Vertical Drum Separator Calculation Sheet (with Demister)

Item No. & Service Name ; Scrubber (V-200) Prepared by Page

Provision of FEED Consultant Services on Small Scale Geothermal
Project No. ; Date 1 of 2
Power Plant Dieng
1. Process data Total volume: 666 ft3 NOTES
Operating pressure psig 142
Operating temperature o
F 354 16 inch gas out
gas liquid mixture (Design)
Weight flow lb/hr 179,479 1,720 199,318 8.0 ft
15 ''
Density lb/ft3 0.31 54.30 17.87
Design Margin % 10 10 - 6 ''
Design Volumetric flow ft3/h 10,139 0.000485 10,139
2. Nozzle design 3.53ft/s , vapor
48 ''
Sizing Basis Nozzle Sizing
ρv² Velocity min. ID Selected ID Cal. ρv² Cal. Vel Selected ND
(lb/ft-s²) (ft/s) (inch) (inch) (lb/ft-s²) (ft/s) (inch) 16 inch 4.63ft/s
Inlet mixture 6706 - 14.5503 16 4586.2 127.22 16 Feed nozzle liquid droplet
Outlet gas 2500 - 19.0242 16 4996.7 127.22 16
Outlet liquid - 3.9 0.6714 3 - 0.2 3 Holding 10.6 ft
3. Diameter for vapor section with demister HHLL 36 '' V (ft³) t (min)
Recommend Selected HLL 30 '' 25.13 43.29
Velocity constant, K
ft/s 0.18~0.35 0.35
(reference only, for Vc)
Demister constant, Kd ft/s - 0.35 58 ''
Over sizing (for diameter) % < 30 10 NLL 24 '' 50.27 86.58
Demister diameter ft 6.99 6.63
Drum diameter ft 7.69 8.00
Ud, designed velocity of vapor ft/s 3.83 3.53 LLL 18 ''
Vc, critical velocity of vapor ft/s 4.63 4.63 LLLL 12 '' 25.13 43.29
Drum dia.(reference only, without demister) ft 6.99 8.00 T.L 0 50.27 86.58
4. Vessel Height Recommend
Selected
calcul Recomm.
Total height ft 8.5 10.6 10.6 3 inch liq. out
Top TL-Demister top inch 14.4 15.0 15 127 : Input of General and Process Data
Demister thickness NOTE1 inch 6.0 6.0 6 112 : Trial and error calculation to meet minimum requirement of
Demister bottom-top of inlet nozzle inch 39.4 40.0 40 106 Project specification
Inlet nozzle diameter inch 16.0 16.0 16 66
Btm of inlet nozzle - HHLL inch 14.0 14.0 14 50 Min. requirement (Process Design Basis)
HHLL- HLL (holding time) 2 min. inch 0.1 6.0 6 36 HHLL~HLL ; OK 2 minute (minimum 6 inch)
HLL-LLL (holding time) 6 min. inch 0.4 12.0 12 30 HLL~LLL ; OK 6 minutes (minimum 12 inch)
LLL- LLLL (holding time) 2 min. inch 0.1 6.0 6 18 LLL~LLLL ; OK 2 minute (minimum 6 inch)
LLLL-BOV inch 12.0 12.0 12 12 LLLL~btm TL ; OK minimum 12 inch
5. Vessel L/D ratio 1.07 1.32 1.32
Volume (Shell / Shell+Head) ft3 384.6 503.6 532.0 666.0
 Vertical Drum Separator Calculation Sheet (with Demister)
Item No. & Service Name ; Demister (V-201) Prepared by Page
Provision of FEED Consultant Services on Small Scale Geothermal
Project No. ; Date 1 of 2
Power Plant Dieng
1. Process data Total volume: 666 ft3 NOTES
Operating pressure psig 139
Operating temperature o
F 352 16 inch gas out
gas liquid mixture (Design)
Weight flow lb/hr 179,479 1,720 199,318 8.0 ft
15 ''
Density lb/ft3 0.31 54.30 17.87
Design Margin % 10 10 - 6 ''
Design Volumetric flow ft3/h 10,139 0.000485 10,139
2. Nozzle design 3.53ft/s , vapor
48 ''
Sizing Basis Nozzle Sizing
ρv² Velocity min. ID Selected ID Cal. ρv² Cal. Vel Selected ND
(lb/ft-s²) (ft/s) (inch) (inch) (lb/ft-s²) (ft/s) (inch) 16 inch 4.63ft/s
Inlet mixture 6706 - 14.5503 16 4586.2 127.22 16 Feed nozzle liquid droplet
Outlet gas 2500 - 19.0242 16 4996.7 127.22 16
Outlet liquid - 3.9 0.6714 3 - 0.2 3 Holding 10.6 ft
3. Diameter for vapor section with demister HHLL 36 '' V (ft³) t (min)
Recommend Selected HLL 30 '' 25.13 43.29
Velocity constant, K
ft/s 0.18~0.35 0.35
(reference only, for Vc)
Demister constant, Kd ft/s - 0.35 58 ''
Over sizing (for diameter) % < 30 10 NLL 24 '' 50.27 86.58
Demister diameter ft 6.99 6.63
Drum diameter ft 7.69 8.00
Ud, designed velocity of vapor ft/s 3.83 3.53 LLL 18 ''
Vc, critical velocity of vapor ft/s 4.63 4.63 LLLL 12 '' 25.13 43.29
Drum dia.(reference only, without demister) ft 6.99 8.00 T.L 0 50.27 86.58
4. Vessel Height Recommend
Selected
calcul Recomm.
Total height ft 8.5 10.6 10.6 3 inch liq. out
Top TL-Demister top inch 14.4 15.0 15 127 : Input of General and Process Data
Demister thickness NOTE1 inch 6.0 6.0 6 112 : Trial and error calculation to meet minimum requirement of
Demister bottom-top of inlet nozzle inch 39.4 40.0 40 106 Project specification
Inlet nozzle diameter inch 16.0 16.0 16 66
Btm of inlet nozzle - HHLL inch 14.0 14.0 14 50 Min. requirement (Process Design Basis)
HHLL- HLL (holding time) 2 min. inch 0.1 6.0 6 36 HHLL~HLL ; OK 2 minute (minimum 6 inch)
HLL-LLL (holding time) 6 min. inch 0.4 12.0 12 30 HLL~LLL ; OK 6 minutes (minimum 12 inch)
LLL- LLLL (holding time) 2 min. inch 0.1 6.0 6 18 LLL~LLLL ; OK 2 minute (minimum 6 inch)
LLLL-BOV inch 12.0 12.0 12 12 LLLL~btm TL ; OK minimum 12 inch
5. Vessel L/D ratio 1.07 1.32 1.32
Volume (Shell / Shell+Head) ft3 384.6 503.6 532.0 666.0