Bar-Rust® 236

Surface Tolerant Epoxy

PRODUCT A high performance, multi-purpose, surface tolerant, two-component chemically-cured epoxy semi-gloss
DESCRIPTION coating.

INTENDED USES Bar-Rust 236 is a true universal coating. Excellent for use on water tanks and any other water
containment structures offering cargo, chemical, fuel, and solvent resistance. Also used on structural
steel, equipment, piping and masonry at pulp and paper mills, chemical and fertiliser plants, sewage
treatment plants, tank farms and on bridges.

PRACTICAL Color Off White, ready-mix colors

INFORMATION FOR
BAR-RUST 236 Gloss Level Semi-gloss

Volume Solids 80% ± 2%

Typical Thickness 4-8 mils (100-200 microns) dry equivalent to 5-10 mils (125-250
microns) wet
Theoretical Coverage 214 sq.ft/US gallon at 6 mils d.f.t and stated volume solids
5.30 m²/liter at 150 microns d.f.t and stated volume solids
Practical Coverage Allow appropriate loss factors

Method of Application Airless Spray, Air Spray, Brush, Roller

Drying Time
Overcoating Interval with
recommended topcoats
Temperature Touch Dry Hard Dry Minimum Maximum

23°F (-5°C) *¹ 53 hours 26 hours 7 days²

41°F (5°C) *¹ 17 hours 9 hours 6 days²
59°F (15°C) *¹ 10 hours 5 hours 5 days²
77°F (25°C) *¹ 7 hours 210 minutes 5 days²
¹ * not applicable
² Where overcoating is with self or other epoxy finishes, the maximum overcoating interval is 30
days.

REGULATORY DATA Flash Point (Typical) Part A 100°F (38°C); Part B 100°F (38°C); Mixed 100°F (38°C)
Product Weight 12.9 Ib/gal (1.55 kg/l)
VOC 1.41 lb/gal (170 g/lt) EPA Method 24
See Product Characteristics section for further details

Protective Coatings
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Issue Date:2/5/2015
Ref:4323
Bar-Rust® 236
Surface Tolerant Epoxy
SURFACE Surfaces must be dry, clean, free of oil, grease, form release agents, curing compounds, laitance, other foreign
PREPARATION matter and be structurally sound. Remove all loose paint, mortar spatter, mill scale, and rust. All direct to metal
coatings provide maximum performance over blasted surfaces. There are situations and cost limitations which
preclude blasting. Bar-Rust 236 was designed to provide excellent protection over less than ideal surface
preparation. The minimum standard for non-immersion service is SSPC-SP2 or ISO8501-1:2007 St2; for immersion
service the minimum standard is SSPC-SP6 or ISO8501-1:2007 Sa2½. These minimum surface preparation
standards apply to steel that has been previously abrasive blasted, coated and deteriorated. Where very rusty
surfaces still remain after cleaning use Pre-Prime 167 Sealer before application of Bar-Rust 236. All direct to metal
coatings provide maximum performance over near-white blasted surfaces.
New Surfaces:
Steel
New steel surfaces should be initially abrasive blasted to near-white metal surface cleanliness in accordance with
SSPC-SP10 or ISO8501-1:2007 Sa2.5. Blast profile on steel should be at least 2.5 mils (63 microns) in depth and be
of a sharp, jagged nature as opposed to a “peen” pattern (typically obtained in shot blasting).
Concrete Block:
Remove loose aggregate and repair voids. Fill with Bar-Rust 236 or Tru-Glaze-WB 4015 blockfiller.
Concrete Floors, Poured Concrete:
Cure at least 30 days. Acid etch or abrasive blast slick, glazed concrete or concrete with laitance. Prime with Pre-
Prime 167 or Bar-Rust 236
Galvanized Steel
Remove dirt and oils by solvent cleaning or with Devprep 88 Cleaner or other suitable cleaner followed by a thorough
water rinsing. Prime with Devran 203 or Devran 205 epoxy primers for non-immersion. For immersion or severe
moisture condition, abrasive blasting is recommended before priming with this product or Devran 201H epoxy primer.
Previously Painted Surfaces
Old coatings should be tested for lifting. If lifting occurs, remove the coating. Otherwise, scuff sand glossy areas and
aged epoxy coatings. Clean aged epoxy or urethane coatings with Devprep 88 Cleaner or other suitable cleaner
followed by thorough rinsing. Remove cracked and peeling paint. Prime bare areas with appropriate primer.

APPLICATION Mixing Material is supplied in two containers as a unit. Always mix a complete unit in the
proportions supplied. Once the unit has been mixed it must be used within the working
pot life specified.
(1) Agitate Base (Part A) with a power agitator.
(2) Combine entire contents of Curing Agent (Part B) with Base
(Part A) and mix thoroughly with power agitator.
Allow the mixed material to stand 15 minutes before use.
Mix Ratio 4 part(s) : 1 part(s) by volume

Working Pot Life 23°F (-5°C) 41°F (5°C) 59°F (15°C) 77°F (25°C)
6 hours 6 hours 5 hours 4 hours

Airless Spray Recommended Tip Range 21-27 thou (0.53-0.68 mm)

Total output fluid pressure at spray tip not less than 3000 psi
(211 kg/cm²) See Product Characteristics section for further
details

Brush Suitable
Roller Suitable

Thinner T-10 Thinner Not normally required. Maximum recommended thinning

10%
Cleaner T-10 Thinner
Work Stoppages Do not allow material to remain in hoses, gun or spray equipment. Thoroughly flush all
equipment with T-10 Thinner. Once units of paint have been mixed they should not be
resealed and it is advised that after prolonged stoppages work recommences with freshly
mixed units.
Clean Up Clean all equipment immediately after use with T-10 Thinner. It is good working practice
to periodically flush out spray equipment during the course of the working day. Frequency
of cleaning will depend upon amount sprayed, temperature and elapsed time, including
any delays. All surplus material and empty containers should be disposed of in
accordance with appropriate regional regulations/legislation.

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Bar-Rust® 236
Surface Tolerant Epoxy
PRODUCT Advantages:
CHARACTERISTICS
- Low VOC
- Outstanding corrosion protection
- Suitable for salt and fresh water immersion
- Suitable for corrosive environments
- Resistant to many solvents and chemicals
- Resistant to cathodic disbondment
- Lowers cost of surface preparation
- Surface tolerant
- Good adhesion to damp surfaces and tight rust
- Low temperature cure to 0°F (-18°C)
- Fast dry-to-recoat
- Self-priming for steel and masonry substrates

Ventilation: It is very important for the safety of the applicator and the proper performance of the Bar-Rust 236 that
good ventilation be provided to all portions of the enclosed area. It is equally important to bring into the enclosed
area dry, fresh air to remove all solvent vapors. Since all solvent vapors are heavier than air, ventilation ducts should
reach to the lowest portions of the enclosed areas as well as into any structural pockets. Ventilation should be
provided throughout the cure period to insure all the solvents are removed from the coating.

For airless spray application: A 45:1 pump ratio or larger is recommended. Ideally, fluid hoses should not be less
than 3/8" ID and not longer than 50 feet to obtain optimum results. For longer fluid hoses, ID should be 1/2". Longer
hose length may require an increase in pump capacity, pressure, and/or thinning. Viscosity control is best achieved
using in-line heaters.

In common with all epoxies, Bar-Rust 236 will chalk and discolor on exterior exposure. However, these phenomena
are not detrimental to anti-corrosive performance.

Bar-Rust 236 may yellow during application and cure if exposed to the combustion by-products of improperly vented
fossil fuel burning heaters.

If tinting is required for pastel colors, use industriual colorants in Part A and mix thoroughly before Part B is added.

Note: VOC values are typical and are provided for guidance purpose only. These may be subject to variation
depending on factors such as differences in color and normal manufacturing tolerances.

SYSTEMS The following primers are recommended for Bar-Rust 236:

COMPATIBILITY
Bar-Rust 236 Cathacoat 302H
Cathacoat 302HA Cathacoat 302HB
Cathacoat 303H Cathacoat 304L
Cathacoat 304V Cathacoat 313
Cathacoat 315 Cathacoat 315HA
Cathacoat 315HB Cathacoat 316
Devran 203 Pre-Prime 167
Tru-Glaze-WB 4015

The following topcoats are recommended for Bar-Rust 236:

Devthane 349QC Devthane 359

Devthane 359H Devthane 378
Devthane 378H Devthane 379
Devthane 379H Devthane 389
Devthane 389H

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 Bar-Rust® 236
Surface Tolerant Epoxy
D ADDITIONAL Further information regarding industry standards, terms and abbreviations used in this data sheet can be found in the
following documents available at www.international-pc.com:
et INFORMATION
ai • Definitions & Abbreviations
l
T • Surface Preparation
o • Paint Application
p
• Theoretical & Practical Coverage

Individual copies of these information sections are available upon request.

SAFETY This product is intended for use only by professional applicators in industrial situations in accordance with the advice
PRECAUTIONS given on this sheet, the Material Safety Data Sheet and the container(s), and should not be used without reference to
the Material Safety Data Sheet (MSDS) which International Protective Coatings has provided to its customers.

All work involving the application and use of this product should be performed in compliance with all relevant
national, Health, Safety & Environmental standards and regulations.

In the event welding or flame cutting is performed on metal coated with this product, dust and fumes will be emitted
which will require the use of appropriate personal protective equipment and adequate local exhaust ventilation.

If in doubt regarding the suitability of use of this product, consult International Protective Coatings for further advice.

Rect Top
PACK SIZE Unit Size Part A Part B
Vol Pack Vol Pack
1 US gal 0.8 US gal 1 US gal 0.2 US gal 1 US quart
5 US gal 4 US gal 6 US gal 1 US gal 1 US gal

For availability of other pack sizes contact International Protective Coatings

SHIPPING WEIGHT Unit Size Part A Part B

(TYPICAL) 1 US gal 11.9 lb 3.1 lb
5 US gal 56 lb 14.1 lb

STORAGE Shelf Life 24 months minimum at 77°F (25°C). Subject to re-inspection thereafter. Store in dry,
shaded conditions away from sources of heat and ignition.

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Disclaimer
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to the maximum extent permitted
by law) any loss or damage arising out of the use of the product. We hereby disclaim any warranties or representations, express or implied, by operation of law or otherwise, including, without
limitation, any implied warranty of merchantability or fitness for a particular purpose. All products supplied and technical advice given are subject to our Conditions of Sale. You should request
a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous
development. It is the user's responsibility to check with their local representative that this data sheet is current prior to using the product.

This Technical Data Sheet is available on our website at www.international-marine.com or www.international-pc.com, and should be the same as this document. Should there be any
discrepancies between this document and the version of the Technical Data Sheet that appears on the website, then the version on the website will take precedence.

Copyright © AkzoNobel, 2/5/2015.

All trademarks mentioned in this publication are owned by, or licensed to, the AkzoNobel group of companies.

www.international-pc.com

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