Challenges of Industry 4.0 Technology Adoption 2019
Challenges of Industry 4.0 Technology Adoption 2019
Article
Challenges of Industry 4.0 Technology Adoption for
SMEs: The Case of Japan
Martin Prause
Institute for Industrial Organization, WHU—Otto Beisheim School of Management, 56179 Vallendar, Germany;
[email protected]
Received: 26 August 2019; Accepted: 16 October 2019; Published: 19 October 2019
Abstract: In the light of several national advanced manufacturing strategies such as Industry 4.0
in Germany or the Made in China 2025 initiative in China, this article examines the challenges of
Industry 4.0 adoption of Japanese small and medium-sized manufacturing firms. A technology
adoption model for Industry 4.0 is developed and empirically tested with 38 manufacturing companies.
The results yield that the market uncertainty of the firm’s business is a significant driver for adoption
in the short, medium, and long-term. Relative competitive advantage matters in the short term and
top management support in the long-term. No support has been identified concerning advanced
manufacturing complexity and market transparency of Industry 4.0 solutions.
1. Introduction
Manufacturing is the backbone of large economies such as the U.S., Europe, China, or Japan.
Changing demographics, globalization, scarcity of resources, the challenges of climate change, and
mass customization are the megatrends that challenge the future of manufacturing [1]. These changes
imply volatile, uncertain, complex, and ambiguous environments for firms and affect them across their
strategic environment [2]. Various initiatives emphasized the urgency for advanced manufacturing
strategies to tackle those challenges and support economic growth [3].
Industry 4.0 facilitates the balancing act of internal and external complexity by shifting traditional
production systems from a structured centralized control to decentralized control. It is a specific
deployment of an advanced manufacturing strategy. The core principles of Industry 4.0 are
modularization, self-regulation, and digital integration across business functions and within and
beyond the organizational boundaries. Industry 4.0 induces product innovation based on the usage
of intelligent sensor and actor systems to facilitate context-sensitive production processes and ICT
based process innovation to integrate production processes across the value chain, value network, and
product lifecycle.
While the manufacturing industry is the backbone of large economies such as the U.S., Europe,
China, or Japan, small and medium-sized enterprises (SMEs) are the foundation for manufacturing
industries. Small and medium-sized enterprises are very flexible in adapting new technologies and
catering niche markets, while large corporates are better on scale efficiencies but slower in adapting
innovations [4]. Therefore, it is essential to study the challenges of information technology adoption
concerning the concept of Industry 4.0 for small and medium-sized enterprises to accelerate the
diffusion of advanced manufacturing.
This article contributes to the body of knowledge in two ways. First, a technology adoption model
is presented that accounts for the particularities of Industry 4.0 information technologies, and second,
this model is empirically tested, and the results are discussed.
Roger’s innovation diffusion theory (IDT) states that potential adopters evaluate the following
technical characteristics to assess the adoption of an innovation: first, the relative advantage of the
innovation compared to the competition and its compatibility with the existing infrastructure are the
most significant adoption determinants [14]. Second, in terms of complexity and trialability, a firm also
evaluates the external organizational context to suppliers, customers, or governmental authorities in
terms of efficiency gains or possible constraints from the adopted innovation [15].
The Technology, Organization and Environment framework (TOE) [16] is a widely accepted
framework [17] which identified three constructs that are vital to adopt an innovation: (1) availability,
best practices, and equipment, (2) firm size, communication processes and managerial structure, and
(3) industry characteristics, market characteristics, and technology support.
Following the arguments by Scott [18], institutional environments such as business partners or
competitors shape organizational structures and actions, which leads to the inter-organizational model
(IO) based on the constructs of (1) perceived benefits, (2) organizational readiness, and (3) external
pressure. Raymond [19] underlines this approach and postulates that IDT and TOE frameworks “[ . . . ]
need[s] to be enriched when the innovation relates to complex technologies with an inter-organizational
locus of impact, for which adoption decisions are linked (e.g., when imposed by business partners)
and when the innovation is adopted by organizations” [19].
This has been implemented by Chau and Tam [15], where the authors propose a model based on
the TOE framework and added product-specific characteristics to study the adoption of open (software)
system standards: (1) external environment e.g., market uncertainty, (2) organizational technology
such as complexity of IT infrastructure, satisfaction with existing system, formalization on system
development & management, and (3) open system characteristics like perceived benefits, perceived
barriers, interoperability, and interconnectivity.
While Iacovou et al. [20] incorporated inter-organizational aspects, Chatterjee et al. [21] argued that
the adoption of specific information and communication technologies are guided by intra-organizational
cooperation. Following the argumentation by Swanson [22], the adoption decision must be coordinated.
This is reflected in their model, which incorporates top management factors such as beliefs towards
innovation, participation in the adoption process, and strategic investment rationale.
4. Method
For the development of the technology adoption model, Industry 4.0 is defined as the digital
integration of the production system with the company’s business functions using self-regulatory
sensor-actor networks (CPS) in combination with information and communication technologies.
The constituting constructs are: (1) the usage of technologies which continuously monitor processes
from inbound logistics, production and outbound logistics to regulate the respective processes
autonomously depending on changes in the environment, (2) the real-time availability and analysis of
the monitored data to other business functions such as administration, research and development,
service, marketing and sales and, (3) the usage of software system for automatic data exchange between
business functions such as administration, research and development, service, marketing and sales.
For the sake of ease use in a survey, these elements are summarized as self-adaptive technologies and
digitalized processes in the individual survey items.
On the one hand, a CPS is considered as product innovation due to its technological foundation.
On the other hand, the aligned software-oriented information technologies are considered process
innovation because they combine, align, and integrate the CPS components with the existing business
processes. This study follows the approach of Fichman and Kemerer [23] and Chau and Tam [15],
where the authors highlight that a complicated technological innovation, such as Industry 4.0, should
add innovation specific adoption characteristics in addition to the traditional ones. Therefore, the
research model builds on the TOE framework and incorporates independent variables from other
models to match the context of small and medium-sized enterprises and the characteristics of the
Sustainability 2019, 11, 5807 4 of 13
TheIndustry
Figure1.1.The
Figure Industry4.0
4.0Adoption
AdoptionModel
Modelproposing
proposingthe
thehypotheses
hypothesesfrom
fromH1
H1to
toH11.
H11.
4.1.General
4.1. GeneralTechnological
Technological Factors
Factors
4.1.1. Complexity
4.1.1. Complexity
Complexity is the degree to which the technologies are perceived as challenging to understand
Complexity is the degree to which the technologies are perceived as challenging to understand
and use [24,25], and it is typically negatively correlated with adoption [25]. The lack of knowledge
and use [24,25], and it is typically negatively correlated with adoption [25]. The lack of knowledge is
is the second major obstacle for Industry 4.0 adoption for SMEs [12]. Complexity can be measured
the second major obstacle for Industry 4.0 adoption for SMEs [12]. Complexity can be measured in
in terms of number and diversity of relationships and number and diversity of elements within a
terms of number and diversity of relationships and number and diversity of elements within a given.
given. Cyber-physical systems consist of multiple specialized heterogeneous devices and operate in a
Cyber-physical systems consist of multiple specialized heterogeneous devices and operate in a
changing environment. In combination with data analysis and ICT integration with business functions,
changing environment. In combination with data analysis and ICT integration with business
product innovation is considered to be complex. Technological communication standards and protocols
functions, product innovation is considered to be complex. Technological communication standards
must be established to guarantee a smooth integration of data exchange across business functions.
and protocols must be established to guarantee a smooth integration of data exchange across business
The orchestration of multiplicity of hardware and software is a complex task [25]. Based on established
functions. The orchestration of multiplicity of hardware and software is a complex task [25]. Based
measures by Premkumar and Roberts [25] and Jeon et al. [26] the indicator is operationalized as:
on established measures by Premkumar and Roberts [25] and Jeon et al. [26] the indicator is
operationalized as:
Sustainability 2019, 11, 5807 5 of 13
• The skills required to use self-adaptive technologies and digitalized processes are too complex for
our employees.
• Integrating self-adaptive technologies and digitalized processes in our current work practices will
be very difficult.
Hypothesis H1. The lower the perceived complexity of the advanced manufacturing technologies, the more
likely they will be adopted.
4.1.2. Compatibility
Compatibility is the degree to which technological innovation can be easily integrated with the
existing infrastructure and processes [24]. If the innovation is compatible with current practices and
technological infrastructure, adoption is more likely, according to Cooper and Zmud [27]. The shift
from centralized controlled production to decentralized (self-adaptive) controlled production is a
substantial change for the organization. According to Premkumar and Roberts [25], it is essential for
small businesses that the changes are compatible with the organizational culture. Otherwise, it may
result in resistance. Chatterjee et al. [21] highlight, in the context of e-business, that higher technological
compatibility of the innovation with the existing system implies higher adoption capability of the
organization. Old production systems are strong inhibitors to adopt Industry 4.0. Based on these
measures, this indicator is operationalized as:
• The changes introduced by self-adaptive technologies and digitalized processes are consistent
with the firm’s existing beliefs/values.
• The self-adaptive technologies and digitalized processes are compatible with existing
IT infrastructure.
• The self-adaptive technologies and digitalized processes are compatible with the firm’s existing
experiences with similar systems.
Hypothesis 2 (H2). The greater the perceived compatibility of the advanced manufacturing technologies with
current infrastructure, values, and beliefs, the more likely they will be adopted.
Hypothesis 3 (H3). The greater the perceived relative advantage of the advanced manufacturing technologies,
the more likely they will be adopted.
Sustainability 2019, 11, 5807 6 of 13
4.1.4. Cost
Tornatzky and Klein [14] state that technologies that are perceived to be low in cost are more
likely to be adopted. Also, Premkumar and Roberts [25] highlight that for small businesses, the cost of
hardware/software is a sever inhibitor for adoption. The study by Wischmann et al. [12] revealed that
lack of resources, both financial and human resources, is the major obstacle for small and medium-sized
companies. Based on established measures by Premkumar and Roberts [25] and Jeon et al. [26], the
indicator is operationalized as:
• The costs of adoption of these self-adaptive technologies and digitalized processes are far greater
than the benefits.
• The cost of maintenance and support of these self-adaptive technologies and digitalized processes
are very high for our business.
• The amount of money and time invested in training employees to use these self-adaptive
technologies and digitalized processes is very high.
Hypothesis 4 (H4). The smaller the perceived cost/benefit ratio of the advanced manufacturing technologies,
the more likely they will be adopted.
Hypothesis 5 (H5). The higher the market uncertainty for the company’s business, the more likely the advanced
manufacturing technologies will be adopted.
the affinity of the firm to the existing cluster. A cluster of similar manufacturing SMEs (similar/same
industry) will benefit from a large specialized workforce to a greater extent than SMEs from different
industries due to labor pooling and sharing of inputs. In the Marshall-Arrow-Romer model [35], this is
described as externalities due to specialization, where this leads to knowledge spillovers, and if similar
firms collocate in one region (cluster), it fosters innovation due to competition.
On the other hand, in Jacob’s model [36], SMEs from different industries strive for innovation
due to knowledge spillovers based on different labor skills in high-tech industries [34]. In addition
to industry affinity externalities, whether based on specialization or diversification, Alacer and
Chung [37] highlight the importance of firm size on the agglomeration effects. Large firms typically
experience a higher knowledge drain than SMEs, which benefit from it (knowledge gain). Based on
this argumentation, the indicator for this construct is defined as:
Hypothesis 6 (H6). The higher diversity in an industry cluster, the more likely the advanced manufacturing
technologies will be adopted.
• The top management is likely to invest funds for self-adaptive technologies and
digitalized processes.
• The top management is willing to take risks in the adoption process of self-adaptive technologies
and digitalized processes.
• The top management is likely to be interested in adopting the self-adaptive technologies and
digitalized processes.
• The top management is likely to consider the adoption of the self-adaptive technologies and
digitalized processes as strategically important.
• The top management has articulated a vision or strategy for the organizational use of self-adaptive
technologies and digitalized processes.
Hypothesis 7 (H7). The higher the top management support and championship for advanced manufacturing
technologies, the more likely they will be adopted.
construct, this construct follows the argument by Rogers [24] that a low satisfaction level with the
existing system is perceived as a performance gap and will motivate the organization to improve
performance. Based on established measures by Chau and Tam [15], this indicator is operationalized as:
• The existing production system serves the needs of the company.
• The existing IT system serves the needs of the company.
• The cost/performance of the production system satisfies the top management.
• The cost/performance of the current IT system satisfies the top management.
Hypothesis 8 (H8). The higher the satisfaction with the existing system, the less likely the advanced
manufacturing technologies will be adopted.
Hypothesis 9 (H9). The more decentralized the organization, the more likely the advanced manufacturing
technologies will be adopted.
• Information on standards and protocols for self-adaptive technologies and digitalized processes is
widely available.
Hypothesis 10 (H10). The higher the market transparency, the more likely advanced manufacturing technologies
will be adopted.
• The company is very concerned about the security and privacy of data and transactions using
self-adaptive technologies and digitalized processes.
• Our trading partners are very concerned about the security of data and privacy using self-adaptive
technologies and digitalized processes.
Hypothesis 11 (H11). The higher the security concerns, the less likely advanced manufacturing technologies
will be adopted.
5. Results
A survey has been sent out to 38 selected manufacturing SMEs in Japan according to the relative
representation. The descriptives of the firms are presented in Table 1. The company sizes range
between 10 (12 firms), 50 (13 firms), 100 (eight firms), and more than 200 employees (five firms).
Sustainability 2019, 11, 5807 10 of 13
The survey has been translated to Japanese and back to English to ensure semantic consistency.
The survey consists of the statements described in the previous section, and the interviewees indicated
to which extent, on a five-point Likert scale, they agree or disagree with each statement.
The model is evaluated for reliability, convergent validity, and discriminant validity. The Construct
reliability is assessed by computing Cronbach’s alpha. Cronbach’s alpha is a measure to check the
internal consistency of a construct based on the average correlations between the construct items
(Table 2). Cronbach’s alpha should be above 0.7. If the Cronbach’s alpha value is below 0.7, this is an
indicator that the items measure different concepts, or the items are not understandable/are ambiguous.
Therefore, only the constructs Complexity, Compatibility, Relative Advantage, Market Uncertainty, Top
Management Support, Market Transparency, and the dependent variables are considered. Based on
the remaining constructs a principal component analysis (correlation matrix, varimax) is used to assess
the convergent and discriminant validity. The Compatibility construct had to be dropped because of
too many over-loadings and insignificancy (loading > 0.5).
The remaining five components explain 72% of the variance and have significant loadings in their
respective parts and are uncorrelated across the components. Heteroskedasticity, the variance of the
error term, has been tested with the Breusch-Pagan/Cook-Weisberg, yielding a chi2 = 0.18. This means
that the variance of the error terms does not change with the observations.
After the determinants have been validated, the regression analysis is performed on the adjusted
model. A linear regression analysis is performed for the three scenarios of short-term (one year),
medium-term (two years), and long-term (three years) adoption intention.
The final regression model is shown in Figure 2. The regression shows that Market Uncertainty
(of the company’s business) is a significant driver for adoption intention in the short, medium, and
long-term. Also, while the Relative Advantage matters in the short-term, strong indicators for adoption
intention in the long-term are Top Management Support of a company. No support has been identified
for the other constructs. This indicates that the adoption of advanced or smart manufacturing for SMEs
is market-driven, whether there is a strong need to change and build a strong relative competitive
advantage or not. This is facilitated in the long-term by the top management. Therefore, this study
highlights that the adoption of Industry 4.0 technologies and processes is primarily driven by external
factors and2019,
Sustainability less11,
byxinternal
FOR PEERdrivers.
REVIEWThis is aligned with the results obtained in [43], where the authors
11 of 13
highlight that Industry 4.0 in SMEs is typically related to Cloud Computing to improve operational
Cloud Computing
efficiency and only toto aimprove operational
smaller degree efficiency
used in and cases
real business only for
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smaller degree used in real
transformation.
business cases for digital transformation.
Figure 2.
Figure Theresulting
2. The resulting Industry
Industry 4.0
4.0 Adoption
Adoption Model.
Model. NS=
NS=NoNosupport.
support. The
Thenumber
numberin
inbrackets
brackets shows
shows
the beta
the beta coefficients
coefficients for
for one,
one, two,
two, and
and three
three years
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adoption levels.
levels.
The consequences of external pressure as the main driver has advantages and disadvantages.
The consequences of external pressure as the main driver has advantages and disadvantages.
Especially for small and medium-sized enterprises, it could lead to late adoption of Industry 4.0,
Especially for small and medium-sized enterprises, it could lead to late adoption of Industry 4.0,
because compared to mass markets catered by large enterprises, niche markets are less competitive.
because compared to mass markets catered by large enterprises, niche markets are less competitive.
Thus, external pressure signals could be misinterpreted or necessary technology adoption could be
Thus, external pressure signals could be misinterpreted or necessary technology adoption could be
deferred. However Industry 4.0 standards and protocols have not reached a unified maturity level,
deferred. However Industry 4.0 standards and protocols have not reached a unified maturity level,
thus being a late adopter could refrain SMEs to tap into additional costly investments. Especially in
thus being a late adopter could refrain SMEs to tap into additional costly investments. Especially in
the light of interoperability challenges [44] and unsolved cyber-security concerns [45], late adoption
the light of interoperability challenges [44] and unsolved cyber-security concerns [45], late adoption
for SMEs might be beneficial.
for SMEs might be beneficial.
Funding: This research was partially funded by Japan Society for the Promotion of Science (PE15003).
Funding: This research was partially funded by Japan Society for the Promotion of Science (PE15003).
Acknowledgments: The author would like to express his gratitude to Motohashi Kazuyuki for advising and
Acknowledgments:
hosting the author atThe hisauthor would
institute. Thelike to express
author would his likegratitude to his
to express Motohashi Kazuyuki
appreciation for advising
and thanks to the and
two
anonymous
hosting refereesatwho
the author his have beenThe
institute. a tremendous help like
author would to improve the article.
to express his appreciation and thanks to the two
anonymous
Conflicts of referees
Interest:who
The have
authorbeen a tremendous
declares help
no conflict to improve the article.
of interest.
Conflict of Interest: The author declares no conflict of interest.
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