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Ozdekan Elastomeric Bearings - Elastomer Bridge Bearings

Elastomeric Bridge Bearings , Elastomer Bearing , Neoprene Bridge Bearings, Bridge Bearings, EN 1337-3 , TS ISO 6446 , TS EN 15129 , DIN 4141, ASTM D 4014 , BS 5400 , AASTHO M251

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0% found this document useful (0 votes)
334 views12 pages

Ozdekan Elastomeric Bearings - Elastomer Bridge Bearings

Elastomeric Bridge Bearings , Elastomer Bearing , Neoprene Bridge Bearings, Bridge Bearings, EN 1337-3 , TS ISO 6446 , TS EN 15129 , DIN 4141, ASTM D 4014 , BS 5400 , AASTHO M251

Uploaded by

ali baba
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Catalogue

ELASTOMERIC
BEARINGS

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ELASTOMERIC
BEARINGS
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CONTENTS

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About Us

Elastomeric Plain Pad


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Elastomeric Bearings

Behavior

Materials

Fabrication and Tests


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Performance Tables

Guided Elastomeric Bearings

Fixed Elastomeric Bearings


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ABOUT US
OZDEKAN RUBBER is one of the leading manufactures in the rubber
industries since 1982. Established in Ostim Organized Industrial Zone,
Ankara, and continuing engineering and manufacturing activities within
the years, it has become a well-known trade mark in the Turkey and

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worldwide. Our company manufactures more than 2000 tons of rubber
products per year and our engineers and design teams support our
customers in selection of bridge bearing, providing a service beyond
that of manufacturing of elastomeric bearings. Our company is
capable of manufacturing different sizes of elastomeric bearings

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varying from 150 mm to 1500 mm in diameter with different
geometrical properties. Ozdekan applies quality control tests at all
phases of production process and performs required tests in
conjunction with university laboratory according to different
international standards. Ozdekan holds ISO 9001, ISO 14001, ISO 18001, BS
OHSAS 18001 and manufacturing capacity certificate from Turkish
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government and trade mark. On the following pages, we provide
information about elastomeric bearings. Please contact us for further
information, as we are always pleased to assist our customers and
consulting engineers.

Ozdekan Rubber Co.

- Elastomeric Plain Pads


- Elastomeric Bridge Bearings
- Multiflex Expansion Joint
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- Lead Rubber Bearing (LRB)


- Ball Rubber Bearings (BRB)
- High Damping Rubber Bearing (HDRB)
- Vibration Lastics
- Neoprene Bands
- Earth Moving Machine Rubber Parts

Ozdekan’s products are designed and tested according to the following


standards;
- BS 5400
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- TS-ISO-6446
- AASHTO-M251-74
- AS 5100-4
- EN 1337-3
- EN 1337-5
- DIN 4141
- EN 15129
PLAIN PAD BEARINGS

Elastomeric bearings consisting of a solid block of vulcanised elastomer without internal cavities are called plain
pads. Plain pads are economical efficient support for precast and pre-stressed concrete or steel beams in bridges
and buildings. These pads are designed according to EN 1337-3 and shear modulus of the manufactured elastomer
may vary between 0.6-1.35 MPa to meet the customers need.

LAMINATED ELASTOMERIC BEARINGS

Elastomeric bearings reinforced internally with one or more steel plates, chemically bonded during vulcanisation are

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called laminatid elastomeric bearings.

Elastomeric bearings permit a smooth and uniform transfer of loads from beams to substructure and also allow
beam rotations at the point of support due to deflection of beam under loading.

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They further allow lateral and longitudinal movement of beams caused by thermal forces. Elastomeric bearings have
no moving parts and thermal expansion and contractions are supported by shear capacity of elastomers. There is
no sliding motion between bearing and beam or between bearing and abutment.
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BEHAVIOR

Each elemental layer, subject to stresses and movements, deflects as shown in the three diagrams below;

c q a

Elastomer in compression Elastomer in horizontal deformation Elastomer in rotation


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MATERIALS

The material specification for the elastomeric bearing shall meet the reqquirements of the current AASHTO M251 as
listed under subsections named ‘’Material’’ and ‘’Test’’ in corresponding code. Furthermore, the physical and
mechanical properties of manufactured elastomer comply with the requirements given in Table 1 of EN 1337-3.
Mechanical and physical properties of elastomer are presented below.

TABLE - 1 Mechanical and Physical Properties of Elastomer


Physical BS 5400 DIN 4141 EN 1337-3
Properties
CR CR

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Rubber Type CR on Plate on Product NR CR

Hardness 50 ± 51 RHD 60 ± 51 RHD 70 ± 51 RHD 60 ± 5 ShrA 60 ± 5 ShrA 50 ± 51 60 ± 51 70 ± 51 50 ± 5 60 ± 5 70 ± 5


RHD RHD RHD ShrA ShrA ShrA

Tensile Strenght ≥ 15.5 N/mm² ≥ 15.5 N/mm² ≥ 15.5 N/mm² ≥ 19 N/mm² ≥ 13 N/mm² ≥ 16 MPa ≥ 16 MPa ≥ 16 MPa ≥ 16 MPa ≥ 15 MPa ≥ 15.5 MPa
Elongation ≥ 400% ≥ 350% ≥ 300% ≥ 450% ≥ 400% ≥ 450%v ≥ 425%v ≥ 450%v ≥ 450% ≥ 350% ≥ 300%

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at Break
Rubber-Metal ≥ 7 N/mm ≥ 7 N/mm ≥ 7 N/mm - - - - - - - -
Bond Strength

Tear Strenght - - - ≥ 10 N/mm ≥ 10 N/mm ≥5 ≥8 ≥5 ≥7 ≥ 10 ≥ 12


kN/mm kN/mm kN/mm kN/mm kN/mm kN/mm
100°C 22h 70°C 24h 70°C 24h 70°C 24h
Compression Set
≤ 35% ≤ 35% ≤ 35% ≤ 15% ≤ 20% ≤ 23% ≤ 30% ≤ 23% ≤ 15% ≤ 15% ≤ 15%
Ageing
Increase
100°C 3 days
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in Hardness + 15 + 15 + 15 +5 +5 -5 +10 -5 +10 -5 +10 ±5 ±5 ±5

Change in ≤ 15% ≤ 15% ≤ 15% ≤ 15% ≤ 15% ± 15 ± 15 ± 15 ± 15 ± 15 ± 15


Tensile Strength
Change ≤ 40% ≤ 40% ≤ 40% ≤ 25% ≤ 25% ± 25 ± 25 ± 25 ± 25 ± 25 ± 25
in Elongation
30°C %20 elongation, 40°C %20 elongation, 40°C %30 elongation, 40°C %30 elongation,
Ozone 25 pphm. 96 h 200 pphm. 96 h 25 pphm. 96 h 100 pphm. 96 h
Resistance
No Crack No Crack No Crack No Crack No Crack No Crack No Crack No Crack No Crack No Crack No Crack
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FABRICATION AND TESTS

Reinforced elastomeric bearings are made up of multiple laminates of elastomeric material and are equipped with
steel reinforcing plates during the vulcanisation process. The steel sheets provide the necessary stiffness in vertical
direction. There are different types of reinforced elastomeric bearings and these types are classified as Type A, B, C,
D, E and F in the EN 1337-3 and all types are manufactured in our factory. Table 2 and 3 present the standart sizes for
bearings type B according to EN 13337-3. Vertical loading capacity, rotational capacity and horizontal displacement
capacity of the bearing are calculated according to EN 1337-3. However it should be mentioned taht for a specific
project, different size and shapes of elastomeric bearings can be designed and maufactured in our factory. Different
tests on elastomeric bearings can be conducted such as;
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- Shear modulus test (at nominal, low and very low temperature)
- Shear modulus after aging
- Shear bond strength test (at ambient and after aging condition)
- Compression test
- Resistance to ozone test

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Legend
G= 1.1 N/mm²
Geometrical Data H

a: Overall width of bearing


Technical Data
b: Overall length of bearing
Nd : Vertical design force
H: Overall thickness of bearing
Vxy : Maximum resultant horizontal
a
relative displacement

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TABLE - 2 Standard Sizes for Rectangular Bearings Type B

Dimensions (mm) Nd Vxy Dimensions (mm) Nd Vxy Dimensions (mm) Nd Vxy

a b H kN mm a b H kN mm a b H kN mm

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100 150 30 92 16 300 400 57 2469 36 600 600 94 8745 64
100 150 41 59 24 300 400 73 2159 48 600 600 115 8477 80
100 200 30 139 16 300 400 89 1672 60 600 600 136 8210 96
100 200 41 89 24 300 400 105 1337 72 600 600 157 7896 112
150 200 30 426 16 300 500 57 3394 36 600 600 178 6712 128
150 200 41 325 24 300 500 73 2967 48 600 600 199 5783 144
150
150
200
250
52
30
236
589
32
16
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300
500
500
89
105
2298
1837
60
72
600
600
700
700
94
115
10222
9909
64
80
150 250 41 449 24 300 600 57 4358 36 600 700 136 9596 96
150 250 52 327 32 300 600 73 3810 48 600 700 157 9284 112
100 300 30 759 16 300 600 89 2951 60 600 700 178 8457 128
100 300 41 578 24 300 600 105 2359 72 600 700 199 7276 144
100 300 52 421 32 350 450 57 3847 36 700 700 94 12176 64
200 250 41 950 24 350 450 73 3694 48 700 700 115 11864 80
200 250 52 781 32 350 450 89 3105 60 700 700 136 11551 96
200 250 63 609 40 350 450 105 2507 72 700 700 157 11238 112
200 250 74 489 48 350 450 121 2071 84 700 700 178 10926 128
200 300 41 1240 24 700 700 199 10613 144
400 500 73 5025 48
200 300 52 1080 32 700 700 220 9922 160
400 500 89 4847 60
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200 300 63 795 40 400 500 105 4303 72 700 800 94 13936 64
200 300 74 638 48 400 500 121 3581 84 700 800 115 13578 80
200 350 41 1542 24 400 500 137 3030 96 700 800 136 13220 96
200 350 52 1268 32 400 600 73 6046 48 700 800 157 12862 112
200 350 63 989 40 400 600 89 5832 60 700 800 178 12504 128
200 350 74 794 48 400 600 105 5597 72 700 800 199 12147 144
400 600 121 4658 84 700 800 220 11789 160
200 400 41 1852 24
200 400 52 1523 32 400 600 137 3942 96
800 800 110 12652 80
200 400 63 1188 40 800 800 135 12294 100
450 600 73 6938 48
200 400 74 953 48 800 800 160 11936 120
450 600 89 6724 60
250 300 41 1851 24 450 600 105 6510 72 800 800 185 11578 140
250 300 52 1782 32 450 600 121 6296 84 800 800 210 11220 160
250 300 63 1535 40 450 600 137 5589 96 800 800 235 10862 180
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250 300 74 1250 48 450 600 153 4819 108 800 800 260 10505 200
250 300 85 1040 56
500 600 73 7829 48 900 900 110 16256 80
250 400 41 2810 24 500 600 89 7615 60 900 900 135 15862 100
250 400 52 2705 32 500 600 105 7401 72 900 900 160 15459 120
250 400 63 2330 40 500 600 121 7178 84 900 900 185 15056 140
250 400 74 1898 48 500 600 137 6973 96 900 900 210 14653 160
250 400 85 1579 56 500 600 153 6562 108 900 900 235 14250 180
500 600 169 5744 120 900 900 260 13847 200
900 900 285 13443 220

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Legend
G= 1.1 N/mm² H

Geometrical Data
Technical Data a: Overall width of bearing
Nd : Vertical design force H: Overall thickness of bearing
Vxy : Maximum resultant horizontal
relative displacement

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d

TABLE - 2 Standard Sizes for Circular Bearings Type B

Dimensions Nd Vxy Dimensions Nd Vxy Dimensions Nd Vxy

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d H kN mm d H kN mm d H kN mm

200 30 556 16 400 57 3177 36 600 94 9563 64


200 41 530 24 400 73 3068 48 600 115 9318 80
200 52 436 32 400 89 2959 60 600 136 9072 96
400 105 2419 72 600 157 8826 112
250 30 1143 16
250
250
41
52
1102
1060
24
32
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450
57
73
4149
4068
36
48
600
600
178
199
8581
8335
128
144

300 41 1981 24 450 89 3942 60


600 94 11077 64
300 52 1921 32 450 105 3817 72
600 115 10814 80
300 63 1860 40 500 57 5250 36 600 136 10551 96
300 74 1653 48 500 73 5110 48 600 157 10287 112
500 89 4194 60 600 178 10024 128
350 41 2849 24 600 199 9760 144
350 52 2776 32 500 105 4194 72
350 63 2703 40 500 121 4194 84
600 94 12702 64
350 74 2631 48
550 73 6271 48 600 115 12421 80
350 85 2558 56
600 136 12140 96
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550 89 6117 60
550 105 5963 72 600 157 11859 112
550 121 5809 84 600 178 11578 128
550 137 5655 96 600 199 11297 144
600 220 11016 160
600 73 7550 48
600 89 7383 60 600 94 14438 64
600 105 7214 72 600 115 14139 80
600 121 7046 84 600 136 13840 96
600 137 6878 96 600 157 13542 112
600 153 6709 108 600 178 13243 128
600 199 12944 144
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650 73 8947 48 600 220 12645 160


650 89 8765 60
650 105 8583 72
600 110 12775 80
650 121 8400 84
600 135 12458 100
650 137 8218 96
600 160 12141 120
650 153 8036 108
600 185 11825 140
650 169 7853 120
600 210 11508 160
600 235 11192 180
600 260 10875 200

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GUIDED ELASTOMERIC BEARINGS

The bearings we have defined so far are the basic types, which constant feature is the fact that they allow all-ways
movements and rotation. However, movements can be limited in one or all ways, thus obtaining guided or fixed
bearings, respectively. In the first case –guided bearings- the restriction is obtained by means of guides parallel to
the supporting axe that allows movement. To make friction as low as possible, DU and stainless steel sheets are
welded to the guides.

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D2

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D5
D3
D7
D4
D1
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Y
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FIXED ELASTOMERIC BEARINGS

If, on the contrary, a fixed bearing is desired, guides are added parallel to both axes, so that movement is completely
blocked.

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D2

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D5
D4
D8
D1 D6

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D7 EK
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Y
X
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Designed and Printed by:

www.ailurosadworks.com
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Phone:
+ 90 0312 354 06 44

Adres:
Ostim Organize Sanayi Bölgesi, 1202/2. Cadde No:30-32 Yenimahalle/Ankara Türkiye

www.ozdekan.com - www.orubber.com

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