JERES-W-011/012 Page A1
Attachment A
REQUEST FOR
WELDING PROCEDURE APPROVAL
It is requested that the following Welding Procedure Specification (WPS) be reviewed and approved. The listed WPS
has been qualification tested in accordance with JERES-W-011. It has been edited for clerical completeness and
technical content.
COMPANY PROJECT J.O./BI/PO/CONTRACT #
JER PROJECT - PACKAGE 2B /
NASSER S. AL-HAJRI CORPORATION SA-JER-AGAAA-DALM-170006
ACID GAS TREATMENT PACKAGE
WELDING PROCEDURE SPECIFICATION NO. PROCEDURE QUALIFICATION RECORD (PQR) #
NSH-DALM-JERP-WPS-11-P2 Rev. 00 NSH-NCP-PQR-004
CODE / SPEC DESIGN CONDITIONS :
B31.3 X MAX. TEMP. 425°C SERVICE FLUID See Attachment B
B31.4 MIN. TEMP. -29°C SOUR SERVICE ? YES NO X
B31.8
CVN IMPACTS HARDNESS
JERES-W-011 X REQUIRED ? YES NO X TESTS ? YES X NO X
(See Attachment B)
QUALIFICATION
ASME SEC IX X JERMS (Where Applicable) LINE CLASS(es)
API STD 1104 JERMS-L-1010 See Attachment B
AWS D1.1
OTHER: N/A
Submitting SATORP Organization
Date:
Name: Department:
Signature: Address:
Telephone:
FAX:
INSPECTION DEPARTMENT APPROVAL
Name: Unit/Div/Dept:
Signature: Date:
Nasser S. Al-Hajri Corporation
JER Project - Package 2B / Acid Gas Treatment Package, Al-Jubail, K.S.A.
Welding Procedure Specification (WPS)
Company Name Nasser S. Al-Hajri Corporation By N.Babu Prasath
WPS No. NSH-DALM-JERP-WPS-11-P2 Rev. 00 Date : 28.07.2010
Supporting PQR No.(s): NSH-NCP-PQR-004 Rev. 00 Date : 17.06.2009
Welding Process(es) GTAW + SMAW Types Manual
(Automatic, Manual, Machine, or Semi-Auto)
Code : ASME IX ASME B31.3 API 1104 AWS D1.1 OTHER
BASE METALS (QW-403)
P-No. 1 Group No. 1&2 to P-No. 1 Group No. 1&2
OR
Specification type and Grade
: ASTM A106 Gr. B, API 5L Gr. B, A53 Gr.B, A672 GR.C65 or equivalent
to Specification type and Grade
: ASTM A106 Gr. B, API 5L Gr. B, A53 Gr.B, A672 GR.C65 or equivalent
OR
Chem. Analysis and Mech. Prop. : As per ASME Sec II A or Project Requirement
to Chem. Analysis and Mech. Prop. : As per ASME Sec II A or Project Requirement
Thickness Range :
Base Metal: Groove : 5.0 mm to 20.00 mm Max Fillet : ALL
Deposited Weld Metal: Groove : GTAW - Max. 6.0 mm Fillet : ALL
Groove : SMAW - Max. 15.94 mm Fillet : ALL
Pipe Dia Range Groove : 2" NPS and above Fillet : ALL
Others : This WPS is also applicable to other types of welds like socket welds, branch welds, nozzle welds,
pipe attachment welding, etc
JOINTS DESIGN (QW-402)
Joints Design : Single V Groove, Branch, Fillet, Socket Welds Details :
Backing : GTAW - NO / SMAW - YES See Page 3 of 3
Type (Backing Material) : GTAW Weld Metal for SMAW & Base Metal for Fillets
FILLER METALS (QW-404)
GTAW SMAW
Spec. No. (SFA) A 5.18 A 5.1
AWS No. (Class) / Trade ER70S-2/6 E7018
F. No. 6 4
A. No. 1 1
Size of Filler Metals 2.4 mm 2.5, 3.2 & 4.0 mm
Electrode-Flux (Class) N/A N/A
ESAB, LINCOLN, BOHLER, KOBELCO or any ESAB, LINCOLN, BOHLER, KOBELCO or any
Flux & Electrode Name: other brand approved by SATORP. other brand approved by SATORP.
Consumable Insert N/A N/A
Others 1. Filler Metal Product Form: Bare/Solid. -
2. No Autogenous Welding.
SATORP APPROVAL
CSD Log. No.
Name Unit/Dept.
Signature Date
Page 1 of 3
Nasser S. Al-Hajri Corporation
JER Project - Package 2B / Acid Gas Treatment Package, Al-Jubail, K.S.A.
Welding Procedure Specification (WPS)
WPS No. NSH-DALM-JERP-WPS-11-P2 Rev. 00 Date : 28.07.2010
Joint Design: Single V Groove, Branch, Fillet, Socket Welds Others: Comply with all Project Specification
& Welding Requirements
Backing: GTAW Weld Metal for SMAW & Base Metal for Fillets
DETAILS:
37.5 ± 2.5 1.5 mm Min
3.0 mm Max
1.5 ± 0.8 mm 45°
3.2 ± 0.8 mm 1.5 ± 0.8 mm
1.5 mm Max.
OFFSET
1.5 ± 0.8 mm
1.5 mm Min
3.0 mm Max
45° 1.5 mm Min
3.0 mm Max
1. Min Two Weld Pass on the
Socket Welds
2. SMAW Welding Max 3.2 mm dia.
Electrode only permitted on the
Socket Welds
1.6 mm Max
45°
1.5 ± 0.8 mm
1.6 mm Max
1.5 mm Min
3.0 mm Max
Page 3 of 3
JERES-W-011/012
Attachment B
SATORP
WELD AND LINE DESCRIPTION TABLE
Service Requirements
Weld joint type
(check if yes)
Piping Class or Material Wall
Pipe Size
connection
Butt Weld
Hardness
Designation or (P-No.or Thickness Welding Procedure Remarks
Charpy
Branch
Impact
PWHT
Range
Fillet
Service Description Grade) Range (mm)
101CS1P P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Process & Utility Service
101CS2P P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Process & Utility Service
103CS1P P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Process & Utility Service
103CS2P P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Process & Utility Service
106CS1P P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Process & Utility Service
101CS2H P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Hydrogen Service
103CS1H P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Hydrogen Service
103CS2H P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Hydrogen Service
101CS1J P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 External Jacketing Service
301CG0W P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Water Service
301CG1P P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Instrument Air Service
301CG2P P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Service Air Service
301CG0R P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Fire Water Service
101CS4V P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 Viscous Fluid Service
101CS2W P.1 Gr.1&2 ≥ 2" NPS 5.0 to 20.0 NSH-DALM-JERP-WPS-11-P2 Rev. 00 WWT, Sanitary W. Service
