UDC 621.73,082-422.2-034.14 684-955.4 ‘Steel Forginge Machining Allowances ant Permissible Variations for Open-éie Forged Bare Schaiedestiicke sue Stahl; Bearbeitungszugaben und rulaseige Abveichungen ‘Tip freiforageschniedete Stibe Dimensions in mp 4s Seobe This Standerd applies to open-die forged bare which have hed their finel shape izparted to then by hammers OF pre! It applies to round. square, hexagonal and octagonal bars, as vell as to flet bars of high-grade teed including tool steel and high speed steel with « width-to-thiciness rerio seasier tas oe egusl to 8 : 1, and also to flat bars of ordinary low carbon steel and quality steel having a jath-to-thickhess retio axaller than or equal to 57 50 Ze applies to bars up to e maximum finished dimension of 1000 mu in thickness or width and 6000°Em fn length. eof round bers jane of square, ‘bexagonsl and octaconal bare ‘the Gistance between the paraiiel side faces: fe the Cee of Suse bene 48 Saxon as the snelier Glotance and the width ae’ the larger eracenes Siereee peraliel side faces sctional shapes. Lastoefyyly © finished ais 249821850, = forging dimensions © machining allowance for the thickness of flat bars, the criteria for detersining machining allowances and ble, variations for lengths and cross-sectional &isensions sre the nosinal tineeet es con Machining ellovances and permissible variations for the thickness of flat bars are to be calev- ated on the basis of a reference Ginension derived from half the gun of "width plus trickeese™ Geritpetic nean): tue reference dinension calculated in this way is to be equted with fooee GE with 21,08 tp in Table 1, depending on whether the machining ellovance and sesiesieds word: ‘ions are derived fron the finished dimensions of the forging Gineastonse 2 aa, or ap in Table + Continued on pages 2 to 4 Explanations 02 page 3aquare, hexagonal and octagonal apes in other words. ‘inits of the permiss 4.2, Variations Tue feraissible dimension variations on the thick Sars'and on the thickness and widen of flat bars include variations of Bhe"yaescfgesmagottonn may devact from the geonetrical snaps within the Dle disension variations. Ae the manufacturer's choice, open-die forged bars are supplied with saa, guillotine’, flame Ae eee eat areed ende. ff ke purchases requires a specific type of ends, he sust oxpressly apecify this in the onder. defects (e. g- acale nerks, decarburization, forging laps, cracks) may occur within the | SUETace dette aachiniag allowances; they may be reaoved by suitable methods, provided that this | does ast impair the use of the bars. 5. Material and heat treataent The aaterial ia to be clearly specified ty means of the material code aunber or the saterial The ater Ricordance with che relevant maverial etandards, and the type of heat treatment simi— larly according to DIN +7016, 6. Methods of ordering : . Orders based on finished dinensione Sor ehe thickness of thickness and width, ‘the purchaser quotes the dinensions witch the ber is Feguisea'to have after final machining. | Froe Table 1, the aanufacturer determines the machining atlowaaces, calculates the forging di- Table 1, she samasecarer oe erring. dhe persissibie variavions according to Table Ty sup- aensions, Coos, Section 7) tor’ chea tke snderel size by the extent of the anctining allowance fen byza ace presecined prior fo beat tratonaty the premchising dinenatons cout au finiahed Eseasions gra, Orders based on forging diaensions Toe purchaser quotes the forging dizensions calculated froa the finished disensions and the =a- Filalar allovalces accoraing tosteble 1. ‘ee aanufactures, observing the persissible variations according to Table 1, supplies a bar with He Netaslone states in the orders For distinguishing from ontere based on finished dimensions, onters based oa forging dineasions For Gistineuien og toe 5. {forging dimeueion) appended to tho letters denoting the cross-section i ae ee are ne eee ai TF ed order based on forging disensions oaite the Lecver 3, it will feated in the’saze way as an order based on finished dinenaions ‘section 6.7.1}, and a i be temated ie oolied anied, compared with the diacasions stated in the order, ie thicket, or Beiekss and siders by the axtent of the sachining allovences. 6.2. lenges date : Sous orders dased on. finished dinenaions The puschaser indicates the Length of the bar after final machining. Free Table 1,,the aanafacturer deteraines the aachining allovances, calculates the forsing di- eae eee eens Gpaetving ine permissible variaions cccoraing to Table 7) supplies aepaion, (ace, Section 7),an'ine ordered disessiona by tbe extent of the aachining allowances: Te, for the purpose of joint ordering, the finished lengths of tyo or nore bare plus allovances Hey or fhe purpose bob of partiag cite are combised to forme total length, this Length is iRiated ass fislaned dimension 622, Ordering in forging dizensions fe purchaser states the forging dinensions calculated fron the finished dimensions and the ns- Tiialug allowances according to Table 1 gre ausufactures, observing the persissible variations according to Table 1, supplies a bar of the Tengen ordered. 62.3. Ordering in sanufacturing lengths Toovead of quoting a figure for the lengz2, the purchaser writes ia the word “aanufacturing 1agehaeCudustellanwea) oF toe abbreviation “Hastie.” + cases, observing the peraisaible variations acconting vo Table 1 on thickness oF Tag ganataccarer, oO %tuppiies bars To fia owe choice in lengths contorming co norsel practice Sha‘ fassing ap’to @ aaxtmun Length of 6000 aa 6.20, Ordering in « leagth range the purchaser. states one lover and upper Limiting size of the required length range by quoting Titobsssto. ‘me anaufactures, observing the permissible variations accorting to Table 1 on 27DIN 7527 Part 6 Page 3 thickness and width, supplies bare in lengthe lying within the range stated. It is not permiasible to state length ranges extenting similtaneously both above and below & Lengtn of 3500 nay since according to Table 1 different sechining allovances. and pernsssivle variations’ eppiy to thickness of thickness nd wideh in the cese of Lengths up 20° 5900 me end Tengthe over 500 and up £0 6000 B- Machining ellowances end permissible variations on thickness fy + 165 mm 16 and 4.9 ap on length Uy + 2020 ar 22 and 2% on forging dimensions 8, = 165+ 15 = (165 t4.9) om Uy = 2000 + 22 = (2002 222 ) am 2: ber] _4500_DIN_7527_=_C. Macbining allovences and persissitie varietione on width fps 165 mm 21 and 26.3 mm von Lengen Uf = 4500 me 26 ane 222 am forging dimensions sp = 765 + 21 + (186 16.3 ) mm (2 2 4500 + 26 » (as26 £ #2) am 165 6 60, z Calculation of the reference dimension: 72.5 mm Machining allowances and permisaible variations according to the reference dimension 112.5 mm on thickness {5+ 60am 17 and 24.8 ap forging dimension 93 = 60+ 17 = (7714.8) am ©. Exsples of orders 8.1. Ordering thickness snd length beced_op finishet dinensions Ordering 10 open-die forged round bars (A) for a finish uechined thicknese of 165 me and e ‘finish Bechined length of 2020 mm in St 37-3: 0 bare 4. 0 DIK 7527 = St 37= 2:2 Ordering thickwees Doses op finiened dimensions ond length ino perticuler length range Sceorditig vo Enterial Hos 10727008 in Seagtne x 2600 10 '9000 eat meee OF 260 ae Am steer ‘bare B 260 x 4000 to 5000 DIN 7527 = 1.0727.02 8.3: Ordering 2 length based on forging dinensione Ordering 12 open die forged round bare (4) according to forging Génensions (S) of 160 mz thice heen and 320 Bm length 10°C 45, soft annealed (6)? 42 bare AS 160 x 3200 DIN 7527 = ¢ 45 G g Forming dim et 25 epethe Ordering 8 open-die forged square bare (5) according to forging dimensions (S) of 160 mz thick- pees in steel according to material Ho. 1.0116, in Ranufacturing lengths! bare BS 160 DIN 7527 ~ 1.0716 in manufacturing lengths : Explanation This Standard is the outcome of discussions detveen manufacturers and ustre of open-die forged tart sed by users, the scope of the Standard hae been extended to inclué Hiniahed dinension of 1000 m= for the thickness of round, guare, hexagonal and ectegonsl Dare, ‘the vigth of flat bare. Hitherto {t has only been possible to order open-die forged bere on the basis of thesr finish machined ai- mensions. Thin Standard provides a second sethod of ordering for see in cases waen, for example, bare are to be ordered for stock and their finish machined dimensions are not knovny or machining of the surface ie jot intended (e. g. bare for unfinished hexagon muta). Vadiet spall machining allovances and encll permiseibie variations involve sealier asouste of neterial ‘uesge, they deaand in return increased cost on the forging eide, In this Standard the machining allovences and permineible varistions have been chosen in auch a way that the cost of the finiotec part is near the economic optimum. Since the cost in terns of material usage depends on the quality of the steel grades con- cerned, thene have been associated vith different machining allovances and permiaasble variations = Ia conformity vith the definition of machining allowances commonly accepted in practice ef being allovances per ares, the Figure ‘tional shapes indicates the dinenaion letter changed fron the former #/2 spontingly in the Table, fron 2, an foreerly, to 2 2+ The previous indication of the cross-vectional sbapes by letters A, B,C, D and E has been retained. The denomination of the steel groups in the Table has been brought into agreenent with DIN 17007; the cor Feeponding ranges of material sunbere have been quot ‘The Table ban been enlarged by including noinal dimension ranges for forging éimensions. In addition, par- ‘tewlars regarding variations of abape and surface condition ae wall ap a note on heat treacaent have been inthe Standard. 272NORTE ERE OOO) ae SRI SONS ae Table 1. Hachining allowances and peroiseible variations . gz Ordinary low carbon etecls and quality eteele] (S/# eens MAME eon wen Lene | 8 an etl ee ec fren | es S i a Hp ag 5 Bes eet [cove 2 P| is] as aris Seems eee Bo | ofa for feet | a [-|- |-1-]|-] - ef fe efile ef af -[- [-T-]-E]- PT -fe) se ef of beset ap a [a Ta 7 opatelst el fables, «| aft —[t-p-po] | ef ols feafulap we Pw [ap ar a Baffle [af wads alsfee a] wwf al 7 wa fleas r a oe a] ve f ann aii [info a ne os via aiafe|s oa area oa maf wf wel we [afr 7 uf mia ae aiff at | ‘wo | 315/16 an fale aa ‘a36] ae] ale am | a90|a5 |e as ‘oaolze]s a wal | E 2] 23 as sas [36] 02 236 fol nal of of. | oe [oof mellalitas ils nal oa] 8] oe | vf fveafo | [on] wala fal te feed walls me = vow feifsafal tf fo off on fons] oes es rot ses ar tnattco as For vars vith finished dimensions over 16 and up to 25, the stated values apply only to bar lengths up to 2000 aa, Epapand.ng Co helt fhe tee ee epate Rermiaaible variations for the thickness of flat bara ia effected by using a reference dimension com i aoa teense ne gm, of tho width plus thickness. The values in the Table apply to flat ‘sare omy With's Hath rte ee FB steele and (uaa fese gee pisesrade ateele including tooi ateola and high speed steciey and Zi !°1" ta" the "otee of series eee Te } 3 Le and quality steel pees : Se eencnaiegnihnsanrstone pee eereeloen, een