Model

TR500EX-3
UNIT
Serial No.
545720
Code No. Model
6D16-TL
ENGINE
Serial No.
976038
STD
ATTACHMENT
OPT Machine Condition Report MCR
Customer Name Marketing SERVICE METER INSPECTOR Name Ripai TADANO CRANE
Machine Location SKP Cilincing At Inspection Daily Date 22-Jul-19

PT UNITED TRACTORS Tbk.

5928 United Tractros's Branch Jakarta
TR500EX-3

ITEM CONDITION UNIT STANDARD ACTUAL CORRECTION MADE FINAL ANALISYS

RESULT

ENGINE
Eng. Low 600(+50, 0)
Fast ideling speed (Saat tekanan udara 0Kg/cm2) 1500 > Hose Blow By keluar Oil , Blow By sudah besar
Engine Speed Rpm > Front seal Rembes
Eng. High 2300 (+230,0)
Stall speed (PTO:off, 2WD, 3rd gear, brake lock) 2000
HYDRAULIC OIL PRESSURE
P2 main pump (RV2) Relief valve pressure 280 (+5, 0) 280
Extend (PR3) 185 (+5, 0)
Telescoping system
Retract (PR4) at 2300 rpm 210 (+5, 0)
Elevating (PR1) 175 (+5, 0)
Elevating System
Lowering (PR2) 80 (+5, 0)
P1 main pump (RV1) Relief valve pressure 280 (+5, 0)
Hoist-up - > Secara keseluruhan untuk Pressure dari system hydraulic masih Normal
Main winch system
Hoist-down Winch dr lock Kg/cm2 120 (+5, 0) > Cylinder Elevating Rembes
Hoist-up at 2300 rpm - > Cylinder Telescopic Rembes
Aux winch system
Hoist-down 120 (+5, 0)
Overload relief valve (PR7) 210 (+5, 0)
Swing system Swing lock on
Relief valve (RB) 25,6
P3 pump (RV3) Relief valve (RV3) 190 (+5, 0)
Accumulator Operation pressure -
Torque converter sys Cold oil relief valve at 2300 rpm 2,8
HYDRAULIC ATTACHMENT SYSTEM
Control valve group Operation -
Operation 22,2 m/107 sec
Telescoping System
Condition
Operation 3- 80 deg/77sec
Elevating System
Condition
Operation 140m / menit
Main winch System
Condition > Cylinder Outrigger Jack dan Slide Rembes
> Wire Rope untuk Main Winch dan Aux damage
Operation at 2300 rpm Second 120m / menit
Aux winch System > Roller Main Winch Damage
Condition > Shave pada Main dan Aux damage
Operation 2,3 rpm
Swing System
Condition
Operation
Outrigger system
Condition
Operation
Steering System
Condition
AIR SYSTEM
Air pressure 8 - 8,4 kg/cm2
> Kondisi Normal

LOWER MACHINE
Tire Air inflated, condition
Final drive Condition, leakage
> Tire kondisi sobek 2 pcs
Suspensi Condition, leakage
> Booth pada Axle sobek
Differential Condition, leakage
Chasis Condition
ELECTRICAL
Safety device Function check > Switch Antitwo Block Not Fungtion
MDT Fuction Check > AML Display Panel Damage
Lighting system Fuction Check > Speedometer not Fungtion
OPTIONAL
Air conditioner Fuction Check
> AC not Fungtion
Load indicator lamp Fuction Check

Note : OK = Good or normal condition

NG = Not Good or broken
 Result

Pressure Min 15 Min 30 Mi 45 Min 60

Pressure Hydraulic

Pressure Oil engine

Temperature

Temperature Hydraulic

Temperature Engine

Temperature Motor roll hose LH

Temperature Motor roll hose RH

Temperature Hydraulic Main Pump

Temperature Pilot Pump untuk roll hose

Temperature Main Winch

Temperature Aux Winch

Temperature Motor Main Winch

Temperature Motor Aux Winch

 Result

Pressure Min 75 Min 90 Min 105 Min 120

Pressure Hydraulic

Pressure Oil engine

Temperature

Temperature Hydraulic

Temperature Engine

Temperature Motor roll hose LH

Temperature Motor roll hose RH

Temperature Hydraulic Main Pump

Temperature Pilot Pump untuk roll hose

Temperature Main Winch

Temperature Aux Winch

Temperature Motor Main Winch

Temperature Motor Aux Winch

 MCR
UNIT ENGINE ATTACHMENT
Model Serial No. Code No. Model Serial No. STD OPT
TR500EX - 2 PD6 Machine Condition Report
Customer Name SERVICE METER INSPECTOR
Machine Location At Inspection Daily Name
TADANO CRANE
Tadano team
Date
UNITED TRACTORS Tbk. United Tractros's Branch
TR500EX-2
GENERAL MACHINE CONDITION BASE ON VISUAL CHECK
Kondisi unit secara keseluruhan berdasarkan hasil visual check

Keterangan / Note

Laporan ini merupakan hasil pengecheckan secara visual yang

mendata kekurangan seluruh kelengkapan unit yang tidak ada/
hilang ., tidak lengkap dan tidak sesuai dengan spesifikasinya.
Detail item tersebut terlampir disajikan dalam list recommended.

REMARKS REMARKS
ITEM /DESCRIPTION ITEM / DETAILS
MISSING NO COMP NO SPEC Missing Not comp NO Spec
Working lamp V
Load indicator lamp (red) V

MAINTENANCE RECOMMENDATION / SERVICE PRESCRIPTION

253 1. SUMMARY
2. CLOSE EXAMINATION OR REPAIR REQUIRED
GOOD KESIMPULAN PEMERIKSAAN ATAU KEBUTUHAN PERBAIKAN

HASIL PEMERIKSAAN DINYATAKAN BAIK.

ITEM
UNSATISFACTION COMMENTS
PERTIAL SUSPECTED, CLOSE EXAM, REQUERED.
PLEASE NOTE NO: 2 FOR DETAIL JIB
TELESCOPING SYS Resealing Cylinder
HASIL PEMERIKSAAN DIDUGA SEBAHAGIAN ELEVATING SYS Resealing Cylinder
MEMERLUKAN PERBAIKAN. STEERING SYS
SILAHKAN CATAT RINCIANNYA PADA NO: 2 WINCH Change Wire Rope
SWING SYS
BRAKE SYS
BAD EARLY REPAIR REQUARED AML-M1 SYS Change Display Panel
PLEASE NOTE NO: 2 FOR DETAIL ENGINE Overhaul
TORQUE CONVERTER
HASIL PEMERIKSAAN DINYATAKAN JELEK TRANSMISSION Trouble Shooting not speed Up
MEMERLUKAN PERBAIKAN SEGERA OUTRIGGER Resealing Cylinder
SILAHKAN CATAT RINCIANNYA PADA NO: 2
 ELECTRICAL COMPONENT INSPECTION
TR 500EX ­ 2

No Sol No System Qty Remark Check

1 SL1 Auto stop 1 Safety device V
2 SL2 Aux Winch brake 1 Aux winch brake V
3 SL3 Main winch brake 1 Main winch brake V
4 SL5 Telescoping correction 1 For no.1 cylinder V
5 SL6 Telescoping correction 1 For no. 2 cylinder V
6 SL7 Telscoping correction 1 For no.3 cylinder V
7 SL8 Oil cooler 1 For oil cooler V
8 SL9 Swing free lock 1 For swing free V
9 SL30 Steering 1 For steering crab V
10 SL31 Steering 1 For steering ordinate V
11 SL40 Axle lock 1 For suspension lock V
12 SL41 PTO clutch 1 For engage PTO clutch V
13 SL51 Transmission 1 2/4 Wheel drive X
14 SL52 Transmission 1 Hi/low Transmission
15 SL60 Horn 1 For Horn X
16 L1 Boom lowering detector sw 1 For detect lowering boom V
17 L2 Main winch winding detector sw 1 For detect winch winding V
18 L3 Aux winch winding detector sw 1 For detect winch winding V
19 L4 Over winding detection Sw 1 For main winch overwind X
20 L5 Over winding detection Sw 1 For Aux winch overwind X
21 L6 Over front area detector 1 For detect over front V
22 L8 Boom extend detector 1 For detect telescoping extend V
23 L9 Main winch unwinding detector sw 1 For detect winch unwinding V
24 L10 Boom elevating detector sw 1 For detect elevate boom V
25 L11 Aux winch unwinding detector sw 1 For detect winch unwinding V
26 L12 Boom angle detector switch 1 For detect elevation 6-9 degre V
27 L14 Boom retract detector 1 For detect telescoping retract V
28 - Steering center switch 1 For rear steering center
29 S1 Telescoping correction sw 1 1 For extend Cylinder 1
30 S2 Telescoping correction sw 2 1 For extend Cylinder 2
31 S3 Telescoping correction sw 3 1 For extend Cylinder 3
32 S7 Over winding release 1 Overwind override V
33 PSI Accumulator low press Sw 1 For accumulator detect press V
34
35
36
37
38
39
40
 GENERAL CHECK TADANO CRANE

Customer : PT CALTEX PACIFIC INDONESIA

Model Serial No. Inspector Tadano Expert Team
Crane TR500EX-2 Location
Spec. no. TR500EX-2-00202 Date
Engine PD6 Hour meter
Code No. 8 X 309 Delivery date

Berilah tanda (V) jika kondisinya baik, tanda (X) jika kondisinya jelek dan (O) jika dilakukan perbaikan.
Visual check condition and quantity Outrigger set-up system (function)
Auxiliary hook , tools , Keys , handle Operation outrigger individual control (function)
Pre-operational check Winch system (function )
Crane body (damage, painting rust) Winch brake (function)
Battery (electrolit level, terminal connection) Elevating system (function)
Engine oil (level, leakage) Telescoping system (function)
Cooling water (level, leakage) Telescoping corection switch (function)
Fan belt (Looseness) Swing system (function)
Brake fluid (level, leakage) Horn (function)
Wheel nut (Looseness) Clutch oil pressure untuk torque converter
Tire (Air pressure, damage) Battery charging system (function)
Hydraulic oil (level, leakage) AML system (function)
Winch speed reducer gear oil (level, leakage) Over-winding cut-out device (function)
Swing speed reducer gear oil (level, leakage) Drive axle selection system (function)
Operational check Steering shift system (function)
Starting engine (function) Swing area warning lamp (function)
Exhaust gas Winch drum indicator lamp (function)
Fuel level gauge (function) Swing free lock switch (function)
Air pressure gauge (function) Working lamp (function)
Water temperatur gauge (function) Speedometer (function)
Torque converter temperature gauge (function) Hazard lamp (function)
Steering wheel ( Free play, function) Windshield wiper switch (function)
Accelerator (function) Emergency steering pump (function)
Parking brake (function) Hook ( Safety latch, rusak)
Exhaust brake (function) Electric fan (function)
Service brake (function) Post-operatianal check
Swing lock lever (function) Engine stop
Swing brake (function) Engine oil
Turn signal lamp (function) Cooling water
PTO system (function) Leakage hydraulic oil and air
Transmission ( Engage condition ) Abnormal hot of motor, pumps, rotary joint, transsmision.
Comment :
- Karena adanya kesalahan nilai moment pada AML, maka dilakukan Adjustment ulang sesuai dengan nilai standart.
- Ada beberapa komponen yang tidak berfungsi dikarenakan terjadi kerusakan sehingga diperlukan penggantian part.
- Pada komponen hydraulic ada beberapa komponen yang bocor, sehingga perlu diganti untuk O-ring dan oil sealnya.
- Pada engine terdapat kebocoran sehingga ada beberapa gasket yang harus diganti, dan dilihat dari blow by engine
terdapat kebocoran oli yang cukup banyak, untuk itu disarankan untuk melakukan overhaul engine.

signature
PART RECOMMENDATION
CODE NO. : ENGINE MODEL : 6D16
MODEL : TR500EX-3 ENGINE NUMBER : 976088
SERIAL NUMBER : 545720 DELIVERY DATE : 22 Juli 2019
CUSTOMER : Marketing LOCATION : SKP Cacing

NO FIGURE NO ITEM NO PART NUMBER DESCRRIPTION QTY HARGA TOTAL

1 36030299904 PACKING SET 4 11,605,800 46,423,200

2 36040499900 PACKING SET 4 1,193,300 4,773,200
3 36380065351 BOOT,RUBBER (KNUCKLE) 4
4 59172030450 BAND 4
5 34371661100 SWITCH,OVER WIND DETECTOR (BOOM) 1
6 14128208000 RING 2 125,200 250,400
7 16318314000 WIRE 1 5,360,100 5,360,100
8 37001804370 ROPE,WIRE 1 78,616,300 78,616,300
9 37001804380 ROPE,WIRE 1 45,301,300 45,301,300
10 34310111000 ROLLER ASSY 1 46,542,900 46,542,900
11 37001002890 SHEAVE ASSY 3 23,218,800 69,656,400
12 36025229901 PACKING SET 1 38,487,300 38,487,300
13 36118565020 PANEL,FRONT 1 18,438,200 18,438,200
14 36116905020 PANEL 1 5,021,400 5,021,400
15 36117201300 BOARD,DISPLAY 1
16 36015499900 PACKING SET 2
17 36180030000 SENSOR,SPEED 1 2,678,100 2,678,100
18 34960117510 KEY (FOR SENSOR) 1
19 36870135031 FILTER (REPAIR KIT) 1 4,898,800 4,898,800
20 34930097680 BULB,LAMP 2
21 34930097670 BULB,LAMP 2
22 34930097690 BULB,LAMP 2
23 34930097630 BULB,LAMP 4
24 34930097640 BULB,LAMP 2
25 34930361200 LAMP,HEAD (RIGHT) 1 3,741,400 3,741,400
26 34930361300 LAMP,HEAD (LEFT) 1 3,741,400 3,741,400
27 36290115170 ELEMENT,FILTER 1 1,307,300 1,307,300
28 36673700050 Element 1 4,670,700 4,670,700
29 36671279510 ELEMENT 1 1,327,200 1,327,200
30 34780437540 ELEMENT 1 6,151,900 6,151,900
31 34880177540 ELEMENT ASSY 1 1,965,300 1,965,300

32 389,352,800
Local
Local
Local
Local
Local
 PHOTO MACH

MACHINE INSPECTION PROGRAM

Remark :SERIAL NUMBER Remark : Monitor Panel Not Fun

Remark : TAMPAK KIRI Remark : TAMPAK KANAN

 Remark : TAMPAK KIRI Remark : TAMPAK KANAN

Remark : ENGINE CONDITION Remark : RADIATOR LEAK

Remark : CONTROL VALVE LEAK Remark : MAIN PUMP CONDITI

 Remark : PPC TRAVEL Remark : KACA DEPAN TIDAK A

Remark : BOOM FOOT RUSAK Remark : PIN BUCKET & LINK

Remark :TRACK RH Remark : SROCKET CONDITIO

Remark : TRACK LH Remark : SROCKET LH CONDIT
 O MACHINE

Customer Name : Marketing

Site : SKP Cacing
Model Unit : TR500EX-3
Serial Number : 545720
Code Unit :-

Monitor Panel Not Fungtion Remark : TAMPAK DEPAN

mark : TAMPAK KANAN Remark : TAMPAK BELAKANG

mark : TAMPAK KANAN Remark : TAMPAK BELAKANG

ark : RADIATOR LEAK Remark : ALTERNATOR

: MAIN PUMP CONDITION Remark : SWIVEL JOINT

 KACA DEPAN TIDAK ADA Remark : CABIN CONDITION

k : PIN BUCKET & LINK H Remark : PPC LH LEAK

: SROCKET CONDITION Remark : IDLER CONDITION

SROCKET LH CONDITION Remark : IDLER LH
 ANALISA

CUSTOMER : Marketing
LOKASI UNIT : SKP Cacing
TGL PEMERIKSAAN : 22 Juli 2019
SERVICE METER : 5928

ESTIMASI BIAYA & LEAD TIME

NO COMPONENT JENIS PERBAIKAN
L/T Jasa Overhaul

1 Engine Overhaul Engine 235,000,000

R and I Engine 4 21,600,000

2 Hydarulic Resealing cylinder Boom 4 21,600,000

Reselaing Cyl Tele 7 37,800,000
Repair Unit 10 54,000,000

3 Unit Service

TOTAL 25 135,000,000 235,000,000

OTHERS
NO ITEM AMOUNT
1 Cosumable Good Rp 2,500,000
2

TOTAL

KESIMPULAN DAN SARAN ANALISA BIAYA PERBAIKAN

UT Merekomendasikan
perbaikan dilakukan di :
Workshop PT UT > Biaya belum termasuk Biaya transportasi unit/kompo
untuk mengetahui actual Biaya repairnya, setelah kami
 > Biaya belum termasuk Biaya transportasi unit/kompo
untuk mengetahui actual Biaya repairnya, setelah kami
V Field
 ANALISA BIAYA REPAIR

Kondisi Unit V Operasi

Break Down

Currency V Rupiah
US Dollar

TOTAL ANALISA PERBAIKAN (A+B+C+D)

PPN 10%
ASI BIAYA & LEAD TIME GRAND TOTAL
PARTS TOTAL UNDERCARRIAGE REBUILD
UNIT PRICE
NO COMPONENT QTY
235,000,000 JASA PARTS
21,600,000
-
21,600,000
37,800,000
389,352,800 443,352,800
-
-
-
-
-

389,352,800 759,352,800

TOTAL
MOUNT
2,500,000 FABRIKASI (FRAME GROUP & ATTACHEMENT)

NO COMPONENT KONDISI JENIS PEKERJAAN

1 Unit Kusam Painting

Rp 2,500,000 2 Unit Parts L/M Beli Parts LM

TOTAL

Biaya transportasi unit/komponen ke UT dan masih merupakan estimasi,

Biaya repairnya, setelah kami laksanakan pembongkaran dan pengukuran.
 Unit Model : TR500EX-3
Unit Serial No : 545720
Unit Code
Engine Model : 6D16
Engine No : 976088

PERBAIKAN (A+B+C+D) 796,852,800

79,685,280
876,538,080

AMOUNT HARGA
TOTAL
JASA PARTS ASSY

0 0 0 0

ESTIMASI BIAYA
MATERIAL & CONS.
JASA TOTAL
MACHININGGOODS
22,000,000 22,000,000
13,000,000 13,000,000

0 0 0 35,000,000