GTP for Hardwares & Accessories for 400kV Quad ACSR MOOSE T/Ls
1. SUSPENSION HARDWARE FITTINGS FOR QUAD ACSR ‘MOOSE’ CONDUCTOR
Sl. Description Unit Particulars / Value
Double ‘I’ Single ‘I’
Pilot
AGS Free Envelope
clamp centre clamp
clamp
1. Maximum magnetic power loss of suspension Wat 4 8
assembly at sub conductor current of 600
amperes, 50Hz AC
2. Slipping strength of suspension assembly(clamp kN 20-29
torque Vs slip curve shall be enclosed)
3. Particulars of standard/AGS Standard / AGS
preformed armour rod set for suspension
assembly
a) No. of rods per set No. 12 NA
b) Direction of lay Right Hand NA
c) Overall length after fiting on conductor mm 2235 2540 NA
d) Diameter of each rod mm 9.27 NA
e) Tolerance in NA
i) Diameter of each rod ±mm 0.10 NA
ii) Length of each rod ±mm 25 NA
iii) Difference of length between the longest and ±mm 13 NA
shortest rod in a set
g) Type of Aluminium alloy used for manufacture 6061/ 65032 NA
of PA rod set
h) UTS of each rod Kg/mm 35 NA
2
(Min)
4. Particulars of Elastomer (For AGS Clamp only)
a) Type of elastomer Chloroprene NA NA
/ Neoprene
b) Shore hardness of elastomer 65 - 80 NA NA
c) Temperature range for which elastomer is °C Upto 95°C NA NA
designed
d) Moulded on insert Yes NA NA
5. Mechanical Strength of Suspension fiting KN 240 120
(excluding suspension clamp)
6. Mechanical Strength of suspension clamp. 70 70 70
7. Purity of Zinc used for galvanising % As per IS:209 / IS 13229
8. Min. No. of dips in standard preece test the No a) Fasteners : 4 dips of 1 min
ferrous parts can withstand b) Spring washers : 3 dips of 1 min
c) All others : 6 dips of 1 min
SECTION–VI(VOLUME-II) PAGE-1
2. TENSION HARDWARE FITTINGS QUAD ACSR MOOSE CONDUCTOR
Sl. Description Unit Particulars / Value
Single Quad Tension
Tension
1. Mechanical Strength of Tension fitings kN 120 640
(excluding dead end clamp)
2. Type of Dead End assembly Compression
3. Compression Pressure MT 100
4. Maximum electrical resistance of dead end % 75
assembly as a percentage of equivalent
length of Conductor
5. Slip strength of dead end assembly kN 153.2
6. Purity of Zinc used for galvanising % As per IS:209 / IS 13229
7. Min. No. of dips in standard preece test the Nos a) Fasteners : 4 dips of 1 min
ferrous parts can withstand. b) Spring washers : 3 dips of 1 min
c) All others : 6 dips of 1 min
Mid span compression Joint for ACSR MOOSE Conductor
Sl. Description Unit Particulars/ Value
Aluminium Steel Sleeve
Sleeve
1. Material of Joint Aluminium of Mild Steel(Fe-
purity 99.5% 410, IS:2062)
2. Range of Hardness of the steel sleeve BHN From 100 to 200
(Brinnel hardness)
3. Weight of Zinc coating for steel sleeve gm/m2 610
4. Dimension of sleeve Before compression Aluminum Steel sleeve
sleeve
i) Inside diameter mm 34.00 ± 0.5 11.10 ± 0.2
ii) Outside diameter mm 54.00 ± 1.0 21.00 ± 0.5
iii) Length mm 735 ± 5 250 ± 5
5. Dimensions of Sleeve after compression Aluminum Steel sleeve
sleeve
i) Outside dimension(Corner to corner) mm 53.00 ± 0.5 20.20 ± 0.5
ii) Outside dimension ( face to face) mm 46.00 ± 0.5 17.50 ± 0.5
iii) Length mm 785 (approx) 286 (approx)
6. Slip strength KN 153.2
7. Maximum resistance of the compressed unit % 75
expressed, as percentage of the resistance of
equivalent length of bare conductor.
8. Minimum corona Extinction voltage kV kV 320
SECTION–VI(VOLUME-II) PAGE-2
(rms) under dry condition
9. Maximum Radio Interference Voltage at 1 Micro 1000
MHz for phase to earth voltage of 305 kV Volts
(rms) under dry condition
Repair sleeve for ACSR MOOSE Conductor
Sl. Description Unit Particulars/ Value
1. Material Aluminium of minimum purity
99.5%
2. Dimension of Aluminum sleeve Before compression
i) Inside diameter mm 34.00 ± 0.5
ii) Outside diameter mm 54.00 ± 1.0
iii) Length mm 300.00 ± 5.0
3. Dimensions of Aluminum Sleeve after compression
i) Outside dimension(Corner to corner) mm 53.00 ± 0.5
ii) Outside dimension (face to face) mm 46.00 ± 0.5
iii) Length mm 330.00(Approx.)
4. Minimum corona Extinction voltage kV kV 320
(rms) under dry condition
5. Maximum Radio Interference Voltage at 1 Micro 1000
MHz for phase to earth voltage of 305 kV Volts
(rms) under dry condition
QUAD SPACER DAMPER FOR QUAD ACSR MOOSE CONDUCTOR – N.A.
QUAD RIGID SPACER FOR QUAD ACSR MOOSE CONDUCTOR
Sl. Description Unit Particulars / Value
1. Material of
(a) Clamp Al Alloy IS:4600 or Equivalent
( b) Body Galvanised Steel / Al Alloy 4600 or
Equivalent
2. Elastomer (if used)
(a) Shore hardness 65 - 80
(b) Temp. range for which designed °C Upto 95°C
3. Minimum ultimate tensile strength of
spacer
(a) Compressive load kN 14
(b) Tensile load kN 7.0
4. Slipping strength of spacer clamp kN Longitudn Maxm Slip
Clamp type al Load permitted
(kN) (mm)
SECTION–VI(VOLUME-II) PAGE-3
Metal – Metal 6.5 1
Bolted
Rubber 2.5 2.5
loaded
Preformed 2.5 12
rod
5. Maximum magnetic power loss of at Wats Below 1 wat.
sub conductor current of 600 amperes,
50Hz AC
6. Minimum corona Extinction voltage kV 320
kV (rms) under dry condition
7. Radio Interference Voltage at 1 MHz μV Below 1000
for phase to earth voltage of 305 kV
(rms) Microvolts under dry condition
T-connector for ACSR MOOSE Conductor
Sl. Description Unit Particulars/ Value
1. Material Aluminium of purity 99.5%
2. Dimension of Aluminum sleeve Before compression
i) Inside diameter mm 34.00 ± 0.5
ii) Outside diameter mm 54.00 ± 1.0
iii) Length mm 400.00 ± 5.0
3. Dimensions of Aluminum Sleeve after compression
i) Outside dimension(Corner to corner) mm 53.00 ± 0.5
ii) Outside dimension ( face to face) mm 46.00 ± 0.5
4. Axial tensile strength of welded portion of KN 30
T-connector
5. Maximum resistance of the compressed unit % 75
expressed, as percentage of the resistance of
equivalent length of bare conductor.
6. Minimum corona Extinction voltage kV kV 320
(rms) under dry condition
7. Maximum Radio Interference Voltage at 1 Micro 1000
MHz for phase to earth voltage of 305 kV Volts
(rms) under dry condition
SECTION–VI(VOLUME-II) PAGE-4
GTP for Accessories of 7/3.66mm GS Earthwire
1. MID SPAN COMPRESSION JOINT FOR 7/3.66 MM GS EARTHWIRE
Sl. Description Unit Particulars/ Value
Aluminium / Filler Steel Sleeve
Sleeve
1. Material of Joint Aluminium of Mild Steel(Fe-
minimum purity 410, IS:2062)
99.5%
2. Range of Hardness of the steel sleeve BHN From 100 to 200
(Brinnel hardness)
3. Dimension of sleeve Before compression
Aluminium Steel Sleeve Alu filler
Sleeve sleeve
i) Inside diameter mm 22.00 ± 0.5 11.50 ± 0.2 11.50 ± 0.2
ii) Outside diameter mm 30.00 ± 0.5 21.00 ± 0.5 21.00 ± 0.5
iii) Length mm 400 ± 5 230 ± 5 60 ± 5
4. Dimensions of Sleeve after compression
Aluminium Sleeve Steel Sleeve
i) Outside dimension(Corner to Corner) mm 29.40 ± 0.5 20.20 ± 0.5
ii) Outside dimension (face to face) mm 25.00 ± 0.5 17.50 ± 0.5
iii) Length mm 430 (approx) 265 (approx)
5. Slip strength KN 65
6. Maximum resistance of the compressed % 75
unit expressed, as percentage of the
resistance of equivalent length of bare
Earthwire
7. Galvanising
a) Minimum weight of Zinc coating for steel gm/m2 600
parts
b) Purity of Zinc used for galvanising % 99.95 (IS 209) or 98.5(IS 13229)
c) Min. No. of dips in standard preece test Nos. 6 dips of 1 minute
the ferrous parts can withstand.
2. FLEXIBLE COPPER BOND FOR 7/3.66 MM GS EARTHWIRE
Sl. Description Unit Particulars/ Value
1. Stranding 37/7/0.417
2. Cross sectional area Sq.mm 35.4
3. Minimum copper equivalent area Sq.mm 34
4. Length of copper cable mm 500 + 5
5. Material of lugs Tinned copper
6. Bolt Size
i) Diameter mm 16
ii) Length mm 40
7. Slip Strength kN 3
SECTION–VI(VOLUME-II) PAGE-5
3. VIBRATION DAMPER FOR 7/3.66 MM GS EARTHWIRE
Sl. Description Unit Particulars/ Value
1. Type of Damper 4R-Stockbridge type
2. Materials of components
a) Damper masses Cast iron/mild steel/Zinc alloy
duly hop dip galvanised
b) Clamp Aluminum alloy 4600
c) Messenger cable High tensile strength
galvanized steel
3. Number of strands in stranded messenger Nos. 19
cable
4. Minimum ultimate tensile strength of Kg/mm2 135
stranded messenger cable
5. Slip strength of stranded messenger cable kN 2.5
(mass pull off)
6. Slipping strength of damper clamp
(a) Before fatigue test kN 2.5
(b) After fatigue test kN 2
7. Resonance frequencies range Hz 10 to 60
8. Percentage variation in reactance after % +/-40 (Maximum)
fatigue test in comparison with that . before
fatigue test
9. Percentage variation in power dissipation % +/-40 (Maximum)
after fatigue test in comparison with that
before fatigue test
10. Galvanising
a) Minimum weight of Zinc coating for steel gm/m2 600
parts
b) Purity of Zinc used for galvanising % 99.95 (IS 209) or 98.5(IS 13229)
c) Min. No. of dips in standard preece test the Nos. a) Fasteners: 4 dips of 1 minute
ferrous parts can withstand. b) Spring washers: 3 dips of 1
minute
c) all others: 6 dips of 1 minute
SECTION–VI(VOLUME-II) PAGE-6
4. SUSPENSION CLAMP FOR 7/3.66 MM GS EARTHWIRE
Sl. Description Unit Particulars/ Value
1. Material of components
(a) Shackle Forged Steel
(b) Clamp Body & Keeper Malleable cast iron / SGI / Al
Alloy 4600
(c) U- Bolt Mild Steel
2. Total Drop (Maximum) mm 150
3. Breaking Strength (Minimum) kN 25
4. Slipping Strength kN 12 to 17
5. Galvanising
a) Minimum weight of Zinc coating for steel gm/m2 600
parts
b) Purity of Zinc used for galvanising % 99.95 (IS 209) or 98.5(IS 13229)
c) Min. No. of dips in standard preece test the Nos. a) Fasteners: 4 dips of 1 minute
ferrous parts can withstand. b) Spring washers: 3 dips of 1
minute
c) all others: 6 dips of 1 minute
5. TENSION CLAMP FOR 7/3.66 MM GS EARTHWIRE
Sl. Description Unit Particulars/ Value
1. Material of components
(i) Anchor Shackle Forged Steel
(ii) Compression Clamp
a) Steel Sleeve Mild Steel
b) Aluminium sleeve Aluminium of purity 99.5%
c) Aluminium Filler sleeve Aluminium of purity 99.5%
3. Range of Hardness of the steel sleeve BHN 120-200
(Brinnel hardness)
4. Dimension of sleeve Before compression
Aluminium Steel Sleeve Alu filler
Sleeve sleeve
i) Inside diameter mm 22.00 ± 0.5 11.50 ± 0.2 11.50 ± 0.2
ii) Outside diameter mm 30.00 ± 0.5 21.00 ± 0.5 21.00 ± 0.5
iii) Length mm 245 ± 5 205 ± 5 25 .0
5. Dimensions of Sleeve after compression
Aluminium Sleeve Steel Sleeve
i) Outside dimension(Corner to Corner) mm 29.40 ± 0.5 20.20 ± 0.5
ii) Outside dimension (face to face) mm 25.00 ± 0.5 17.50 ± 0.5
6. Slip strength KN 65
7. Minimum Breaking strength of assembly KN 70
SECTION–VI(VOLUME-II) PAGE-7
(excluding clamp)
8. Compression Pressure Ton 100
9. Galvanising
a) Minimum weight of Zinc coating for steel gm/m2 600
parts
b) Purity of Zinc used for galvanising % 99.95 (IS 209) or 98.5(IS 13229)
c) Min. No. of dips in standard preece test the Nos. a) Fasteners: 4 dips of 1 minute
ferrous parts can withstand. b) Spring washers: 3 dips of 1
minute
c) all others: 6 dips of 1 minute
SECTION–VI(VOLUME-II) PAGE-8
