Technology Boiler
Technology Boiler
November 2018
2 DongFang Boiler’s CFB technology
3 Municipal solid waste fired CFB technology
4 Biomass utilization technology
5 Seawater Desalination & HRSG
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High Efficient Power Generation 2018/11/27
Product and Technology for Indonesia
Power Plant
Established in 1966, Dongfang Boiler Group Co., Ltd. (DBC), which is a subsidiary of DEC, is a
state-run enterprise and one of the largest bases for manufacture and export of large electro-
mechanical products in China.
We are dedicating to provide advanced equipments and excellent services for the world's
energy and environmental protection industries.
Nuclear
Auxiliary
Power
Chengdu: Dongfang KWH Chengdu: Research & Design,
Environment Protection Marketing, Service and Project Main
Catalyst Co., ltd Management Base Solar
Energy business Vessel
Tianjin:Zhonghe scope
Deyang: Seawater
Manufacturing Base Desalination Environmental
Service
Engineering Co., Protection
Ltd
Water
Jiaxing:MHPS Utilities
Dongfang Boiler
Co., ltd
Zigong: Headquarter Industrial output value has exceeded 10 billion
and Manufacturing Shenzhen:
RMB for 11 consecutive years.
Base Dongfang Boiler
Control Co., ltd
100
0
2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
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Overseas Domestic
Until In operation: 28.7 GW 408.7GW
2017 Under construction: 31.3GW 120.6GW
Kazakhstan
2units,660MW
EUROPE Mongolia
Bosnia and Herzegovina Turkey ASIA 3units,150MW
NORTH 2units,300~350MW 13units,135~600MW
Iran
AMERICA 4units,325MW Pakistan
Saudi Arabia 4units,50~200MW
2units,660MW India
Egypt 52units,135~660MW Vietnam
3units,660MW 19units,150~620MW
Venezuela AFRICA Cambodia
1unit,600MW 3units,135MW
Sudan Bangladesh
Brazil 3units,135MW 4units, 210~660MW Philippine
Columbia 3units,300~345MW 4units,135~150MW
SOUTH Kenya
1unit,300MW 3units,350MW
AMERICA
Malaysia
Zambia
2units, 50MW
2units,150MW
Indonesia AUSTRALIA
52units,50~1000MW
2013:
The world’s
only 600MW
SC CFB.
2008:
1997:50MW The world’s first 2015:
2002:100MW 300MW CFB The world’s first
without EHE. batch of 350MW
SC CFB.
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DongFang
DBC 64% 64%
other 30% DongFang
DBC 100%
100%
DBC 70% 70%
DongFang other 36%
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ESP + FF
•Electrostatic Fabric
Filter
PM<10mg/Nm3
Wet FGD
Wet Flue-Gas Desulfurization
• Seawater FGD
• Limestone-gypsum wet FGD
SOx<35mg/Nm3
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+
SLNB SNCR Selective non- SDFGD
•Super Low NOx Burn Catalytic Reduction •Semi-dry Flue Gas Desulfurization
Technology. Efficiency up to 80%. • Removal efficiency: ~95%.
NOx<200mg/Nm3. SNCR + SCR ESP + FF
• Efficiency~90%. •Electrostatic Fabric Filter
•Dust emission con. ≤ 10mg/Nm3
Sub company:
Zhonghe is engaged in the
engineering consulting, design,
general contracting and
equipment manufacturer for
water treatment projects such
as seawater and brackish
water desalination.
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Operation optimization
2 DongFang Boiler’s CFB technology
3 Municipal solid waste fired CFB technology
4 Biomass utilization technology
5 Seawater Desalination & HRSG
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advantages:
limestone
low • NOx :~200mg/Nm3
emissions • SO2: limestone desulphurization
fuel 820~930 ℃ efficiency up to 95%
air
Desulphurization In Furnace
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Bottom ash
Efficiency
Treatment Mainly focus
• Operators have to increase the primary air
on five aspects
flow, enhancing erosion tendency.
Power
Consumption
Auxiliary
① More online feeding material experiences: Indonesia coal is a kind of low ash coal, usually it’s necessary to
add bed materials to the CFB boiler during operation. And many projects in Indonesia use quartz sand as on
line feeding bed material, which has serious erosion tendency, hence resulting in abrasion of the boiler;
② Pay more attention to refractory material: just the parameter is not enough, key process such as
transportation, storage, construction, and installation are all very important, and the quality of the first time
③ Regularly maintenance or overhaul is necessary: Regular maintenance and repair shall be carried on for the
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d50(μm)
500
Proper material 400
300
200
100
0
sand river sand limestone1# limestone2# limestone3# Mudador hulh
limestone limestone
different kinds of material
These 4 kinds of material (red color) are suitable for initial bed material (test rig).
These 3 kinds of material (black color) are suitable for online feeding(test rig).
1000
d50(μm)
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■air plenum
■lower furnace
■vortex finder
■cyclone outlet
2 Baolihua 2005.09 135 6188.1 7675.28 369.32 2 686.08 1 29.32 1 29.32 0 91.83 0.38
3 Baolihua 2008.06 300 5295.85 7131.48 1122.42 1 456.22 1 49.88 1 49.88 0 94.22 0.69
4 Baolihua 2008.09 300 6104.34 8016.72 238.98 2 503.2 1 1.1 1 1.1 0 94.24 0.01
5 Baolihua 2012.11 300 6191.66 7903.72 354.2 1 500.43 1 1.65 1 1.65 0 94.27 0.02
6 Suancigou 2010.02 300 4913.19 6220.89 2077.02 1 382.34 2 79.75 2 79.75 0 94.73 1.27
7 Suancigou 2010.03 300 5466.72 7278.61 1035.17 1 420.57 1 25.65 1 25.65 0 94.91 0.35
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The level of reliability is greatly improved, which reaches the average level of pulverized coal boiler.
Average number
3
0
2008年 2009年 2010年 2012年 2014年
Unplanned outage times of 300MW CFB The average operation hours in recent years
Parameter
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High Efficient Power Generation 2018/11/27
Product and Technology for Indonesia
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2 DongFang Boiler ‘s CFB technology
3 Municipal solid waste fired CFB technology
4 Biomass utilization technology
5 Seawater Desalination & HRSG
CFB Technology
low
• Easily control emissions
emissions
Fuel prepare
• The fuel shall follow a proper PSD
system
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Good fluidization
Low emission
05 04
Multiple front wall air inlet located around Second Discharge Multiple discharge exit design,
feeding inlet & uniform air distribution Air
gradient air distributor & air nozzle
partition
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Corrosion
tendency
cyclone Water
cooled
bypass
Wall
temperature
High flue gas temperature zone only equipped with water-cooled heating surface and low-temperature
superheater to control wall temperature.
After the flue gas temperature is cooled, high temperature stage surface is arranged.
Design data
Capacity 500~1000t/d
(According to the need)
Steam pressure 3.82~6.2MPa.g
(According to the need)
Cyclone Steam <485℃
Temperature (According to the need)
Furnace Feed water ≤130℃
temperature (According to the need)
U valve
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U valve
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“3T+E” 半干法
SNCR 活性炭 布袋除
焚烧 脱酸 喷射 尘器
“3T+E” SNCR Semidry Active carbon Bag-type dust
combustion injection collector
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Product and Technology for Indonesia
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2 DongFang Boiler ‘s CFB technology
3 Municipal solid waste fired CFB technology
4 Biomass utilization technology
5 Seawater Desalination & HRSG
Furfural
item unit Corncob Corn straw Branch reed
residue
Biomass is usually easily ignited and burned out, with high oxygen content, low sulfur content, relatively wide
calorific value and moisture range, and has a certain tendency of contamination and corrosion .
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Lower (heat)density with various physical properties special fuel feeding system
fuel
air
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Product and Technology for Indonesia
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less fouling;
used.
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Product and Technology for Indonesia
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Fuel feed
Ash discharging
APH(enamel
covered)
Luzai 40MW entire biomass project Jambi 100MW CFB Project Perawang MB#26 200MW CFB Project
&
Design Data Design Data
Pubei 40MW entire biomass project
Steam para.(BMCR) : Steam para.(BMCR) :
440t/h /9.81MPa / 540℃ 670t/h /13.92MPa / 545℃
Design Data
Fuel: Fuel:
Steam para.(BMCR) : 130t/h 70% Lignite+30% Bark(Heat input) 50% Lignite+50% Bark(Heat input)
/13.8MPa / 540℃
RH Steam Temp(BMCR) 540℃ Lignite: Lignite:
LHV=3400Kcal/kg Mar=36% LHV=3400Kcal/kg Mar=36%
Fuel :Bark & leaf Aar=18.5% Aar=20.09%
Tree bark: Tree bark:
Biomass: LHV=1977 Kcal/kg Mar = 42.57% LHV=1977 Kcal/kg Mar = 43.32%
LHV=1715Kcal/kg Mar=35~45% Aar=8% Aar=8%
Aar=3~8%
Design Standard(Pressure Parts): Design Standard(Pressure Parts): Design Standard(Pressure Parts):
GB ASME ASME
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gasifier Gasification
Insulation & roundness
Fuel
container
tank
Gas Container
fired 750~850℃
boiler temperature
Container
20~25m
height
Gas speed 4~5m/s
Container
φ2~3.5m
radium
Gas exit
400℃~450℃
temperature
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High Efficient Power Generation 2018/11/27
Product and Technology for Indonesia
Power Plant
2 DongFang Boiler ‘s CFB technology
3 Municipal solid waste fired CFB technology
4 Biomass utilization technology
5 Seawater Desalination & HRSG
Email: [email protected],
Mobile: +6281252405999 23
High Efficient Power Generation 2018/11/27
Product and Technology for Indonesia
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The heat source: Steam turbine extractions,0.34MPa,265℃ The heat source: Hot water of Petrochemical, 95/68℃
Equipment composition: 6 Effect evaporator & 1 Condenser Equipment composition: 7 Effect evaporator & 1 Condenser
Land occupation(single Equipment):88m*13m Land occupation(3units Equipment):47m*85m
Quality of product water :TDS<5ppm for boiler feed water Quality of product water :TDS<5ppm for boiler feed water
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Product and Technology for Indonesia
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Steam Single Pressure, Dual Pressure, Triple Pressure, With-Reheat, Without-Reheat etc.
500
400 650
550
300 450
200 360
250
100 175
45 60 80 110
0
GE LM2500 GE LM6000 GE 6F.01 GE PG6FA GE PG6111FA SMS 2000E GE S109FA MHI 701F4 MHI701F5 SGT5-8000H
SGT5-800 GE 6F.03 SMS V94.2 GE PG9171E MHI 701F3 SGT5-4000F
GE 109FB
GE 9F.05…
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THANKS
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