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Pump Slurry Ebara

This document provides information on SAL slurry pumps, including: - Features like no power overload, low energy consumption and high efficiency, durability, ample motor output, and minimal leakage. - Specifications for standard and optional models including maximum solids size, weight concentration, specific gravity, temperature range, suction head, materials, and more. - Applications, section views, information on wear and corrosion resistance materials, a two-phase stainless steel description, and selection charts for SAL-M and SAL-R pump models.

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0% found this document useful (0 votes)
353 views10 pages

Pump Slurry Ebara

This document provides information on SAL slurry pumps, including: - Features like no power overload, low energy consumption and high efficiency, durability, ample motor output, and minimal leakage. - Specifications for standard and optional models including maximum solids size, weight concentration, specific gravity, temperature range, suction head, materials, and more. - Applications, section views, information on wear and corrosion resistance materials, a two-phase stainless steel description, and selection charts for SAL-M and SAL-R pump models.

Uploaded by

wahyudintra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SAL

SLURRY PUMPS

FEATURES
• No power overload
Specially designed impeller with a limit load
feature is used so that there is never a power overload no matter what the head.
• Low energy consumption and yet highly efficient
Unique hydraulic design makes this pump more efficient than any other type.
The initial rate of efficiency is sustained for reducing electrical power consumption.
• Highly durable
A special, wear-resistant iron casting is used for both body and impeller.
• Ample motor output allowance
The motor has ample power output allowance. It will operate without change of output with mixed solution of 1.1 specific gravity.
• Minimal gland packing leakage
Rear impeller vane ensures minimal leakage from durable gland packing.
• Corrosion and wear-resistant materials
Both chrome iron casting and two-phase stainless steel are available. Interchangeability makes a wide range of
applications possible.

SPECIFICATIONS
STANDARD
OPTIONAL
Model SAL-M Model SAL-R
Liquid Slurry (Liquid containing particle matter)
Max. spherical solids (mm) 40 x 32 SALE, F. . . . . . Ø6
50 x 40 SALE, F. . . . . . Ø7 125 x 100 SALH......Ø25
50 x 40 SALG, H......Ø6 125 x 100 SALH......Ø19 If specifications exceed
65 x 50 SALF, G, H...Ø8 150 x 125 SALH, J...Ø32 those given at left model
80 x 65 SALF, G, H...Ø12 200 x 150 SALJ. . . . . . Ø40 URSD must be used.
Weight concentration to 30%
Specific gravity of mixed to 1-3 (Note: Will be greater than horsepower specifield in catalogue if over 1.1)
Temperature 0-80°C (32 ~176°F)
Max. suction press 1 kgf/cm2
up to Size 125 x 100 - 5m
Suction head above Size 150 x 125-3m
Installation Indoor (SALE, F G) Indoor & Outdoor (SALH,J)
Materials
Casing Low chrome cast iron Two-phase stainless
Impeller High chrome cast iron Two-phase stainless
Shaft 403 Stainless steel......SAL-E, F, G 304 Stainless steel
. Carbon steel. . . . . . . . SAL-H,J
Shaft sleeve 420 Stainless steel 316 Stainless steel
Flange JIS 10 kgf/cm2
Construction
Nozzle position End suction, top discharge
Impeller type Semi open, with rear vane
Stuffing box Gland packing
Bearing Sealed ball bearing (SAL-EFG), Ball & angular contact ball (SAL-H, J)
Lubrication Grease (SAL-EFG), oil bath (SAL-H, J) Oil bath
Drive method Motor direct drive V belt drive......SAL-H, J only

347
SAL

APPLICATIONS

348
SAL

SECTION VIEW

349
SAL

ABOUT WEAR AND CORROSION RESISTANCE

• The impellers, which are subject to the greatest possibility of


wear, are of tough high chrome cast iron about 20 times as
wear resistant as ordinary cast iron.

• The casing, which is subject to less possibility of wear, is of


less expensive low chrome cast iron with three to five times
the wear resistance of ordinary cast iron.

TWO-PHASE STAINLESS STEEL


18-8 system stainless steel now widely favored as an anticorrosive material is vulnerable to an atmosphere with chlorine ions. To
cope with this, EBARA has developed two-phase stainless steel which is resistant to stress corrosion cracks, for use especially in
chemical plants, ocean development equipment and food industrial plants.

Two-phase stainless steel is composed of austenite with a 40 to


60% ferrite content. The principle features of the superior corrosion
resistance of austenite and the hardness and strength of ferrite-
have been skillfully combined. This two-phase stainless steel can
be used without the problems of conventional steel such as wear,
corrosion, and cracking and is especially suited for use with sea
water.

350
SAL

SELECTION CHART FOR SAL-M (Motor direct drive)

Motor Capacity T.H. Capacity T.H. Capacity T.H.


Size Model Pole
kW m3/min m m3/min m m3/min m
40 x 32 SALF5.75 4 0.75 0.08 11.5 0.13 10 0.18 7.7
SALE5.75 0.75 0.17 7.5 - - 0.26 5.5
50 x 40 SALF51.5 4 1.5 0.1 13.5 0.21 11.7 0.32 9
SALG52.2 2.2 0.1 20 0.21 17.3 0.33 13
SALF52.2 2.2 0.32 12.5 - - 0.5 9.5
65 x 50 SALG53.7 4 3.7 0.2 20.5 0.4 17.5 0.57 13
SALH55.5 5.5 0.2 29 0.4 25.5 0.6 21
SALH52.2 6 2.2 0.52 10 - - 0.8 7.5
SALF53.7 3.7 0.55 13.5 0.7 11.5 0.85 10
80 x 65 SALG55.5 5.5 0.4 21.5 0.7 18 1.0 13.5
4
SALH57.5 7.5 0.4 27 0.7 24 1.05 19.5
SALH511 11 0.4 32 0.8 29 1.25 23
SALH53.7 6 3.7 0.85 8.8 - - 1.6 6.5
SALJ55.5 6 5.5 1.0 13 - - 1.65 9.8
SALH57.5 7.5 0.8 17.2 1.5 15 2.1 12
125 x 100 4
SALH551 11 1.05 20.5 1.8 18 2.5 14
SALH515 15 0.9 28 1.7 24.5 2.3 20
4
SALJ518 18.5 0.9 33 1.6 29.5 2.55 22
Pump with 150 x 125 and 200 x 150 diameters must be matched to capacities and heads used. Indicate what principal items
will be used.
Note :
1. Impeller measurements will vary for 150 x 125 and 200 x 150 according to capacities and heads used. Indicate capacities
and heads.
2. Output indicated in the chart is in relation to a 1.1 specific gravity. If specific gravity exceeds 1.1 output must be raised one level.

SYMBOLS
50 X 40 SALG 5 2.2
Motor output kW
Frequency 50 Hz : 5
Model
Discharge size mm
Suction size mm

351
SAL

SELECTION CHART FOR SAL-R (V belt drive)

352
SAL

DIMENSION FOR SAL-M (Motor direct drive)

Size
g e F t n h
Note: Ø
1. Motor specifications: Three-phase induction 32 80 100 135 18 4 19
motor; open, drip-proof type : D.P.; completely 40 85 105 140 18 4 19
sealed external fan type : T.E. 50 100 120 155 20 4 19
2. Dimensions marked with an asterix (*) will 65 120 140 175 22 4 19
change when using a completely sealed 80 130 150 185 22 8 19
external fan type motor with four poles of 15kW 100 155 175 210 24 8 19
or six poles of less than 11kW. 125 185 210 250 24 8 24
3. The pump must never be allowed to rotate in EFG type 1 / 4B 2~3l / min x 1kgf/cm2 (98.1kPa)
External water feed 150 215 240 280 26 8 24
reverse. Confirm test in operation of motor only
HJ type 3 / 8B 3~5l / min x 2.0kgf/cm2 (196.1kPa) 200 265 290 330 26 12 24
that rotation direction is correct.

DIMENSIONAL TABLE
4 pole motor 6 pole motor Unit : mm

Motor Pump Motor Corron base Anchor bolt Weight


Size Model output [Mass]
Frame
øS x ød kW A B D H L* P Type MA* MR BM BN BY1 BY2 Fd Fl Fa Fd kg
No.
40 x 32 40 x 32SALF5.75 0.75 80 355 180 225 675 160 80 D.P. 97 140 340 120 304 244 M10 200 40 40 70
50 x 40SALE5.75 0.75 100 355 180 225 695 160 80 D.P. 97 140 340 120 304 244 M10 200 40 40 70
50 x 40 50 x 40SALF51.5 1.5 100 355 180 225 741.5 160 90L D.P. 115 168.5 340 120 304 244 M10 200 40 40 78
50 x 40SALG52.2 2.2 100 375 225 255 791 185 100L D.P. 130 183 360 140 350 304 M12 250 55 50 113
65 x 50SALF52.2 2.2 100 460 225 290 876 217.5 100L D.P. 130 183 380 180 410 304 M12 250 55 50 144
65 x 50 65 x 50SALG53.7 3.7 100 460 225 290 900 217.5 112M D.P. 137 200 380 180 410 304 M12 250 55 50 152
65 x 50SALH55.5 5.5 110 545 280 285 1050 215 132S D.P. 153 239 680 170 390 390 M12 250 55 50 227
80 x 65SALF53.7 3.7 100 460 250 290 900 217.5 112M D.P. 137 200 380 180 410 304 M12 250 55 50 150
80 x 65SALG55.5 5.5 100 460 250 290 955 217.5 132S D.P. 153 239 540 180 410 410 M12 250 55 50 195
80 x 65 80 x 65SALH57.5 7.5 120 550 280 285 1104 220 132M D.P. 173 258 680 170 390 390 M12 250 55 50 246
80 x 65SALH511 11 120 550 280 285 1214 220 160M D.P. 218 323 680 170 390 390 M12 250 55 50 276
80 x 65SALH52.2 2.2 120 550 280 275 1010 205 112M D.P. 137 200 500 155 390 310 M12 250 55 50 209
125 x 100SALH57.5 7.5 150 565 280 285 1149 235 132M D.P. 173 259 680 170 390 390 M12 250 55 50 246
125 x 100SALH511 11 150 565 280 285 1259 235 160M D.P. 218 323 680 170 390 390 M12 250 55 50 276
125 x 100SALH53.7 3.7 150 565 280 285 1110 235 132S D.P. 153 239 680 170 390 390 M12 250 55 50 237
125 x 100 125 x 100SALJ515 15 155 695 315 370 1436 240 160L D.P. 238 345 800 175 480 390 M16 315 70 63 397
370 1436 240 160L D.P. 238 345 800 175 480 390 411
125 x 100SALJ518 18.5 155 695 315 M16 315 70 63
380 1507 265 180M T.E. 302.5 351.5 860 200 490 490 460
125 x 100SALJ55.5 5.5 155 695 315 370 1284 240 132M D.P. 173 258 800 175 480 390 M16 315 70 63 347
150 x 125SALH511 11 180 355 355 370 1434 255 160M D.P. 218 323 800 175 480 390 M16 315 70 63 431
150 x 125SALH515 15 180 710 355 370 1476 255 160L D.P. 238 345 800 175 480 390 M16 315 70 63 452
370 1476 255 160L D.P. 238 345 800 175 480 390 466
150 x 125SALH518.5 18.5 180 710 355 M16 315 70 63
380 1547 280 180M T.E. 302.5 351.5 860 200 490 490 511
150 x 125SALH55.5 5.5 180 710 355 370 1324 255 132M D.P. 173 258 800 175 480 390 M16 315 70 63 407
1481 180M D.P. 236.5 351.5 501
150 x 125SALJ522 22 180 710 355 380 280 860 200 490 490 M16 315 70 63
150 X 125 1585 180L T.E. 321.5 370.5 546
1519 180L D.P. 255.5 370.5 526
150 x 125SALJ530 30 180 710 355 380 280 860 200 490 490 M16 315 70 63
1653 200L T.E. 346.5 395.5 611
1561 280 200M D.P. 261.5 406.5 860 200 490 490 566
150 x 125SALJ537 37 180 710 355 380 M16 315 70 63
1703 300 225S T.E. 378 432 960 220 600 600 725
150 x 125SALJ57.5 7.5 180 710 355 370 1434 255 160M D.P. 218 323 800 175 480 390 M16 315 70 63 442
150 x 125SALJ511 11 180 710 355 370 1476 255 160L D.P. 238 345 800 175 480 390 M16 315 70 63 470
1744 180L D.P. 255.5 370.5 733
200 x 150SALJ530 30 220 895 400 460 350 960 220 640 500 M16 315 70 63
1878 200L T.E. 364.5 395.5 818
1786 350 200M D.P. 261.5 406.5 960 220 500 M16 315 70 63 773
200 x 150SALJ537 37 220 895 400 460 640
1928 370 225S T.E. 378 432 1040 240 640 M20 400 85 80 893
1824 350 200L D.P. 280.5 425.5 960 220 500 M16 315 70 63 798
200 x 150SALJ545 45 220 895 400 460 640
200 X 150 1953 370 225M T.E. 390.5 444.5 1040 240 640 M20 400 85 80 923
1862 225M D.P. 299.5 444.5 878
200 x 150SALJ555 55 220 895 400 460 370 1040 240 640 640 M20 400 85 80
2113 250M T.E. 512.5 482.5 1103
200 x 150SALJ511 11 220 895 400 460 1701 350 160L D.P. 238 345 640 220 640 500 M16 315 70 63 683
1706 180M D.P. 23.5 315.5 718
200 x 150SALJ515 15 220 895 400 460 350 960 220 640 500 M16 315 70 63
1810 180L T.E. 321.5 370.5 743

353
SAL

DIMENSION FOR SAL-R (V-belt drive)

Size
g e F t n h
Ø
40 85 105 140 18 4 19
50 100 120 155 20 4 19
65 120 140 175 22 4 19
80 130 150 185 22 8 19
100 155 175 210 24 8 19
125 185 210 250 24 8 24
150 15 240 280 26 8 24
200 265 290 330 26 12 24

DIMENSIONAL TABLE
Unit : mm

Motor Pump Base Anchor bolt Weight


Size
Motor Output exp. motor
øS x ød kW A B C D E F G H L P1 P2 Q BL BM BN BX1 BX2 BY1 BY2 BZ Fd Fa Fb Fl [Mass] kg
50 x 40 50 x 40SALH 2.2~7.5 105 540 40 225 355 185 180 275 645 15 - 50 720 460 130 495 495 525 525 15 M12 55 50 250 155
65 x 50SALH 2.2~7.5 110 545 40 280 355 185 180 275 655 25 - 50 720 460 130 495 495 525 525 15 M12 55 50 250 165
65 x 50
65 x 50SALH 11~22 110 545 40 280 500 240 190 295 655 20 - 40 930 630 150 570 445 600 475 19 M16 70 63 315 190
80 x 65SALH 2.2~7.5 120 550 40 280 355 185 180 275 670 30 - 50 720 460 130 495 495 525 525 15 M12 55 50 250 175
80 x 65
80 x 65SALH 11~22 120 550 40 280 500 240 190 295 670 25 - 40 930 630 150 570 445 600 475 19 M16 70 63 315 200
125 x 100SALH 2.2~7.5 150 565 40 280 355 185 180 275 715 45 - 50 720 460 130 495 495 525 525 15 M12 55 50 150 175
125 x 100SALH 11~22 150 565 40 280 500 240 190 295 715 40 - 40 930 630 150 570 445 600 475 19 M16 70 63 315 200
125 x 100
125 x 100SALJ 5.5~15 155 695 40 315 450 220 230 370 850 45 - 70 900 580 160 605 605 635 635 19 M16 70 63 315 320
125 x 100SALJ 18.5~37 155 695 40 315 630 300 230 390 850 - 30 50 1160 800 180 620 620 660 660 24 M20 85 80 400 335
150 x 125SALJ 5.5~15 180 710 40 335 450 220 230 370 890 60 - 70 900 580 160 605 605 635 635 19 M16 70 63 315 390
150 x 125
150 x 125SALJ 18.5~37 180 710 40 35 630 300 230 390 890 - 15 50 1160 800 180 620 620 660 660 24 M20 85 80 400 395
200 x 150SALJ 15~22 220 895 40 400 680 280 290 460 1115 120 - 90 1250 850 200 690 690 730 730 24 M20 85 80 400 630
200 X 150
200 x 150SALJ 37~75 220 895 40 400 830 380 290 515 1115 100 - 40 1500 1000 250 745 630 785 670 24 M20 85 80 400 685

354
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SAL QT TYPE SELF-PRIMING TANK (Optional)


Installing a self-priming tank, if your SAL pump is used for vertical, upward suction, it will be possible for you to use the pump for
the following applications:

1. Install where a general-purpose pump with foot valve is being 3. Install where a submersible pump is being used. There are many
used. There are many cases of problems arising with a foot cases of problems arising from frequent breakdown of the
valve pump because the valve does not operate correctly, breaks mechanical seal due to dirt and sand, and extreme wear of the
down or causes wear of the pump body. pump body.
2. Install where a self-priming pump is being used. There are many 4. Install where a vertical shaft pump is being used. There are many
cases of problems arising due to inefficiency caused by the cases of problems arising from wear of the submersible vertical
length of time it takes for priming, malfunction of the check valve shaft bearing, and the frequent necessity of inspection for repair.
on the suction side and wear of the pump body.

• Principles of Self-Priming: Pumping by • How to Use the Self-Priming Tank 5 Even when the pump is stopped, all water
means of siphon action 1 Open the air release valve (a) and the feed in the tank will not drain which means it is
Once the pipes are filled with water (a variety water valve (b) and fill the tank with water. possible to start the next pump operation
of methods can be used to do this) pumping 2 After the tank has been filled to the point without any preparation. Note, however,
will be sustained naturally. When the water where water overflows from the top of the that if the tank is punctured or suction
in a section of piping beings drop, a vacuum suction pipe, close valve (a) and (b) and piping is damaged, self-priming will no
is created at the upper end of the pipe. The start the pump. longer be possible and the pump will not
atmospheric pressure on the surface of the 3. As the water in the tank is sucked up by be able to function.
water in the water tank forces water in the the pump, its level will gradually drop and
tank up into the pipe so that it is once again the pressure level in the tank will also
full of water. (In a vacuum, atmospheric drop. However, once pressure has
pressure has enough power to push water dropped to a certain point, the same
up 10 meters.) This is why pumping is siphon principle operates. The water in
sustained when the pipe are full.If the pipe the water tank on the suction side is
that is in the water tank is punctured, air will pushed by a atmospheric pressure into
enter through the hole making siphoning the tank.
impossible and forcing pumping to stop. 4 Therefore, when a pump is
operated with a self-priming
tank there is no need for a
foot valve. When the liquid
pump contains slurry, the foot
valve seat is often worn to the
point where it no longer
function and it becomes
impossible to operate the
pump. With an EBARA Self-
Priming Tank, however, this
sort of trouble will never arise.

Model and Specifications

355
SAL

DIMENSION - SAL QT SELF-PRIMING TANK

Weight
Model øS A B C D F G H I K
[Mass] Kg
QT-1 40 100 570 770 217 150 130 144 40 12 27
QT-2 50 120 540 780 268 180 155 174 40 12 40
QT-3 65 120 480 780 319 220 185 205 45 15 53
QT-4 80 120 495 850 356 240 200 223 45 15 63
QT-5 125 160 630 1200 508 350 295 319 65 15 188
QT-6 150 210 980 1670 562 400 320 436 65 19 210
QT-7 200 280 580 1600 812 550 450 481 75 24 320

Notes on Installation
• One self-priming tank should be installed for each pump.
• Pump suction piping:
1. Connect self-priming tank and pump with no more than two meters of straight piping.
Avoid to use elbow as much as possible.
2. Never allow air in the suction side since pressure will drop.
• Pump discharge piping:
1. Discharge piping should be higher than top of tank.
2. Total discharge piping length should be as shown in table below.

Discharge pipe
Pump size length x dia.
40 x 32SAL 18m x 1 1/4 B
50 x 40SAL 18m x 1 1/2 B
65 x 50SAL 13m x 2B
80 x 65SAL 10m x 2 1/2B
125 x 100SAL 12m x 4B
150 x 125SAL 17m x 5B
200 x 150SAL 24m x 6B

3. The end of the discharge piping should be higher than suction water level.

4. Do not use a check valve. Install so that there will not be a reverse flow at the end of the discharge piping.

5. When a pump is not operating for extended periods, or when it is a type that does not use external feedwater,
add water to the tank occasionally.

356

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