Exothermic Welding Series
Exothermic welding is one kind of exothermic welding methods which use super high heat produced by chemical
reaction (exothermic reaction) to complete welding. Exothermic welding is also called as fireclay fusion joining,
fireclay fusion welding, exothermic fusion welding, exothermic welding, chemical heat fusion welding, etc.
Chemical reaction rate for exothermic welding is so fast that it only needs a few seconds to complete welding.
Produced super high heat can effectively conduct to fusion part so that it is melted to form bonded molecular. No
other heat is required. It is the best method to weld metal conductor for ground circuit. See IEEE std.80-1976.
Exothermic welding mainly weld pure copper, brass, bronze, copper, copper-clad steel, pure iron, stainless steel,
ductile iron, zinc plated steel, cast iron, copper alloy, alloy steel and etc.
Welding materials produced by our company are safe, nontoxic and friendly environmental since they do not use
phosphor and dangerous chemicals easily producing metal toxic gasses used by other flux. Gasses produced by
reaction are CO2 and H2O so that there are no occupational diseases risks for operators and
emission gasses has no pollution to atmosphere.
Our company adopts unique formula with delay reactant, pore removal agent, residue resistant agent, etc. to
effectively assure welding quality and personnel operation safety.
Exothermic welding powder size:
Product Name Model No. Unit Note
BSD-EW-F15 15g
BSD-EW-F25 25g
BSD-EW-F45 45g
BSD-EW-F65 65g
Exothermic Welding Flux BSD-EW-F90 90g
Buy Welding Powder series products, then starting
BSD-EW-F115 115g powder, starting cotton, metal protection pad, and
BSD-EW-F150 150g other accessories attached freely.
BSD-EW-F200 200g
BSD-EW-F250 250g
BSD-EW-F300 300g
Welding Mold BSD-EW-MS Each
Welding Clamp BSD-EW-CS Each
Graphite Moulds Welding process
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1.After cleaning the Welding Module and the welding conductor head, then put the conductor head in the central of
the Welding Module chamber.
2.Close the Welding Module, and make sure putting the Metal Protection Pad on the bottom of the Welding Module
smelter.
3.Pour the Welding Powder into Welding Module, and spread the Starting Powder evenly on the surface of the
Welding Powder, then put the Ignition Cotton into the Welding Module.
4. Cover the Welding Module and leaving a tail of Ignition Cotton outside, then fire the Ignition Cotton with
Portfire.
5. After fired, the Welding Flux Happens the high temperature reaction in the Welding Module.
6. After reaction and cool down, open the Welding Module, the conductor was already connected permanently.
Precautions:
On the spot where it was operated, make sure no flammable, no easy explosive article within two square meter
range. No free man staying, the operators should wear on the heat insulated working glove.
Part of Moulds Connections reference:
1.Cable to Cable
Two-Way Tee-Way Cross-Way Parallel
2.Cable to Rod
L-type Tee-type
3. Cable to Bar
Two-way Tee-type(Bar Main) T-type(Cable main)
4. Bar to Bar
Two-way Vertical Tee-type Tee-type Cross-type
5. Bar to Rod
L-type Tee-type
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