Transformer Types
Transformer Types
Power transformer
Laminated core
This is the most common type of transformer, widely used in electric power
transmission and appliances to convert mains voltage to low voltage to power
electronic devices. They are available in power ratings ranging from mW to
MW. The insulated laminations minimizes eddy current losses in the iron core.
Small appliance and electronic transformers may use a split bobbin, giving a
high level of insulation between the windings. The rectangular cores are made
up of stampings, often in E-I shape pairs, but other shapes are sometimes used.
Shields between primary and secondary may be fitted to reduce EMI Laminated core transformer
(electromagnetic interference), or a screen winding is occasionally used.
Small appliance and electronics transformers may have a thermal cut-out built into the winding, to shut-off power at high
temperatures to prevent further overheating.
Toroidal
Donut-shaped toroidal transformers save space compared to E-I cores, and may
reduce external magnetic field. These use a ring shaped core, copper windings
wrapped round this ring (and thus threaded through the ring during winding),
and tape for insulation.
They can be mounted by a bolt through the center, using washers and rubber Toroidal transformer
pads or by potting in resin.
Autotransformer
An autotransformer consist only one winding that is tapped at some point along the winding. Voltage is applied across a
terminal of the winding, and a higher (or lower) voltage is produced across another portion of the same winding. The equivalent
power rating of the autotransfomer is lower than the actual load power rating. It is calculated by: load VA × (|Vin – Vout|)/Vin.[2]
For example, an auto transformer that adapts a 1000 VA load rated at 120 volts to a 240 volt supply has an equivalent rating of at
least: 1,000 VA (240 V – 120 V) / 240 V = 500 VA. However, the actual rating (shown on the tally plate) must be at least
1000 VA.
For voltage ratios that don't exceed about 3:1, an autotransformer is cheaper, lighter, smaller, and more efficient than an isolating
(two-winding) transformer of the same rating.[3] Large three-phase autotransformers are used in electric power distribution
systems, for example, to interconnect 33 kV and 66 kV sub-transmission networks.
Variable autotransformer
By exposing part of the winding coils of an autotransformer, and making the
secondary connection through a sliding carbon brush, an autotransformer with a
near-continuously variable turns ratio can be obtained, allowing for wide voltage
adjustment in very small increments.
Induction regulator
The induction regulator is similar in design to a wound-rotor induction motor but
it is essentially a transformer whose output voltage is varied by rotating its
secondary relative to the primary—i.e., rotating the angular position of the rotor.
It can be seen as a power transformer exploiting rotating magnetic fields. The
major advantage of the induction regulator is that unlike variacs, they are Variable autotransformer
practical for transformers over 5 kVA. Hence, such regulators find widespread
use in high-voltage laboratories. [4]
Polyphase transformer
For polyphase systems, multiple single-phase transformers can be used, or all
phases can be connected to a single polyphase transformer. For a three phase
transformer, the three primary windings are connected together and the three
secondary windings are connected together.[5] Examples of connections are wye-
delta, delta-wye, delta-delta, and wye-wye. A vector group indicates the
configuration of the windings and the phase angle difference between them. If a
winding is connected to earth (grounded), the earth connection point is usually
the center point of a wye winding. If the secondary is a delta winding, the
A high-voltage transformer being
ground may be connected to a center tap on one winding (high leg delta) or one dismantled
phase may be grounded (corner grounded delta). A special purpose polyphase
transformer is the zigzag transformer. There are many possible configurations
that may involve more or fewer than six windings and various tap connections.
Grounding transformer
Grounding or earthing transformers let three wire (delta) polyphase system supplies accommodate phase to neutral loads by
providing a return path for current to a neutral. Grounding transformers most commonly incorporate a single winding transformer
with a zigzag winding configuration but may also be created with a wye-delta isolated winding transformer connection.
Phase-shifting transformer
This is a specialized type of transformer which can be configured to adjust the phase
relationship between input and output. This allows power flow in an electric grid to be
controlled, e.g. to steer power flows away from a shorter (but overloaded) link to a longer path
with excess capacity.
Variable-frequency transformer
A variable-frequency transformer is a specialized three-phase power transformer which
allows the phase relationship between the input and output windings to be continuously
adjusted by rotating one half. They are used to interconnect electrical grids with the same
nominal frequency but without synchronous phase coordination.
Uses
Leakage transformers are used for arc welding and high voltage discharge lamps
(neon lights and cold cathode fluorescent lamps, which are series connected up
to 7.5 kV AC). It acts then both as a voltage transformer and as a magnetic
ballast.
Resonant transformer
A resonant transformer is a transformer in which one or both windings has a
capacitor across it and functions as a tuned circuit. Used at radio frequencies,
resonant transformers can function as high Q factor bandpass filters. The
transformer windings have either air or ferrite cores and the bandwidth can be
Leakage transformer
adjusted by varying the coupling (mutual inductance). One common form is the
IF (intermediate frequency) transformer, used in superheterodyne radio
receivers. They are also used in radio transmitters.
Resonant transformers are also used in electronic ballasts for gas discharge lamps, and high voltage power supplies. They are also
used in some types of switching power supplies.[6] Here the short-circuit inductance value is an important parameter that
determines the resonance frequency of the resonant transformer. Often only secondary winding has a resonant capacitor (or stray
capacitance) and acts as a serial resonant tank circuit. When the short-circuit inductance of the secondary side of the transformer
is Lsc and the resonant capacitor (or stray capacitance) of the secondary side is Cr, The resonance frequency ωs of 1' is as follows
The transformer is driven by a pulse or square wave for efficiency, generated by an electronic oscillator circuit. Each pulse serves
to drive resonant sinusoidal oscillations in the tuned winding, and due to resonance a high voltage can be developed across the
secondary.
Applications:
Ferrite core
Ferrite core power transformers are widely used in switched-mode power supplies (SMPSs). The powder core enables high-
frequency operation, and hence much smaller size-to-power ratio than laminated-iron transformers.
Ferrite transformers are not used as power transformers at mains frequency since laminated iron cores cost less than an equivalent
ferrite core.
Planar transformer
Manufacturers either use flat copper sheets or etch spiral patterns on a
printed circuit board to form the "windings" of a planar transformer,
replacing the turns of wire used to make other types. Some planar
transformers are commercially sold as discrete components, other planar
transformers are etched directly into the main printed circuit board and
only need a ferrite core to be attached over the PCB. A planar transformer
can be thinner than other transformers, which is useful for low-profile
applications or when several printed circuit boards are stacked.[7] Almost
all planar transformers use a ferrite planar core.
A planar transformer
Oil-cooled transformer
Large transformers used in power distribution or electrical substations have
their core and coils immersed in oil, which cools and insulates. Oil
circulates through ducts in the coil and around the coil and core assembly,
moved by convection. The oil is cooled by the outside of the tank in small
ratings, and by an air-cooled radiator in larger ratings. Where a higher
rating is required, or where the transformer is in a building or underground,
oil pumps circulate the oil, and an oil-to-water heat exchanger may also be
used.[8] Some transformers may contain PCBs where or when its use was
permitted. For example, until 1979 in South Africa.[9][10] substitute fire-
resistant liquids such as silicone oils are now used instead.
Exploded view: the spiral primary
"winding" on one side of the PCB (the
Cast resin transformer spiral secondary "winding" is on the other
side of the PCB)
Cast-resin power transformers encase the windings in epoxy resin. These
transformers simplify installation since they are dry, without cooling oil,
and so require no fire-proof vault for indoor installations. The epoxy protects the windings from dust and corrosive atmospheres.
However, because the molds for casting the coils are only available in fixed sizes, the design of the transformers is less flexible,
which may make them more costly if customized features (voltage, turns ratio, taps) are required.[11][12]
Isolating transformer
An isolation transformer links two circuits magnetically, but provides no metallic conductive path between the circuits. An
example application would be in the power supply for medical equipment, when it is necessary to prevent any leakage from the
AC power system into devices connected to a patient. Special purpose isolation transformers may include shielding to prevent
coupling of electromagnetic noise between circuits, or may have reinforced insulation to withstand thousands of volts of potential
difference between primary and secondary circuits.
Solid-state transformer
A solid-state transformer is actually a power converter that performs the same function as a conventional transformer, sometimes
with added functionality. Most contain a smaller high-frequency transformer. It can consist of an AC-to-AC converter, or a
rectifier powering an inverter.
Instrument transformer
Instrument transformers are typically used to operate instruments from high voltage lines or high current circuits, safely isolating
measurement and control circuitry from the high voltages or currents. The primary winding of the transformer is connected to the
high voltage or high current circuit, and the meter or relay is connected to the secondary circuit. Instrument transformers may also
be used as an isolation transformer so that secondary quantities may be used without affecting the primary circuitry.[13]
Terminal identifications (either alphanumeric such as H1, X1, Y1, etc. or a colored spot or dot impressed in the case) indicate one
end of each winding, indicating the same instantaneous polarity and phase between windings. This applies to both types of
instrument transformers. Correct identification of terminals and wiring is essential for proper operation of metering and protective
relay instrumentation.
Current transformer
A current transformer (CT) is a series connected measurement device
designed to provide a current in its secondary coil proportional to the
current flowing in its primary. Current transformers are commonly used in
metering and protective relays in the electrical power industry.
Specially constructed wideband CTs are also used, usually with an oscilloscope, to measure high frequency waveforms or pulsed
currents within pulsed power systems. One type provides a voltage output that is proportional to the measured current. Another,
called a Rogowski coil, requires an external integrator in order to provide a proportional output.
A current clamp uses a current transformer with a split core that can be easily wrapped around a conductor in a circuit. This is a
common method used in portable current measuring instruments but permanent installations use more economical types of
current transformer.
There are three primary types of voltage transformers (VT): electromagnetic, capacitor, and optical. The electromagnetic voltage
transformer is a wire-wound transformer. The capacitor voltage transformer uses a capacitance potential divider and is used at
higher voltages due to a lower cost than an electromagnetic VT. An optical voltage transformer exploits the electrical properties
of optical materials.[14] Measurement of high voltages is possible by the potential transformers. An optical voltage transformer is
not strictly a transformer, but a sensor similar to a Hall effect sensor.
Pulse transformer
A pulse transformer is a transformer that is optimised for transmitting
rectangular electrical pulses (that is, pulses with fast rise and fall times and a
relatively constant amplitude). Small versions called signal types are used in
digital logic and telecommunications circuits, often for matching logic drivers to
transmission lines. Medium-sized power versions are used in power-control
circuits such as camera flash controllers. Larger power versions are used in the
electrical power distribution industry to interface low-voltage control circuitry to
the high-voltage gates of power semiconductors. Special high voltage pulse
transformers are also used to generate high power pulses for radar, particle
Bothhand TS6121A pulse
accelerators, or other high energy pulsed power applications.[17]
transformer
To minimize distortion of the pulse shape, a pulse transformer needs to have low
values of leakage inductance and distributed capacitance, and a high open-circuit
inductance. In power-type pulse transformers, a low coupling capacitance (between the primary and secondary) is important to
protect the circuitry on the primary side from high-powered transients created by the load. For the same reason, high insulation
resistance and high breakdown voltage are required. A good transient response is necessary to maintain the rectangular pulse
shape at the secondary, because a pulse with slow edges would create switching losses in the power semiconductors.
The product of the peak pulse voltage and the duration of the pulse (or more accurately, the voltage-time integral) is often used to
characterise pulse transformers. Generally speaking, the larger this product, the larger and more expensive the transformer.
Pulse transformers by definition have a duty cycle of less than 0.5; whatever energy stored in the coil during the pulse must be
"dumped" out before the pulse is fired again.
RF transformer
There are several types of transformer used in radio frequency (RF) work. Laminated steel is not suitable for RF.
Air-core transformer
These are used for high frequency work. The lack of a core means very low inductance. All current excites current and induces
secondary voltage which is proportional to the mutual inductance.[18] Such transformers may be nothing more than a few turns of
wire soldered onto a printed circuit board.
Ferrite-core transformer
Ferrite-core transformers are widely used in impedance matching transformers for RF, especially for baluns (see below) for TV
and radio antennas. Many only have one or two turns.
Transmission-line transformer
For radio frequency use, transformers are sometimes made from configurations of transmission line, sometimes bifilar or coaxial
cable, wound around ferrite or other types of core. This style of transformer gives an extremely wide bandwidth but only a limited
number of ratios (such as 1:9, 1:4 or 1:2) can be achieved with this technique.
The core material increases the inductance dramatically, thereby raising its Q factor. The cores of such transformers help improve
performance at the lower frequency end of the band. RF transformers sometimes used a third coil (called a tickler winding) to
inject feedback into an earlier (detector) stage in antique regenerative radio receivers.
In RF and microwave systems, a quarter-wave impedance transformer provides a way of matching impedances between circuits
over a limited range of frequencies, using only a length of transmission line. The line may be coaxial cable, waveguide, stripline,
or microstrip.
Balun
Baluns are transformers designed specifically to connect between balanced (non-grounded) and unbalanced (grounded) circuits.
These are sometimes made from configurations of transmission line and sometimes bifilar or coaxial cable and are similar to
transmission line transformers in construction and operation. Baluns can be designed to not only interface between balanced and
unbalanced loads, but to additionally provide impedance matching between those load types.
IF transformer
Ferrite-core transformers are widely used in (intermediate frequency) (IF) stages in superheterodyne radio receivers. They are
mostly tuned transformers, containing a threaded ferrite slug that is screwed in or out to adjust IF tuning. The transformers are
usually canned (shielded) for stability and to reduce interference.
Audio transformer
Audio transformers are those specifically designed for use in audio circuits to
carry audio signal. They can be used to block radio frequency interference or the
DC component of an audio signal, to split or combine audio signals, or to
provide impedance matching between high impedance and low impedance
circuits, such as between a high impedance tube (valve) amplifier output and a
low impedance loudspeaker, or between a high impedance instrument output and
the low impedance input of a mixing console. Audio transformers that operate
with loudspeaker voltages and current are larger than those that operate at
microphone or line level, which carry much less power. Bridge transformers
connect 2-wire and 4-wire communication circuits.
Audio transformers were originally designed to connect different telephone systems to one another while keeping their respective
power supplies isolated, and are still commonly used to interconnect professional audio systems or system components, to
eliminate buzz and hum. Such transformers typically have a 1:1 ratio between the primary and the secondary. These can also be
used for splitting signals, balancing unbalanced signals, or feeding a balanced signal to unbalanced equipment. Transformers are
also used in DI boxes to convert high-impedance instrument signals (e.g., bass guitar) to low impedance signals to enable them to
connect to a microphone input on the mixing console.
A particularly critical component is the output transformer of a valve amplifier. Valve circuits for quality reproduction have long
been produced with no other (inter-stage) audio transformers, but an output transformer is needed to couple the relatively high
impedance (up to a few hundred ohms depending upon configuration) of the output valve(s) to the low impedance of a
loudspeaker. (The valves can deliver a low current at a high voltage; the speakers require high current at low voltage.) Most solid-
state power amplifiers need no output transformer at all.
Audio transformers affect the sound quality because they are non-linear. They
add harmonic distortion to the original signal, especially odd-order harmonics,
with an emphasis on third-order harmonics. When the incoming signal amplitude
is very low there is not enough level to energize the magnetic core (see
coercivity and magnetic hysteresis). When the incoming signal amplitude is very Five audio transformers for various
high the transformer saturates and adds harmonics from soft clipping.[20] line level purposes. The two black
boxes on the left contain 1:1
Another non-linearity comes from limited frequency response. For good low-
transformers for splitting signals,
frequency response a relatively large magnetic core is required; high power balancing unbalanced signals, or
handling increases the required core size. Good high-frequency response isolating two different AC ground
requires carefully designed and implemented windings without excessive systems to eliminate buzz and hum.
leakage inductance or stray capacitance. All this makes for an expensive The two cylindrical metal cases fit
component. into octal sockets; each one contains
a 1:1 line transformer, the first is
Early transistor audio power amplifiers often had output transformers, but they rated at 600 ohms, the second is
rated at 15,000 ohms. On the far
were eliminated as advances in semiconductors allowed the design of amplifiers
right is a DI unit; its 12:1 transformer
with sufficiently low output impedance to drive a loudspeaker directly.
(with yellow insulation) changes a
high impedance unbalanced input to
a low impedance balanced output.
Loudspeaker transformer
In the same way that transformers create high voltage power transmission
circuits that minimize transmission losses, loudspeaker transformers can power
many individual loudspeakers from a single audio circuit operated at higher than
normal loudspeaker voltages. This application is common in public address
applications. Such circuits are commonly referred to as constant-voltage speaker
systems. Such systems are also known by the nominal voltage of the loudspeaker
line, such as 25-, 70- and 100-volt speaker systems (the voltage corresponding to
the power rating of a speaker or amplifier). A transformer steps up the output of
the system's amplifier to the distribution voltage. At the distant loudspeaker
locations, a step-down transformer matches the speaker to the rated voltage of Loudspeaker transformer in old radio
the line, so the speaker produces rated nominal output when the line is at
nominal voltage. Loudspeaker transformers commonly have multiple primary
taps to adjust the volume at each speaker in steps.
Output transformer
Valve (tube) amplifiers almost always use an output transformer to match the high load impedance requirement of the valves
(several kilohms) to a low impedance speaker
Small-signal transformer
Moving coil phonograph cartridges produce a very small voltage. For this to be amplified with a reasonable signal-noise ratio
usually requires a transformer to convert the voltage to the range of the more common moving-magnet cartridges.
Microphones may also be matched to their load with a small transformer, which is mumetal shielded to minimise noise pickup.
These transformers are less widely used today, as transistorized buffers are now cheaper.
Other types
Transactor
A transactor is a combination of a transformer and a reactor. A transactor has an iron core with an air-gap, which limits the
coupling between windings.[21]
Hedgehog
Hedgehog transformers are occasionally encountered in homemade 1920s radios. They are homemade audio interstage coupling
transformers.
Enameled copper wire is wound round the central half of the length of a bundle of insulated iron wire (e.g., florists' wire), to
make the windings. The ends of the iron wires are then bent around the electrical winding to complete the magnetic circuit, and
the whole is wrapped with tape or string to hold it together.
The vario-coupler was a device with similar construction, but the two coils were not
connected but attached to separate circuits. So it functioned as an air-core RF transformer with variable coupling. The inner coil
could be rotated from 0° to 90° angle with the outer, reducing the mutual inductance from maximum to near zero.
The pancake coil variometer was another common construction used in both 1920s receivers and transmitters. It consists of two
flat spiral coils suspended vertically facing each other, hinged at one side so one could swing away from the other to an angle of
90° to reduce the coupling. The flat spiral design served to reduce parasitic capacitance and losses at radio frequencies.
Pancake or "honeycomb" coil vario-couplers were used in the 1920s in the common Armstrong or "tickler" regenerative radio
receivers. One coil was connected to the detector tube's grid circuit. The other coil, the "tickler" coil was connected to the tube's
plate (output) circuit. It fed back some of the signal from the plate circuit into the input again, and this positive feedback
increased the tube's gain and selectivity.
Rotary transformer
A rotary (rotatory) transformer is a specialized transformer that couples electrical signals between two parts that rotate in relation
to each other—as an alternative to slip rings, which are prone to wear and contact noise. They are commonly used in helical scan
magnetic tape applications.
Resolvers produce in-phase and quadrature components which are useful for computation. Synchros produce three-phase signals
which can be connected to other synchros to rotate them in a generator/motor configuration.
Piezoelectric transformer
Two piezoelectric transducers can be mechanically coupled or integrated in one piece of material, creating a piezoelectric
transformer.
See also
Buck–boost transformer
Magnetic amplifier
Motor-generator
Saturable reactor
Tap changer
Three-phase electric power
Three-phase
Transformer
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