INTERACTIVE SCHEMATIC

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 RENR8185-02
November 2004

D5N and D6N Track-Type Tractor

Hydraulic System
D5N: D6N:
AGG01335-UP ALH00735-UP
AKD01135-UP CBF00300-UP
CFH00300-UP CBJ00400-UP
CKT00400-UP ALR00635-UP
CCG00400-UP

Finger Tip Control - Pilot Operated Hydraulic and AccuGrade

© 2004 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Accumulator Gp 200-0750 3 D-12
Cover - End 240-9086 3 I-8
Cylinder Gp - Lift
Note A (D5N) 167-7551
5 E-2, H-2
(D6N) 110-3269
Note B (D6N) 115-3524
Cylinder Gp - Tilt
Note A (D5N) 160-0045
(D6N) 160-0054 6 I-2
Note B (D6N) 115-3523
Cylinder Gp - Angle
Note A (D5N) 152-6482 7 F-2, H-2
(D6N) 152-6485
Cylinder Gp - Lift (Ripper)
(D5N) 3G-9892 8 F-11, G-11
(D6N) 9T-2716
Element As - Implement Return Filter 1R-0777 1 D-4
Filter Gp - Case Drain Filter 238-6809 2 E-4
Plug As Note C, Note G (D6N) 148-8409 3 F-7
Pump Gp - Implement
(D5N) 157-6081 4 G-4
(D6N) 156-9084
Remote Hydraulic Taps - Implement 2 D-2
Screen 6E-5066 3 C-12
Tank Gp - Hydraulic 230-9131 1 D-4
Valve Gp - Angle (Dozer) Note E 238-4825 3 F-8
Valve Gp
Bank 3, Note A (D5N) 230-9132
(D6N) 246-4206 3 C-9
Bank 4, Note D (D5N) 230-9134
(D6N) 246-4208
Valve Gp - Check 1U-2744 3 D-8, H-8
Valve Gp - Counterbalance Lift 237-3925 8 G-3
Valve Gp - Lift (Dozer)
Note A (D5N) 238-4823
(D6N) 246-4211 3 D-8
Note D (D5N) 238-4824
(D6N) 246-4212
Note A: Used on Std 'P' Dozer
Note B: Used on 'SU' Dozer
Note C: When using 'SU' Blade
Note D: Used on all Dozers with Ripper
Note E: Used on Std Dozer
Note F: Inlet Manifold with Change Valve
Note G: Ports Blocked when using 'SU' Blade
COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Valve Gp - Make-Up Note F 9T-6695 3 C-8
Valve Gp - Make-Up with Line Relief 6E-0772 3 G-8, G-9
Valve Gp - Manifold &
162-0162 3 D-12
Pressure Reducing
Valve Gp - Mounting & (EH Valves) 250-5788 3 B-2
Valve Gp - Pilot (Dozer) 235-0889 3 B-4
Valve Gp - Pilot (Ripper) 230-9136 3 A-12
Valve Gp - Relief Note D 132-5303 3 D-9
Valve Gp - Relief 237-3927 3 F-3
Valve Gp - Resolver (Shuttle) 248-6162 3 C-5
Valve Gp - Ripper Lift (Control)
(D5N) 238-4827 3 H-8
(D6N) 247-1745

Valve Gp - Shuttle 231-5213 D-10, E-10

3 D-6, E-6
A-2

Valve Gp - Solenoid (24 VDC) 189-8898 3 F-8, F-9

Valve Gp - Solenoid 237-3928 3 G-3
Valve Gp - Solenoid (24 VDC) 241-5895 3 B-2
Valve Gp - Solenoid (24 VDC) 253-0937 3 B-2
Valve Gp - Tilt (Dozer)
Note E (D5N) 238-4826
(D6N) 246-4214 3 E-8

Misc Ref
Test - Instruction
(D5N) 247-0558
(D6N) 247-0559
Note A: Used on Std 'P' Dozer
Note B: Used on 'SU' Dozer
Note C: When using 'SU' Blade
Note D: Used on all Dozers with Ripper
Note E: Used on Std Dozer
Note F: Inlet Manifold with Change Valve
Note G: Ports Blocked when using 'SU' Blade
TAP LOCATION

Tap Schematic
Description
Number Location
Implement Pump Discharge
A D-2
Pressure Tap
Implement Pump Load Sensing Signal
B D-2
Pressure Tap
C Implement Pump Case Drain Filter D-2
Inlet Pressure Tap
D Pilot Supply Pressure Tap D-2
E Implement Pump Return Pressure Tap F-3, F-4
F Implement Main Return Pressure Tap E-4
Implement Pump Discharge Press &
SOS I-8
Hydraulic Oil Sample Port Combination
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 12 11 10 9 8 7 6 5 4 3 2 1

IMPLEMENT PUMP
SOS
DISCHARGE PRESSURE & TILT
HYDRAULIC OIL SAMPLE
I PORT COMBINATION (6) CYLINDER GP I
TILT
NOTE A
(3) COVER
160-0045 (D5N)
END COVER END
160-0054 (D6N)
240-9086 D S NOTE B
T
(3) VALVE GP 115-3523 (D6N)
(3) VALVE GP CHECK
RIPPER LIFT CONTROL SECTION

R
CONTROL RIPPER LIFT 1U-2744
238-4827 (D5N) (5) CYLINDER GP

A
247-1745 (D6N) LOWER B LIFT LIFT H
H NOTE A

A
RAISE A
(4) PUMP GP
N 167-7551 (D5N)
RAISE LOWER
IMPLEMENT
D 110-3269 (D6N)
157-6081 (D5N) NOTE B
156-9084 (D6N) 115-3524 (D6N)
X
(8) VALVE GP (3) VALVE GP
COUNTERBALANCE SOLENOID
LIFT CIRCUIT 237-3928 ANGLE
237-3925
(3) VALVE GP (3) VALVE GP (7) CYLINDER GP
DOZER ANGLE CONTROL SECTION
G MAKE-UP WITH LINE RELIEF MAKE-UP WITH LINE RELIEF G
ANGLE
(8) CYLINDER GP 6E-0772 6E-0772 IMP
NOTE A
RIPPER LIFT 152-6482 (D5N)
B (3) VALVE GP
3G-9892 (D5N) (3) VALVE GP 152-6485 (D6N)
RELIEF
9T-2716 (D6N) SOLENOID CYL
LEFT A 237-3927
189-8898

(3) VALVE GP
RIGHT B
CCW
ANGLE
(3) PLUG AS
(8) CYLINDER GP
RIPPER LIFT
RIPPER CONTROL DOZER ANGLE
NOTE E
NOTE G
S L1 L L1 L
3G-9892 (D5N) 148-8409 (D6N)
238-4825
F
F (3) VALVE GP (3) VALVE GP
CONTROL DOZER TILT SOLENOID E E
NOTE E 189-8898
238-4826 (D5N)
246-4214 (D6N) L Outlets for L Outlets for
DOZER TILT CONTROL SECTION DS T
EA
C
DS T
RIGHT B 156-9084 (D6N) 157-6081 (D5N) LIFT
LEFT A
C4

A
C

R
D

(3) VALVE GP C
R

LEFT RIGHT EA
U

(2) FILTER GP

N
MANIFOLD &

A
A

C
N

D
C3 (5) CYLINDER GP
G
238-6809
A

PRESSURE REDUCING

D
R D

162-0162 SEE LOC (3) VALVE GP LIFT

U
B-2

A
CONTROL DOZER LIFT G NOTE A E
E
R
NOTE A (3) VALVE GP
SEE LOC
B-2
167-7551 (D5N)
(3) ACCUMULATOR GP 238-4823 (D5N) SHUTTLE 110-3269 (D6N)
200-0750 CP (3) VALVE GP 246-4211 (D6N) 231-5213 NOTE B
C
SHUTTLE NOTE D EA 115-3524 (D6N)
238-4824 (D5N) DOZER LIFT CONTROL SECTION
231-5213

C
246-4212 (D6N) (3) VALVE GP C1

D
ACC
(3) VALVE GP CHECK F

U
D

A
PILOT SUPPLY PRESSURE TAP
RELIEF 1U-2744 R
G

NOTE D SEE LOC

T B-2
C 132-5303 LOWER A DS
EA DS T
C IMPLEMENT PUMP CASE DRAIN FILTER
INLET PRESSURE TAP
RAISE B D

A
C

C2

R
D
A
D

RAISE
LOWER
B
U

IMPLEMENT PUMP LOAD SENSING

N
A
SIGNAL PRESSURE TAP
A

D
A

G
R D
SEE LOC
B-2
A IMPLEMENT PUMP DISCHARGE

(3) VALVE GP (1) ELEMENT AS (2) IMPLEMENT HYDRAULICS

(3) VALVE GP MAKE-UP IMP RETURN (3) VALVE GP (1) TANK GP LOCATED AROUND THE REMOTE TAPS
P T
BANK 3 NOTE A NOTE F FILTER RESOLVER HYDRAULIC POWER TRAIN REMOTE
(3) SCREEN 230-9132 (D5N) 9T-6695 INLET MANIFOLD 1R-0777 (SHUTTLE) 230-9131 TAPS
LS
6E-5066 246-4206 (D6N) 248-6162 C
C BANK 4 NOTE D
IN
230-9134 (D5N)
(3) VALVE GP
246-4208 (D6N) IMPLEMENT MAIN RETURN
OUT
SOLENOID (24 VDC)
241-5895
E A
D S IMPLEMENT PUMP LOAD SENSING SIGNAL PRESSURE
SEE SEE SEE SEE
RAISE LOC LOC LOC LOC
C
(3) VALVE GP
E-6 E-10 E-6 E-10
SOLENOID (24 VDC)
LOWER
C1 C2 C3 C4 253-0937

D
TO ANGLE VALVE
E/H SOLENOID VALVES
R

B (3) VALVE GP (3) VALVE GP B

T
PILOT (RIPPER) PILOT (DOZER)
230-9136 235-0889
JOY STICK

C
1 RIPPER 2 1 LIFT 2 3 TILT 4 P

LOWER BOOST SIGNAL

THUMB ECM
SWITCH ELEC. DET. B

A
A
(3) VALVE GP
MOUNTING &
(EH VALVES)
A

PILOT SUPPLY
PILOT SUPPLY PILOT SUPPLY
250-5788
A PILOT DRAIN A
1 T S 2 PILOT DRAIN PILOT DRAIN 1 T S 2 3 T S 4 LOWER

U
LOWER
RAISE
RAISE (3) VALVE GP LEFT
LEFT SHUTTLE R
RIGHT
RIGHT
N
231-5213
D G

12 11 10 9 8 7 6 5 4 3 2 1
THIS SCHEMATIC IS FOR THE D5N AND D6N TRACK-TYPE TRACTOR HYDRAULIC SYSTEM
ATTACHMENT: FINGER TIP CONTROL - PILOT OPERATED HYDRAULIC AND ACCUGRADE
MEDIA NUMBER: RENR8185-02
LINE PATTERNS
SCHEMATIC PART NUMBER: 235-7508, CHANGE: 06 D5N - FTC PILOT CONTROLLED
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS Pressure Line
SCHEMATIC PART NUMBER: 246-5099, CHANGE: 04 D5N - FTC PILOT CONTROLLED
Implement Pump Output. Pilot / Load Sensing Pressure NOTE A: USED ON STD 'P' DOZER
MACHINE ARRANGEMENTS Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Pilot Cicuit. Drain / Return Lines NOTE B: USED ON 'SU' DOZER AccuGrade Option Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Pilot Supply Component Group NOTE C: WHEN USING 'SU' BLADE T C

DS EA
Supply Line. Attachment
NOTE D: USED ON ALL DOZERS WITH RIPPER
C
A

Drain / Return Line. NOTE E: USED ON STD DOZER

D
R

Air Line
U

Lower Boost Signal / NOTE F: INLET MANIFOLD WITH CHANGE VALVE

N

Lift Cylinder Control Circuit. CALLOUTS A G

NOTE G: PORTS BLOCKED WHEN USING 'SU' BLADE D R
YY Taps (Pressure, Sampling, Sensor) by letter Locations: B-2, D-6, D-10, E-6, E-10, G-3
Tilt Cylinder Control Circuit.
Callout Number
Ripper Cylinder Control Circuit.
Component
(Machine Location from (52) VALVE GP - CONTROL Name
Component LocationsTable)
138-1234 Part Number
Angle Cylinder Control Circuit.
ARROW PATTERNS
AccuGrade Options
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

8
8
D6N Ripper D5N Ripper

4 7

3 6

2 7

1 5

4
1
5
2
7
3
6
D5N PUMP LINES GROUP

FWD

TOP VIEW
D6N PUMP LINES GROUP

FWD

F
W
D

HYD TANK

TORQUE
FW CONVERTER
D

FWD
 HYDRAULIC IMPLEMENT PUMP PORT
LOCATIONS
VIEW ALL CALLOUTS

L1 Outlets for (D6N)

E LOAD SENSE PORT (X)

E
SUCTION PORT (S)
L Outlets for (D5N) PRESSURE PORT (B)
HYDRAULIC LINES - PUMP TO TANK

A
VIEW ALL CALLOUTS
B

HYD TANK

FRAME

RIGHT
SIDE
VIEW

D
TORQUE
CONVERTER

IMP PUMP
157-5081(D6N)
IMP PUMP
156-9084(D5N)
HYDRAULIC TANK AND FILTER

ELEMENT AS
IMPLEMENT RETURN FILTER
157-6081 (D5N)
156-9084 (D6N)
IMPLEMENT HYDRAULICS REMOTE TAPS
VIEW ALL CALLOUTS

POWER TRAIN A
REMOTE TAPS B

FILTER GP
F SOS CASE DRAIN
238-6809
VALVE GROUP LOCATION

RH
SUPPORT
VALVE
BANK

CASE

FWD

Angle Control Valve

Ripper Control Valve
(not on Bank 3
Valve Group) Tilt Control Valve

Lift Control Valve

In

Out