.
2) An estimate of the loads to which the various parts of the aircraft are likely to be subjected
when it is used as intended.
3) A knowledge of the properties (strength and stiffness) of the material of which the airplane is
to be made and
4) Calculations to show that the design loads will not cause failure of the materials (“stress
analysis”).
except that “n” not be greater than 3.8 and shall not be less than 2.5
(b) The negative limit maneuvering load factor “n” may not less be less than
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Design Maneuvering Speed, VA
VA = VS √ + n
Where:
nW nW
+CAN = ------------ -------------------- ; n = positive limit maneuvering
qAS ( 1/2 ) pVA2S load factor
CAN ½ pVA2
+n = --------------------
W
---
S
-CNA ½ pV A2S
-n = ----------------------------
W/S
n = 1 + Δn
n = 1 + KUVa
575 (W/S)
Where:
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Design Drive speed, Vp
n = 1 ± Δn
KUVa
n = 1 ± -----------------------------
W
575(-----)
S
Where:
Example:
Determine the limit factors at sea level required by FAR 23 and construct a V-n Diagram for an
airplane assuming the following data; gross weight = 2000 lbs., Bhpmax = 150, span, b = 38 ft., design
the wing area = 210 sq. ft., CLmax = 1.5, estimated level high speed = 160mph, slope of lift curve =
4.25 per radian, utility category.
Given:
W = 7000lb.
Bhpmax = 150
b = 38 ft.
s = 210ft3
CLmax = 1.5
Vmax = 160 mph
a = 4.25/radian
utility category
Required:
Solution:
For positive limit maneuvering load factor; n:
24, 000
n = 2.1 + ---------------
W + 10, 000
24, 000
= 2.1 + ----------------------
2, 000 + 10, 000
= 4.10
30
W 2 1
Vs = (----- ) ( ------) ( -------)
S P CLmax
2, 0000 2 1
Vs = (----------- ) ( ------------) ( ----------)
210 0.002377 1.5
W
Vcmin(in mph) = 38 -----
S
2, 000
= 38 -------------
210
VD = 1.50 VCmin
= (1.50) (117.27)
VD = 175.90 mph
Since the level high speed is estimated to be 160 mph and it may be desired to cruise at 90% of
this figure, the actual design cruising speed may well be made, higher than the minimum, permitted by
FAR 23. Accordingly at is proposed to make.
KUVa
n = 1 ± -------------
W
575 ( -----)
S
W 2, 000
--- = ----------- = 9.52lb/ft2
S 210
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1 W ¼
K = ----- ( -------)
2 S
= (0.5) (9.52) ¼
K = 0.88
The regulation specify that the airplane must stand U = ± 30 fps up to speed Vc and U ± 15 fps up to
speed VD.
at Vc = 144 mph
at VD = 175.90 mph
Lose Factors, n
n = 1 + Δn
Where:
W = gross weight, lb
W/P = power loading, lb/hp
V = max level speed, mph
U = gust velocity (= 30fp)
W/S = wing loading, lb/ft2
a = slope of lift-curve per radian
K = (1/2) (W/S)1/4 , for W/S, 16 lb/ft2
2.67
= 1.33 - ---------- , for W/S > 16 lb/ft2
W ¾
(-----)
S
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Positive Low Angle of Attack (PLAA)
n = 1 + Δn
Where:
1, 850
Kg = 0.08 + ----------------
W +3, 000
W 2 1 _
= (----) (----) (----) sin y
S P CDo
Vc = cruising
n = 1 + Δn
KUVa
Δn = ------------
W
575 (----)
S
Where:
U = - 15 fps
V = airplane speed at gliding, mph
1. Normal Category – Airplanes in this category are intended for non-acrobatic non-scheduled
passenger, and non-scheduled cargo operation.
2. Utility – Airplanes in this category are intended for normal operation and limited acrobatic
maneuvers. These airplanes are not suited for use in snap or inverted maneuvers.
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Limited Acrobatic Maneuvers is interpreted to include steep turns, spins, stall (except whip stalls),
lazy eights, and chandelles.
Steep Turns – A flight maneuver in which the degree of back varies from 45o to about 75o
Spin – A flight maneuvers if done intentionally and a flight condition if it occurs otherwise, which is
the result of a complete stall after which the airplane, still in stalled attitude, loses altitude rapidly, and
travels downward in a vertical helical or spiral path.
Stall – The condition of an airfoil or airplane in which it is operating at an angle of attack greater than
the angle of attack of maximum lift. It is a loss of flying speed and in many cases temporary loss of
lift and control of the airplane. A complete stall in normal flying is to be avoided at all times, but it
sometimes occurs unintentionally, because of inexperience piloting, and is sometimes done
inadvertently by the experienced pilot.
Whip stall – A flight maneuver or condition, which is the result of a complete stall in which the nose
of the airplane whips violently and suddenly downward. In some cases the airplane slides backward a
short distance before the nose of the plane drops. Whip stalls cause severe strains on the engine
mounts, and all surfaces.
Lazy Eight; Flight – An advanced flight –training maneuver, which combines the dive, turn and the
climb. It is a maneuver in which the nose of the airplane describes a horizontal figure eight lying on
its side upon the horizon. An object on the horizon is selected and used as an axis for the maneuver,
i.e the horizon divides the halves and the selected object is the intersection of the two halves of the
eight.
Chandelle – A flight training maneuver of the composite type, composite type, combining the climb
and turn, approach to a stall and recovery back to normal flight. The simple chandelle is really an
exaggerated 180o climbing turn in which the bank and climb are gradually increased until a maximum
is reached, approximately at the 90o point during the 180o turn. After reaching this point, recovery is
started by gradually reducing the climb and shallowing the bank until at the time of arriving at the
180o point of the turn, the plane is flying straight and level at a speed just above the stalling point.
The advanced “chandelle” is started by doing a slight forward slip and pulling up and around; the
initial bank remaining constant. The vertical flight path of the airplane up to 90o point of the turn is
on bias to the vertical plane and as the turn increased the bank only seems to increase. At the 90o
point of the turn, recovery to normal flight (180o change of initial direction) is executed the same as
with the simple “chandelle”. The main objective of this maneuver is to gain altitude at the same time
that the direction of flight is changed.
3. Acrobatic Category – Airplanes in this category will have no specific restrictions as to type of
maneuver permitted unless the necessity therefore is disclosed by the required flight test.
34