USER INSTRUCTIONS

DMX/DMXD/DMXH/DMXDH centrifugal Installation

pumps
Operation
Multistage, single/double suction, horizontally split volute Maintenance
type centrifugal pumps
PCN = 85392728 – 10/09 (E)
Original instructions

SLEEVE/KTB CONFIGURATION

These instructions must be read prior to installing,

operating, using and maintaining the equipment.
 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

CONTENTS PAGE PAGE

1 INTRODUCTION AND SAFETY ...................... 3 5.5 Guarding................................................... 31
1.1 General ....................................................... 3 5.6 Priming and auxiliary supplies.................. 31
1.2 CE marking and approvals ......................... 3 5.7 Starting the pump ..................................... 31
1.3 Disclaimer ................................................... 3 5.8 Running or operation ................................ 31
1.4 Copyright .................................................... 3 5.9 Stopping and shutdown ............................ 32
1.5 Duty conditions ........................................... 3 5.10 Hydraulic, mechanical and electrical duty 32
1.6 Safety.......................................................... 4 6 MAINTENANCE ............................................. 34
1.7 Warning labels ............................................ 7 6.1 Maintenance schedule ............................. 34
1.8 Specific machine performance ................... 8 6.2 Spare parts ............................................... 35
1.9 Noise level .................................................. 8 6.3 Recommended spares and consumable
items ......................................................... 35
2 TRANSPORT AND STORAGE ...................... 10
6.4 Tools required ........................................... 35
2.1 Consignment receipt and unpacking ........ 10
6.5 Fastener torques ...................................... 35
2.2 Handling ................................................... 10
6.6 Disassembly ............................................. 36
2.3 Lifting ........................................................ 10
6.7 Examination of parts................................. 39
2.4 Extended storage ..................................... 11
6.8 Assembly of pump and seal ..................... 40
2.5 Recycling and end of product life ............. 14
7 FAULTS; CAUSES AND REMEDIES ........... 47
3 PUMP DESCRIPTION .................................... 15
8 PARTS LIST AND DRAWINGS..................... 49
3.1 Configurations .......................................... 15
9 CERTIFICATION ............................................ 55
3.2 Name nomenclature ................................. 15
10 OTHER RELEVANT DOCUMENTATION AND
3.3 Design of major parts ............................... 15
MANUALS...................................................... 55
3.4 Performance and operating limits ............. 16
10.1 Supplementary user instruction manuals . 55
4 INSTALLATION .............................................. 17
10.2 Change notes ........................................... 55
4.1 Location .................................................... 17
10.3 Additional sources of information ............. 55
4.2 Foundation ................................................ 17
10.4 Customer Data Sheet ............................... 56
4.3 Grouting .................................................... 18
4.4 Initial alignment......................................... 20
4.5 Piping ........................................................ 24
4.6 Electrical connections ............................... 26
4.7 Final shaft alignment check ...................... 27
4.8 Protection systems ................................... 27
5 COMMISSIONING, START-UP, OPERATION
AND SHUTDOWN .......................................... 28
5.1 Precommissioning procedure ................... 28
5.2 Pump lubricants ........................................ 29
5.3 Impeller wearring clearance ..................... 31
5.4 Direction of rotation .................................. 31

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

1 INTRODUCTION AND SAFETY Where applicable, the Directives and any additional
Approvals, cover important safety aspects relating to
1.1 General machinery and equipment and the satisfactory
provision of technical documents and safety
instructions. Where applicable this document
These Instructions must always be kept incorporates information relevant to these Directives
close to product's operating location or directly and Approvals. To confirm the Approvals applying
with the product. and if the product is CE marked, check the serial
number plate markings and the Certification, see
Flowserve's products are designed, developed and section 9, Certification.
manufactured with state-of-the-art technologies in
modern facilities. The unit is produced with great care
and commitment to continuous quality control, utilising 1.3 Disclaimer
sophisticated quality techniques, and safety
requirements. Information in these User Instructions is believed
to be reliable. In spite of all the efforts of
Flowserve is committed to continuous quality Flowserve to provide sound and all necessary
improvement and being at service for any further information the content of this manual may
information about the product in its installation and appear insufficient and is not guaranteed by
operation or about its support products, repair and Flowserve as to its completeness or accuracy.
diagnostic services.
Flowserve manufactures products to exacting
These instructions are intended to facilitate International Quality Management System Standards
familiarization with the product and its permitted use. as certified and audited by external Quality
Operating the product in compliance with these Assurance organisations. Genuine parts and
instructions is important to help ensure reliability in accessories have been designed, tested and
service and avoid risks. The instructions may not take incorporated into the products to help ensure
into account local regulations; ensure such regulations continued product quality and performance in use. As
are observed by all, including those installing the Flowserve cannot test parts and accessories sourced
product. Always coordinate repair activity with from other vendors the incorrect incorporation of such
operations personnel, and follow all plant safety parts and accessories may adversely affect the
requirements and applicable safety and health performance and safety features of the products. The
laws/regulations. failure to properly select, install or use authorised
Flowserve parts and accessories is considered to be
misuse. Damage or failure caused by misuse is not
These instructions must be read prior to covered by Flowserve's warranty. In addition, any
installing, operating, using and maintaining the modification of Flowserve products or removal of
equipment in any region worldwide. The original components may impair the safety of these
equipment must not be put into service until all products in their use.
the conditions relating to safety, noted in the
instructions, have been met. Failure to follow
and apply the present user instructions is 1.4 Copyright
considered to be misuse. Personal injury, All rights reserved. No part of these instructions may
product damage, delay or failure caused by be reproduced, stored in a retrieval system or
misuse are not covered by the Flowserve transmitted in any form or by any means without prior
warranty. permission of Flowserve Corporation.

1.2 CE marking and approvals 1.5 Duty conditions

It is a legal requirement that machinery and This product has been selected to meet the
equipment put into service within certain regions of specifications of your purchaser order. The
the world shall conform with the applicable CE acknowledgement of these conditions has been sent
Marking Directives covering Machinery and, where separately to the Purchaser. A copy should be kept
applicable, Low Voltage Equipment, Electromagnetic with these instructions.
Compatibility (EMC), Pressure Equipment Directive
(PED) and Equipment for Potentially Explosive The product must not be operated beyond
Atmospheres (ATEX). the parameters specified for the application. If
there is any doubt as to the suitability of the

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

product for the application intended, contact 1.6.2 Personnel qualification and training
Flowserve for advice, quoting the serial number. All personnel involved in the operation, installation,
inspection and maintenance of the unit must be
If the conditions of service on your purchase order are qualified to carry out the work involved. If the
going to be changed (for example liquid pumped, personnel in question do not already possess the
temperature or duty) it is requested that the user seeks necessary knowledge and skill, appropriate training
Flowserve’s written agreement before start up. and instruction must be provided. If required the
operator may commission the manufacturer / supplier
1.6 Safety to provide applicable training.

1.6.1 Summary of safety markings Always co-ordinate repair activity with operations and
These user instructions contain specific safety health and safety personnel, and follow all plant safety
markings where non-observance of an instruction requirements and applicable safety and health laws
would cause hazards. The specific safety markings and regulations.
are:
1.6.3 Safety action
This is a summary of conditions and actions to
This symbol indicates electrical safety prevent injury to personnel and damage to the
instructions where non-compliance will involve a high environment and to equipment. (For products
risk to personal safety or the loss of life. used in potentially explosive atmospheres
section 1.6.4 also applies.)

This symbol indicates safety instructions where

non-compliance would affect personal safety and Prevent excessive external pipe load
could result in loss of life. Do not use pump as a support for piping. Do not
mount expansion joints, unless authorized by
Flowserve in writing, so that their force, due to
This symbol indicates “hazardous substances internal pressure, acts on the pump flange.
and toxic fluid” safety instructions where non-
compliance would affect personal safety and could
result in loss of life. Ensure correct lubrication
(See section 5, Commissioning, startup, operation
and shutdown.)
This symbol indicates safety
instructions where non-compliance will involve some
risk to safe operation and personal safety and would Start the pump with outlet valve partly
damage the equipment or property. opened (Unless otherwise instructed at a specific
point in the user instructions). This is recommended
to minimize the risk of overloading at full flow and
This symbol indicates explosive atmosphere damaging the pump at zero flow. Pumps may be
marking according to ATEX. It is used in safety started with the valve further open only on
instructions where non-compliance in the hazardous installations where this situation cannot occur. The
area would cause the risk of an explosion. pump outlet control valve may need to be adjusted to
comply with the duty following the run-up process.
(See section 5, Commissioning start-up, operation
and shutdown.)
This symbol indicates is used in safety
instructions to remind not to rub non-metallic surfaces
with a dry cloth; ensure cloth is damp. It is used where Never run the pump dry.
non-compliance in the hazardous area would cause
the risk of an explosion.
Inlet valves to be fully open when
pump is running. Running the pump at zero flow or
This sign is not a safety symbol but below the recommended minimum flow continuously
indicates an important instruction in the assembly will cause damage to the pump and seals. Low flow
process. rates may cause a reduction in pump/bearing life,

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overheating of the pump, instability and cavitation/ If the temperature is greater than 68 °C (154°F) or
vibration. below -5 °C (20 °F) in a restricted zone, or
exceeds local regulations, action as above shall
be taken.
Do not run the pump at abnormally
high or low flow rates. Operating at a flow rate higher 1.6.4 Products used in potentially explosive
than normal or at a flow rate with no backpressure on atmospheres
the pump may overload the motor and cause pump
cavitation. Measures are required to:
• Avoid excessive temperature
• Prevent the build up of explosive mixtures
Never do maintenance work when • Prevent the generation of sparks
the unit is connected to power. • Prevent leakages
• Maintain the pump to avoid hazard
When the pump is handling hazardous
The following instructions for pumps and pump units
liquids care must be taken to avoid exposure to
when installed in potentially explosive atmospheres
the liquid by appropriate sitting of the pump,
must be followed to help ensure explosion protection.
limiting personnel access and by operator
Both electrical and non-electrical equipment must
training. If the liquid is flammable and/or
meet the requirements of European Directive
explosive, strict safety procedures must be
94/9/EC.
applied.
1.6.4.1 Scope of compliance
HANDLING COMPONENTS
Many precision parts have sharp corners and the
Use equipment only in the zone for which it is
wearing of appropriate safety gloves and
appropriate. Always check that the driver, drive
equipment is required when handling these
coupling assembly, seal and pump equipment are
components. To lift heavy pieces above 25 kg (55
suitably rated and/or certified for the classification of
lb) use an appropriate crane for the mass and in
the specific atmosphere in which they are to be
accordance with current local regulations.
installed.

Coupling guards must not be removed while Where Flowserve has supplied only the bare shaft
the pump is operational. pump, the Ex rating applies only to the pump. The
party responsible for assembling the ATEX pump set
shall select the coupling, driver and any additional
THERMAL SHOCK equipment, with the necessary CE Certificate/
Rapid changes in the temperature of the liquid Declaration of Conformity establishing it is suitable for
within the pump will cause thermal shock, which the area in which it is to be installed.
can result in damage or breakage of components
and should be avoided. The output from a variable frequency drive (VFD) can
cause additional heating effects in the motor and so,
for pumps sets with a VFD, the ATEX Certification for
HOT (and cold) PARTS the motor must state that it is covers the situation
If hot or freezing components or auxiliary heating where electrical supply is from the VFD. This
supplies can present a danger to operators and particular requirement still applies even if the VFD is
persons entering the immediate area action must in a safe area.
be taken to avoid accidental contact. If complete
protection is not possible, the machine access 1.6.4.2 Marking
must be limited to maintenance staff only, with An example of ATEX equipment marking is shown
clear visual warnings and indicators to those below. The actual classification of the pump will be
entering the immediate area. Note: bearing engraved on the nameplate.
housings must not be insulated and drive motors
and bearings may be hot.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

The responsibility for compliance with the

II 2 GD c IIB 135 ºC (T4) specified maximum liquid temperature is with the
plant operator.
Equipment Group
I = Mining If an explosive atmosphere exists during the
II = Non-mining installation, do not attempt to check the direction of
rotation by starting the pump unfilled. Even a short
Category run time may give a high temperature resulting from
2 or M2 = High level protection contact between rotating and stationary components.
3 = normal level of protection Where there is any risk of the pump being run against
a closed valve generating high liquid and casing
Gas and/or Dust
external surface temperatures, the users shall fit an
G = Gas; D= Dust
external surface temperature protection device.
c = Constructional safety
(in accordance with prEN13463-5) Avoid mechanical, hydraulic or electrical overload by
using motor overload trips, temperature monitor or a
Gas Group (Equipment Group II only)
power monitor and make routine vibration monitoring
IIA - Propane (Typical)
checks.
IIB - Ethylene (Typical)
IIC - Hydrogen (Typical)
In dirty or dusty environments, regular checks shall
Maximum surface temperature (Temperature Class) be made and dirt removed from areas around close
(See section 1.6.4.3.) clearances, bearing housings and motors.

1.6.4.3 Avoiding excessive surface 1.6.4.4 Preventing the build up of explosive

temperatures mixtures

ENSURE THE EQUIPMENT TEMPERATURE ENSURE THE PUMP IS PROPERLY FILLED

CLASS IS SUITABLE FOR THE HAZARD ZONE AND VENTED AND DOES NOT RUN DRY

Pumps have a temperature class as stated in the Ensure the pump and relevant suction and discharge
ATEX Ex rating on the nameplate. These are based pipeline system is totally filled with liquid at all times
on a maximum ambient temperature of 40 °C during the pump operation, so that an explosive
(104 °F); refer to Flowserve for higher ambient atmosphere is prevented. In addition it is essential to
temperatures. make sure that seal chambers, auxiliary shaft seal
systems and any heating and cooling systems are
The temperature of the liquid handled influences the properly filled. If the operation of the system cannot
surface temperature on the pump. The maximum avoid this condition, users shall fit an appropriate dry
permissible liquid temperature depends on the ATEX run protection device (e.g. liquid detection or a power
temperature class and must not exceed the values in monitor).
the table that follows.
To avoid potential hazards from fugitive emissions of
The temperature rise at the seals and bearings and vapor or gas to atmosphere the surrounding area
due to the minimum permitted flow rate is taken into shall be well ventilated.
account in the temperatures stated.
1.6.4.5 Preventing sparks
Temperature Maximum surface
Temperature limit of
class to temperature
liquid
prEN 13463-1 permitted
To prevent a potential hazard from mechanical
T6 85 °C (185 °F) Consult Flowserve contact, the coupling guard must be non-sparking
T5 100 °C (212 °F) Consult Flowserve
and anti-static for Category 2.
T4 135 °C (275 °F) 115 °C (239 °F) *
T3 200 °C (392 °F) 180 °C (356 °F) *
T2 300 °C (572 °F) 275 °C (527 °F) * To avoid the potential hazard from random induced
T1 450 °C (842 °F) 400 °C (752 °F) * current generating a spark, the baseplate shall be
*The table only takes the ATEX temperature class into properly grounded.
consideration. Pump design or material as well as component
design or material may further limit the maximum working
temperature of the liquid.
Avoid electrostatic charge: do not rub non-metallic

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

surfaces with a dry cloth; ensure cloth is damp. If leakage of liquid to atmosphere can result in a
hazard, then a liquid detection device shall be
The coupling must be selected to comply with 94/9/EC installed.
and correct alignment must be maintained.
1.6.4.7 Maintenance to avoid the hazard
1.6.4.6 Preventing leakage

CORRECT MAINTENANCE IS REQUIRED TO

The pump shall only be used to handle liquids AVOID POTENTIAL HAZARDS WHICH GIVE A
for which it has been approved to have the correct RISK OF EXPLOSION
corrosion resistance.
The responsibility for compliance with
Avoid entrapment of liquid in the pump and maintenance instructions is with the plant owner
associated piping due to closing of suction and or operator.
discharge valves, which could cause dangerous
excessive pressures to occur if there is heat input to To avoid potential explosion hazards during
the liquid. This can occur if the pump is stationary or maintenance, the tools, cleaning and painting
running. materials used must not give rise to sparking or
adversely affect the ambient conditions. Where there
Bursting of liquid containing parts due to freezing is a risk from such tools or materials, maintenance
must be avoided by draining or protecting the pump must be conducted in a safe area.
and ancillary systems.
A maintenance plan and schedule shall be adopted.
Where there is the potential hazard of a loss of a seal (See section 6, Maintenance).
barrier fluid or external flush, the fluid shall be
monitored.

1.7 Warning labels

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

Oil lubricated units only:

1.8 Specific machine performance

For performance parameters see 10.4 Customer b) Background noise is 10 dB (minimum) below all
Data Sheet. When the contract requirement specifies noise levels in each octave band.
these to be incorporated into User Instructions these
are included here. Where performance data has c) The values shown are at a distance of 1 m
been supplied separately to the purchaser these (3.281 ft), horizontally from major pump surfaces
should be obtained and retained with these User and 1.5 m (4.78 ft) above the floor using the
Instructions if required. standard pressure reference of 20 µPa
2
(0.00002 N/m ).
1.9 Noise level d) Overall noise level, dBA ("A" scale) is determined
Attention must be given to the exposure of personnel at points of maximum noise level, and the values
to the noise, and local legislation will define when of all mid-band frequencies are basis "C" scale
guidance to personnel on noise limitation is required, readings.
and when noise exposure reduction is mandatory.
This is typically 80 to 85 dBA. 1.9.2 Overall noise level
Tables below show dBA levels for two stage and
The usual approach is to control the exposure time to three or more stage pumps, based on the best
the noise or to enclose the machine to reduce efficiency point BEP at design RPM and required
emitted sound. You may have already specified a impeller diameter.
limiting noise level when the equipment was ordered,
however if no noise requirements were defined, then For specific gravities less than 1.0, use 1.0 specific
attention is drawn to the following table to give an gravity. For specific gravities above 1.0, use the
indication of equipment noise level so that you can actual specific gravity.
take the appropriate action in your plant.
When the required condition flow falls outside the
Pump noise level is dependent on a number of range of 75% to 125% of BEP, a Part Load
operational factors, flow rate, pipework design and Correction (PLC) must be added to the noise levels
acoustic characteristics of the building, and so the as follows:
values given are subject to a 3 dBA tolerance and
cannot be guaranteed. Percent of BEP at required Impeller PLC DB
Diameter
74 to 62 % or 126 to 136 % +1
1.9.1 Pump noise levels 61 to 50 % or 137 to 150 % +2
The following tables may be used to determine the 49 to 38 % +3
estimated sound pressure levels (SPL), expressed in 37 to 25 % +4
dBA (dB), for DMX/DMXD/DMXH/DMXDH pumps.
Brake Horse Power at Best Efficiency
dBA
The values shown have been derived from actual Point.
noise test data and are based on the following 2 Stage pump
250 to 350 87
conditions: 350 to 500 88
500 to 700 89
a) Equipment is located in a free field above a 700 to 940 90
reflecting plane in which the reduction in noise 940 to 1100 91
level in all directions is 6 dB in each octave band 1100 to 1300 92
1300 to 1500 93
for each doubling of distance. Above 1500, contact Flowserve 94

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Brake Horse Power at Best Efficiency

dBA
Point.
3 to 14 Stages
90 to 110 79
110 to 140 80
140 to 180 81
180 to 220 82
220 to 280 83
280 to 360 84
360 to 450 85
450 to 560 86
560 to 720 87
720 to 900 88
900 to 1125 89
1125 to 1400 90
1400 to 1800 91
1800 to 2250 92
2250 to 2800 93
2800 to 3600 94
3600 to 4500 95
4500 to 5700 96
5700 to 7200 97
7200 to 9000 98
9000 to 11,000 99
11,000 to 14,000 100

1.9.3 Combined noise levels for pump and

driver components
When two or more sources produce noises that are
sufficiently unrelated (so that interference effects do
not occur) the total combined noise level may be
obtained by a simple addition of dB values according
to the below table.

Difference between two Add to higher level to

levels to be Combined, dB obtain Combined level, dB
0 3
1 2.5
2 2
4 1.5
6 1
9 0.5
10 0

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

2 TRANSPORT AND STORAGE In general, care is to be taken when removing

crating, coverings, and strapping in order not to
2.1 Consignment receipt and unpacking damage any auxiliary equipment and/or the paint
Immediately after receipt of the equipment it must be finish.
checked against the delivery/shipping documents for
its completeness and that there has been no damage 2.1.3 Paint/rust preventive
in transportation. Internal parts of the pump and bearing housings are
protected prior to shipment with a rust preventive
Any shortage and or damage must be reported such as Dasco guard 2408M. This can be removed
immediately to Flowserve and received in writing with petroleum solvents.
within one month of receipt of the equipment. Later
claims cannot be accepted. External non-machined surfaces are painted with one
of applicable Flowserve coating.
Check any crates, boxes and wrappings for any
accessories or spare parts which may be packed Parts ordered separately are protected with a rust
separately with the equipment or attached to side preventive such as Dasco guard 2408M. This can be
walls of the box or equipment. removed with petroleum solvents.

Each product has a unique serial number. Check that 2.2 Handling
this number corresponds with that advised and Boxes, crates, pallets or cartons may be unloaded
always quote this number in correspondence as well using forklift vehicles or slings dependent on their
as when ordering spare parts or further accessories. size and construction.

2.1.1 Receipt inspection 2.3 Lifting

The following information regarding To avoid distortion, the pump unit

receiving is only offered as a general guideline to the should be lifted as shown.
customer. Flowserve requires that all receiving
be conducted in accordance with specifications set
forth in Chapter 3, Jobsite Receiving and Protection TRAINED PERSONNEL
from API Recommended Practices 686/PIP REIE A crane must be used for all pump sets in excess
686, First Edition. of 25 kg (55 lb). Fully trained personnel must
carry out lifting, in accordance with local
The pump and its associated equipment were regulations. The driver and pump weights are
carefully inspected at the factory prior to recorded on their respective nameplates or mass
shipment to ensure quality compliance. It is plates.
suggested that the pump be inspected upon
arrival and that any irregularities or damage be 2.3.1 Lifting equipment
reported to the carrier immediately.

The condition of the skid and covering is indicative of The following information regarding lifting is
the way the shipment was handled. Broken skids, only offered as a general guideline. Flowserve
torn coverings, bent hold-down bolts, broken straps, requires that all lifting and rigging be performed in
etc. indicate rough handling. accordance with specifications set forth in Chapter 2,
Lifting and Rigging from API Recommended
The protective covers on the pump nozzles should be Practices 686/PIP REIE 686, First Edition.
in place and undamaged.

2.1.2 Unpacking EQUIPMENT CAPACITY

The pump should arrive already mounted on the Make sure that any equipment used to lift the
baseplate and it is therefore suggested that the pump or any other of its components is capable
unpacking of the equipment should proceed per of supporting the total weight encountered. Make
instruction as outlined in this manual. sure that all parts are properly rigged before
attempting to lift.

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2.3.2 To lift unit To lift the pump bottom half casing, slings can be
attached to the pump feet, casing boltholes or
padded slings can be used around the outer casing.
The complete unit with pump, driver
and auxiliary equipment all mounted on the baseplate 2.3.6 To lift pump rotor
can NOT be lifted as a unit. Driver must be removed Using slings that will not damage shaft, rig around
from baseplate before lifting. To lift unit sling shaft close to the impellers and to overhead hoist.
baseplate from all lifting eyes. Failure to do this may Carefully lift rotor from lower half casing.
result in permanent deformation of baseplate.
Damage to baseplate caused by mishandling or
improper setting prior to grouting is not covered by
Flowserve’s warranty.

2.3.3 To lift driver

Refer to driver manufacturers instructions.

2.3.4 To lift pump

Install sling from overhead hoist and under bearing
housing mounting brackets (cast portion of casing
where bearing housings attach).

Proper lifting practice for pump

2.4 Extended storage

The following information regarding

receiving is only offered as a general guideline.
Flowserve requires that all receiving be conducted in
accordance with specifications set forth in Chapter 3,
Jobsite Receiving and Protection from API
recommended Practices 686/PIP REIE 686, First
Proper lifting practice for pump Edition.
LIFTING PRACTICE During extended periods of storage prior to
Do not lift entire pump from cast lifting lugs on installation and from the time of installation until
upper half casings. These lugs are for lifting commercial operation, precautions must be taken to
upper half casing only. protect the pump from deterioration. The various
parts of the pump are protected prior to shipment by
2.3.5 To lift half casing applying varying grades of preservative and paint.
To lift upper half casing, rig to overhead hoist from However, during shipment and handling, the
cast lifting lugs provided. preservatives are subjected to conditions that can
cause their removal. Also, during extended periods of
time, the preservatives may deteriorate. The following
procedures should be followed to prevent
deterioration of the pump during the extended
storage period. These procedures may also be
supplemented by the experience of the person(s)
performing the tasks.

It should be noted, that unless otherwise agreed to,

full responsibility and costs associated with the
storage and inspection of this equipment rests with
the customer.
Proper lifting practice for upper case

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

dirt, dust, rain, snow or other unfavorable conditions

If pump is equipped with a mechanical when stored outdoors.
seal and is stored or has not been run for 1 year or
more, the mechanical seal must be removed before All equipment must be placed upon skids or blocks to
start-up and faces re-lapped to guard against the prevent contact with the ground and surface
possibility of seal leakage. When reinstalling the seal, contaminants. Equipment must be adequately
new “O” rings and gaskets must be used. supported to prevent distortion and bending.

2.4.1 Pump inspection upon arrival 2.4.3.1 Rotor storage

When the pump is received, it should be inspected It is recommended that pump rotor be removed from
for damage or other signs of rough handling. Any pump and stored vertically. Rotors may also be
damage if found should be reported to the carrier stored horizontally in the pump. Rotors that have to
immediately. be stored horizontally outside the pump must be
supported close to impeller to eliminate sag that may
Inspect the preservative coating on the various parts. cause rotor to take a permanent set.
If necessary, renew the preservative in areas where it
has rubbed off or scraped. 2.4.3.2 Customer inspection
The stored equipment is to be placed on a periodic
Inspect all painted surfaces. If necessary, touch up inspection schedule by the customer.
the areas where paint has been chipped or scraped.

Inspect all covers over pump openings and piping The responsibility for setting up an
connections. If covers or seals for the covers are inspection and maintenance schedule rests with the
damaged or loose, they are to be removed, and a customer and will be dependent upon the class/type
visual inspection made of the accessible interior of storage provided. It will be expected that initially
areas for accumulation of foreign materials or water. inspection would occur weekly, then depending upon
If necessary, clean and re-coat the interior parts with the inspection reports being favorable or unfavorable,
preservative to restore the parts to the “as shipped” inspection would continue weekly, monthly, or
condition. Install or replace covers and fasten secure. quarterly, as may be determined. Inspection reports
must be kept on file.
2.4.2 Storage area
When selecting a storage area, the following should Every inspection should consist of a general surface
be taken into consideration: inspection.

a) The deterioration of the equipment will be a) Pump supports are firmly in place.
proportionate to the class/type of storage
provided. b) Pump covers over openings are firmly in place.

b) The expenses involved in restoring the c) Pump coverings, plastics or tarps, are firmly in
equipment at time of operation will be place. Any holes or tears must be repaired to
proportionate to the class/type of storage prevent entrance of dirt or water.
provided.
d) Pump covers are periodically removed from
2.4.3 Storage preferred (dry) openings and interior accessible areas inspected.
If at all possible, the pump and its components If surface rusting has occurred, clean and repaint
should be stored indoors where they will be protected or re-coat with preservative.
from the elements. If it is not possible to store the
pump and its components indoors, precautions must e) If rusting occurs on exterior surfaces, clean and
be taken to protect them from the elements. repaint or re-coat with preservative.
Regardless of whether storage is inside or outside,
the storage area should be vibration-free. All boxes f) Loosen casing drain plugs to allow seepage of
that are marked for inside storage must be stored any accumulated moisture.
indoors. Coverings of heavy gauge plastic sheets,
canvas, waterproof burlap or other suitable coverings g) If the rotor is stored horizontally, rotate pump
should protect the pump and its components from rotor 1-1/4 revolutions at least once a month to
prevent rotor from taking a permanent set.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

waterproof coverings, on concrete, on ground)

Make sure bearings have adequate and as a result of the inspection of a, b and c
lubrication before turning rotor. above, Flowserve representative may require a
partial or complete dismantling of the equipment.

The oil inlet blanking plates should be e) Dismantling may necessitate restoration of
removed and a small amount of oil injected into the painted or preserved surfaces, and/or
bearings before turning. Refit blanking plates. replacement of gaskets, “O” rings and
mechanical seal and bearings. Use only
h) Periodically remove bearing covers and inspect Flowserve recommended replacement materials.
for accumulation of moisture, rust and foreign
material. As required, clean bearings and bearing Upon completion of the inspection, the Flowserve
housing and re-preserve. Install bearing cover representative shall submit a report to the Customer,
and secure to assure maximum protection. and to the Manager of Customer Service, stating in
Bearings removed for storage should be coated detail the result of the inspection.
with preservative, wrapped in oil/wax paper, and
stored in a warm dry area. If there are any discrepancies identified, it is the
customer's responsibility for correction before initial
i) Check individually wrapped parts for signs of startup.
deterioration. If necessary, renew preservative
and wrapping. 2.4.4 Storage non-preferred (wet)
It is not recommended that the rotor be subjected to
extended periods of submergence or wetting prior to
If storage is over one month, start-up. However, it is recognized that in some
Instrumentation (Controls, Electrical devices, cases, a long period of time may lapse from
Temperature switches) should be removed and installation until commercial operation.
placed in a climate control environment if
Instrumentation is not powered up. If the pump must be stored after being installed and
wetted, the following inspection and maintenance
2.4.3.3 Prior to installation maintenance should be performed.
Six months prior to the scheduled installation date, a
Flowserve representative is to be employed to • Isolate the pump with valving - tag (seal) all
conduct an inspection. All costs involved during valves.
inspection, dismantling, restoration, replacement of
parts, and reassembly will be the responsibility of the • Preserve the pump internals.
customer. The customer will supply all necessary
labor, tools, and cranes. This inspection will include
(not necessarily in its entirety) but not be limited to If storage is over one month,
the following: Instrumentation (Controls, Electrical devices,
Temperature switches) should be removed and
a) An inspection of all periodic inspection records as placed in a climate controlled environment if
kept on file by the customer, and all inspection Instrumentation is not powered up.
reports that have been compiled during the
storage period.
Electric motors (pump driver) should
b) An inspection of the storage area to determine not be stored in damp places without special
the “as stored” condition of the equipment prior to protection (refer to motor manufacturer’s
any protection being removed. instructions).

c) An inspection of the equipment with protection 2.4.4.1 Corrosive pumpage.

covers and flange covers removed. Fill entirely the pump with an approved preservative
such as #2004-Chempagard 9 from Chempak. The
d) Depending upon the length of time the equipment pump should be filled to highest level possible,
was stored, the class/type of storage provided, affording the greatest protection possible to all
(i.e.: indoor, heated, unheated, ground floor, internal parts of the pump.
concrete floor, out-of-doors, under roof, no roof,

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

This solution, when drained, will result in a thin specifications must be in accordance with the current
residual oil film (less than 0.0127 mm (0.0005 in.)) on regulations at all times.
all internals after the water has evaporated. This
residue provides added corrosion protection until
pump is again filled with liquid or put into service.

Pump cannot be fully drained. Volutes in

the lower half cannot be drained below the bottom of
the main casing bore.

2.4.4.2 Non-corrosive pumpage.

Fill pump with pumpage to the highest level possible.
Open periodically drain connection to drain off any
moisture that may have accumulated. Refill to highest
level possible. Drain and inspect pump prior to start-
up.

a) Rotate pump rotor 1-1/4 revolutions at least once

a month.

Make sure bearings have adequate

lubrication before turning rotor.

b) Periodically remove bearing covers and inspect

for accumulation of moisture, rust and foreign
material. As required, clean bearings and bearing
housing and re-preserve. Install bearing cover
and secure to assure maximum protection.

2.4.4.3 Painting and preservation

Paints and preservatives used are either Flowserve
standard or special as required by the contract
specification. Refer to 2.1.3, Paint/Rust Preventive for
the description of paints and preservatives used in
this order or contact the branch office through which
the order was placed.

2.5 Recycling and end of product life

At the end of the service life of the product or its
parts, the relevant materials and parts should be
recycled or disposed of using an environmentally
acceptable method and local regulations. If the
product contains substances which are harmful to the
environment, these should be removed and disposed
of in accordance with current regulations. This also
includes the liquids and or gases in the "seal system"
or other utilities.

Make sure that hazardous substances or

toxic fluids are disposed of safely and that the correct
personal protective equipment is used. The safety

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

3 PUMP DESCRIPTION DMX= Single suction standard pressure

The “DMX” is a multistage single or double suction, DMXD = Double suction standard pressure
opposed impeller, horizontally split volute pump. DMXH = Single suction high pressure
DMXDH = Double suction high pressure
The suction and discharge nozzles are cast integral
with the lower half casing. Rotating parts are 3.3 Design of major parts
accessible by removing the upper half casing, which
can be removed without breaking suction and 3.3.1 Casing
discharge piping. The casing provides for immediate containment of
the liquid being pumped, while directing the flow of
3.1 Configurations liquid from the suction nozzle to the impellers and
The DMX can have the following configurations: subsequently through the volute to the discharge
nozzle.
3.1.1 Single suction
The casing halves are sealed by the use of a gasket
and are joined together by studs, which are installed
in the lower half casing and fastened with washers
and cap-nuts.

3.3.2 Impellers
The series’ impellers are single suction, enclosed
type, and one-piece construction and are dynamically
Single suction configuration balanced. They are fitted with renewable impeller
rings (front and back), which are held in place by
Single suction impeller at first stage (DMX) headless set-screws.

3.1.2 Double suction The impellers are keyed and have a shrink fit to the
pump shaft. They are held in axial position by a split
ring.

3.3.3 Casing rings

Casing rings are positioned over the impeller front
rings. These rings are tubular and renewable.

3.3.4 Channel rings

Double suction configuration Renewable cast channel rings are positioned over
the impeller back rings. They divide the casing into
Double suction impeller at the first stage (DMXD) stages. These rings are horizontally split and are held
together by shoulder screws or dowel pins.
3.2 Name nomenclature
The pump nomenclature is: 3X10DMX10 3.3.5 Center sleeve
A renewable type center sleeve is used under the
center bushing. The center sleeve is tubular and
keyed to the shaft (via the impeller key).

The 3 is the pump discharge size 3.3.6 Center bushing

The renewable center bushing is horizontally split,
and the two halves are held together by socket head
The X is the separator cap screws and taper dowel pins. It is held in position
by the raised annular ring of the bushing engaging
The 10 is the nominal impeller size the annular groove in the casing. The center bushing,
in conjunction with center sleeve, divides the casing
The DMX is pump type at the center (back to back) impellers.

The 10 is the number of stages and depending

on pump size, they go from 2 to 14 stages

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

3.3.7 Throttling sleeve 3.3.13 Seal Chambers

Renewable type throttling sleeve is used under the The Seal Chambers are cast integral with the casing.
throttling bushing. The throttling sleeve is tubular, Your pump is typically shipped with the mechanical
keyed, has a shrink fit to the shaft, and is held in seal already installed.
position by a split ring.
The mechanical seal is designed to suit each
3.3.8 Throttling bushing application. This creates the correct seal loading
Renewable type throttling bushing is used. It is held face when seal gland is bolted in place.
in position by the raised annular ring of the bushing
engaging the annular groove in the casing. The Cartridge type mechanical seals are preset at the
throttling bushing, in conjunction with the throttling seal manufacturer’s facility and require no field
sleeve, allows pressure to be bled off through the settings. The seal installation should be checked
balance line, so that pressure on the Seal Chambers before startup.
is balanced. The throttling bushing also balances the
axial thrust of the pump rotor. Refer to the mechanical seal manufacturers drawing
and instructions found in section 8 of this manual for
3.3.9 Crossover sleeve detailed information.
A renewable type crossover sleeve under crossover
bushing is only used on double suction pumps 3.4 Performance and operating limits
(DMXD/DMXDH). The crossover sleeve is tubular, Refer to section 10.4 Customer Data Sheet.
keyed, has a shrink fit to the shaft, and is held in
position by a split ring.

3.3.10 Crossover bushing

A renewable type crossover bushing is only used on
double suction pumps (DMXD/DMXDH). The
crossover bushing is horizontally split, and the two
halves are held together by taper dowel pins. It is
held in position by the raised annular ring of the
bushing engaging the annular groove in the casing.
The crossover bushing, in conjunction with crossover
sleeve, controls the leakage between the first and
second stage impellers.

3.3.11 Shaft
The high strength shaft is ground over its entire
length to close tolerances. The shaft is designed to
transmit the required power without vibration and is
stepped at each impeller fit for ease of assembly and
disassembly.

3.3.12 Bearings
The sleeve bearings are carbon steel backed, babbitt
lined, sleeve type insert bearings. The renewable
bearing inserts are mounted in bearing housings kept
from rotating by means of stop pins.
Each bearing is lubricated by an external pressure
supply system.

The thrust bearing is of the titling type with pads on

each side of the shaft mounted thrust
collar. It is capable of transmitting the thrust load in
either direction. It is lubricated from the
pressure lubrication system.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

4 INSTALLATION The foundation should be rigid and substantial to

support the baseplate at all points to prevent any
pump vibration and to permanently.
The installation/commissioning of this
equipment must be conducted in accordance with The most satisfactory foundations are made of
API Recommended Practices 686/PIP REIE 686 - reinforced concrete. These should be poured well in
First Edition. advance of the installation to allow proper time for
drying and curing.
Copies of API Recommended ‘Practices’ 686/PIP
REIE 686 - First Edition may be obtained from The General Arrangement Drawing will show
required anchor bolt locations and size of bolts.
America Petroleum Institute
1220 L Street, N.W. Allow a little more than the specified threaded bolt
Washington, D.C. 20005. length above the rail of the baseplate. The excess
Telephone: (202) 682-8000. can always be cut off if it is not needed.

4.1 Location A clean rough-finish top surface is required when

Install the unit close to the source of the liquid to be applying grout.
pumped.
4.2.1 Installation check list

Equipment operated in hazardous locations a) Level Baseplate.

must comply with the relevant explosion protection
regulations. See section 1.6.4, Products used in b) Preliminary Alignment.
potentially explosive atmospheres.
c) Grout Baseplate - Check Foundation Bolts
When selecting the location, be sure to allow
adequate space for operation as well as for d) Alignment Shaft/Coupling.
maintenance operations involving dismantling and
inspections of parts. e) Piping installed – correct vent, gauge, valve,
suction strainer and pipe support locations?
Headroom is an important consideration as an
overhead lift of some type is required. f) Check Coupling Alignment.

4.2 Foundation g) Coupling guard correctly installed?

4.2.2 Level the baseplate

The following information regarding
foundation is only offered as a general guideline.
Flowserve requires that all foundations be designed The following information regarding leveling
and installed in accordance with specifications set of equipment is only offered as a general guideline.
forth in Chapter 4, Foundations from API Flowserve requires that all leveling of equipment be
Recommended Practices 686/PIP REIE 686, First performed in accordance with specifications set forth
Edition. in Chapter 5, Mounting Plate Grouting from API
Recommended Practices 686/PIP REIE 686, First
The design of foundation is not the responsibility of Edition.
Flowserve. It is therefore recommended that the
customer consult a competent specialist skilled in the Before putting the unit on the foundation, thoroughly
field of foundations, to insure proper clean the top of the foundation. Break off any loose
design/installation of the foundation. pieces of cement and roughen the top with a chisel to
afford a good hold for grout.
The foundation should be properly prepared
according to the planned grouting method. See 4.3
Grouting for details. When lifting baseplate with pump, sling
baseplate from all lifting eyes provided. Failure to do

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

this may result in permanent deformation of ASTM C 531-85, Test Method for Linear Shrinkage
baseplate. and Coefficient of Thermal Expansion of Chemical
Resistant Grouts and Monolithic Surfacing - Modified

Pump, driver auxiliary equipment and ASTM C 666-90, Test Method for Resistance of
piping shall be removed from the baseplate before Concrete to Rapid Freezing and Thawing
leveling the baseplate.
ASTM C 939-87, Test Method for Flow of Grout for
Locate the baseplate in its proper position on the Preplaced Aggregate Concrete (Flow Cone Method)
concrete block together with the leveling screws as
shown in the General Arrangement Drawing. ASTM C 942-86, Test Method for Compressive
Strength of Grouts for Preplaced Aggregate Concrete
Using a precision level across the machined surfaces in the Laboratory
of the pump and driver mounting pads, adjust leveling
screws as necessary to ensure that baseplate is ASTM C 1090-88, Test Method for Measuring
leveled in all directions. Changes in Height of Cylindrical Specimens from
Hydraulic Cement Grout
When the baseplate is leveled, snug the foundation
bolts, but do not completely tighten. ASTM C 1107-91, Standard Specification for
Packaged Hydraulic-Cement Grout (Non-Shrink)
4.2.3 Preliminary alignment
Using the previous procedure, adjust baseplate until (CRD-C 621-92), ACI 351, Grouting for Support of
pump and driver are within 0.076 mm (0.003 in.). Equipment and Machinery

4.3 Grouting 24-Hour Test, MBT Test Method for Grout

Performance

The following information regarding

grouting is only offered as a general guideline. Minimum requirements for epoxy grout
o o
Flowserve requires that all grouting be installed in (typical properties at 23 C (73 F))
accordance with specifications set forth in Chapter 5,
Mounting Plate Grouting from API Recommended ASTM D-635, Fire Resistant
Practices 686/PIP REIE 686, First Edition. Refer to
API 610 - Eighth Edition - Appendix `L` for baseplate ASTM C-579B, Minimum Compressive Strength –
grouting requirements. It is recommended that the 12000 psi
customer consult a competent specialist skilled in the
o o
field of grouting, to insure the proper installation of all ASTM C-827, Height Change @ 38 C (100 F) –
grouting. Positive – Effective Bearing Area – 95%

The following ASTM Specifications are furnished as ASTM C-1181, Maximum Creep in 1 Year –
-3 o
references for test methods used in conjunction with 1.6X10 in./in. at 140 F, 400 psi
installation of grouting materials and should be used
to obtain proper results: ASTM C-307, Minimum Tensile Strength – 12.4 Mpa
(1800 psi)
ASTM C 78-84, Test Method for Flexural Strength for
Concrete ASTM C-580, Minimum Flexural Strength – 26.2 Mpa
(3800 psi)
ASTM C 109-90, Test Method for Compressive
Strength of Hydraulic Cement Mortars – Modified ASTM C-580, Minimum Flexural Secant Modulus –
4 6
1.2X10 Mpa (1.8X10 psi)
ASTM C 469-87a, Test Method for Static Modulus of
Elasticity and Poisson’s Ratio of Concrete in ASTM C-531, Maximum Coefficient of Expansion –
-6 o
Compression 17X10 in./in./ F. Maximum Peak Exotherm 1000 g
o o
(35.27 oz.) insulated – 35 C (95 F). Full Aggregate
ASTM C 496-90, Test Method for Splitting Tensile Must Be Used.
Strength of Cylindrical Concrete Specimens

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09
ALLOW AMPLE
4.3.1 Grouting material THREADED BOLT
LENGTH ABOVE
ROUGH FINISH ROUGH CONCRETE
4.3.1.1 Normal grout material FOR GROUT
A quality, high strength, non-shrink cementatious STUFF WASTE AROUND
grout material shall be used for installation. Epoxy is BOLT WHILE POURING
CONCRETE
preferred.
PIPE SLEEVE TO BE
4.3.1.2 Layered grout material THREE TIMES
DIAMETER OF ANCHOR
A layered combination of non-shrink cementatious BOLT
grout and normal industrial concrete can be used.
See sketch below for example. WELD A LARGE
WASHER WITH LUGS
TO THE BOTTOM OF
a) The first layer shall be 25 – 50 mm plus a layer of BOLT & PIPE SLEEVE
30 - 40 mm of normal grout material as described TO PREVENT
in 4.3.1.1. TURNING
b) The second layer is normal industrial concrete Foundation complete description
poured to a level that is approximately 30-40 mm
from the top of the baseplate decking. b) Build a dam around the foundation to contain
grout materials.
c) The top layer is 30-40 mm normal grout material
as described in 4.3.1.1.
Before grouting, check level of
30-40 mm machined pads of baseplate in both directions and
perform a rough shaft/coupling alignment. Alignment
c after grout has set will not be possible if above is not
Normal concrete b satisfactorily completed.

c) Grout leveling space and baseplate as per

manufacturer's instructions.
25 – 50 mm unless 30-40 mm
as specified a
Holes are provided in the baseplate to permit
pouring the grout and distributing. Vent holes are
also provided in each compartment. Fill under the
4.3.2 Grouting method A baseplate completely, stirring to assure proper
distribution of the grout. Check to see that the
a) Prepare the foundation properly as specified in grout flows under the edges of the baseplate
sketches below. evenly.
ALLOW BOLTS TO PROJECT
FOR GROUTING UNDER LEAVE TOP OF
BASEPLATE FOUNDATION ROUGH DO
MAKE THIS NOT FINISH WITH TROWEL
DISTANCE
BOLT EQUAL TO LUG
ON BASEPLATE FINISHED
GROUTING
PIPE
DAM
WASHER

Template for hanging foundation bolts

The sketch illustrates a recommended foundation

bolt arrangement. Notice the large washer with
lugs at the bottom. It should be welded to the bolt
and pipe sleeve to prevent turning. Building dam around the foundation before pouring
grout

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

Holes are provided in the baseplate to permit

Pour grout until level reaches top of dam. pouring the grout and distributing. Vent holes are
Allow drying sufficiently to prevent grout from also provided in each compartment. Fill under the
overflowing while completing the remaining grouting. baseplate completely, stirring to assure proper
distribution of the grout. Check to see that the
grout flows under the edges of the baseplate
Do not vibrate baseplate when grouting; evenly.
make sure baseplate is vented properly and all areas
indicated on General Arrangement drawing are
thoroughly filled to prevent any resonant problems. Pour grout until level reaches top of dam.
Allow drying sufficiently to prevent grout from
d) When the grout is thoroughly hardened, remove overflowing while completing the remaining grouting.
the dam.

e) Completely tighten the foundation bolts. Do not vibrate baseplate when grouting;
make sure baseplate is vented properly and all areas
4.3.3 Grouting method B indicated on General Arrangement drawing are
a) Prepare foundation properly as shown in the thoroughly filled to prevent any resonant problems.
General Arrangement Drawing. The bolt holes
shall be tapered to the top. e) When the grout is thoroughly hardened, remove
the dam.

f) Completely tightened the foundation bolts.

GROUT
BASEPLATE
4.4 Initial alignment
4.4.1 Shaft/coupling alignment
LEVELING GROUT LEVELING
SCREW SPACE
The following information regarding shaft
alignment is only offered as a general guideline.
FOUDNATION Flowserve requires that all shaft alignment be
CONCRETE GROUT BOLT HOLES performed in accordance with specifications set forth
in Chapter 7, Shaft Alignment from API
FOUNDATION BOLTS
Recommended Practices 686/PIP REIE 686, First
Edition.

Foundation and grouting description Shaft alignment must be correct for

successful operation. Rapid wear, noise, vibration
b) Build a dam around the foundation to contain and actual damage to the equipment may be caused
grout materials. by shaft misalignment. The shafts must be aligned
within the limits given within this section.
c) Grout the foundation bolt holes as per
manufacturer's instructions, ensure that the grout
fills all open space and eliminates all air pockets. Adjustment to correct the alignment in one
direction may alter the alignment in another direction.
Always check in all directions after making any
Before grouting leveling space and adjustment.
baseplate, check level of machined pads of baseplate
in both directions and perform a rough shaft/coupling Coupled equipment must be aligned to minimize
alignment. Alignment after grout has set will not be unnecessary stresses in shafts, bearings and
possible if above is not satisfactorily completed. coupling. Flexible couplings will not compensate for
appreciable misalignment. Foundation settling,
d) Grout leveling space and baseplate as per thermal expansion or nozzle loads resulting in
manufacturer's instructions. baseplate/foundation deflection and vibration during

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

operation may require the full coupling misalignment

capability.

4.4.1.1 Types of misalignment

PUMP SIDE DRIVER SIDE
There are two types of shaft misalignment: Angular
and offset. Both types of misalignment can occur in
horizontal and vertical planes and are present in most
applications.

In angular misalignment, the centerline of the shafts

intersects, but is not on the same axis.

Rim and face alignment

b) Reverse rim indicator alignment

Angular misalignment
In offset misalignment, the shaft centerlines are
parallel but do not intersect. PUMP SIDE DRIVER SIDE

Offset misalignment

Reverse rim indicator alignment

c) Laser alignment.

4.4.2 Dial-indicator-based alignment

4.4.2.1 Check soft foot
Soft foot can affect the alignment readings and
should be checked first and eliminated on both pump
and driver.
Combined misalignment
a) Tighten hold down bolts.
4.4.1.2 Alignment methods b) Set a dial indicator on one foot, loosen the bolt
The following methods may be used to align and check if there is a indicator reading. If so
equipment train. The methods a) and b) are dial place a shim with the same thickness as the
indicator based. displacement.
a) Rim and face alignment c) Check and adjust all feet.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

4.4.2.2 Set DBSE

The shaft gap, or distance between shaft ends
(DBSE), must be in accordance with the certified
General Arrangement Drawing and must be
measured with pump and driver shafts in the center
of their axial end float. Motor with sleeve bearings is
to be aligned with rotor at magnetic center.

Move driver to insure proper gap distance.

It is recommended that the pump hold- Recommended shim design

down bolting be torqued before taking any alignment
measurements. This makes the pump the fixed Move the equipment vertically by adding or removing
machine and the driver the movable machine. In the calculated thickness of shims. Torque equipment
certain cases, however, it may be impractical to move hold-down bolting to required values.
the driver; therefore, the pump may have to be
moved. 4.4.2.5 Determine misalignment and correct
horizontal plane
4.4.2.3 Determine bracket sag The dial indicators shown below are required to
Bracket sag must be determined and included in the accurately measure the move in the horizontal
alignment calculation. direction. Move the driver by bumping with soft
hammer/mallet or using the jack-screws (if provided).
a) Install clip with extension pieces and dial The amount of horizontal relocation required is
indicator(s). calculated in alignment data sheet.
b) Place indicator on top and reset to zero, turn TOP VIEW
180° and read indicator and register. DIRECTION OF SHAFT DRIVER
(MOVABLE)
c) Record sag reading obtained at the bottom.
COUPLING
d) Side to side readings need not to be corrected as DIAL INDICATORS
the sag is equal on both sides. AT DRIVER FEET
Dial indicators configuration
4.4.2.4 Determine misalignment and correct
vertical plane
Before moving the equipment vertically, it is important It is recommended, the completed
that the vertical thermal expansion be taken into alignment document be retained as part of your
consideration. Refer to General Arrangement permanent maintenance file.
Drawing notes and/or driver instructions for
recommended cold vertical setting (if thermal 4.4.3 Laser alignment
expansion is a factor). The use of laser alignment greatly simplifies the
alignment process. Because of equipment and
The shims between the motor feet and mounting software differences, this will only describe laser
surface should be clean and dry. This is especially alignment in general steps.
critical for equipment that has been in service for
some time and need to be realigned. Water, dirt and a) Prior to alignment process the baseplate must be
rust may change the height of the shim pack over a leveled.
period of time. Shims should be made large enough
to support the weight of the motor on its mounting b) Check for soft foot condition. Uneven base
foot. Do not use many thin shims, as this may result height, dirty or corroded foot or other irregularities
in a spongy mounting.
c) Rough align the pump and motor shafts with a
straight edge.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

d) Mount the laser emitter on the pump shaft, and The pump feet at the opposite end are held from
the laser target on the motor shaft. moving vertically by the use of a self-locking nut. The
clearance between the base of the nut and the top of
e) Link the shaft ends so they rotate together. the pump foot should be 0.051 mm (0.002 in.).

f) Adjust shim stack heights for vertical parallelism A “Gib Block” running parallel to the length of the
and angular alignment per laser unit’s output. pump foot at each of the outboard feet controls the
Make the necessary corrections by adding or by horizontal movement. The "Gib Blocks" are bolted
removing shims at the motor feet. and doweled to the pedestal. A 0.254 mm (0.010 in.)
gap is maintained between the "Gib Block" and pump
g) Adjust the motor position sideways for horizontal foot.
and angular alignment per the laser unit’s output
by using a soft mallet or adjusting screws.
The self-locking nuts, which hold the pump
h) Tighten all pump and motor feet fasteners. from moving in a vertical motion, are clamped
tight to the pump foot at time of shipment. The
i) Verify the final alignment 0.051 mm (0.002 in.) clearance must be
established at time of installation.
4.4.4 Check coupling alignment
The angular and offset coupling alignment must be DOWEL PIN (TYP) FLEX LOCK NUT 0.002"
rechecked. CLEARANCE
GIB GIB
BLOCK BLOCK
a) Coupling faces are to be parallel within
0.0254 mm (0.001 in.) TIR.
0.010"
b) Coupling outside diameters is to be aligned within
BASEPLATE BASEPLATE
0.0762 mm (0.003 in.) TIR. PEDESTAL PUMP PEDESTAL
FOOT
c) Motor-Driven: “Bump” the motor and check motor
rotation.
Gib block installation sketch for hot pump
d) Turbine-Driven: Check turbine rotation. (If wrong,
consult turbine manufacturer.) c) Pump Driver

4.4.5 Assemble coupling Refer to General Arrangement Drawing and/or driver

a) Assemble coupling per the manufacturer's instructions for doweling information.
instructions included in Section 8 of this manual.
4.4.7 Gib block installation for hot applications
b) Install coupling guard. Gib blocks are installed to control the direction of the
growth while maintaining pump-driver coupling
4.4.6 Dowel pump and driver alignment. They are installed after baseplate has
a) Cold Pumps (temperature below 93 °C (200 °F)) been leveled and grouted, suction and discharge
piping connected, and final shaft coupling alignment
Pump hold down bolts are to be torqued to the is completed.
proper value and dowel pins put in two diagonally
opposite feet. Gib blocks are shipped loose and field installed at the
site. The following procedure must be followed for
b) Hot Pumps correct installation of gib blocks.

Pumps handling liquids at temperatures of 94 °C a) Fully torque the hold-down bolts in the driver end
(200 °F) and over are designed to permit the casing of pumps feet to torque values listed in the
to expand with temperature away from coupling end instruction manual (refer to Sectional Assembly
of pump. The units that come under this classification Drawing in section 8).
must have the pump support feet dowelled to the
pedestal at the coupling end. This maintains the
coupling gap at the desired amount.

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b) Install the dowel pins in the pump drive end foot The design of piping, and related systems, is not the
by drilling the foot and the baseplate for the responsibility of Flowserve. It is therefore
tapered dowel provided. recommended that the customer consult a competent
specialist skilled in the field of piping, to insure proper
c) Position the gib blocks to obtain a 0.254 mm design/installation of all piping.
(0.010 in.) clearance between the gib block and
the side of the non-drive end pump foot as noted 4.5.1 Suction and discharge piping
on the attached figure. Drill and tap the cap These units are furnished for a particular service
screw holes for the gib blocks. condition. Changes in the hydraulic system may
affect performance adversely. This is especially true
d) Tighten the hold-down bolts for the gib blocks. if the changes reduce the pressure at the suction or if
the liquid temperature is increased. In case of any
e) Install the dowel pins in the gib blocks by reaming doubt contact the nearest Flowserve Office.
the block and baseplate for the tapered dowel
provided. Suction and discharge piping should be of ample
size, be installed in direct runs, and have a minimum
f) Tighten the hold-down locknuts on the non-drive of bends. Eccentric reducer shall be flat on top
end pump feet to establish a 0.051 mm (FOT).
(0.002 in.) gap between the locknut and the
pump foot. It is desirable to have at least seven (7) diameter of
straight pipe between the first elbow and the pump
4.4.8 Hot alignment check suction. Elbow in the piping to the pump’s suction
A hot check can only be made after the unit has been nozzle should be of the long radius type.
in operation a sufficient length of time to assume its
NORMAL operating temperature and conditions. If Seven (7) diameters of straight pipe should be used
the unit has been correctly cold set, the offset between two elbows in series and the pump suction.
misalignment will be within 0.076 mm (0.003 in.) TIR
and the angular misalignment will be within Elbows in more than one plane should not be used
0.0254 mm (0.001 in.) TIR when in operation. If not, without splitters.
make adjustments.
Splitters are placed in the elbow in the mean radius
line perpendicular to the plane of the elbow.
Do not attempt any maintenance,
inspection, repair or cleaning in the vicinity of
rotating equipment. Such action could result in Provision must be made to support
injury to operating personnel. piping external to the pump to prevent excessive
nozzle loads, maintain pump/driver alignment and
avoid pipe- induced vibrations.
Before attempting any inspection or repair
on the pump the driver controls must be in the Install a check valve and a gate valve in the
"off" position, locked and tagged to prevent discharge pipe of the pump. When the pump is
restarting equipment and injury to personnel stopped, the check valve will protect the pump
performing service on the pump. against excessive pressure and will prevent the pump
from running backward. The check valve should be
4.5 Piping installed between the gate valve and the pump
nozzle in order to permit its inspection. The gate
valve is also useful in priming and starting the pump.
The following information regarding
piping is only offered as a general guideline to the Keep the suction pipe short and direct. Use a suction
customer. Flowserve requires that all piping and pipe equal to or one size larger than the pump
related systems be designed/installed in accordance suction nozzle. Keep the suction pipe free of all air
with specifications set forth in Chapter 6, Piping from pockets.
API recommended practices 686/PIP REIE 686, First
Edition.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

the piping to minimize particles entering the pump.

A spool piece should be installed in suction Starting and stopping of the pump should be
line so that the suction screen may be installed and MINIMIZED, as pumps are most susceptible to dirt
removed. during starts and stops.

In the event that binding on coastdown occurs, it is

Operation at low flows results in pump unlikely that the binding can be remedied by hand
power heating the liquid. A bypass may be required rolling the rotor, and partial disassembly may be
to prevent vaporization and subsequent pump required to clean the affected parts. It should be
damage. Mechanical damage may result from noted that increased particle concentrations increase
continuous operation at flows less the minimum flow the probability of coastdown binding and seizures, as
of design operating point (see 10.4 Customer Data well as erosion damage.
Sheet).

Excessive force used to try to free a

When pump is equipped with manifolded bound rotor may cause damage beyond minor clean-
vent and drain lines, each line must be equipped up and repair of rotor parts.
with an individual valve to prevent any liquid from
a high pressure line flowing into a low pressure Generally, a pump should not be installed without
line. These valves must be kept in the closed start-up strainer protection. The suction piping
position during pump operation. should be thoroughly flushed before installing the
suction strainer and connecting the suction piping to
4.5.2 Suction strainer the pump. The strainer should be installed in the inlet
In a new installation, great care should be taken to piping near the pump, making certain that it is located
prevent dirt, scale and welding beads from entering where it may be readily serviced (cleaned). Be sure,
the pump. Even when piping has been previously however, that the installed strainer will not distort the
flushed, it is difficult to break loose the oxides and flow to the pump suction nozzle.
mill scale, which will become free when the pipe
heats and cools several times. Numerous close Do not install the strainer directly on the pump
running clearances within the pump are vulnerable to suction nozzle. For a cone-type strainer, the down-
abrasive matter present in new piping. Foreign stream end of the cone should be no closer than four
material may be large enough, or of sufficient (4) pipe diameters from the pump suction nozzle.
volume, to jam a pump, with probable damage to Basket-type strainers typically introduce greater flow
both pump and drive equipment. Smaller size disturbances and should be installed at least six (6)
material passing through the pump can cause rapid pipe diameters from the pump suction nozzle.
pump wear and premature pump failure.
The Flowserve standard for suction strainers consists
This pump is provided with the assumption that it will of conical-shaped steel plate with 1/8 in. perforations
be pumping clean liquids (unless otherwise stated in see the below picture. The open area of the strainer
the order and addressed in the proposal). Flowserve should be a minimum of three times the area of the
pumps are provided with running clearances ranging pump suction.
typically from 0.12 mm (0.005 in.) to 0.80 mm
(0.030 in.), depending on the service and the pump
size. It is impractical to install a suction strainer to
remove particulate of this size. Such particles will
normally pass through the pump without causing
damage, provided the concentrations are minor.

The possibility exists that, on shutdown of the pump,

such particles can become trapped in the close
running clearances during coastdown, causing
binding. Flowserve cannot recommend a procedure PREFERRED DIRECTION OF FLOW
that will totally prevent such binding; however, we
strongly suggest that systems be cleaned and At all times when using suction strainers, it is critical
thoroughly flushed prior to connecting the pump to that the pressure drop across the strainer be
constantly monitored to ensure that the pump suction

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

pressure does not fall below that required to prevent

pump cavitation. Pressure (or vacuum) gauges The pressure drop across the strainer
should be installed on both sides of the strainer so is a direct reduction in the NPSH available to the
that the pressure drop across the strainer can be pump. NPSH available must always exceed the
monitored. During start-up of the system, the gauges NPSH required by the pump. This requirement may
should be monitored continuously. Consult the plant limit the pump flow rate, particularly during start-up
engineer or system designer for the allowable operation. Alarms or automatic pump shutdown
pressure differential across the strainer prior to devices should be installed to minimize the possibility
operating the pump. Pressure differential across the of pump damage. It is the responsibility of the pump
strainer and/or screen is typically no more than operator to obtain the allowable pressure drop across
2 – 3 psig. An increase in the differential pressure the strainer for safe pump operation from the plant
between the two gauges indicates that the strainer or engineer or system designer prior to operation of the
screen is becoming clogged with dirt and scale. pump.
Before the pressure drop becomes so severe that
cavitation occurs, the pump should be shut down and 4.5.3 Coupling alignment check
the strainer cleaned. Alarm settings to protect the Refer to section entitled shaft/coupling alignment and
pump from damaging cavitation and loss of suction perform a coupling alignment check as outlined. This
need to be supplied by the plant engineer or system check is recommended to insure the alignment has
designer prior to operating the pump. Typical alarm not been disturbed during installing suction and
settings to protect the pump from damaging discharge piping.
cavitation and loss of suction would be 5 psig
differential pressures across the strainer (screen). 4.6 Electrical connections
The suction piping should be arranged such that the
ultimate strainer configuration (location) allows ready
access for cleaning. Electrical connections must be
made by a qualified Electrician in accordance
The strainer may be fitted with a finer screen to filter with relevant local national and international
the inlet flow. When this is done, 40 mesh screens is regulations.
typically used for start-up operation, at reduced flow
rates. For final operation in a closed system, the
suction strainers are normally removed after the It is important to be aware of the EUROPEAN
system is cleaned. For critical pump applications, DIRECTIVE on potentially explosive areas where
where continuous screening of suction flow is compliance with IEC60079-14 is an additional
desirable, and in open systems, 20-mesh screening requirement for making electrical connections.
is typically used for permanent strainers. At all times,
when using screens and suction strainers, it is It is important to be aware of the
critical that pressure drop across the screen and/or EUROPEAN DIRECTIVE on electromagnetic
strainer be constantly monitored to ensure that the compatibility when wiring up and installing
pump suction pressure does not fall below that equipment on site. Attention must be paid to
required to prevent cavitation. ensure that the techniques used during
wiring/installation do not increase
When dirt and scale have been removed from the electromagnetic emissions or decrease the
system, as indicated by no further change in pressure electromagnetic immunity of the equipment,
drop across the strainer with time, the start-up wiring or any connected devices. If in any doubt
strainer may be removed or the screen may be contact Flowserve for advice.
replaced with one having larger openings. If a
permanent strainer will be used during normal
operation, the pressure differential needs to be The motor must be wired up in
monitored on a continuous basis. accordance with the motor manufacturer's
instructions (normally supplied within the
If a permanent strainer is not used, the start-up terminal box) including any temperature, earth
strainer needs to be temporarily reinstalled whenever leakage, current and other protective devices as
the system is opened up for repair or routine appropriate.
maintenance. As long as a suction strainer or screen
remains in place, the differential pressure should be The identification nameplate should be checked
monitored on a regular basis. to ensure the power supply is appropriate.

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A device to provide emergency stopping To prevent excessive surface temperatures at

must be fitted. bearings it is recommended that temperature or
vibration monitoring are carried out.
If pre-wired is not supplied to the pump unit, the
controller/starter electrical details will also be supplied
within the controller/starter.

For electrical details on pump sets with controllers

see the separate wiring diagram.

Direction of rotation has to be checked

with pump uncoupled.

4.7 Final shaft alignment check

After connecting piping to the pump, rotate the shaft
several times by hand to ensure there is no binding
and all parts are free.

Recheck the coupling alignment, as previously

described, to ensure no pipe strain. If pipe strain
exists, correct piping.

Refer to section entitled shaft/coupling

alignment and perform a coupling alignment check as
outlined. This check is recommended to insure the
alignment has not been disturbed during the grouting
of the baseplate or while installing suction and
discharge piping.

4.8 Protection systems

The following protection systems are

recommended particularly if the pump is installed in a
potentially explosive area or is handling a hazardous
liquid. If in doubt consult Flowserve.

If there is any possibility of the system allowing the

pump to run against a closed valve or below
minimum continuous safe flow a protection device
should be installed to ensure the temperature of the
liquid does not rise to an unsafe level.

If there are any circumstances in which the system

can allow the pump to run dry, or start up empty, a
power monitor should be fitted to stop the pump or
prevent it from being started. This is particularly
relevant if the pump is handling a flammable liquid.

If leakage of product from the pump or its associated

sealing system can cause a hazard it is
recommended that an appropriate leakage detection
system be installed.

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5 COMMISSIONING, START-UP, collar. This spacer must be removed before starting

OPERATION AND SHUTDOWN unit.

e) Ensure coupling is properly aligned and

Commissioning of all equipment must be lubricated; and pump and driver are properly
performed in accordance with specifications set forth doweled. (Refer to shaft /coupling alignment
in Chapter 9, Commissioning from API procedure).
Recommended Practices 686/PIP REIE 686, First
Edition. f) Ensure coupling guard is in place.

g) Check torque of all bolting and plugs for

These operations must be carried tightness.
out by fully qualified personnel.
5.1.2 Pump instrumentation set points
5.1 Precommissioning procedure The following set points apply to DMX Pumps, which
a) Never operate the pump with suction valve use the sleeve/KTB bearing arrangement.
closed.
a) Bearing metal temperature
• Normal
o o o
b) Never operate pump unless it is filled with liquid 60 C to 82 C (140 F to
o
and vented. 180 F)
• Alarm
o o
85 C (190 F)
• Shutdown
o o
c) Never operate the pump unless a liquid source is 90 C (200 F)
available.
b) Bearing housing vibration
d) Never operate the pump without proper • Normal 2.5 to 7.6 mm/s (0.1 to
lubrication. 0.3 in./sec)
• Alarm 10.2 mm/s (0.4 in./sec)
5.1.1 Pre-operational checks • Shutdown 12.7 mm/s (0.5 in./sec)
At initial start-up and after the equipment has been
overhauled: c) Radial shaft vibration
• Normal 0.025 to 0.050 mm (1 to
a) Ensure pump and piping are clean. Before 2 mils)
putting the pump into operation, it should be • Alarm 0.076 mm (3 mils)
thoroughly flushed to remove the rust preventive • Shutdown 0.102 mm (4 mils)
as well as any foreign matter, which may have
accumulated during installation. 5.1.3 Initial start up procedure
a) Close discharge valve if a bypass system is
Isolate the pump from pipe work, flush out the used. If not, crack open the discharge valve.
pipe work then flush the pump. This operation
must be carried out thoroughly because the b) Prepare the driver for start-up in accordance with
pump contains many close running clearances, the manufacturer’s instructions.
which will be damaged by dirt particles. Take all
possible care not to contaminate your system. c) Warm-up pump (if required).

b) Clean and flush bearing housings and lubrication Avoid severe thermal shocks to the pump as a result
system. (see pump lubricants). of sudden liquid temperature changes. The pump
must be preheated prior to start-up. Unless otherwise
c) Turn rotor by hand or with strap to make sure it specified, the external temperature of the casing
turns freely. must be within 55.6 °C (100 °F) of the temperature of
the liquid to be pumped at time of start-up.
d) Ensure that the mechanical seal is properly
assembled and tightened.
Pump temperature stratification could
occur. A maximum temperature delta of 28 °C (50 °F)
Most cartridge seals are equipped between the upper and lower case shall be checked
with a spacer between the gland plate and drive prior to starting the pump.

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Due to the heavy metal sections, the casing will lag

the liquid temperature during such changes, and Operation of the unit without
severe temperature stresses and subsequent proper lubrication can result in overheating of the
misalignment of machined fits may result. Pre- bearings, bearing failures, pump seizures and
heating is accomplished by circulating a small actual breakup of the equipment, exposing
amount of hot fluid through the casing by utilizing operating personnel to injury.
vents, drains or bypass from discharge and suction.
Preheat pump slowly at a rate not to exceed 55.6 °C Oil is supplied to the pressure lubrication system by
(100 °F) per hour. one of the two oil pumps. The main oil pump is
mounted on a support head which is bolted to the
d) Prime pump and ensure pump suction valve and thrust end bearing body and cap and is driven by the
bypass isolating valve are open. main pump shaft via a coupling.

An auxiliary oil pump is furnished to supply oil to the

Before starting or while operating the pressure lubrication system to be used as a minimum
pump, the casing and suction line must be completely for start up, shut down or periods when the main oil
filled with the liquid being pumped. The rotating parts pump can not supply sufficient oil. Whilst the
depend on this liquid for lubrication, and the pump operational logic of the system is outside the scope of
may seize if operated without liquid. this section refer to the lube system control panel
manufacturer for actual logic. It is a requirement to
e) Ensure pump recirculating line (if provided) is have oil supplied to the bearings prior to running the
open and free of obstructions. machine i.e. start the auxiliary oil pump prior to start
up of the main train, and for shut down of main
f) Check that pump is vented by observing leakage machine or indeed at any time the main oil pump fails
from casing vent and seal piping vent. Close vent to deliver sufficient quantity of oil.
when liquid is emitted.
During operation, oil is taken from the oil reservoir by
g) Make sure seal piping is turned on. the pump and is directed through the oil filter and is
then supplied to the pump/drive bearings. A back
h) Prepare the driver for start-up in accordance with pressure relief valve mounted in the lubrication
the manufacturer’s instructions. system maintains the required system oil pressure.
The system is additionally equipped with a low
i) Check pump rotation by starting unit pressure, pressure switches, which can be used to
momentarily. The direction of rotation is shown control the unit when the oil pressure in the
on 10-4, pump data sheet. Note the pump coasts lubrication system decreases to predetermined
to a gradual stop. values or prevents the starting of the unit until
adequate oil pressure is established. A gravity
assisted, sloped oil return line conducts the oil from
If pump stops abruptly when driver is the pump/driver bearings back to the system
shut down, investigate for pump binding. Take reservoir.
necessary remedial action before resuming
operation. A check valve is mounted in the auxiliary oil pump
discharge line to prevent oil from returning to the oil
j) Starting the driver (motor driven). reservoir when the main oil pump is running and the
auxiliary oil pump is shut down.
k) Starting the driver (turbine driven).
5.2.1 Lubricating oil
Start the turbine and bring it up to speed quickly. Oil requires frequent replenishment at normal
operating temperatures and very frequent
l) As soon as the pump is up to rated speed, open replenishment at elevated operating temperatures.
discharge valve. This will avoid abrupt changes in Oil is always subject to gradual deterioration from use
velocity and prevent surging in the suction line. and contamination from dirt and moisture. This
deterioration and contamination will, in time, be
5.2 Pump lubricants harmful to the bearing and cause premature wear.
For this reason, oil should be checked for
contamination and deterioration regularly.

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The frequency of oil change depends on the

operating conditions and the quality of the lubricant. 5.2.2 Oil specifications
Oil should be checked for deterioration and Straight mineral oils without additives are generally
contamination weekly during periods of operation. preferred for bearing lubrication. It should preferably
be of the turbine type and not contain free acid,
The following guideline is based on the Cleanliness chlorine, sulfur or more than a trace of free alkali.
Code described in ISO 4406-1999. Quality mineral oils with a minimum Viscosity Index
(VI) of 95 is recommended.
Oil Cleanliness Values
Intervals
ISO 4406 Cleanliness Code An ISO Viscosity Grade (VG) Number identifies
R6µm R14µm lubricating oils. The VG Number is the viscosity of the
During Factory Tests 20 18 oil at 40 °C. (104 °F.) in centistokes, see table b elow.
First 100 hours of
20 18
Field Operation
Every 2000 hours of In the majority of instances, a turbine oil with a VG
19 17
Field Operation Number of 46 (nominally equivalent to SAE 20) will
meet rolling element bearing lubrication requirements
(see oil temperature).
The listed oil cleanliness values are for
reference only. Deviations from the listed values
should be communicated to Flowserve for evaluation. Lubricant must be compatible with all
parts requiring lubrication.
Mineral oils oxidize and should be replaced at
intervals described in the table below.

Oil replacement interval

Typical Oil Operating Operating Oil Change
Notes
Temperature Cycle Interval
Ambient Stand by 6 calendar months
Longer intervals between replacements may be
possible at these operating temperatures, but 3 month
Ambient – 71 °C
Continuous 3 calendar months intervals are recommended to protect against normal
(Ambient to 160 °F)
oxidation, contamination, and deterioration. Regular oil
monitoring can inform this decision.
71 °C – 82 °C 3 month intervals are recommended to protect against
Continuous 3 calendar months
(160 °F – 180 °F) normal oxidation, contamination, and deterioration.
> 82 °C As specified by Continuous operation at oil temperatures above 82 °C
Continuous
(> 180 °F) Flowserve (180 °F) requires consultation with Flowserve.

Oil specifications and characteristics

Oil Characteristics Operating Oil Temperature
16 oC - 38 oC (60 oC -100 oF) 38 oC - 82 oC (101 oF -180 oF).
Saybolt Viscosity (SSU) 38 oC (100 oF) 158 Seconds 215 Seconds
Pour Point -7 oC (20 oF) -7 oC (20 oF)
Flash Point 204 oC (400 oF) 204 oC (400 oF)
Recommended ISO Viscosity
32 46
Grade (VG) Number

5.2.3 Oil temperature a) Drain the oil in the bearing housing(s) and
replace with warm oil.
o
Oil temperature should be maintained between 16 C
o o o
(60 F) and 82 C (180 F). b) Heat the bearing housing(s) using heat tape (or
other suitable means).

The minimum bearing oil temperature c) Circulate warm liquid through the cooling jacket
o o
is 16 C (60 F). If necessary, prior to startup, one of or immersion cooler (if supplied).
the following procedures should be employed:
d) Utilize oil with a lower viscosity, or VG number, or
consider using a synthetics hydrocarbon oil with

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

a low pour point to give a viscosity similar to that 5.4 Direction of rotation
of ISO 46 (for maximum oil operating
temperatures of 180 °F) or ISO 32 (for maximum
oil operating temperatures of 120 °F). Check pump rotating by starting
momentarily the direction of rotation is shown in 1.5
duty conditions, Note pump coasts to a gradual stop.
ISO 46 is recommended for continuous
operating oil temperatures between 38 °C (100 °F) 5.5 Guarding
and 82 °C (180 °F), with a minimum startup
temperature of 16 °C (60 °F); ISO 32 may be
considered for continuous operating oil temperatures Guarding is supplied and fitted to the pump
between 16 °C (60 °F) and 49 °C (120 °F), with a set.
minimum start up temperature of 4 °C (40 °F). For
startup when oil temperature is below 4 °C (40 °F), oil
preheating is recommended. Fasteners must remain captive in the guard
when the guard is removed to comply with
5.2.4 Cleaning the lubrication system prior to Machinery Directive 2006/42/EC.
operation
Before operating the pump, the lubrication system
should be thoroughly cleaned to remove any foreign Whenever guarding is removed or disturbed
matter that may have accumulated during shipment, ensure that all the protective guards around the
storage or installation. pump coupling and exposed parts of the shaft are
securely fixed.
To clean the lubrication system refer to the Sectional
drawing and proceeds as follows: 5.6 Priming and auxiliary supplies
a) Remove the bearing caps, bearing linings, thrust
shoes and drain plugs. Ensure all electrical, hydraulic,
pneumatic, sealant and lubrication systems (as
b) Flush out the bearing housings with kerosene or applicable) are connected and operational.
other suitable solvent.

c) Wash the bearing linings and thrust shoes with a Ensure the inlet pipe and pump casing
suitable solvent. are completely full of liquid before starting continuous
duty operation.
d) Flush the entire lubrication system with oil.
Flushing oil should be compatible with lubricating 5.7 Starting the pump
oil that will be used. Follow any instructions given
for the lubrication console.
5.7.1 Initial start up
e) During flushing operation, examine the piping for See 5.1.3 Initial start up procedure.
leaks and correct as necessary. Also check for
any obstructions that will interfere with free flow 5.7.2 Normal start up
of oil to the bearings. The starting procedure to be followed for normal
start-up is the same as that for initial start-up. When
f) After flushing, replace drain plugs. Reassemble automatic recycle valve is used, discharge valve can
bearings and torque end cover bolting. (Refer to be opened.
maintenance section.)
5.8 Running or operation
g) Refer to driver instruction book for instructions
covering flushing of driver bearings.
Do not wipe down in the vicinity of rotating
5.3 Impeller wearring clearance parts, if unusual noise or vibrations occur, secure
Please refer to the sectional drawing for ring and the pump as soon as possible.
bushing clearance value.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

a) Check suction and discharge pressure gauges.

The unit must not be operated unless
coupling guard is bolted in place. Failure to b) Check pressure gauges on each side of suction
observe this could result in injury to operating strainer.
personnel.
c) Check for excessive leakage.

When pump is equipped with manifolded d) Check for unusual noises.

vent and drain lines, each line must be equipped
with an individual valve to prevent any liquid from e) Check lubrication system.
a high pressure line flowing into a low pressure
line. These valves must be kept in the closed f) Check for adequate flow of cooling liquids.
position during pump operation.
g) After unit has been operated a sufficient length of
time to reach normal operating temperature and
Observe extreme caution when venting condition, the unit is to be shut down and a
and/or draining hazardous liquids. Wear “HOT” coupling alignment check must be made.
protective clothing in the presence of caustic, (Refer to shaft /coupling alignment procedure).
corrosive, volatile, flammable, or hot liquids. Do
not breathe toxic vapors. Do not allow sparking,
flames, or hot surfacing in vicinity of the Operation of the unit without appropriate
equipment. lubrication can result in overheating of the
bearings, bearing failures, pump seizures and
actual breakdown of the equipment, exposing
The pump should not be operated operating personnel to injury.
outside of the design speed range.
5.9 Stopping and shutdown
a) Never operate the pump with suction valve
closed.
If motor driven, de-energize driver circuit. If turbine
driven, stop turbine-driven pumps by manually
b) Never operate pump unless it is filled with liquid
tripping the overspeed trip.
and vented.

c) Never operate the pump unless a liquid source is If pump stops abruptly when driver is shut
available. down, investigate for pump binding. Take necessary
remedial action before restarting pump.
d) Never operate the pump without proper
lubrication.
If pump is subjected to freezing
5.8.1 Operating checks temperatures, the pump must be drained of liquid to
prevent damage to pump.
In the interest of operator safety, the
unit must not be operated above or below the a) Close the pump suction and discharge valve.
nameplate conditions. Such operation could result in
unit failure causing injury to operating personnel. b) Close valve in bypass line.

c) Drain the pump.

Operation at low flows results in pump
power heating the liquid. A bypass may be required
d) Turn off the auxiliary oil pump and cooling liquid
to prevent vaporization and subsequent pump
when supplied.
damage. Mechanical damage may result from
continuous operation at flows less than the minimum
flow specified in the section 10.4 Customer Data 5.10 Hydraulic, mechanical and electrical
Sheet. duty
These pumps are furnished for a particular service
Immediately after start-up, and frequently during condition. Changes in the operating system design
running, check the following: may affect the pump’s performance adversely. This is

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

especially true if the changes reduce the pressure at There are two kinds of NPSH: The NPSHR by the
the suction flange or if the liquid temperature is pump, as shown on the pump curve, is the head
increased. In case of doubt, contact the nearest needed to cover the losses in the pump suction. The
Flowserve office. second NPSH is that available in the system, taking
into account the friction loss in suction piping, valves,
5.10.1 Specific gravity (SG) fittings etc. In all cases the NPSHA (measured above
The capacity and total head in m (ft) of liquid vapor pressure) must exceed the NPSHR in order to
developed by a centrifugal pump are fixed for every push the liquid into the pump.
point on the curve and are always at the same speed.
Neither capacity nor total head will be affected by a Failure to have an adequate margin of NPSHA over
change in the specific gravity of the liquid pumped. NPSHR will cause a reduction of pump performance
However, since the developed pressure in bar (psi) and internal damage to the pump.
and the power to drive the pump are a function of the
specific gravity of the liquid, both will be affected in
direct proportion by any change in specific gravity.
Therefore, a change in specific gravity will affect the
discharge gauge pressure and power. Any changes
should be noted, in that they may overload the
pump’s driver.

5.10.2 Viscosity
The pump is designed to deliver rated capacity at
rated head for a liquid with a particular viscosity.

When contemplating operation at some viscosity

other than that for which the pump was originally
designed and/or applied, the changed conditions
should be referred to Flowserve for
recommendations.

5.10.3 Changing the Pump speed

Changing the speed of a centrifugal pump changes
the capacity, total head and brake Horse Power. The
capacity will vary in a direct ratio with the speed,
whereas the total head will vary as the ratio of the
speed squared. The brake Horse Power will vary as
the ratio of the speed cubed except in cases where
the speed change also affects the efficiency of the
pump.

When contemplating speeds other than of the original

condition, refer to Flowserve for recommendations.

5.10.4 Net positive suction head (NPSH)

Any liquid, hot or cold, must be forced into the
impeller of the pump without vaporization by the
pressure of the vessel from which the pump takes its
suction.

The head of liquid necessary to force the required

flow into the pump is called the Net Positive Suction
Head. This value, more commonly called NPSH, is
the head above the vapor pressure of the liquid at the
pumping temperature.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

6 MAINTENANCE • If handling hot liquids

Your pump is a precision machine. Take every When pump is handling "hot" liquid,
precaution to avoid damage or slight burrs to the extreme care must be taken to ensure safety of
shaft bearing areas, as well as any other ground, personnel when attempting to drain pump. Hot
finished surface when dismantling your pump. pumps must be allowed to cool before draining.

It should be understood that the information • If handling caustic liquids

contained in this manual does not relieve operating
and maintenance personnel of the responsibility of When pump is handling "caustic" liquid,
exercising normal good judgment in operation and extreme care must be taken to ensure safety of
care of the pump and its components. personnel when attempting to drain pump.
Protective devices of suitable protective
Before performing any disassembly, maintenance materials must be worn when draining pump.
and/or inspection on the unit, the following steps
should be taken and warnings observed. • If on vacuum service.

a) Tag driver controls in the "off" position. Before attempting any maintenance work on
pumps in vacuum service, pumps must be
Before attempting any inspection or repair isolated from suction and discharge system then
on the pump, the driver controls must be in the carefully vented to return pressure in pump
"off" position, locked and tagged to prevent casing to atmospheric pressure.
injury to personnel performing service on the
pump. 6.1 Maintenance schedule
Although your Flowserve pump has been designed
b) Isolating Pump. for extended, trouble-free service, certain preventive
maintenance measures should be performed on a
Before attempting to disassemble pump, regular basis to ensure optimum performance. A
pump must be isolated from system, by closing well-planned program of routine maintenance is the
suction and discharge system valves, drained of best assurance of dependable operation. The
liquid and cooled, if pump is handling hot liquid. following preventive maintenance (PM) inspections
are suggested as a minimum, and may be
c) Draining pump. supplemented by the experience of the operating
personnel.

Pump cannot be fully drained.

Preventive Maintenance Item Instructions Frequency

Suction strainer when used Check pressure differential between the gauges located Daily
on each side of the strainer.
Pump Suction and Check suction and discharge pressure/flow rate for proper Daily
Discharge Pressure/Flow Rate pump operation.
Mechanical Seal Inspect visually Daily
Instrumentation Check all related pressure gauges, temperature and Daily
detectors, etc. to detect any abnormalities.
Shaft rotation During extended down periods rotate the shaft by hand Monthly
(Down periods only) 1-1/4 times to prevent shaft binding.
Auxiliary piping Check for leakage around connections, etc. Weekly
Shaft/bearing housing Review all vibration data for any abnormalities Weekly
vibration and/or sudden changes in levels.
Bolting tightness Check all external bolting for proper torque. Monthly
Cleanliness General clean-up soiled areas Quarterly
Oil system Refer to Lubrication System section of instruction manual. Periodically

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

6.2 Spare parts 6.3 Recommended spares and

consumable items
6.2.1 Ordering of spares A recommended spare parts classification is offered
Flowserve keep records of all pumps that have been for Flowserve parts furnished on this unit. The
supplied. When ordering spares the following classification of a required part can be identified by
information should be quoted: referring to the appropriate assembly drawing and
parts list included in section 8 of this manual.
• Pump serial number
• Pump size/type The recommended spare parts are divided into three
• Order number classifications, which are defined below.
• Part name – taken from section 8 or pump
sectional drawing a) CLASS 1 (Minimum): Covers recommended
• Part number – taken from section 8 or pump spare parts for a single unit where additional
sectional drawing spare parts are ordinarily available from
• Number of parts required – taken from branch or dealer stock. Suggested for
section 8 or pump sectional drawing Domestic Service handling non-corrosive
liquids where interruptions in service are not
The pump size and serial number are shown on the objectionable. This include gaskets and
pump nameplate. bearings that are not reusable.

Order number should be taken from 10.4 Customer b) CLASS 2 (Average): Covers recommended
Data sheet. spare parts for a single unit where additional
spare parts are not readily available.
For 24-Hour part ordering service, call Flowserve Suggested for Domestic Service handling
Distribution Center at +1 800 526 3569. abrasive or corrosive liquids where some
interruptions in service are permissible. This
To place an order, contact the nearest Flowserve includes Class 1 spares plus all renewable
office found at www.flowserve.com. wear parts.

c) CLASS 3 (Maximum): Covers recommended

The use of parts other than Flowserve spare parts for a single unit where maximum
approved parts may create hazardous conditions protection from major shutdown must be
over which Flowserve has no control. Such considered. Suggested for Export Service or
hazardous conditions can lead to injury, or result Domestic Service where minimum loss of
in damage to the equipment. Flowserve does not service is essential. This includes Class 1 &
support nor will be responsible for the use of non 2 spares plus a spare rotating assembly.
Flowserve furnished parts nor the use of
materials that are not as originally furnished The Flowserve Sales Representative in your area will
without the expressed written approval of gladly review the class of spares best suited to your
Flowserve. requirement.

6.2.2 Service instructions 6.4 Tools required

For 24-hour emergency repair service, contact the
Flowserve Service Department at +1 800 547 No special tools are required to assemble
8671 or +1 908 859 7372 or contact the nearest or disassemble the pump. Common mechanical
Flowserve Service Center. tools are sufficient. However we recommend torque
wrench to tighten and remove all fasteners.
6.2.3 Storage of spares
Spares should be stored in a clean dry area away 6.5 Fastener torques
from vibration. Inspection and re-treatment of
metallic surfaces (if necessary) with preservative is 6.5.1 Torque values
recommended at 6 monthly intervals. The torque values are given for each stud size for
both standard casing and high pressure casing with a
cross reference to hydro-pressures.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

DMX/DMXD DMXH/DMXDH
STUD SIZE
PUMP PUMP When reassembling the pump, all fasteners
INCH UN 8 Nm lbf
ft Nm lbf
ft must be tightened to the correct torque value.
1.125 750 550 930 685 Failure to observe this warning could result in
1.250 1050 775 1310 965 injury to operating personnel.
1.375 1425 1050 1775 1310
1.500 1700 1250 2100 1550 6.6 Disassembly
1.625 2300 1700 2875 2120
1.750 3150 2320 3930 2900 For a better understanding of this section please refer
1.875 4200 3100 5220 3850
to the exploded views drawings in section 8.
2.000 4600 3400 5760 4250
6.6.1 Dismantling procedure
2.250 6670 4920 8340 6150
a) Remove all auxiliary piping and instrumentation
2.500 9220 6800 11525 8500
that will interfere with disassembly, and drain oil
2.750 12420 9160 15525 11450
from bearing housings.
3.000 16160 11920 20200 14900

Use extreme caution not to expose

The above torque values will be applied maintenance personnel to hot liquids when
only when the casing hydro test pressure is equal to removing auxiliary piping or draining bearing
or less than the values showing in the following table. housings.
Any hydro test pressure exceeding these values must
have torque values cleared by Flowserve. b) Remove temperature detectors (if supplied) and
all other instruments from bearing housings.
MAX. HYDRO PRESSURE
PUMP TYPE
bar psi c) When mechanical seals are used, loosen piping
3x8DMX 207 3000 and seal gland bolting.
3x10DMX 276 4000
3x10DMXH 414 6000 6.6.2 Removal of seal chamber parts
4x10DMX/DMXD 276 4000 To remove mechanical seal from pump:
4x10DMXH/DMXDH 414 6000
4x11DMX/DMXD 276 4000 a) Install setting plates/eccentric washer in place.
4x11DMXH/DMXDH 414 6000
b) Loosen drive collar.
6x11DMX/DMXD 276 4000
6x11DMXH/DMXDH 379 5500
c) Remove gland bolting.
6x13DMX/DMXD 224 3250
6x13DMXH/DMXDH 345 5000
d) Slide mechanical seal from shaft after bearing
8x13DMX/DMXD 224 3250 housings are removed as described in 6.6.4 and
8x13DMXH/DMXDH 248 3600 6.6.5.
8x14DMX/DMXD 224 3250
8x14DMXH/DMXDH 248 3600 Seal may be disassembled/inspected/reassembled
8x15DMX/DMXD 207 3000 per seal manufacturer’s drawing and instructions in
8x15DMXH/DMXDH 248 3600 Appendix of this manual.
10x16DMXD 186 2700

After reassembly of seal, setting

The above torque values apply only to plates/eccentric washers must be removed before
standard stud material, i.e. ASTM A193 GrB7. Any start-up.
other material must have torque values cleared by
FLOWSERVE. 6.6.3 Coupling removal
Remove coupling guard. Remove coupling bolting
and remove the spacer piece (if used). Loosen set-
The above torque values assume good screws in coupling nut and remove nut.
thread well greased.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

The use of a puller will be required to remove it from shims. Remove flinger [2540] and bearing seal
the shaft. ring [4020].

6.6.4 Thrust bearing removal 6.6.5 Plain bearing removal

a) Remove cap-screws [6570] from bearing end a) Loosen Allen set-screw [6570] from coupling side
cover [3266]. Remove end cover and shims flinger [2540] and remove flinger from end of
[3126]. Tag and record thickness of shims for shaft.
reassembly.
b) Loosen Allen set-screw [6570] from pump-side
If pump is equipped with shaft driven main oil flinger [2540] and slide flinger back on shaft
pump, "Driver Half" and "Rubber Spider" of towards the mechanical seal.
coupling should be removed and wired to the
support head. c) Remove cap-screws [6570] and dowel pins
[6810] from bearing housing [3200]. Rig eyebolt
b) Loosen set-screw [6570] in pump side flinger [6820] in bearing cap to an overhead hoist and lift
[2540] and slide it back on the shaft towards the bearing cap from bearing housing and place on
Seal Chamber. blocking on the floor.

c) Remove cap-screws [6570] and dowel pins d) Install two eyebolts in diagonally opposite corners
[6810] from bearing housing [3200]. Rig eyebolt of bearing housing [3200] and rig to an overhead
[6820] in bearing housing cap to an overhead hoist. Remove cap-screws [6570] and dowel pins
hoist and lift bearing cap from bearing housing [6810] which secure bearing housing to casing.
and place on blocking on floor. Using the overhead hoist, lower and remove
bearing housing [3200] away from casing and
d) The inboard and outboard thrust bearing place on blocking on the floor.
assembly [3032] can now be removed from the
bearing housing [3200]. Tag assemblies to e) Remove cap screws [6570] and dowel pins
ensure they will be returned to their original [6810] from bearing lining [3020]. Remove upper
position. Refer to thrust bearing drawing and half of bearing lining. Raise shaft slightly and roll
instructions. out the lower half lining

e) Remove cap screws and dowel pins from bearing 6.6.6 Rotor removal
lining [3020]. a) Remove cap-nuts [6580] and washers [2905]
holding the upper half casing to the lower half.
f) Remove upper half of bearing lining. Raise shaft Remove dowel pins [6810]. Using jack-screws
slightly and roll out the lower half lining. [6570] in lower half casing, break the seal
between upper half and lower half casing. Rig
g) Remove cap-screws [6570] and dowel pins upper half casing to overhead hoist using the two
[6810] holding bearing housing [3200] to casing cast lifting lugs.
and remove bearing housing and place on
blocking on floor. The cast lifting lugs provided on upper half
casing are for lifting upper half casing only. Do
h) Loosen set screws [6570] in lock nut [3713]. not lift pump from these lugs.
Remove lock nut and bearing seal ring [4020].
Carefully lift upper half casing and place on
i) Remove thrust collar [3610] and key [6700]. boards to protect machine surfaces.

b) Rig slings around shaft close to impellers. Rig the

It may be necessary to apply heat to thrust slings to an overhead hoist. Carefully lift rotor
collar to remove it. Do not allow temperature to rise [2000] from lower casing and place on horses for
above 104 °C (220 °F) when heating thrust collar. further dismantling.
Temperature can be checked with "tempil stick".

j) Remove thrust bearing shims [3126]. Record Casing wearing rings [1500], channel rings
thickness of shims and tie together to prevent [1500], throttle bushing [1630], center bushing [1600]
, seal chamber bushings [4132] and crossover

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

bushing [1600] if double suction design (DMXD and After impeller is heated, it will have to be pushed
DMXDH) will be removed with rotor. towards the center of the pump, the split rings [2531]
removed and quickly pulled from the end of the shaft.

Block to prevent rolling.

The shaft is step machined at each impeller
c) Remove seal chamber bushings [4132] and fit to ease the disassembly process. It is
throttle bushing [1630] from shaft ends. recommended that each impeller be marked with
stage number to insure proper reassembly.
d) Remove casing rings [1500] from the two outer
impellers at each end of the rotor. 6.6.8 Heating impellers for removal
a) Apply heat (torch with fine tip) to periphery [outer
In case of double suction pump (DMXD and 38 mm (1.5 in.)] of impeller until temperature
DMXDH), remove crossover bushing [1600]. reaches 191 °C (375 °F) (minimum) to 204 °C
Crossover bushing is horizontally split and held (400 °F) (maximum). Use "tempilstick" to
together by dowel pins [6810]. determine temperature.

e) Remove channel rings [1500] from impeller back b) Maintaining temperature between. (191 °C –
ring at each impeller. Channel rings are 204 °C (375 °F – 400 °F) at the periphery, apply
horizontally split and are held together by heat down through the vane passages, thus
shoulder screws or dowel pins. heating the hub.

c) Do not apply heat directly to shaft; this will cause

Channel rings are precision machined as a it to expand.
set, after being dowelled. They should be match
marked and numbered for reassembly purposes. It is d) With periphery, shroud and hub at temperature,
suggested that the two halves be placed back remove impeller.
together immediately.
e) If the impeller does not move freely off the shaft,
f) Remove center bushing [1600] from center (back additional heat may be necessary. This heating
to back) impellers. Center bushing is horizontally should be started at the periphery of the impeller,
split and held together by socket head cap- not the hub. (Additional heating of the hub area at
screws [6570] or dowel pins [6810]. this time will tighten the impeller on the shaft, not
loosen it). If the impeller still fails to come free,
6.6.7 Dismantling the rotor the impeller and shaft should be allowed to cool
a) Remove throttling sleeve [2430].The throttling completely and the heating process repeated,
sleeve has a shrunk fit to the shaft and will have starting at Step a).
to be heated to remove. Heat throttling sleeves
nd
O.D. evenly throughout its length to 2 HEAT
approximately 149 °C (300 °F) using a torch with
a fine tip.
st
1 HEAT
• Push throttling sleeve inboard (towards
impeller)
• Remove split ring [2531]
• Throttling sleeve can now be removed from
end of shaft
• Remove throttling sleeve key [6700]

b) Heat (per procedure in 6.6.8) and remove the first

outboard impeller [2200], split ring [2531] and
impeller key [6700].
Heating impeller for removal

When heating parts, gloves or other suitable f) Remove casing ring [1500] from the next impeller
protection must be worn. on the outboard impellers.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

g) Repeat Steps c) and d) until all impellers are If new casing rings are used, make sure that they
removed on the outboard impellers. seat in both the upper and lower half casing and
that the anti-rotation device is properly located in
its respective lower half casing fit. The use of a
Let entire rotor cool after removing several scraper on the ring to casing fit will help to fit the
components with heat as there may be a build-up of ring to the casing.
heat in the rotor.
e) Using a torch could change the metallurgy of the
h) Heat must be applied to remove center sleeve rings if too much heat is applied. Removing
[2450]. impellers with torch is acceptable but putting on
new impeller rings shall be done with oven
i) Continue to disassemble the impellers by instead of torch.
repeating steps c) and d) until all impellers [2200]
have been removed from the shaft. 6.7.2 Dynamic-balance impeller
Whenever an impeller is tampered with, (i.e. new
impeller, wear rings installed etc.) the impeller must
In case of double suction pump (DMXD and be dynamically balanced before being reassembled
DMXDH), remove crossover sleeve [2450] after the to shaft.
first stage impeller is removed by applying heat.
Dynamic balance shall be performed on a suitable
6.6.9 Impeller ring removal balancing machine by trained personnel.
Remove impeller rings by removing the set-screws
[6570] and machine off. Two balance planes shall be used and located
equidistance as possible from the center of gravity of
6.6.10 Parting flange gasket the impeller.
Remove all traces of old gasket [4590] material.
When using any tool to surfaces remove gasket Metal shall be removed from the impeller shrouds
material, do not gouge machined surfaces. Do not during the balancing operation in accordance with the
reuse the gasket once the casing is opened. Use only attached sketches until the impeller is within
Flowserve recommended replacement materials. acceptable tolerance limit of unbalance.

6.7 Examination of parts

6.7.1 Inspection and renewal of parts
a) Having completely dismantled the rotor, check
the shaft for runout using "V" blocks or rollers
placed under the normal running areas. Runout
not to exceed 0.050 mm (0.002 in.) TIR.

b) Wire-brush the pump parts thoroughly. Clean off

all scale, carbon etc. Examine parts for wearing
corrosion and erosion.
GROUND
c) Check throttling sleeve, center sleeve and POINT OF AREA
crossover sleeve (if supplied) for wear. Replace if UNBALANCE
required.
Grinding impeller for dynamic-balance
d) The casing ring/impeller rings are renewable and
should be replaced when badly grooved, and/or The maximum allowable unbalance at each of the
when the pump performance does not meet the two planes shall be calculated as follows:
system requirements. Whenever it becomes
necessary to replace either wearing ring, both U =4 W / N or .01 oz-in whichever is greater.
rings involved (casing ring and impeller ring) U = Unbalance per plane oz-in
must be ordered and replaced as they are W = Impeller weight per plane lb.
furnished standard size only. Usually 1/2 the total impeller weight.
N = Operational rotational speed RPM

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

Grinding must not be performed in the area within 6.8.3 Impeller ring installation
19mm (¾") of the final diameter of the impeller. Impellers ring setscrews can be either axial or radial
Grinded area’s shall have a smooth transition to the through the hub.
not grinded areas and shall be polished. Minimum
thickness of impeller shrouds after balancing may not Make sure ring fit on impeller is free of nicks and
be less than 80% of the nominal thickness per detail burrs. Install the set-screws in the tapered holes on
drawing. the ring fits. Radial set screw shall be installed in
such a way that the socket end is accessible from the
6.8 Assembly of pump and seal inside of the impeller and the point end is just slightly
When reassembling pump, all fasteners must be below the ring fit land. It may be easier to install the
tightened to the proper torque values. Refer to radial set screw from the outside of the impeller.
sectional drawing in section 8.
Heat the new ring to 148°C. (300°F.) in convection
6.8.1 Bearing handling information oven to allow for uniform heating. Do not use a torch
Bearings require proper handling and installation to as this may cause local re-tempering of the material.
ensure optimum performance. The following
information is intended as a minimum to ensure that After the rings are thoroughly heated, they can be
the bearings are handled and installed properly. assembled on the impeller hubs. Only one of the
internal edges has been machined with a lead in
a) Do not remove new bearings from their storage chamfer. Radial location is unimportant as the
package except to inspect the bearings, when uniform cross-section around the circumference. Ring
stored for a long period of time or just prior to must fit up against the shoulder provided on hubs for
their installation. proper assembly.

b) Work area must be clean to ensure that no dirt or After cooling tighten all the set-screws with an allen
other contaminates will enter the bearings. wrench.
Handle bearings with clean, dry hands and with
clean, lint free rags. Lay bearing on clean paper Rings were machined to final size. They do not have
and keep covered. Never expose bearings on a to be turned after assembly.
dirty bench or floor.

c) Do not wash a new bearing. It is already clean IMPELLER

and the preservative should not be removed.
IMPELLER RING
d) Before mounting, be sure shaft bearings areas
are clean and free of nicks and burrs. Check the
IMPELLER RING
dimensions of these areas to ensure correct fit of
bearings. SET
SCREW
Under no circumstances are the bearings to SET SCREW
be left exposed; they should be protected by
wrapping or covered.

6.8.2 Bearing installation

a) When bearings are installed on shaft or journal Typical radial screw installation for impeller rings.
sleeve, make sure bearing is installed squarely
and is firmly seated. Hold bearing in place until it
has cooled sufficiently so that it will not move
from position. Cover bearings to protect them
from dirt.

b) When installing bearing housing onto the bearing

and shaft, the bearing housing bores and bearing
outside diameter should be coated with the
grease or lubricating oil to facilitate assembly.

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

Make sure impellers are installed for proper

rotation and location.

d) Install center sleeve [2450] from the opposite end

IMPELLER of shaft. Center sleeve is to be seated against the
impeller hub installed in Step c).

IMPELLER RING e) Place casing ring [1500] on impeller front ring.

IMPELLER RING
Put the case ring on the previous impeller
SET
before assembling the next impeller. Failure to do
SCREW
so will require a complete dismantle of the rotor.

SET SCREW f) Continue to assemble remaining inboard

impellers [2200] per steps a), c) and e).

Typical axial screw installation for impeller rings. In case of double suction pump (DMXD and
DMXDH), install crossover sleeve [2450] before
6.8.4 Rebuilding rotor assembling the first stage impeller.

Before upstaging or destaging a pump Let entire rotor cool after removing several
(adding or removing impellers), contact Flowserve components with heat as there may be a build-up of
Customer Service department for instructions, to heat in the rotor. It's recommended that runout of
avoid permanent damage to the pump rotor. shaft be checked.

g) Assemble outboard impellers [2200] per steps a),

Split rings and keys shall be pre-fitted and c) and e).
marked for proper location before assembling rotor.
Impellers shall be marked for proper location prior to h) Install throttling sleeve key [6700] to shaft and
heating for assembling on rotor. pre-fit split rings [2531] in shaft to fit smug in
groove. Heat the throttling sleeve and slide onto
a) Install center stage impeller key [6700], into key shaft far enough to expose split ring groove.
way in shaft and pre-fit split rings [2531] to shaft. Install split ring and pull sleeve back to seat
Split rings to fit snug in groove. against split ring.

b) All impeller bores and shaft outside diameters are 6.8.5 Indicate and dynamic balance rotor
to be dimensionally inspected. a) Place the rotor assembly on "V" blocks or rollers.
The runout of all impeller wear rings and
bushings is not to exceed 0.05 mm (0.002 in.)
Impeller-to-shaft fit must be minimum TIR.
of 0.0254 mm (0.001in.) to 0.0762 mm (0.003 in.)
interference fit. b) All pump rotors are to be dynamic balanced.

c) Heat the center impeller [2200] in the suction Refer to 6.7.2 section for grinding for balance
side in oven, and assemble to shaft, moving the information.
impeller past the split ring groove in the shaft.
Quickly install split ring [2531] and pull impeller 6.8.6 Installing rotor in casing
back to seat against split ring. Constant heat a) The seal chamber bushing [4132], throttle
source is preferred to torch; torch is not bushing [1630], channel rings [1500] and center
recommended. bushing [1600] should be checked to make sure
they seat in both the upper and lower half casing
and that the anti-rotating pins [2923] can be

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

properly located in the slot on the lower half j) Install the upper half of center bushing [1600] and
casing parting flange. seat taper dowel pins [6810]. Install cap-screws
[6570] and tighten.
b) Install main parting flange gasket [4590]. Refer to
parting flange gasket.
In case of double suction pump (DMXD and
c) Place lower half of the center bushing [1600] into DMXDH), Install the upper half of crossover bushing
the lower half casing [1210], making sure the [1600] and seat taper dowel pins [6810].
anti-rotation pins are properly located in the slot
on the lower half casing parting flange. k) Install upper half of channel rings [1500] and seat
shoulder screws or dowel pins.

In case of double suction pump (DMXD and l) Check rotor axial float as described in 6.8.8.
DMXDH), place lower half of the crossover bushing
[1600] into the lower half casing [1210], making sure m) Rig upper half casing [1210] to an overhead
the anti-rotation pins are properly located in the slot hoist. Refer to lifting equipment section.
on the lower half casing parting flange.
n) Position upper half casing over lowers half and
d) Place the lower half of all channel rings [1500] in lower carefully, making sure all rings and
lower half casing, in the same sequence as they bushings enter their proper fit.
were removed, making sure the anti-rotation pins
are properly located in the slot on the lower half o) Install main parting flange dowel pins [6810] and
casing parting flange. seat.

p) Check rotor axial float and vertical lift as

Channel rings are precision machined as a described in 6.8.8 and 6.8.7.
set, after being dowelled. Be sure they are
reassembled as a set. q) Install main parting flange washers [2905] and
nuts [6580] and torque to the recommended
e) Place casing rings [1500], throttle bushing [1630] value.
and seal chamber bushings [4132] in their proper
positions on pump rotor.
Make sure parting flange jack-screws
f) Rig rotor [2000] to an overhead hoist. Refer to [6570], in lower half casing, are backed out far
lifting equipment section of this manual. enough so as not to protrude above parting flange
machined surface.
g) Position rotor over lower half casing and position
bushings and casing rings such that the anti- 6.8.7 Check rotor vertical lift
rotation pins are facing in the up position such It is necessary to check and record the vertical lift of
that they can be easily rotated in the slot on the the rotor within the casing.
lower half casing parting flange.
a) Place a dial indicator on the upper half casing
with the indicator tip resting on the top of the
All anti-rotation pins must be located shaft. Zero the indicator.
in the slot on the lower half casing parting flange.
Failure to do so could cause the pins to be bent or b) Using a bar and a block of wood under the shaft,
crushed. lift the shaft and record the movement. Take
measurements at both ends of the pump.
h) Lower rotor into casing slowly, making sure it is
seated properly. c) The minimum acceptable vertical movement is
the minimum back ring clearance on the suction
i) After the rotor is in pump, rotate the rings and end of the pump and the minimum throttling
bushings on the rotor so that the anti-rotation bushing clearance on the discharge end of the
pins are properly located in the slot on the lower pump. For clearances, refer to the sectional
half casing parting flange. drawings included in section 8 of this manual.

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d) If this minimum movement is not obtained, the • Wipe a film of oil on journal area of shaft.
cause must be investigated and corrected. Place lower half of bearing lining on shaft.
Wipe a film of oil on lower half of bearing
6.8.8 Check rotor axial float lining. Roll lower half of bearing lining into
a) Push the rotor toward the coupling end as far as lower half of bearing housing [3200].
it will go.
b) Assemble Thrust Bearing:

Do not force rotor. • Install shim pack [3126] against shoulder of

shaft. If shim pack thickness was not
recorded at disassembly or if rotor was
Some of the rotor weight may have to be rebuilt completely, install approximately 1/16
supported externally. The impeller rings contacting inch of shims.
the channel rings are now supporting the rotor.
• Assemble thrust collar key [6700] and thrust
b) Place a piece of masking tape on the shaft (if collar [3610] to shaft. Fit lock nut [3713].
seal is used) or shaft sleeve (if seal chamber is
used), in the seal chamber area, at the thrust end • Rig the lower half of bearing housing [3200]
of the pump. Place a scale across the face of the to an overhead hoist as done during
seal chamber and make a line on the masking disassembly. Assemble lower half of thrust
tape. bearing housing [3200] to casing. Install both
the horizontal and vertical adjusting screws
c) Push the rotor toward outboard end as far as it [6570] in bearing housing mounting flange.
will go. Using scale, mark another line on Remove dowel pins.
masking tape.
• Wipe a film of oil on journal area of shaft.
d) Measure and record the total rotor end float
Place lower half of bearing lining on shaft.
between the two lines. The acceptable minimum
Wipe a film of oil on lower half of bearing
end float is given on the pump sectional drawing
lining and roll lower half of bearing lining into
(included in section 8). If this minimum end float
lower half of bearing housing.
is not obtained, the cause must be investigated
and corrected. Two of the most likely causes
could be: Bearing housings have been preset at
factory and dowelled to the casing. Rotor vertical and
• Impellers not properly seated against the split horizontal alignment should be checked. Rotor
ring. should turn with no indication of binding. Should rotor
require further adjustment, remove dowel pins [6810]
• Improperly machined part, i.e. impeller ring or and proceed with steps c), d) and e).
channel ring.
c) Using a dial indicator and the adjusting screws
e) Mark another line midway between the first two [6570], adjust the horizontal and vertical position
lines. This centerline represents the centering of of the shaft inside the seal chamber to within
the impellers within their volutes. Masking tape is 0.0254 mm (0.001 in.) radially.
to be left on shaft for use in centralize rotor
axially. d) Repeat step c) on thrust end, then recheck plain
end. Pump shaft should turn free with no
6.8.9 Horizontal and vertical shaft alignment indication of binding or rubbing. This should be
taken into account when making adjustments.
a) Assemble Plain Bearing:
e) If rubs occur, adjust the rotor upwards in
• Rig bearing housing [3200] to casing. Install 0.025 mm (0.001 in.) increments. Check
dowel pins [6810] and snug cap-screws alignment at both ends after each movement.
[6570]. Install both horizontal and vertical After adjustment, check for rubs.
adjusting screws [6570] in the bearing
housing mounting flange. Remove dowel f) When vertical and horizontal alignment is
pins [6810]. obtained, tighten bearing housing bolting-except

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the two top bolts at the adjusting screws. Ream

the dowel holes and install dowel pins [6810]. Ensure proper thickness of shims [3126]
Loosen adjusting screws and tighten the two top are seated against shoulder on shaft.
bearing housing bolts.
h) Install thrust collar key [6700], thrust collar
6.8.10 Centralize rotor axially [3610], and lock nut [3713]. Tighten lock nut and
a) Pour a small amount of oil on thrust collar and tighten set screws in lock nut.
thrust shoes. Install inboard thrust bearing
assembly.
Before installing thrust collar [3610] onto
b) Make sure center mark on masking tape is in line shaft, heat the thrust collar to 104 °C (220 °F) (M AX.)
with Seal Chamber face per Step e) of check in successive stages working from periphery towards
rotor axial float instructions. centre.

c) Install dial indicator on thrust bearing housing i) Rig bearing housings [3200] to an overhead
[3200] so indicator contacts end of shaft. Set hoist. Assemble bearing housings [3200] to
indicator at zero. casing. Install dowel pins [6810] and snug cap-
screws [6570].
d) Push rotor outboard to ensure contact between
thrust bearing [3013] and bearing housing [3200].
When installing bearing housings to casing,
e) Read the distance the shaft moved on the dial ensure flingers [2540] are properly positioned with
indicator. This is the amount of shims [3126] to the inner part of the bearing housing. Refer to pump
be installed between thrust collar [3610] and sectional drawing in section 8 of this manual.
shoulder of shaft.
j) Tighten bearing-body-to-casing screws [6570] to
f) Remove masking tape. the proper torque value.

6.8.11 Final bearing assembly

Ensure dowel pins [6810] seat correctly to
a) Remove inboard thrust bearing assembly. obtain rotor alignment.

b) Roll out both lower half bearing linings [3020]. k) Wipe a film of oil on journal area of shaft. Place
Remove both bearing housings [3200]. lower half of bearing lining on shaft. Wipe a film
of oil on lower half of bearing lining. Roll lower
c) Remove thrust collar lock nut [3713] and thrust half of bearing lining into lower half of bearing
collar [3610]. housing [3200].

d) Install both completely assembled mechanical l) Place upper half of bearing lining [3020] in
seals to shaft . Insert into seal chamber. Do not position on top of shaft.
tighten gland nuts [6580] or mechanical seal
drive collar at this time. m) Ensure bearing housings [3200] and parting-
flange surfaces are clean and free of dry
e) Position inboard flingers [2540] and outboard “permatex”. Coat flange with new “permatex”.
flingers [2540] onto shaft and place in their Assemble bearing housings [3200]. Install dowel
approximate position. Refer to pump sectional pins [6810] and cap-screws [6570]. Tighten cap-
drawing in section 8 of this manual. screws to the proper torque value.

f) Slide inboard thrust bearing seal ring [4010] over n) Assemble lower half of bearing lining [3020] to
shaft (refer to thrust bearing drawing and thrust bearing housing in the same manner as
instructions). Rest it on shaft in its proper Step k).
position. (Refer to pump assembly drawing).
o) Assemble upper half of bearing lining [3020] in
g) Install shims [3126}. the same manner as step l).

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p) Assemble outboard thrust bearing seal ring c) Ensure seal gland is seated properly in seal
[4010] to shaft and temporarily assemble support chamber bore. Assemble washers [2905] and
head [3830] or end cover [3266] to bearing tighten nuts [6580] to the proper value. Tighten
housing. Secure two cap screws. drive collar.

q) Pour a small amount of oil on thrust collar [3610]

and thrust bearing assembly. Assemble inboard Refer to seal chamber.
and outboard thrust bearings to bearing housing.
d) Using a strap wrench, rotate pump shaft to be
sure rotor is properly aligned and does not bind.
Rotate base ring so the "keys" of base ring
enter their key ways at the parting flange in the
bearing housing. Do not rotate pump shaft excessively.
Internal parts depend on the liquid being pumped for
r) Ensure bearing housing [3200] and parting flange lubrication.
surfaces are clean and free of “permatex”. Coat
flange with new “permatex”. Assemble bearing e) Install remaining cap-screws [6570] between
housings [3200]. Install dowel pins [6810] and bearing end cover [3266] and bearing housing
cap-screws [6570]. Tighten cap-screws to proper [3200]. Install coupling key, pump-half coupling,
torque value. coupling nut and set coupling-nut set-screws.
Refer to coupling removal section.
6.8.12 Set thrust bearing end-play
f) Check coupling/shaft alignment as described
a) Remove end cover [3266] or support head [3830] under shaft/coupling alignment and assemble
from bearing housing. If pump is equipped with a coupling.
support head and shaft driven main oil pump,
assemble shaft extension and "driver half" of g) Install coupling guard.
coupling to pump shaft.
h) Replace all auxiliary piping, instrumentation and
b) Place shims [3126] against outboard thrust pipe plugs.
bearing "base ring". Assemble end cover [3266]
to bearing housings. Tighten cap-screws [6570] i) Refer to Pump lubricants section for lubrication
to proper torque value. information.

c) Install a dial indicator on coupling end bearing j) Refer to Running or operation section for starting
housing so the indicator contacts the end of the procedure.
shaft. Push the rotor outboard (towards thrust
bearing) and set indicator at zero. Push rotor 6.8.14 Parting flange gasket
inboard. Indicator should read 0.23 mm (0.009 a) Using proper recommended 0.397 mm (1/64 in.)
in.) to 0.33 mm (0.013 in.). Add or remove shims thick gasket material, locate and cut stud holes,
[3126] to obtain the proper end-play. Coat end of using upper half casing as a template.
bearing housings with “permatex” and
reassemble end cover, torque and recheck end- b) Lay gasket on lower half casing, using either a
play. gasket adhesive or a band of shellac
approximately 13 mm (1/2 in.) wide on the outer
6.8.13 Final assembly edge of lower casing.
a) Position bearing flingers [2540] approximately
1.02 mm (0.040 in.) away from end covers and c) Place upper half casing on top of gasket and
tightens the set-screws [6570]. allow time for gasket adhesive or shellac to set
up.
b) If pump is equipped with shaft driven oil pump,
assemble "driver half" of coupling to oil pump. d) Remove upper half casing.
Position "coupling spider" in the driver half
coupling. Assemble oil pump with its gasket to e) Using a sharp knife, cut gasket with downward
support head. Tighten nuts to proper torque strokes only. Make sure all cuts are neat and
value. exact, especially on internal edges of casing. If

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this is not done, the high-pressure liquid will

bypass and erode the ring fits. c) Torque the cap-nuts on the opposite corner of the
pump as indicated in below diagram, casing
quadrant 4. Again, start at the center of the pump
It is important that the gasket at the seal and work towards the opposite end.
chamber be flush with the casing faces. It is
necessary hang a little bit of gasket out and cut after d) Torque the cap-nuts in below diagram, casing
final torque. quadrant 5 in a similar manner.

e) Torque the cap-nuts in below diagram, casing

Do not use any hammering device to cut quadrant 6 in a similar manner.
gasket.
f) Repeat the same sequence two or more times
using increasing torque values with each full
When cutting parting flange gasket, do pass.
not forget to cut opening for discharge passage.

DISCHARGE
PASSAGE Parting flange torque procedure diagram

Position of the Parting Flange Gasket

6.8.15 Parting flange torque procedure

Assemble upper half casing to lower half casing and
secure with washers and cap-nuts listed on the parts
list of the casing. Torque the cap-nuts in three or
more complete passes of increasing torque values
until the torque values in 6.5.1 are achieved.

Minimum recommended torque passes:

First pass - 50% specified torque value
Second pass- 90% specified torque value
Final pass - 100% specified torque value

Tighten the cap-nuts in the following sequence during

each pass:

a) Torque both center cap-nuts – marked O.

b) Torque the cap-nuts shown in below diagram,

casing quadrant 3. Start approximately in the
center of the pump and proceed towards the
suction nozzle.

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7 FAULTS; CAUSES AND REMEDIES

FAULT SYMPTOM
Pump overheats and seizes
⇓ Bearings have short life
⇓ Pump vibrates or is noisy
⇓ Mechanical seal has short life
⇓ Mechanical seal leaks excessively
⇓ Pump requires excessive power
⇓ Pump loses prime after starting
⇓ Insufficient pressure developed
⇓ Insufficient capacity delivered
⇓ Pump does not deliver liquid
⇓ PROBABLE CAUSES POSSIBLE REMEDIES
A. SYSTEM TROUBLES


Pump not primed. Check complete filling. Vent and/or prime.




Pump or suction pipe not completely filled
with liquid.




Suction lift too high or level too low. Check NPSHa>NPSHr, proper submergence, losses at
strainers and fittings




Insufficient margin between suction pressure
and vapor pressure.



Excessive amount of air or gas in liquid. Check and purge pipes and system.



Air or vapor pocket in suction line. Check suction line design for vapor pockets


Air leaks into suction line. Check suction pipe is airtight.


Air leaks into pump through mechanical seal, Check and replace faulty parts.
sleeve joints, casing joint or pipe plugs. CONSULT FLOWSERVE.




Inlet of suction pipe insufficiently submerged. Check out system design



Speed too low. CONSULT FLOWSERVE.

Speed too high. CONSULT FLOWSERVE.



Total head of system higher than differential Check system losses.
head of pump. Remedy or CONSULT FLOWSERVE.

Total head of system lower than pump design
head.

Specific gravity of liquid different from design. Check and CONSULT FLOWSERVE.



Viscosity of liquid differs from that for which
designed.


Operation at very low capacity. Measure value and check minimum permitted.
Remedy or CONSULT FLOWSERVE.



Operation at high capacity. Measure value and check maximum permitted.
Remedy or CONSULT FLOWSERVE.



Suction pressure too low, Foreign material in Open suction valve, Check power supply to correct voltage,
suction line. Dismantle suction line remove foreign material.
B. MECHANICAL TROUBLES






Misalignment due to pipe strain. Check the flange connections and eliminate strains using
elastic couplings or a method permitted






Misalignment due to improper pump/driver Check alignment and correct as necessary.
setup.

Improperly designed foundation. Check setting of baseplate: tighten, adjust, grout base as
required.

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FAULT SYMPTOM
Pump overheats and seizes
⇓ Bearings have short life
⇓ Pump vibrates or is noisy
⇓ Mechanical seal has short life
⇓ Mechanical seal leaks excessively

⇓ Pump requires excessive power

⇓ Pump loses prime after starting
⇓ Insufficient pressure developed

⇓ Insufficient capacity delivered

⇓ Pump does not deliver liquid
⇓ PROBABLE CAUSES POSSIBLE REMEDIES





Shaft bent (excessive runout) Check shaft runouts are within acceptable values.
CONSULT FLOWSERVE.




Rotating part rubbing on stationary part Check and CONSULT FLOWSERVE, if necessary
internally.





Bearings worn Replace bearings.



Wearing ring surfaces worn. Replace worn wear ring/ surfaces



Impeller damaged or eroded. Replace or CONSULT FLOWSERVE for improved material
selection.

Leakage under sleeve due to joint failure. Replace joint and check for damage


Shaft sleeve worn or scored or running off Check and replace defective parts.
center.



Mechanical seal improperly installed. Check alignment of faces or damaged parts and assembly
method used. Refer to mechanical seal instructions.





Shaft running off centre because of worn Check misalignment and correct if necessary. If alignment
bearings or misalignment. satisfactory check bearings for excessive wear.





Impeller out of balance resulting in vibration. Check and CONSULT FLOWSERVE



Abrasive solids in liquid pumped.


Mechanical seal was run dry. Check mechanical seal condition and source of dry running
and repair.



Excessive thrust caused by a mechanical Check wear condition of Impeller, its clearances and liquid
failure inside the pump. passages.


Lack of lubrication for bearings. Check hours run since last change of lubricant. Check oil
level and add if necessary.


Improper installation of bearings (damage Check method of assembly, possible damage or state of
during assembly, incorrect assembly, wrong cleanliness during assembly and type of bearing used.
type of bearing etc). Remedy or CONSULT FLOWSERVE, if necessary.


Damaged bearings due to contamination. Check contamination source and replace damaged
bearings





Rotating assembly out of balance. Check balance, runouts, balance as required.
CONSULT FLOWSERVE.





Coupling out of balance Check for missing parts or damage.
CONSULT FLOWSERVE.

Cavitation Check pump is primed, check for obstruction in suction line.
C. ELECTRICAL TROUBLES




Wrong direction of rotation. Reverse 2 phases on motor terminal box.


Motor running on 2 phases only. Check supply and fuses.



Motor running too slow. Check motor terminal box connections and voltage.

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8 PARTS LIST AND DRAWINGS

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9 CERTIFICATION Reference 5:
ANSI B31.3 - Process Piping.
Certificates determined from the Contract
requirements are provided with these instructions
where applicable. Examples are certificates for CE
marking, ATEX marking etc. If required, copies of
other certificates sent separately to the Purchaser
should be obtained from the Purchaser for retention
with these User Instructions.

10 OTHER RELEVANT
DOCUMENTATION AND MANUALS

10.1 Supplementary user instruction

manuals
Supplementary instruction determined from the
contract requirements for inclusion into User
Instructions such as for a driver, instrumentation,
controller, sub-driver, seals, sealant system,
mounting component etc. are included under this
section. If further copies of these are required they
should be obtained from the purchaser for retention
with these User Instructions.

Where any pre-printed set of User Instructions are

used, and satisfactory quality can be maintained only
by avoiding copying these, they are included at the
end of these User Instructions such as within a
standard clear polymer software protection envelope.

10.2 Change notes

If any changes, agreed with Flowserve, are made to
the product after its supply, a record of the details
should be maintained with these User Instructions.

10.3 Additional sources of information

Reference 1:
NPSH for Rotordynamic Pumps: a reference guide,
Europump Guide No. 1, Europump & World Pumps,
Elsevier Science, United Kingdom, 1999.

Reference 2:
th
Pumping Manual, 9 edition, T.C. Dickenson,
Elsevier Advanced Technology, United Kingdom,
1995.

Reference 3:
nd
Pump Handbook, 2 edition, Igor J. Karassik et al,
McGraw-Hill Inc., New York, 1993.

Reference 4:
ANSI/HI 1.1-1.5
Centrifugal Pumps - Nomenclature, Definitions,
Application and Operation.

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10.4 Customer Data Sheet Pump rotation from coupling end:

10.4.1 Order information

Purchaser: Hydrotest pressure:

Location: Maximum temperature:

Flowserve order: Bearing lubrication:

Serial numbers: Pump hold-down bolt torque value:

10.4.2 Technical information 10.4.3 Weights

Pump application: Pump weight:

Liquid pumped: Driver weight:

Specific gravity: Baseplate weight:

Pump size and Type: Total weight:

Driver:

Pump rating:

Net Positive Suction Head Required:

Net Positive Suction Head Available:

Total Head:

Suction pressure:

Discharge pressure:

Minimum flow:

Pump efficiency at design:

Brake Horse Power (design/max) with pumped liquid:

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NOTES:

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NOTES:

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NOTES:

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 DMX/DMXD/DMXH/DMXDH USER INSTRUCTIONS ENGLISH 85392728 - 10/09

FLOWSERVE REGIONAL
Your Flowserve factory contacts: SALES OFFICES:
Flowserve Corporation
Parallelweg 6 USA and Canada
4878 AH Flowserve Corporation
Etten-Leur, The Netherlands 5215 North O’Connor Blvd.,
Telephone: +31 76 502 8200 Suite 2300
Irving, Texas 75039-5421 USA
Flowserve Spain, S.A. Telephone 1 972 443 6500
Poligono Industrial Fax 1 972 443 6800
Avda. Fuentemar, 26-28
E28823 Coslada (Madrid), Spain Europe, Middle East, Africa
Telephone: +34 91 660 4600 Worthing S.P.A.
Flowserve Corporation
Flowserve S.A. Via Rossini 90/92
Chuquisaca 302
20033 Desio (Milan) Italy
5547 Godoy Cruz
Telephone 39 0362 6121
Mendoza, Argentina
Fax 39 0362 303396
Telephone: +54 261 405 3100
Latin America and Caribbean
Flowserve Corporation
Flowserve Corporation
2300 East Vernon Avenue
6840 Wynnwood Lane
Vernon, CA, USA 90058
Houston, Texas 77008 USA
Telephone: +1 323 587 6171
Telephone 1 713 803 4434
Fax 1 713 803 4497

Your local Flowserve representative: Asia Pacific

Flowserve Pte. Ltd
10 Tuas Loop
Singapore 637345
Telephone 65 6771 0600
Fax 65 6779 4607

To find your local Flowserve representative please

use the Sales Support Locator System found at
www.flowserve.com