General Model SC4A

Conductivity Sensors and Fittings

Specifications for 2-electrode Systems

Model SC4A sensors, available in a Stainless Steel or Titanium

version with fixed cable or Variopin connector, in combination
with WU10/WE10-cable are intended for the low conductivity
applications. These sensors are designed in a convenient
compact style, and can be inserted directly in process pipework
using available fittings or adapters. There are several mounting
possibilities, including a compression gland, giving a simple
effective method of direct insertion in process pipework.The
sensors are made from a combination of wetted materials
approved by FDA. This makes them ideally suited for the
monitoring of pure water systems used in the preparation of
injectable solutions. For this kind of application, sanitary clamp
mountings are most often used.

All sensors have a pre-calibrated cell constant and a built-in

temperature element for automatic temperature compensation.
Sensors with the Variopin connector are equipped with an
ID-chip in which callibration information is stored for easy setup
when connected to a SENCOM Smart Adapter model SA11-C1.
For metal sensors a 3.1 material certificate is included. The
sensors, except those equipped with Variopin connector, are
ATEX certified for installation in zone 0 environments when
connected to a certified intrinsically safe Yokogawa analyser,
model SC202S or FLXA21 or a certified intrinsically safe circuit
with defined output parameters.

Features
• Compact style sensor
• Built-in temperature resistor: Pt1000
• Fast temperature response
• Plug and cable form a water tight connection to IP67
• Selection of two cell constant 0.02 cm-1 or 0.10 cm-1
• Sensor with 8 pin Variopin with ID chip for SENCOM SA11-C1 use
• ATEX/IECEx certified
• Direct process insertion
• Wide range of mountings
• Compatible with PR10 retractable assembly
• The sensor is polished to meet pharmaceutical requirements
• Standard quality inspection certificate with delivery of sensor
• Peek and O-rings according to FDA standard

System Configuration

Sensors
Sensors
Sensors Cables
Cables
Cables Fittings
Fittings
Fittings Transmitters
Transmitters
Transmitters Accessories
Accessories
Accessories

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Specifications Process Pressure in combination with PVDF fitting: See Fig. 2

General Specifications

Measuring elements bar

2-electrode measuring system 12
Pt1000 temperature sensor 10
SS

8
Materials 6 PVDF
Cable: 4
Versions with integrated cable only: 2
Conductors : tinned copper 0.6 mm2
0 10 20 30 40 50 60 70 80 100 120 140 160
Outside shield : braid, tinned copper, 85% coverage
Insulator : Polyester for conductors, for colors
see Section 2.4
TPE-O for outer jacket, color black
Variopin connector:
Contacts : Gold plated Fig. 2 Pressure versus temperature
Material : Nickel plated brass
Insulation : Peek, UL94-VO Process/temperature relationship
IP class : IP67
Cable length for
Functional specifications (at 25°C) SC4A with fixed cable or
Temperature element : Pt1000 to IEC 751 SC4A with Variopin directly
Nominal Cell Constant (C.C.) : 0.02 cm-1 or 0.1 cm-1 conn. to Flexa analyzer : max. 60 meter with WU10/WE10
(possibly in combination with WF10
Note: T
 he SC4A temperature sensor is designed for measurement cable and BA10 junction box)
compensation and for indication. It is NOT designed for For suffix -VS combined with SA11-C1
process temperature control. : 3 meter WE10 cable (as option)
combined
Dynamic specifications with SA11-C1 Smart Adapter
Response time temp. t90 : < 1 min. SA11-C1 Smart Adapter : Directly connected to the analyzer
using a WU11 cable up to 100
Operating range meters
Conductivity at actual process or
temperature : 1 µS * C.C. – 50 mS * C.C. Connected to a BA11 connetion box
using WU11 cable upto 100 m. The
100 000 000.00
BA11 connection box is connected
10 000 000.00 to the analyzer using a WU11 cable
1 000 000.00 up to 100m.
100 000.00

10 000.00

1 000.00

100.00

10.00

µS/cm 1.00

SC202/SC450 SC450
0.10
DC402 SC202

0.01
SC42-SP34 SC4A-002 SC42-SP24 SC4A-010 SC42-EP14 SC42- SC42-EP04 SC42-EP18 SC42-EP08
SX42-SX34 (0.02/cm) SX42-SX24 (0.1/cm) (1/cm) EP15(D) (10/cm) (1/cm) SC42-FP08
(0.01/cm) (0.1/cm) (1/cm) (10/cm)

Fig. 1 Measuring range of conductivity sensors

Process temperature SS : 0°C to 110°C (32°F to 230°F)

& Titanium type : 135°C (275°F) for a short period of
time during sterilization.
Process temperature in : 0°C to 80°C (32°F to 176°F)
combination with PVDF fitting
(option /PF)

Process pressure : 0 to 10 bar (0 to 142 PSIG)

Stainless Steel & Titanium type

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Regulatory standards (only for SC4A with fixed cable) Regulatory standards (all types)
- ATEX : Directive 2014/34/EU
by applying:
EN 60079-0 CE : Decision 768/2008/EC
EN 60079-11
EN 60079-26 - Pressure : Directive 2014/68/EU
Applying article : 4.3 (Sound Engineering Practice)
Certificate no. : DEKRA 14ATEX0074 X
II 1 G Ex ia IIC T4… T6 Ga - RoHS2 : Directive 2011/65/EU
Applying category : 9 (Industrial monitoring and control
- IECEx instruments)
Applying standards : IEC 60079-0
: IEC 60079-11 Shipping details
: IEC 60079-26 Package size (LxWxH) : 220 x 220 x 90 mm
Certificate no. : IECEx DEK 14.0032X (8.7 x 8.7 x 3.6 inch)
Ex ia IIC T4…T6 Ga Package weight : 0.5 to 1.7 kg (1.1 to 3.8 lbs),
Conformity : EAC (Eurasia) depends on sensor type and cable
TS (Taiwan) length

- Electrical data for ATEX/IECEx Environmental conditions

: For sensor input circuit connected to Storage temperature : -30°C to 50°C (-22°F to 122°F)
A certified intrinsically safe circuit
with the following maximum values:
Ui = 14.4 V; Ii = 116.5 mA; Pi =
0.342 W
or
Certified intrinsically safe Yokogawa
Contact
Conductivity transmitter Model
FLXA21 series or
Model SC202S series.
The effective internal capacitance Ci
and the effective internal inductance
Li of the sensor depends only upon
the properties and length of the
integral cable.

Special conditions (X) :T

 6 for Tamb. -30°C to 40°C
T5 for Tamb. -30°C to 95°C
T4 for Tamb. -30°C to 130°C

Impact on the product shall be

avoided.Electrostatic charges on the
enclosure shall be avoided.
From the safety point of view the
circuits shall be assumed to be
connected to earth.

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Specifications SC4A-AD
Dimensions SC4A-AD units in mm (inch)
General Specifications

Materials Wetted Parts

Body & electrodes :S  tainless steel AISI 316L
or Titanium grade 2 or 3
O-ring : EPDM FDA
Mounting adapter : PVDF or Stainless steel AISI 316L
Insulation : PEEK (Polyether Ether Ketone)
Surface Roughness : 0.8µm (R432)
Ø 38 x 5
(1.50 x 0.20)

90 (3.55")
Operating Specifications (Sensor)
Measuring system : 2-electrode (4-wire) 25
19.8
(1.00”)
Maximum pressure : 10 bar (142 PSIG)
Maximum temperature : 110ºC (230 °F)

152 (5.98")

152 (5.98")
Sterilize : At 135°C (275 °F)

95 (3.74")
Ø 25
(1.00")
Ø

Model and Suffix codes Ø 19,1

(0.75")

Model Suffix Option Description Ø

SC4A* 19 mm conductivity sensor
-T Titanium
-S Stainless steel 316L Fig. 3 SC4A-AD-15 / SC4A-AD-09
(Sterilizable acc. EHEDG test)
Fitting-type -AD For adapter mounting
Sensor -09 9 cm (note 1)
length -15 15 cm
Cellconstant -002 0.02/cm
-010 0.1/cm 2" Ø 64
Cable length -03 3 mtr 1 - 1.5 "
tri-clamp

-05 5 mtr tri-clamp

-10 10 mtr Ø63,9

(2.52")
-15 15 mtr Ø50,4
(1.98")

-20 20 mtr Ø25

80 (3.15")
(1.00")
70 (2.75")

-VS No Cable; Variopin connector

80
Ø19
(0.75")
with SENCOM ID-chip (note 2)
-T1 Pt1000
AD only /PS 3/4”NPT Stainless Steel adapter
/PF 3/4”NPT PVDF adapter
(option /PS required) /FF Stainless Steel flow fitting

*3
 .1 Material certificate according to EN 10024 is standard
delivered with this sensor.

Note 1: Suffix -AD-09 not available with VS

Note 2: Suffix -VS not ATEX/ IECEx certified Fig. 4 Mounted sensor with the option /PF and /PS

units in mm (inch)

3/4 “NPT
Spare parts SC4A-AD 1/4 “NPT

Adapters SC4A-*-AD sensor

Part no. Description Process conn. Material Quantity
K1542DF /PS 3/4” NPT adapter Stainless Steel 1
K1542CW /PF 3/4” NPT adapter PVDF 1
K1598AC /FF Flow fitting Stainless Steel 1
100 (3.94”)

1/4 “NPT

30(1.18”)

Fig. 5 Dimensional drawing /FF with the option /PS

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Specifications SC4A-SA/SB/SC
Dimensions SC4A-SA units in mm (inch)
General Specifications
The SC4A-E is a conductivity sensor made of below materials
with full traceability and supporting documents.
• EPDM O-ring (21 CFR 177.2600)
• SS is 1.4435
• Double O-ring construction (EPDM 21 CFR 177.2450)
• Virgin PEEK isolator (21 CFR 177.2415)
• Surface roughness Ra < 0.5µm (R416)
• Tested for sterilizability against EHEDG procedure
• 5% accuracy for the Cell constant
Ø 38 x 5
(1.50 x 0.20)
Materials Wetted Parts

90 (3.55")

M19x1.5
Body & electrodes :S  tainless steel AISI 316L (1.4435) 25
Ø 38 x 5
(1.50 x 0.20)
O-ring : EPDM, FDA migration tested

90 (3.55")
(1.00”) 19.8

21 CFR 177.2600 152 (5.98")

25
Mounting adapter : Stainless steel AISI 316L Tri-clamp (1.00”) 19.8

152 (5.98")

95 (3.74")
Ø 25
according to ISO 2852-1993

95 (3.74")
(1.00")

152 (5.98")
Insulation : PEEK (Polyether Ether Ketone)

152 (5.98")
Ø 24.9

95 (3.74")
Ø 25
Ø 27.5
FDA migration tested 21 CFR (1.00")

48 (1.89")
177.2415 Ø 24.9

52
Ø 19,1

41
(0.75")
Surface Roughness : 0.5µm
Ø 19,1 Ø 19.1
(0.75") Ø 19.1

Operating Specifications (Sensor)

Ø 19.1
Measuring system : 2-electrode, 4-wire Figure 6. Sensor SC4A-SA
Maximum pressure : 10 bar (142 PSIG)
Maximum temperature : 110ºC (230 °F) Dimensions SC4A-SB/SC Cable type
Sterilize : At 135°C (275 °F)
units in mm (inch)
Operating Specifications options /SB1, /SB2, /SA1, /SA2, /SC1
Stainless Steel
Maximum pressure : 10 bar (142 gpsi) 2"
tri-clover
Maximum temperature : 135ºC (275°F) 2" Ø 64
1" - 11/2"
tri-clover
tri-clamp
1 - 1.5 "
2" Ø 64
tri-clamp tri-clamp
Model and Suffix codes
1 - 1.5 "
tri-clamp
Ø63,9
(2.52")
Ø 38 x 5
Ø50,4
Model Suffix Option Description (1.98") (1.50 x 0.20) Ø63,9 Ø 50.5
90 (3.55")

(2.52") Ø 25
Ø50,4
Code Code Code
M19x1.5

Ø25 (1.98")
80 (3.15")

(1.00") Ø 25
70 (2.75")

25
SC4A 19 mm conductivity sensorØ19 Ø25
80

(1.00”) 19.8

70
80 (3.15")

(1.00")
70 (2.75")

(0.75")
-E with EPDM FDA O-ring

80
Ø19
(0.75")
fitting-type -SA 25 mm port
152 (5.98")

152 (5.98")

-SB 1-1½” tri-clamp

95 (3.74")

Ø 25
Ø 19.1 Ø 19.1
95 (3.74")

(1.00")
-SC 2” tri-clamp Ø 24.9 Ø 19.1

cellconstant -002 0.02/cm Ø 27.5

48 (1.89")

-010 0.1/cm Ø(0.75")

52

19,1
41

connection -03 Fixed cable with wirepins, 3 m Figure 7. Sensor SC4A-SB/SC

Ø 19.1
type -05 Fixed cable with wirepins, 5 m Ø 19.1

-10 Fixed cable with wirepins, 10 m Dimensions SC4A-SB/SC Variopin type

-15 Fixed cable with wirepins, 15 m
-20 Fixed cable with wirepins, 20 m units in mm (inch)
-VS No Cable; Variopin connector
with SENCOM ID-chip
-T1 Pt1000

*3
 .1 Material certificate according to EN 10024 is standard 2"
delivered with this sensor. tri-clover 1" - 11/2"
2" Ø 64 tri-clover
tri-clamp
1 - 1.5 "
tri-clamp

Ø63,9
(2.52")
Ø50,4
(1.98") Ø 50.5
Ø 25
Ø25
80 (3.15")

(1.00")
70 (2.75")

80

Ø19
70

(0.75")

Ø 19.1 Ø 19.1

Figure 8. Sensor SC4A-SB/SC -VS type

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Installation SC4A-SA/SB/SC

Figure 9. Mounted Sensor SC4A -SA Figure 10. Mounting example

Adapters SC4A-E-SA sensor

Part number Description Process connection Material Quantity
K1542FA /SA1 Straight welding socket Stainless steel 1
K1542FB /SA2 Angled welding socket Stainless steel 1
Spare parts for adapters SC4A-E-SA sensor
Part number Description Quantity
K1520EJ Straight weld-in adapter without mounting nut, Stainless Steel 1
K1520EK Angled weld-in adapter without mounting nut, Stainless Steel 1
Spare parts for SC4A-E-SA sensor
Part number Description Quantity
K1542DL O-ring set, EPDM FDA, 20.3 x 2.62 3
K1542DK O-ring set, Viton, 20.3 x 2.62 3
Adapters SC4A-E-SB sensor
Part number Description Process connection Material Quantity
K1542FC /SB1 Tri-clamp 1” Stainless Steel 1
K1542FF /SB2 Tri-clamp 1½“ Stainless Steel 1
Spare parts for adapters SC4A-E-SB sensor
Part number Description Quantity
K1500BN Clamp seal ring, EPDM FDA, 1” ~ 1½“ 1
K1542DG Clamp seal ring, Viton, 1“ 3
K1542DH Clamp seal ring, Viton, 1½“ 3
Adapters SC4A-E-SC sensor
Part number Description Process connection Material Quantity
K1542FE /SC1 Tri-clamp 2” Stainless Steel 1
Spare parts for adapters SC4A-E-SC sensor
Part number Description Quantity
K1500BP Clamp seal ring, EPDM FDA, 2“ 1
K1542DJ Clamp seal ring, Viton, 2“ 3

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Specifications SC4A-PR Installation SC4A-*-PR

General Specifications The installation of the SC4A-*-PR sensor is done using the Model
PR10 retractable fitting.
Materials Wetted Parts The mounting procedure of the sensor is explained in the Instruction
Body & electrodes :S  tainless steel AISI 316L Manual of this fitting.
or Titanium grade 2 or 3
O-ring : Viton Spare parts for SC4A-*-PR sensor
Mounting adapter : Retractable fitting Part number Description Quantity
Insulations : PEEK (Polyether Ether Ketone) K1500BE O-ring set, Viton, 15.6 x 1.78 10
K1500ED O-ring set, Kalrez, 15.6 x 1.78 1
Operating Specifications (Sensor)
Measuring system : 2-electrode
Maximum pressure : 10 bar (142 PSIg)
Maximum temperature : 110ºC (230 °F)
Sterilize : At 135°C (275 °F)
Surface Roughness : 0.8µm (R432)

Model and Suffix codes

Model Suffix Option Description
Code code
SC4A* 19 mm conductivity sensor
-T Titanium
-S Stainless steel
Fitting-type -PR For retractable mounting
Always -NN fixed length
Cellconstant -002 0.02/cm
-010 0.1/cm
Cable length -03 3 meter
-05 5 meter
-10 10 meter
-15 15 meter
-20 20 meter
-VS No cable; Variopin with
Sencom ID-chip
-T1 Pt1000
* 3.1 Material certificate according to EN 10024 is standard
delivered with this sensor.
Note: -VS not ATEX /IECEx certified

units in mm (inch)
Dimensions SC4A-PR

8x5
x 0.20)
M19x1.5

”) 19.8
95 (3.74")

Ø 24.9
Ø 27.5
48 (1.89")

52
41

Ø 19.1 Ø 19.1

Figure 11. SC4A -PR GS 12D07J04-01E-E

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GS 12D07J04-01E-E
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