泰州中来光电科技有限公司

Jolywood (Taizhou) Solar Technology Co.,Ltd.

三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 2 / 24

Contents

1 Introduction for User Manual ................................................................................ 3

1.1 Disclaimer ................................................................................................ 3
1.2 Limitation of Liability ................................................................................ 3
2 Safety Precautions ............................................................................................... 3
2.1 Warning ................................................................................................... 3
2.2 General Safety......................................................................................... 3
2.3 Handling Safety ....................................................................................... 4
3 Unload , Transportation and Storage ................................................................... 4
3.1 Marks on Outer Packaging ...................................................................... 5
3.2 Unloading Warning .................................................................................. 5
3.3 Secondary Transportation and Precautions ............................................ 6
3.4 Storge ...................................................................................................... 6
4 Unpacking Instruction .......................................................................................... 6
4.1 Unpacking Safety： ................................................................................. 6
4.2 Unpacking Steps: .................................................................................... 7
5 Installation ............................................................................................................ 7
5.1 Installation Safety .................................................................................... 7
5.2 Installation Method .................................................................................. 8
5.2.1 Mechanical Installation and Precautions ................................................. 8
5.2.2 Grounding ............................................................................................. 20
5.2.3 Electrical Installation.............................................................................. 20
6 Maintenance for PV Modules ............................................................................. 21
6.1 Module Visual Inspection and Replacement .......................................... 22
6.2 Connector and Cable Inspection ........................................................... 22
6.3 Cleaning ................................................................................................ 22
6.3.1 Water quality requirements ................................................................... 23
6.3.2 Component Inspection after Cleaning ................................................... 23
6.3.3 Troubleshooting .................................................................................... 23
7 Technical Issues or Claims ................................................................................ 23

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 泰州中来光电科技有限公司
Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 3 / 24

1 Introduction for User Manual

The Manual applies to the installation, maintenance and use of the PV modules of Jolywood Solar
Technology Co., Ltd. (hereinafter abbreviated as “modules”). Jolywood Solar Technology Co., Ltd.
referred to as "Jolywood ". Failure to follow these safety instructions can result in personal injury
or property damage.
Please read the “Safety and Installation Instructions” carefully before using and operating the
modules. Should there be any questions, please contact our customer service department or our
local representative for more detailed information. The installer must follow all safety precautions,
requirements of local authorities and legal provisions or requirements of the authorized agencies as
described in the Manual. Before installing the solar photovoltaic system, installers shall be familiar
with their mechanical and electrical requirements. The operation of a photovoltaic system requires
relevant expertise and must be systematically installed and maintained by qualified personnel with
specialized knowledge.
Please keep the Manual in good place for further reference, (maintenance and service) or present it
when selling or processing the modules.
Jolywood’s modules have passed the tests of the global testing and certification bodies, so please
feel free to use in compliance with the requirements of the Installation Manual.
The solar installers must inform the end customer (or consumer) of the above.
1.1Disclaimer
Jolywood reserves the right to change this installation manual without prior notice. Jolywood does
not guarantee any express or implied information contained in this manual. Failure of the customer
to follow the requirements outlined in this Manual during the installation of the module will result
in the invalidity of product's limited warranty.
1.2Limitation of Liability
Jolywood is not responsible for any form of damage, including but not limited to module operation
and system installation error, and personnel injury, hurt, and property loss resulted from failure to
follow the instructions in this Manual.

2 Safety precautions
2.1Warning
Read and understand all safety rules before installing, wiring, operating or maintaining modules.
Direct current is generated when the battery surface of the module is exposed to direct sunlight or
other light sources, and direct contact with the live parts of the module, such as terminals, may
result in death of personnel whether connected to the module or not .
2.2General Safety
2.2.1. All installation work must comply with the local codes and the relevant international electrical
standards. The operation of a photovoltaic system requires relevant expertise and must be
systematically installed and maintained by qualified personnel with specialized knowledge. Personnel
without authorization and related training should not touch the photovoltaic modules and access the

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 泰州中来光电科技有限公司
Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 4 / 24
installation area or module storage area.

2.2.2. Do not use modules with broken glass. Damaged modules must not repaired as any contact
with the modules may result in electric shock. Do not disassemble modules or any parts of the
modules. Do not artificially collect sunlight onto solar modules.

2.2.3. Do not connect the positive polarity of any single PV module with that of the cable. Do not
connect the positive polarity of any single photovoltaic module with that of the cable. Make
sure that the insulation gaskets of the joints are closed tightened without any gaps in case of the
risk of fire and/or electric shock.

2.2.4. According to the National Electrical Code, the maximum system voltage shall not exceed
1500V.

2.2.5. Do not install or operate modules during wet or windy weather

2.3Handling Safety

2.3.1. Avoid damaging modules, scratching or striking the modules. Do not use paint or adhesive on
the front and back of the module. Avoid scratching or cutting cables or exposing the connectors
to sunlight for a long time to maintain the good insulation of module. Do not drop the module
or let anything fall down onto the unit. Do not place any heavy objects or sharp objects on the
modules.

2.3.2. Do not use water to extinguish fires of an electrical origin.

2.3.3. Only work in a dry environment with dry tools. Do not work in a humid environment without
wearing any protective measures. Do not touch the terminal box or the ends of the output
cables (connectors) with bare hands under sunlight, regardless of whether the PV module is
connected or disconnected from the system. Do not climb, step on, stand, walk or jump directly
on the package or modules.

2.3.4. Direct climbing, trampling, standing, walking or jumping on packaging or modules is

prohibited
3 Unload, Transportation and Storage
Preventive measures and general safety rules:
The modules should be stored in the original box before installation. Please protect the package
from damage. Transport the modules and unpack the modules according to the recommended
shipping method and unpacking procedure. Avoid damaging modules, scratching or striking the
modules. Do not apply pressure directly on the unit during transportation. Improper transportation
or installation may damage the modules, which excluded from the warranty. Do not stand, climb,
walk or jump on unpacked pallets of modules.
Only work in a dry environment, ensuring that all modules and electrical contacts are clean and dry
prior to installation. If it is necessary to store the unmounted modules outdoors for a certain period
time, always cover the modules and ensure that the glass is facing down on the soft surface to

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 5 / 24
prevent water from entering inside the module and connectors damaged.
When unpacking, it must be operated by two or more people at the same time. Do not lift the
module by grasping the module terminal box or lead wires. Use both hands to carry the module and
do not stack the modules. Do not place modules in an environment without reliable support or
unfixed. Do not place any heavy objects or sharp objects on the modules.
3.1Marks on Outer Packaging

3.1.1 Prohibit modules from discarded 3.1.2 Prohibit modules from rain or
at random, need special recycling moisture

3.1.3 Modules in carton are fragile 3.1.4 The package should be vertically
items, which shall handle with care up when transported

3.1.5 Do not step on or stand above the 3.1.6 Do not stack the modules on the
package and modules outer packaging. The highest number of
layers is two
3.2Unloading Warning

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 6 / 24
3.2.1. When unloading the modules from the transport vehicle, use a reasonable lifting fixture to
allow up to two brackets per sling. Before lifting, make sure that the trays and cartons damaged,
skewed, and that the hoisting ropes are durable. When the hoisting is on the ground, the two
men put the carton gently on the project in a relatively flat position. Using a forklift to remove
the components from the truck, and the unloaded modules placed on a level surface.

3.2.2. When the module is temporarily stored in the project, place the module in a dry and ventilated
place. Do not stack modules at the project site. Cover the modules with a tarpaulin and use a
curtain or mesh belt to reinforce the tarpaulin to protect the modules from moisture and rain.
3.3Secondary Transportation and Precautions
3.3.1. If the module requires two long-distance transportation or long-term storage, it forbidden to
remove the original packaging. The finished product packaged in the package can be
transported by land, sea or air. During transportation, secure the box to the transport platform to
ensure that the package does not roll over. Take land transportation as an example. When
transporting a normal truck, stack up to two layers. It forbidden to cut the strap.
3.3.2. It is not to allow remove the original packaging when the project checked at the site. One layer
stacking for transport only allowed at project site. During transport, secure the box to the
transport platform to ensure that the package does not roll over. Do not use tricycle transport
modules. Do not handle the module with rope. Single-back modules are prohibited, and it is
prohibited to carry or drag components through the wires or junction boxes of the modules.
3.4Storge

3.4.1. It is forbidden to let the modules rain or get wet. If it is necessary to store the unmounted
modules outdoors for a certain period time, always cover the modules and ensure that the glass
is facing down on the soft surface to prevent water from entering inside the module and
connectors being damaged.

3.4.2. If the modules require long-distance transportation or long-term storage, do not remove the
original packaging of the modules.
3.4.3. Project warehouse storage (Humidity <70%; Temperature: -20°C ~+50°C): 60 pieces of double
glass modules、72 pieces of double glass modules and 78 pieces of double glass modules static
stacking stack 2 tray. Normal warehouse storage (humidity <70%; temperature: -20°C ~
+50°C): 60 pieces of double glass modules、72 pieces of double glass modules and 78 pieces
of double glass modules can be stacked up to 2 layers.
4 Unpacking instruction
4.1Unpacking safety：
4.1.1. When unpacking outdoors, it is forbidden to work under the conditions of rain. Because the
carton will become soft and open after the rain, the photovoltaic modules inside will come out
and cause damage to the modules or bruises. If there is wind on the site, special attention
should be paid to safety. Especially in the case of high winds, it is recommended not to carry
the modules and properly fix the modules that have been unpacked.

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 7 / 24

4.1.2. The work floor needs to ensure that the package can be placed horizontally and stably. Use a
supportive removal tool when disassembling the carton to prevent the modules from falling
down.
4.1.3. Wear protective gloves during unpacking to avoid injury and fingerprints on the glass surface.
4.1.4. The outer package can query the modules information, please read it carefully before
unpacking.
4.1.5. Each module needs to be lifted by 2 people. Do not lift the module by grasping the module
terminal box or lead wires. Use both hands to carry the module and do not stack the modules.

4.1.6. The unpacked modules must completely be assembled and prohibited from being stacked at the
project site.
4.2Unpacking steps:
4.2.1 Before unpacking, please check the product name and serial number on the A4 paper of the outer box, and
prohibit the custom unpacking method.
4.2.2 When unpacking, cut all vertical packing belts with a blade or scissors, first cut the long side packing belt,
then cut the short side packing belt; remove the upper cover of the carton and take out two or three upper
lifting brackets.
4.2.3 When removing the modules from the box, two people must stand on either side of the box while lifting the
assembly, one hand grasping the corner of the assembly, and the other hand grasping the short side while
removing the assembly. If unpacking on a horizontal floor, remove the modules from the side of the package
to the other side, and then carry them. If unpacking on a non-horizontal floor, use a supportive removal tool
when removing the carton to prevent the module from falling down.
4.2.4 Modules removed from the box are prohibited from leaning against the mounting post and placed in an
environment without reliable support or unfixed.
5 Installation
Double Glass Series modules product by Jolywood can used for more than 30 years according to
the following conditions. Photovoltaic modules with expired life shall be reasonably disposed in
accordance with local laws and regulations. In addition to the required IEC certification, the
product has tested to verify its resistance to ammonia that may be present near the cowshed and
whether it is suitable for installation in wet (coastal) areas and areas where sandstorms occur
frequently.
5.1Installation Safety
5.1.1. The solar modules of Jolywood can install horizontally or vertically, but the lateral installation
can minimize the influence of dust on the shading of the modules.
5.1.2. Do not remove the module packaging and leave the modules in the carton before installation.
5.1.3. When installing modules, only work in a dry environment with dry tools. Do not work in a
humid environment without wearing any protective measures. Do not install modules under any
rainy, snowy or windy conditions. Keep the connectors dry and clean when installing modules

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 8 / 24
to avoid the risk of electric shock. If the terminal of the module is wet, no work can be done to
avoid electric shock. Please install it immediately after unpacking.
5.1.4. Do not wear metal rings, wristwatches, earrings, nose rings, lip rings, or other metal materials
when installing or repairing PV systems.
5.1.5. Use on-transparent material to completely cover the module during installation to prevent
power loss. Do not open the electrical connection or pull out the connector while the circuit is
under load. Do not touch the modules during installation unless necessary. Glazed surfaces and
brackets may generate high temperatures, which might impose the risk or hazards of burns and
electric shock.
5.1.6. Do not damage the back glass of the assembly while bolting the assembly to the bracket during
assembly. If you need to replace components, do not damage the surrounding components or
mounting structure.
5.1.7. When installing components, do not work alone, and keep working with teams of two or more
people.
5.1.8. After the modules are installed, the cables should be fixed or tied so that they are not exposed
to direct sunlight after installation and can prevent the cable from aging. Low-hanging cables
can cause various problems, such as electric leakage and fire in the water.
5.1.9. The application level of Jolywood is Class A. Different color modules avoid from installing in
the same array or roof.
5.2Installation method
5.2.1 Mechanical installation and precautions
The connection of the module to the bracket system can be mounted using clamps or bezels.
Installation modules must be carried out according to the following examples and
recommendations. If the installation method is different from Jolywood, please consult
Jolywood’s local technical support or after-sales, and obtain the consent of Jolywood,
otherwise the components will damaged and the warranty will be invalid.
The mechanical load of the Jolywood (including snow and wind loads) depends on the way the
Jolywood are installed. The mechanical load should be calculated by the professional system
designer based on the actual conditions and environmental conditions. Moreover, it does not
withstand the excessive force generated by the thermal expansion of the support structure.
The drain hole should not be blocked under any circumstances during installation or use.
5.2.1.1. Frameless Bifacial Double-Glass modules（Fixture installation）

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三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 9 / 24

Edge Clamp： Middle Clamp：

a) Jolywood has recommended the use of EPDM or similar insulating spacers and the M8 bolts
fixed after testing the modules with different fixtures from multiple manufacturers.
b) Secure the assembly to the mounting rail using at least six clamps.
c) Be sure to avoid the shading effect of the module fixture
d) When selecting this type of fixture installation method, at least four fixtures are required on each
module. Install two clamps on each of the long sides of the assembly. Depending on the local
weather conditions, determine if additional fixtures are need to ensure that the modules can
withstand the load.
e) The applied torque shall be determined according to the mechanical design criteria of the bolts
used by the customer, for example: M8 ---- 16-20N.m (140-180lbf.in).

Fixture installation method：

JW-D60N（1678*1002*6） JW-HD120N（1678*1002*6）

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 10 / 24

Four-point long-side installation Six-point long-side installation

Mounting rail parallel long side Mounting rail parallel long side
Clamp block length 150mm Clamp block length 150mm
A=300±20mm A=300±20mm B= 839(intermediate)
Load Pressure：front≤2400pa back≤ Load Pressure：front≤2400pa back≤
2400pa 2400pa
JW-D60N（1678*1002*6） JW-HD120N（1678*1002*6）

Six-point long-side installation Six-point long-side installation

Mounting rail vertical long side Mounting rail vertical long side
Clamp block length 150mm Clamp block length 150mm
A=300±20mm B= 839(intermediate) A=300±20mm B=Deviation from the
Load Pressure：front≤5400pa back≤2400pa junction box left / right 10mm
Load Pressure：front≤5400pa
back≤2400pa

JW-D72N（1998*1002*6） JW-HD144N（1998*1002*6）

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 11 / 24

Six-point long-side installation Six-point long-side installation

Mounting rail parallel long side Mounting rail parallel long side
Clamp block length 150mm Clamp block length 150mm
A=300±20mm B=999(intermediate) A=300±20mm B=999(intermediate)
Load Pressure：front≤2400pa back≤ Load Pressure：front≤2400pa back≤
2400pa 2400pa
JW-D72N（1998*1002*6） JW-HD144N（1998*1002*6）

Six-point long-side installation Six-point long-side installation

Mounting rail vertical long side Mounting rail vertical long side
Clamp block length 150mm Clamp block length 150mm
A=300±20mm B= 999(intermediate) A=300±20mm B=Deviation from the
Load Pressure：front≤5400pa junction box left / right 10mm
back≤2400pa Load Pressure：front≤5400pa
back≤2400pa

JW-HD156N（2158*1002*6） JW-HD156N（2158*1002*6）

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 12 / 24

Eight -point long-side installation Eight-point long-side installation

Mounting rail parallel long side Mounting rail vertical long side
Clamp block length 300mm Clamp block length 300mm
A=300±20mm B=600 ±20mm A=300±20mm B=600 ±20mm
Load Pressure：front≤2400pa back≤ Load Pressure：front≤5400pa back≤
2400pa 2400pa

Fixture installation diagram:

Note: The above standard installation is used in the jolywood standard Clamp. For details,
please refer to the jolywood standard clamp drawing.

5.2.1.2. Framed Bifacial Double-Glass modules（Fixture installation）

Edge Clamp& Middle Clamp:

Fixture installation method：

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 13 / 24

JW-D60N（1684*1008*30） JW-HD120N（1684*1008*30）

Four-point long-side installation Four-point long-side installation

Mounting rail parallel long side Mounting rail parallel long side
Clamp is 30mm high and 40-50mm wide Clamp is 30mm high and 40-50mm wide
A=300±20mm A=300±20mm
Load Pressure：front≤2400pa back≤ Load Pressure：front≤2400pa back≤
2400pa 2400pa

JW-D60N（1684*1008*30） JW-HD120N（1684*1008*30）

Six-point long-side installation Six-point long-side installation

Mounting rail vertical long side Mounting rail vertical long side
Clamp is 30mm high and 40-50mm wide Clamp is 30mm high and 40-50mm wide
A=300±20mm B=842(intermediate) A=300±20mm B=Deviation from the
Load Pressure：front≤5400pa back≤ junction box left / right 10mm
2400pa Load Pressure：front≤5400pa back≤
2400pa

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 14 / 24

JW-D72N（2004*1008*30） JW-HD144N（2004*1008*30）

Six-point long-side installation Six-point long-side installation

Mounting rail parallel long side Mounting rail parallel long side
Clamp is 30mm high and 40-50mm wide Clamp is 30mm high and 40-50mm wide
A=400±20mm B=1002(intermediate) A=400±20mm B=1002(intermediate)
Load Pressure：front≤2400pa back≤ Load Pressure：front≤2400pa back≤
2400pa 2400pa

JW-D72N（2004*1008*30） JW-HD144N（2004*1008*30）

Six-point long-side installation

Six-point long-side installation
Mounting rail vertical long side
Mounting rail vertical long side
Clamp is 30mm high and 40-50mm wide
Clamp is 30mm high and 40-50mm wide
A=400±20mm B= Deviation from the
A=400±20mm B=1002(intermediate)
junction box left / right 10mm
Load Pressure：front≤5400pa back≤
Load Pressure：front≤5400pa back≤
2400pa
2400pa
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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 15 / 24

JW-HD156N（2164*1008*30） JW-HD156N（2164*1008*30）

Six-point long-side installation Eight-point long-side installation

Mounting rail parallel long side Mounting rail vertical long side
Clamp is 30mm high and 40-50mm wide Clamp is 30mm high and 40-50mm wide
A=400±20mm B=1002(intermediate) A=400±20mm B= The distance between
Load Pressure：front≤2400pa back≤ the two guide rails is 200mm from the
center
2400pa
Load Pressure：front≤5400pa back≤
2400pa
Fixture installation diagram:

Note: The above standard installation is used in the jolywood standard Clamp. For details,
please refer to the jolywood standard clamp drawing.

5.2.1.3 Framed Bifacial Double-Glass modules（Conventional bolt mounting）

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三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 16 / 24

Bolt：

a) The modules should be bolted to the support structure using the mounting holes on the back
of the frame.

b) Each modules needs to be fastened by at least 4 points on two opposite sides.

c) M8 X 1.25 (5/16”) bolts and nuts should be used. The yield strength of bolts and nuts should
not be less than 450 MPa, and the recommended torque is 16-20 Newton meters.

d) All parts in contact with the frame shall be made of stainless steel flat washers with a
diameter of 20-24 mm and a minimum thickness of 1.8 mm.
Bolt mounting method：

JW-D60N（1684*1008*30） JW-HD120N（1684*1008*30）

Long frame with inner and outer four Long frame with inner and outer four
holes (990mm-1300mm) for bolt holes (990mm-1300mm) for bolt
mounting mounting
Mounting rail parallel long side Mounting rail parallel long side
Load Pressure：front≤2400pa back≤ Load Pressure：front≤2400pa back≤
2400pa 2400pa

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三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 17 / 24

JW-D60N（1684*1008*30） JW-HD120N（1684*1008*30）

The inner side of the long frame is bolted The inner side of the long frame is bolted
with four holes (990mm) and the middle with four holes (990mm) and the middle
side is boltless side is boltless, deviation from the junction
Mounting rail vertical long side box left / right 10mm
Load Pressure：front≤5400pa back≤ Mounting rail vertical long side
2400pa Load Pressure：front≤5400pa back≤
2400pa

JW-D72N（2004*1008*30） JW-HD144N（2004*1008*30）

Long frame with inner and outer four Long frame with inner and outer four
holes (1115mm-1600mm) for bolt holes (1115mm-1600mm) for bolt
mounting mounting
Mounting rail parallel long side Mounting rail parallel long side
Load Pressure：front≤2400pa back≤ Load Pressure：front≤2400pa back≤
2400pa 2400pa

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 18 / 24

JW-D72N（2004*1008*30） JW-HD144N（2004*1008*30）

The inner side of the long frame is bolted The inner side of the long frame is bolted
with four holes (1115mm) and the middle with four holes (990mm) and the middle
side is boltless side is boltless, deviation from the junction
Mounting rail vertical long side box left / right 10mm
Load Pressure：front≤5400pa back≤ Mounting rail vertical long side
2400pa Load Pressure：front≤5400pa back≤
2400pa

JW-HD156N（2164*1008*30） JW-HD156N（2164*1008*30）

Long frame with inner and outer four Both sides of the long bezel are bolted to
holes (1115mm-1600mm) for bolt the outer four holes (1600mm), and no
mounting bolts are installed on the middle sides.
Mounting rail parallel long side The distance from the center is 200mm.
Load Pressure：front≤2400pa back≤ Mounting rail vertical long side
2400pa Load Pressure：front≤5400pa back≤
2400pa

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Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 19 / 24

Bolt mounting diagram：

5.2.1.4 Framed Bifacial Double-Glass modules（Flat single shaft bolt mounting）

JW-D72N（2004*1008*30） JW-HD144N（2004*1008*30）

400mm flat single shaft mounting hole 400mm flat single shaft mounting hole
bolt mounting bolt mounting
Mounting rail parallel long side Mounting rail parallel long side
Load Pressure：front≤800pa back≤ Load Pressure：front≤800pa back≤
800pa 800pa
JW-HD156N（2164*1008*30）

400mm flat single shaft mounting hole

bolt mounting
Mounting rail parallel long side
Load Pressure：front≤800pa back≤
800pa

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 泰州中来光电科技有限公司
Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 20 / 24

Note: The conventional bolt installation and 400mm flat single-axis bolt installation method will
cause some installation holes to deform after the static experiment, which is a normal
phenomenon.
5.2.2 Grounding（for Bifacial Double-Glass Modules with Full Frame）
5.2.2.1. All component frames and mounting brackets must be properly grounded in accordance with
the appropriate National Electrical Code. Proper grounding is achieved by continuously
connecting the component frame and all metal structural members together using a suitable
grounding conductor. The grounding conductor or grounding wire can be copper, copper alloy
or other material used as an electrical conductor in accordance with the requirements of the
corresponding National Electrical Code. The ground conductor must be connected to the
ground through a suitable grounding electrode.
5.2.2.2. Jolywood’s frame assembly can be grounded to the metal frame of the component using a
grounding device listed by a third party. The equipment must be installed in accordance with
the instructions given by the grounded equipment manufacturer.
5.2.2.3. Please visit http://www.jolywood.cn/ to view the “Product Catalog” link for detailed
grounding holes locations and dimensions.
5.2.2.4. The electrical contact is formed by penetrating the anodized coating of the aluminum frame
and tightening the ground screw (together with the star washer) to the appropriate torque of 25
lbf.in. A properly sized ground wire (solid bare copper wire according to American Wire
Gauge 6 to 12) should be selected and mounted under the connecting bolt.

Place the toothed washers, washers, and grounding wires in turn, and screw the screws into the
grounding holes to connect the two adjacent components.
5.2.3 Electrical Installation
All wiring should be performed by qualified and trained personnel in accordance with local
regulations and procedures. The modules can be connected in series to increase the operating voltage
by inserting the positive plug of one component into the negative socket of the next component.
Always ensure that the contact points are corrosion-resistant, clean, and dry before wiring modules. If
the polarities of the modules are connected wrong, they may cause irreparable damage. Before
connecting in parallel, be sure to check the voltage and polarity of each module array. If you want to
measure the reverse polarity or different values exceeding 10V between the test module systems, be
sure to check the configuration of module array before wiring.

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 泰州中来光电科技有限公司
Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 21 / 24
All cables and connectors used to connect the DC system must have similar (or higher)
parameters. It suggested that all cables should run in proper cable ducts and should be located away
from the water-prone area.
Each component has two standard 90°C blackout output cables with a plug-and-play connector on
each terminal. Jolywood’s modules are equipped with a DC copper cable with a cross-sectional area of
four mm2, rated voltage 1500V DC, insulation resistance up to 90°C and UV-resistant, and all cables
used to connect the DC system must have similar or better parameters. We require all wiring and
electrical connections to comply with the appropriate National Electrical Code.
Wiring
In order to ensure the normal operation of the system, when connecting components or connecting
loads (such as inverters, batteries, etc.), observe that the polarity of the cables is properly connected
(Figure 1 and Figure 2). If the modules are not connected properly, the bypass diode may be damaged.
Modules can be wired in series to increase voltage. Connect the modules in series by inserting the
positive terminal of one module into the negative terminal of the next module. Figure 1 shows the
serial connection of the components. Modules can be connected in parallel to increase current (shown
in Figure 2). Parallel connection is to connect the wiring from the positive terminal of one component
to the positive terminal of the next component. The number of components connected in series and
parallel needs to be reasonably designed according to the system configuration. All instructions above
must followed to meet the Jolywood’s Warranty conditions.

5.2.3.1 Fuse
When installing the fuse, connect its rated maximum DC voltage to each non-grounded pole of the
array (in other words, if the system is not grounded, connect the fuse to the positive and negative
terminals).
a) The maximum rating of the fuses connected in series with the array is typically 20A, but the actual
component-specific ratings are available on the product label and product data sheet.
b) The fuse rating also corresponds to the maximum reverse current value that the component can
withstand (when an array is shielded, the array is loaded into other parallel component arrays to
generate current), thus affecting the number of parallel connected arrays.
c) It forbidden to connect two or more strings in parallel and then connect the fuses.
6 Maintenance for PV Modules

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 泰州中来光电科技有限公司
Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 22 / 24
6.1Module Visual Inspection and Replacement
The components in the PV array should regularly be inspected for damage. If damage is found,
the same type of components must be replaced, such as broken glass, broken cables, damaged junction
box, etc., resulting in functional and safety failure of the components.
Well-designed solar systems require minimal maintenance, but some simple steps can be taken to
improve system performance and reliability.

6.1.1. Maintenance should be carried out at least once a year by trained personnel; at maximum
operating voltage not less than 1500V DC, maintenance personnel should always wear rubber
gloves and wear insulated boots during work, removing all possible shielding of the solar array
and affecting the power generation performance of the module array.

6.1.2. Check if the installed hardware is securely in place.

6.1.3. Check that all array fuses in each of the non-grounded poles are working properly.

6.1.4. If the component is damaged (glass breakage or scratches on the back glass), it needs to be
replaced. Components must be replaced with the same type. Do not touch the live parts of the
cables and connectors when replacing components. Use appropriate safety guards (insulation
tools, insulated gloves, insulated boots, etc.) when handling components.

6.1.5. Cover the front surface of the assembly with an opaque material. Components exposed to the
sun can be extremely dangerous to generate high voltages.

6.1.6. Jolywood’s PV module junction box is equipped with a bypass diode to minimize component
heating and current loss.
6.2Connector and Cable Inspection
6.2.1. Check all cables to verify that they are securely connected；It recommended that all cables
operated in an appropriate pipeline and that the location should kept away from the easy
catchment area.
6.2.2. Check the electrical, grounding, and mechanical connections every 6 months to ensure that they
are clean, safe, free from damage, and rust-free; ensure that the mountings properly tightened;
check all cables to make sure they are tight.
6.3Cleaning
The amount of electricity produced by a solar module is proportional to the amount of light that
falls on it. A battery-blocked component produces relatively little power, so it is important to keep the
components clean.
a) The PV module should cleaned under the irradiance of less than 200W/m2 to avoid the difference
between the water temperature and the air temperature used in the cleaning to avoid cracking; the
hard water needs to be softened, the components are cleaned, and the glass surface remains. The
water is dried.
b) It is strictly forbidden to clean PV modules under meteorological conditions where the wind is
greater four, heavy rain or heavy snow.

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 泰州中来光电科技有限公司
Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 23 / 24
c) When the pressure water is cleaned, the water pressure on the surface of the component glass shall
not exceed 700 kPa (14619.80 lb/ft2), and the component is not allowed to withstand additional
external force.
d) During the cleaning of PV modules, it is strictly forbidden to step on the components, splashing
water to the back of the components and cables, and ensure that the connectors are clean and dry
to prevent electric shock and fire hazard; steam cleaners are strictly prohibited; soft parts should
be used when cleaning components. Cloth and mild detergent and water, do not put the
components directly into the water. Take care to avoid serious thermal shocks that could damage
the components.
e) The surface of the PV module has difficult-to-clean substances such as oil. Use a non-friction
neutral liquid cleaner. Do not use an organic solvent containing alkali or acid to clean the
components. Do not use corrosive solvents or wipe the PV modules with a hard object.
f) If you are not sure if you need to clear the array or section, first select a column of particularly
dirty arrays to begin cleaning. If the improvement percentage is less than 5%, cleaning is usually
not required. The above verification should be carried out only with a constant sunshine rate
(sunny, strong sunshine, no cloud).
g) Regularly trim the vegetation to prevent its shadow cast from affecting the power generation
performance of the module array.
6.3.1 Water quality requirements
PH: 5 ~7;
Chloride or salt content：0 - 3,000 mg/L

Turbidity：0-30 NTU

Conductivity：1500~3000 μs/cm

Total dissolved solids：≤1000 mg/L

Water hardness：0-40 mg/L

Non-alkaline water must be used, use demineralized water when conditions are available.
6.3.2 Component inspection after cleaning
6.3.2.1. The overall appearance of the visual component is clean, bright and free of stains; the surface
of the component sampled for ash accumulation; there is no obvious scratch on the surface of
the component; no cracking occurs on the surface of the component.
6.3.2.2. Whether the component bracket is tilted or bent after cleaning, whether the component
terminals are disconnected or not.
6.3.2.3. After the PV module cleaned, complete the PV module cleaning record.
6.3.3 Troubleshooting
If it does not work after installation, please notify the installer immediately.
7 Technical Issues or Claims

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 泰州中来光电科技有限公司
Jolywood (Taizhou) Solar Technology Co.,Ltd.
三阶文件 文件编号 TZ-MP-00
158.75 double glass modules installation 版本 A

manual 页码 24 / 24

If you have any questions about technology or claims, please contact the installer.
Please visit http://www.jolywood.cn/ to contact Jolywood’s after-sales service team.
Please submit the Customer Feedback Information Form at http://www.jolywood.cn/. Our technical
service representatives will contact you within 5 working days. The required username and password
will be sent via the Customer Service link.
Please download the specifications or data sheets for the components at http://www.jolywood.cn/.

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