Bookofastmstan1918amer BW PDF
Bookofastmstan1918amer BW PDF
AMERICAN SOCIETY
HI .
FOR
TESTING MATERIALS
AFFILIATED WITH THE
A.S.T.M. STANDARDS
NOTICE
occasion offer-
n
M»_^.
AMERICAN SOCIETY
Ml .
FOR
TESTING MATERIALS
AFFILIATED WITH THE
A.S.T.M. STANDARDS
ISSUED TRIENNIALLY
1918
4-01
CONTENTS
PAGE
General Information concerning the Society 15
In the serial designations prefixed to the following titles, the initial letter
indicative of the general classification and the first number are permanent.
The final number indicates the year of original adoption as standard, or in
the case of revision, the year of last revision. Thus, the standards which
were adopted as standard or revised during the past year are designated by
the final number 18.
A. Ferrous Metals.
Steel.
1
Por a Ltet of Standards in Continuous Numeric Sequence, Bee pp. 10-14.
(3)
4 Contents.
Contents. 5
Wrought Iron.
B. Non-Ferrous Metals.
Standard Specifications for:
B 4-13. Lake Copper Wire Bars, Cakes, Slabs, Billets, Ingots, and
Ingot Bars 430
B 5-13. Electrolytic Copper Wire Bars, Cakes, Slabs, Billets, .
D. Miscellaneous Materials.
Standard Specifications for:
D 1-15. Purity of Raw Linseed Oil from North American Seed. . . 570
D 11-15. Purity of Boiled Linseed Oil from North American Seed. 573
D 12-16. Purity of Raw Tung Oil 579
D 13-15. Turpentine 581
D 17-16. Foundry Coke 584
D 10-15. Yellow-Pine Bridge and Trestle Timbers 588
D 14-15. 2f-in. Cotton Rubber-Lined Fire Hose for Private Depart-
ment Use 592
D 26-18. 2\, 3, and 3|-in. Double-Jacketed Cotton Rubber- Lined
Fire Hose for Public Fire Department Use 597
D 46-18. Air-Line Hose for Pneumatic Tools 602
E. Miscellaneous Subjects.
Standard Methods for:
Wrought Iron.
Cast Iron.
Non-Ferrous Metals.
A. Ferrous Metals.
PAGE
A 1-14. Standard Specifications for Carbon-Steel Rails 20
A 2-12. Standard Specifications for Open-hearth Steel Girder and
High Tee Rails 29
A 3-14. Standard Specifications for Low-Carbon-Steel Splice Bars 34
A 4-14. Standard Specifications for Medium-Carbon-Steel Splice Bars 37
A 5-14. Standard Specifications for High-Carbon-Steel Splice Bars. . .41
A 6-14. Standard Specifications for Extra-High-Carbon-Steel Splice
Bars 45
A 7-16. Standard Specifications for Structural Steel for Bridges 65
A 8-16. Standard Specifications for Structural Nickel Steel 72
A 9-16. Standard Specifications for Structural Steel for Buildings. ... 79
A 10-16. Standard Specifications for Structural Steel for Locomotives 86
A 11-16. Stanard Specifications for Structural Steel for Cars 92
A 12-16. Standard Specifications for Structural Steel for Ships 98
A 13-14. Standard Specifications for Rivet Steel for Ships 104
A 14-16. Standard Specifications for Carbon-Steel Bars for Railway
Springs 109
A 15-14. Standard Specifications for Billet-Steel Concrete Reinforce-
ment Bars 1 48
(10)
1
Contents. 11
PAGE
A 26-16. Standard Specifications for Steel Tires 215
A 27-16. Standard Specifications for Steel Castings 220
A 28-18. Standard Specifications for Lap-Welded and Seamless Steel
Boiler Tubes for Locomotives 226
A 29-18. Standard Specifications for Automobile Carbon and Alloy
Steels 245
A 30-18. Standard Specifications for Boiler and Firebox Steel for
Locomotives 253
A 31-14. Standard Specifications for Boiler Rivet Steel 259
A 32-14. Standard Specifications for Cold-Drawn Bessemer Steel
Automatic Screw Stock 264
A 33-14. Standard Methods for Chemical Analysis of Plain Carbon
Steel 275
A 34-18. Standard Tests for Magnetic Properties of Iron and Steel. . 268
A 35--11. Recommended Practice for Annealing of Miscellaneous
Rolled and Forged Carbon-Steel Objects 328
A 36- -14, Recommended Practice for Annealing of Carbon-Steel Cast-
ings 334
A 37- -14. Recommended Practice for Heat Treatment of Case-Hardened
Carbon-Steel Objects 336
A 38- -18. Standard Specifications for Lap-Welded Charcoal-Iron Boiler
Tubes for Locomotives 338
A 39- -18. Standard Specifications for Staybolt Iron 347
A 40-18. Standard Specifications for Engine-Bolt Iron 35
A 41- -IK. Standard Specifications for Refined Wrought-Iron Bars 355
A 42- -1,8. Standard Specifications for Wrought-Iron Plates 360
A 43-09. Standard Specifications for Foundry Pig Iron 373
A 44-04. Standard Specifications for Cast-Iron Pipe and Special Cast-
ings 377
A 45- 14. Standard Specifications for Cast-Iron Locomotive Cylinders 393
A 46-05. Standard Specifications for Cast-Iron Car Wheels 397
A 47--l.s. Standard Specifications for Malleable-Iron Castings 403
A 48- -18. Standard Specifications for Gray-Iron Castings 406
A 49- -15. Standard Specifications for Quenched High-Carbon-Stecl
Splice Bars 49
A 50-16. Standard Specifications for Quenched Carbon-Steel Track
Bolts 53
51-16. Standard Specifications for Quenched Alloy-Steel Track Bolts 57
52-18. Standard Specifications for Lap-Welded and Seamless Steel
and Wrought-Iron Boiler Tubes for Stationary Service... 232
53-18. Standard Specifications for Welded Steel Pipe 240
54-15. Standard Specifications for Cold-Drawn Open-hearth Steel
Automatic Screw Stock 266
55-15. Standard Methods for Chemical Analysis of Alloy Steels 299
56-18. Standard Specifications for Iron and Steel 'ha in
< 363
57-16. Standard Specifications for Wrought Solid Carbon-Steel
Wheels for Steam Railway Sreviee 20o
12 Contents.
PAGE
A 61-16. Standard Specifications for Helical Steel Springs for Railways 124
A 62-16. Standard Specifications for Elliptical Steel Springs for Rail-
ways 131
B. Non-Ferrous Metals.
PAGE
B 13-18. Standard Specifications for Seamless Copper Boiler Tubes. . . 488
B 14-18. Standard Specifications Seamless Brass Boiler Tubes 492
B 15-18. Standard Specifications for Brass Forging Rod 496
B 16-18. Standard Specifications for Free-Cutting Brass Rod for Use
in Screw Machines 499
D. Miscellaneous Materials.
PAGE
D 16-15. Standard Definitions of Terms Relating to Paint Specifications 746
D 17-16. Standard Specifications for Foundry Coke 584
D 18-16. Standard Method for Making a Mechanical Analysis of
Broken Stone or Broken Slag, except for Aggregates Used
in Cement Concrete 665
D 19-16. Standard Method for Making a Mechanical Analysis of
Mixtures of Sand or Other Fine Material with Broken
Stone or Broken Slag, except for Aggregates Used in Cement
Concrete 666
D 20-18. Standard Method for Distillation of Bituminous Materials
Suitable for Road Treatment 669
D 21-16. Standard Methods for Sampling of Coal 673
D 22-16. Standard Methods for Laboratory Sampling and Analysis of
Coal 679
D 26-18. Standard Specifications for 2|, 3 and 3| in. Double-Jacketed
Cotton Rubber-Lined Fire Hose for Public Fire Depart-
ment Use 597
D 28-17. Standard Tests for Paint Thinners other than Turpentine. . . 606
D 29-17. Standard' Tests for Shellac. 610
D 30-18. Standard Test for Determination of Apparent Specific Gravity
of Coarse Aggregates 628
D 34—17. Standard Methods for Routine Analysis of White Pigments. 637.
E. Miscellaneous Subjects.
GENERAL INFORMATION.
(15)
16 General Information.
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL RAILS.
I. INSPECTION.
Access to 1 . Inspectors representing the purchaser shall have free
Works *
entry to the works of the manufacturer at all times while the
contract is being executed, and shall have all reasonable facilities
afforded them by the manufacturer to satisfy them that the
rails have been made and loaded in accordance with the terms
of the specifications.
Place of 2. All tests and inspections shall be made at the place of
Tests.
manufacture, prior to shipment and shall be so conducted as
not to interfere unnecessarily with the operations of the mill.
II. MATERIAL.
Material. 3. The material shall be steel made by the Bessemer or
Bessemer Steel.
Open-Hearth Steel.
nished as follows:
(a) For the Bessemer process, the manufacturer shall
furnish to the inspector, daily, carbon determinations for each
heat before the rails are shipped, and two chemical analyses
every 24 hours representing the average of the elements, carbon,
manganese, silicon, phosphorus, and sulfur contained in the
steel, one for each day and night turn respectively. These
analyses shall be made on
drillings taken from the ladle test
ingot not less than beneath the surface.
| in.
(b) For the open-hearth process the manufacturer shall
(b) The anvil block shall weigh 20,000 lb., and be sup-
ported on springs.
(c) The supports for the test pieces shall be a part of, or
firmly secured to, the anvil. These supports
be spaced shall
3 ft. between centers for rails 100 lb. per yd. or less in weight
and 4 ft. for rails over 100 lb. per yd. in weight. The bearing
surfaces of the supports shall have a radius of 5 in.
Pieces for 10. Drop tests shall be made on pieces of rail not less than
Drop Tests.
4 ft. and not more than 6 ft. long. These test pieces shall be
cut from the top end of the top rail of the ingot, and marked
on the base or head with gage marks 1 in. apart for 3 in. each
side of the center of the test piece, for measuring the ductility
of the metal.
Temperature of 11. The temperature of the test pieces shall be between
Test Pieces.
60 and 100° F.
Height of 12. The test piece shall ordinarily be placed head upwards
Drop.
on the supports, and be subjected to impact of the tup falling
free from the following heights:
50 - 60 inclusive 15
61- 79 " 16
80- 90 " 17
91-100 " 18
101-120 " 21
Elongation or 13. (a) Under impacts, the rail under one or more blows
Ductility.
shall show at least 6 per cent elongation for one inch or 5
per cent each for two consecutive inches of the 6-in. scale,
marked as described in Section 10.
SerialTDesignatton: A 1-14. 23
under the drop test shall not exceed that in the following table,
and a record shall be made of the information:
A.R.A. -B 70 18 60
. « . 85
15. Test pieces which do not break under the first or subse- Test to
quent blows shall be nicked and broken, to determine whether Destruction,
the interior metal is sound. The words "interior defect" in
the following sections shall be interpreted to mean seams,
laminations, cavities, or interposed foreign matter made visible
by the destruction test, saws or drills.
16. One piece shall be tested from each heat of Bessemer Besaemer-
show the required elongation (Section 13), all the top rails of
the heat shall be rejected.
(d) A second test shall then be made of the test piece
selectedby the inspector from the top end of any second rail
or the bottom end of any top rail of the same heat, preferably
the same ingot. If the test piece does not break at the first
blow and shows the required elongation (Section 13), all the
remainder of the rails of the heat shall be accepted, provided
that the test piece when broken does not show interior defect.
(e) however, the test piece shows interior defect, the
If,
other test requirements having been met, all the second rails
of the heat shall be accepted as special rails and further test
shall be made on the third rails, as described in Paragraph (g)
of this section.
(/) If the test piece breaks at the first blow or does not
show the required elongation (Section the second rails
13), all
of the heat shall be rejected.
(g) A third test shall then be made of the test piece selected
by the inspector from the top end of any third rail or the bottom
end of any second rail of the same heat, preferably the same
ingot. If the test piece does not break at the first blow and
shows the required elongation (Section 13), all the remainder
of the rails of the heat shall be accepted, provided that the test
piece when broken does not show interior defect.
(h) If, however, the test piece shows interior defect, the
other test requirements having been met, all the remainder of
the rails of the heat shall be accepted as special rails.
(i) If the test piece breaks at the first blow or does not
or the bottom end of any top rails of the same heat, preferably
the same ingots. If two of the test pieces do not break at the
first blow and both show the required elongation (Section 13),
all the remainder of the rails of the heat shall be accepted, pro-
vided that none of the three test pieces when broken shows
interior defect.
(e) however, any one of the three test pieces shows
If,
not show the required elongation (Section 13), all the remainder
of the rails of the heat shall be rejected.
18. No. 1 classification rails shall be free from injurious No. l Rails,
V. DETAILS OF MANUFACTURE.
Quality of 21. The entire process of manufacture shall be in accord-
Manufacture.
ance with the best current state of the art.
Bled Ingots. 22. Bled ingots shall not be used.
Discard. 23. There shall be sheared from the end of the bloom,
formed from the top of the ingot, sufficient metal to secure
sound rails.
line and surface, and without any twists, waves or kinks. They
shall be sawed square at the ends, a variation of not more than
STANDARD SPECIFICATIONS
FOR
Adopted, 1912.
I. MANUFACTURE.
1. The steel shall be made by the open-hearth process. Process.
Ladle 5. To
determine whether the material conforms to the
Analyses.
requirements specified in Section 4, an analysis shall be made
by the manufacturer from a test ingot taken during the pouring
of each melt. Drillings for analysis shall be taken not less than
I in. beneath the surface of the test ingot. A copy of this
analysis shall be given to the purchaser or his representative.
Check 6. A check analysis may be made from time to time by
Analyses.
the purchaser from a test ingot or drillings therefrom furnished
by the manufacturer.
Distance _. . .
Height of Drop.
Temperature between Weight
Weight and Height of Rail. of , Specimen, Supports, ofTup.
deg. Fahr. ft
lb.
10. If the result of the drop) test on only one of the two Retests.
from the third rail selected shall be made and this shall govern
the acceptance or rejection of the rails from that melt.
(3) The width of base shall not vary more than f in. under
that specified for widths less than 6\ in.; y$ in. under
for a width of 6\ in.; and \ in. under for a width
of 7 in.
(4) Any variation which would affect the fit of the splice
bars will not be allowed.
(5) The base of the rail shall be at right angles to the web
and the convexity shall not exceed -^ hi.
(c) When necessary on account of the type of track con-
struction, and notice to that effect has been given to the manu-
facturer, special care shall be taken to maintain the proper
position of the gage line with respect to the outer edge of the
base.
12. (a) Unless otherwise specified, the lengths of rails at a Length,
temperature of 60° F. shall be 60 and 62 ft. for those sections
in which the weight per yard will permit.
(b) The lengths shall not vary more than } in. from those
specified.
(c) Shorter lengths, varying by even feet down to 40 ft.,
Weight. 13. (a) The weight of the rails per yard as specified in the
order shall be maintained as nearly as possible after conform-
ing to the requirements specified in Section 11.
(b) The total weight of an order shall not vary more than
0.5 per cent from that specified.
(c) Payments shall be based on actual weights.
be necessary near, the ends of the rails. The gag shall have
rounded corners to avoid injury to the rails.
Drilling and .15. (a) Circular holes for joint bolts, bonds, and tie rods
Punching.
shall be drilled to conform to the drawings and dimensions
furnished by the purchaser.
(b) In Class Athe tie-rod holes may be punched.
rails
Milling. 16. The ends be milled square laterally and vertically,
shall
but the base may be undercut yj in.
Finish. 17. (a) Rails shall be smooth on the head, straight in line
and surface without any twists, waves, or kinks, particular
attention being given to having the ends without kinks or drop.
(b) All burrs or flow caused by drilling or sawing shall be
carefully removed.
(c) Rails shall be free from gag marks and other injurious
defects of cold-straightening.
VIII. INSPECTION.
22. The inspector representing the purchaser shall have inspection,
tree entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being
furnished in accordance with these specifications. All tests and
inspection shall be made at the place of manufacture prior to
shipment, and shall be so conducted as not to interfere un-
necessarily with the operation of the works.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
LOW-CARBON-STEEL SPLICE BARS. .
I. MANUFACTURE.
Process. 1. The steel may be made by the Bessemer, open-hearth,
6. The test specimen shall bend cold through 180 deg. flat Bend Tests,
For splice bars for girder and high tee rails, any varia-
(b)
V. MARKING.
Marking. 11. The name or brand of the manufacturer and the year
of manufacture shall be rolled in raised letters and figures on
the side of the rolled bars, and a portion of this marking shall
appear on each finished splice bar.
STANDARD SPECIFICATIONS
FOR
MEDIUM-CARBON-STEEL SPLICE BARS.
These specifications are issued under the fixed designation A 4; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
I. MANUFACTURE.
1. The steel shall be made by
the open-hearth process. Process.
be subsequently annealed.
as to chemical composition:
Bend Tests. 7. The bend test specimen specified in Section 8 shall bend
cold through 180 deg. around a pin the diameter of which is
of the fracture is more than f in. from the center of the gage
length, as indicated by scribe scratches marked on the specimen
before testing, a retest shall be allowed.
Radius
not less
k- -
tf — -K V-
'
7 1
1
Note - The Gage Length, Parallel Portions and Fillets shall be as Shown,
but the Ends may be of any Form which will Fit the Holders of
fhe Testing Machine.
Fig. 1.
(b) For splice bars for girder and high tee rails, any variation
the bars convex toward the web of the rail, and the maximum
camber in this plane shall not exceed tV 24 in.m m
-
Finish. 12. The finished splice bars shall be free from injurious
defects and shall have a workmanlike finish.
V. MARKING.
Marking. i3. The name or brand of the manufacturer and the year
of manufacture shall be rolled in raised letters and figures on
the side of the rolled bars, and a portion of this marking shall
appear on each finished splice bar.
STANDARD SPECIFICATIONS
FOR
HIGH-CARBON-STEEL SPLICE BARS.
These specifications are issued under the fixed designation A 5 ; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
I. MANUFACTURE.
1. The steel shall be made by
the open-hearth process. Process.
2. The be punched, slotted and, in the
splice bars shall Finishing,
Bend Tests. 7. The bend test specimen specified in Section 8 shall bend
cold through 90 deg. around a pin the diameter of which is
Note - The Gage length, Parallel Portions and Fillets shall be as Shown,
but Ihe Ends may be of any Form which will Fit the Holders of
Paragraph (6).
(b) For splice bars for girder and high tee rails, any varia-
V. MARKING.
Marking. 13. The name or brand of the manufacturer and the year
of manufacture shall be rolled in raised letters and figures on
the side of the rolled bars, and a portion of this marking shall
appear on each finished splice bar.
STANDARD SPECIFICATIONS
FOR
EXTRA-HIGH-CARBON-STEEL SPLICE BARS.
These specifications are issued under the fixed designation A 6; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
I. MANUFACTURE.
1. The be made by the open-hearth process.
steel shall Process.
2. The
splice bars shall be punched, slotted, sheared and, Finishing,
Bend Tests. 7. The bend' test specimen specified in Section 8 shall bend
cold through 60 deg. around a pin the diameter of which is equal
to three times the thickness of the specimen, without cracking
on the outside of the bent portion.
Test Specimens, 8. Tension and bend test specimens shall be taken from
fit the holders of the testing machine in such a way that the load
the fracture more than £ in. from the center of the gage length,
is
Radius
not less
than ^-. k- H'~~ >i
(tl
— "
)'
<
T I
1
1
\<-—2"C'je Length —
(b) For splice bars for girder and high tee rails, any varia-
tion from a straight line in a vertical plane shall be such as will
make the bars high in the center, and the maximum camber
in this plane shall not exceed ^
Any variation from
in. in 24 in.
12. The finished splice bars shall be free from injurious FinUh.
defects and shall have a workmanlike finish.
48 Specifications for Extra-High- Carbon Splice Bars.
V. MARKING.
Marking. 13, Xhe name or brand of the manufacturer and the year
of manufacture shall be rolled in raised letters and figures on
the side of the rolled bars, and a portion of this marking shall
appear on each finished splice bar.
STANDARD SPECIFICATIONS
FOR
QUENCHED HIGH-CARBON-STEEL SPLICE BARS.
Adopted, 1915.
I. MANUFACTURE.
1. The steel shall be made by
the open-hearth process. Process.
2. The be punched, slotted and, in the case Finishing and
splice bars shall
of special designs, shaped at a temperature not less than Heat Treatment
750° C, and subsequently quenched.
of the fracture is more than f in. from the center of the gage
length, as indicated by scribe scratches marked on the specimen
before testing, a retest shall be allowed.
11. If the results of the physical tests of any test lot do not Retests.
Radius
not less
i"
than a -
r " 24
2 Gage Length — H
Fig. 1.
13. The finished splice bars shall be free from injurious Finish,
V. MARKING.
Marking. 14. The nameor brand of the manufacturer and the year of
manufacture be rolled in raised letters and figures on the
shall
side of the rolled bars, and a portion of this marking shall appear
on each finished splice bat.
STANDARD SPECIFICATIONS
FOR
QUENCHED CARBON-STEEL TRACK BOLTS.
These specifications are issued under the fixed designation A 50; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
1. (a) The steel for the bolts shall be made by the open- Process,
hearth process.
(b) The steel for the nuts shall be made by the Bessemer or
open-hearth process.
2. The bolts shall enter the quenching medium at a temper- Finishing and
ature not less than 790° C. The threads may be rolled either Heat Treatment,
hot or cold.
than g- -. k~- ^4
\ i 1
l>
T \ f i
i
i
>
k- 2 Gage Length -H
-
Fig. 1.
firmly joined to, the body of the bolt, with the under side of
the head at right angles to the body of the bolt. The threads
shall be sharp and true to gage and of the pattern specified by
the purchaser. The nuts shall fit the bolts tightly so as to
require a wrench not more than 10 in. in length to turn them down
without distorting the threads or twisting the bolts. The nuts
shall be screwed on before shipping, a sufficient number of turns
to hold them on to destination. A variation of under and ^m -
^j in. over the specified diameter of the body of the bolt will be
permitted. The diameter of the rolled threads shall not exceed the
diameter of the body of the bolt more than tV m f° r l" m bolts - -
and &in. for 1-in. bolts. The length of the bolt under the
head shall not vary more than \ in. from that specified. A
56 Specifications for Carbon-Steel Track Bolts.
V. MARKING.
Marking. 13. A letter or brand indicating the manufacturer shall be
pressed on the head of the bolt when it is formed.
STANDARD SPECIFICATIONS
FOR
QUENCHED ALLOY-STEEL TRACK BOLTS.
These specifications are issued under the fixed designation A 51; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
1. (a) The steel for the bolts shall be made by the open- Process,
10. If the results of the physical tests of any test lot do not Retests.
Radius
not less 1
2-/
than j--. >,
i
. i 1
_b
"\
r ;
Note - The Gage Length, Parallel Portions and Fillets shall be as Shown,
bul the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. 1.
V. MARKING.
Marking. 13. A letter or brand indicating the manufacturer shall be
pressed on the head of the bolt when it is formed.
STANDARD SPECIFICATIONS
FOR
STEEL TRACK SPIKES.
These specifications are issued under the fixed designation A 65; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
1. The steel may be made by the Bessemer or open-hearth process,
process.
3. (a) The body of the full-size finished spikes shall bend Bend Tests,
cold through 180 deg. flat on itself, without cracking on the
outside of the bent portion.
(b) The head of the full-size finished spikes shall bend
backward to the line of the face of the spike, without cracking
on the outside of the bent portion.
62 Specifications for Track Spikes.
Numbtr of Teit«. 4. (a) One tension and one bend test of each kind shall be
made from each lot of 10 tons or fraction thereof.
(b) If any test specimen develops flaws, it may be discarded
of the body of the spike, measured across the face, will be per-
mitted. A variation of ^
in. over and £$ in. under the specified
STANDARD SPECIFICATIONS
FOR
STEEL SCREW SPIKES.
These specifications are issued under the fixed designation A 66; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
1. The steel may be made by the Bessemer or open-hearth Process,
process.
2. The heads of the spikes shall be formed and the threads Finishing,
4. The full-size finished spikes shall bend cold through Bend Tests.
IV. MARKING.
Marking. 9. A letter or brand indicating the manufacturer shall be
pressed on the head of the spike while it is being formed.
STANDARD SPECIFICATIONS
FOR
STRUCTURAL STEEL FOR BRIDGES.
Serial Designation: A 7-16.
These specifications are issued under the fixed designation A 7; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
Designation: A 27),
adopted by the American Society for
Testing Materials, shall govern the purchase of steel castings
for bridges. Unless otherwise specified, Class B castings,
medium grade, shall be used.
I. MANUFACTURE.
2. The steel shall be made by the open-hearth process Process.
nu ,
J Acid not over 0.06 not over 0.04 per cent
Phosphorus
F < _ .
,, „ - „ „
l
,,
\ Basic 0.04 0.04
Sulfur " " 0.05 " " 0.045 "
.
8. (<z) The
specimen for plates, shapes, and bars, except Bend
test Tests,
A i
—Y~
About 2
|
I k 3"—
k About Id" — >|
Fig. 1.
180 deg. flat on itself without cracking on the outside of the bent
portion.
Test Specimens 9. Tension and bend test specimens shall be taken from
(a)
rolled steel in the condition in which it comes from the rolls,
except as specified in Paragraph (b).
(b) Tension and bend test specimens for pins and rollers
shall be taken from the finished bars, after annealing when anneal-
ing is specified.
(c) Tension and bend testspecimens for plates, shapes and
bars, except as specified in Paragraphs (d), (e) and (/), shall be
of the full thickness of material as rolled. They may be machined
Radius .
not less
,
"}
r
T I
i
p£ —2 Gaas Length
Fig. 2.
at any point midway between the center and surface and shall
be parallel to the axis of the bar.
(/) Tension and bend test specimens for rivet steel shall
be of the full-size section of bars as rolled.
10. (a) One tension and one bend test shall be made from Number of Tests,
each melt; except that material from one melt differs § in. or
if
more in thickness, one tension and one bend test shall be made
from both the thickest and the thinnest material rolled.
(b) If any test specimen shows defective machining or devel-
specimen is less than that specified in Section 6(a) and any part
of the fracture is more than f in. from the center of the gage
length of a 2-in. specimen or is outside the middle third of the
gage length of an 8-in. specimen, as indicated by scribe scratches
marked on the specimen before testing, a retest shall be allowed.
V. FINISH.
12. The finished material shall be free from injurious defects Finish,
and shall have a workmanlike finish.
•The term "lot" applied to Table I means all of the plates of each group width and
group weight.
2
The term "lot" applied to Table II means all of the platej of each group width and
group thicknem.
——
Under.
si
>
Under.
>>
o -3
>
-3
a > a i •o
a
aa
o>
Over.
13 a > a >
O o 3 O o o O 3 O 3
Under 5 5 3 5.5 3 6-3 7 3
12.5 " 15 " 3 2.5 3.5 2.5 4 3 4.5 3 3 5.5 3 6 3 7 3 12.5 " 15 "
,5 8 3
15 " 17.5 " 2.5 2.5 3 2.5 3.5 2.5 4 3 4.5 3 5 3 5 5 3 6 3 7 3 15 " 17.5 "
2.5 2 2.5 2.5 3 2 53.5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 17.5 " 20 "
25 " 2 2 2.5 2 2.5 2.5 3 2.5 3.5 2.5 4 3 4.5 3 5 3 5.5 3 20 " 25 "
25 ' 30 " 2 2 2 2 2.5 2 2.5 2.5 3 2.5 3.5 3 4 3 4.5 3 5 3 25 " 30 '•
30 " 40 " 2 2" 2 2 2 1 2.5 2 2.5 2.5 3 2.5 3.5 3 4 3 4.5 3 30 " 40 '
Notb. —The weight per square foot of individual plates shall not vary from the ordered weight by more
tnan 1} times the amount given in this table.
1.2 '•
6/8 " 3.5 4 4.5 5 6 7 8 9 11 1/2 " 5/8 "
5/8 " 8/4 " 3 3.5 4 4.5 5 6 7 8 9- 5/8 " 3/4 "
VI. MARKING.
13. The name or brand of the manufacturer and the melt Marking,
number shall be legibly stamped or rolled on all finished material,
except that rivet and lattice bars and other small sections
shall, when loaded for shipment, be properly separated and
marked for identification. The identification marks shall be
legibly stamped on the end of each pin and roller. The melt
number shall be legibly marked, by stamping if practicable,
on each test specimen.
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being
furnished in accordance with these specifications. All tests
(except check analyses) and inspection shall be made at the
place of manufacture prior to shipment, unless otherwise speci-
fied, and shall be so conducted as not to interfere unnecessarily
with the operation of the works.
15. (a) Unless otherwise specified, any rejection based on Rejection,
tests made in accordance with Section 5 shall be reported within
five working days from the receipt of samples.
(b) Material which shows injurious defects subsequent to
STANDARD SPECIFICATIONS
FOR
STRUCTURAL NICKEL STEEL.
Serial Designation: A 8-16.
These specifications are issued under the fixed designation A 8 ; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
(72)
:
per cent 16 20
Reduction of area, min., per
cent 40 25 25 35
a Teats of annealed specimens of eye bars shall made for information only.
be
'See Section 7.
e
Elongation shall be measured In 2 in.
silky or a very fine granular fracture, of uniform color, and free Fracture -
{Parallel Section) |
|<^>j<-
/" efc.ik + x
: ->l<
I k--,--*"..---^ '
About Id"
Fig. 1.
Drift Tests. 10. Punched rivet holes pitched two diameters from a
planed edge shall stand drifting until the diameter is enlarged
50 per cent, without cracking the metal.
Test Specimens, 11. (a) Tension and bend test specimens shall be taken
from the finished material. Specimens for pins shall be taken
after annealing.
(b) Tension and bend specimens for plates, shapes and
test
bars, except as specified in Paragraph
(c), shall be of the full
Radius
|
not less
tfranf.. k H
Fig. 2.
12. (a) One tension and one bend test shall be made from Number of Tests
each melt; except that material from one melt differs § in.
if
the fracture is more than £ in. from the center of the gage length
of a 2-in. specimen or is outside the middle third of the
76 Specifications for Structural Nickel Steel.
V. FINISH.
F»nish. 14. The finished material shall be free from injurious
defects and shall have a workmanlike finish.
VI. MARKING.
Marking. 15. The name brand of the manufacturer and the melt
or
number shall be legibly stamped or rolled on all finished
material, except that rivet and lattice bars and other small
sections shall, when loaded for shipment, be properly separated
and marked for identification. The identification marks shall
be legibly stamped on the end of each pin and roller. The
melt number shall be legibly marked, by stamping if practi-
cable, on each test specimen.
1
The term "lot" applied to Table II means a'l of the plates of each group width and
group thickness.
2 The term "lot"
applied to Table I means all of the plates of each group width and
group weight.
5 5 5
\\ BIGHT, Under 60 in., 72 in., 84 in., 96 in., 108 in., 120 in., 132 in.,1 or
LB . PER 8Q. FT. 48 in.
excl. excl. excl. LB. PER SQ. FT.
excl. excl. excl. excl. over.
. . .
C -
"O fc
1
1
T3
5i
£j -T> h T3
Li
"O h -a fe
1
-5 S>
~ u
> > a t- a a
O P O P O P £ 1 O i-3 O i-> O J
!= t> »
It, der 5 5 3 5.5 3 3 7 3
1
J4.5
IS " 17.5 " 2.52.53 2.5 3.5 2.54 3 4.5 3 5 3 5.5 3 6 3 7 3 15 " 17.5 '
17. 5 " 20 " 2.52 2 5 2.5 3 2.53.5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 17.5 " 20 '
20 " 25 " 2 2 2.5 2 2.5 2.53 2.5 3 . 2.5 4 3 4.5 3 5 3 5.5 3 20 " 25 '
Note. —The weight per square foot of individual plates shall not vary from the ordered weight by more
than 1J times the amount given in this table.
1/2 " 5/8 " 3.5 4 4.5 5 6 7 8 9 11 1/2 " 5/8 "
5/8 " 3/4 " 3 3.5 4 4.5 5 6 7 8 9 5/8 " 3/4 "
STANDARD SPECIFICATIONS
FOR
I. MANUFACTURE.
1. (a) Structural steel, except as noted in Paragraph (b), Process,
Di u I Bessemer ...
. not over 0. 10 per
r cent
Phosphorus < ,.
22
a
See Section 6.
{ Parallel Secf-/on\
£
2'
About
About 16"
Fig. 1.
8. (a) Tension and bend test specimens shall be taken Test Specimens,
from rolled steel in the condition in which it comes from the rolls,
Radius
not less
2-
ft \J
? ^
f
i
7 I
\
j
Note - The Gage Length, Parallel Portions and Fillets shall be as Shown,
bur the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. 2.
Number of Tests. 9. (a) One tension and one bend test shall be made from
each melt; except that if material from one melt differs | in.
or more in thickness, one tension and one bend test shall be
made from both the thickest and the thinnest material rolled.
(b) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test speci-
men is less than that specified in Section 5 (a) and any part of
the fracture isf in. from the center of the gage length
more than
of a 2-in. specimen or is outside the middle third of the gage
length of an 8-in. specimen, as indicated by scribe scratches
marked on the specimen before testing, a retest shall be allowed.
Serial Designation: A 9 - 16. 83
not vary more than 2.5 per cent from that specified; except in
the case of sheared plates, which shall be covered by the
following permissible Variations. One cubic inch of rolled steel
is assumed weigh 0.2833 lb.
to
(a) When Ordered to Weight per Square Foot: The weight
of each lot in each shipment shall not vary from the weight
1
shall not vary more than 0.01 in. under that ordered.
The overweight of each lot2 in each shipment shall not
exceed the amount given in Table II.
V. FINISH.
11. The finished material shall be free from injurious defects Finish,
VI. MARKING.
12. The name
or brand of the manufacturer and the melt Marking,
number be legibly stamped or rolled on all finished material,
shall
except that rivet and lattice bars and other small sections shall,
when loaded for shipment, be properly separated and marked
for identification. The identification marks shall be legibly
stamped on the end of each pin and roller. The melt number
shall be legibly marked, by stamping if practicable, on each
test specimen.
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturers'
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
£
'3 a9 T3 0 -? -5 •a
> a > > a > e > c > a
o o O - O O> z z P O
5 3 5.5 3 6 3 7 3
4.5 3 5 3 5.5 3 6 3
12.5 " 15 " 3 2.53.5 2.5 4 3 4.5]3 5 3 5.5 3 6 3 7 3 8 3 12.5 " 15 "
15 " 17.5 " 2.5 2.5 3 2.5 3.5 2.5|4 3 4.5 3 5 3 5.5 3 6 3 7 3 15 " 17.5 "
17.5 "20 " 2.5 2 2.5 2.5 3 2.53.5 2.5 4 3 4.5 3' 5 3 5.5 3 6 3 17.5 " 20 "
20 " 25 " 2 2 2 5 2 2.5 2 5 3 2.5 3.5 2.5 4 3 4.5 3 5 3 5.5 3 20 " 25 "
Note. —The weight per square foot of individual plates shall not vary from the ordered weight by more
than \\ times the amount given in this table.
3/8 '
7/l« " 4.5 5 6 7 8 9 10 12 3/8 7/16
1 " 4.5
7/16 1/2 4 5 6 7 8 9 10 7/16 1/2
1
" 4.5
1/2 5/8 3.5 4 5 6 7 8 9 1/2 5/8
1 " 4.5
5/8 3/4 3 3.5 4 5 6 7 8 5/8 3/4
STANDARD SPECIFICATIONS
FOR
STRUCTURAL STEEL FOR LOCOMOTIVES.
Serial Designation : A 10-16.
These specifications are issued under the fixed designation A 10; the final
number indicates -the year of original adoption as standard, or in the case of
revision, the year of last revision.
I. MANUFACTURE.
Process. 2. The steel shall be made by the open-hearth process.
from a test ingot taken during the pouring of the melt. The
chemical composition thus determined shall be reported to the
purchaser or his representative, and shall conform to the require-
ments specified in Section 3.
5. Analyses may be made by the purchaser from finished Check
Anal y ses
material representing each melt. The phosphorus and sulfur
-
500 000
c., .•
Elongation o
in 8
• •
in.,
•
min., per cent
* 1
—
(See Section 7)
Tens -
str -
8. The test specimen shall bend cold through 180 deg. Bend Tests,
without cracking on the outside of the bent portion, as follows:
For material f in. or under in thickness, flat on itself; for
material over f in. to and including l£ in. in thickness, around
a pin the diameter of which is equal to the thickness of the
specimen; and for material over l\ in. in thickness, around a
pin the diameter of which is equal to twice the thickness of the
specimen.
9. (a) Tension and bend test specimens shall be taken from Test Specimens,
the finished rolled material.
(b) Tension and bend test specimens, except as specified
I
„ <v>J *v? (Parallel Section) \
3 -—* v$*
I
. H . About 2
I k- 'd"~-i
About 18"
Fig. l.
shall not vary more than 0.01 in. under that ordered.
The overweight of each lot 2 in each shipment shall not
exceed the amount given in Table II.
V. FINISH.
12. The finished material shall be free from injurious defects Finish,
VI. MARKING.
13. The name or brand of the manufacturer and the melt Marking,
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer .shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being fur-
nished in accordance with these specifications. All tests (except
check analyses) and inspection shall be made at the place of
manufacture prior to shipment, unless otherwise specified,
and shall be so conducted as not to interfere unnecessarily with
the operation of the works.
1
The term "lot" applied to Table I means all of the plates of each group width and
reight.
* The term "lot" applied to Table II means all of the plates of each group width and
group thickness.
—
-a i T3 •a -a aa > -5 > a
53
> a :- a > a > a > CI
o P o & O P 5 1
c P 6 P o P O P o P
5 3 5 5^3 6 3 7 a
4 5 2 5 3 5.5 3 6 3
" 10 "
7.5 " 10
r
" 4 ^ <1 i T 3 5 5 3 ft 3 7 S s 3 1
7.5
10 " 12.5 " 3.5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7 3 8 3 9 3 10 " 12.5 "
12.5 " 15 " 3 2.5 3.5 2.5 4 3 4.5 3 5 3 5.53 6 3 7 3 8 3 12.5 " 15 "
15 " 17.5 " 2.5 2.53 2.5 3.5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7 3 15 " 17.5 "
17.5 " 20 " 2.5 2 2.5 2.5 3 2.5 3.5 2.54 3 4.5 3 -
5 3 5.5 3 6 3 17.5 " 20 "
20 " 25 " 2 2 2.5 2 2.5 2.5 3 2.5 3.5 2.5 4 3 4.5 3 5 3 5.5 3 20 " 25 "
25 " 30 " 2 2 2 2 2.5 2 2.5 2.5 3 2.5 3.5 3 4 3 4.5 3 5 3 25 " 30 "
Note.— The weight per square foot of individual plates shall not vary from the ordered weight by more
than li times the amount given in this table.
1/2 " 5/8 " 3.5 4 4.5 5 6 7 8 9 11 1/2 " 5/8 "
5/8 " 3/4 " 3 3.5 4 4.5 5 6 7 8 9 5/8 " 3/4 "
STANDARD SPECIFICATIONS
FOR
STRUCTURAL STEEL FOR CARS.
Serial Designation : A 11-16.
These specifications are issued under the fixed designation All; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 2. The steel shall be made by the open-hearth process.
material representing each melt. The phosphorus and sulfur Anal y ses -
1
See Section 7.
ttt in.
8. (a) The test specimen for structural steel shall bend cold Bend Tests,
(b) The test specimen for rivet steel and plates for cold
pressing shall bend cold through 180 deg. flat on itself without
cracking on the outside of the bent portion.
Test Specimens. 9. (a) Tension and bend test specimens shall be taken from
the finished rolled material.
(b) Tension and bend test specimens, except as specified in
(c) Tension and bend test specimens for plates and bars
p--— About 3
„
— .
i
sJ
# ( Parallel Section)
\notlessthan9"S*\
\
H J About 2
About I6
Fig. 1.
Number of Teste. 10. (a) One tension and one bend test shall be made from
each melt; except that if material from one melt differs f in. or
more in thickness, one tension and one bend test shall be made
from both the thickest and the thinnest material rolled. Shapes
less than 1 sq. in. in section, and bars, except rivet rods, less
than i sq. in. in section, need not be subjected to a tension test.
(ft) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen is less than that specified in Section 6 (a) and any
.
vary more than 2.5 per cent from that specified; except in the
case of sheared plates, which shall be covered by the following
permissible variations. One cubic inch of rolled steel is assumed
to weigh 0.2833 lb.
(a) When Ordered to Weight per Square Foot: The weight
of each lot 1 in each shipment shall not vary from the weight
ordered more than the amount given in Table I.
(b) When Ordered to Thickness: The thickness of each plate
shall not vary more than 0.01 in. under that ordered.
The overweight of each lot 2 in each shipment shall not
exceed the amount given in Table II.
V. FINISH.
12. The finished material shall be free from injurious Finish,
VI. MARKING.
13. The name
or brand of the manufacturer and the melt Marking,
number be legibly rolled or stamped on all finished material,
shall
except that rivet bars and other small sections shall, when loaded
for shipment, be properly separated and marked for identifica-
tion. The melt number shall be legibly marked, by stamping
if practicable, on each test specimen.
free entry, at all times while work on the contract of the purchaser
•The term "lot" applied to Table I means all of the plates of each group width and
group weight.
'The term "lot" applied to Table II means all of the plates of each group width and
group thickness.
—— i
63
-5 -a 13 — -5 — 9
-J
> a > c > - > S > = > a
5 o P O o P O p o P o P o p O
Under 5 5 3 5.5^ g 3 7 3
5 }
" 10 "
7.5 " 10 " 4.53 7 3 8 3 7.5
•>,
4 3 5 3 5 6
" 15 "
12.5 " 15 " 3 2.5'3.52.5 4 3 4.5 3 5 3 5 6 3 3 7 3 8 3
J12.5
15 " 17.5 " 2.5 2.53 2.5 3 5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7 3 15 " 17.5 "
" 20 "
17.5 " 20 " 2 .-
2 2.5 2.5 3 2.5 3 5 3 4.5 3 5 3 5.5 3 6 3 17.5
2.5J4
20 " 25 " 2 2 2.5 2 2.5 2.5 3 2.5 3 .5 2.5 4 3 4.5 3 5 3 5.5 3 20 " 25 "
Note.—The weight per square foot of individual plates Bhall not vary from the ordered weight by more
than 1J times the amount given in this table.
1/2 " 6/8 " 3.5 4 4.5 5 6 7 8 9 11 1/2 " 5/8 "
5/8 " 3/4 " 3 3.5 4 4.5 5 6 7 8 9 5/8 " 3/4 "
STANDARD SPECIFICATIONS
FOR
STRUCTURAL STEEL FOR SHIPS. 1
These specifications are issued under the fixed designation A 12; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 1. The steel shall be made by the open-hearth process.
(98)
Serial Designation: A 12-16. 99
material representing each melt. The phosphorus and sulfur AnaJ y 8es -
'
I k- 'd"~~A
k- •
About Id"
i
Fig. 1.
Number of Tests. 9. (a) One tension and one bend test shall be made from
each melt; except that if material from one melt differs f in. or
more in thickness, one tension and one bend test shall be made
from both the thickest and the thinnest material rolled.
(b) If any test specimen shows defective machining or
shall not vary more than 0.01 in. under that ordered.
The overweight of each lot 2 in each shipment shall not
exceed the amount given in Table II.
V. FINISH.
11. The finished material shall be free from injurious Finish,
defects and shall have a workmanlike finish.
VI. MARKING.
12. The name or brand of the manufacturer and the melt Marking,
number shall be legibly rolled or stamped on all finished material.
The melt number shall be legibly stamped on each test specimen.
1
The term "lot" applied to Table I means all of the plates of each group width and
group weight.
'The term "lot" applied to Table II means all of the plates of each group width and
group thickness.
——
i c i
-o -5
£ i -5 3
S3
a c > =1 C
a > > c a
5 P 6 P o P 5 P P o P O p 1 P 1 P
Under S 5 3 5.5 3 6 3 7 3
10 " 12.5 " 3.5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7 3 8 3 9 3 10 " 12.5 "
12.5 " 15 " 3 2.5 3.5 2.5 4 3 1.5 3 5 3 5.5 3 6 3 7 3 8 3 12.5 " 15 "
15 " 17.5 " 2.5 2.5 3 2.53.5 2.5 4 3 4.5 3 5 3 5.5 3 6 3 7 3 15 " 17.5 "
17.5 " 20 " 2.5 2 2.5 2.53 2.5 3.5:2.5 4 3 4.5 3 5 3 5.5 3 6 3 17.5 " 30 "
20 " 25 " 2 2 2.5 2 2.5 2.5 3 2.5 3.5 2.5 4 3 4.5 3 5 3 5.5 3 20 " 25 "
25 " 30 " 2 2 2 2 2.5 2 2.5 2.5 3 2.5 3.:. 3 4 3 4.5 3 5 3 25 " 30 "
30 " 40 " 2 2 2 2 2 2 2.52 2.5 2.5 3 2.5 3.5 3 4 3 4.5 3 30 " 40 "
Note. —The weight per square foot of individual plates shall not vary from the ordered weight by more
than 1| times the amount given in this table.
1/2 " 5/8 " 3.5 4 4.5 5 6 7 8 9 11 1/2 " 5/8 "
5/8 " 3/4 " 3 3.5 4 4.6 5 6 7 8 9 5/8 " 3/4 "
STANDARD SPECIFICATIONS
FOR
RIVET STEEL FOR SHIPS.
I. MANUFACTURE.
Process. 1. The steel shall be made by the open-hearth process.
as to tensile properties:
specimen is less than that specified in Section 5 (a) and any part
of the fracture is outside the middle third of the gage length,
as indicated by scribe scratches marked on the specimen before
testing, a retest shall be allowed.
106 Specifications for Rivet Steel for Ships.
V. FINISH.
Finish. 11. The finished bars shall be free from injurious defects
and shall have a workmanlike finish.
VI. MARKING.
Marking. 12. Rivet bars shall, when loaded for shipment, be prop-
erly separated and marked with the name or brandmanu- of the
facturerand the melt number for identification. The melt
number shall be legibly marked on each test specimen.
Fig. 1. Fig 2
19. The rivet head shall flatten, while hot, to a diameter Flattening Tests.
2\ times the diameter of the shank, as shown in Fig. 2, without
cracking at the edges.
20. (a) When required in accordance with Section 17, Number of Tests,
one tension test shall be made from each size ineach lot of rivets
offered for inspection.
(b) Three bend and three flattening tests shall be made
from each size in each lot of rivets offered for inspection, each of
which shall conform to the requirements specified.
21. The rivets shall be true to form, concentric, and shall be Workmanship,
made in a workmanlike manner.
22. The finished rivets shall be free from injurious defects. Finish.
108 Specifications for Rivet Steel for Ships.
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL BARS FOR RAILWAY SPRINGS.
These specifications are issued under the fixed designation A 14; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revison.
I. MANUFACTURE
2. The steel may be made by the open-hearth, crucible or Process,
electric process.
(109)
:
V. MARKING.
Marking. 8. The bars shall, when loaded for shipment, be properly
separated and marked with the name or brand of the manufac-
turer and the melt number for identification.
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL BARS FOR RAILWAY SPRINGS
WITH SPECIAL SILICON REQUIREMENTS.
Serial Designation: A 68-18.
These specifications are issued under the fixed designation A 68; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Procwa. 2. The steel may be made by the open-hearth, crucible or
electric process.
(112)
Serial Designation: A 68-18. 113
purchaser.
IV. FINISH.
V. MARKING.
8. The when loaded for shipment, be properly
bars shall, Marking,
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL BARS FOR VEHICLE AND
AUTOMOBILE SPRINGS.
Serial Designation: A 58-16.
These specifications are issued under the fixed designation A 58; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
Adopted, 1916.
Covered
bars to be used for the manufacture of vehicle and automobile
-
I. MANUFACTURE.
2. The steel may be made by the open-hearth, crucible or Process,
electric process.
(115)
16 Specifications for Spring Steel.
Acid ;
0.05 0.05
f
Phosphorus, max., per cent]
IBasio 0.05 0.04
IV. FINISH.
V. MARKING.
Marking. 8. The bars shall, when loaded for shipment, be properly
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the bars ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the bars are being fur-
nished in accordance with these specifications. All tests (except
check analyses) and inspection shall be made at the place of
manufacture prior to shipment, unless otherwise specified, and
shall be so conducted as not to interfere unnecessarily with
the operation of the works.
10. (a) Unless otherwise specified, any rejection based on Rejection,
STANDARD SPECIFICATIONS
FOR
SILICO-MANGANESE-STEEL BARS FOR AUTOMOBILE
AND RAILWAY SPRINGS.
Adopted, 1916.
I. MANUFACTURE.
Process. 2. The steel may be made by the open-hearth, crucible or
electric process.
'
Acid 0.05 0.05
Phosphorus, max., per cent [
'
Basic. 0.045 0.045
V. MARKING.
8. The bars shall,when loaded for shipment, be properly Marking,
separated and marked with the name or brand of the manu-
facturer and the melt number for identification.
STANDARD SPECIFICATIONS
FOR
CHROME-VANADIUM-STEEL BARS FOR AUTOMO-
BILE AND RAILWAY SPRINGS.
Adopted, 1916.
I. MANUFACTURE.
2. The steel may be made by the open-hearth, crucible or Process,
electric process.
V. MARKING.
Marking. 8. The bars shall, when loaded for shipment, be properly
separated and marked with the name or brand of the manu-
facturer and the melt number for identification.
STANDARD SPECIFICATIONS
FOR
HELICAL STEEL SPRINGS FOR RAILWAYS.
Adopted, 1916.
II. WORKMANSHIP.
4. The purchaser or his representativemay examine all inspection,
IV. MARKING.
8. (a) The name or brand of the manufacturer, the year Marking,
and month of manufacture, and if specified, the purchaser's
class number, shall be legibly stamped on each spring at a place
not detrimental to the life or service of the spring.
(b) Any stamping by the inspector shall be so placed as not
to be detrimental to the life or service of the spring.
free entry, at all times while work on the contract of the purchaser
is being performed, to all parts of the manufacturer's works
which concern the manufacture of the springs ordered. The
manufacturer shall afford the inspector, free of cost, all reason-
able facilities to satisfy him that the springs are being furnished
in accordance with these specifications.All tests (except check
analyses) and inspectionbe made at the place of manu-
shall
facture prior to shipment, unless otherwise specified, and shall be
so conducted as not to interfere unnecessarily with the operation
of the works.
10. Unless otherwise specified, any rejection based on tests Rejection,
1 This stress is given solely as a limiting stress not to be exceeded in testing by the methodi
covered by the specifications. It is not intended as a guide in the design of springs, as the
proper working fiber stress will depend on the class and design of the spring and on the service
for which it U Intended.
(128)
• •
I'll- of
'111' Diam-
eter
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x CM
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:
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.
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.
;
c to C. «• WC CO »-t
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i :
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OOO
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.
35
. !
O »*"» ^- h~ * CM OOO ow. co ;
; : ;
-r -»-r co co coco cm NC1CI . : Iff
C 3 OOO
"2 O —
o QOOO S r~
.-.. /: OrtON »cnci^ » :
:
: :
CO CO CO c> NNNCl : :
:
.- =
'co .n
o
co
OOO— o OOO
Vj -r -
,
oot^S
H2 i 1
cococm
I ; '• :
SQao
o — co r-
c c. >C O 3 •
-:;< t---rrt c :
! : :
:
ci ci ci -.
9 ° 9 ©UOO
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Or «0, oo
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SOS* >/5«o io«o r o io «c I - r- oooo c»c* oo x e*
130 Specifications for Helical Railway Springs
STANDARD SPECIFICATIONS
FOR
ELLIPTICAL STEEL SPRINGS FOR RAILWAYS.
Adopted, 1916.
II. WORKMANSHIP.
inspection. 4. The purchaser or his representative may examine all
(c) The bands of the springs shall not vary from the specified
dimensions more than jV in. in width and -^ in. in thickness
of straps, nor more than | in. in width across the spring.
any, between the free height and the height after the test load
of 1 1 times the specified working load has again been applied and
fully released. The following two requirements shall be met:
(1) The permanent set shall not exceed yj in.;
(2) If there is any permanent set not exceeding -fa in.
the difference between the free height and the height after
the test load of 1^ times the specified working load has
been applied and fully released two additional times, shall
not be greater than the permanent set first measured.
Physical Tests: 8. When the "release" method is specified, the properties
Release Method.
S p ec i£ e(j j n Paragraphs (a), (b) and (c), modified if necessary
any, between the free height and the height after the test load
of If times the specified working load has again been applied and
fully released. The following two requirements shall be met:
(1) The permanent set shall not exceed -^ in.;
(2) any permanent set not exceeding -^ in.,
If there is
the difference between the free height and the height after
the test load of If times the specified working load has been
applied and fully released two additional times, shall not
be greater than the permanent set first measured.
IV. MARKING.
9. (a) The name or brand of the manufacturer, the year Marking,
and month of manufacture, and if specified, the purchaser's
class number, shall be legibly stamped on each spring at a place
not detrimental to the life or service of the spring.
(b) Any stamping by the inspector shall be so placed as not
to be detrimental to the life or service of the spring.
free entry, at all times while work on the contract of the purchaser
is being performed, to all parts of the manufacturer's works
which concern the manufacture of the springs ordered. The
manufacturer shall afford the inspector, free of cost, all reason-
able facilities to satisfy him that the springs are being furnished
in accordance with these specifications. All tests (except check
analyses) and inspection shall be made at the place of man-
facture prior to shipment, unless otherwise specified, and shall be
so conducted as not to interfere unnecessarily with the operation
of the works.
11. Unless otherwise specified, any rejection based on tests Rejection,
made in accordance with Section 3 shall be reported within five
working days from the receipt of samples.
12. Samples testedaccordance with Section 3, which
in Rehearing,
represent rejected springs, shall be preserved for two weeks from
the date of the test report. In case of dissatisfaction with the
136 Specifications for Elliptical Railway Springs.
proper working fiber stress will depend on the class and design of the spring and on the service
for which it Is Intended.
(137;
—
Spring,
3 1 5 3 1 9
in.
16 4 16 tV 1 16
20 1^0 265
22 136 241 377
'
24 125 221 345 497
26 115 204 319 460 625
28 107 190 296 427 681 760
60 354 450
127,500 lb. per sq. in. These are the maximum allowable test
loads, and not be exceeded in any tests.
shall
The loads are given per inch of effective width of spring.
The effective width of spring is understood to mean the width
of the individual plate multiplied by the number of plates as
defined in Section 15. Consequently the total load in pounds
for any spring is found by multiplying the value from Table I
by the product of the width of plate into the number of plates.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
ELLIPTICAL STEEL SPRINGS FOR AUTOMOBILES.
These specifications are issued under the fixed designation A 69; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
II. WORKMANSHIP.
4. or his representative may examine all
The purchaser inspection,
2), between the surfaces of the pressure block and a line joining
the centers of the eyes (or through the points of support where
there are no eyes); in full and three-quarter-elliptic springs
(Figs. 3 and
between the surfaces of the upper and lower
4),
pressure blocks; in one-quarter-elliptic springs (Figs. 5 and 6),
between the center of the eye (or point of support where there
is no eye) and the supporting pad of the spring, measured at
.-Block Representing
Spring Seat C£3 ,
/- Beam
/Block Representing
Spring Sear
Fixed Height t
on Car.
Height
IV. MARKING.
9. (a) The name or brand of the manufacturer, the year Marking,
and month of manufacture, and if specified, the purchaser's
class or part number, shall be legibly stamped on each spring at
a place not detrimental to the life or service of the spring, on
the exposed end of the compression side of a plate.
(b) Any stamping by the inspector shall be so placed as
not to be detrimental to the life or service of the spring.
146 Specifications for Automobile Springs.
APPENDIX.
Then.—
Loaded II eight = h%.
Permanent Set = hi — h t , and springs are rejected if this is
hi — hz
(H7)
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
BILLET-STEEL CONCRETE REINFORCEMENT BARS.
These specifications are issued under the fixed designation A 15; the
finalnumber indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 3. (a) The steel may be made by the Bessemer or open-
hearth process.
(148)
:
6. An made by the
analysis of each melt of steel shall be Ladle
AnaI y S6B
manufacturer to determine the percentages man- of carbon,
-
as to tensile properties:
Tensile Properties.
Elongation in 8 in.
1400 fi 1 200 0OOQ I 250 00no 1 125 00O« 1000 000a
min., per cent 5
Tens. str. Tens. str. Tins. str. Tens. str. Tens. str. Tens, str
• Re* Section 9.
150 Specifications for Billet-Steel Reinforcement Bars.
Bend Tests. 10. The test specimen shall bend cold around a pin with-
out cracking on the outside of the bent portion, as follows:
Bend-Test Requirements.
180 deg. 180 deg. 180 deg. 180 deg. 180 deg. 180 deg. 180 deg.
d=-t d=2t d=3t d=t d-3t d=4t d=2t
180 deg. 90 deg. 90 deg. 180 deg. 90 deg. 90 deg. 180 deg.
d=t d=2t d-=3t d=2t d«3t d=4t d-3t
Explanatory Notb: d=the diameter of pin about which the specimen is bent;
t«»the thickness or diameter of the specimen.
Test Specimen!. 11. (a) Tension and bend test specimens for plain and
deformed bars shall be taken from the finished bars, and shall
be of the full thickness or diameter of bars as rolled; except
that the specimens for deformed bars may be machined for
a length of at least 9 in., if deemed necessary by the manufac-
turer to obtain uniform cross-section.
(b) Tension and bend test specimens for cold-twisted bars
V. FINISH.
14. The finished bars shall be free from injurious defects Finish,
STANDARD SPECIFICATIONS
FOR
RAIL-STEEL CONCRETE REINFORCEMENT BARS.
These specifications are issued under the fixed designation A 16; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 2. The bars be rolled from standard section Tee rails.
shall
Hot-twisted 3. Hot- twisted bars shall have one Complete twist in a length
Bars.
not over 12 times the thickness of the bar.
80 000 80 000
50 000 50 000
1
See Seotion 5.
(152)
Serial Designation: A 16-14. 153
90 deg. 90 deg.
d=3 t d=4 t
Explanatory Note: d =the diameter of pin about which the specimen is bent;
t =the thiol. ness or diameter of the specimen.
7. (a) Tension and bend test specimens for plain and de- Test Specimens,
formed bars shall be taken from the finished bars, and shall be
of the full thickness or diameter of bars as rolled; except that
the specimens for deformed bars may be machined for a length
of at least 9 in., if deemed necessary by the manufacturer to
obtain uniform cross-section.
Tension and bend test specimens for hot-twisted bars
(b)
shallbe taken from the finished bars, without further treatment.
8. (a) One tension and one bend test shall be made from Number of Tests,
each lot of ten tons or less of each size of bar rolled from rails
varying not more than 10 lb. per yd. in nominal weight.
(b) If any test specimen shows defective machining or
IV. FINISH.
Finish. io. The finished bars shall be free from injurious defects
and shall have a workmanlike finish.
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL AND ALLOY-STEEL BLOOMS,
BILLETS AND SLABS FOR FORGINGS.
These specifications are issued under the fixed designation A 17; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 4. The steel may be made by the open-hearth or any other
process approved by the purchaser.
Discard. 5. A sufficient discard shall be made from each ingot to
secure freedom from injurious piping and undue segregation.
Reduction from 6. Unless otherwise specified, the billets shall be made from
ingot.
ingots of at least four times the cross-sectional area of the billet.
2 0.15-0.25 12 0.15-0. 28
3 0.20-0 30 13 0.20-0.30
4 0.25-0.40 14 0.25-0.88
5 0.30-0.45 15 0.30-0.41
6 0.35-0.50 16 0.35-0.50
7 0.40-0.55 17 0.45-0.60
8 0.45-0.80
TrPB.
EutMINTS A. B. C. D. E. F. G. H
CoNBro-
IBBO.
Chrome-Nickel Steel. Chrome-
Carbon Nickel Chrome Vanadium
Steel. Steel. 1.00-1.50 1.50-2.00 2.75-3.25 3.00 min. SteeL 8teeL
percent Ni. percent Ni. per cent Ni. per cent Ni.
Man-
ganese,
percent.. 0.50-0.80 0.50-0.80 0.50-0.80 0.30-0.60 0.45-0.75 0.30-0.60 0.30-0.60 0.50-0.80
Phosphor-
us, max.,
percent.. 0.045 0.04 0.04 04 0.04 0.04 0.04 0.04
8ulfur,
max.,
percent.. 0.050 0.045 0.045 0.045 0.045 0.045 0.045 0.045
Vanadium,
min.,
per cent. . 0.16
(b) Class II. — For billets of Class II, the purchaser or his
representative may select one top-cut billet from which to make
check analyses to represent each melt. Two sets of drillings
shall be taken from the top face of this billet at points on the
same diagonal of the billet. The drillings shall be taken with
158 Specifications for Steel Billets.
a f -in. drill parallel to the axis of the ingot as cast. The distance
from the center of the billet to the drilling points shall be respec-
tively 15 and 80 per cent of the length of the half diagonal of the
billet.
after making a further top discard from the material from each
ingot of at least 10 per cent of the original ingot weight. The
results of this analysis shall conform to the requirements of
Paragraph (d) ; otherwise, the melt represented shall be rejected.
IV. MARKING.
12. (a) The melt number shall be legibly stamped on each Marking,
billet 6 in. or over in thickness, and on billets of smaller section
when so specified.
(b) For billets of Class I, the top end of all top-cut billets
6 in. or over in thickness shall be legibly hot-stamped with the
letter "T"
and marked with paint.
For billets of Class II, the top ends of the top, second,
(c)
third, and following cut billets from each ingot shall be legibly
hot-stamped with the letters "A", "B", "C", etc., to show the
position of the billet in the ingot, and marked with paint.
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL AND ALLOY-STEEL FORGINGS.
These specifications are issued under the fixed designation A 18; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
ings, choice depending upon design and upon the stresses and
services to be imposed. •>
I. MANUFACTURE.
2. The steel may
be made by the open-hearth or any other Process,
provided.
5. If boring is specified, the diameter of the hole shall Boring.
Classes.
Elements Considered.
A. B.C.D.E.F.G. H, I. K, L. M.
Sulfur, per cent " " 0.05 " " 0.05 " " 0.05 " " 0.05 " " 0.05
taken.
(c) The yield point shall be determined by the drop of the
beam of the testing machine.
Serial Designation: A 18-18. 163
Radius
not less
—
1
thanf.^ 2? >j
i
\J
T 1 f \
1
>
k- 2 Gage Length -H
Fig. I.
A 47 000
All sizes. to 0.5 tens str.
Untreated
60 000
D Over 8 to 12 in.,
Over 12 to 20
in., inclusive. 75 000 0.5 tens. str.
Not over 8 in .
75 000 0.5 tens. str.
E Over 8 to 12 in.,
Annealed inclusive '5 000 0.5 tens. str.
Over 12 to 20
in., inclusive. 75 000 0.5 tens. str.
F Over 8 to 12 in.,
inclusive 80 000 0.5 tens. str.
Annealed
Over 12 to 20
in., inclusive. 80 000 0.5 tens. str.
Elongation in 2 Reduction of
Tensile Elastic in., min., per Area, min.,
Strength, Limit, cent. per cent.
Cl A98. Size. min., min.,
lb. per lb. per
sq. in. sq. in. Inverse Not Inverse '
Not
Ratio. under Ratio. under
Fob Forcings whose Maximum Outside Diameter or Thickness is not over 10 in.
when Solid, and not over 20 in. when Bored.
Up to 4 in. in out-
side diameter or
thickness, 2-in. 2 100 000 4 000 000
max. wall. 90 000 55 000 20.5 39
Tens. str. Tens. str.
Over 4 to 7 in. in
outside diam-
eter or thick-
G ness, 3J-in. max. 2000^00 3 800 000
Quenched wall 85 000 50 000 20.5 39
Tens. str. Tens. str.
AND Over 7 to 10 in. in
Tempered. outside diam-
eter or thick-
ness, 5-in. max. 1 900 000
wall 85 000 50 000 19.5 37
Tens. str.
Outside diameter
or thickness not
over 20 in., 5 to
8-in. wall 82 500 48000 ! 1 800 000 19 3 400 000 86
I
Tens. str. Tens. str.
Fob Forcings whose Maximum Outside Diameter or Thickness is not over 10 in.
when Solid, and not over 20 in. when Bored.
Up to 4 in. in out-
side diameter or
thickness, 2-in. 2 200 000 4 500 000
max. wall 100 000 70 000 2Q
Tens. str. Tens. str.
Over 4 to 7 in. in
outside diam-
et'-r or thick-
I ness, 3J-in.
Nickel 2 100 000 4 3 00 000
max. wall 100 000 65 000 20 41
'Steel, Tens. str.
Quenched Over 7 to 10 in. in
and outside diam-
Teupeked. eter or thick-
. 5-in . max. 2 000 000 4 I00 0O0
wall 90 000 00 000 2 I 41
Tens. str. Tens. str.
Outside diani' b r
or thlokneM not
ovr 20 in., 5 U) :
3 900 000
8-in. wall 85 000 55 000 20 41
Term str. Tens. str.
— .
Minimum.
Up to 2 in. in outside diameter
or thickness, 1-in. max. wall. 125 000 105 000 16 50
1
Outside diameter or thickness
not over 20 in., 5 to 8-in. wall 100 000 70 000 18 45
Serial Designation: A 18-13. 167
14. The forgings shall conform to the sizes and shapes workmanship,
specified by the purchaser. When centered, 60-deg. centers
with clearance drilled for points shall be used.
15. The forgings shall be free from injurious defects and Finish,
V. MARKING.
16. Identification marks shall be legibly stamped on each Marking,
forging and on each test specimen. The purchaser shall indi-
cate the location of such identification marks.
168 Specifications for Steel Forgings.
STANDARD SPECIFICATIONS
FOR
QUENCHED-AND-TEMPERED CARBON-STEEL AXLES,
SHAFTS, AND OTHER FORGINGS FOR
LOCOMOTIVES AND CARS.
Serial Designation: A 19-18.
These specifications are issued under the fixed designation A 19; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
2. The steel may be made by the open-hearth or any other Process,
process approved by the purchaser.
3. A sufficient discard shall be made from each ingot to Discard,
secure freedom from injurious piping and undue segregation.
4. For test purposes, a prolongation shall be left on each Prolongations
forging, unless otherwise specified by the purchaser. for Tests -
Third '
0.35-0.65
^Fourth " " " 0.35-0.70
Manganese 0.40-0.70
Phosphorus not over . 05
Sulfur " " 0.05
Ladle Analyses. 8.An analysis of each melt of steel shall be made by the
manufacturer to determine the percentages of the elements
specified in Section 7. This analysis shall be made from a test
ingot taken during the pouring of the melt. The chemical
composition thus determined shall be reported to the purchaser
or his representative, and shall conform to the requirements
specified in Section 7.
Check Analyses. 9. (a) An analysis may be made by the purchaser from a
forging representing each melt. The chemical composition thus
determined shall conform to the requirements specified in
Section 7. Drillings for analysis may
be taken from the forging
or from a full-size prolongation of the same, at any point mid-
way between the center and surface of solid forgings, and at
any point midway between the inner and outer surfaces of the
—
taken.
(c) The elastic limit called for by these specifications shall
be determined by an extensometer reading to 0.0002 in. The
extensometer shall be attached to the specimen at the gage
marks and not to the shoulders of the specimen nor to any part
of the testing machine. When the specimen is in place and the
extensometer attached, the testing machine shall be operated
so as to increase the load mi the specimen at a uniform rate.
The observer shall watch the elongation of the specimen as shown
172 Specifications for Quenched-and-Tempered Forgings.
of the testing machine in such a way that the load shall be axial.
(d) Bend test specimens shall be \ in. square in section with
corners rounded to a radius not over ^
in., and need not exceed
6 in. in length.
1
For Information relative to proof tests of finished forgings, see Appendix pp. 176-177.
Serial Designation: A 19-18. 173
14. (a) One tension and, if specified by the purchaser, Number of Tests,
one bend test shall be made from each tempering charge. If
more than one quenching charge is represented in a tempering
charge, one tension and, if specified, one bend test shall be
made from each quenching charge. If more than one melt
is represented in a quenching charge, one tension and, if specified,
in any lot, one tension and, if specified, one bend test from a
forging of each class by size shall be made as specified in Sections
10, 11 and 13.
Radius
not less „ 1
i
?'"-
than 0.. k-~
i
\j
f
i I \ ? i
i
j
>
k- 2 Gage Length -H
Note '- The Gage length, Parallel Portions and Fillets shall be as Shown,
but the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. I.
V. MARKING.
Marking. is. Identification marks
be legibly stamped on each
shall
forging and on each The purchaser shall indicate
test specimen.
the location of such identification marks.
" "
5h 1 8 1 ft. 2 ir 1200
"
2 " " '
6 2 1 7 1700
4 2 " 9
"
2 " ' 2 500
" "
'* 4 " 3 3 1 '
4 700
5 " 3 "
'
8 1
" 8 COOO
"
6 " 4 "
'
2 6 7 500
*i
... g
5 "
.i
e 3
'
9000
"
8 " 6 "
'
7 3 10 000
»i
7 "
'
"
9 " 10
'
ii 13 " 5 13 000
" "
ȣ 15 " 3 11 1
'
14 000
"
17 " 12 "
'
12 4 8 15 000
of Committee A-l on Standard Specifications for Steel, Appendix IV, "Report on Proof Tests
of Finished Forgings." Proceedings, Am. Soc. Test. Mats., Vol. XIV, Part I, p. 120 (1914).
Also, Report of Committee A-l for 1917; ibid, Vol. XVII, Part I, pp. 115-117 (1917).
(176)
Serial Designation: A 19-18. 177
STANDARD SPECIFICATIONS
FOR
QUENCHED- AND-TEMPERED ALLOY-STEEL AXLES,
SHAFTS, AND OTHER FORGINGS FOR
LOCOMOTIVES AND CARS.
I. MANUFACTURE.
2. The steel may be made by the open-hearth or any other Process,
process approved by the purchaser.
3. A sufficient discard shall be made from each ingot to Discard,
secure freedom from injurious piping and undue segregation.
4. For test purposes, a prolongation shall be left on each Prolongations
or ests *
forging, unless otherwise specified by the purchaser.
5. (a) Unless otherwise specified by the purchaser, all Boring,
((7) For the first, second and third classes by size, the test
specimen shall bend cold through 180 deg. around a 1-in. flat
mandrel having a rounded edge of |-in. radius, without cracking
on the outside of the bent portion.
(b) For the fourth and fifth classes by size, the test speci-
men shall bend cold through 180 deg. around a l|-in. flat man-
Table I. Tensile Properties.
Fob Forcings whose Maximum Outside Diameter or Thickness is not over 10 in. when 6oud, and
NOT OVER 20 IN. WHEN BoRED.
Clasp. Size. Strength, Limit, min., ,in 2 in.. min.Jof Area, min.
t
lb. per. sq. in. lb. per sq. in. per cent. per cent.
I
I
ter or thickness, 2-in. max
wall 100 000 - 120 000 75 000
L
Allot
Over 4 to 7 outeide diame-
in. in
8teel,
ter or thickness, 3J-in. max.
q cinched 000-120 000,
wall 100 75 000
AND
Tempered.
Over 7 to 10 outside diam-
in. in
eter or thickness, 5-in. max.
wall 100 000 -120 000 75000
J
'For informa'i'.n relative to proof tests of finishr'I fnrfrinRr, ",ee Appendix, pp. 185-186.
182 Specifications for Quenched-and-Tempered Forgings.
Test Specimens. 13. (a) Tension and bend test specimens shall be taken
from a full-size prolongation of any forging. For forgings with
large ends or collars the prolongation may be of the same cross-
section as that of the forging back of the large end or collar.
Specimens may be taken from the forging itself with a hollow
drill, if approved by the purchaser.
Radius
not less
2 Gage Length- H
but the Ends may be of any Form which will Fit the Holders of
Fig. I.
V. MARKING.
18. Identification marks
be legibly stamped on each Marking,
shall
forging and on each testThe purchaser shall indi-
specimen.
cate the location of such identification marks.
184 Specifications for Quenched-and-Tempered Forgings.
Diameter, in. ;
Carried on M. C B. Drop-Test Machine. Carnegie Steel Co.,
Rigid Supports at Ends
Height of Drop, ft. and in. of Forgings.
1640-lb. Tup. •
2240-lb. Tup. Energy of Blow, ft.-lb.
" "
8 " 2 4 " 6 7 500
*
" "
9 7 3 " 5 " 3 9 000
"
8 " 7 " " 3 10 000
•J
10 10 " " 7 " 4 " 11000
11 •'
7 " 8 " 6 " 12 000
"h
11 13 " 8 " 8 " 10 " 13 000
"
12 17 " 4 " 12 " 8 15 000
For more detailed Information concerning these method.! of proof testing, see Report
1
of Committee A-l on Standard Specifications for Steel, Appendix IV, "Report on Proof
Tests of Finished Forgings." Procetdingi, Am. Soc. Test. Matt., Vol. XIV. Part I. p. 120
(1914). Alio, Rcp-.rt of Committee A-i for 1917; (bid, Vol. XVII, Part [,pp, 115-117 (1917).
(185)
:
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL FORGINGS FOR LOCOMOTIVES.
I. MANUFACTURE.
3. The steel may be made by the open-hearth or any other Process,
process approved by the purchaser.
4. A sufficient discard shall be made from each ingot to Discard,
secure freedom from injurious piping and undue segregation.
5. The manufacturer and the purchaser shall agree upon Prolongations
forgings on which a prolongation for Tests
for test purposes shall be -
provided.
188 Specifications for Locomotive Forgings.
11. (a) Tension test specimens shall be taken from a full- Tension Test
pecimei
size prolongation of any forging. For forgings with large ends
or collars the prolongation may
be of the same cross-section as
that of the forging back of the large end or collar. Specimens
may be taken from the forging itself with a hollow drill, if
approved by the purchaser.
(6) The axis of the specimen shall be located at any point
midway between the center and surface of the forging, and shall
be parallel to the axis of the forging in the direction in which
the metal is most drawn out.
Untreated.
2 200 000
Not over 8 in 75 000 0.5 tens. str. 4=^
Tens str.
IS
Tens. str.
24
I
Annealed.
1 ROfl ooo 2 800 000
Notover8in 80 000 0.5 tens. str. ' 20 33
Tens. str. Tens etr.
1 725 000 2 640 000
Over 8 to 12 in, inclusive 80 000 0.5 tens. str. _ 19 30
Tens. str. Tens. str.
2 400 000
Over 12 to 20 in., inclusive 80 000 0.5tens.str. = IS 25
Tens. str. Tens str.
be made as follows:
(a) For untreated forgings, one tension test shall be made
from each melt.
(b) For annealed forgings, one tension test shall be made
Radius
not less
Fig. 1.
V. MARKING.
16. Identification marks
be legibly stamped on each Marking,
shall
forging and on each The purchaser shall indicate
test specimen.
the location of such identification marks.
STANDARD SPECIFICATIONS
FOR
CARBON-STEEL CAR AND TENDER AXLES.
Serial Designation: A 21-18.
These specifications are issued under the fixed designation A 21; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 2. The steel shall be made by the open-hearth process.
5. An analysis may
be made by the purchaser from an Check
axle representing each melt. The chemical composition thus nal y ges -
axle shall be turned through 180 deg. after the first and third
blows.
(b) The permanent set produced by the first blow shall
not exceed that given by the following formulas, in which
L= length of axles in inches and d= diameter of axle at
center in inches:
(r^-!)^" (1 >
(JL-i) + iln (2 )
\l.9d 2/ .
4lby 8
4 4 22 i 6
4
5 by 9
4 86 20 5
4
5| by 10
4 88 34£ fi
4
by 11
°xV oof *4 6
4
(d) The maximum permanent set is the difference between
the distance from a straight edge to the middle point of the
axle, measured before the first blow, and the distance measured
in the same manner after the blow. The straight edge shall
rest only on the collars or the ends of the axle.
(e) The temperature of the test axle shall be between 40
and 120° F.
Drop-Test 7. The anvil of the drop-test machine shall be supported
Machine.
on 12 springs, shall be free to move in a vertical direction, and
shall weigh 17,500 lb. The radii of the striking face of the tup
and of the supports shall be 5 in.
Number of Tests- 8. One drop test shall be made from each melt. Not less
than 30 axles shall be offered from any one melt, unless other-
wise agreed upon by the manufacturer and the purchaser.
V. MARKING.
Marking. 11. Identification marks shall be legibly stamped on each
axle. The purchaser shall indicate the location of such identifi-
cation marks.
STANDARD SPECIFICATIONS
FOR
These specifications are issued under the fixed designation A 22; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 1. (a) The steel may be made by the open-hearth or any
other process approved by the purchaser.
(b) The axles shall be cold-rolled to finished size from hot-
rolled bars.
Discard. 2. A sufficient discard shall be made from each ingot to
secure freedom from injurious piping and undue segregation.
(196)
Serial Designation: A 22 - 16. 197
with corners rounded to a radius not over tV -> and need not m
exceed 6 in. in length.
Number of Tests. 9. (a) One tension and one bend test shall be made from
Radius
not less
the fracture is more than f in. from the center of the gage length,
as indicated by scribe scratches marked on the specimen before
testing, a retest shall be allowed.
V. MARKING.
12. Identification marks shall be legibly stamped on each Marking,
axle, and on each test specimen. The purchaser shall indicate
the location of such identification marks.
STANDARD SPECIFICATIONS
FOR
WROUGHT SOLID CARBON-STEEL WHEELS
FOR STEAM RAILWAY SERVICE.
These specifications are issued under the fixed designation A 57; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 1 The steel shall be made by the open-hearth process.
Discard. 2. A sufficient discard shall be made from each ingot to
secure freedom from injurious piping and undue segregation.
wheel representing each melt. The chemical composition thus Anal y sos -
III. MATING.
6. The wheels shall be mated as to tape sizes and shipped in Mating,
pairs.
Flange.
(a) — The height of flange shall not be
Height of Flange.
less, but may be £ in. more than that specified.
Thickness of Flange. — The thickness of flange shall not
(b)
vary more than tV from that in. specified.
Radius of Throat. — The radius of throat shall not vary
(c)
1
To facilitate the use of the specifications, the various dimensions are illustrated in
Fig. 1. and the permissible variations in those dimensions are also given in tabular form in
Table I.
— . . .
Permissible Variations in
Dimensions.
Dimensions.
Over Under
Flange.
(o) Height | in.
(6) Thickness iD in-
tV -
tV
Radius of Throat. in
(«)
TV -
Rim.
Thickness, from Inner Edge to Intersection of Throat and Tread
(<J)
tV°-
(«) Width
(/) Maximum Departure of any Circle on Back Face from Plane ....
(0 Tape Sizes
Plate.
(k) Thickness, Variation foi each J in. of thickness
Hub.
Limited by
(0 1. Diameter wall thickness.
(m) Length
Bon.
(If not specified. Rough Bore shall be J in. less than Finished Bore.)
Diameter of Rough Bore
(p) i'-
(j) Maximum Depth of Black Spots in Rough Bore within 2 in. of End of
Bore iE
tV
(r) Maximum Eccentricity of Rough Bore in Relation, to Tread
Not*. —The letter used for each dimension in this table and in Fig. 1 is the same u that of the paragraph
of Bastion 7 covering that dimension.
Serial Designation: A 57-16. 203
Rbi.
(d) Thickness of Rim. —The rim may vary in thickness, but
the variation less than that specified shall not exceed ys in. The
thickness of rim shall be measured from the inner edge of the
rim to a base line drawn from the intersection of the throat
radius and the tread, parallel to the axis of the wheel.
(e) —
Width of Rim. The width of rim shall not vary more
than | in. from that specified.
(/) Plane. —The wheels shall be gaged with a ring gage
placed concentric with and perpendicular to the axis of the
wheel. For all points on the back face of the rim equidistant
from the center, the variation from the plane of the gage when
so placed shall not exceed ys m -
specified, its location shallnot vary more than \ in. from that
specified, and its distance from the inner edge of the rim shall
not at any point be less than f in.
Plate.
Hub.
(/) —
Diameter of Hub. The diameter of hub may vary,
but the thickness of wall of the finished bored hub shall not be
less than \\ in. at any point for bores 7 in. or under in diame-
ter, nor less than If in. for bores over 7 in. in diameter, unless
otherwise specified. The thickness of wall of the hub shall not
vary more than § in. at any two points on the same wheel.
—
(m) Length of Hub. The length of hub shall not vary more
than \ in. from that specified
Serial Designation: A 57-16. 205
Bore.
—
Diameter of Rough Bore. The diameter of rough bore
(p)
shall not vary more than tV in. over nor more than £ in. under
that specified. When finished-bore diameter only is specified,
the rough-bore diameter shall be made j in. less with the
permissible variations specified above.
(q) —
Black Spots in Bore. Black spots in rough bore
within 2 in. of either face of the hub shall not exceed tV in. in
depth.
(r) Eccentricity of Bore. —The eccentricity between the
tread at its center line and the rough bore shall not exceed ^ in.
V. FINISH.
(a) The wheels shall be free from injurious defects and
8. Finish,
VI. MARKING.
9. (a)The name or brand of the manufacturer, date, and Marking,
serial number shall be legibly stamped on each wheel in such
a way that the wheel may be readily identified.
(b) The tape size shall be legibly marked on each wheel.
« -XL-
!*[ Tl J Brais
K~
fWMWm*
" H -
Brass
^Rivets, i
fz Rivets, o.s.
Tempered
Spring Steel
STANDARD SPECIFICATIONS
FOR
WROUGHT SOLID CARBON-STEEL WHEELS FOR
ELECTRIC RAILWAY SERVICE.
These specifications are issued under the fixed designation A 25; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
3. The steel shall be made by the open-hearth process. Process.
ACID. BASIC.
Carbon 0.60-0.80 0.65 - 0.85 per cent
Manganese 0.55-0.80 0.55-0.80 "
Phosphorus not over . 05 not over . 05 "
Sulfur " " 0.05 " " 0.05
Silicon 0.15-0.35 0.10-0.30
III. MATING.
8. The wheels shall be mated as to tape sizes and shipped Mating,
in pairs.
,
Flange.
(a) Height of Flange. —The height of flange shall not vary
from that specified more than tV in. f° r Class A or yj in. for
Class B wheels.
(b) Thickness of Flange. —The thickness of flange shall not
vary from that specified more than tV in. for Class A or jj in.
the variation from the plane of the gage when so placed shall
not exceed tV in. for Class A or -^ in. for Class B wheels.
(g) Rotundity. —
The tread shall be gaged with a ring gage,
and the opening between the tread and this gage at any point
shall not exceed y§ in. for Class A wheels or ^j in. for Class B
wheels.
(h) Block Marks on Tread. —Block marks shall not exceed
£% in. in height.
—
Tape Sizes. Wheels with treads under 3 in. in width
(i)
shallnot vary more than 6 tapes over nor more than 4 tapes under
the size specified. Wheels with treads 3 in. or over in width shall
1
To facilitate the use of the specifications, the various dimensions are Illustrated In Fig. I
and the permissible variations in those dimensions are also given In tabular form In Table I.
Serial Designation: A 25-16. 211
not vary more than 9 tapes over nor more than 5 tapes under
the size specified.
(j) —
Limit-of-W ear Groove.- When a limit-of-wear groove is
specified, its location shall not vary more than tV from that m -
specified.
Plate.
{k) Thickness of Plate. —The plate may vary- in thickness,
but the variation less than that specified shall not exceed -fa in.
for each $ in. in the thickness of the plate.
Hub.
—
Diameter of Hub. The diameter of hub shall not be
(/)
Bore.
—
Diameter of Rough Bore. The diameter of rough bore
(p)
shallnot vary more than xV m
ov er nor more than | in. under
-
V. FINISH.
10. (a) The wheels shall be free from injurious defects and pini,h.
shall have a workmanlike finish.
— . .
Class A. Class B.
Dimensions.
Flange.
(a) Height
h 1
A in -
T7 l
A"
Rim.
(<f) Thickness, from Inner Edge to Intersection of Throat and Tread Jin.
<*) Width
tV*- tV e
Plate.
(*) Thiokness, Variation for each J in. of Thickness.
A in -
A 1
Hub.
(I) 1. Diameter
f-
2. Minimum Thickness of Wall, for Bore 6 in. or under 1 in. I in.
Note. — The letter used for each dimension in this table and in Fig. 1 is the same as that of the paragraph
of Section 9 covering that dimension.
Serial Designation: A 25-16. 213
Fig. I. — Diagram
showing Points at which the Dimensions covered by
the Specifications are Measured. For the Permissible Variations in
these Dimensions see Table I or Section 9.
214 Specifications foe Wheels for Electbic Service.
STANDARD SPECIFICATIONS
FOR
STEEL TIRES.
I. MANUFACTURE.
2. The steel shall be made by the open-hearth process. p r oc«M.
3. A sufficient discard shall be made from each ingot to Discard,
secure freedom from injurious piping and undue segregation.
213
:
9. (a) If specified by the purchaser, one tension test shall Number of Tests
Radius
not less
Note '— The Gagelength, Parallel Portions and Fillets shall be as Shown,
but the Ends may be of any Form which will Fit the Holders of
the Testing Machine.
Fig. 1.
IV. MATING.
! 1. The tires shall be grouped as to outside diameters and Mating,
shipped in sets.
permissible variations:
218 Specifications for Steel Tires.
(a) —
Height of Flange. The height of flange shall not vary
more than ^ in. from that specified.
VI. FINISH.
Finish. 13. The tires shall be free from injurious defects and shall
have a workmanlike finish.
VII. MARKING.
Marking. 14. The name or brand and serial number of the manu-
facturer shall be legiblystamped on the tire close to the inside
edge, where they will not be removed at the last turning. Set
numbers shall be legibly stenciled on each tire.
STANDARD SPECIFICATIONS
FOR
STEEL CASTINGS.
I. MANUFACTURE
4. The steel may be made by the open-hearth, crucible, Process,
or any other process approved by the purchaser.
5. (a) Class A castings need not be annealed unless so Heat Treatment,
specified.
(b) Class B castings shall be properly annealed, the treat-
ment depending upon the design and chemical composition of
the castings.
purchaser. The phosphorus content thus determined shall not Anal y ses -
9. (a) The castings shall conform to the following minimum Tension Tests,
requirements as to tensile properties:
.
Radius
not less
than
Nate '- The GageLength, Parallel Portions and Fillets shall be as Shown,
but the Ends may be of any Form which will Fit the Holders of
castings will permit. If the castings weigh less than 500 lb.,
22. (a) One tension and one bend test shall be made from Number of Tests,
each of the following castings: stern frames, stern posts, twin
screw spectacle frames, propellor shaft brackets, rudders, steer-
ing quadrants, tillers, stems, anchors, and other castings when
specified.
(b) When a casting is made from more than one melt,
four tension and four bend tests shall be made from each casting
23. (a) A percussion test shall be made on each of the Percussion
following castings : stern frames, stern posts, twin screw spectacle Tests -
shall conform to the requirements for Class B castings, Sections R ail ^ay Rolling
STANDARD SPECIFICATIONS
FOR
LAP-WELDED AND SEAMLESS STEEL BOILER TUBES
FOR LOCOMOTIVES.
These specifications are issued under the fixed designation A 28; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 2. The steel shall be made by the open-hearth process.
4. (a) Analyses of two tubes in each lot of 250 or less may Check
Position .Position
after Using afterUsing
Flaring Tool- Flatter.
p_32,000 /
D
in which P = the pressure in pounds per square inch, < = the
thickness of wall in inches, and D = the inside diameter of tube
in inches. Lap-welded tubes shall be struck near both ends,
while under the test pressure, with a 2-lb. steel hand hammer or
the equivalent.
Test Specimens. 9. Test specimens shall consist of sections cut from
(a)
1
IM 00
re
o IM
OS d s <M CM
- -r
r-llcN IO CM Hn
*"*
1
Jo
>o
00 o> d CM
CM 00
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'_ oo HS -
s
00 o o> CM
o CO CO a>
CO
•o o O Mjoo
00 00 a>
CO
o CO
CO
>o 1
CO K5 CM 9 -*
oo
OS a *
$ * CO
CO r- 00 - !
5-s 1 -
SO 00 CO 1
* o CO
CO t~ 1
El r-
-*
iqIic
a 1- '
ih|h
.-a oo Tl r
(o'S
•* * l<0 wo CO
r»
o
o 10
a H« ->
es
CO GO
CO
CO
CO Itl
•a
"* »»• ua
d
-- - 1
.
o cc
COltD
in CO CO CO i*» * c
a r. CM
>* t"- CO
(0
CM CI CJ CO CO '
' n\-f
d
,^
CM o-.
o
C I
c O CI
CO. CI CM
ihIcD o
r<h
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--
o
go ^** r»
— T4 CI CM IN
N p /
to a 9 '. U0 d
"" ** cm CM CM
ti
CQ «
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— -.
S I -- 00
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H a 8
o o e a a c o o e e c o
230 Specifications for Locomotive Steel Boiler Tubes.
Workmanship. 14. (a) The finished tubes shall be circular within 0.02 in.,
and the mean outside diameter shall not vary more than 0.015
in. from the size ordered.
(b) The thickness at any point shall not vary more than
one gage above or one gage below that specified. In the case of
boiler tubes which are expanded and swaged, the thickness of
the expanded end may be H gages lighter, and of the swaged
end 2 gages heavier than the thickness specified.
(c) The length shall not be less, but may be 0. 125 in. more
VI. MARKING.
Marking. 16. The name or brand of the manufacturer, the material
from which it is made, and the pressure in pounds at which it
was tested, shall be legibly stenciled on each tube.
reasonable facilities to satisfy him that the tubes are being fur-
nished in accordance with these specifications. All tests (except
check analyses) and inspection shall be made at the place of
manufacture prior to shipment, unless otherwise specified, and
shall be so conducted as not to interfere unnecessarily with the
operation of the works.
Serial Designation: A 28-18. 231
STANDARD SPECIFICATIONS
FOR
LAP-WELDED AND SEAMLESS STEEL AND
WROUGHT-IRON BOILER TUBES FOR
STATIONARY SERVICE.
I. MANUFACTURE.
Process. 2. (a) Lap-welded tubes shall be made of open-hearth
steel or knobbled, hammered charcoal iron.
{b) Seamless tubes shall be made of open-hearth steel.
(232)
Serial Designation: A 52- 18. 233
Position Posit/on
Ctfterilsing afterUsing*
Flaring Tool.._ Flatter,
r-4
A- Outs. Diam. of Flue less^\
B' Outs. Diam. of Flue less £'! Liners- '*
A "
C- Outs. Diam. of Flue plus £'.
A Outs. Diam. of Flue plus^ .
between parallel plates until the distance between the plates is T * 8t '-
234 Specifications for|[Stationary Boiler Tubes.
CO O
to
*» 9 3 m
cm CO
co CO CO
« §g :
OO
CO CO
CD CO
o
a
s co co
o»
in eft
CM CO
o e» CO X3 e
o cm o> OO ea
i-< cm to
cm cq cs CM
CO
a> 16.955 19.072 20.629
cm
y
>
a o
CO
a CO 13.807 15.033 16.904 18.280
t>-
03 co
00
OO
\
< c~ 12.044 13.110 14.736 15.930
o to
H
< (0 10.282 11.188 12.568 13.580
:
3 .
H •>*
CO
>.
H|N 8.459 9.401
10.227
O i
o U3
55
« .
- a m|oo 8.262 9.181 9.987
•o
BJ.2
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61
«
® *s U3 7.669 8.520 9.266 10.400 11.231
. 3
5°'
O H|C* 6.248 6.879 7.639 8.304 9.316
CO
H|f>
to
4.331 4.817 5.298 5.877 6.382 Oft
co
• 00
to CO to
r— e»
Hi-*
CO
4.011 4.459 4.903 5.436 5.901 6.606 7.119
i
s .
CM CO
• 00 • 00
o
cm
C-l
00
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CO
co 3.365 3.691 4.101 4.508 4.995 5.421 6.064 6.531 • o to CM
• OO
• CO • to
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C*« 1.932 2.201 2.409 2.670 2.927 3.233 • OO
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236 Specifications for Stationary Boiler Tubes.
32,000 t
/;
D
in which P = the pressure in pounds per square inch, / = the
thickness of wall in inches, and D= the inside diameter of tube
in inches. Lap-welded tubes shall be struck near both ends,
while under the test pressure, with a 2-lb. steel hand hammer or
the equivalent.
Etch Tests for 8. A cross-section of charcoal-iron tube may be turned or
Charcoal-Iron
Tubes.'
ground to a true surface, polished free from dirt or cracks, and
etched until the soft parts are sufficiently dissolved for the
iron tube to show a decided ridged surface, with the weld very
distinct, while a steel tube would show a homogeneous surface.
Test Specimens. 9. specimens shall be taken from tubes before
(a) All test
being cut to finished lengths and shall be smooth on the ends
and free from burrs.
(b) All specimens shall be tested cold.
Number of Tests. 10. All tube^ shall be subjected to the hydrostatic test.
One be made from
of each of the physical tests specified shall
each of two tubes in each lot of 250 or less.
Reteats. 11. If the results of the physical tests of only one tube
from any lot do not conform to the requirements specified in
Sections 5 or 6, retests of two additional tubes from the same
shall be circular within 0.02 in. and the mean outside diameter
shall not vary more than 0.015 in. from the size ordered. For
tubes over 3| in. in outside diameter, these variations shall not
exceed 0.5 per cent of the outside diameter.
(b) All tubes shall be gaged with a Birmingham wire gage
and shall not be less than the thickness specified, except that
tubes will be accepted on which the gage will go on tightly at
the thinnest point.
(c) The length shall not be less, but may be 0.125 in. more
than that ordered.
14. The finished tubes shall be free from injurious defects Finish,
VI. MARKING.
15. The name or brand of the manufacturer, the material Marking,
from which made, whether steel or charcoal iron, and the
it is
—
Tubes for Fire-Tube Boilers. The minimum thicknesses of
tubes used in fire-tube boilers, measured by Birmingham wire
gage, for maximum allowable working pressures not exceeding
175 lb. per sq. in. shall be as follows:
(238)
Serial Designation: A 52-18. 239
« « ~*
3 g
aa r- to
CO CO
•* ^« CO CO cs
D
r- CO CO CO CM CM
(d
H
<
00 ~* »«
^ CO CO
as
O
I--
2 3
— X I- CO CO CM
co
CM
O
CM
r*-
-^ ** CM oO
•* CO CO CM
r>-
*<
oo
CO
~*
CO
*o
CM
o
CM
r-
*H
a 2 a s
t^ 3 <•<
00 CM -^ 00
f -r <* I-
^ 00 O "*
STANDARD SPECIFICATIONS
FOR
WELDED STEEL PIPE.
-
Serial Designation: A 53-18.
These specifications are issued under the fixed designation A 53; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
tion and all tests except the hydrostatic pressure test shall be
made by the purchaser at destination, and at his expense.
I. MANUFACTURE.
Process. 3. (a) The steel shall be of a soft weldable quality made by
the Bessemer or other approved process.
(b) All pipe 3 in. or under in nominal diameter may be
butt-welded, unle-s otherwise specified. All pipe over 3 in.
700 700
700 700
700 700
700 700
A 700 700
4-
1000 2000
pipe 6 in. long shall be flattened until the distance between the
plates is one-half the outside diameter o the pipe with the weld
located 45 deg. from the line of direction of the applied force,
without developing cracks.
Bend Tests. 7. For pipe 2 in. or under in diameter, a sufficient length
outside diameter at any point shall not vary more than ^j in.
over nor more than £$ in. under the standard size. For pipe
2 in. or over in inside diameter, the outside diameter shall not
vary more than 1 per cent over or under the standard size.
(b) All "standard" pipe shall be provided with the pre-
vailing standard thread, which will make a tight joint when
tested to the specified internal hydrostatic pressure at the mill.
The threads shall not vary more than one and one-half turns
—
Weight of Pipe „e .
ht of D
,
, . .
\ I
14 1.050 1.13 1 47
Finish. 14. The finished pipe shall be reasonably straight and free
from injurious defects
STANDARD SPECIFICATIONS
FOR
AUTOMOBILE CARBON AND ALLOY STEELS.
I. MANUFACTURE.
Process. 3. The steels may be made by the Bessemer, open-hearth,
crucible, electric, or any other process approved by the pur-
chaser.
Discard. 4. A sufficient discard shall be made from each ingot to
secure freedom from injurious piping and undue segregation.
(e) Wire, tubing, sheets, and rods less than l£ in. in thick-
ness, shall be sampled through or across the entire section.
k !
— H .*#
I {Parallel Section} \
. .
p— About 3 V^ ?\notles5than9)\
j
c . It .
*L
I
About 2
'
I k- 'e'—A
k- Ab ou t /8'
Fig. 1.
prolongation. Specimens
not be annealed or otherwise
shall
treated, except as specified in Paragraph (b).
(b) Tension and bend test specimens for material which is
Radius
not /ess 1
thanj^ k--
i
24
\ i 1
, .
T 1 f 1
-
' j
>
1
k- 2 Gage Length -H
-
Fig. 2.
the load shall be axial. Bend test specimens shall be \ in. square
in section with corners rounded to a radius not over xV -» and m
need not exceed 6 in. in length.
13. (a) Unless otherwise specified by the purchaser, one if umber of Tests,
tension and one bend test shall be made from each melt; except
that if material rolled from one melt differs § in. or more in
thickness, one tension and one bend test shall be made from
both the thickest and the thinnest material.
(b) If any test specimen shows defective machining or
specimen is less than that specified and any part of the fracture
is more than f in. from the center of the gage length of a 2-in.
IV. FINISH.
14. The material shall be free from injurious defects and shall Finish,
have a workmanlike finish.
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being
furnished in accordance with these specifications. Tests and
inspection at the place of manufacture shall be made prior to
shipment.
(b) The purchaser may make the tests to govern the
acceptance or rejection of the material own laboratory or
in his
elsewhere. Such tests, however, shall be made at the expense
of the purchaser.
—
Scrbw Stock.
•
The requirements for screw stock material cover a free-cutting steel suitable for high-
speed screw machine work, leaving a smooth finish after machining.
A* required for the chemical and physical properties. See Standard Specifications tat
Steel Castings (Serial Designation: A 27).
Desired.
Permissible _. . . Permissible Not Not Permissible Permissible
Range. Desired. Range> ver Desired. Desired.
!
0.20 0.15-0.25 0.65 0.50-O 80 0.04 ! 0.045 1.25 1.O0-1.50 0.60 0.45-0.76
0.25 0.20-0.30
0.30 0.25-0.35
0.35 0.30-0.40
:: :: :: :: ::
0.40 0.35-0.45 ^
0.20 0.15-0.25 0.45 30-0.60 0.04 0.04 1.75 1.60-2.00, 1.10 0.90-1.25
" < " " " ,. 1 " " "
0.30 !
0.25-0.35
" " " " " " '• "
0.40 |
35-0.45
" " " " "
0.50 j
0.45-0.55 " "
..
0.65 0.60-0.70 ,
.o a
o In these three grades the specified percentages of manganese and silicon may be either of
the following: manganese, 0.35 desired (permissible range, 0.25-0.50) and silicon, not over0.20;
or manganese, 0.70 desired (permissible range, 0.60-0.80) and silicon, 0.15-0.50.
Desired. Permissible Desired. Permissible Not Not Desired. Permissible n..:™j Not Under.
Range. Range Over Over Range.
0.20 0.16-0.25 0.65 0.50-0.80 0.04 0.04 0.95 80-1.10 0.18 0.16
" ii !• " " " •
0.25 0.20-0.30 •
0.25-0.35
" " " " " •• • ii -
0.30
" " •• . • "
0.35 0.30-0. 40
" " •• . .1 "
0.40 0.35-0.45 i
« Steels made by the acid process may contain 0.05 maximum phosphorus.
AU values are expressed in per cent.
.
STANDARD SPECIFICATIONS
FOR
BOILER AND FIREBOX STEEL FOR
LOCOMOTIVES.
These specifications are issued under the fixed designation A 30; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
2. The steel shall be made by the open-hearth process. Process.
Flangb. FlRKBOX.
Tensile strength, lb. per sq. in 55 000 - 65 000 52 000-62 000
Yield point, min., " " 0.5 tens. str. 0.5 tens. str.
1 500 000 1 500 000
Elongation in 8 in., min., per cent.
(See Section 7) Tens. str. Tens. str.
the bending being away from the groove. The specimen shall be
broken at the other two grooves in the same manner. The object
of this test is to open and render visible to the eye any seams
due to failure to weld up or to interposed foreign matter, or any
( Parallel Section ) |
. H . About 2
ik 'd'—i
'
Fig. 1.
from the bottom of the finished rolled material, and bend test
specimens shall be taken transversely from the middle of the
top of the finished rolled material. The longitudinal test speci-
mens shall be taken in the direction of the longitudinal axis of
the ingot, and the transverse test specimens at right angles
to that axis.
(b) Tension and bend test specimens shall be of the full
Number of Teste. n. (a) One tension and one bend test shall be made from
each plate as rolled.
(b) If any test specimen shows defective machining or
develops flaws, it may be discarded and another specimen
substituted.
(c) If the percentage of elongation of any tension test
specimen than that specified in Section 6 (a) and any part
is less
"
5/16 " 3/8
'
8/16 " 8/8 6 6 7 8 9 10 12 |
14 17
'
1/2 " 6/8 " 3.5 4 4.5 5 6 7 8 9 11 1/2 " 6/8
'
3/4 " 1 2.5 3 3.5 4 4.5 5 6 7 8 3/4 " 1
•The term "lot" applied to Table I means all of the plates of each group width and
group thickness.
Serial Designation: A 30-18. 257
V. FINISH.
13. The finished material shall be free from injurious defects Finish.
VI. MARKING.
(a) The name or brand of the manufacturer, melt or
14. Marking,
slab number, grade, and lowest tensile strength for its grade
specified in Section 6 (a), shall be legibly stamped on each plate.
The melt or slab number shall be legibly stamped on each test
specimen.
(b) When specified on the order, plates shall be match-
marked as defined in Paragraph (c) so that the test specimens
representing them may be identified. When more than one
plate is sheared from a single slab or ingot, each shall be match-
marked so that they may all be identified with the test specimen
representing them.
(c) Each match mark shall consist of two over-lapping
circles each not less than l\ in. in diameter, placed upon the
shear lines, and made by separate impressions of a single-circle
steel die.
(d) Match-marked coupons shall match with the sheets
represented and only those which match properly shall be
accepted.
STANDARD SPECIFICATIONS
FOR
BOILER RIVET STEEL.
These specifications are issued under the fixed designation A 31; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
1. The steel shall be made by the open-hearth process. Process.
Tens. str.
10. The finished bars shall be circular within 0.01 in. Workmanship.
11. The finished bars shall be free from injurious defects Finish,
VI. MARKING.
12. Rivet bars when loaded for shipment, be properly
shall, Marking,
separated and marked with the name or brand of the manu-
facturer and the melt number for identification. The melt
number shall be legibly marked on each test specimen.
Fig. l. Fig. 2.
Number of Tests. 19. (a) When specified, one tension test shall be made from
each size in each lot of rivets offered for inspection.
(b) Three bend and three flattening tests shall be made
from each size in each lot of rivets offered for inspection, each
of which shall conform to the requirements specified.
STANDARD SPECIFICATIONS
FOR
COLD-DRAWN BESSEMER STEEL AUTOMATIC
SCREW STOCK.
Serial Designation: A 32-14.
These specifications are issued under the 'fixed designation A 32; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
Adopted, 1914.
I. MANUFACTURE.
Process. 2.The steel shall be made by the Bessemer process, and
shall be cold-rolled or cold-drawn or turned to size.
(264)
Serial Designation: A 32-14. 265
4. Samples for analysis shall be taken by machining off the Test Samples,
entire cross-section of the bar, or by drilling parallel to the axis
of the bar at any point midway between the center and surface
with a drill not under \ nor over \ in. in diameter. Samples
shall be clean, free from oil, uniformly fine and well mixed.
Permissible Variations.
Over 0.3 in. to and including 1 in. 0.003 in. 0.0015 in.
IV. FINISH.
6. The material shall be free from injurious defects and shall Finish,
have a bright smooth surface.
STANDARD SPECIFICATIONS
FOR
COLD-DRAWN OPEN-HEARTH STEEL AUTOMATIC
SCREW STOCK.
Serial Designation: A 54-15.
These specifications are issued under the fixed designation A 54; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
Adopted, 1915.
I. MANUFACTURE.
Process. 2. The steel shall be made by the open-hearth process, and
shall be cold-rolled or cold-drawn or turned to size.
4. Samples for analysis shall be taken by machining off the Test Samples,
entire cross-section of the bar, or by drilling parallel to the axis
of the bar at any point midway between the center and surface
with a drill not under \ nor over \ in. in diameter. Samples
shall be clean, free from oil, uniformly fine and well mixed.
Permissible Variations.
" "
Over 1 in. to and including 2$ in . 0.004 0.0020
" "
Over2J in 0.005 0.0025
IV. FINISH.
6. The material shall be free from injurious defects and shall Finish,
STANDARD TESTS
FOR
MAGNETIC PROPERTIES OF IRON AND STEEL.
Core Loss.
The power consumption in electrical sheet steel when sub-
jected to an alternating magnetization is known as the core loss.
The standard core loss is the total power in watts consumed in
each kilogram of material at a temperature of 25° C, when sub-
jected to a harmonically varying induction having a maximum of
10,000 gausses and a frequency of 60 cycles per second, when
measured as specified below. It is represented by the symbol
W 10 /60.
thick.
The magnetizing winding shall consist of four solenoids sur-
rounding the four sides of the magnetic circuit and joined in series.
A secondary coil shall be used for energizing the voltmeter and the
potential coil of the wattmeter.
These solenoids shall be wound on a form of any non-
magnetic non-conducting material of the following dimensions:
Inside cross-section 4 by 4 cm.
Thickness of wall not over 0.3 cm.
Winding length 42 cm.
in which
/=form factor of primary E.M.F. = 1.11 for sine wave
N = number of secondary turns =600
n = number of cycles per second = 60
B =• maximum induction — 10.000
270 Tests for Magnetic Properties of Iron and Steel.
===== -
lull 1 [Ill
111 I
-
Fig. 1.
mi
hi :
Ill III II
Fig. 2.
The wattmeter gives the power consumed in the iron and the
secondary circuit. The loss in the secondary circuit is given in
terms of the total resistance and voltage. Subtracting this
correction term from the total power gives the net power con-
sumed in the steel as hysteresis and eddy-current loss. Divid-
ing this value by ten gives the core loss in watts per kilogram.
—
Sampling. The core-loss material shall be cut from two
or more sheets taken at random from the shipment. The strips
should be distributed symmetrically over the sheet, as nearly
as may be practicable. For example, see Figs. 1 and 2.
It is recommended that a test sample shall represent not
more than 5000 kg. (11,000 lb.).
Serial Designation: A 34-18. 271
Normal Induction.
The normal magnetic induction is the induction produced by
a magnetizing force in a given piece of magnetic material which
has been previously demagnetized and then subjected to many
reversals of the given magnetizing force.
Both the induction B and the magnetizing force H shall be
expressed in terms of the c. g. s. electromagnetic unit (gauss).
Sheet Metal. — The standard normal induction data for sheet
material shall consist of the magnetizing forces corresponding to
inductions of 2000, 4000, 6000, 8000, 10,000, 12,000, 14,000,
16,000, 18,000, 20,000 gausses, or such as may be obtained with
out exceeding a magnetizing force of 200 gausses.
The following details an- 1<> he observed:
272 Tests for Magnetic Properties of Iron and Steel.
STANDARD METHODS
FOR
CHEMICAL ANALYSIS OF PLAIN CARBON STEEL.
These methods are issued under the fixed designation A 33; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
Adopted, 1914.
DETERMINATION OF CARBON
BY THE
DIRECT-COMBUSTION METHOD.
Apparatus.
Reagents.
Oxygen. —Oxygen not less than 97-per-cent purity is
of
recommended. Endeavor should be made to obtain oxygen
which gives no blank, since the correction for or efimination of
this is troublesome and uncertain. For the most accurate work,
particularly with low-carbon products, such as ingot iron, etc.,
the blank should be completely eliminated by the use of a
catalyzer before the furnace, with a carbon-dioxide absorbent
interposed between furnace and catalyzer.
Tenth-normal Hydrochloric Acid. —
This may be standardized
by any of the acceptedmethods, or as follows: Twenty cubic
centimeters of the approximately N/10 acid is measured out
with a pipette, and the silver chloride precipitated by an excess
of silver-nitrate solution in a volume of 50 to 60 cc. After
digesting at 70 to 80° C, until the supernatant liquid is clear,
the chloride is filtered off on a tared Gooch filter and washed
with water containing 2 cc. of nitric acid per 100 cc. of water
until freed from silver nitrate. After drying to constant weight
at 130° C, the increase of weight over the original tare is noted
278 Methods for Analysis of Carbon Steel.
Method.
After having properly set up and tested the apparatus,
place 2 g. of steel (see note No. l) in .the form recommended
above, in a moderately packed condition on the bed material and
introduce the boat into the combustion apparatus, already heated
to the proper temperature. After about a minute (to allow
the sample and container to reach the temperature of the fur-
nace), admit oxygen somewhat more rapidly than it is consumed,
as shown by the rate of bubbling in the Meyer tube (see note
No. 2). The sample burns completely in 1 or 2 minutes, and all
that is now necessary is to sweep all the carbon dioxide into
the absorption apparatus. This can be accomplished in 6 to 8
minutes by passing about 1 or 2 liters of oxygen. Detach the
Meyer tube (see note No. 2) and filter and wash the barium
carbonate, using the special filtering apparatus shown. After
solution in a measured excess of hydrochloric acid (the Meyer
tube being washed out with a portion of the acid, to remove
adhering barium carbonate), titrate the excess of acid against
alkali and from the data thus obtained calculate the percentage
of carbon.
NOTE9.
1. When working with steels high in carbon (above per cent) it is
I
advisable not to use more than 1 g. in order that filtration may be sufficiently
rapid.
280 Methods for Analysis of Carbon Steel.
3. For the most accurate work the Meyer tubes should be washed with
dilute acid before beginning work each day. After a determination is finished
the tube should be completely filled two or three times with tap water, then
rinsed with distilled water, in order to remove the carbon dioxide liberated
when dissolving the carbonate from the previous determination.
4. The flask containing the carbonate should be thoroughly agitated
after adding the acid, since the carbonate sometimes dissolves rather slowly
if this is not done ; this is particularly the case if it has packed much during
nitration.
/////iwAWW///////////^^^^
Fig. 1
.
—Apparatus for Filtration in Determination of Carbon by the
Direct-Combustion Method.
wash out M, and after the contents of the flask have been thor-
oughly agitated by shaking, the excess of acid is titrated against
the standard alkali, using 3 drops of the methyl-orange indicator.
Notes.
The operation of filtering can be carried out very rapidly after a little
practice.
Glass wool should on no account be used as a substitute for the quartz,
on account of the probability of errors arising from its attack by the alkali
or acid.
It is well to wash out the rubber tubes connected to the Meyer tube
with a little water each day before beginning work.
DETERMINATION OF CARBON
BY THE
COLORIMETRIC METHOD.
(Routine.)
Solution Required.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Method.
In a small Erlenmeyer flask or test tube, dissolve 0.2 to
0.5 g. of steel, depending on the carbon content of the sample, in
5 to 20 cc. of the nitric acid.
Boil gently until the solution is
complete and the liquid is clear. Cool and compare with a solu-
tion of a standard steel treated under like conditions.
Note.
In order to obtain reliable results by this method the standard steel
should be of the same kind, of approximately the same chemical composition,
and in the same physical condition as the sample steel. The carbon content
of the standard steel is determined by the direct combustion method.
Serial Designation: A 33-14. 283
DETERMINATION OF MANGANESE
BY THE
BISMUTHATE METHOD.
Solutions Required.
Nitric Acid. —Mix 500 cc. of nitric acid, sp. gr. 1.42, and
1500 cc. of distilled water.
Nitric Acid for Washing. —Mix 30 cc. of nitric acid, sp. gr.
Method.
In a 300-cc. Erlenmeyer flask dissolve 1 g. of steel in 50 cc.
of the nitric acid, and boil to expel the oxides of nitrogen.
Cool, and add about \ g. of sodium bismuthate and heat for a
few minutes, or until the pink color has disappeared, with or
without precipitation of manganese dioxide. Add small por-
tions of ferrous sulfate (or any suitable reducing agent) in
sufficient quantity to clear the solution, and boil to expel the
oxides of nitrogen. Cool to 15° C, add an excess of sodium
bismuthate and agitate for a few minutes. Add 50 cc. of 3-per-
' Circular No. 1,0, Bureau of Standard-,. Oct. 1. 1912.
284 Methods for Analysis of Carbon Steel.
Notes.
In the method, the preliminary treatment with sodium bismuthate
has been found by a number of investigators to be apparently unnecessary;
however, the available data to confirm this position are not considered
sufficient to warrant its omission.
In making the asbestos filter pad it is advisable to have a thin bed, and
as much surface as possible. This insures rapid filtration, and the filter may
be used until it becomes clogged with bismuthate.
The filtrate must be perfectly clear, since the least particle of bismuthate
carried through the filter will vitiate the results.
DETERMINATION OF MANGANESE
BY THE
PERSULFATE METHOD.
(Routine.)
Solutions Required.
Nitric Acid. —Mix 1000 of cc. nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Silver Nitrate. —Dissolve 1.33 g. of silver nitrate in 1000 cc.
of distilled water.
Stock Sodium Ar —To 15
senile. g. of arsenious oxide (AS2O8)
in a 300-cc. Erlenmeyer flask, add 45 g. of sodium carbonate and
150 cc. of distilled water. Heat the flask and contents on a
water bath until the arsenious oxide is dissolved, cool the solution
and make up to 1000 cc. with distilled water.
—
Standard Sodium Arsenite. Dilute a sufficient quantity of
stock-sodium-arsenite solution with distilled water, and stand-
ardize against a steel of known manganese content, as deter-
mined by the bismuthate method. This solution should be of
such strength that each cubic centimeter will be equivalent to
0.10 per cent of manganese on the basis of the weight of sample
taken.
Serial Designation: A 33-14. 285
Method.
In a small Erlenmeyer flask or large test tube, dissolve 0.1
to 0.3 g. of steel, depending on the manganese content of the
sample, in 15 cc. of the nitric acid. Boil gently until the solution
is complete and the liquid is clear. Add 15 cc. silver-nitrate
solution and 1 g. of ammonium and continue heat-
persulfate,
ing the solution for \ minute after the oxidation begins and
bubbles rise freely. Cool in running water and complete the
determination by either of the following procedures:
Notes.
In order to obtain reliable results by the colorimetric procedure, the
standard should be of the same kind and of approximately the same chemical
composition as the sample steel. The manganese content of the standard steel
is determined by the bismuthate method.
DETERMINATION OF PHOSPHORUS
BY THE
MOLYBDATE-MAGNESIA METHOD.
Solutions Required.
Nitric Acid. — Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric Acid for Washing. — Mix 20 cc. nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water.
Potassium Permanganate. —Dissolve 25 g. of potassium per-
manganate in 1000 cc. of distilled water.
286 Methods for Analysis of Carbon Steel.
add 140 cc. of ammonium hydroxide, sp. gr. 0.90, filter, and
add 60 cc. of nitric acid, sp. gr. 1.42.
Solution No. 2. —Mix 400 cc. of nitric acid, sp. gr. 1.42,
and 960 cc. of distilled water.
When the solutions are cold, add solution No. 1 to solution
No. 2, stirring constantly; then add 0.1 g. of ammonium phos-
phate dissolved in 10 cc. of distilled water, and let stand at
least 24 hours before using.
—
Magnesia Mixture. Dissolve 50 g. of magnesium chloride
and 125 g. of ammonium chloride in 750 cc. of distilled water,
and then add 150 cc. of ammonium hydroxide, sp. gr. 0.90.
Method.
In a 300-cc. Erlenmeyer flask dissolve 5 g. of steel in 75 cc.
of the nitric acid. Heat to boiling; while boiling add about
12 cc. of the potassium-permanganate solution, and continue
boiling until manganese dioxide precipitates. Dissolve this
precipitate by additions of the ammonium-bisulfite solution,
boil until clear and free from brown fumes, cool to 35° C, add
100 cc. of the ammonium-molybdate solution at room tem-
perature, let stand 1 minute, shake or agitate for 3 minutes,
on a 9-cm. paper and wash the precipitate at least 3 times
filter
Note.
The ammonium-molybdate solution should be kept in a cool place and
should always be filtered before using.
DETERMINATION OF PHOSPHORUS
BY THE
ALKALIMETRIC METHOD.
(Routine.)
Solutions Required.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric —Mix 20 of
Acid for Washing. cc. nitric acid, sp. gr.
1.42, and 1000 water.
cc. of distilled
Potassium Permanganate. — Dissolve 25 g. of potassium per-
manganate 1000in of cc.water. distilled
Ammonium —Dissolve 30 of
Bisulfite. g. ammonium bisul-
fite in 1000 cc. of distilled water.
Ammonium Molybdate.
Solution No. 1. —Place in a beaker 100 g. of 85-per-cent
molybdic acid, mix it thoroughly with 240 cc. of distilled water,
add 140 cc. of ammonium hydroxide, sp. gr. 0.90, filter and
add 60 cc. of nitric acid, sp. gr. 1.42.
Solution No. 2. —
Mix 400 cc. of nitric acid, sp. gr. 1.42,
and 960 cc. of distilled water.
When the solutions are cold, add solution No. 1 to solution
No. 2, stirring constantly; then add 0.1 g. of ammonium phos
phate dissolved in 10 cc. of distilled water and let stand at
least 24 hours before using.
288 Methods for Analysis of Carbon Steel.
Method.
In a 300-cc. Erlenmeyer flask dissolve 2 g. of steel in 50 cc.
of the nitric acid. Heat the solution to boiling and while boil-
ing add about 6 cc. of the potassium-permanganate solution and
continue boiling until manganese dioxide precipitates. Dissolve
this precipitate by additions of the ammonium-bisulfite solu-
tion, boil until clear and free from brown fumes, cool to 80° C,
add 50 cc. of the ammonium-molybdate solution at room tem-
perature, let stand 1 minute, shake or agitate for 3 minutes, and
filteron a 9-cm. paper. Wash the precipitate three times with the
2-per-cent nitric-acid solution to free it from iron, and continue
the washing with the 1-per-cent potassium-nitrate solution until
the precipitate and flask are free from acid.
Transfer the paper and precipitate to a solution flask, add
20 cc. of distilled water, 5 drops of phenolphthalein solution as
indicator, and an excess of standard-sodium-hydroxide solution.
Insert a rubber stopper and shake vigorously until solution of
the precipitate is complete. Wash off the stopper with distilled
water and determine the excess of sodium-hydroxide solution by
titrating with standard-nitric-acid solution. Each cubic cen-
timeter of standard-sodium-hydroxide solution represents 0.01
per cent of phosphorus.
Serial Designation: A 33-14. 289
Notes.
The ammonium-molybdate solution should be kept in a cool place and
should always be filtered before using.
All distilled water used in titration should be freed from carbon dioxide
by boiling or otherwise.
Bureau of Standards Standard Steel No. 19(a) is recommended as a
suitable steel for standardization of the sodium-hydroxide solution.
DETERMINATION OF SULFUR
BY THE
OXIDATION METHOD.
Solution Required.
Barium Chlor'
J
e. —Dissolve 100 g. of barium chloride in
1000 cc. of distilled water.
Method.
In a 400-cc. beaker dissolve 5 g. of the steel in a mixture of
40 cc. of nitric acid, sp. gr. 1.42, and 5 cc. of hydrochloric acid,
sp. gr. 1.20, add 0.5 g. of sodium carbonate and evaporate the
solution to dryness. Add 40 cc. of hydrochloric acid, sp. gr.
1.20, evaporate to dryness and bake at a moderate heat. After
solution of the residue in 30 cc. of hydrochloric acid, sp. gr. 1.20,
and evaporation to sirupy consistency, add 2 to 4 cc. of hydro-
chloric acid, sp. gr. 1.20, and then 30 to 40 cc. of hot water.
Filter and wash with cold water, the final volume not exceeding
100 cc. To the cold filtrate add 10 cc. of the barium-chloride
solution. Let stand at least 24 hours, filter on a 9-cm. paper,
wash the precipitate first with a hot solution containing 10 cc.
of hydrochloric acid, sp. gr. 1.20, and 1 g. barium chloride to
the liter, until free from iron; and then with hot water till free
from chloride. Ignite and weigh as barium sulfate.
Keep the washings separate from the main filtrate and
evaporate them to recover any dissolved barium sulfate.
Note.
A blank determination on all reagents used should be made and the
results corrected accordingly.
290 Methods for Analysis of Carbon Steel.
DETERMINATION OF SULFUR
BY THE
EVOLUTION-TITRATION METHOD.
(Routine.)
Apparatus.
Use a 480-cc. flask with a delivery tube and a 300-cc.
tumbler of tall form (Fig. 2).
Capacity
Iboz.
<*4&0cc.
Solutions Required.
—Mix 500 of hydrochloric
Dilute Hydrochloric Acid. cc. acid,
sp gr. 1.20, and 500 water.
cc. of distilled
Ammoniacal Cadmium Chloride. —Dissolve 10 cadmium g. of
chloride in 400 cc. of distilled water and add 600 cc. of ammo-
nium hydroxide, sp. gr. 0.90.
Serial Designation: A 33 - 14. 291
—
Potassium Iodate. Dissolve 1.116 g. of potassium iodate
and 12 g. of potassium iodide in 1000 cc. of distilled water.
Standardize with a steel of known sulfur content. Each cubic
centimeter should be equivalent to 0.01 per cent of sulfur,
when a 5-g. sample is used (see notes).
Starch. —
To 1000 cc. of boiling distilled water, add a cold
suspension of 6 g. of starch in 100 cc. of distilled water; cool,
add a solution of 6 g. of zinc chloride in 50 cc. of distilled water,
and mix thoroughly.
Method.
Place 5 g. of steel in the flask and connect the latter as
shown in Fig. 2. Place 10 cc. of the ammoniacal-cadmium-
chloride solution and 150 cc. of distilled water in the tumbler.
Add 80 cc. of the dilute hydrochloric acid to the flask through
the thistle tube, heat the flask with its contents gently until
the solution of the steel is complete, then boil the solution for
\ minute. Remove the tumbler which contains all the sulfur
as cadmium sulfide, and to it add 5 cc. of starch solution and
40 cc. of the dilute hydrochloric acid, titrating immediately
with potassium-iodate solution to a permanent blue color.
Notes.
Extremely slow or rapid evolution of hydrogen sulfide is to be avoided.
Bureau of Standards Standard Steel No. 8(a) is recommended for standard-
izing the potassium-iodate solution.
DETERMINATION OF SILICON
BY THB
NITRO-SULFURIC METHOD.
Solutions Required.
Nitro-Suljuric Acid. — Mix 1000 cc. of sulfuric acid, sp. gr.
1.84, 1500 cc. of nitric acid, sp. gr. 1.42, and 5500 cc. of distilled
water.
Dilute Hydrochloric Acid. — Mix 100 cc. of hydrochloric acid,
sp. gr. 1.20, and 900 cc. of distilled water.
292 Methods for Analysis of Carbon Steel.
Method.
Add cautiously 80 cc. of the nitro-sulfuric acid to 4.702 g. of
steel, in a platinum or porcelain dish of 300-cc. capacity, cover
with a watch glass, heat until the steel is dissolved and evaporate
slowly until copious fumes of sulfuric acid are evolved. Cool,
add 125 cc. of distilled water, heat with frequent stirring until all
salts are dissolved, add 5 cc. of hydrochloric acid, sp. gr. 1.20,
heat for 2 minutes, andfilter on a 9-cm. paper. Wash the pre-
cipitate several times with hot water, then with hot hydrochloric
acid and hot water alternately to complete the removal of iron
salts, and finally with hot water until free from acid. Transfer
the filter to a platinum crucible, burn off the paper carefully with
the crucible covered, finally igniting over a blast lamp or in a
muffle furnace at 1000° C. for at least 20 minutes; cool in a
desiccator and weigh. Add sufficient sulfuric acid, sp. gr. 1.84,
to moisten the silicaand then a small amount of hydrofluoric
acid. Evaporate to dryness, ignite and weigh. The difference
in weights in milligrams divided by 100 equals the percentage
of silicon.
Note.
A blank determination on all reagents used should be made and the
results corrected accordingly.
DETERMINATION OF SILICON
BY THE
SULFURIC-ACID METHOD.
(Optional.)
Solution Required.
Dilute Hydrochloric Acid. —Mix 100 cc. of hydrochloric acid,
sp. gr. 1.20, and 900 cc. of distilled water.
Method.
To 2.351 g. of steel, in a beaker of low form of 500-cc.
capacity, add 60 cc. of distilled water, and then cautiously
Serial Designation: A 33-14. 293
15 cc. of sulfuric acid, sp. gr. 1.84. Cover with a watch glass,
heat until the steel is and evaporate until copious
dissolved
fumes of sulfuric acid are evolved. Cool, add 100 cc. of dis-
tilled water and heat with frequent stirring until the salts are in
solution. Filter on a 9-cm. paper, wash the precipitate several
times with cold water, then with cold dilute hydrochloric acid
until free from iron, and finally with cold water until free from
acid. Ignite and weigh. Add sufficient sulfuric acid, sp. gr.
1.84, to moisten the silica and then a small amount of hydro-
fluoric acid. Evaporate to dryness, ignite and weigh. The
difference hi weights in milligrams divided by 50 equals the
percentage of silicon.
Note.
A blank determination on all reagents used should be made and the results
corrected accordingly.
DETERMINATION OF COPPER
Solutions Required.
—Mix 200 of
Sulfuric Acid. cc. sulfuric acid sp. gr. X 1.84,
and 800 water.
cc. of distilled
Potassium Ferrocyanide. — Dissolve 10 g. of potassium ferro-
cyanide 100
in of
cc. water.
distilled
Standard Copper —Dissolve
Nitrate. 2 g. of purest electrol-
ytic copper in 20 cc. of nitric acid (l: l), and dilute to 1000 cc.
with distilled water. Each cubic centimeter is equivalent to
0.02 per cent of copper on the basis of a 10-g. sample.
Method.
In a 300-cc. beaker dissolve 10 g. of the steel in 75 cc. of
tube add the dilute sulfuric acid to faint acidity and then a few
drops of the potassium-ferrocyanide solution. To another
100-cc. Nessler tube add 50-cc. of distilled water, a few drops of
the potassium-ferrocyanide solution, and from a burette the
standard-copper-nitrate solution until the reddish brown colors
match.
2. Make the filtrate slightly acid with sulfuric acid, dilute
with distilled water to a suitable volume, and determine the
copper electrolytically.
DETERMINATION OF NICKEL
BY THE
GRAVIMETRIC DIMETHYLGLYOXIME METHOD.
Solutions Required.
Hydrochloric Acid.—Mix 500 of hydrochloric cc. acid, sp.
gr. 1.20, and 500 water.
cc. of distilled
Dimethylglyoxime. —Dissolve of dimethylglyoxime
1 g. in
100 cc. of 95-per-cent ethyl alcohol.
Method.
In a 1 50-cc. beaker dissolve 1 g. of the steel in 20 cc. of the
hydrochloric acid, and add about 2 cc. of nitric acid, sp. gr. 1.42,
to oxidize the iron. Filter the solution and add to the filtrate
Serial Designation: A 33 - 14. 295
6 g. of tartaric acid, and water till the volume is 300 cc. Make
the solution faintly ammoniacal, then faintly acid with the hydro-
chloric acid and heat nearly to boiling; add 20 cc. of the
dimethylglyoxime solution and then ammonium hydroxide, sp.
gr. 0.90, drop by drop till faintly alkaline, stirring vigorously.
After standing one hour, filter on a weighed Gooch crucible,
wash with hot water, dry at 110 to 120° C. and weigh. The
precipitate contains 20.31 per cent of nickel.
Notes.
In making dimethylglyoxime solution, methyl alcohol may be substituted
for ethyl alcohol.
The weight of sample taken should be varied according to the nickel
content.
DETERMINATION OF NICKEL
BY THE
VOLUMETRIC DIMETHYLGLYOXIME METHOD
(Routine.)
Solutions Required.
Hydrochloric Acid.—Mix 500 hydrochloric
cc. of acid, sp.
gr. 1.20, and 500 water.
cc. of distilled
Dimethylglyoxime. — Dissolve dimethylglyoxime
1 g. of in
100 cc. of95-per-cent ethyl alcohol.
— Dissolve
Silver Nitrate. nitrate
0.5 g. of silver1000 in cc.
of distilled water.
Potassium Iodide. — Dissolve 20 potassium iodide
g. of in
100 cc. water.
of distilled
Standard Potassium Cyanide. — Dissolve 2.29 potassium g. of
cyanide in 1000 cc. of distilled water. Standardize this solution
by the procedure described below, against a steel of known
nickel content as determined by the gravimetric dimethyl-
glyoxime method, so that each cubic centimeter is equivalent to
0.05 per cent of nickel on the basis of a 1-g. sample (see notes).
296 Methods for Analysis of Carbon Steel.
Method.
In a 150-cc. beaker dissolve 1 g. of the steel in 20 cc. of the
hydrochloric acid, and add about 2 cc. of nitric acid, sp. gr. 1.42,
to oxidize the iron. Filter the solution and add to the filtrate
6 g. of tartaric acid, and water until the volume is 300 cc.
Make the solution faintly ammoniacal, then faintly acid with
the hydrochloric acid, and cool thoroughly. Add 20 cc. of the
dimethylglyoxime solution and then ammonium hydroxide, sp.
gr. 0.90, drop by drop, till faintly alkaline, stirring vigorously.
Notes.
In making dimethylglyoxime solution, methyl alcohol may be substituted
for ethyl alcohol.
Bureau of Standards Standard Steel No. 33 is recommended for stand-
ardizing the potassium-cyanide solution.
The weight of sample taken should be varied according to the nickel
content.
DETERMINATION OF CHROMIUM.
Solutions Required.
Hydrochloric Acid. —Mix 500 cc. of hydrochloric acid, sp.
gr. 1.20,and 500 cc. of distilled water.
—
Sodium Carbonate. A saturated solution; approximately
60 g. of sodium carbonate and 100 cc. of distilled water.
.
—
Barium Carbonate. Ten grains of finely divided barium
carbonate suspended in 100 cc. of distilled water.
Standard Sodium Chromate. Dissolve 2.6322 g. of sodium —
chromate in 1000 cc. of distilled water. Each cubic centimeter
is equivalent to 0.02 per cent of chromium, when a 5-g. sample
is used.
Standard Potassium Permanganate. Dissolve 2 g. of potas- —
sium permanganate in 1000 cc. of distilled water. Stand-
ardize by using Bureau of Standards sodium oxalate, and 1
Method.
In a 300-cc. Erlenmeyer flask, covered, dissolve 5 g. of steel
in 50
cc. of the hydrochloric acid. When completely dissolved,
add gradually the saturated solution of sodium carbonate until
practically all the free acid is neutralized; finish the neutraliza-
tion with the barium-carbonate suspension, using an excess of
about 1 g. of the carbonate. Boil the solution in the flask for
10 or 15 minutes, with the cover on. Filter the precipitate
rapidly on paper and wash twice with hot water. Transfer the
filter to a platinum crucible and after burning off the paper, fuse
the residue for 10 minutes with a mixture of 5 g. of sodium car-
bonate and 0.25 g. of potassium nitrate. Dissolve the fusion in
water, transfer to a beaker, add 2 cc. of 3-per-cent hydrogen
peroxide, boil a few minutes and filter. Complete the deter-
mination of chromium in the filtrate by either of the following
procedures:
the solution is a strong yellow, add 10 cc. of sulfuric acid
1. If
Note.
STANDARD METHODS
FOR
CHEMICAL ANALYSIS OF ALLOY STEELS.
These methods are issued under the fixed designation A 55; the final
number indicates the year of original adoption as standard, or in the case
of revision, the year of last revision.
Adopted, 1915.
NICKEL STEEL.
DETERMINATION OF CARBON.
See the Determination of Carbon in Plain Carbon Steel
by the Direct-Combustion Method. 1
DETERMINATION OF MANGANESE.
See the Determination of Manganese in Plain Carbon Steel
by the Bismuthate Method. 1
1
Standar d M tot Chemical Analysis of Piain Ca Serial Designation:
A 33), r>.
27.s.
(299)
300 Methods for Analysis of Alloy Steels.
DETERMINATION OF PHOSPHORUS.
See the Determination of Phosphorus in Plain Carbon Steel
by the Molybdate-Magnesia Method. 1
DETERMINATION OF SULFUR.
See the Determination of Sulfur in Plain Carbon Steel by
the Oxidation Method. 1
Notes.
DETERMINATION OF SILICON.
DETERMINATION OF NICKEL.
See the Determination of Nickel in Plain Carbon Steel by
the Gravimetric Dimethylgloxime Method. 1
1 Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designa-
tion: A 33), p. 275.
Serial Designation: A 55-15. 301
DETERMINATION OF NICKEL
BY THE
(Optional Routine.)
Solutions Required.
Hydrochloric Acid. —Mix 600 cc. of hydrochloric acid, sp.
gr. 1.20, and 400 cc. of distilled water.
—Mix 1000 of
Nitric Acid. cc. and nitric acid, sp. gr. 1.42,
1200 water.
cc. of distilled
—Dissolve
Silver Nitrate. nitrate 1000
0.5 g. of silver in cc.
water.
of distilled
Standard Potassium Cyanide. —Dissolve 4.589 of potas- g.
sium cyanide in 1000 cc. of distilled water. Standardize the
solution by the procedure described below, against a steel of
known nickel content as determined by the gravimetric dime thy 1-
gloxime method, so that 1 cc. is equivalent to 0.10 per cent nickel
on the basis of a 1-g. sample (see note).
Method.
In a 150-cc. beaker dissolve 1 g. of the steel in 20 cc. of
the hydrochloric acid, add about 2 cc. of nitric acid, sp. gr.
1.42, to oxidize the iron, and boil to expel the oxides of nitrogen.
Cool, and transfer the solution into an 8-oz. separatory funnel,
rinsing the beaker with small portions of the hydrochloric acid.
Add 50 cc. of ether, shake for 5 minutes, let settle for 1 minute,
and then draw off lower clear solution into another 8-oz. sepa-
ratory funnel. Add 10 cc. of hydrochloric acid, sp. gr. 1.20, to
the solution in the first separatory funnel, cool, shake thor-
oughly, allow to settle for 1 minute, and then draw off the lower
clear solution into the second separatory funnel. To the com-
bined solutions in the second separatory funnel add 50 cc. of
ether, shake for 5 minutes, let settle for 1 minute, and then draw
off the clear layer into a 150-cc. beaker. Heat the aqueous
302 Methods for Analysis of Alloy Steels.
with hot water, make faintly ammoniacal, and boil for 5 min-
utes. Filter and wash with hot water. To the filtrate add
10 cc. of hydrochloric acid, sp. gr. 1.20, heat just short of boiling
and precipitate the copper with hydrogen sulfide. Filter and
wash with hot water. Boil the filtrate to expel hydrogen
sulfide, reducing the volume by evaporation to approximately
100 cc, cool, and make solution distinctly ammoniacal, add
10 cc. each of the silver-nitrate and potassium-iodide solutions,
and titrate with the standard-potassium-cyanide solution to a
clear solution.
Note.
Bureau of Standards Standard Steel No. 33, is recommended for stand-
ardizing the potassium-cyanide solution.
CHROME-NICKEL STEEL.
DETERMINATION OF CARBON.
See the Determination of Carbon by the Direct-Combustion
Method. 1
DETERMINATION OF MANGANESE
BY THE
Solutions Required.
Sulfuric Acid.—Mix 200 cc. of sulfuric acid, sp. gr. 1.84,
and 800 water.
cc. of distilled
Nitric Acid. — Mix 500 cc. of nitric acid, sp. gr. 1.42, and
1500 cc. of distilled water.
1 Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designation:
A 33). p. 275.
Serial Designation: A 55-15. 303
Nitric Acid for Washing. —Mix 30 cc. of nitric acid, sp. gr.
Method.
In a platinum or porcelain dish of 300-cc. capacity, to
2.5 g. of the steel add 40 cc. of the sulfuric acid, cover with a
watch glass, and heat until the steel is dissolved. Add about
4 cc. of nitric acid, sp. gr. 1.42, to oxidize the iron and evaporate
slowly until copious fumes of sulfuric acid are evolved. Cool,
add 100 hot water, heat with frequent stirring until all
cc. of
salts are dissolved, then transfer the solution into a volumetric
500-cc. flask. Add the sodium-carbonate solution until near
neutrality,and the precipitate formed dissolves with difficulty,
then add small portions of the zinc-oxide suspension, shaking
vigorously after each addition, until after settling of the coag-
ulated precipitate, the supernatant liquid is practically clear.
Cool, and make up to the mark with water. Mix thoroughly by
pouring the entire contents of the flask into a large, dry beaker,
1
Circular No. 40. Bureau of Standard*, Oct. I. 1912
304 Methods for Analysis of Alloy Steels.
Notes.
In the method, the preliminary treatment with sodium bismuthate has
been found by a number of investigators to be apparently unnecessary;
however the available data to confirm this position are not considered suf-
ficient to warrant its omission.
In making the. asbestos filter pad it is advisable to have a thin bed and
as much surface as possible. This insures rapid filtration and the filter may
be used until it becomes clogged with bismuthate.
The filtrate must be perfectly clear since the least particle of bismuthate
carried through the filter will vitiate the results.
The zinc-oxide reagent should be free from manganese, or a correction
applied if it is present.
DETERMINATION OF MANGANESE
BY THE
MODIFIED BISMUTHATE METHOD.
(Routine.)
Solutions Required.
Nitric Acid. —Mix 500 cc. of nitric acid, sp. gr. 1.42, and
1500 cc. of distilled water.
Nitric Acid for Washing. —Mix 77 cc. of the nitric acid
(sp. gr. 1.42.)
Stock Sodium Ar senile. —To 15 g. of arsenious oxide (Asj0 3 )
in a 300-cc. Erlenmeyer flask, add 45 g. of sodium carbonate
and 150 cc. of distilled water. Heat the flask and contents on
Serial Designation: A 55-15. 305
Method.
In a 300-cc. Erlenmeyer flask dissolve 1 g. of the steel in
50 cc. of the nitric acid, and boil to expel the oxides of nitrogen.
Cool to 60-70° C, add about 0.5 g. of sodium bismuthate,
and heat few minutes, or until the pink color has disap-
for a
peared, with or without the precipitation of manganese dioxide.
Add sufficient sulfurous acid or sodium sulfite to clear the solu-
tion and to reduce all of the chromic acid. Cool to approxi-
mately 0° C. in ice water, add an excess of sodium bismuthate
and agitate. After 30 seconds standing, filter rapidly through
an alundum filter or asbestos pad, washing with 3-per-cent nitric
acid previously cooled in ice water to approximately 0° C.
Titrate immediately with the standard-sodium-arsenite solution
to the disappearance of the pink color.
Notes.
In the method, the preliminary treatment with sodium bismuthate has
been found by a number of investigators to be apparently unnecessary;
however, the available data to confirm this position are not sufficient to
warrant its omission.
In making the asbestos filter pad it is advisable to have a thin bed,
and as much surface as possible. This insures rapid filtration, and the
filter may be used until it becomes clogged with bismuthate.
The filtrate must be ice cold and perfectly clear, since any appreciable
rise oftemperature above 0° C, or the least particle of bismuthate carried
through the filter will vitiate the results.
Note.
DETERMINATION OF PHOSPHORUS.
See the Determination of Phosphorus in Plain Carbon Steel
by the Molybdate-Magnesia Method. 1
DETERMINATION OF SULFUR.
See the Determination of Sulfur in Plain Carbon Steel by
the Oxidation Method. 1
Notes.
DETERMINATION OF SILICON.
'Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designation:
A 33), p. 275.
Serial Designation: A 55 - 15. 307
DETERMINATION OF CHROMIUM
BY THE
FUSION METHOD.
Solutions Required.
Sulfuric Acid.—Mix 1000 of sulfuric cc. acid, sp. gr. 1.84,
and 3000 water.
cc. of distilled
Sodium Carbonate. —A saturated solution; approximately
60 g. of sodium carbonate and 100 of water.
cc. distilled
Magnesium Carbonate. —Ten grams of divided mag- finely
nesium carbonate suspended 100 of in water.
cc. distilled
Barium Carbonate. —Ten grams of divided barium
finely
carbonate suspended 100 in
of water.
cc. distilled
Nitric Acid. — Mix 1000 of cc. and
nitric acid, sp. gr. 1.42,
1200 of
cc. water.
distilled
Potassium-Ferricyanide Indicator. — Dissolve of potas- 0.1 g.
sium ferricyanide 50 in of water
cc. distilled
notes). (see
Standard Potassium Bichromate. — Dissolve of potassium 5 g.
bichromate in 1000 cc. of distilled water, standardize against
pure ferrous ammonium sulfate, and adjust to tenth-normal.
Ferrous Sulfate. —Dissolve 25 g. of ferrous ammonium
sulfate in 900 cc. of distilled water and 100 cc. of sulfuric
acid (1:1).
Method.
In a 300-cc. Erlenmeyer flask, covered, dissolve 1 g. of the
steel in 50 cc. of the sulfuric acid (see notes). When com-
pletely dissolved, add 50 to 75 cc. of hot water, then gradually
the sodium-carbonate solution until near neutrality, then add
an excess of the magnesium-carbonate suspension (see notes),
and boil vigorously for 15 minutes, with the cover on, adding
fresh portions of the carbonate suspension during this time, so
that there is present in the solution at the end of the operation
an excess of 2 to 3 g. of the carbonate. Let settle and pour the
supernatant liquid on a rapid filter, washing by decantation
twice with cold water, pouring the washings through the filter.
Transfer the filter to a platinum crucible and after burning off
308 Methods for Analysis of Alloy Steels.
Notes.
The solution of the steel may be in hydrochloric acid, sp. gr. 1.20 or any
other desired strength, adjusting the amount of acid used to avoid a large
excess being present.
Barium-carbonate suspension may be substituted for the magnesium
carbonate suspension when hydrochloric acid is. used as solvent.
All hydrogen peroxide must be destroyed by boiling before acidifying,
otherwise chromic acid will be reduced at this stage.
The insoluble residue remaining after extraction of the fusion should be
examined for chromium.
The potassium-ferricyanide indicator should be prepared fresh on the
day it is used.
The ferrous-sulfate solution should be standardized on the day it is
used.
In titrating with the ferrous-sulfate solution it is convenient to divide
the solution, roughly titrate one portion, add the other and finish carefully.
DETERMINATION OF CHROMIUM
BY THE
CHLORATE METHOD.
(Routine.)
Solutions Required.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Potassium-Ferricyanide Indicator. —Dissolve 0.1 g. of potas-
sium ferricyanide in 50 cc. of distilled water (see notes).
Serial Designation: A 55-15. 309
Method.
In a 300-cc. Erlenmeyer flask dissolve 1 g. of the steel in
30 cc. of the nitric acid, and evaporate rapidly to approximately
one-half volume. Add 50 cc. of nitric acid, sp. gr. 1.42, and
add 1 sodium chlorate (see notes). Evaporate by boiling
g. of
1
Circular No. .',0. Bureau of StandarrK Oct. 1. 101?.
.
Notes.
The potassium-ferricyanide indicator should be prepared fresh on the
day it is used.
The
ferrous-sulfate solution should be compared on the day it is used,
with the standard-potassium-permanganate or standard-potassium-bichromate
solutions.
Potassium chlorate may be used as oxidizing agent in the place of sodium
chlorate.
In titrating with the ferrous-sulfate solution it is convenient to divide
the solution, roughly titrate one portion, add the other and finish carefully
DETERMINATION OF CHROMIUM
BY THE
Solutions Required.
Nitric Acid. — Mix 1000 of acid, cc. nitric sp. gr. 1.42, and
1200 ofcc. water.
distilled
Potassium Permanganate. —Dissolve 25 of g. potassium
permanganate in 1000 of water. cc. distilled
Standard Potassium Permanganate. — Dissolve 2 g. of potas-
sium permanganate in 1000 cc. of distilled water. Standardize
by using Bureau of Standards sodium oxalate. 1
Adjust the
solution so that 1 cc. is equivalent to 0.10 per cent chromium
on the basis of a 1-g. sample.
The factor Na 8 C 04— >Cr = 0.2584
2 (using the 1913 atomic
weights)
Ferrous Sulfate. —Dissolve 25 g. of ferrous ammonium
sulfate in 900 cc. of distilled water and 100 cc. of sulfuric,
acid (1 :1).
1
Circular No. 40, Bureau of Standards. Oct. I, 1912.
Serial Designation: A 55-15. 311
Method.
In a 300-cc. Erlenmeyer flask, dissolve 1.25 g. (procedure
No. l) or 1 g. (procedure No. 2) of the steel in 50 cc. of the
Notes.
In oxidizing with the potassium-permanganate solution care should be
taken to avoid a large excess, since the manganese-dioxide precipitate tends
to hold the chromic acid.
In the solution of the manganese dioxide under procedure No. 2, the
fumes are expelled.
boiling should be continued until all chlorine
The ferrous-sulfate solution should be compared on the day it is used
with the standard-potassium -permanganate solution.
312 Methods for Analysis of Alloy Steels.
DETERMINATION OF NICKEL.
See the Determination of Nickel in Plain Carbon Steel by
the Gravimetric Dimethylgloxime Method. 1
VANADIUM STEEL.
DETERMINATION OF CARBON.
See the Determination of Carbon in Plain Carbon Steel by
the Direct-Combustion Method. 1
DETERMINATION OF MANGANESE.
See the Determination of Manganese in Chrome-Nickel
Steel by the Zinc Oxide-Bismuthate Method. 2
For the Routine Determination of Manganese, see the
Determination of Manganese in Plain Carbon Steel by the
Bismuthate Method. 1
DETERMINATION OF PHOSPHORUS
BY THE
Solutions Required.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric Acid for Washing. Mix 20 — cc. of nitric acid, sp. gr.
'Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designa-
tion: A 33). p. 275.
• Page 302.
Serial Designation: A 55-15. 313
Solution No. 2. —Mix 400 cc. of nitric acid, sp. gr. 1.42,
and 960 cc. of distilled water.
When the solutions are cold, add solution No. 1 to solution
No. 2, stirring constantly; then add 0.1 g. of ammonium phos-
phate dissolved in 10 cc. of distilled water, and let stand at least
24 hours before using.
—
Magnesia Mixture. Dissolve 50 g. of magnesium chloride
and 125 g. of ammonium chloride in 750 cc. of distilled water,
and then add 150 cc. of ammonium hydroxide, sp. gr. 0.90.
Ammonium Hydroxide, Approximately 10-per-cent. — Mix
1000 cc. of ammonium hydroxide, sp. gr. 0.90, and 2000 cc. of
distilled water.
Ferrous Sulfate. —A saturated solution; approximately 40 g.
of ferrous sulfate and 100 cc. of distilled water.
Method.
In a 300-cc. Erlenmeyer flask dissolve 5 g. of steel in 75 cc.
of the nitric acid. Heat, and while boiling add about 12 cc. of
the potassium-permanganate solution, and continue boiling until
manganese dioxide precipitates. Dissolve the precipitate by
additions of the sodium-bisulfite solution, boil until clear and
free from oxides of nitrogen. Cool to 15-20° C, add 5 cc. of the
ferrous-sulfate solution, and 2 or 3 drops of concentrated
sulfurous acid, and then 100 cc. of the ammonium-molybdate
solution. Let stand 1 minute, shake or agitate thoroughly for
5 minutes, filter on a 9-cm. paper and wash at least 3 times with
the 2-percent nitric-acid solution to free from iron.
Treat the precipitate on the filter with the 10-per-cent
ammonium-hydroxide solution, letting the solution run into a
100-cc. beaker containing 10 cc. of hydrochloric acid, sp. pr.
314 Methods for Analysis of Alloy Steels.
Note.
DETERMINATION OF PHOSPHORUS
BY THE
Solutions Required.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric —
Acid for Washing. Mix 20 of cc. nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water.
Potassium Permanganate. —Dissolve 25 potassium per- g. of
manganate in 1000 of water.
cc. distilled
Sodium —Dissolve 30 of sodium
Bisulfite. g. bisulfite in
1000 of
cc. water.
distilled
Ammonium Molybdate. — Solution No. — Place in a beaker 1.
Solution No. 2. —Mix 400 cc. of nitric acid. sp. gr. 14.2,
and 960 cc. of distilled water.
Serial Designation: A 55-15. 315
When
the solutions are cold, add solution No. 1 to solu-
tionNo. 2, stirring constantly; then add 0.1 g. of ammonium
phosphate dissolved in 10 cc. of distilled water, and let stand
at least 24 hours before using.
—A saturated solution; approximately 40
Ferrous Sulfate. g.
of ferrous sulfate and 100 of cc. water.
distilled
Potassium —Dissolve 10 of potassium
Nitrate, 1-per-cent. g.
nitrate in 1000 of
cc. water.
distilled
Phenolphthalein Indicator. —Dissolve of phenol-
0.2 g.
phthalein in 50 cc. of 95-per-cent ethyl alcohol and 50 cc. of
distilled water.
Standard Sodium Hydroxide. — Dissolve 6.5 g. of purified
sodium hydroxide in 1000 cc. of distilled water, add a slight
excess of 1-per-cent solution of barium hydroxide, let stand for
24 hours, decant the liquid, and standardize it against a steel
of known phosphorus content, as determined by the molybdate-
magnesia method, so that 1 cc. will be equivalent to 0.01 per
cent of phosphorus on the basis of a 2-g. sample (see notes).
Protect the solution from carbon dioxide with a soda-lime tube.
—
Standard Nitric Acid. Mix 10 cc. of nitric acid, sp. gr.
1.42, and 1000 cc. of distilled water. Titrate the solution
against the standardized sodium hydroxide, using phenol-
phthalein as indicator, and make it equivalent to the sodium
hydroxide by adding distilled water.
Method.
In a 300-cc. Erlenmeyer flask dissolve 2 g. of steel in 50 cc.
of the nitric acid. Heat, and while boiling add 6 cc. of the
potassium-permanganate solution and continue boiling until
manganese dioxide precipitates. Dissolve this precipitate by
additions of the sodium-bisulfite solution, boil until clear and
free from oxides of nitrogen, cool to 15-20° C, add 5 cc. of the
ferrous-sulfate solution and 2 or 3 drops of concentrated sul-
furous acid, and then 50 cc. of the ammonium-molybdate solu-
tion. Let stand for 1 minute, shake or agitate for 5 minutes,
filter on a 9-cm. paper, wash the precipitate three times with
Notes.
The ammonium-molybdate solution should be kept in a cool place and
should always be filtered before using.
All distilled water used in titration should be freed from carbon dioxide
by boiling or otherwise.
Bureau of Standards Standard Steel No. 24 is recommended as a suitable
steel for standardizing the sodium-hydroxide solution.
DETERMINATION OF SULFUR.
See the Determination of Sulfur in Plain Carbon Steel by
the Oxidation Method. 1
Notes.
The Evolution-Titration Method should not be used with steels con-
taining appreciable amounts of tungsten, or of copper or other metals
precipitated by hydrogen sulfide from acid solutions.
The annealing of the steel drillings has been found by a number of
investigators to increase the degree of refinement of the method.
DETERMINATION OF SILICON.
See the Determination of Silicon in Plain Carbon Steel by
the Nitro-Sulfuric Method. 1
'Standard Methods (or Chemical Analysis of Plain Carbon Steel (Serial Designation:
A S3\. o. 275.
Serial Designation: A 55-15. 317
DETERMINATION OF VANADIUM
BY THE
Solutions Required.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Nitric —Mix 20 of
Acid for Washing. acid, cc. nitric sp. gr.
1.42, and 1000 of cc. water.
distilled
Potassium Permanganate. —Dissolve 25 potassium g. of
permanganate 1000 in of water.
cc. distilled
Sodium —Dissolve 30
Bisulfite. sodium in
g. of bisulfite
1000 water.
cc. of distilled
Ammonium Phosphate. — Dissolve 50 ammonium phos- g. of
phate 1000
in water.
cc. of distilled
Method.
In a 300-cc. Erlenmeyer flask dissolve 2.5 g. of steel in
50 of the nitric acid.
cc. Heat, and while boiling add 6 cc.
of the potassium-permanganate solution and continue boiling
until manganese dioxide precipitates. Dissolve the precipitate
by and boil until
additions of the sodium-bisulfite solution
clear and free from oxides of nitrogen. Add 5 cc. of the am-
monium-phosphate solution and 10 g. of ammonium nitrate,
heat to boiling, remove from the plate and add immediately
50 cc. of the ammonium-molybdate solution. Let stand 1
minute, shake or agitate for 3 minutes, filter the supernatant
liquid by suction through an asbestos filter, and wash three
times with the hot acid ammonium-sulfate solution. The flask
containing the bulk of the precipitate is then set under the
funnel fitted into a bell- jar filter and the asbestos pad is treated
with successive small portions of hot sulfuric acid, sp. gr. 1.84.
The solution is then heated until the precipitate is completely
dissolved, a few drops of the nitric acid added, and the heating
continued until copious fumes of sulfuric acid are evolved.
Cool the solution, add hydrogen peroxide in small quantities,
with vigorous shaking after each addition, until the solution
takes on a deep brown color. Replace flask on the hot plate,
fume for minutes, cover the flask, cool, add 100 cc. of
4 or 5
distilled water, heat to 80° C. and titrate with the standard-
potassium-permanganate solution to a permanent pink color.
Note.
If, after the addition of hydrogen peroxide and subsequent heating, the
solution does not take on a clear green or blue color, it should be heated
untilfumes of sulfuric acid are evolved to rid of any traces of nitric acid
which interferes with the reduction, then cooled and 1he treatment with
hydrogen peroxide repeated.
.
DETERMINATION OF VANADIUM
BY THE
ETHER EXTRACTION - HYDROCHLORIC ACID
REDUCTION METHOD.
(Routine.)
Solutions Required.
Hydrochloric Acid. —Mix 600 cc. of hydrochloric acid, sp.
gr. 1.20, and 400 cc. of distilled water.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
Sulfuric Acid. — Mix 500 cc. of sulfuric acid, sp. gr. 1.84,
Method.
In a 150-cc. beaker dissolve 2.5 g. of the steel in 50 cc. of
the hydrochloric acid, add small portions of the nitric acid to
oxidize the iron, and heat to expel the oxides of nitrogen. Cool,
and transfer the solution into an 8-oz. separatory funnel, rins-
ing the beaker with small portions of the hydrochloric acid.
Add 50 cc. of ether, shake for 5 minutes, let settle for 1 minute,
and then draw off lower clear solution into another 8-oz. separa-
tory funnel. Add 10 cc. of hydrochloric acid, sp. gr. 1.20, to the
solution in the first separatory funnel, shake thoroughly, allow
to settle for 1 minute, and then draw off the lower clear solution
into the second separatory funnel. To the combined solutions
in the second separatory funnel add 50 cc. of ether, shake for
1
Circular No. 40, Bureau of Standards, Oct. 1, 1912.
320 Methods for Analysis or Alloy Steels.
5 minutes, let settle for 1 minute, and then draw off the clear
layer into a 150-cc. beaker. Heat the aqueous solution gently to
expel the ether, add 25 cc. of the sulfuric acid, and heat until
copious fumes are evolved. Cool, dilute with 25 cc. of water,
add a slight excess of the potassium-permanganate solution,
and boil. Add 15 cc. of hydrochloric acid, sp. gr. 1.20, and
heat to fuming for 10 minutes. Cool, add 100 cc. of water,
heat to 80° C, and titrate with the standard-potassium-perman-
ganate solution to a permanent pink color.
Note.
In heating the solution to expel oxides of nitrogen care should be taken
not to boil.
DETERMINATION OF MANGANESE.
See the Determination of Manganese in Chrome-Nickel
Steel by the Zinc Oxide-Bismuthate Method. 2
DETERMINATION OF PHOSPHORUS.
See the Determination of Phosphorus in Vanadium Steel by
the Modified Molybdate-Magnesia Method. 4
1 Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designation :
A 33). p. 275.
» Page 302.
» Page 304.
Page 312.
'Page 314.
i
DETERMINATION OF SULFUR.
See the Determination of Sulfur in Plain Carbon Steel by
the Oxidation Method. 1
Notes.
The Evolution-Titration Method should not be used with steels con-
taining appreciable amounts of tungsten, or of copper or other metals
precipitated by hydrogen sulfide from acid solutions.
The annealing of the steel drillings has been found by a number of
investigators to increase the degree of refinement of the method.
DETERMINATION OF SILICON.
See the Determination of Silicon in Plain Carbon Steel by
the Nitro-Sulfuric Method. 1
DETERMINATION OF CHROMIUM
BY THE
FUSION METHOD.
Solutions Required.
Sulfuric Acid. —Mix 1000 cc. of sulfuric acid, sp. gr. 1.84,
and 3000 cc. of distilled water.
—
Sodium Carbonate. A saturated solution; approximately
60 g. of sodium carbonate and 100 cc. of distilled water.
—
Magnesium Carbonate. Ten grams of finely divided mag-
nesium carbonate suspended in 100 cc. of distilled water.
—
Barium Carbonate. Ten grams of finely divided barium
carbonate suspended in 100 cc. of distilled water.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
'Standard Methods for Chemical Analysis of Plain Carbon Steel (Serial Designation
A 33), p. 275.
322 Methods for Analysis of Alloy Steels.
—
Potassium -Ferricyanide Indicator. Dissolve 0.1 g. of potas-
sium ferricyanide in 50 cc. of distilled water (see notes).
—
Standard Potassium Bichromate. Dissolve 5 g. of potas-
sium bichromate in 1000 cc. of distilled water, standardize
against pure ferrous ammonium sulfate, and adjust to tenth-
normal.
Ferrous Sulfate. —Dissolve 25 g. of ferrous ammonium sul-
fate in 900 cc. of distilled water and 100 cc. of sulfuric acid
(1:1). The strength of this solution should be expressed in
terms of chromium and vanadium.
Method.
In a 300-cc. Erlenmeyer flask, covered, dissolve 1 g. of the
steel in 50 cc. of the sulfuric acid (see notes). When completely
dissolved, add 50 to 75 cc. of hot water, then gradually the
sodium-carbonate solution until near neutrality, and then add
an excess of the magnesium-carbonate suspension (see notes),
and boil vigorously for 15 minutes, with the cover on, adding
fresh portions of the carbonate suspension during this time,
so that there is present in the solution at the end of the opera-
tion an excess of 2 to 3 g. of the carbonate. Let settle and pour
the supernatant liquid on a rapid filter, washing by decantation
twice with cold water, pouring the washings through the filter.
Transfer the filter to a platinum crucible and after burning off
the paper, fuse the residue for 10 minutes with a mixture of
5 g. of sodium carbonate and 0.25 g. of potassium nitrate.
Dissolve the fusion in water, transfer to a beaker, add 2 cc.
of 3-per-cent hydrogen peroxide, boil a few minutes and filter.
Add 20 cc. of the sulfuric acid, stir vigorously, cool and titrate
against the standardized ferrous-sulfate solution, using the
potassium ferricyanide as outside indicator, or add at once a
measured amount (in excess) of the ferrous-sulfate solution and
titrate back against the standard-potassium-bichromate solu-
tion, using the same indicator.
From the number of cubic centimeters of the standard-fer-
rous-sulfate solution required deduct the number of cubic centi-
meters of the standard-ferrous-sulfate solution equivalent to the
vanadium in the steel, as determined by the Phosphomolybdate-
Serial Designation: A 55-15. 323
Notes.
The solution of the steel may be in hydrochloric acid, sp. gr. 1.20 or
any other desired strength, adjusting the amount of acid used to avoid a
large excess being present.
Barium-carbonate suspension may be substituted for the magnesium-
carbonate suspension when hydrochloric acid is used as solvent.
All hydrogen peroxide must be destroyed by boiling before acidifying,
otherwise chromic acid will be reduced at this stage.
The insoluble residue remaining after extraction of the fusion should be
examined for chromium.
The potassium-ferricyanide indicator should be prepared fresh on the
day it is used.
The ferrous-sulfate solution should be standardized on the day it is
used.
•
In titrating with the ferrous-sulfate solution it is convenient to divide
the solution, roughly titrate one portion, add the other and finish carefully.
DETERMINATION OF CHROMIUM
BY THE
CHLORATE METHOD.
(Routine.)
Solutions Required.
Nitric Acid. —Mix 1000 cc. of nitric acid, sp. gr. 1.42, and
1200 cc. of distilled water.
—
Potassium Ferricyanide Indicator. Dissolve 0.1 g. of potas-
sium ferricyanide in 50 cc. of distilled water (see notes).
—
Standard Potassium Bichromate. Dissolve 5 g. of potas-
sium bichromate in 1000 cc. of distilled water, standardize
against pure ferrous ammonium sulfate, and adjust to tenth-
normal.
—
Standard Potassium Permanganate. Dissolve 0.5 g. of potas-
sium permanganate in 1000 cc. of distilled water. Standardize
«P»ge 317.
324 Methods for Analysis of Alloy Steels.
Method.
In a 300-cc. Erlenmeyer flask dissolve 1 g. of the steel in
30 the nitric acid, and evaporate rapidly to approximately
cc. of
one-half volume. Add 50 cc. of nitric acid, sp. gr. 1.42, and
1 g. of sodium chlorate Evaporate by boiling
(see notes).
to one-half volume, dilute with 100 cc. of water and filter off
the manganese dioxide, using suction, washing with hot water.
Cool the solution to room temperature and complete the deter-
mination by either of the following procedures:
1. Titrate against the ferrous-sulfate solution, using the
potassium-ferricyanide solution as outside indicator (see notes).
From the number of cubic centimeters of the ferrous-sulfate
solution required deduct the number of cubic centimeters of
the ferrous-sulfate solution equivalent to the vanadium in the
steel, as determined by the Phosphomolybdate-Precipitation
Method for Vanadium Steel, 2 and the result will be the num-
ber of cubic centimeters of the ferrous-sulfate solution equivalent
to the chromium in the steel.
2. Titrate against the ferrous-sulfate solution, using the
potassium-ferricyanide solution as outside indicator (see notes).
Cool to 15° C. and titrate against the standard-potassium-
permanganate solution to a pink color permanent for 10 seconds.
Deduct the number of cubic centimeters of the standard-potas-
sium-permanganate solution consumed, which gives a direct
measure of the vanadium content of the steel, from the first
titration; the remainder will represent the chromium content
of the steel.
Notes.
The potassium-ferricyanide indicator should be prepared fresh on the
day it is used.
The ferrous-sulfate solution should be compared on the day it is used
with the standard-potassium-permanganate or potassium-bichromate solutions.
Potassium chlorate may be used as ozidizing agent in the place of
sodium chlorate.
In titrating with the ferrous-sulfate solution it is convenient to divide
the solution, roughly titrate one portion, add the other and finish carefully.
DETERMINATION OF VANADIUM.
See the Determination of Vanadium in Vanadium Steel
by the Phosphomolybdate-Precipitation Method. 1
DETERMINATION OF VANADIUM
BY THE
Solutions Required.
Hydrochloric Acid. —Mix 500 cc. of hydrochloric acid, sp.
gr. 1.20, and 500 cc. of distilled water.
Standard Potassium Permanganate. Dissolve 2 g. of potas- —
sium permanganate in 1000 cc. of distilled water, and stand-
ardize by using Bureau of Standards sodium oxalate. 2 Adjust
the solution so that 1 cc. is equivalent to 0.10 per cent van-
adium on the basis of when a 5-g. sample.
The factor Na C 2
2 4
— >V = 0.7612 (using the 1913 atomic
weights).
Method.
In a 150-cc. beaker, dissolve 5 g. of the steel in 60 cc. of
the hydrochloric acid, add small portions of nitric acid, sp. gr.
1.42, to oxidize the iron, avoiding an excess, and heat to expel
> Page 3 1 7.
Note.
If much chromium relative to the vanadium is present the result will
be high due to the oxidation of a portion of the chromium by the perman-
ganate, and should be corrected by a blank which varies with the amount
of the chromium present. This blank is conveniently made by putting a
suitable amount of a chrome or chrome-nickel steel, free from vanadium,
through the above process. By using varying amounts of this steel, so as
to vary the chromium correspondingly, a curve may be constructed showing
the relation between amount of chromium present and the amount of blank,
and this curve can then be used in all subsequent work.
Serial Designation: A 55 - 15. 327
DETERMINATION OF MANGANESE.
See the Determination of Manganese in Plain Carbon Steel
by the Bismuthate Method. 1
DETERMINATION OF PHOSPHORUS.
See the Determination of Phosphorus in Plain Carbon
Steel by the Molybdate-Magnesia Method. 1
DETERMINATION OF SULFUR.
See the Determination of Sulfur in Plain Carbon Steel
by the Oxidation Method. 1
Notes.
The Evolution-Titration Method should not be used with steels con-
taining appreciable amounts of tungsten, or of copper or other metals
precipitated by hydrogen sulfide from acid solutions.
The annealing of the steel drillings has been found by a number of
investigators to increase the degree of refinement of the method.
DETERMINATION OF SILICON.
See the Determination of Silicon in Plain Carbon Steel by
the Nitro-Sulfuric Method. 1
1
Standard Method* for Chemical Analysis of Plain Carbon Steel (Serial Designation:
A 3i). p. 275.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
RECOMMENDED PRACTICE
FOR
ANNEALING OF MISCELLANEOUS ROLLED AND
FORGED CARBON-STEEL OBJECTS.
Serial Designation: A 35-11.
Adopted, 1911.
(328)
Serial Designation: A 35-11. 329
the higher the carbon the slower should be the cooling; and
second, the slower the cooling the softer and more ductile the
metal will be, and the lower will be its tensile strength, elastic
limit, and )deld point. The greatest softness and ductility are
obtained at a certain sacrifice of strength and elasticity, and the
greatest strength and elasticity at a certain sacrifice of soft-
ness and ductility.
For most purposes neither of these extremes is desired, and
it is not only sufficient as regards quality but economical to
remove the object from the furnace as soon as it has been thor-
oughly annealed, and to allow it to cool in air, always com-
pletely protected not only from rain and snow but from sharp
drafts of air. Objects containing more than 0.50 per cent of
carbon should cool more slowly till the color dies out, say at
500° C. (932° F.), as for instance by leaving them in the furnace.
They may then be removed and cooled in air. Further, thin
objects containing between 0.25 and 0.50 per cent of carbon
should be treated like those of 0.50 per cent of carbon, unless
they can be so massed together that their collective bulk will
retard their cooling, so that they will collectively cool even in
air with moderate slowness, like single large objects.
RECOMMENDED PRACTICE
FOR
ANNEALING OF CARBON-STEEL CASTINGS.
Adopted, 1914.
Carbon, Temperatur*.
percent. deg. cent.
Up to 0.16 • 925
0.16 to 0.34 875
0.35 to 0.54 850
0.55 to 0.79 830
may be so thrown open that it will cool more rapidly than if left
closed. Should the castings be of such uneven section that they
cool at unequal rates at various points when the furnace is
RECOMMENDED PRACTICE
FOR
HEAT TREATMENT OF CASE-HARDENED
CARBON-STEEL OBJECTS.
Adopted, 1914.
STANDARD SPECIFICATIONS
FOR
LAP-WELDED CHARCOAL-IRON BOILER TUBES
FOR LOCOMOTIVES.
Serial Designation: A 38-18.
These specifications are issued under the fixed designation A 38; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 2. The tubes shall be made from knobbled, hammered
charcoal iron.
C
OuTslde of Tube--,
1
—
Inside cf Tube- J
f
3
Fig. l.
32,000
rD =
*
D
in which P = the pressure in pounds per square inch, / = the
thickness of wall in inches, and D = the inside diameter of tube
in inches. Lap-welded tubes shall be struck near both ends,
while under the test pressure, with a 2-lb. steel hand hammer
or the equivalent.
7. In case of doubt as to the quality of material, the follow- Etch Tests.'
the lot offered for shipment. They shall be smooth on the ends
and free from burrs.
(b) All specimens shall be tested cold.
Number of Teste. 9. One of each of the physical tests specified shall be made
from each of two tubes in each lot of 250 or less. Each tube
shall be subjected to the hydrostatic test.
Reteats. 10. If the results of the tests do not conform to the require-
ments specified in Sections 3, 4, or 5, retests of two additional
tubes from the same lot shall be made, each of which shall con-
form to the requirements specified.
In. B.w.g. If 2 21 3 62 4 *1 5 51 si 5§ 6
»i
0.148 9 2.48 2.87 3.25 3.64 4.42 5.19 5.97 6.74 7.51 7 91 8 10 8.29 9 06
one gage above or one gage below that specified. In the case of
boiler tubes which are expanded and swaged, the thickness of
Serial Designation: A 38-18. 341
V. MARKING.
14. The name or brand of the manufacturer, the words Marking,
"knobbled charcoal," and the pressure in pounds at which it
was tested, shall be legibly stenciled on each tube.
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the tubes ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the tubes are being
furnished in accordance with these specifications. All tests and
inspection shall be made at the place of manufacture prior to
shipment, unless otherwise specified, and shall be so con-
ducted as not to interfere unnecessarily with the operation of
the works.
16. Tubes when inserted in the boiler shall stand expanding Rejection,
STANDARD SPECIFICATIONS
FOR
WELDED WROUGHT-IRON PIPE.
I. MANUFACTURE.
Process. 3. (a) The made from muck bars, made from
iron shall be
puddled pig from any admixture of iron scrap or steel.
iron, free
(b) All pipe 3 in. or under in nominal diameter may be butt-
Butt-Weld. Lap-Weld. !
Butt-Weld, j
Lap-Weld.
i 700 700
700 700
700 700
I
700 700
\
3 700 700
i
I.. 700 700
3 .
800 1000 500 2000
3} 1000 2000
4 1000 1800
6 . 1000 1800
pipe. They shall be smooth on the ends and free from burrs.
(b) Tension test specimens shall be longitudinal.
outside diameter at any point shall not vary more than ^j in.
over nor more than -^ in. under the standard size. For pipe
2 in. or over in inside diameter, the outside diameter shall not
vary more than 1 per cent over or under the standard size.
(b) All "standard" pipe shall be provided with the prevail-
ing standard thread, which will make a tight joint when tested
to the specified internal hydrostatic pressure at the mill. The
threads shall not vary more than one and one-half turns either
way, when tested with a Pratt & Whitney standard gage. All
burrs at the ends of the pipe shall be removed.
Unless otherwise ordered, pipe shall be furnished in
(c)
or over.
STANDARD SPECIFICATIONS
FOR
STAYBOLT IRON.
I. MANUFACTURE.
The iron shall be rolled from a bloom, slabpile or box-
1. Process,
Boxpile. —A boxpile
(c) is a pile, the sides, top and bottom
of which are formed by four flat bars and the interior of which
consists of a number of small bars the full length of the pile.
(d) Iron Scrap. —This term applies only to foreign or bought
scrap and does not include local mill products free from foreign
or bought scrap.
3.
II.
11
CHEMICAL PROPERTIES AND TESTS.
At the option of the purchaser
(347)
and when so specified,
*
Chemical
'
Composition.
348 Specifications for Staybolt Iron.
V. FINISH.
11. The bars shall be smoothly rolled and free from slivers, Finish,
VI. MARKING.
12. The bars shall be stamped or otherwise marked as Marking,
designated by the purchaser.
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being
furnished in accordance with these specifications. Tests and
inspection at the place of manufacture shall be made prior to
shipment.
(b) The purchaser may make the tests to govern the accep-
tance or rejection of material in his own laboratory or elsewhere.
Such tests, however, shall be made at the expense of the
purchaser.
(c) All tests and inspection shall be so conducted as not to
interfere unnecessarily with the operation of the works.
14. (a) If either of the test bars selected to represent a lot Rejection,
STANDARD SPECIFICATIONS
FOR
ENGINE-BOLT IRON.
I. MANUFACTURE
1. The iron shall be made wholly from puddled iron and Process,
scrap and does not include local mill products free from foreign
-
or bought scrap.
as to tensile properties:
1 A solution of two
parts water, one part concentrated hydrochloric acid, and one part
concentrated sulfuric acid is recommended for the etch test.
—
Round ban 2 in. in diameter and over aball be rolled to nominal diameter.
IV. FINISH.
10. The bars shall be smoothly rolled and free from slivers, Finish,
•Adopted by the Master Car Builders' Association In 1883 and revised In 1911. 6m
Procudints. Master Car Builders* Assoc.. Vol. 49, Part 2. pp. 956-957 (1915).
354 Specifications for Engine-Bolt Iron.
V. MARKING.
Marking. 11. The bars shall be stamped or otherwise marked as
designated by the purchaser.
STANDARD SPECIFICATIONS
FOR
REFINED WROUGHT-IRON BARS.
I. MANUFACTURE.
1. Refined wrought-iron bars shall be made wholly from Process,
puddled iron, and may consist either of new muck-bar iron or a
mixture of muck-bar iron and scrap, but shall be free from any
admixture of steel.
(See Section 5)
tion 2 will be permitted for each additional 2 sq. in., and a pro-
portionate amount of reduction for fractional parts thereof;
provided that the tensile strength shall not be less than 45,000
lb. per sq. in.
Flat Bars.
Bend Tests. 6. (a) Cold-bend Tests. — Cold-bend tests will be made only
on bars having a nominal area of 4 sq. in. or under, in which
case the test specimen shall bend cold through 180 deg. without
fracture on the, outside of the bent portion, around a pin the
diameter of which is equal to twice the diameter or thickness
of the specimen.
(b) Hot-bend Tests. —The
test specimen, when heated to
Round bare 2 in. in diameter and over shall be rolled to nominal diameter.
(b) The width or thickness of flat bars shall not vary more
IV. FINISH.
Finish. ii. The bars shall be smoothly rolled and free from slivers,
depressions, seams, crop ends, and evidences of being burnt.
-
V. INSPECTION AND REJECTION.
inspection. 12. (a) The inspector representing the purchaser shall have
free entry, at ail times while work on the contract of the pur-
chaser is being performed, to ail parts of the manufacturer's
works which concern the manufacture of the material ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the material is being
furnished in accordance with these specifications. Tests and
inspection at the place of manufacture shall be made prior to
shipment.
(b) The purchaser may make the tests to govern the accept-
1 Adopted
by '•'-- lister Car Builders' Association in 1883 and revised in 1911. See
PromdiHit. Ma=*.er Car Builier:" Assoc., Vol. 49. Part 2. pp. 956-957 (1915).
Serial Designation: A 41 - 18. 359
13. (a) All bars of one size will be rejected if the test speci- Rejection,
STANDARD SPECIFICATIONS
FOR
WROUGHT-IRON PLATES.
Serial Designation: A 42-18.
These specifications are issued under the fixed designation A 42; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 2. (a) All plates shall be rolled from piles entirely free from
any admixture of steel.
(b) Piles for Class A plates shall be made from puddle bars
made wholly from pig iron and such scrap as emanates from
rolling the plates.
(c) Piles for Class B plates shall be made from puddle bars
made wholly from pig iron or from a mixture of pig iron and cast-
iron scrap, together with wrought-iron scrap.
Class A Cxass B.
Properties Considered
6 in. to 24 in.. Over 24 in. 6 in. to 21 in., Over 24 in.
incl., Ito90 in.,inol., incl., to90in.,incl.,
in width. in width. in width. in width.
Tensile strength, lb. per sq. in ... 49 000 48 000 48 000 47 000
26 000 26 000 26 000 26 000
16 12 14 10
shall be made for each variation in thickness of £ in. and not less
than one test for every ten plates as rolled.
(b) If any test specimen fails to conform to the require-
III. FINISH.
8. The plates shall be straight, smooth and free from cinder Finish,
IV. MARKING.
Marking. 9. The plates shall be stamped or otherwise marked as
designated by the purchaser.
STANDARD SPECIFICATIONS
FOR
IRON AND STEEL CHAIN.
(363)
.. :
ift 66000
ii 66 200
ift 80 100
i* 82 500
i* 05 000
% 108 000
Lengths. (b) The weight of the chain shall not vary more than 3
Class A. Class B.
3 300
I- 8 700 8 000
-fi-
18 400 15 600- 17 000
5
23 000 19 200 21000
11
16- 26 800 23 200 25 000
Xe j
38800 31600 35 200
216 000
per cent over nor more than 5 per cent under the nominal
weight specified in Table III. Excess weight over the permis-
sible variation of 3 per cent will not be paid for.
Serial Designation: A 56-18. 367
(c) The length shall be measured after the chain has been
proof-tested, shall be measured to the inside of the end links.
and
(d) In determining the length of the chain, a load not
exceeding 10 per cent of the proof load specified in Table I
shall be applied to take up the slack.
102
I- 83 78
*. 390 2450
11. (a) The chain shall be free from injurious defects and Workmanship
and in,,h
shall have a workmanlike finish. The diameter at the welds
'
shall not be preceptibly less than the diameter of the bar and,
368 Specifications for Iron and Steel Chain.
STANDARD SPECIFICATIONS
FOR
WROUGHT-IRON ROLLED OR FORGED BLOOMS
AND FORGINGS FOR LOCOMOTIVES
AND CARS.
I. MANUFACTURE.
2. (a) Class A. —Blooms and forgings of class A shall be Material,
made wholly from puddled pig iron. The puddle mixture and
the component parts of the piles from which the blooms and
forgings are made, shall be free from any admixture of iron scrap
or steel. The term "iron scrap" applies only to foreign or
bought scrap, and does not include the manufacturer's own scrap
from the same product and of equal quality.
(369)
370 Specifications for Wrought-Iron Forgings.
(b) Class B —
Blooms and forgings of class B shall be made
from selected No. 1 wrought-iron scrap, or a mixture of such
scrap and the puddled iron described in Paragraph (a).
Process. 3. Cross piling will not be permitted in either class of
forging. In the final pile for the bloom or forging, all bars and
slabs shall be of the full length of the pile.
each specimen used for the tension test. The chemical com-
position thus determined shall conform to the requirement
specified in Section 4.
(b) Drillings or chips for analysis shall be so taken as to
represent the full cross-section of the specimen.
Padws I
not less , .,
than£.. \
,1
ft
N
K 4~Gage Length H
Note : — The Gage Length, Parallel Portions and Fillets shall be
as Shown, but the Ends may be of any Form which will
Fit the Holders of the Testing Machine.
Fig. 1.
V. MARKING.
12. Identification marks shall be legibly stamped on each Marking,
bloom or forging and on each test specimen. The purchaser
shall indicate the location of such identification marks.
STANDARD SPECIFICATIONS
FOR
FOUNDRY PIG IRON. 1
1
It is recommended that foundry pig iron be bought by analysis, and that whan so
bought these Standard Specifications be used.
1 These specifications do not advise that all five elements be specified in all contracts
for pig iron, but do recommend that when these elements are specified, the given percentages
shall be used.
(373)
374 Specifications for Foundry Pig Iron.
Manganese. Phosphorus.
Per cent. Code. Per cent. Code.
0.20 Ma 0.20 Pa
0.40 Me 0.40 Pe
0.60 Mi 0.60 Pi
0.80 Mo 0.80 Po
1.00 Mu 1.00 Pu
1.25 My 1.25 Py
1.50 Mh 1.50 Ph
(0.20 allowed either way.) (0.15 allowed either way.)
above table, which must be filled out at the time the contract
ismade.
—
Allowances. In case the furnace cannot, for any good
reason, deliver the iron as specified at the time delivery is due,
the purchaser may at his option accept any other analysis which
the furnace can deliver, the price to be determined by the base
table above, which must be filled out at the time the contract
is made.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
CAST-IRON PIPE AND SPECIAL CASTINGS.
These specifications are issued under the fixed designation A 44; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
Adopted, 1904.
Description of Pipes.
Section 1 The pipes shall be made with hub and spigot
.
I 57z:~:azz:s5
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—
Table I. (Continued.)
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Serial Designation: A 44-04. 381
joint room from any cause. The diameters of the sockets and
the outside diameters of the bead ends of the pipes shall not vary
from the standard dimensions by more than 0.06 in. for pipes
16 in. or less in diameter; 0.08 in. for 18-in., 20-in. and 24-in.
pipes; 0.10 in. for 30-in., 36-in. and 42-in. pipes; 0.12 in. for
48-in. pipes; and 0.15 in. for 54-in. and 60-in. pipes.
more than 0.08 in. less than the standard thickness; and for
pipes whose standard thickness is 1 in. or more, the variation
shall not exceed 0.10 in., except that for spaces not exceeding
8 in. in length in any direction, variations from the standard
thickness of 0.02 in. in excess of the allowance above given shall
be permitted.
For special castings of standard patterns a variation of 50
per cent greater than allowed for straight pipe shall be permitted.
Special Castings.
Section 5. All special castings shall be made in accordance
with the cuts and the dimensions given in the table forming a part
of these specifications.
The diameters of the sockets and the external diameters
of the bead ends of the special castings shall not vary from the
standard dimensions by more than 0.12 in. for castings 16 in.
or less in diameter; 0.15 in. for 18-in., 20-in. and 24-in. pipes;
0.20 in. for 30-in., 36-in. and 42-in. pipes; and 0.24 in. for 48-in.,
382 Specifications for Cast-Iron Pipe.
Marking.
Section 6. Every pipe and special casting shall have dis-
tinctly castupon it the initials of the maker's name. When cast
especially to order, each pipe and special casting larger than
4 in. may also have cast upon it figures showing the year in which
it was cast and a number signifying the order in point of time in
which it was cast, the figures denoting the year being above and
the number below, thus:
1901 1901 1901
1 2 3
etc., also any initials, not exceeding four, which may be required
by the purchaser. The letters and figures shall be cast on the
outside and shall be not less than 2 in. in length and £ in. in
relief for pipes 8 in. in diameter and larger. For smaller sizes of
pipes the letters may be 1 in. in length. The weight and the
class letter shall be conspicuously painted in white on the inside
of each pipe and special casting after the coating has become
hard.
Quality of Iron.
Section All pipes and special castings shall be made
8.
Tests of Materials.
Section 9. Specimen bars of the metal used, each being
26 in. long by 2 in.wide and 1 in. thick, shall be made without
charge as often as the engineer may direct, and, in default of
definite instructions, the contractor shall make and test at least
one bar from each heat or run of metal. The bars, when placed
flat-wise upon supports 24 in. apart and loaded in the center,
shall, for pipes 12 in. or less in diameter, support a load of 1900
lb. and show a deflection of not less than 0.30 in. before break-
ing; and for pipes of sizes larger than 12 in., they shall support
a load of 2000 lb. and show a deflection of not less than 0.32 in.
The contractor shall have the right to make and break three
bars from each heat or run of metal, and the test shall be based
upon the average results of the three bars. Should the dimen-
sions of the bars differ from those above given, a proper allow-
ance therefor shall be made in the results of the tests.
Casting of Pipes.
Section 10. The straight pipes shall be cast in dry sand
molds in a vertical position. Pipes 16 in. or less in diameter
384 Specifications for Cast-Iron Pipe.
Quality of Castings.
Section 11. The pipes and special castings shall be
smooth, free from scales, lumps, blisters, sand holes and defects
of every nature which unfit them for the use for which they are
intended. No plugging or filling will be allowed.
Coating.
Section 13. Every pipe and special casting shall be coated
inside and out with coal-tar pitch varnish. The varnish shall be
made from coal tar. To this material sufficient oil shall be
added to make a smooth coating, tough and tenacious when
cold, and not brittle nor with any tendency to scale off.
Each casting shall be heated to a temperature of 300° F.
immediately before it is dipped, and shall possess not less than
this temperature at the time it is put in the vat. The ovens in
which the pipes are heated shall be so arranged that all portions
of the pipe shall be heated to an even temperature. Each cast-
ing shall remain in the bath at least five minutes.
The varnish shall be heated to a temperature of 300° F.
(or less if the engineer shall so order), and shall be maintained
at this temperature during the time the casting is immersed.
Fresh pitch and oil shall be added when necessary to keep
the mixture at the proper consistency, and the vat shall be
emptied of its contents and refilled with fresh pitch when
,
Hydrostatic Test.
Section 14. When the coating has become hard, the
straight pipes shall be subjected to a proof by hydrostatic pres-
sure and, if required by the
engineer, they shall also be sub-
jected to a hammer under this pressure.
test
The pressure to which the different sizes and classes of
pipes shall be subjected are as follows:
Weighing.
Section 15. The pipes and special castings shall be
weighed for payment under the supervision of the engineer
after the application of the coal-tar pitch varnish. If desired
Inspector to Report.
Section 18. The inspector at the foundry shall report
daily to the foundry office all pipes and special castings rejected,
with the causes for rejection.
STANDARD SPECIFICATIONS
FOR
CAST-IRON SOIL PIPE AND FITTINGS.
I. MANUFACTURE.
The cast iron from which the pipe and fittings are made
1 cast iron,
shall be of such composition, and the conditions of manufacture
so maintained, that the castings will be of uniform physical char-
acter, close-grain, and not hard, brittle nor difficult to cut with
file or chisel.
(a) When pipe or fittings are to be coated, coal-tar pitch
2. coating for
Cast Iron
shall be used, which shall contain sufficient oil to make a smooth -
coating. The pitch shall be tough and tenacious when cold, and
not brittle nor having any tendency to scale.
(b) The varnish shall be heated to about 300° F. and shall
immersed.
(c) Each casting shall be heated to a uniform temperature of
keep the mixture of the proper consistency, and the vat shall be
emptied of its contents and refilled with fresh pitch whenever the
accumulation of sand or carbonaceous matter renders this desir-
able, as can be seen by the solids adhering to the under side or
lower ends of the castings.
Pattern
10" Pipe
I
o i
Cope
Ik
'
Ik- 5
-I Pf 10"Pipe
Bored with
<-- /
4 .=' VentHoles.
.••••I
«o
I!
$y^}0?:l(h?M&.
mm
Mold for Arbitration Test Bar.
(/) After being coated, the pipe and fittings shall be care-
fully drained of the surplus varnish.
draft and for the strain of pouring. The pattern shall not be
rapped before withdrawing. The flask shall be rammed up with
green molding sand, a little damper than usual, well mixed
and put through a No. 8 sieve, with a mixture of 1 to 12
bituminous facing. The mold shall be rammed evenly and
fairly hard, thoroughly dried, and not cast until it is cold.
The test bar shall not be removed from the mold until cold
enough to be handled. It shall not be rumbled or otherwise
treated, being simply brushed off before testing.
7. From each melt of metal not less than three test speci- Number of
mens (arbitration test bars) shall be poured, the first of which s P ecimens -
shallbe poured within five minutes after the first ladle is tapped
and the remainder at intervals not exceeding one hour throughout
the melt.
fittings or branch thereof shall not vary more than | in. under
the nominal size of pipe.
(b) The outside diameter of the barrel of pipe and fittings
"body of hub
"bead of hub
" " bead' of spigot end.
Size, in.
Per 5-ft. Length, Per ft. including Per 5-ft. Length,
lb. Hub, lb. lb.
2 27^ 27§
3
«l *h
4 -
65 13 65
5 85 17 85
6 100 20 100
cent less than designated in Tables I and II, but only when the
average weight of a given size and weight of pipe and fittings
selected at random, is not less than that shown in Tables I and II.
(c) The regular length of pipe shall be such as to lay 5 ft.
including hub.
(d) The average weights of soil pipe and fittings shall not
be less than those given in Tables I and II.
Character of 10. (a) All pipe and fittings shall be practically straight and
Castings.
cylindrical and fittings true to pattern. The specified sizes shall
be for the inside diameter and shall conform, within the allow-
able variation, to the dimensions given in the tables.
(b) All pipe and fittings shall be carefully examined for
defects and sounded with a hammer before shipment. No fillings
—
' 1
Fittings.
4 5
by by
3 2
1 Bends 13f m
i Bends 13
£ Bends 184
A- Bends 'I
Return Bends 20 \
YBranch "I
1
27
diverted Y Branch 25
2
is£ 22 25l 29l
2
24 29
«1 4 l
I
VI. MARKING.
11. All pipe and fittings shall be marked with the name of Marking,
the manufacturer, or appropriate initial. Each casting shall have
cast upon it the minimum or estimated weight of same as shown
in Tables I and II.
392 Specifications for Cast-Iron Soil Pipe.
STANDARD SPECIFICATIONS
FOR
CAST-IRON LOCOMOTIVE CYLINDERS.
I MANUFACTURE.
1. Locomotive cylinders shall be made from good quality, Process
close-grain gray iron cast in a dry mold.
(393)
394 Specifications for Locomotive Cylinders.
12 in. apart and tested under a centrally applied load, shall con-
form to the following minimum requirements:
Average load at center, lb 3 200
Average deflection at center, in 0.09
chili Teats. 5. Before pouring, a sample of the iron shall be taken and
Pattern
10'
K 'Pipe
~% Cope
i-fi
H/0 Pipe
<- /i }> Bored with
VentHoles.
-
'''"I
"'"II
U>
11
ii-]':-\-XJ^^y-y:\
hi
IT
Fig. 1. —Mold for Arbitration Test Bar.
at the bottom of the fracture. The depth of the white iron shall
not be less than tV in- as measured at the center line.
6. (a) Arbitration Test Bar. —
The form and dimensions of Molds for Teat
s P eclmens
the mold for the arbitration test bar shall be in accordance with -
*-/f"->l k-,I%\
-x
i4
2 «. »£
i?
<
I
tion 6 (a), shall be poured from each ladle of metal used for one
or more cylinders, and tested as specified in Section 4.
One chill test specimen, cast as specified in Section 6 (b),
(b)
shall be poured from each ladle of metal used for one or more
cylinders and broken as specified in Section 5. The chill test
specimens ma}- be cast in adjacent molds, but in such cases a
space must be provided between the molds. (See Fig. 2.)
V. MARKING.
Marking. 9. Marks designating the maker, the date of casting, the
serial and pattern numbers and other marks specified by the
purchaser, shall be cast on each cylinder in raised letters.
place of manufacture.
Rejection. 11. Unless otherwise specified, any rejection based on tests
made in accordance with Section 3 shall be reported within
five working days from the receipt of samples.
.
STANDARD SPECIFICATIONS
FOR
CAST-IRON CAR WHEELS.
These specif cations are issued under the fixed designation A 46; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
Adopted, 1905.
60 000 lb.
70 000 lb. 100 000 lb. Locomotive
Kind of service. capacity
capacity. capacity. Cars. Tenders.
and less.
Number.
Weight
'
Variation Two per cent either way.
9 12 12 12 12
10 10 12 12 14
Marking. 4. Each wheel must have plainly cast on the outside plate
the name of the maker and place of manufacture. Each wheel
must also have cast on the inside double plate the date of casting
and a serial foundry number. The manufacturer must also
provide for the guarantee mark, if so required by the contract.
No wheel bearing a duplicate number, or a number which has
once been passed upon, will be considered. Numbers of wheels
once rejected will remain unfilled. No wheel bearing an indis-
tinct number or date, or any evidence of an altered or defaced
number will be considered.
Measures. 5. must have been meas-
All wheels offered for inspection
ured with a standard tape measure and must have the shrinkage
number stenciled in plain figures on the inside of the wheel.
The standard tape measure must correspond in form and con-
struction to the "Wheel Circumference Measure" established
by the Master Car Builders' Association in 1900. The nomen-
clature of that measure need not, however, be followed, it being
sufficient the graduating marks indicating tape sizes are f in.
if
slag and blowholes, and the hubs must be solid. Wheels will not
be rejected because of drawing around the center core. The
tread and throat of the wheels must be smooth, free from deep
and irregular wrinkles, slag, sand wash, chill cracks or swollen
rims, and be free from any evidence of hollow rims, and the
throat and tread must be practically free from sweat.
7. Wheels tested must show soft, clean, gray iron, free Material
and CnilL
from defects, such as holes containing slag or dirt more than
j in. in diameter, or clusters of such holes, honeycombing of
iron in the hub, white iron in the plates or hub, or clear
white iron around the anchors of chaplets at a greater dis-
tance than | in. in any direction. The depth of the clear white
iron must not exceed £ in. at the throat and 1 in. at the middle of
the tread, nor must it be less than f in. at the throat or any part
of the tread. The blending of the white iron with the gray iron
behind must be without any distinct line of demarcation, and
the iron must not have a mottled appearance in any part of the
wheel at a greater distance than If in. from the tread or throat.
The depth of chill will be determined by inspection of the three
test wheels described below, all test wheels being broken for this
purpose, if necessary. one only of the three test wheels fails
If
in limits of chill, all the lot under test of the same shrinkage or
stencil number will be rejected and the test will be regarded as
finished so far as this lot of 103 wheels is concerned. The manu-
facturer may, however, offer the wheels of the other two shrinkage
or stencil numbers, provided they are acceptable in other respects
as constituents of another 103 wheels for a subsequent test. If
two of the three test wheels fail in limits of chill, the wheels in the
400 Specifications for Car Wheels.
the wheels offered for test, and if he finds any showing wrong
tape-marking, he will tape the whole lot and require them to be
restenciled, at the same time having the old stencil marks oblit-
erated. He will weigh and make check measurements of at least
10 per cent of the wheels offered for test, and if any of these
wheels fail to conform to the specification, he will weigh and
measure the whole lot, refusing to accept for shipment any wheels
which fail in these respects.
Drop Tests. 1 1 Experience indicates that wheels with higher shrinkage or
.
lower stencil numbers are more apt to fail on thermal test; more
apt to fail on drop test, and more apt to exceed the maximum
allowable chill than those with higher stencil or lower shrinkage
numbers; while, on the other hand, wheels with higher stencil or
lower shrinkage numbers are more apt to be deficient in chill.
For each 103 wheels apparently acceptable, the inspector will
select three wheels for test —
one from each of the three shrinkage
Serial Designation: A 46-05. 401
Rejections. 15. Each 103 wheels submitted for test will be considered
to have failed and will not be accepted or considered further, if,
First. —
The test wheels do not conform to Section 7, espe-
cially as to limits of white iron in the throat and tread and
around chaplets.
Second.— One of the wheels does not stand the drop
test test
as described in Section 11.
Third. — Both of the two wheels do not stand the thermal
test
test as described in Section 12.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
MALLEABLE-IRON CASTINGS.
I. MANUFACTURE.
1. The castings shall be made from iron melted in either Process,
an air furnace, open-hearth furnace or electric furnace.
1 goo 1.25
2
5 1400 1.00
8
3 2 000 0.75
4
rOjT*.
A / ^ |0°
i I I
3"„
i
l<-
-- *-/" —>k— 4— ->k~- /~-sk 3"~
I*
Fig. 1.
When the entire melt is used for castings which are subject to
these specifications, two molds shall be poured within five
minutes after tapping into the first ladle, and two molds from
the last iron of the melt. When only part of the melt is required
for such castings, two molds shall be poured from the first ladle
Serial Designation: A 47-15. 405
of iron used and two molds after the required iron has been
tapped.
(d) The molds shall be suitably stamped to identify the
specimens.
The specimens from one mold from the first and one
test
mold from the last of the melt shall be annealed in the hottest
part of the annealing oven, and the remaining specimens shall
be annealed in the coldest part.
6. One tension and one transverse test specimen from each Number of Tests,
from each of the two molds annealed in the two points in the
oven specified in Section 5 (d) fails to meet the requirements as
to tensile or transverse properties specified in Sections 2 and 3,
the castings from that melt will be rejected.
shrinkage cracks.
IV. INSPECTION.
10. The inspector representing the purchaser shall have inspection,
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the castings ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the castings are being
furnished in accordance with these specifications. All tests
and inspection shall be made at the place of manufacture prior
to shipment, unless otherwise specified, and shall be so con-
ducted as not to interfere unnecessarily with the operation of
the works.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
GRAY-IRON CASTINGS.
These specifications are issued under the fixed designation A 48; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
in thickness;
(b) Heavy Castings, those in which no section is less than
2 in. in thickness;
(c) Medium Castings, those not included in either of the
above two classes.
Basis of 2. The tension test will be made only when specified by
Purchase.
the purchaser and at his expense. 1 -
I. MANUFACTURE.
Process. 3. The castings shall be made by the cupola process, unless
furnace iron is specified.
(406)
: : :
Patf em
10" Pipe
k-fil Cope
<
4 :
10"Pipe
Bored with
/i ->
Vent holes.
lo
^^^
_1_
Fig. 1. —Mold for Arbitration Test Bar.
cast from each melt, one set from the first and the other set
from the last iron going into the castings. Where the melt
exceeds 20 tons, an additional set of two bars shall be cast
for each additional 20 tons or fraction thereof. In case
-
in Section 5 (a).
9. One arbitration test bar of each set cast shall conform Requirements,
to the requirements specified in Section 5 (a); otherwise the
castings represented by such bars shall be rejected.
— Standard Thread
~"Rad...
%
Hi*
_iL
k M* /~~>l«#t*
r-
- * A
Fig. 2. —Tension Test Specimen.
shallconform to whatever points may be specially agreed upon
between the manufacturer and the purchaser.
V. INSPECTION.
11. The inspector representing the purchaser shall have inspection,
free entry, at all times while work on the contract of the pur-
chaser is being performed, to all parts of the manufacturer's
works which concern the manufacture of the castings ordered.
The manufacturer shall afford the inspector, free of cost, all
reasonable facilities to satisfy him that the castings are being
furnished in accordance with these specifications. All tests
and inspection shall be made at the place of manufacture prior
to shipment, unless otherwise specific I, and shall be so con-
ducted as not to interfere unnecessarily with the operation of
the works.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD METHODS
FOR
SAMPLING AND ANALYSIS OF PIG AND
CAST IRON.
Adopted, 1916.
SAMPLING.
Pig Iron. — One pig shall be selected at random from each
four tons of iron and ten such pigs (representing 40 tons of iron)
shall constitute a unit for sampling. The surface of each pig
shall be cleansed with a stiff wire brush or in any manner that
will remove all loose sand without introducing deleterious matter.
The skin, down to clean metal, shall then be removed with
an emery wheel at the center of the upper face of each pig and
the surface carefully brushed off.
METHODS OF ANALYSIS.
DETERMINATION OF SILICON
BY THE
NITRO-SULFURIC (DROWN) METHOD.
Solutions Required.
Nitro-Suljuric Acid. —Mix 1000 cc. of sulfuric acid, sp. gr.
1.84, 1500 cc. of nitric acid, sp. gr. 1.42. and 5500 cc. of dis-
tilled water.
Dilute Hydrochloric Acid. — Mix 100 cc. of hydrochloric
acid, sp. gr. 1.20, and 900 cc. of distilled water.
Method.
Add cautiously 30 cc. of the nitro-sulfuric acid to 1 g. of
iron in a platinum or porcelain dish of 300-cc. capacity, cover
with a clock glass, heat until the metal is dissolved, and
evaporate slowly until copious fumes of sulfuric acid are evolved.
Cool, add 125 cc. of distilled water, heat with frequent stirring
until all salts are dissolved, add 5 cc. of hydrochloric acid, sp. gr.
1.20, heat for 2 minutes, and filter on a 9-cm. paper. Wash the
precipitate several times with hot water, then with hot hydro-
chloric acid and hot water alternately to complete the removal
of iron salts, and with hot water until free from acid.
finally
Transfer the filterplatinum crucible, burn off the paper
to a
carefully with the crucible covered, finally igniting over a blast
Serial Designation: A 64-16. 413
DETERMINATION OF SILICON
BY THE
HYDROCHLORIC-ACTD METHOD.
Solutions Required.
Hydrochloric Acid. — Mix equal volumes of hydrochloric
acid, sp. gr. 1.20, and distilled water.
Method.
Place 1 or 2 g. of the metal in a casserole or 400-cc. beaker
and add 30 to 40 cc. of the hydrochloric acid. When action has
ceased, evaporate to dryness and bake in an air bath or on a hot
plate until all acid is removed. Cool, add 15 cc. of concen-
trated hydrochloric acid and heat until all iron salts are in
solution. Dilute with four or five times the volume of water,
filter, wash, ignite and treat the precipitate as described under
DETERMINATION OF SULFUR.
Solutions Required.
Barium Chloride. — Dissolve 100 g. of barium chloride
(BaCl 2 -2H 2 0) in 1000 cc. of distilled water.
Method.
Dissolve 5 g. of iron in a 400-cc. beaker, using a mixture of
40 cc. of nitric acid, sp. gr. 1.42, and 5 cc. of hydrochloric acid,
sp. gr. 1.20. Add 0.5 g. of sodium carbonate, evaporate the
414 Methods for Analysis of Pig and Cast Iron.
solution to dryness and bake the residue on the hot plate until
fumes are no longer given off. Treat the residue in 30 cc. of
strong hydrochloric acid, dilute and filter. (See subsequent
paragraph in this section for treatment of this residue for
extraction of its possible sulfur content.) Cool the filtrate and
add ammonia until a permanent cloudiness appears, then add
5 cc. of strong hydrochloric acid so as to obtain a perfectly clear
liquid. Precipitate the sulfur in the cold filtrate (about 100 cc.)
with 10 cc. of the barium-chloride solution. After 24 to 48
hours collect the precipitate on a filter paper, wash first with
hot water (containing 10 cc. of concentrated hydrochloric acid
and 1 g. of barium chloride to the liter) until free from iron, and
then with hot water till freefrom chloride;
with cold or, first
water, then with 25 cc. of water containing 2
cc. of concentrated
hydrochloric acid to the liter, Keep the washings separate
from the main filtrate and evaporate them to recover any
dissolved barium sulfate.
Place the insoluble residue, containing silica, graphite, etc.,
in a platinum crucible, cover with sodium carbonate (free from
sulfur) and char the paper (use an alcohol lamp for this and
subsequent heating operations) without allowing the carbonate
to melt; the crucible should be covered during this operation.
Then thoroughly mix in 0.2 g. of sodium nitrate and fuse the
mass with the cover removed. Dissolve the contents of the
crucible in water, filter and evaporate the filtrate with hydro-
chloric acid in excess, using a porcelain container; repeat the
evaporation with water and hydrochloric acid to insure removal
of nitrates. Extract the residue with a few drops of hydro-
chloric acid and water, filter off the insoluble matter and add
DETERMINATION OF PHOSPHORUS.
Solutions Required.
Nitric Acid for Dissolving. —Mix 1000 cc. of nitric acid,
sp. gr. 1.42, and 1200 cc. of distilled water.
Serial Designation: A 64- 16. 415
Nitric Acid for Washing. —Mix 20 cc. of nitric acid, sp. gr.
Methods.
A. Molybdate Method for Non-titaniferous Irons.
and if phosphorus is indicated by the formation of a yellow precipitate, filter, wash and dis-
solve this in ammonia and add to the main solution.
'"The Chemical Analysis of Iron," 7th Ed., p. 81.
* Made by saturating strong ammonia water with sulfur -dioxide gas. Eighteen cubic
centimeters of such a solution will deoxidize a solution of 10 g. of iron.
Serial Designation: A 64-16. 419
the acid ammonium sulfite. After replacing the beaker over the
flame, add to the solution (which should smell quite strongly
of sulfurous anhydride) ammonia, drop by drop, until the solu-
tion quite decolorized, and finally until a slight greenish
is
ferric chloride will not be reduced, and the solution, at the end
of the operation described above, will not be decolorized and
will not smell of sulfurous anhydride. In this case add more
acid ammonium sulfite (without the addition of ammonia)
until the solution smells strongly of sulfurous anhydride, then
add ammonia until the slight permanent precipitate appears,
and redissolve it in as few drops of hydrochloric acid as possible.
The solution being now very nearly neutral, the iron in the
ferrous condition, and an excess of sulfurous acid present, add
to the solution 5 cc. of hydrochloric acid to make it decidedly
acid and to insure the complete decomposition of any excess of
the acid ammonium sulfite that may be present. Boil the
solution while a stream of carbon dioxide passes through it,
1
If arsenic is present pass a current of hydrogen-sulfide gas through the solution for 15
minutes, filter, and expel excess of the precipitant by a current of carbon dioxide.
420 Methods for Analysis of Pig and Cast Iron.
DETERMINATION OP MANGANESE
BY THS
BISMUTHATE METHOD.
Solutions Required.
Nitric Acid for Solution. —Mix 500 cc. of nitric acid, sp. gr.
Method.
In a 300-cc. Erlenmeyer flask dissolve 1 g. of iron in 50 cc.
of the "nitric acid for solution" and boil to expel the oxides
add about 0.5 g. of sodium bismuthate,
of nitrogen, cool, filter, 2
and heat few minutes or until the pink color has dis-
for a
appeared, with or without precipitation of manganese dioxide.
Add small portions of ferrous sulfate (or any suitable reducing
agent) in sufficient quantity to clear the solution and boil to
expel the oxides of nitrogen. Cool to about 15° C, add an
excess of sodium bismuthate and agitate for a few minutes.
Add 50 cc. of the "nitric acid for washing" and filter through an
> Circular No. .',0, Bureau of Standards. Oct. I. 1912.
* The Insoluble residue should be examined for manganese.
422 Methods for Analysis of Pig and Cast Iron.
DETERMINATION OF MANGANESE
BY THE
FORD-WILLIAMS METHOD.
Solutions Requlred.
—Mix equal volumes of
Nitric Acid for Solution. nitric acid,
sp. gr. 1.42, and distilled water.
Standard Ferrous-Sulfate Solution. —Dissolve 10 g. of pure
crystallized Fe S0 4 -7H 2
2 in 900 cc. of distilled water and 100 cc.
of sulfuric acid, sp. gr. 1.84.
Standard Permanganate Solution, about N/10. — Dissolve
3.735 g. of potassium permanganate in 1000 cc. of distilled
water. After aging, standardize this solution by means of
sodium oxalate of ascertained purity (Sorensen's as furnished
by the Bureau of Standards for a fee of $2.00 for 120 g. or $3.00
for 200 g.).
Method.
Dissolve 3 g. of iron in 40 cc. of " nitric acid for solution,"
dilute, filter, 2 and evaporate almost to a syrupy consistency.
Add 40 cc. of nitric acid, sp. gr. 1.42, and 3 g. of potassium
chlorate. Boil the solution for 15 minutes. Remove from the
source of heat and add 15 cc. of nitric acid, sp. gr. 1.42, and 3 g.
of potassium chlorate. Boil again until yellow fumes cease to
come off. Cool quickly and filter on an asbestos pad in a car-
bon funnel. Wash with cold nitric acid, sp. gr. 1.42 (free from
oxides of nitrogen 3 until the iron is removed and then with water
1
In making the asbestos pad it is advisable to have a thin bed and as much surface as
possible. This insures rapid filtration, and the filter may be used until it becomes clogged
with bismuthate. The filtrate must be perfectly clear, since the least particle of bismuthate
carried through the filter will vitiate the results.
2 The insoluble residue should be examined for manganese.
* It is very important to use nitric acid free from oxides of nitrogen, since these dissolve
the precipitated manganese dioxide.
Serial Designation: A 64-16. 423
DETERMINATION OF CARBON
BY THE
DIRECT-COMBUSTION METHOD.
Apparatus.
Purifying Train. —The method employed eliminates the
necessity of a purifying train following the furnace, inasmuch
as no precautions are necessary to prevent access of water
vapor, or sulfur trioxide —
the impurities usually guarded against
— from the absorbing apparatus. All that is needed is a
424 Methods for Analysis of Pig and Cast Iron.
Reagents.
—
Oxygen. Oxygen of not less than 97-per-cent purity is
recommended. Endeavor should be made to obtain oxygen
which gives no blank, since the correction for or elimination of
this is troublesome and uncertain. For the most accurate work
the blank should be completely eliminated by the use of a
catalyzer before the furnace, with a carbon-dioxide absorbent
interposed between furnace and catalyzer.
Tenth-normal Hydrochloric Acid. —
This may be standardized
by any of the accepted methods, or as foDows: Twenty cubic
centimeters of the approximately N/10 acid is measured out
with a pipette, and the silver chloride precipitated by an excess
of silver-nitrate solution in a volume of 50 to 60 cc. After
digesting at 70 to 80° C, until the supernatant liquid is clear,
the chloride is filtered off on a tared Gooch filter and washed
with water containing 2 cc. of nitric acid per 100 cc. of water,
until freed from silver nitrate. After drying to constant weight
at 130° C, the increase of weight over the original tare is noted,
and from this weight, corresponding to the silver chloride, the
strength of the hydrochloric acid is calculated, after which it is
adjusted to the strength prescribed. The standardization should
be based upon several concordant determinations, using varying
amounts of acid.
—
Methyl Orange. Dissolve 0.02 g. in 100 cc. of hot distilled
water and filter.
—
Tenth-normal Sodium-Hydroxide Solution. This is stand-
ardized against the hydrochloric acid. Methyl orange is used as
the indicator. The sodium-hyroxide solution should be stored
in a large bottle from which it may be driven out by air pressure,
protecting against carbon dioxide by soda-lime tubes.
—
Barium-Hydroxide Solution. A saturated solution is filtered
and stored in a large reservoir from which it is delivered by air
pressure, protecting from carbon dioxide by a soda-lime tube.
Use enough of this solution to fill all the small bulbs of the
Meyer tube when the latter is properly set up for absorption.
—
Manner of Distributing Sample in Boat. This is of consid-
erable importance. With all samples, close packing in a small
space is conducive to rapid combustion. In the case of samples
which burn too vigorously, a satisfactory regulation may some-
times be attained by spreading the sample loosely over the
lining in the boat.
—
Rate of Admitting Oxygen. The rate at which oxygen is
admitted is also a factor in the velocity of combustion; a mod-
erate rate of burning is to be sought. This is desirable from
the standpoint of the complete absorption of the carbon dioxide
by the barium-hydroxide solution. The above-mentioned
factors can be governed so as to burn successfully irons of a
very wide range of compositions, in either fine or coarse
particles.
Method.
After having properly set up and tested the apparatus,
place 1 g. of iron in a moderately packed condition on the bed
material and introduce the boat into the combustion apparatus,
already heated to the proper temperature. After about a
minute sample and container to reach the tem-
(to allow the
perature, of the furnace), admit oxygen somewhat more rapidly
than it is consumed, as shown by the rate of bubbling in the
Serial Designation: A 64-16. 427
1 As a precaution against error resulting from too rapid passage of the gases, it la well
to attach a second barium-hydroxide tube to retain any carbon dioxide that may pass the
first.
For the most accurate work the Meyer tubes should be washed with dilute acid before
beginning work each day. After a determination is finished the tube should be completely
filled two or three times with tap water, then rinsed with distilled water, in order to remove
the carbon dioxide liberated when dissolving the carbonate from the previous determination.
The flask containing the carbonate should be thoroughly agitated after adding the acid,
since the carbonate sometimes dissolves rather slowly if this is not done; this Is particularly
the case if it has packed much during filtration.
» It Is well to wash out the rubber tubes connected to the Meyer tube with • little water
1
Glass wool should on no account be used as a substitute for the quartz, on account of
the probability of errors arising from its attack by the alkali or acid.
1 The operation of filtering can be carried out very rapidly after a little practice.
Serial Designation: A 64-16. 429
STANDARD SPECIFICATIONS
FOR
LAKE COPPER WIRE BARS, CAKES, SLABS, BILLETS,
INGOTS, AND INGOT BARS.
Cakes, slabs, and billets shall come under the ingot classi-
fication, except when specified for electrical use at time of pur-
chase; in which case wire-bar classification shall apply.
(b) High Resistance Lake. —Lake copper having a resis-
tivity greater than 0.15694 international ohms per meter-gram
at 20° C. shall be known as "High Resistance Lake."
5. (a) Low Resistance Lake copper shall have a purity Metal
of at least 99.880 per cent as determined by electrolytic assay, Content -
at least 99.880 per cent, copper, silver, and arsenic being counted
together. The arsenic content of High Resistance Lake copper,
when required for special purposes, shall be the subject of
agreement at time of purchase.
6. Wire bars, cakes, slabs, and be substantially
billets shall Physical
free from shrink holes, cold sets, pits, sloppy edges, concave standard,
tops and similar defects in set or casting. This clause shall not
apply to ingots or ingot bars, in which case physical defects
are of no consequence.
7. Five per cent variation in weight or \ in. variation in weights of
Explanatory Note.
These specifications have been drawn to cover the peculiar
trade situation which has classified the large production of copper
from product in a class by itself.
this geographical district as a
It is an academic
realized that a better classification from
point of view could be made by method of production or by
chemical composition, but the trade does not yet seem ready for
such a step.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
ELECTROLYTIC COPPER WIRE BARS, CAKES, SLABS,
BILLETS, INGOTS, AND INGOT BARS.
Marks. 1. All wire bars, cakes, slabs, and billets shall be stamped
with the maker's brand and furnace charge mark. Ingots and
ingot bars shall have a brand stamped or cast in, but need have
no furnace charge mark.
Lots. 2. The refiner shall arrange carloads or lots so that as far
as possible each shall contain pieces from but one furnace charge,
in order to facilitate testing by the user.
Quality. 3. (a) Metal Content. —The copper in all shapes shall have
a purity of at least 99.880 per cent, as determined by electrolytic
assay, silver being counted as copper.
(b) Resistivity. —All wire bars shall have a resistivity not
to exceed 0.15535 international ohms per meter-gram at 20° C.
(annealed); all ingot and ingot bars shall have a resistivity
not to exceed 0.15694 international ohms per meter-gram at
20° C. (annealed).
Cakes, slabs, and billets shall come under the ingot classifica-
tion, except when specified for electrical use at time of purchase,
in which case wire-bar classification shall apply.
(434)
Serial Designation: B 5-13. 435
being drilled completely through each piece scale from set shall
;
STANDARD SPECIFICATIONS
FOR
SPELTER.
1 High Grade.
2 Intermediate.
3 Brass Special.
4 Selected.
5 Prime Western.
The sum of the lead, iron, and cadmium shall not exceed
0.10 per cent.
1 For slush castings and certain zinc-aluminum alloys, a special grade of spelter may
be required, as noted in "Spelter, Its Grades and Uses," published as Appendix I to the
report of Committee B-2, Proceedings. Am. Soc. Test. Mats., Vol. XVI, Part I. p. 183 (1916).
Serial Designation: B 6-18. 439
slab completely across from the middle of one long side to the
middle of the other and use the sawdust as the sample; or,
drill three 9-mm. holes along one diagonal of each slab, boring
Committee on Standard Methods of Analysis of that Society; Journal of Industrial and Entl-
neerinf Chemistry, Vol. 7. 1915. p. 547.
1
The empirical factor weight (8.643) It used Instead of the theoretical one (8.66). as the
dried dioxide Is liable to contain some adherent and Included water, expelled with difficulty.
B. P. Smith's "Electro-Analysis." 4th edition, p. 102.
440 Specifications for Spelter.
irith PbSOi. prepared as follows: 300 cc. of ILSO< (sp. gr. 1.84) are poured into 1800 cc.
It is
ftf water; 1 g. of lead acetate is dissolved in 300 cc. of water and is added to the hot solution
with stirring. The solution is allowed to settle for several days and is siphoned off through a
thick asbestos filter for use. When "lead acid " is used it is unnecessary to consider the solubil-
ity of the PbSO<, since the solution is always brought back to the same volume as the volume of
"lead acid" originally added; consequently, when the PbSO< is filtered no more lead remains
In the filtrate than was originally added in the "lead acid."
Serial Designation: B 6-18. 441
wash first with 150 cc. of dilute H 2 S0 4 and then with 100 cc.
of water and titrate with KMn0 4 The KMn0 4 solution .
water and then with alcohol. Dry at 100° C, cool and weigh.
The increase is metallic cadmium.
8. Claims to be considered shall be in writing within thirty Claims,
STANDARD SPECIFICATIONS
FOR
MANGANESE-BRONZE INGOTS FOR SAND CASTINGS.
I. MANUFACTURE.
Size of 2. The bronze shall be cast in the form of ingots having
ingots.
notched flat bottoms, approximately 3 by 2f in. wide by 12 in.
long, properly tapered to strip easily from an iron mold.
(444)
Serial Designation: B 7-14. 445
5. (a) The tension test specimen shall be cut from one Tension T««t
pe men "*
corner near the bottom of the test ingot.
(b) The specimen shall conform to the dimensions shown
in Fig. 1. The ends shall be of a form to fit the holders of the
testing machine in such a way that the load shall be axial.
Radius
not less
than q -.
L__.
f A \
-ley k
f
1
Note - The Gage length, Parallel Portions and Fillets shall be as Shown,
but the Ends may be of any Form which will Fit tha Holders of
the Testing Machine.
Fig. 1.
IV. MARKING.
7. Each ingot shall be stamped with its proper heat or Marking.
charge number.
446 Specifications for Manganese-Bronze Ingots.
works where the castings are made, or at the point at which they
are received, at the option of the purchaser.
(b) If the purchaser elects to have inspection made at
the manufacturer's works, the inspector representing the pur-
chaser shall have free entry, at all times while work on the
contract of the purchaser is being performed, to
all parts of the
STANDARD SPECIFICATIONS
FOR
THE ALLOY: COPPER, 88 PER CENT; TIN, 10 PER CENT;
ZINC, 2 PER CENT.
These specifications are issued under the fixed designation B 10; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
2. The alloy may be made by any approved method. Process.
(447)
H
K- 5 r. —
K >1
1*'
1
->M«— -ill - -
Iq
'a IK3- ' 16 3.'
1 Jz 3Z 1,
*
*\
^
Fig. U
Radius
not less
—
r
H"- 2 "Gage Length
Note >- The Gagelength, Parallel Portions and Fillets shall be as Shown,
but the Ends may be of any Form which will Fit the Ho/ders of
the Testing Machine.
Fig. 2.
and the saw dust or metal chips shall be carefully treated with
a magnet to remove any particles of iron derived from the tools.
7. (a) Two test bars of the form and dimensions shown Test Specimens
8. (a) Two tension tests shall be made from each lot or Number of Test
melt.
(b) If any
specimen shows defective machining or
test
develops flaws, it may
be discarded; in which case the manu-
facturer and the purchaser or his representative shall agree
upon the selection of another specimen in its stead.
STANDARD SPECIFICATIONS
FOR
HARD-DRAWN COPPER WIRE.
Serial Designation: B 1-15.
These specifications are issued under the fixed designation B 1 the final ;
that, when drawn hard, it shall have the properties and character-
istics herein required.
These specifications cover hard-drawn round wire, Shapes
2.
each.
(b) The wire shall be protected against damage in ordinary
handling and shipping.
.
For wire 0.100 in. in diameter and larger, one per cent over
or under;
For wire less than 0.100 in. in diameter, one mil over or
under.
in. in diameter and larger, or more than 3 per cent in the case
the jaws in the case of smaller wire, and not closer than 1 in. to
either bench mark or jaw. If upon testing a sample from any
coil of wire, the results are found to be below the values stated in
Table I.
Tensile Elongation
Diameter, Area, circular
Strength, in 10 in..
in. mils.
lb. per 9q. in. per cent.
in 60 in.
the table, tests upon two additional samples shall be made, and
the average of the three tests shall determine acceptance or
rejection of the coil. For wire whose nominal diameter is
between listed sizes, the requirements shall be those of the next
larger size included in Table I.
:
— c^Jhrrl
Fig. 1.
Dimensions and 11. (a) Size shall be expressed as the area of cross-section
Permissible
Variations.
in circular mils, the standard sizes being as follows:
shown in Fig. 2.
15. The requirements for weight, physical properties, and Requirements,
electric resistivity of figure-eight trolley wire shall be the same
as for the same sizes of grooved trolley wire.
U-01SO-A
V-0.2ZI-1
action of the previous bends. Hard wire which has been wrapped
around a wire of small diameter is hardened still more and it is
almost impossible to straighten the wire, let alone re-coil it in the
opposite direction. In the opinion of the committee, it is inad-
visable to include a test which at best is so indefinite as a wrap
test. Furthermore, it is the opinion of the committee that
wire which will meet the physical tests included in these specifi-
cations will meet any properly made twist or wrap test that
would reasonably be required.
Since the adoption of the Standard Specifications for Hard-
Drawn Copper Wire, proposed in 1909, the committee has very
carefully considered the matter of twist and wrap tests, and it is
their final opinion that while there might be some possible reason
for requiring that wire shall stand wrapping around a wire of
equal diameter, there can be no good reason for including in
specifications the requirement that it shall stand unwrapping and
re-wrapping, because such a test is indefinite and cannot be made
otherwise. It is almost physically impossible to unwrap and
re-wrap hard-drawn wire about a wire of its own diameter.
With respect to twist tests, the committee has nothing to add to
1 Committee B-l on Standard Specifications for Copper Wire.
Serial Designation: B 1-15. 457
STANDARD SPECIFICATIONS
FOR
MEDIUM HARD-DRAWN COPPER WIRE.
For wire 0.100 in. in diameter and larger, one per cent over
or under;
For wire less than 0.100 in. in diameter, one mil over or
under.
not be greater than the maximum values and not less than the
minimum values stated in Table I, and its elongation shall not
be than the minimum values stated in Table I. Tension tests
less
shall be made upon fair samples, and the elongation of wire
larger in diameter than 0.204 in. shall be determined as the per-
manent increase in length, due to the breaking of the wire in
tension, measured* between bench marks placed upon the wire
originally 10 in. apart. The elongation of wire 0.204 in. in diam-
eter and smaller shall be determined by measurements made
between the jaws of the testing machine. The zero length shall
be the distance between the jaws when a load equal to 10 per
cent of the required ultimate breaking strength shall have been
applied, and the final length shall be the distance between the
jaws at the time of rupture. The zero length shall be as near.
:
Table I.
in 60 in.
0.204 48 330 55 330 1.25
0.182 48 600 55 660 1.20
0.162 49 000 56 000 1.15
0.144 49 330 56 330 1.11
0.128 49 660 56 660 1.08
0.114 50 000 57 000 1.06
0.102 50 330 57 330 1.04
0.091 50 660 57 660 1.02
0.081 51 000 58 000 1.00
0.072 51 330 58 330 0.98
0.064 51 660 58 660 0.96
0.057 52 000 59 000 0.94
0.051 52 330 59 330 0.92
0.045 52 660 59 660 0.90
0.040 53 000 60 000 0.88
For diameters 0.460 in. to 0.325 in., 896.15 lb. per mile-ohm
at 20° C.
For diameters 0.324 in. to 0.040 in., 905.44 lb. per mile-ohm
at 20° C.
Serial Designation: B 2-15. 463
Explanatory Notes.
Definition. —Medium Hard-Drawn Wire is essentially and
necessarily a special product, because when wire has once started
on its course through the drawing operations, it can only finish
as a hard-drawn wire to be used as such or to be annealed and
become soft or annealed wire. Medium hard-drawn wire is an-
nealed wire drawn to a slightly smaller diameter.
5. The copper was formerly standardized
specific gravity of
in these specifications at 8.90. The value has been changed to
8.89, since that is the value adopted as standard by the American
Institute of Electrical Engineers and the International Electro-
Technical Commission.
7. (a) The use numbers to express dimen-
of arbitrary gage
sions cannot be too strongly condemned. There are many such
gages in existence, and confusion is to be expected unless the
particular gage to be used is specified. Many of the gages have
their dimensions stated in absurd figures, such as 0.090742 in.,
when not especially easy to measure dimensions in the fourth
it is
action of the previous bends. Hard wire which has been wrapped
around a wire of small diameter is hardened still more and it is
almost impossible to straighten the wire, let alone re-coil it in the
opposite direction. In the opinion of the committee, it is
inadvisable to include a test which at best is so indefinite as a
wrap test. Furthermore, it is the opinion of the committee that
wire which will meet the physical tests included in these specifi-
cations will meet any properly made twist or wrap test that
would reasonably be required
The committee has carefully considered the matter of twist
and wrap tests in connection with both hard-drawn and medium
hard-drawn wire, and it is their final opinion that while there
might be some possible reason for requiring that wire shall stand
wrapping around a wire of equal diameter, there can be no good
reason for including in specifications the requirement that it
shall stand unwrapping and re-wrapping, because such a test is
indefinite and cannot be made otherwise. It is almost physically
impossible to unwrap and re-wrap hard-drawn wire about a wire
of its own diameter.
Elastic Limit. —
During the tension test on wire, there is
seldom to be observed any definite drop of the beam or increase
in the rate of elongation, corresponding to the yield point com-
monly observed in testing steel. The only way in which the
elastic limit of hard wire may be determined is by the actual
plotting of the elastic curve from extensometer readings. Even
such tests are difficult of interpretation, because the wire when
available for tests is usually curved, due to its having been put
up in a coil. There are little sets observable before the true
Serial Designation: B 2-15. 465
elastic limithas been reached, owing to the fact that one side of
the wire, having been stretched in coiling,is really a little harder
than the other side, and the pull is, therefore, not even. Con-
sidering the difficulty of making the test and the uncertainty of
the results obtained, it is the opinion of the committee that it
properly made.
Tests carefully made by members of the committee show
that the elastic limit of medium hard-drawn wire averages 50 per
cent of the ultimate tensile strength required in these speci-
fications. This statement of experience is based on the defi-
nition of elastic limit as "that point on the elastic curve beyond
which the ratio of stress to strain ceases to be constant."
9. Conductivity. —Electric conductivity was formerly ex-
pressed as a percentage on the basis of a determination made
by Matthiessen about 1865, of the electric resistivity of sup-
posedly pure copper. Since that time the methods of refining
copper have advanced, so that it is not uncommon to find copper
of over 100 per cent conductivity on the Matthiessen basis.
There has until recently not been international agreement on
the electric resistivity of copper to be considered the standard for
the expression of conductivity. While international agreement
upon the value 0.15328 ohms per meter-gram at 20° C. for the
resistivity of copper equal to 100 per cent conductivity was
reached by the International Electro-Technical Commission in
1913, it has been deemed preferable to express the requirements
in standard specifications in the terms of quantities directly
measurable, rather than by reference to some quantity whose
standard value is the subject of agreement only. The use of the
arbitrary term "conductivity" has no more warrant than the
employment of arbitrary ga^e numbers. Therefore, in these
specifications the requirements are stated as the maximum
rejection limits to the resistivity.
For the convenience of those who are accustomed to express
466 Specifications for Medium Drawn Copper Wire.
STANDARD SPECIFICATIONS.
FOR
SOFT OR ANNEALED COPPER WIRE.
when drawn and annealed, it shall have the properties and char-
acteristics herein required.
2. These specifications cover untinned drawn and annealed shapes,
round wire.
3. (a) The wire must be free from all imperfections not Finish,
(467)
468 Specifications for Soft Copper Wire.
and diameter stated for reels and spools are to be measured over-
all and are maximum sizes; reels or spools smaller than these may
be used provided the minimum weights called for are carried by
the reel or spool. In the table, there are also stated the diam-
eters of the draw-block on which the final drawing of the wire
is to be made, when wire is shipped in coils; it being understood
Table I.
For wire less than 0.010 in. in diameter, 0.1 mil (0.0001
in.) over or under.
(c) Each coil shall be gaged at three places, one near each
Table II.
Diameter, in.
Tensile Strength, Elongation in 10 in.,
lb. per sq. in. per cent.
either bench mark. If upon testing a sample from any coil, reel
or spool of wire, the results are found to be below the stated value
in elongation or above the stated value in tensile strength,
tests upon two additional samples shall be made, and the average
of the three tests shall determine acceptance or rejection of the
coil. For wire whose nominal diameter is between listed sizes,
the requirements shall be those of the next larger size included
in Table II.
8. Electric resistivity shall be determined upon fair samples Electric
Explanatory Notes.
Soft or annealed copper wire is wire which has been drawn
by customary operations and annealed, and finished by cleaning
when necessary to remove scale or oxide. The wire is so soft and
ductile that it is easily marred and even stretched by careless
handling in the operations of winding or cabling, hence the
necessity for confining specifications and inspection to wire in
packages as it leaves the manufacturer, and before being put
through processes incident to its use by the purchaser.
4. (a) Attention is called to the necessity for the purchaser
STANDARD SPECIFICATIONS
FOR
BARE CONCENTRIC-LAY COPPER CABLE:
HARD, MEDIUM-HARD, OR SOFT.
Adopted, 1916.
I. MANUFACTURE.
Products 1 These specifications cover bare concentric-lay cables
(a)
Covered. made from round copper wires laid helically around a central
core in one or more layers. The central core shall be made of
wire having the same quality and temper as the concentric
layers, unless otherwise especially provided for in separate
specifications governing the individual case.
Classes. (b) The purposes for which the several classes of concentric-
lay cables are generally used are as follows:
Class A, for bare, weatherproof, slow-burning, and slow-
burning weatherproof cable for aerial use;
Class B, for various insulated cable, such as rubber, paper,
varnished cloth, etc.;
Class C, for cable where greater flexibility is required than
in Class B.
Requirements 2. The copper wires entering into the construction of
of Wires.
standard concentric-lay cable shall, before stranding, meet all
(472)
Serial Designation: B 8-16. 473
4. The pitch of standard cable shall not be less than 12 Pitch and Lay.
nor more than 16 diameters of the cable, and the lay may be
right or left-handed, unless one direction of lay is specified by
the purchaser.
wires composing the cables may be made before, but not after,
stranding. Experience indicates that the tensile strength of
concentric-lay copper cable of standard pitch is at least 90
per cent of the total strength required of the wires forming
the cable.
6. For the purpose of calculating weights, cross-sections, Weights and
rea '
Table I.
Not2. — Class A cable, sizes 4/0 and 3/0, is usually 7-strand when bare and 19-strand when weather-
proof, etc.
IV. INSPECTION,
inspection. 10. (a) All testing and inspection, both of individual wires
entering into the construction of the cable, and of the com-
pleted cable, shall be made at the place of manufacture. Tests
on individual wires shall be made on samples taken before
cabling, and not on wires removed from the completed cable.
Serial Designation: B 8-16. 475
V. DEFINITION OF TERMS.
11. Concentric-Lay Cable. —
A single conductor cable com- Concentric-Lay
a e"
posed of a central core surrounded by one or more layers of
helically laid wires.
12. Lay. —The lay of a cable is the length expressed in Lay.
inches for each complete turn of the wire around the axis,
measured along its axis.
Explanatory Notes.
1. Classes of Cable. —These specifications have been drawn
to cover cables made from hard-drawn, medium hard-drawn,
and soft copper wire, since the manufacturing of cables from
the various classes of wire is similar, and the physical properties
of the cable depend upon, and are usually expressed in, terms
of those of the class of wire employed.
2. Physical Properties. —The accurate testing of cable for
its physical properties is practically impossible in commercial
laboratories. In order to do this, it is necessary to use long
lengths and hold the samples in such a way that the wires shall
all be in equal tension. Otherwise the strength will be con-
siderably below the actual strength of the cable. A much
more accurate idea of the quality of the cable may be obtained
by testing the individual wires before cabling than by attempt-
ing tests of the physical properties of the finished cable.
Wires unlaid from cable will manifestly have different
physical and electrical properties from those of the wire when
prepared for cabling, on account of the deformation brought
about by laying and again straightening for test.
3. Stranding Table. —The stranding table covers present
practice. Class A covers the usual bare and weatherproof con-
476 Specifications for Copper Cable.
STANDARD SPECIFICATIONS
FOR
HIGH-STRENGTH BRONZE TROLLEY WIRE,
ROUND AND GROOVED:
40 AND 65-PER-CENT CONDUCTIVITY.
Adopted, 1916.
I. MANUFACTURE.
1. These specifications cover round and grooved bronze shapes,
trolley wire.
2. The material used shall be bronze of such nature and Material,
ance with the best commercial practice, and tests upon a sec-
tion of wire containing a braze shall show at least 95 per cent
of the tensile strength of the unbrazed wire.
Elongation tests shall not be made on test sections includ-
ing brazes.
(477)
478 Specifications for Bronze Trolley Wire.
Table I.
VI. INSPECTION,
inspection. n. (#) All testing and inspection shall be made at the
place of manufacture.
(b) The manufacturer shall afford the inspector represent-
ing the purchaser all reasonable facilities to satisfy him that the
material conforms to the requirements of the c e specifications.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
COPPER PLATES FOR LOCOMOTIVE FIREBOXES.
I. MANUFACTURE.
2. The copper shall be fire-refined or electrolytic, and hot Process,
(481)
:
Bend Tests. 6. The specimen shall bend both hot (500 to 700° C.) and
cold 180 deg. without cracking on the outside of the bent portion
Fig. 1.
JL 14.63 8 12 16
1 17.44 7 10 13 17
8
JL. 20.34 6 8 IC 13
23.25 5 7 9 12
* 29.06 5 6 8 10
Over 4 5 5 6 5 9
V. FINISH.
10. The finished plates shall be free from injurious defects Finish,
VI. MARKING.
11. The name
or brand of the manufacturer, plate number, Marking,
and grade be stamped on each plate. The plate number
shall
shall be legibly stamped on each test specimen.
484 Specifications for Copper Plates.
STANDARD SPECIFICATIONS
FOR
COPPER BARS FOR LOCOMOTIVE STAYBOLTS.
I. MANUFACTURE.
2. The copper shall be fire-refined or electrolytic and shall Procesa.
Bend Tests. 6. The test specimen shall bend cold through 180 deg.
flat on without cracking on the outside of the bent portion.
itself
Test Specimens. 7. Tension and bend test specimens shall be of the full-size
section of the bars as rolled.
Number of Tests, 8. (a) One tension and one bend test shall be made from
each 5000 lb. or fraction thereof.
(b) If any test specimen develops flaws it may be discarded
VI. MARKING.
Marking. 11. The finished bars shall, when loaded for shipment, be
properly separated and marked with the name or brand of the
Serial Designation: B 12-18. 487
cost, all reasonable facilities to satisfy him that the bars are
being furnished in accordance with these specifications. All
tests (except check analyses) and inspection shall be made at
the place of manufacture prior to shipment, unless otherwise
specified, and shall be so conducted as not to interfere unnec-
essarily with the operation of the works.
13. (a) Unless otherwise specified, any rejection based Rejection,
STANDARD SPECIFICATIONS
FOR
SEAMLESS COPPER BOILER TUBES.
I. MANUFACTURE.
Process. The copper shall be fire-refined or electrolytic and shall
2.
Position .Position
after Using i after Using
Flaring Tool-.^ » Flatter.
> ^>
<<oo
nt
'4- 1 *
Is
A= Outs. Diam. of flue lessf".
i :«
B° Outs. Diam. of Flue less 3." Liners-'"*~A "*l
6. (a) A test specimen not more than 4 in. in length shall Flange Tests.
Number of Tests. 10. One flange and one crush test shall be made from
each of two tubes in each lot of 250 or less. Each tube shall
be subjected to the hydrostatic test.
11. If the results of the physical tests of only one tube
from any do not conform to the requirements specified,
lot
retests of two additional tubes from the same lot shall be made,
each of which shall conform to the requirements specified.
In. B. w. li 2 91
g. 2 'I »i
Permissible 13. The weight of the tubes shall not vary more than
Variations. 5 per cent from that specified in Section 12.
Workmanship. 14. (a) The finished tubes shall be circular within 0.02 in.,
and the mean outside diameter shall not vary more than 0.015 in.
from the size ordered.
(b) The thickness at any point shall not vary more than
(c) The length shall not be less, but may be 0.125 in. more
than that ordered.
15. The finished tubes shall be free from injurious defects Finish,
VI. MARKING.
16. The name or brand of the manufacturer, and "tested Marking,
at 750 lb." shall be legibly stenciled on each tube.
cost, all reasonable facilities to satisfy him that the tubes are
being furnished in accordance with these specifications. All
tests (exceptcheck analyses) and inspection shall be made at
the place of manufacture prior to shipment, unless otherwise
specified, and shall be so conducted as not to interfere unnec-
essarily with the operation of the works.
18. (a) Unless otherwise specified, any rejection based on Rejection,
be notified.
19. Samples tested accordance with Section 4, which
in Rehearing,
represent rejected tubes, shall be preserved for two weeks from
the date of the test report. In case of dissatisfaction with the
results of the tests, the manufacturer may make claim for a
rehearing within that time.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
SEAMLESS BRASS BOILER TUBES.
These specifications are issued under the fixed designation B 14; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
I. MANUFACTURE.
Process. 2. The tubes shall be cold drawn to size and semi-annealed.
They shall be fully annealed at both ends, if so ordered.
70-30 Alloy.
Copper not under 69 00 per cent
.
have a flange turned over at right angles to the body of the tube
without showing cracks or flaws. The outside diameter of this
Position .-Position
after Using : afterUsing"
Flaring Too/-._ ) Flatter.
V± 1 i
the lot offered for shipment. They shall be smooth on the ends
and free from burrs.
(b) All specimens shall be tested cold.
Number of Teste. One flange and one flattening test shall be made from
10.
each of two tubes in each lot of 250 or less. Each tube shall
be subjected to the hydrostatic test.
11. If the results of the physical tests of only one tube
from any lot do not conform to the requirements specified,
retests oftwo additional tubes from the same lot shall be made,
each of which shall conform to the requirements specified.
ol
In B. w. g.
4 «i 2 '4 »*
Permissible 13. The weight of the tabes shall not vary more than 5 per
Variations.
cent from that specified in Section 12.
VI. MARKING.
16. The name or brand of the manufacturer, and "tested Marking,
at 750 lb." shall be legibly stenciled on each tube.
cost, all reasonable facilities to satisfy him that the tubes are
being furnished in accordance with these specifications. All
tests (exceptcheck analyses) and inspection shall be made at
the place of manufacture prior to shipment, unless otherwise
specified,and shall be so conducted as not to interfere unnec-
essarilywith the operation of the works.
18. (a) Unless otherwise specified, any rejection based on Rejection,
be notified.
19. Samples tested in accordance with Section 4, which Rehearing,
represent rejected tubes, shall be preserved for two weeks from
the date of the test report. In case of dissatisfaction with the
results of the tests, the manufacturer may make claim for a
rehearing within that time.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
BRASS FORGING ROD.
rods, equal quantities being taken from each rod and thor-
oughly mixed. Samples so prepared shall be divided into three
equal parts, each of which shall be placed in a sealed package,
one for each party and one for an umpire, if necessary.
5. (a) Analyses of separate rods may be made by the pur- Check Analyse:
IQ
-H o
-H o OP
-H o o
Over 2i in
4c IT
;
of lengths less than the length ordered shall not exceed 40 per
cent of any one shipment.
(c) For rods over 1 in. up to and including 2 in. in diameter
Explanatory Note.
Section 1. —The material intended to be covered by these
specifications exhibits a very considerable variation in proper-
tieswith slight changes in composition. Its strength, stiffness
and ability to stand forging operations are in inverse proportion
to the copper content; so also is the amount of lead which the
alloy can contain without producing hot shortness. Toughness
on the other hand is directly proportional to the copper content.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
FREE-CUTTING BRASS ROD FOR USE IN SCREW
MACHINES.
work.
I. MANUFACTURE.
2. The rods shall be finished by cold drawing and straighten- Process,
ing, unless otherwise specified.
remainder.
(499)
500 Specifications for Free-Cutting Brass Rod.
Permissible
Diameter, or Distance between Parallel Faces.
Variation, in.
±0.0015
±0.002
±0.0025
Over 2i in ±0.003
a
Serial Designation: B 16-18. 501
when no
ordered in 10-ft. lengths, lengths less than 6 ft.; when
stantially straight and free from kinks and bends, and shall
have a bright, smooth surface.
Explanatory Notes.
Section 1. —The material intended to be covered by these
specifications is suitable for ordinary manufacturing purposes.
In order to machine freely it must contain lead, and possess a
considerable degree of temper which is obtained by cold working.
The former requirement reduces strength and ductility while
the latter adds firmness and stiffness.
Section 8. —There are four major constituents encountered
in all brass alloys, the control and determination of which
502 Specifications for Free-Cutting Brass Rod.
mine the four main elements in each cast. On the other hand,
the determination by chemical analysis of the constituents
of an individual sample from a lot of a given size tells little about
the mean values of the proportions, or the extreme variations
which exist in the lot. It is proposed, though not as a very
satisfactory solution of this problem, to require that a sample
composed of four equal portions from four individual pieces
be taken to represent the mean composition of a lot, and that
individual samples be permitted to vary between wider limits.
It is appreciated that this is not a satisfactory solution of the
problem, but no better one has been offered.
There are many uses for which alloys outside of the specified
limits are perfectly suitable. The limits given, however, repre-
sent standard practice. On the other hand, there are special
requirements which cannot be most advantageously satisfied
by alloys meeting these specifications.
Section 6. —
It is desirable that a limit be imposed on the
hardness due to cold drawing. It is felt that the bend test
proposed accomplishes the purpose as satisfactorily as any
other test.
SPECIFICATIONS.
1. Portland cement is the product obtained by finely pul- Definition,
I. CHEMICAL PROPERTIES.
2. The following limits shall not be exceeded: Chemical
Limits.
Loss on ignition, per cent 4 00
.
IV. INSPECTION.
inspection. 11. Every facility shall be provided the purchaser for care-
ful sampling and inspection at either the mill or at the site of
Serial Designation: C 9-17. 505
V. REJECTION.
12. The cement may be rejected if it fails to meet any of Rejection,
the requirements of these specifications.
13. Cement shall not be rejected on account of failure to
meet the fineness requirement if upon retest after drying at
100° C. for one hour it meets this requirement.
14. Cement failing to meet the test for soundness in steam
may be accepted if it passes a retest using a new sample at any
time within 28 days thereafter.
15. Packages varying more than 5 per cent from the speci-
fiedweight may be rejected and if the average weight of pack-
;
TESTS.
VI. SAMPLING.
16. Tests may be made on individual or composite samples Number of
as may be ordered. Each test sample should weigh at least Sam P les -
8 lb.
17. (a) Individual Sample. —
If sampled in cars one test
sample shall be taken from each 50 bbl. or fraction thereof.
If sampled in bins one sample shall be taken from each 100 bbl.
(b) Composite Sample. —
If sampled in cars one sample
shall be taken from one sack in each 40 sacks (or 1 bbl. in each
10 bbl.) and combined to form one test sample. If sampled in
bins or warehouses one test sample shall represent not more
than 200 bbl.
18. Cement may be sampled at the mill by any of the Method of
following methods that may be practicable, as ordered: Sampling.
506 Specifications and Tests for Portland Cement.
Insoluble Residue.
22. To a 1-g. sample of cement shall be added 10 cc. of Method.
water and 5 cc. of concentrated hydrochloric acid; the liquid
shall be warmed until effervescence ceases. The solution shall
be diluted to 50 cc. and digested on a steam bath or hot plate
until it is evident that decomposition of the cement is complete.
The residue shall be filtered, washed with cold water, and the
filter paper and contents digested in about 30 cc. of a 5-per-
Sulfuric Anhydride.
24. One gram of the cement shall be dissolved in 5 cc. of Method.
concentrated hydrochloric acid diluted with 5 cc. of water,
with gentle warming; when solution is complete 40 cc. of water
shall be added, the solution filtered, and the residue washed
thoroughly with water. The solution shall be diluted to 250 cc,
heated to boiling and 10 cc. of a hot 10-percent solution of
barium chloride shall be added slowly, drop by drop, from a
pipette and the boiling continued until the precipitate is well
formed. The solution shall be digested on the steam bath until
the precipitate has settled. The precipitate shall be filtered,
washed, and the paper and contents placed in a weighed plat-
inum crucible and the paper slowly charred and consumed
without flaming. The barium sulfate shall then be ignited and
weighed. The weight obtained multiplied by 34.3 gives the
percentage of sulfuric anhydride. The acid filtrate obtained in
508 Specifications and Tests for Portland Cement.
Magnesia.
Method. 26. To 0.5 g. of the cement in an evaporating dish shall
be added 10 cc. of water to prevent lumping and then 10 cc. of
concentrated hydrochloric acid. The liquid shall be gently
heated and agitated until attack is complete. The solution
shall then be evaporated to complete dryness on a steam or
water bath. To hasten dehydration the residue may be heated
to 150 or even 200° C. for one-half to one hour. The residue
shall be treated with 10 cc. of concentrated hydrochloric acid
diluted with an equal amount
of water. The dish shall be
covered and the solution digested for ten minutes on a steam
bath or water bath. The diluted solution shall be filtered and
the separated silica washed thoroughly with water. 1 Five cubic
centimeters of concentrated hydrochloric acid and sufficient
bromine water- to precipitate any manganese which may be
present, shall be added to the filtrate (about 250 cc). This
shall be made alkaline with ammonium hydroxide, boiled until
there is but a faint odor of ammonia, and the precipitated iron
and aluminum hydroxides, after settling, shall be washed with
hot water, once by decantation and slightly on the filter. Set-
ting aside the filtrate, the precipitate shall be transferred by a
jet of hot water to the precipitating vessel and dissolved in
10 cc. of hot hydrochloric acid. The paper shall be extracted
with acid, the solution and washings being added to the main
solution. The aluminum and iron shall then be reprecipitated
at boiling heat by ammonium hydroxide and bromine water in
a volume of about 100 cc, and the second precipitate shall be
collected and washed on the filter used in the first instance if
this is still intact. To the combined filtrates from the hydrox-
ides of iron and aluminum, reduced in volume if need be, 1 cc.
of ammonium hydroxide shall be added, the solution brought
1 Since this procedure does not involve the determination of silica, a second evapora-
tion is unnecessary.
Serial Designation: C 9-17. 509
¥
Ground Glass ,s
[ |
Stopper
c!c
I 6cc fc
> Capacity
' at?0 C. vo
"7T
Capac.
of Bulk
appro/.
ESOcc
j_Y_^.«
j<- 9 cm
XL NORMAL CONSISTENCY.
39. The Vicat apparatus consists of a frame A (Fig. 2) Apparatus,
bearing a movable rod B, weighing 300 g., being one end C
1 cm. in diameter for a distance of 6 cm., the other having a
removable needle D, 1 mm. in diameter, 6 cm. long. The rod
is reversible, and can be held in any desired position by a screw
•In order to secure uniformity In the results of tests for the time of setting and tensile
strength the manner of mixing above described should be carefully followed. At least one
minute is necessary to obtain the desired plasticity which is not appreciably affected by
continuing the mixing for several minutes. The exact time necessary is dependent upon
the personal equation of the operator The error in mixing should be on the side of
over mixing.
514 Specifications and Tests for Portland Cement.
the excess paste at the smaller end sliced off at the top of the
ring by a single oblique stroke of a trowel held at a slight angle
with the top of the ring. During these operations care shall be
taken not to compress the paste. The paste confined in the
ring, resting on the plate, shall be placed under the rod, the
larger end of which shall be brought in contact with the surface
15 0.0 23 10.8
16 0.2 24 10.8
17 0.3 25 10.7
18 0.5 26 10.8
19 0.7 27 11.0
20 0.8 28 11.2
21 10.0 20 11.3
22 10.2 30 11.5
The remain on the glass or the cracking of the glass to which the
failure of the pats to
puts are attached does not necessarily Indicate unsoundness.
516 Specifications and Tests for Portland Cement.
-ho
aqni Jaqqny 3/qiX9U~*x \
>jOOQ i/OUIJ ++-f
Serial Desigxatiox: C 9-17. 517
'W
518 Specifications and Tests for Portland Cement.
and stored in moist air for 24 hours. In molding the pat, the
cement paste shall first be flattened on the glass and the pat
then formed by drawing the trowel from the outer edge toward
the center.
44. The pat shall then be placed in an atmosphere of steam
at a temperature between 98 and 100° C. upon a suitable sup-
port 1 above boiling water for 5 hours.
in.
X
Fig. 6. —Details for Briquette.
STANDARD SPECIFICATIONS
FOR
NATURAL CEMENT.
I. PHYSICAL PROPERTIES.
2. The residue on a standard No. 100 sieve shall not exceed Fineness.
10 per cent, and on a standard No. 200 sieve shall not exceed
30 per cent, by weight.
3. Pats of neat cement about 3 in. in diameter, \ in. thick Soundness,
III. INSPECTION.
inspection. 8. Every facility shall be provided the purchaser for
(a)
careful sampling and inspection at either the mill or at the
site of the work, as may be specified by the purchaser. At least
10 days from the time of sampling shall be allowed for the com-
pletion of the 7-day test, and at least 31 days shall be allowed
for the completion of the 28-day test.
IV. REJECTION.
9. The cement may be rejected if it fails to meet any of Rejection,
the requirements of these specifications.
10. Cement failing to meet the 7-day requirements may be
held awaiting the results of the 28-day tests before rejection.
Editorial Note.
In connection with its reports on the Standard Specifications and Tests
for Portland Cement (Serial Designation: C 9-17), Committee C-l on Cement
has declared its purpose to give consideration to the revision of the present
STANDARD SPECIFICATIONS
FOR
DRAIN TILE.
These specifications are issued under the fixed designation C 4; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
shale, fire clays or surface clays and to drain tile made of concrete.
(b) By shale is meant a stratified clay, usually red-burning,
more or indurated by heat or pressure, with well-marked
less
cleavage, laid down prior to the present geological epoch.
(c) By fire clay is meant a stratified clay, usually buff-
to 0.5 per cent of the whole number of tile, and the purchaser
shall pay for all in excess of that percentage at the same rate
as for other tile.
2
it shall be calculated by the equations
W
M = 0.20r— (1)
12
f^ M (2)
1
The "ordinary supporting strength." when calculated as specified in Section 16, is
approximately equal to the actual supporting strength of a tile when laid in a ditch by the
"ordinary" method. See note under Table II.
'The coefficient of 0.20 in equation (I) approximates the value found by theoretical
analysis and also that determined by extended tests.
530 Specifications for Drain Tile.
Hydraulic
Bearings.
19. (See Fig. 2.) —
When hydraulic bearings are used, the
ends of each specimen of tile shall be accurately marked in
halves of the circumference prior to the test.
An hydraulic bearing shall be composed of a wooden platen,
to which is attached, as hereinafter described, a section of rub-
ber hose. The hose
shall He against the tile, and the pressure
shall be applied to the hose through the platen.
The platen shall be built of strong wood, and shall be not
less than 6 by 6 in. in section, and its least length shall be the
length of the tile plus 8 in. One-inch quarter rounds, with their
convex surfaces facing and 2 in. apart in the clear, shall be
firmly attached to the bearing side. The straight portion of
this face shall extend at least the length of the tile, and the
platen beyond this length may be cut to the arc of a circle.
Between the quarter rounds shall be laid a piece of 2£-in.
hose which shall be closed in a water-tight manner at each
end by clamps. The hose shall contain a volume of water not
less than one-half nor more than two-thirds its capacity, when
completely distended. This hose may be attached to the platen
at either end in any satisfactory manner which will not induce
wrinkling when under test pressure.
The test load shall be applied at the middle of the top
bearing, in such a way as to leave the bearing free to move in
the vertical plane of the axis of the tile.
vertical sides, each strip having its interior top corner rounded
to a radius of approximately % in. They
be straight, and
shall
shall be securely fastened to a rigid block with their interior
vertical sides 1 in. apart.
ature of not less than 110° C. (230° F.) for not less than three
hours. After removal from the drier, the specimens shall be
allowed to cool to a temperature of 20 to 25° C. (68 to 77° F.)
and reweighed. If the specimens were apparently dry when
taken, and the second weight closely checks the first, the speci-
mens shall be considered dry. If the specimens were known to
534 Specifications tor Drain Tile.
be wet when taken, they shall be placed in the drier for a fur-
ther drying treatment of two hours, and reweighed. If the
third weight checks the second, the specimens shall be consid-
ered dry. In case of any doubt, the specimens must be redried
for two-hour periods until check weights are obtained.
Weighing and 23. The balance used shall be sensitive to 0.5 g. when
Reweighing.
loaded with 1 kg., and weighings shall be read at least to the
nearest gram. Where other than metric weights are used, the
same order of accuracy must be obtained.
In reweighing after immersion, the specimens shall be
removed from the water, not allowed to drain for more than one
minute, the superficial water removed by towel or blotting
paper, and the specimens at once put upon the balance.
Immersion of 24. Specimens after weighing shall be placed in a suitable
Test Specimens.
woven-wire receptacle, packed tightly enough to prevent jos-
tling, covered with distilled water or rainwater, raised to the
boiling point and boiled for five hours, and then cooled in water
to a final temperature of 10 to 15° C. (50 to 59° F.).
Calculation and The test results shall be calculated as percentages of the
25.
Reporting of
initialdry weight, carried to the nearest first decimal place.
Results.
The results shall be reported separately for each individual
specimen, together with the mean of the fifteen or more speci-
mens comprising the standard sample, the maximum and the
minimum single observations entering into the mean, and the
variation between the maximum and the minimum of the three
specimens of each tile represented in the the standard sample.
Test Specimens. 26. The test specimens employed in making the absorption
test shall preferably be used for the freezing and thawing test.
In the event that the same specimens are not available, an-
other set selected as specified in Section 21 shall be taken.
Drying Test 27. In the event that new specimens for the freezing and
Specimens.
thawing test must be prepared, they shall be dried as specified
in Section 22.
Weighing and 28. The same scales and weights as are specified in Section
Reweighing.
23 for the absorption test or others of equivalent sensitiveness
and accuracy shall be employed for the weighings required in
Serial Designation: C 4-16. 535
In which »«co (P.) temperatures can readily be produced by the use of salt and Ice.
i
Trays
partly
Removed
t"
,J
5j>"''
2 Corner Strips, Ij'xg-xl
Top View,
Trays Removed.
33. Drain tile made of mixtures of surface clays with other Absorption
clays shall conform to the absorption requirements for surface- Requirements
clay tile in Table I, when the proportion of surface clay is 75 ma de of Mixed
per cent or more, and to the requirements for shale and fire-clay Cla y s -
the number of tiles tested shall be four times the number rep-
resented by the standard sample (Section 21). If the material
passes the freezing and thawing test satisfactorily, it shall not
be rejected on account of its failure to meet the absorption
requirements specified in Table I, but the average percentage
of absorption of the specimens used in the freezing and thawing
test shall be adopted as the maximum allowable mean absorption
for the contract in question. Limits of
2600 4200
—
Notb. When the freezing and thawing test ia specified or demanded, as provided in Seotion 7. the num -
bar of freezings and thawings to be endured shall be as follows: For farm drain tile, 8; for standard drain
tile, 12: for extra-quality drain tile, 16.
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540 Specifications for Drain Tile.
strength Test 36. The manufacturer or other seller shall not be held re-
Requirements sponsible
for cracking of drain tile in ditches unless by special
Manufacturer agreement in advance, and in any event his obligation shall be
h6ld
^ e ^ to ^ e discharged by the delivery of drain tile having the min-
R ibie
for Cracking imum ordinary supporting strengths specified in Table II; and,
in Ditches
if it is not otherwise specified in advance by the purchaser, tile
for "ordinary" pipe laying and for widths of ditch at the level
of the top of the tile equal to 0.5 ft. greater than the outside
diameters of the tile. The purchaser shall furnish to the manu-
facturer or other seller complete information, in advance of
receiving bids, as to the number of linear feet of drain tile of
each diameter required for each different depth of ditch, meas-
ured to the nearest foot from the surface of the ground to the
top of the tile.
V. VISUAL INSPECTION.
Visual 37. All drain tile shall be given a thorough visual inspec-
Inspection
and its
tion at the trench by a competent inspector employed by the
Purposes. purchaser. The purposes of the visual inspection shall be: (l) to
cull and reject imperfect individual tiles; and (2) to determine
whether the tiles, independently of meeting the chemical and the
physical test requirements, comply with the specifications of
general properties, especially as stated hereinafter.
Shape. 38. All drain tile shall be of approximately circular cross-
section, except when otherwise specified in advance. They shall
be approximately straight, except in the case of special connec-
tions. The ends shall be so regular and smooth as readily to
admit of making close joints by turning and pressing together
adjoining tile.
Drain tile shall give a clear ring when stood on end and
42. Ring,
ing into the body of the tile in such a manner as to decrease BrokenPieces.
the strength appreciably. Tile shall not be chipped or broken
was in error.
542 Specifications for Drain Tile.
STANDARD SPECIFICATIONS
FOR
QUICKLIME.
Adopted, 1915.
screen.
4.Quicklime is divided into four classes: Classes.
(.4) Sampling.
Lime in Bulk. 6. When quicklime shipped in bulk, the sample shall
is
to chemical composition:
Chemical Composition.
90 90 85-90 85-90
(min.) (min.)
Magnesium Oxide, per cent. 10-25 10-25 25 25
(min.) (min.)
Calcium Oxide plus Magne-
sium Oxide, min., per cent 90 85 90 85 90 85 90 85
STANDARD SPECIFICATIONS
FOR
HYDRATED LIME.
Adopted, 1915.
shallbe determined
(b) The non-volatile portion of hydrated lime shall
conform to the following requirements as to chemical
composition:
Chemical Composition.
90 (min.) 85-90
a thin edge shall be made on a clean glass plate about 4 in. square.
This pat shall be allowed to harden 24 hours in moist air and
shall be without popping, checking, cracking, warping or disin-
tegration after 5 hours' exposure to steam above boiling water
in a loosely closed vessel.
STANDARD SPECIFICATIONS
FOR
PAVING BRICK.
Adopted, 1915.
for the staves. To secure the desired true and uniform bearing
the surfaces of the flanges of the head shall be either ground
or machined. The flanges shall be slotted on the outer edge,
so as to provide for two f-in. bolts at each end of each stave,
said slots to be ff in. wide and 2f in., center to center. Each
slot shall be provided with a recess for the bolt head, which shall
act to prevent the turning of the same. Between each two
slots there shall be a brace f in. thick, extending down the out-
ward side of the head not less than 2 in.
There shall be for each head a cast-iron headliner 1 in.
in thickness and conforming to the outline of the head, but
inscribed in a circle 28| in. in diameter. This headliner shall
be fastened to the head by seven f-in. cap-screws, through the
head from the outside. Whenever these headliners become
worn down \ in. below their initial surface level at any point
of their surface, they shall be replaced with new ones. The
metal of these headliners shall be hard machinery iron and
should contain not less than one per cent of combined carbon.
The staves shall be made of 6-in. medium-steel structural
channels, 27| in. long and weighing 15.5 lb. per lineal foot.
The staves shall have two holes f§ in. in diameter, drilled in
each end, the center line of the holes being 1 in. from the end
and If in. either way from the longitudinal center line. The
spaces between the staves shall be as uniform as practicable,
but shall not exceed x% m -
r 6 ;1
Side Frame.
STANDARD RATTLERFOR
with 400 lb. of shot of the same sizes, and in the same proportions
as provided in Section 9, and shall then be run for 18,000 revo-
lutions at the usual prescribed rate of speed. The shot shall
then be removed and a standard shot charge inserted, after which
the rattler may be charged with brick for a test.
No stave shall be used for more than 70 consecutive tests
without renewing its lining. Two of the 14 staves shall be
removed and relined at a time in such a way that of each pair,
one falls upon one side of the barrel and the other upon the
No small sphere shall be retained in. use after it has been worn
down so that it will pass a circular hole 1.75 in. in diameter,
drilled in an iron plate \ in. in thickness, or weigh less than
0.75 lb. (0.34 kg.). Further, the small spheres shall be tested,
by passing them over the above plate or by weighing, after
every ten tests, and any which pass through or fall below the
specified weight, shall be replaced by new spheres; provided,
further, that all of the small spheres shall not be rejected and
replaced by new ones at any one time, and that so far as possible
the small spheres shall compose a graduated series in various
stages of wear. At any time that any sphere is found to be
broken or defective it shall at once be replaced.
The iron composing these spheres shall have a chemical
composition within the following limits:
ii '
Phosphorus 0.25
it
Sulfur 0.08 '
1 Where brick of larger or smaller sizes than the dimensions given above for blocks are to
be tested, the same number of bricks per charge should be used, but allowance for the difference
in size should be made in setting the limits for average and maximum rattler loss.
556 Specifications for Paving Brick.
17. The initial collective weight of the ten bricks composing the charge
and their collective weight after rattling.
18. The loss calculated in percentage of the initial weight; and the
calculation itself,
19. The number of broken bricks and remarks upon the portions which
were included in the final weighing.
20. General remarks upon the test and any irregularities occurring in its
execution.
21. The date upon which the test was made.
22. The location of the rattler and name of the owner, upon which the
test was made.
23. The certificate of the operator that the test was made under the
specifications of the American Society for Testing Materials and that the
record is a true record.
24. The signature of the operator or person responsible for the test.
25. The serial number of the test.
Serial No
REPORT OF STANDARD RATTLER TEST OF PAVING BRICK.
Identification Data.
Name sample
of the firm furnishing „
Name manufacturing sample
of the firm
Street or job which sample represents
Brands or marks on the brick _
Quantity furnished _ Drying treatment-
Date received Date tested
Length..„ Breadth Thickness..
Standardization Data.
Weight of Charge. Condition of Condition Number and Repairs. (Note any re-
(After Standardization.) Loeknuta of Scales. Position of Fresh pairs affecting the con-
on Staves. Stave Liners. dition of the barrel.)
10 Large spheres
Small ipheree
Total
Running Data.
Time Readings.
Revolution Running Notes,
Counter Stops, etc.
Hours. Minutes. Seconds. Readings.
Percentage Loss.
(Note. —The Calculation Must
Appear.)
Loss of Weight
General Maximum
Average Loss, Permissible Loss,
per cent. per cent.
For bricks suitable for heavy traffic 22 24
For bricks suitable for medium traffic 24 26
For bricks suitable for light traffic 26 28
STANDARD SPECIFICATIONS
FOR
FIRE TESTS OF MATERIALS AND CONSTRUCTION.
Serial Designation: C 19 - 18.
These specifications are issued under the fixed designation C 19; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
1000° F. at 5 minutes
" u
1300 10
" (<
1550 30
"
1700 1 hour
" u
1850 2
" ((
2000 4
"
2300
2400
2000
iS 1600
o
£ 120
•*-
a
b
IC00°F. at 5 minute:
800 1300° „ „I0 „
1550°,, „30 n
1700° „ n 1 hour
1850°,, » 2 »
400 2000°.. ..4- „
8
2J00 ,, .. 8 n
12 3 4
Time, hours.
5 6 7
4-hour Protection
" "
2
l
<( n
} «
1 U it
shall be first directed at the middle of the sample and then at all
parts of the exposed faces, changes in direction being made slowly.
9. For any material or construction intended to carry Loading,
load other than its own weight, the full rated safe working load
shall be applied during the entire fire test, also during the fire
stream test. After completion of the fire stream test, the
sample shall be subjected to excess loading as prescribed under
specifications for the different structural parts.
floor arch shall be 12 ft., and the supporting beams and girders
shall have a clearance of at least 8 in. from the walls of the test
structure.
Time of Testing. 1 1 The floor or roof may be tested as soon after construc-
tion as desired, but within 40 days. Artificial drying will be
allowed if desired.
Plastering. 12. If the constructionis to be plastered in practice, the
Table I.
Size of Water
Time of
Type of Hose Pressure
PartB of Structure. Application,
Protection. Nozzle, at Nozzle,
min.
in. lb.
4 hour 50 10
2 ". 50 5
1 " 60 2 6
1 •!
30 1
2
1 »
15 1
4
4 " 60 6
"
2 30 8
1 " 30 2 6
1 ..
2 30 1
1 <•
4 1 15 1
8
Requirements. 14. The test shall not be regarded as successful unless the
following conditions are met:
(a) The floor or roof shall have sustained safely the full
rated safe working load during the fire test without passage of
less than 100 sq. ft. and no dimension less than 9 ft.
16. Temperatures on the outer surface of the partition shall Determination
° em P cratureB -
18. The test shall not be regarded as successful unless the Requirements,
desired.
(b) The partition shall have withstood the fire stream test as
prescribed in Sections 7 and 8.
(c) No flame shall have passed through the partition during
the prescribed fire period.
Transmission of heat through the partition during the
(d)
prescribed fire period shall not have been such as to raise the
temperature on its outer surface in excess of 300° F.
(e) The partition shall not have warped or bulged or dis-
Editorial Note.
Specifications for fire tests of columns will be formulated when the joint
investigation on that subject, now in progress, under direction of the Under-
writers' Laboratories, the U. S. Bureau of Standards, and the Associated
Factory Mutual Fire Insurance Companies has been completed. It is also
planned to prepare fire test specifications for other structural members when
sufficient data have been acquired to warrant such procedure.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD DEFINITIONS
CF
TERMS RELATING TO SEWER PIPE.
Adopted, 1915.
in. Pipe.
(a) —
Sewer Pipe. Separate pipe suitable for the conveyance
of domestic and industrial sewage and storm water and
capable of being properly joined to form a conduit.
—
Clay Pipe. Made from red burning plastic clay devoid of
fissile structure. Maturing temperature about 1 170° C.
Vitrification not ordinarily produced, and salt glazing
not always effective.
Fire-Clay Pipe. —Made from
buff, gray or reddish burning
fire showing conchoidal structure.
clay Maturing
temperature about 1250° C. Complete stony vitrifi-
cation may be produced, but an absorption lower than
3 per cent is not general, nor desirable for maximum
strength.
Shale Pipe. —Made from red burning hard clay with a
distinct fissile structure. Vitrification at from 1050 to
1250° C, and salt glazing successful only at highest
temperature.
Cement-Concrete Pipe. —Pipe formed by consolidating in a
mold a mixture of Portland cement, water, sand, stone
or other hard material, and permitting it to harden by
natural process prior to handling and use.
—A pipe other than a straight pipe.
Special.
Branch.—A pipe attached to and diverging from the barrel
of another pipe, such as Y-branches, T-branches, etc.
(b) Demands upon Sewer Pipes. —Requirements of qualities
which are desirable and attainable under conditions of actual
practice.
V. Joints.
(b) Covering.
(c) Defects.
VII. Identification.
—
Marking and Imprints. Impressions made upon pipe at the
place and time of manufacture for the purpose of identi-
fication.
C :
STANDARD SPECIFICATIONS
FOR
PURITY OF RAW LINSEED OIL FROM NORTH
AMERICAN SEED.
Serial Designation: D 1-15.
These specifications are issued under the fixed designation^ 1 ; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
:Ta:.'la?.l ;
; .v ificatio:
PURITY OJ '
DLED LINSEED OIL Fl
EH
Serial DeslzzLatio-n: D 11-13.
-
-.-
:
>_NL TZ
p7 -.;*." »j
a' .it
I I
:: :
- • :-.'.: :
teat »• C I 17*
aeat... 0.3
0.1
-
574 Specifications for Purity of Boiled Linseed Oil.
STANDARD SPECIFICATIONS
FOR
PURITY OF RAW TUNG OIL.
These specifications are issued under the fixed designation D 12; the
final number indicates the year of original adoption as standard, or in the
case of revision, the year of last revision.
Acid Number 6
Saponification Number 195 190
Unsaponifiable Matter, per cent 0.75
Refractive Index at 25° C 1.520 1.515
Iodine Number (Hubl, 18 hours) 165
Heating Test (Browne's Method), minutes. .. . 12
Iodine Jelly Test, minutes 4
at 15°.5 C.
—
Acid Number. Weigh 10 g. of oil in a 200-cc. Erlenmeyer
flask,add 50 cc. of neutral alcohol, connect with a reflux air
condenser (or place small funnel in neck of flask), and heat on a
steam bath for \ hour. Remove from the bath, cool, add
phenolphthalein, and titrate the free acid with N/5 sodium
hydroxide. Calculate as the acid number (milligrams of potas-
sium hydroxide to 1 g. oil).
Saponification Number. —
Weigh from 2 to 3 g. of oil in a
200-cc.Erlenmeyer flask, add 30 cc. of a N/2 alcoholic solution
of potassium hydroxide, connect with a reflux condenser, heat
on a steam bath for 1 hour, then titrate with N/2 sulfuric acid,
using phenolphthalein as indicator. Always run two blanks
with the alcoholic potash. From the difference between the
number of cubic centimeters of acid required by the blanks
and the determinations, calculate the saponification number
(milligrams of potassium hydroxide to 1 g. of oil).
Unsaponifiable Matter. —To 25 g. of oil add 15 cc. of an aque-
ous solution of KOH
(200 g. of KOH
dissolved in water and made
up to 300 cc.) and 35 cc. of 95-per-cent alcohol. Connect with a
reflux condenser and heat on the water bath for 1 hour with
occasional shaking. Transfer to a separator}' funnel containing
a little water and wash out flask with water, using in all 125 cc.
Cool, add 200 cc. of ether and shake vigorously for 1 minute.
In a few minutes the ether solution will separate perfectly clear.
Draw off the soap solution into another separatory funnel.
Shake the soap solution with three 100-cc. portions of ether.
Unite all the ether portions and wash with three 30-cc. portions
of water. Filter the ether solution (small portions at a time)
into a tared flask, distill off the ether and dry flask and con-
tents to constant weight -at 95 to 100° C. in a steam oven. Re-
port the percentage of unsaponifiable matter.
Refractive Index. —
Use a properly standardized Abb6 re-
fractometer at 25° C, or any other equally accurate instrument.
Iodine Number (Iliibl). —Place a small quantity of oil
steady as possible. When the tung oil has been in the bath
about 9 minutes, raise the glass rod at intervals of ^ minute,
and when the rod is firmly set note the time. As setting or
jellying takes place within a few seconds of fluidity, a good end
determination is afforded. Remove the specimen at once,
heat the bath again to 293° C, and repeat the experiment with
another portion of the sample.
No stirrer is used in the bath. A screen around the bath
enables the temperature to be more easily reached. When the
cotton-seed oil has become tarry
and viscid, it should be renewed;
otherwise heating may be irreg-
ular.
Iodine Jelly Test. In a —
wide-necked 200-cc. Erlenmeyer
flask, place 2.5 g. (weight correct
to 1 mg.) of the oil. Add 10 cc.
of chloroform from a pipette
and stopper the flask immedi-
ately. Carefully insert a small
glass vial into the flask so that
the vial stands upright. Into
the vial from a pipette run 10 cc.
of a solution of iodine in chloro-
form, containing 0.035 to 0.036 g.
of iodine per cubic centimeter.
Place the flask in a bath con-
taining water at 25 to 26° C.
and allow it to stand there for a
STANDARD SPECIFICATIONS
FOR
TURPENTINE.
These specifications are issued under the fixed designation D 13; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
Adopted, 1915.
4. The specific gravity shall be not less than 0.862 nor more Specific Gravity,
(581)
582 Specifications for Turpentine.
Refractive index. 5. The refractive index at 15°. 5 C. shall be not less than
1.468 nor more than 1.478.
initial Boiling 6. The initial boiling point shall be not less than 150 nor
Point. o
more than 16Q q
Distillation. 7. Ninety per cent of the turpentine shall distill below
170° C.
Polymerization. 8. The polymerization residue shall not exceed 2 per cent
and its refractive index at 15°. 5 C. shall not be less than 1.500.
Methods of Analysis.
9. Color. — Fill a 200-mm., perfectly flat bottom colori-
metric tube graduated in millimeters to a depth of from 40 to
50 mm. with the turpentine to be examined. Place the tube
in a colorimeter and place on or under it a No. 2 yellow Lovi-
bond glass. Over or under a second graduated tube in the
colorimeter, place a No. 1 yellow Lovibond glass and run in
the same turpentine until the color matches as nearly as possible
the color in the first tube. Read the difference in depth of the
turpentine in the two tubes. If this difference is 50 mm. or
more, the turpentine is "Standard" or better.
10. Specific Gravity. —
Determine specific gravity at any
convenient temperature with a plummet, the displacement of
which has been accurately determined for that temperature,
or by an equally accurate method, using the factor 0.00082
for each degree centigrade that the temperature of determina-
tion differs from 15°. 5 C.
STANDARD SPECIFICATIONS
FOR
FOUNDRY COKE.
Serial Designation: D 17-16.
These specifications are issued under the fixed designation D 17; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
Adopted, 1916.
II. REJECTION.
Deduction 10. In case the original standard sample was taken in
(a)
forExcess accordance with Section 5 and showed more than 3 per cent
moisture, the purchaser shall have the option of taking a special
moisture sample according to Section 6, and of deducting the
moisture found in excess of 3 per cent, from the weight of coke
Serial Designation: D 17-16. 587
STANDARD SPECIFICATIONS
FOR
YELLOW-PINE BRIDGE AND TRESTLE TIMBERS.
I. GENERAL REQUIREMENTS.
1. Except as noted, all timber shall be cut from sound trees
that they shall not be over \ in. scant from actual size specified.
For instance, a 12 by 12-in. timber shall measure not less than
11$ by llf in.
5. Standard dressing means that not more than \ in. shall standard
II. STRINGERS.
6. {a) —
Dense Southern Yellow Pine. Dense southern yel- stringers,
low pine shall show not less than 80 per cent of heart on each
of the four sides, measured across the sides anywhere in the
length of the piece; loose knots, or knots greater than 1$ in.
in diameter, will not be permitted at points within 4 in. of the
edges of the piece.
590 Specifications for Yellow-Pine Bridge Timbers.
Caps and Sills. Dense Southern Yellow Pine. Dense southern yellow
7. (a) —
pine shallshow 85 per cent of heart on each of the four sides,
measured across the sides anywhere in the length of the piece,
and shall be free from knots over 2\ in. in diameter. Knots
shall not be in groups.
(b) Sound Southern Yellow Pine. —Sound southern yellow
pine shall be square-edged, except it may have 1 in. wane on
one corner, or £ in. wane on two corners. Knots shall not
exceed in their largest diameter one-fourth the width of the
face of the stick inwhich they occur. Ring shakes shall not
extend over one-eighth of the length of the piece.
IV. POSTS.
Posts 8. Dense Southern Yellow Pine. Dense southern yellow
(a) —
pine shall show not less than 75 per cent of heart, measured
across the face anywhere on the length of the piece, and shall
be free from knots over 2\ in. in diameter. Knots shall not be
in groups.
(b) Sound Southern Yellow Pine. —Sound southern yellow
pine shall be square-edged, except it may have 1 in. wane on
one corner, or ^ in. wane on two not
corners. Knots shall
exceed in their diameter one-fourth the width of the
largest
face of the stick in which they occur. Ring shakes shall not
extend over one-eighth of the length of the piece.
STANDARD SPECIFICATIONS
FOR
21-in. COTTON RUBBER-LINED FIRE HOSE FOR
PRIVATE DEPARTMENT USE.
Adopted, 1915.
I. COTTON FABRIC.
Quality of 1. (a) The cotton fabric shall be even and firm in texture
Cotton Fabric.
throughout and free from all injurious or unsightly defects,
except such trifling ones as are incident to the best manufacturing
practice. The filling threads (or weft) shall be thoroughly
covered by the warp in woven fabric, while in knit fabric both
warp and filling shall be covered by the knitted loop.
(b) Woven fabric shall have not less than 7 picks of filling
(b) The
lining shall contain, exclusive of cement and back-
ing, not than 40 per cent by weight, as found by analysis, of
less
pure fine Para rubber or its equivalent, and shall not contain
any kind of rubber substitutes, old vulcanized, or reclaimed
rubber.
(c) The lining shall be cemented to the cotton fabric with
III. HOSE.
Diameter of 4. The internal diameter of the hose shall be not less than
Hose. in.
2f
Weight and (a) The weight of the finished hose without couplings
5.
Flexibility of
shall be not less than 35 lb. per 50-ft. length, or with couplings,
Hose.
not less than 40 lb. per 50-ft. length.
(b) The hose shall be flexible and easily coiled.
Strength of Hose, 6. (a) The hose shall conform to the following minimum
Length of sample, ft 3 50
Bursting pressure, min., lb. per sq. in 500 400
Length of sample, ft 3 50
Bursting pressure, min., lb. per sq. in 500 400
With Ends Tied Together and Couplings Touching, and With a Sharp
Kink in the Middle.
Bursting pressure, min., lb. per sq. in 300
Distortion of 8. (a) The hose shall not twist more than 25 deg. per foot
Hose. The twist shall be in such a direction
at a pressure of 300 lb.
10. (a) The couplings shall be made, finished and fitted in Coupling*,
Note.
In private yards located in cities or towns where couplings having 7,
7\ or 8 threads per inch, and outside diameters on the male ends of not less
than 3^ in. or more than 3-fa in. are in use, it is possible to render both male
and female couplings adaptable for interchange with the Standard by the
596 Specifications for Cotton Rubber-Lined Fire Hose.
use of an adjustable tap for the female end or an adjustable die for the male
end of the coupling. This tap or die should have the same number of threads
per inch as the coupling or nipple to be treated.
In cases where the thread in use does not come within the above limits
both with respect to number of threads per inch and outside diameter of
threads on male, the hydrant nipples can be equipped with adapters provided
with spanner lugs and having a Standard male thread on the out-board end.
.
STANDARD SPECIFICATIONS
FOR
2|, 3 AND DOUBLE-JACKETED COTTON
31-IN.
RUBBER-LINED FIRE HOSE FOR PUBLIC
FIRE DEPARTMENT USE.
These specifications are issued under the fixed designation D 26; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
I. COTTON FABRIC.
1 (a) The cotton fabric shall be even and firm in texture Quality of
Cotton Fabne *
throughout and free from all injurious or unsightly defects, except
such trifling ones as are incident to the best manufacturing
practice. The filling threads (or weft) shall be thoroughly
covered by the warp in woven fabric, while in knit fabric both
warp and filling shall be covered by the knitted loop.
(b) The cotton cover shall consist of two plies, separate or
interwoven.
II. RUBBER LINING.
2. (a) The rubber lining shall be of uniform quality, free Quality of
from defects, and as free from corrugations as may be possible Rubber Lining,
with the best methods of manufacture.
(b) The lining shall contain, exclusive of cement and backing,
(d) The compound used shall not contain more than 7.5 per
cent of sulfur, exclusive of that which may be contained in the
mineral matter, as barytes, and the free sulfur shall not exceed
3 per cent; both figures shall be based upon the amount of
gum as found by chemical analysis.
III. HOSE.
Diameter 4. The internal diameter of the hose shall be not less than
that called for in the schedule, namely 2\, 3 or 2>\ in.
:
5. (a) The weight of the finished hose per 50-ft. length Weight and
2§ 70
3 90
*
3£ 110
Length of sample, ft 3 50
Bursting pressure, min., lb. per sq. in 600 500
22 I3 XS
3 If i
3* 2} J
2\ 51
3 8
Z\ 12*
not less than that of the coupling. Hose coupling threads shall
be interchangeable with those now in use in the city or town,
but wherever practicable an effort should be made to introduce
Serial Designation: D 26-18. 601
7\ 73 3tV
3 6 3|
3J 6 4*
Notes.
In many cases where the number of threads and the outside diameters
of the male ends do not differ greatly from the Standard, it is possible to
render both male and female couplings adaptable for interchange with the
Standard by the use of an adjustable tap for the female end or an adjust-
able die for the male end of the coupling. This tap or die should have the
same number of threads per inch as the coupling or nipple to be treated.
In cases where the above change in the existing equipment cannot be
made, the hydrant nipples can be equipped with adapters provided with
spanner lugs and having a Standard male thread on the out-board end.
Two and one-half inches is specified above as the diameter for the smaller
hose since this size is standard throughout the country for Public Fire Depart-
ment use. It is recommended however that an effort be made to introduce
the use of 2f-in. hose, which has practically replaced the 2 5 -in. hose for
private department use for many years. The 2|-in. hose has about 20 per
cent less friction loss than the 7\ -in. hose and can be used without difficulty
on the present equipment of couplings and playpipes. When 2|-in. hose is
used the specifications for 25-in. hose should apply with the exception of
weight, in which case the maximum weight should be 75 lb. per 50-ft. length.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD SPECIFICATIONS
FOR
AIR-LINE HOSE FOR PNEUMATIC TOOLS.
These specifications are issued under the fixed designation D 46; the
final number indicates the year of original adoption as standard, or in the case
of revision, the year of last revision.
I. MANUFACTURE.
Construction. 2. The hose shall consist of:
of hose.
10. The quality of the rubber friction binding the plies Friction Test,
accordance with Sections 18, 20 (a), (6), (c), 22, 23, 24 and 25 of and Cover -
3 _I_ _3_
8 16 64
1 -!_ _3_
2 16 64
5 _JL _3_
8 16 64
3 _3_ _1
4 32 16
3 1
1 32 16
,1 3 _1
Serial Designation: D 46 - 18. 605
IV. MARKING.
15. Each 50-ft. length of hose shall have inlaid in rubber Marking,
in three places, namely, midway between the ends and within
10 ft. of each end, a brand showing the name of the manufac-
turer, the month and year of manufacture, the trade name of
the hose, and the legend "Air 125 lb. A.S.T.M. Specifications."
STANDARD TESTS
FOR
PAINT THINNERS OTHER THAN TURPENTINE.
Specific Gravity.
Distillation.
shown in Fig. 1.
The junction of the vapor tube with the neck of the flask should
be 9 cm. above the surface of the oil when the flask contains its
charge of 100 cc. of oil. The observance of the prescribed dimen-
sions is considered essential to the attainment of uniformity of
results." 1
the trough type. The lower end of the condenser shall be cut
off at an acute angle and shall be curved down for a length of
3 in., so as to project at least \ in. into the 100-cc. cylinder used
as a receiver.
A cover (pasteboard) should be placed over the top of the
cylinder and surrounding the condenser tube.
Thermometer. —
The thermometer used shall conform to
the following specifications:
The thermometer shall be graduated from to 400° C.
in intervals of 1° C.There shall be a small reservoir above the
400° mark. The thermometer shall be finished at the top with
a small glass ring. The stem shall be made of enamel-backed
thermometer tubing, but not of Jena 16 nI glass. The bulb
shall be made of Jena 16
m
Corning normal, or Jena or Corning
,
borosilicate glass.
Every fifth graduation shall be longer than the intermediate
ones, and the marks shall be numbered at every interval of 10°.
The graduation marks shall be clear cut and fine, and the number-
ing clear cut and distinct. The thermometer shall be filled
above the mercury with an inert gas, which will not act chem-
ically on or contaminate the mercury. The pressure of the gas
shall be sufficient to prevent separation of the mercury column
at all temperatures of the scale, but the upper reservoir shall be
large enough so that the pressure will not become excessive at the
highest temperature.
The thermometer shall be thoroughly annealed before the
final filling. be pointed for use at full immersion.
It shall
Each thermometer shall be provided with a suitable case.
A serial number for identification and the word "Distillation"
shall be engraved on the stem.
and workmanship shall be of the best grade.
All material
The maximum error from to 200° C. shall not exceed
0°.5 C; from 200 to 300° C, shall not exceed 1° C; and from
300 to 400° C, shall not exceed 2° C.
The thermometer shall conform to the following dimensions
The total yield of distillate shall not be less than 97 per cent.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD TESTS
FOR
SHELLAC.
final weight.
vapors of the alcohol which pass around the tube and are then
condensed by a return condenser to fall as liquid upon the
shellac to be extracted. The siphon tube should be slightly
larger than the* cartridge, which should be supported so that
it does not rest directly on the bottom.
The most convenient apparatus for carrying out the process
is illustrated in Fig. 1. It consists of a wide-neck flask in
Depression
Note.
It be noted that there are three depressions in the lower part of
v.ill
the glass extraction thimble to hold the cartridge above the bottom. This
is very necessary for the reason that during the early part of the extraction,
a very free flow must be maintained to prevent the blocking of the siphon
Serial Designation: D 29-17. 615
with the wax, which, though readily soluble in hot alcohol, is with difficulty
soluble in cold alcohol. The object in filling the cartridge with cold alcohol,
before starting the extraction proper, is to allow the resin and some of the
wax to dissolve at a low temperature. If the higher temperature of the
boiling alcohol were immediately applied it would fuse the resin into a lump
and render the extraction difficult. The first few drops of distilled alcohol
which fall into the cartridge will cause the extract to siphon over, thus
eliminating the bulk of the resin at the start.
Note.
Whenthe determination of alcohol insoluble matter in bleached shellac
is if in the form of bars or ground bleached,
required, the sample shall be dried
as the water present dilutes the alcohol to a point where solution may not be
complete. Prolonged heating at the temperatures of 38 to 43° C. stated
above may render the shellac partly insoluble, and it is recommended that
in preparing shellac for this determination a separate portion be dried by
exposure to the air in a thin layer, without the application of heat.
.
STANDARD TESTS
FOR
LUBRICANTS.
These tests are issued under the fixed designation D 47 ; the final number
indicates the year of original adoption as standard, or in the case of revision,
the year of last revision.
Specific Gravity.
Pour Test. 3. The pour test indicates the temperature at which a sample
of oil in cylindrical form of specified diameter and length will just
flow under specified conditions.
In making this test the same bottle and quantity of oil are
used as for the cloud test, and the pour test may, if desired, be
made after the cloud test has been determined; in the great
majority of cases the cloud test being the higher. In making
the pour test, place the jar containing the oil in a close-fitting
metal jacket provided at the bottom with a disk of felt or cork
\ in. thick. Place this in the freezing mixture. At each drop
in temperature of 5° F. remove the bottle from the jacket and
tilt it the oil begins to flow; just sufficiently tilted but
until
no more. In the extreme case, the bottle should be tilted to the
horizontal. When the oil has become solid around the ther-
mometer and will not flow, the previous 5° point shall be taken
as the "pour test" of the oil.
Preferably, the cold should be applied so that the pour
test will be completed in approximately one-half hour. The
materials used in the freezing mixture may be ice, calcium
chloride or sodium chloride, or solid carbon dioxide with acetone,
depending upon the temperature desired in making the tests.
For oils congealing or solidifying above 4-35° F. pounded ice
is used. From +35 to 4-15° F., a mixture of pounded ice and
Serial Designation: D 47 - 18. 619
4. The object of the cold test is to determine the lowest Cold Test.
temperature at which oil will flow from one end of a container
to the other, in case it should become frozen and the resulting
solid oil stirred has assumed a sufficiently pasty con-
till it
If the figures indicating the cold test are inside the bottle
and covered by the softened oil, the reading can be obtained
by grasping the bottle by the neck with one hand, having in the
same hand a piece of waste, which encloses the thermometer.
The thermometer is then withdrawn through the waste with the
620 Tests for Lubricants.
Free Acid.
Fre« Acid. 5. Accurately weigh 10 g. of the oil into a flask, add 50 cc. of
95-per-cent alcohol which has been neutralized with weak
caustic soda, and heat to the boiling point. Agitate the flask
thoroughly in order to dissolve the free fatty acids as completely
as possible. Titrate while hot with aqueous tenth-normal
alkali, free from carbonate, using phenolphthalein, alkali blue or
tumeric as an indicator, agitating thoroughly after each addition
of alkali.
Express results either as percentage of oleic acid or as acid
number (milligrams of potassium hydroxide required to saturate
the free acids in 1 g. of fat or oil).
Carbon Residue. 1
(conradson method)
Apparatus. 6. The apparatus (see Fig. 1) consists of:
(a) Porcelain crucible, wide form, glazed throughout,
25 to 26-cc. capacity, 46 mm. in diameter.
(b) Skidmore iron crucible, 45-cc. (l£ oz.) capacity, 65 mm.
in diameter, 37 to 39 mm. high with cover, without delivery
tubes and one opening closed.
(c) Wrought-iron crucible with cover, about 180 cc. capacity,
80 mm. diameter, 58 to 60 mm. high. At the bottom of this
crucible a layer of sand is placed about 10 mm. deep or enough
to bring the Skidmore crucible with cover on nearly to the top
of the wrought-iron crucible.
(d) Triangle, pipe stem covered, projection on side so as to
allow flame to reach the crucible on all sides.
This method is a modification by P. H. Conrad son of his original method and apparatus
'
(or Carbon Test and Ash Residue in Petroleum Lubricating Oils. See Proceedings, Eighth
International Congress of Applied Chemistry, New York, September, 1912, Vol. 1, p. 131.
Also reprint in the Journal of Industrial and Engineering Chemistry, Vol. 4, No. 1 1 November,
,
1912.
Serial Designation: D 47-18. 621
^7777?
STANDARD TEST
FOR
ABRASION OF ROAD MATERIAL.
Adopted, 1908.
Abrasion Test.
The machine one or more hollow iron cylin-
shall consist of
ders; and furnished with a tightly fitting iron
closed at one end
cover at the other; the cylinders to be 20 cm. in diameter and
34 cm. in depth, inside. These cylinders are to be mounted on
a shaft at an angle of 30 deg. with the axis of rotation of the
shaft.
At least 30 lb. of coarsely broken stone shall be available
for a test. The rock to be tested shall be broken in pieces as
nearly uniform in size as possible, and as nearly 50 pieces as
possible shall constitute a test sample. The total weight of
(623)
624 Tests for Abrasion of Road Material.
STANDARD TEST
FOR
TOUGHNESS OF ROCK.
Serial Designation: D 3 - 18.
This test is issued under the fixed designation D 3; the final number
indicates the year of original adoption as standard, or in the case of revision,
the year of last revision.
of 1-cm. fall for each succeeding blow until failure of the test
specimen occurs.
7. The height of the blow in centimeters at failure shall be Recording and
the toughness of the test specimen. The
individual and the Results?
81
STANDARD TEST
FOR
DETERMINATION OF APPARENT SPECIFIC GRAVITY
OF COARSE AGGREGATES.
This test is issued under the fixed designation D 30; the final number
indicates the year of original adoption as standard, or in the case of revision,
the year of last revision.
(628)
Serial Designation: D 30-18. 629
Record the difference between this weight and the weight of the
empty basket suspended in water as weight C. (Weight of
saturated sample immersed in water.)
4. The apparent specific gravity shall be calculated by
STANDARD TEST
FOR
SOLUBLE BITUMEN. 1
This test is issued under the fixed designation D 4; the final number
indicates the year of original adoption as standard, or in the case of revision,
the year of last revision.
Adopted, 1911.
(630)
. 1
Serial Designation : D 4- 1 1 63
through, when it can be crushed down into a thin layer and dried
as above. If the material under examination contains any hydro-
carbons at all volatile at this temperature, it will of course be
necessary to resort to other means of drying. Tar or oils may
be dehydrated by distillation and the water-free distillate
returned to the residue and thoroughly incorporated with it.
—
Analysis of Sample. After drying, from 2 to 15 g. (as
may be necessary to insure the presence of 1 to 2 g. of pure
bitumen) is weighed into a 150-cc. tared Erlenmeyer flask, and
treated with 100 cc. of carbon disulfide. The flask is then
loosely corked and shaken from time to time until all large par-
ticles of the material have been broken up. It is then set aside
for 48 hours to settle. The solution is decanted into a similar
flask that has been previously weighed. As much of the solvent
is poured off as possible without disturbing the residue. The
contents of the first flask are again treated with fresh carbon
disulfide, shaken as before, and then put away with the second
flask for 48 hours to settle.
The liquid in the second flask is then carefully decanted
upon a weighed Gooch crucible, 3.2 cm. in diameter at the
bottom, fitted with an asbestos filter, and the contents of the
first flask are similarly treated. The asbestos filter is made
of ignited long-fiber amphibole, packed in the bottom of a
Gooch crucible to the depth of not over f in. In filtering no
vacuum is to be used and the temperature is to be kept between
20 and 25° C. After passing the liquid contents of both flasks
through the filter, the residue on the filter is thoroughly washed
and the residues remaining in them are shaken with more fresh
carbon disulfide and allowed to settle for 24 hours, or until it
is seen that a good subsidation has taken place. The solvent
in both flasks is then again decanted through the filter and the
residues remaining in them are washed until the washings are
practically colorless. All washings are to be passed through
the Gooch crucible.
The crucible and both flasks are then dried at 125° C. and
weighed. The filtrate containing the bitumen is evaporated,
the bituminous residue burned, and the weight of the ash thus
obtained added to that of the residue in the two flasks and the
crucible. The sum of these weights deducted from the weight
of substance taken gives the weight of soluble bitumen.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD TEST
FOR
PENETRATION OF BITUMINOUS MATERIALS.
Serial Designation: D 5-16.
This test is issued under the fixed designation D 5; the final number
indicates the year of original adoption as standard, or in the case of revision,
the year of last revision.
I. DEFINITION.
Definition of 1. Penetration is denned as the consistency of a bituminous
Penetration.
ma t e rial, expressed as the distance that a standard needle
vertically penetrates a sample of the material under known con-
ditions of loading, time and temperature. Where the conditions
of test are not specifically mentioned, the load, time and tem-
perature are understood to be 100 g., 5 seconds, 25° C. (77° F.),
respectively, and the units of penetration to indicate hundredths
of a centimeter.
II. APPARATUS.
Container. 2. The container for holding the material to be tested shall
1 This
requirement ts fulfilled by the American Can Company's Gill style ointment box,
deep pattern, 3 oz. capacity.
(632)
Serial Designation: D 5 - 16. 633
3. The needle for this test shall be of cylindrical steel rod Needle
1
neous and free from air bubbles. It shall then be poured into the
sample container to a depth of not less than 15 mm. (f in.).
The sample shall be protected from dust and allowed to cool
in an atmosphere not lower than 18° C. (65° F.) for one hour.
It shall then be placed in the water bath along with the transfer
dish and allowed to remain one hour.
IV. TESTING.
8. In making the test the sample shall be placed in the
(a) Testing,
transfer dish filled with water from the water bath of sufficient
depth to completely cover the container. The transfer dish
containing the sample shall then be placed upon the stand of
the penetration machine. The needle, loaded with specified
weight, shall be adjusted to make contact with the surface of
the sample. This may be accomplished by making contact of
' Journal of Agricultural Rtttarch. Vol. V, No. 24. pp. 1125-1126.
634 Test for Penetration or Bituminous Materials.
the actual needle point with its image reflected by the surface
STANDARD TEST
FOR
LOSS ON HEATING OF OIL AND ASPHALTIC
COMPOUNDS.
The samples under test shall rest in the same relative posi-
tion in a single row upon a perforated circular shelf 24.8 cm.
(9.75 in.) in diameter, as shown in Fig. 1, suspended by a vertical
shaft midway in the oven, which is revolved by mechanical
means at the rate of from 5 to 6 revolutions per minute.
Sec+ion A-B.
9 Holes and Ribs?
Spaced Equally
Top Vi
Note.
If additional periods of heating are desired, it is recommended that
STANDARD METHODS
FOR
ROUTINE ANALYSIS OF WHITE PIGMENTS.
These methods are issued under the fixed designation D 34; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
(637)
638 Methods for Analysis of White Pigments.
glass, floating off everything but metallic lead. Dry and weigh.
Result X 2= percentage of metallic lead in sample.
The following method of A. N. Finn (unpublished) gives
total basicity of a pure white lead: Place 2 g. of pigment in an
evolution flask, add a little C0 2 -free water, connect up to the
separatory funnel and condenser (Knorr type), add through the
funnel, finally washingdown, 100 cc. of N/4 nitric acid, boil and
absorb the CO2 in soda-lime tube in usual manner (having
H2SO4 and CaCU drying tubes in train) and weigh. To the
solution in the evolution flask, add about 20 cc. of neutral
sodium-sulfate solution and titrate with N/4 sodium-hydroxide
solution (carbonate-free), using phenolphthalein. COa is
—
Determination of Total Zinc. Boil 1 g. of the sample with
30cc. of water, 4 g. of NH
4 C1 and 6 cc. of concentrated HC1 (some
PbSO< or PbCl 2 may not dissolve). Dilute to 200 cc. with hot
water, add 2 cc. of a saturated solution of sodium thiosulfate
1
J. A. Schaeffer's Method, Journal of Industrial and Engineering Chemistry, Vol. 6, p. 200
(1914), may
be used.
» It would probably be more accurate to remove total lead as PbS04 and titrate the tine
then
V Atomic weight Pb
Molecular weight
Pb found )
PbO - Molecular
Pb constituents
weight PbSO«
_ ^ f
rc
^
present.
a *e
Q
cool, add 250 cc. of water, let stand cold 1 to 2 hours, filter on
Gooch crucible, wash with 1-per-cent 2 S0 4 ignite, andH weigh as
,
PbS0 4 Report
. as PbS0 4 The PbS0 4 .may be filtered on paper
and then dissolved and titrated with ammonium-molybdate
solution as described under basic carbonate of lead. Make
filtrate from PbS0 4 alkaline with 4 OH, then NH
acid with HC1,
add 3 cc. of concentrated HC1, heat to nearly boiling, and titrate
the total zinc with potassium-ferrocyanide solution using
uranium-acetate solution as an outside indicator and calculate
• Thli figure (99.70) Is the average total percentage of PbSO«, PbO and ZnO, found In 270
total analyse* of basic lead sulfate.
642 Methods for Analysis of White Pigments.
with a flattened rod, and washing with hot water. Add to the
filtrate a little pure bromine water, boil until bromine is expelled,
add 15 cc. of 10-per-cent barium-chloride solution, let stand on
steam bath one hour, filter, wash with hot water, ignite and
weigh as BaS0 4 (any SrS0 4 present is not decomposed in this
method) }
Soluble Zinc Sulfate. —
Heat nearly to boiling 2 g. of the
sample with 150 cc. of water and 50 cc. of 95-per-cent alcohol
for 30 minutes, filter, and wash with a mixture of alcohol and
water (1:3). Heat filtrate to boiling and expel most of the
alcohol; then determine S0 3 by usual method of precipitation
with BaCU. Calculate to ZnS0 4 and to SOs.
—
Note. If sample contains Ca or Mg, the Pb and Zn should be separated
by precipitation with H 2 S after dissolving in HC1, making alkaline with NH4OH
and acid with acetic acid. The PbS+ZnS is dissolved in dilute HNOj and
the Pb and Zn determined as above.
—
Sulfur Dioxide. Determine as under "Basic Sulfate of
Lead" or "Zinc Oxide."
1 The solubility of BaSOj is Increased by the presence of aluminium chloride. See J. W.
MeUor, "A Treatise on Quantitative Inorganic Analysis." p. 615.
Serial Designation: D 34-17. 643
Zinc Oxide.
Total Zinc. —Dissolve 0.25 to 0.3 g. in 10 cc. of concentrated
HC1 and 20 cc. of H 0,
2 make alkaline with NH OH,4 then acid
with HC1, add 3 cc. more of concentrated HC1, dilute to about
H
250 cc. with 2 0, heat nearly to boiling and titrate with standard
potassium-ferrocyanide solution as described by Low. 1 Report
as ZnO (includes Cd). Iron, copper or other interfering sub-
stances should be'first removed as described by Low.
—
Total Soluble Sulfur. 2 Moisten a 10-g. sample with water,
add a few drops of bromine and then concentrated HC1, boil
to expel bromine, filter from any insoluble and wash with hot
water. Make alkaline with 4 OH, NH
then just slightly acid
with HC1, heat to boiling and add about 15 cc. of hot barium-
chloride solution. Let stand several hours (over night), filter
on a weighed Gooch crucible, wash well with hot water, dry,
ignite for five minutes, cool and weigh as BaS0 4 Calculate to S. .
—
Sulfur Dioxide. 2 Mix 5 g. of sample with 50 cc. of warm
(freshly boiled and then partly cooled) water to an emulsion and
pour into a glass-stoppered flask containing 18 cc. of HC1 and
exactly 25 cc. of 0.1-normal iodine solution, stopper and shake
until all the oxide is dissolved. Titrate the excess of iodine as
rapidly as possible with 0.1-normal sodium-thiosulfate solu-
tion. Calculate to SO2.
Soluble Zinc Sulfate. —Determine as under "Zinc-Lead and
Leaded-Zincs."
Lithopone.
PONOLITH, JERSEY LILY WHITE, BECTON WHITE,
CHARLTON WHITE, ORR'S WHITE.
—
and Total Zinc. Take 1 g. of the sample in a
Insoluble
200-cc. beaker, add 10 cc. of concentrated HC1, mix, and add
in small portions about 1 g. of KCIO3, then heat on the steam
bath unlil about half of the liqu d is evaporated. Dilute with
H2 0, add 5 cc. of dilute H 2 S0 4 (1:10); boil, let settle, filter,
wash, ignite, cool, and weigh the insoluble which should be only
BaS0 4 make a qualitative examination for alumina and silica.
;
paper and wash with cold water; add to the clear nitrate 13 cc.
of concentrated 4 OH, NH
neutralize with HC1 and then add
3 cc. of concentrated HC1 in excess. Heat to boiling and titrate
with K 4 Fe(CN) 6 using uranium-acetate solution as an outside
,
wash with cold water, then with hot water till neutral to litmus
paper and washings give no test for lead.* The PbS precipitate
is dissolved in hot, dilute 3 HN0
evaporated to fumes with
,
to ZnS.
The alkaline lead solution is made as follows: Into 100
cc. of KOH solution (56 g. in 140 cc. of H 0) pour a saturated
2
• Evolution Method of W. G. Scott, "White Paints and Painting Material," p. 257; see
also Blair, "Chemical Analysis of Iron."
Serial Designation: D 34-17. 645
Calcium Pigments,
whiting, paris white, spanish white, and chalk.
Make a qualitative examination first; should contain only
small amounts of insoluble matter (siliceous), iron, aluminum,
sulfur, water or magnesium, and should be approximately 95
per cent CaCOj.
Total Soluble Lime. 1 —Weigh out 0.75 g. of the pigment into
a small crucible, ignite cautiously to dull redness to destroy
organic matter, cool, transfer to a 400-cc. beaker, add 20 cc. of
dissolved and all the C0 2 expelled. Wash off and remove the
cover, dilute to about 150 cc. with freshly boiled H 2 0, heat to
and add dilute NILjOH
boiling (sp. gr. 0.96) carefully until a slight
permanent precipitate forms. Heat to boiling and add 10 cc.
1
Meade, "Portland Cement."
646 Methods for Analysis of White Pigments.
Barium Pigments,
barytes or barite, " blanc flxe."
Examine the sample microscopically
to determine uniformity
of grinding, sizeand angularity of particles, crystallin or amor-
phous. The sample should be at least 95 per cent BaSC>4.
—
Loss on Ignition. Ignite 1 g. of the sample for 30 minutes.
Loss may be due to organic matter, moisture, combined water
and COj (and S0 3 from CaSO< if present). If loss is appreciable,
test for COj.
Soluble and Insoluble Matter. —Boil 1 g. with HC1 (1:3),
filter, wash with hot water, ignite, and weigh insoluble matter.
• Meade, "Portland Cement"; Mellor, "A Treatise on Quantitative Inorganic Analysis,
p. 322; C*mtnl Engiruerint Ntws. Vol. 15, p. 35 (1903).
648 Methods for Analysis of White Pigments.
Silica Pigments.
silica or silex.
Silica or silex should be practically pure SiOj. A qualitative
examination will suffice in most cases with a determination of the
losson treating 1 g. of sample with HjSO< and HF in usual
manner.
STANDARD METHODS
FOR
ROUTINE ANALYSIS OF DRY RED LEAD
and 20 g. of pigment.
. Moisture.
3. Dry 2 g. of the sample for 2 hours at 105° C. The loss Moisture,
in weight is considered as moisture.
Organic Color.
4. Boil 2 g. of the sample with 25 cc. of 95-per-cent ethyl Organic Color,
alcohol, let settle, decant off the supernatant liquid; boil residue
with water, decant as before and boil residue with very dilute
i Proceeding}. Am. Soc. Test. Mats.. Vol. XIII. p. 407 (1913).
(649)
650 Methods for Analysis of Red Lead.
acid with acetic acid, heat to boiling and pass H 2 S into the hot
solution till saturated (20 to 30 minutes); add 5 g. of 4 C1 NH
and let stand 5 hours; filter off any ZnS, wash with H2 S water,
dissolve the ZnS in hot dilute HC1 and determine the zinc by
:
1
Dinil. poly I. Jour.. Vol. 246. p. 196.
» Ztilschrift fOr anolytische Chtmie. Vol. 26, p. 296.
652 Methods for Analysis of Red Lead.
Determination of Zinc.
Zinc. 7. If in appreciable amount, evaporate off the alcohol from
the filtrate from total lead, make alkaline with NH OH, 4 then
acid with HC1, add 3 cc. more
HC1, dilute to
of concentrated
about 250 cc. with water, heat nearly to boiling and titrate with
standard K2Fe(CN) 6 solution as described by Low. 3 Report
as ZnO (includes cadium). Iron, copper or other interfering
substances should first be removed as described by Low.
Water-Soluble.
Water-Soluble. 8. Digest 10 g. of sample with 200 cc. of hot water on steam
1 —
Lead Peroxide. If sample contains an appreciable amount of nitrite (nitrate has no
effect on method), leach out water-soluble matter as below, dry residue and determine PbOi
as above, calculating to basis of original sample.
•"Notes on Metallurgical Analysis," p. 103 (1903).
•Low, "Technical Methods of Ore Analysis."
Serial Designation: D 49-18. 653
Total Silica.
dehydrate. Cool, treat with hot water and HN0 3 boil, filter, ,
Carbon Dioxide.
10. Determine carbon dioxide by the evolution method, using Carbon Dioxide,
dilute HC1 and stannous chloride.
S0 2 ).
Or, dissolve 0.5 g. of the sample in 25 cc. of water, 10 cc.
of NH4OH and HC1 in slight excess; dilute to
(sp. gr. 0.90)
about 150 cc. with water and add a piece of aluminum foil
which should about cover the bottom of the beaker this held —
on bottom by means of a stirring rod. Heat gently till all lead
is precipitated, decant through a filter, pressing the lead sponge
with a flattened rod, and washing with hot water. Add to the
a little pure bromine water, boil until bromine is expelled,
filtrate
1
The solubility of BaSO« is increased by the presence of aluminum chloride. See
J. W. Mellor, "A Treatise on Quantitative Inorganic Analysis." p. 615.
654 Methods for Analysis of Red Lead.
Iron Oxide.
iron Oxide. 12. Determine iron oxide by Schaeffer's modification of 1
STANDARD METHODS
FOR
ROUTINE ANALYSIS OF YELLOW, ORANGE, RED,
AND BROWN PIGMENTS CONTAINING
IRON AND MANGANESE.
GENERAL METHODS.
Specific Gravity.
and 10 to 20 g. of pigment.
Tinting Strength. 2
2. The be compared with a carefully
colors should always Tinting strength,
(655)
656 Methods for Analysis of Colored Pigments.
1
For Coal-Tar Colors in Aniline Lakes," (English transla-
details consult Zerr, "Tests for
tion by C
Mayer); Schultz and Julius, "A Systematic Survey of the Organic Coloring
Matters;" Hall. "The Chemistry of Paints and Paint Vehicles;" and Mulliken, "Identification
of Pure Organic Compounds." Commercial Dyestuffs, Vol. III.
Serial Designation: D 50-18. 657
Loss on Ignition.
5. Ignite a portion in a covered porcelain crucible to constant Loss on ignition,
Take up with HC1 and water, filter, wash with dilute HC1 and
cold water. Make the filtrate up to 500 cc, mix, and examine as
below. 2 Ignite the residue and weigh as "insoluble matter"; 8
if this contains BaS0 4 it may be determined by fusing with six
times its weight of Na C02 3 ,
cooling, digesting with hot water,
filtering, and washing the residue with hot water until free of
sulfate.
Remove nitrate and place beaker used for the digestion
underneath the funnel, pierce the filter with the glass rod, and
wash the residue with a little water into the beaker; then pour
hot dilute HC1 (l l) over paper, and finally wash with hot
:
1
It is it is known that attacking substances arc absent.
Inadvisable to use platinum unless
• For more exact work should be evaporated to dryness and SiOi removed.
this Citrate
• If the insoluble contains appreciable amounts of Fe it will be necessary to fuse It with
residual zinc is dissolved, wash down the funnel inside and out
and the neck of the flask with a fine jet of water, filling the
flask (1000 cc.) about two-thirds full, cool in water, add 10 cc.
of "titrating solution" (made by dissolving 160 g. of manganese
sulfate in water, diluting to 1750 cc, adding 330 cc. of 3 P0 4 H ,
sp. gr. 1.72, and 320 cc. of concentrated H 2 S0 4 ), and titrate with
KMn0 4 (5.659 g. per liter) that has been standardized against
Bureau of Standards sodium oxalate. Run a blank on the zinc,
correct for "same and calculate total iron as Fe 2 3 Instead of .
Lime.
weighed if desired.
To the combined filtrates add a few drops of NH OH, 4 heat
to boiling, and add an excess of saturated ammonium-oxalate
solution; continue the boiling until the precipitate becomes
granular, let stand about 30 minutes, filter, and wash with hot
water till free of ammonium oxalate; 1 place beaker in which
precipitation was made under the funnel, pierce apex of filter
with stirring rod and wash precipitate into beaker with hot
water, pour warm dilute 2 S0 4 (1:4) through paper and wash H
a few times; add about 30 cc. of 2 S0 4 (l 4), dilute to about H :
250 cc, heat to 90° C. and titrate at once with standard 4 KMn0
solution (solution should not be below 60° C. when end-point is
reached). Calculate to CaO. (The Fe value of KMn0 X 0.5024
Soluble Sulfates.
10. Treat 1 g.
3
of the pigment (roasted gently if much organic Soluble Suifatea.
11. Treat
5 g. of the sample in a covered porcelain dish with Total Sulfur.
1
For more exact work this precipitate should be dissolved in HC1 and the calcium oxalate
raprecipitatcd as above.
* If desired, a direct determination of Al?Oi may be made on an aliquot of the solution or
on the HC1 solution of the \U 4 OH precipitate by Peters' phosphate method (this will include
titanic acid; as descrii ed by Blair, "The Chemical Analysis of Iron," and Philips, "Met had*
of Iron Analysis Used in tho Pittsburgh District."
• If low In soluble sulfates use a larger portion of sample.
660 Methods for Analysis of Colored Pigments.
Tinting Strength.
Tinting strength. 13. Test as under " General Methods." Tests should be
made for solubility in water, and reaction to litmus paper.
Lead Chromate.
Lead Chromate. 14. If present, the lead is removed in the above scheme by
nearly neutralizing the filtrate from the insoluble matter with
NH OH,
4 cooling, and passing in H2 S, to precipitate PbS. Filter,
wash with water containing H 2 S, dissolve PbS in hot dilute
HNO3, add 10 cc. of concentrated H2 S0 4 evaporate till S0 3 is ,
evolved, cool, dilute to 200 cc, let stand a few hours, filter on a
Gooch crucible, wash with 1-per-cent H 2 S0 4 ignite, and weigh ,
PbS0 4 Calculate to PbO or Pb. Heat the filtrate from the PbS
.
Venetian Red.
Analyze as given under "Methods for Analysis of Indian
15. Venetian Red.
Manganese.
17. determined by the bismuthate method. Manganese.
Manganese is
1
STANDARD METHOD
FOR
MAKING A MECHANICAL ANALYSIS OF SAND OR
OTHER FINE HIGHWAY MATERIAL, EXCEPT
FOR FINE AGGREGATES USED IN
CEMENT CONCRETE.
Serial Designation : D 7-18.
This method is issued under the fixed designation D 7; the final num-
ber indicates the year of original adoption as standard, or in the case of revision,
the year of last revision.
20
cm. 8 0.040 ±0.2 ±0.0015
| in. 20.3 0.0335 0.0157 .±05 ±0.0006
30
cm. 12 0.050 0.033 ±0.4 ±0.0012
in. 30 5 0.0197 0.0130 ± 1 ±0.0005
to
cm. 16 0.036 026 ±06 ±00010
in. 40 6 ii
0142 0.0102 ±15 ±0 0004
50
cm. 20 029 0.021 ±0 8 ±0.0010
in. 60 8 0.0114 0.0083 ±2 ±0.0004
80
cm. 31 017 015 ±1 ±0.0008
in. 78.7 0.0059 ±3 ±0.0003
100
39 014 ±1 ±0 0008
in, 00 1 ii
0066 ±3 ±0 0003
200 |
cm. 79 0068 ±3 ±0.0005
in. ±8 ±0.0002
(663)
.
100.00
1
The order in which the sieves are to be used in the process of sifting is immaterial and
shall be left optional; but in reporting results the order in which the sieves have been used
shall be stated.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD METHOD
FOR
MAKING A MECHANICAL ANALYSIS OF BROKEN
STONE OR BROKEN SLAG, EXCEPT FOR
AGGREGATES USED IN CEMENT
CONCRETE.
Serial Designation: D 18-16.
This method is issued under the fixed designation D 18; the final
Adopted, 1916.
(2) passing the sample through such of the following size screens
having circular openings as are required or called for by the
specifications, screens to be used in the order named: 8.89 cm.
(3£ in.), 7.62 cm. (3 in.), 6.35 cm. {2\ in.), 5.08 cm. (2 in.),
3.81 cm. {\\ in.), 3.18 cm. {\\ in.), 2.54 cm. (l in.), 1.90 cm.
(f in.), 1.27 cm. (\ in.), and 0.64 cm. {\ in.); (3) determining the
percentage by weight retained on each screen; and (4) recording
the mechanical analysis in the following manner:
Passing 0.64-cm. (1-in.) screen per cent
Passing 1.27-cm. (i-in.) screen and retained on a 0.64-cm.
(J-in.) screen "
Passing 1.90-cm. (J-in.) screen and retained on a 1.27-cm.
(J-in.) screen "
Passing 2.54-cm. (1-in.) screen and retained on a 1.90-cm.
(J-in.) screen
100 00
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD METHOD
FOR
MAKING A MECHANICAL ANALYSIS OF MIXTURES
OF SAND OR OTHER FINE MATERIAL WITH
BROKEN STONE OR BROKEN SLAG,
EXCEPT FOR AGGREGATES USED
IN CEMENT CONCRETE.
Adopted, 1916.
100.00
. .
STANDARD FORM
OF
SPECIFICATIONS FOR CERTAIN COMMERCIAL
GRADES OF BROKEN STONE.
The broken
stone shall consist of one product of the opera-
tion of a stone-crushing and screening plant without recom-
bining or mixing, and shall conform to the following mechanical
analysis using laboratory screens:
Passing screen having smallest holes selected From . . to . . per cent
Passing screen having next to largest holes selected. . . .From . . to . .
—
Example. The broken stone shall consist of one product of the operation
of a stone-crushing and screening plant without recombining or mixing, and
shall conform to the following mechanical analysis using laboratory screens:
Passing J-in. screen 3 to 10 per cent
Passing 1-in. screen and retained on \-'m. screen 80 to 95
Passing lj-in. screen and retained on 1-in. screen 2 to 10
Total passing lj-in. screen 100
(668)
:
STANDARD METHOD
FOR
DISTILLATION OF BITUMINOUS MATERIALS
SUITABLE FOR ROAD TREATMENT.
parts
(669)
:
STANDARD METHOD
FOR
SAMPLING OF COAL.
Adopted, 1916.
1000 lb., except that for slack coal and small sizes of anthracite
be agreed Re P «
r Bented
or in case of larger tonnages, for such quantities as may -
upon.
Table I.
1000 or over 1
500
i
i
250
125
f
60
i
30 _3_ or 4-mesh screen
16
FIRST STAGE IN
THE PREPARATION NOTE
OF A I.000-POUN0
SAMPLE SELECT A HARD, CLEAN
SURFACE, FREE OF CRACKS
AND PROTECTED FROM
RAIN. SNOW. WIND, AND
BEATING SUN. DO NOT LET
CINDERS. SAND. CHIPPINSS
FROM FLOOR. OR ANY
OTHER FOREIGN MATTER
GET INTO THE SAMPLE.
PROTECT SAMPLE FROM
LOSS OR GAIN IN MOISTURE
BBOOND i"4CL
Cruah 250-pound eemplo 250-pounda cruihed to !$" and coned Ma by forming now con* Quarter after flattening c Sample dnrrded into quarto: Retain oppoarte quartan A, A.
(fij.m, A)to it" »» Reject quarter! B, B
FOURTH STAGE
Form cone after mixing Quarter after flattening con* Sample divKied into quartan
NECESSARY TOOLS: SHOVEL, TAMPER. BLANKET (MEASURING ABOUT 6 BY 8 FT.I, BROOM. AND RAKE USE RAKE FOR RAKING OVER COAL WHEN CRUSHING IT, SO THAT ALL LUMPS
WILL BE CRUSHED. SWEEP FLOOR OR BLANKET CLEAN OF ALL DISCARDED COAL AFTER EACH TIME SAMPLE IS HALVED OR QUARTERED.
Serial Designation: D 21 - 16. 677
(c) The
30-lb. quantity (Fig. 29) shall be crushed to &-in.
or 4-mesh size, mixed, coned, flattened and quartered. The
laboratory samples shall include all of one of the quarters,
or all of two opposite quarters (Fig. 34), as may be required.
The laboratory sample shall be immediately placed in a suit-
able container and sealed in such a manner as to preclude
tampering.
7. Only such mechanical means as will give equally repre- Mechanical
re P aratlon -
STANDARD METHODS
FOR
These methods are issued under the fixed designation D22; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
Adopted, 1916.
' For details of air-drying oveu see Bownocker. Lord and Somermeler, "Coal," DulUlin
So. 4th Seric. Ohio Geological Survey, p. 312 (1908); or P. M. Stanton and A.
'J. C
Fleldner,
odl of Analyzing Coal and Coke," Technical Paper No. 8, Bureau of Mines, p. 4 (1912)
or B. E. Somermeier, "Coal, Itg Composition, Analysis. Utilization and Valuation," p. 71,
McGraw-Hill Book Co. (1912;.
(679)
680 Methods for Analysis of Coal.
Fig. —
1. Drier for Coarse Samples. The Outlet for Air at the Top may be
connected with a Chimney or any other Device which will furnish a
Suitable Draft. {Bulletin No. 9, Geological Survey of Ohio, p. 312.)
(<— - 23" -
M
Fig. 2.— Riffle Sampler. (Bulletin No. 9, Geological Survey of Ohio, p. 213.)
Method of Sampling.
(A) When Coal Appears Dry.
If the sample is coarser than 4-mesh (0.20 in.) and larger
in amount than 10 lb., quickly crush it with the jaw crusher to
pass a 4-mesh sieve and reduce it on the larger riffle sampler to
Notes.
Freshly mined or wet coal loses moisture rapidly on exposure to the air
of the laboratory, hence the sampling operations between opening the con-
tainer and taking the 20-mesh total-moisture sample must be conducted with
the utmost dispatch and with minimum exposure to air.
The accuracy of the method of preparing laboratory samples should be
checked frequently by resampling the rejected portions and preparing a
duplicate sample. The ash in the two samples should not differ more than the
following limits:
DETERMINATION OF MOISTURE.
Apparatus.
—
Moisture Oven. This must be so constructed as to have a
uniform temperature in all parts and a minimum of air space.
It may be of the form shown in Fig. 3. Provision must be
made for renewing the air in the oven at the rate of two to four
times a minute, with the air dried by passing it through con-
centrated H2SO4.
—
Capsules with Covers. A convenient form, which allows the
ash determination to be made on the same sample, is the Royal
Meissen porcelain capsule Xo. 2, I in. deep and If in. in diame-
ter; or a fused silica capsule of similar shape. This is to be used
with a well-fitting ilat aluminum rover, illustrated in Fig. 4.
684 Methods for Analysis of Coal.
Method.
(A) Sixty-Mesh Sample.
Heat the empty capsules under the conditions at which
the coal is to be dried, stopper or cover, cool over concentrated
H S0
2 4 sp. gr. 1.84, for 30 minutes, and weigh.
,
Dip out with a
spoon or spatula from the sample bottle approximately 1 g. of
coal; put this quickly into the capsule, close, and weigh at once.
An alternative procedure (more open to error), after trans-
ferring an amount slightly in excess of 1 g., is to bring to exactly
1 g. in weight (±0.5 mg.) by quickly removing the excess weight
found.
After removing the covers, quickly place the capsules in a
pre-heated oven (at 104 to 110° C.) through which passes a
current of air dried by concentrated H 2 S0 4 Close the oven
.
at once and heat for 1 hour. Then open the oven, cover the
capsules quickly and place them in a desiccator over concentrated
H2SO4. When cool, weigh.
Hi-
=
^
tS
ff-
DETERMINATION OF ASH.
Apparatus.
—
Gas or Electric Muffle Furnace. The muffle should have good
air circulation and be capable of having its temperature regulated
between 700 and 750° C.
—
Porcelain Capsules. Royal. Meissen Porcelain Capsules
No. 2, | in. deep and If in. in diameter, or similar shallow dishes.
Method.
Place the porcelain capsules containing the dried coal from
the moisture determination in a cold muffle furnace, or on the
hearth at a low temperature, and gradually heat to redness at
such a rate as to avoid mechanical loss from too rapid expulsion
of volatile matter. Finish the ignition to constant weight
(=*= 0.001 g.) at a temperature between 700 and 750° C. Cool in
a desiccator, and weigh as soon as cold.
The permissible differences in duplicate determinations are
as follows:
Same Analyst, Different Analysts,
per cent. per cent.
No carbonates present 0.2 0.3
Carbonates present 0.3 0.5
Coals with more than 12 per cent of ash,
containing carbonates and pyrite 0.5 1.0
Notes.
Before replacing the capsules in the muffle for ignition to constant weight,
the ash should be stirred with a platinum or nichrome wire. Stirring once
or twice before the first weighing hastens complete ignition.
The result obtained by this method
"uncorrected" ash.
is For "cor-
rected" ash see the preliminary report. The
actual mineral matters in the
original coal are usually very different in weight and composition from the
weight of the "uncorrected" ash.
Serial Designation: D 22-16. 687
Apparatus.
Platinum Crucible with Tightly Fitting Cover.— The crucible
should be of not less than 10 nor more than 20-cc. capacity; of
not less than 25 nor more than 35 mm. in diameter; of not less
than 30 nor more than 35 mm. in height.
Vertical Electric Tube Furnace; or a Gas or Electrically
Heated Muffle Furnace. —The furnace may be of the form as
shown in Fig. 5. It is to be regulated to maintain a temperature
of 950° C. (±20° C.) in the crucible, as shown by a thermo-
couple kept in the furnace. A suitable form of electric furnace
is shown in Fig. 5. If the determination of volatile matter is
Method.
Weigh 1 g. of the coal in a weighed 10 to 20-cc. platinum
crucible, close with a capsule cover,and place on platinum or
nichrome-wire supports in the furnace chamber, which must be
at a temperature of 950° C. (±20° C). After the more rapid
discharge of volatile matter has subsided, as shown by the
disappearance of the luminous flame, tap the cover lightly to
more perfectly seal the crucible and thus guard against the
admission of air. After heating exactly 7 minutes, remove the
crucible from the furnace and, without disturbing the cover,
allow it to cool. Weigh as soon as cold. The loss of weight
minus moisture equals the volatile matter.
Modification for Sub-Bituminous Coal, Lignite, and Peat. —
Mechanical losses are incurred on suddenly heating peat, sub-
bituminous coal, and lignite; therefore they must be subjected
to a preliminary gradual heating for 5 minutes; this is best done
by playing the flame of a burner upon the bottom of the crucible
in such a manner as to bring about the discharge of volatile
matter at a rate not sufficient to cause sparking. After the
preliminary heating, transfer the crucible to the volatile-matter
furnace and heat for 6 minul 'SO C. as in the regular
method.
688 Methods for Analysis of Coal.
Platinum rhodium
Notes.
The cover should fit enough so that the carbon deposit from
closely
bituminous and lignite coals does not burn away from the under side.
Regulation of temperature to within the prescribed limits is important.
Apparatus.
Gas or Electric Muffle Furnace, or Burners. For igniting coal —
with the Eschka mixture and for igniting the BaS0 4 .
Method.
Preparation of Sample and Mixture. Thoroughly mix on —
glazed paper 1 g.and 3 g. of Eschka mixture. Transfer
of coal
to a No. 1 Royal Meissen porcelain capsule, 1 in. deep and 2 in.
in diameter, or a No. 1 Royal Berlin crucible or a platinum cru-
cible of similar size, and cover with about 1 g.'of Eschka mixture.
Ignition. —On
account of the amount of sulfur contained
in- artificial be heated over an alcohol,
gas, the crucible shall
gasoline or natural gas flame as in procedure (a) below, or in
a gas or electrically heated muffle, as in procedure (b) below.
The use of artificial gas for heating the coal and Eschka mixture
is permissible only when the crucibles are heated in a muffle.
(a) Heat the
crucible, placed in a slanting position on a
triangle, over a very low flame to avoid rapid expulsion of the
volatile matter, which tends to prevent complete absorption of
the products of combustion of the sulfur. Heat the crucible
Serial Designation: D 22-16. 691
using the same amount of all reagents that were employed in the
regular determination, or more surely (2) by determining a known
amount of sulfate added to a solution of the reagents after these
have been put through the prescribed series of operations. If
this latter procedure is adopted and carried out, say, once a week
or whenever a new supply of a reagent must be used, and for
a series of solutions covering the range of sulfur content likely
to be met with in coals, it is only necessary to add to or subtract
from the weight of BaS0 4 obtained from a coal, whatever
deficiency or excess may have been found in the appropriate
"check" in order to obtain a result that is more certain to be
correct than if a "blank" correction as determined by the former
procedure is applied. Thisis due to the fact that the solubility
error for BaS0 4 , for the amounts of sulfur in question and the
conditions of precipitation prescribed, probably die largest is
determination of sulfur.
The permissible differences in duplicate determinations are
as follows:
Same Analyst, Different Analysts,
Per Cent. Per Cent.
Sulfur under 2 per cent 0.05 0.10
over 2 " 0.10 0.20
i Journal, Am. Chem. Soc, Vol. 32, p. 588 (1910); Vol. 33. p. 829 (1911).
1 Journal of Industrial and Engineering Chemistry, Vol. 5, p. 5 (1913).
>Ibid.. Vol. 6, p. 812 (1914).
Serial Designation: D 22-16. 693
with permanganate.
ULTIMATE ANALYSIS.
KOH scrubbing bottles the air and the oxygen are made to
bubble through about 5 mm. of the purifying reagent. Both
purifying trains are connected to the combustion tube by a
Y-tube, the joint being made tight by a rubber stopper.
The combustion tube is made of hard Jena glass. Its
external diameter is about 21 mm., and its total length is 1
meter. The first 30 cm. of the tube are empty; following this
empty space is an asbestos plug (acid-washed and ignited) or in
its place a roll of oxidized copper gauze may be used; the next
of the tube. The end of the tube is drawn out for rubber-
tubing connection with the absorption train.
Serial Designation: D 22 - 16. 695
absorption tubes are connected and the boat and sample are
transferred from the weighing tube to the combustion tube,
which should be cool for the first 30 cm. The CuO should be
red hot and the PbCr0 4 at a dull-red heat. The transfer of
the boat from weighing tube to combustion tube should be
made as rapidly as possible. As soon as the boat is in place
near the asbestos plug at the beginning of the copper oxide
the stopper connecting with the purifying train is inserted
and the aspiration started with pure oxygen gas at the rate of
three bubbles per second. One burner is turned on about 10
cm. back from the boat, and the aspiration is continued carefully
until practically all the moisture is expelled from the sample.
The heat is then increased very gradually until all the volatile
matter has been driven off. In driving off the volatile matter
the heat must be applied gradually in order to prevent a too
rapid evolution of gas and tar, which may either escape complete
combustion or may be driven back into the purifying train.
The heat should be slowly increased by turning on more burners
under the open part of the tube until the sample is ignited;
then the temperature can be increased rapidly, but care should
be taken not to melt the combustion tube. Any moisture collect-
ing in the end of the combustion tube or in the rubber connection
joining it to the CaCl2 tube is driven over into the CaCl2 tube
by carefully warming with a piece of hot tile. The aspiration
with oxygen is continued for 2 minutes after the sample ceases
to glow, the heat is then turned off and about 1200 cc. of air
are aspirated. The absorption bulbs are then disconnected,
wiped with a clean cloth, and allowed to cool to the balance-
room temperature before weighing.
Method with
Electrically Heated Combustion Furnace. An —
heated combustion furnace of the Heraeus type is
electrically
used by the Bureau of Mines. 1
i
Technical Paper No. 8, Bureau of Mines, revised edition 1913. p. 22.
698 Methods for Analysis of Coal.
stoppered bottles.
The CaCl 2 tube is connected to a Vanier potash bulb con-
taining a 30-per-cent KOH solution and granular CaCl2. Six
to eight determinations can be made without recharging this
bulb. The potash bulb is connected to an aspirator through a
guard tube containing granular CaCl 2 and soda lime, and a
Mariotte flask. The Mariotte flask keeps the pressure
constant.
In general, the method of determination is the same as the
one used with the gas furnace. By moving the heaters toward
the end of the tube where the gases enter, and cutting in the
electric current, the air can be warmed enough to thoroughly
dry the tube and its contents. The current is then cut off from
the small heater, and the large heater is moved over the CuO;
about 250 mm. of that part of the combustion tube between
the two heaters where the boat containing the sample is to be
placed is kept exposed. The full current is then turned on the
large heater to bring the CuO to a red heat. When this tem-
perature is reached it is necessary to reduce the current with
the rheostat to avoid melting the tube. In the meantime the
absorption train is weighed and connected, and the boat con-
taining the sample is placed in the exposed and cooler part
of the tube between the two heaters.
The current is then passed through the shorter heater.
By manipulating the rheostat and by gradually pushing this
heater toward the boat, the rate of evaporation of moisture and
evolution of volatile matter can be readily controlled.
After combustion is complete, the electric current is turned
off the smaller heater and this heater moved back to allow the
tube to cool for the next determination. The final aspiration
of air and the weighing of the absorption train is conducted as
described under the gas-furnace method.
Serial Designation: D 22 - 16. 699
Note.
Nitrogen.
A
blank determination should be made in exactly the same
manner as described above, except that 1 g. of pure sucrose
(cane sugar) is substituted in place of the coal sample. The
nitrogen found in this blank determination is deducted from
the result obtained with the coal sample.
The KS 2 and NaOH may be dissolved in a single stock
solution. Sufficient KS2 is dissolved in the water before adding
the NaOH, to make a solution in which the quantity necessary
for a nitrogen determination (80 to 100 cc.) contains 1 g. of
K S.
2 Twelve grams 2 of KS
and 500 g. of NaOH in one liter of
water, are required for the above proportions.
Coke and anthracite should be ground to an impalpable
powder, as they are very difficult to oxidize. Even if this is
done the digestion may require 12 to 16 hours.
Oxygen.
There being no satisfactory direct method of determining
oxygen, it is computed by subtracting the sum of the percentages
of hydrogen, carbon, nitrogen, sulfur, water and ash from 100.
The result so obtained is affected by all the errors incurred in the
other determinations and especially by the change in weight of
the ash-forming constituents on ignition; iron pyrite changes
to ferric oxide, increasing the ash and causing a negative error
in the oxygen equivalent to three-eighths of the pyritic sulfur.
On the other hand, there is always a loss on ignition, of water of
Serial Designation: D 22-16. 701
oxygen.
Corrected Oxygen. —
When a more correct oxygen value is
desired, it may
be obtained by making the corrections indicated
in the following formula:
in which
C = total carbon,
C = carbon of carbonates,
H = total hydrogen less hydrogen of water,
ZT = hydrogen from water of composition in clay, shale, etc.,
N = nitrogen,
H = moisture as found at 105° C,
2
CALORIMETRIC DETERMINATION.
Apparatus.
Combustion Bombs. —The Atwater, Davis, Emerson, Mahler,
Parr, Peters, Williams, or similar bombs may be used. The
bomb have an inner surface of platinum, gold, porcelain
shall
enamel, or other material which is not attacked by HNO3 and
H2SO4, or other products of combustion.
Calorimeter Jacket. —The calorimeter must be provided
with a water-jacket having a cover to protect the calorimeter
702 Methods for Analysis or Coal.
from air currents. The jacket must be kept filled with water
within 2 or 3° C. of the temperature of the room (except in calo-
rimeters which are totally submerged, where the jacket tempera-
ture is by a thermostat) and should be stirred con-
controlled
tinuously by some mechanical stirring device.
Stirring of the Calorimeter Water. —
The water in the calo-
rimeter must be stirred sufficiently well to give consistent ther-
mometer readings while the temperature is rising rapidly. The
speed of stirring should be kept constant. A motor-driven
screw or turbine stirrer is recommended and the speed should
not be excessive. This may be determined by adjusting the
temperature of the calorimeter to equality with that of the jacket
and allowing the stirrer to run continuously for ten minutes.
If the temperature of the calorimeter rises more than about
0°.01 C. in this length of time, the rate of stirring is excessive.
Accurate results cannot be obtained when too much energy is
Manipulation.
1. Preparation of Sample. —
The ground sample is to be
thorough y mixed in the bottle and an amount, approximately
1 g., is to be taken out and weighed in the crucible in which it is
which should remain closed for not more than 2 seconds. When
possible, it is recommended that an ammeter be used in the
firing circuit to indicate when the firing wire has burned out.
7. Method of Making an Observation. —
The bomb when ready
for firing, is tobe placed in the calorimeter, the firing wires
connected, the cover put in place and the stirrer and thermometer
so placed as not to be in contact with the bomb or container.
The stirrer is then started and after the thermometer reading
has become steady, not less than 2 minutes after the stirrer is
started, temperatures are read at 1 -minute intervals for 5 minutes
and the charge is then fired, the exact time of firing being noted.
Observations of temperature are then made at intervals depend-
ing upon the method computing the cooling cor-
to be used for
rection. When the temperature has reached its maximum and
is falling uniformly, a series of thermometer readings is taken at
rate.
8. Titration. —After a combustion the bomb is to be opened,
after allowing the gas to escape, and the inside examined for
traces of unburned material or sooty deposit. If these are
found, the observations shall be discarded. combustionIf the
appears complete, the bomb is to be rinsed out thoroughly and
the washings titrated with a standard alkali solution (1 cc. =
0.02173 g. HN0 3 = 5 calories) using methyl-orange or methyl-
red indicator, to determine the amount of acid formed. A
correction of 230 calories per gram of HN0 3 should be sub-
tracted from the total heat observed. An additional correction
of 1300 calories per gram of sulfur in the coal should be made
for the excess of difference in heats of formation of SO* and
aqueous H 2 SO< over the heat of formation of aqueous HNO«.
Computation of Results.
The following method of computation is recommended to
take the place of the Pfaundler or other similar formulas for
computing the cooling correction (radiation correction).
Observe (l) the rate of rise {r ) of the calorimeter tem-
x
rise, and noting the time when this point is reached); (4) the
1
When the temperature rise is not approximately known beforehand, it is only necessary
to take thermometer readings at 40, 50, 60 seconds (and possibly 70 seconds with some calori-
meters) after firing, and from these observations to find when the temperature rise had reached
60 per cent of the total. Thus, if the temperature at firing was 2°. 135, at 40 seconds 3 C .05, at
50 seconds 3°.92, at 60 seconds 4°. 16, and the final temperature wa3 4°.200, the total rise was
2°.07; 60 per cent of it was 1°.24. The temperature to be observed was then 2. I4+1°.24 =
3°.38. Referring to the observations at 40 and 50 seconds, the temperatures were respectively
3.05 and 3°.92. The time corresponding to the temperature of 3°.38 was therefore
3.38-3.05
40 H X 10-44 seconds.
3.92-3 05
Serial Designation: D 22-16. 707
Example.
Observations.
Computation.
*Ttae Initial temperature is 15'.27; 60 ptr cent of the expected rise is 1°.9. The reading
to observe Is then 17°.2.
708 Methods for Analysis or Coal.
NOTE3.
For anthracite, coke and coal of high ash content, which do not readily
burn completely, the following procedure is recommended:
The inside of the crucible is lined completely with ignited asbestos in a
thin layer pressed well down into the angles. The coal is then sprinkled
evenly over the surface of the asbestos. Otherwise the procedure is as pre-
viously described.
The method of computing the "cooling correction" described in Technical
Paper No. 8, Bureau of Mines, pages 28 to 32, may also be used.
AMERICAN SOCIETY FOR TESTING MATERIALS
PHILADELPHIA, PA., U. S. A.
STANDARD METHODS
FOR
LABORATORY SAMPLING AND ANALYSIS OF COKE.
These methods are issued under the fixed designation D 37; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
Apparatus.
Galvanized-Iron Pans 24 by 24 by 4 in. Deep. —For total
moisture determination.
—
Balance or Solution Scale. For weighing the galvanized-
iron pans with samples. It should have a capacity of 10 kg. and
be sensitive to 1 g.
Jaw Crusher.—For crushing coarse samples to pass a 4
mesh sieve.
Roll Crusher. — For reducing the 4-mesh product to 10-mesh.
Abbi Ball Mill or Hard-Steel Diamond Mortar. — For reducing
the 10-mesh product to 60-mesh. The porcelain jars for the ball
mill should be approximately 9 in. in diameter and 10 in. high.
The flint pebbles should be smooth, hard and well rounded. .
(709)
710 Methods for Analysis of Coke.
in it, and care exercised that the temperature does not exceed
200° C. at any point in the pan of coke.
Serial Designation: D 37-18. 711
Method.
Total Moisture Determination. —Dry the entire sample
received at the laboratory without any preliminary crushing to
constant weight at a temperature of not less than 104 nor more
than 200° C. 1
Calculate the loss in weight to percentage of moisture, which
shall constitute the total moisture in the coke as received at
the laboratory.
The allowable difference in duplicate determinations by the
same analyst is 0.5 per cent.
—
Reduction of Sample. Crush the dried sample mechanically
with a jaw or roll crusher, or by hand on a chilled iron or hard-
steel plate by impact of a hard bar or sledge, avoiding all rubbing
action, as otherwise the ash content will be materially increased
by the addition of iron from the sampling apparatus, even though
hardened iron or steel is used. Continue the crushing until all
the sample passes through a 4-mesh screen, mix and quarter
this to not less than 5 lb.; again crush the 5-lb. sample to a
fineness of 10-mesh; mix and quarter to 400 g. Transfer this
400-g. portion to the porcelain jar of an Abbe ball mill and pul-
verize to 60-mesh. When pulverization is complete, pour the
contents of the jar on a £-in. screen and separate the sample
from the pebbles by shaking the screen. Reduce the quantity
of sample by quartering or riffling to about 50 g. Pass the entire
50-g. portion through a 60-mesh sieve, pulverizing any coarse
particles in a diamond mortar, and mix with remainder of sample,
preserving the sample for analysis in a rubber-stoppered glass
bottle.
In case a ball mill is not available for fine grinding, quarter
the 5-lb. 10-mesh sample to 200 g. and pulverize to 60-mesh,
by impact in a hard-steel diamond mortar. The use of rub-
bing surfaces such as a disk pulverizer or a bucking board is
Notes.
The accuracy of the method of preparing laboratory samples should b«
checked frequently by resampling the rejected portions and preparing a
duplicate sample. The ash in the two samples should not differ more than
0.4 per cent.
1
Experiments made at the Bureau of Mines have shown that results checking within
0.5 per cent are obtained between these temperature limits.
712 Methods for Analysis of Coke.
DETERMINATION OF MOISTURE.
Apparatus.
Moisture Oven. —An
ordinary drying oven with openings
for natural air circulation and capable of temperature regula-
tion between limits of 104 and 110° C. may be used.
—
Capsules with Covers. A convenient form, which allows
the ash determination to be made on the same sample, is a
No. 2 porcelain capsule, £ in. deep and If in. in diameter.
"A~
IS.'
16
_y
Method.
Heat the empty capsules under the conditions at which the
coke is to be dried, stopper or cover, cool over concentrated
H S0
2 4, sp. gr. 1.84, for 30 minutes, and weigh. Transfer to
the capsule an amount slightly in excess of 1 g. and bring to
Serial Designation: D 37-18. 713
DETERMINATION OF ASH.
Apparatus.
Gas or Electric Muffle Furnace or Meker Burner. The —
muffle should have good air circulation and be capable of having
itstemperature regulated to not exceed 950° C.
Porcelain Capsules. —
No. 2 porcelain capsules, | in. deep
and if in. in diameter, or similar shallow dishes or platinum
crucibles.
Method.
Place the capsules containing the dried coke from the mois-
ture determination in a muffle furnace or over a burner, and
heat to redness at such a rate as to avoid mechanical loss. Fin-
ish the ignition to constant weight (±0.001 g.) at a temperature
not exceeding 950° C. Cool in a desiccator and weigh.
The permissible differences in duplicate determinations
are as follows:
Per Cknt.
Same analyst 0.2
Different analysts 0.3
714 Methods for Analysis of Coke.
Notes.
Before replacing the capsules in the muffle for ignition to constant weight
the ash should be stirred with a platinum or nichrome wire. Stirring once
or twice before the weighing hastens complete ignition.
first
Test the ash for unburned carbon, by moistening it with alcohol; any
carbon remaining will show as black particles.
Apparatus.
Platinum Crucible with Tightly Fitting Cover. —The crucible
should be of 10-cc. capacity, with capsule cover having thin
flexible sides fitting down into crucible. Or the double- crucible
method may be used, in which the sample
is placed in a 10 or
Method.
Weigh g. of the coke in a weighed 10-cc. platinum cru-
1
<Ni- chrome
Asbestos Plate
Platinum rhodium-
1 cm. above the top of the burner and the heating is continued
Apparatus.
Gas or Electric Muffle Furnace, or Burners. For igniting —
coke with the Eschka mixture and for igniting the BaSO*.
Serial Designation: D 37 - 18. 717
Method.
Preparation of Sample and Mixture. —Thoroughly mix on
glazed paper, 1 g. of 60-mesh coke and 3 g. of Eschka mixture.
Transfer to a No. 1 porcelain capsule, 1 in. deep and 2 in. in
718 Methods for Analysis of Coke.
alone, the melt leached and the solution filtered. The combined
filtrates, held in a flask, are just acidified with HN0 3 and con-
centrated to a volume of 100 cc. To the solution, brought to a
temperature of 85° C, is added 50 cc. of molybdate solution and
the washings are turbid they are passed again through the
filter. The residue is ignited in a platinum crucible, fused with
a little Na C0
2 3, the melt dissolved in HN0 3 and its solution, if
STANDARD METHODS
FOR
SAMPLING AND ANALYSIS OF CREOSOTE OIL.
I. SAMPLING.
1. Wherever the oil is being loaded or discharged by means continuous-
of a pump the following method shall be used: Drlp Sam P le -
II. ANALYSIS.
(A) Water.
Apparatus. 2. (a) Still. —
A vertical, cylindrical copper still, with
removable flanged top and yoke, of the form and approximate
dimensions shown^inJFigJl, shall be used.
[<— 9.5cm.-—>\
<••- Thermometer
Connecting
m / Tube
Condenser
Ring
Burner
Separatory
Funnel,
( Capacity
120 cc.) <*0>
°<Jt>
1
v Copper Graduated
Still in 4 cc.
Y 95cm
level of the oil in the still at the beginning of the test, and grad-
ually lowered when most of the water has distilled over. Con-
tinue the distillation until the vapor temperature, indicated by
the thermometer with the bulb opposite the offtake of the
connecting tube, reaches 205° C. Collect distillate in separatory
funnel. When
the distillation is completed, and a clear separa-
tion of waterand oil in the funnel has taken place, read the
water by volume and draw off; and return any light oil distilled
[ Condenser
_i__i_l
I
|<— 6Scm. —
>j
~\_
6 mm.
E ¥._
-*—
A 11 ->
mm.
\<22A
mm.
^Shot
Fig. 4. —Hydrometer. Fig. 5. —Cylinder.
but serious error due to its use will be avoided if the foregoing
precaution is observed, with respect to avoiding unnecessarily
high temperature. Before taking the specific gravity the oil
in the cylinder should be stirred thoroughly with a glass rod,
and this rod when withdrawn from the liquid should show no
solid particles at the instant of withdrawal. Care should be
taken that the hydrometer does not touch the sides or bottom
of the cylinder when the reading is taken, and that the oil
surface is free from froth and bubbles.
Serial Designation: D 38-18. 727
(D) Distillation.
9. (a) Retort. —
This shall be a tubulated glass retort of the Apparatus
form and approximate dimensions shown in Fig. 6, with a
capacity of 250 to 290 cc. The capacity shall be measured by
placing the retort with the bottom of the bulb and the end of the
offtake in the same horizontal plane, and pouring water into the
bulb through the tubulature until it overflows the offtake. The
amount remaining in the bulb shall be considered its capacity.
(b) Condenser Tube. —
The condenser tube shall be a suitable
form of tapered glass tubing of the following dimensions:
Diameter of small end.... 12.5 mm.; permissible variation, 1.5 mm.
" large " " " " "
.... 28.5 3.0
" "
Length 360.0 " 4.0 "
..Approx.li9cw.
—Appnx. 2.85cm.
Capacity of Bulb
?SOtv290cc.
<-Jhermometer
Shield.
Retort...
then be poured directly into the brass collar used in the float test1
or into a tin box and covered and allowed to cool to air tem-
perature. If the residue becomes so cool that it cannot be
poured readily from the retort, it shall be re-heated by holding
the bulb of the retort in hot water or steam, and not by the appli-
cation of flame.
For weighing the receivers and fractions, a balance accurate
to at least 0.05 g. shall be used.
Liquid Fractions.
\*-2.5cm.-*\
f0.95cm}\
Wall-.
0.13 cm
_¥_
i I
\*/.27cmr>\
has been slightly heated. Then place the collar and plate in
one of the tin cups containing ice water maintained at 5° C, and
leave in this bath for at least 15 minutes.
Meanwhile, fill the other cup about three-fourths full of
water and place on the tripod; heat the water to any desired
temperature at which the test is to be made. This temperature
should be accurately maintained, and should at no time through-
out the entire test be allowed to vary- more than 0°.5 C. from the
temperature specified.
After the material to be tested has been kept in the ice.
water for at least 15 minutes and not more than 30 minutes,
remove the collar with its contents from the plate and screw
734 Methods for Analysis of Creosote Oil.
Coke Residue 20. Warm the bulb slightly to drive off all moisture, cool
in a desiccator,and weigh. Again heat the bulb by placing it
momentarily in an open Bunsen flame and place the tubular
underneath the surface of the oil to be tested and allow the bulb
to cool until sufficient oil is sucked in to fill
STANDARD METHODS
FOR
TESTING OF COTTON RUBBER-LINED HOSE.
Adopted, 1915.
I. SAMPLING.
Samples. 1. Samples shall be taken both as to number and location
at the discretion of the inspector.
Blanks. 2. Blank tests shall be run on all determinations and deduc-
tions made accordingly.
Checks. 3. In the event of any determination not falling within the
the grinder until all of it will pass a 20-mesh sieve. Care must
be taken that the grinder does not become appreciably warm.
(736)
Serial Designation: D 15-15. 737
II. REAGENTS.
7. Acetone shall be distilled not more than 10 days before Acetone,
use over anhydrous potassium carbonate, using the fraction
which distills at 56 to 57° C.
8. Alcoholic potash shall be of normal strength, made by Alcoholic Potash
III. ANALYSES.
10. The extraction apparatus shall conform to that shown Acetone Extract,
in Fig. 1. be heated so that the period of filling an
It shall
empty syphon cup with acetone and completely emptying it will
be between 2\ and Z\ minutes.
Two grams of the rubber shall be extracted continuously
with acetone for 8 hours, using a sample that has been prepared
within 24 hours. Distill off the acetone and dry the flask and
contents for 4 hours at 95 to 100° C. Desiccate until cool and
weigh. Continue to dry for 2-hour periods until constant weight is
obtained. In drying, place the flask on its side but at a sufficient
angle from the horizontal so that the extract does not appreciably
run down from the side of the flask.
11. Add to the flask containing the acetone extract 50 to Free Sulfur.
60 cc. of distilled water and 2 or 3 cc. of bromine (if the acetone
738 Methods for Testing of Rubber-Le^ed Hose.
SO-
Bohemian Glass
\
Assay Flask
!
K C0
2 3 in a dry 15-cc. iron crucible. Cover and heat gradually
until the mixture fuses, proceeding cautiously, as rapid heating
willcause an explosion. Then bring to quiet fusion for 15 to 20
minutes, applying heat so as to avoid contamination with
sulfur fumes. Rotate the crucible while the melt solidifies.
When put crucible and cover into a casserole containing
cool,
200 cc. of water; add 5 to 10 cc. of bromine water and boil until
the melt is dissolved. Allow the precipitate to settle, decant the
liquid through a thick filter and wash the residue with hot water.
Acidify the nitrate with HC1, evaporate to dryness and dehydrate
if silica is present; add 2 cc. of concentrated HC1, take up in
water, filter and wash, making the total volume about 400 cc.
Heat to boiling and add slowly a slight excess of hot 10-per-cent
barium-chloride solution. Allow to stand over night, filter, wash,
ignite, weigh the BaS0 4 and calculate to sulfur.
14. Weigh out a 1-g. sample in a porcelain crucible, heat in a Ash.
muffle furnace, the temperature of which is carefully regulated so
that no material amount of visible products are given off. After
the mas^ is charred the temperature shall be raised sufficiently
to burn the carbon. The whole process shall be conducted at as
low a temperature as possible. At the end of this operation the
crucible shall be removed from the furnace, cooled in a desiccator
and weighed the ash broken up and inspected for carbon. If any
;
IV. CALCULATIONS.
Calculations. 15. The percentage
of rubber shall be considered to be the
differencebetween 100 and the sum of the total sulfur and ash
expressed as percentages and figured on the total compound. If
the alcoholic-potash extract is over 2 per cent of the rubber as
first calculated, subtract this excess also from the rubber. The
organic-acetone extract shall be obtained by taking the difference
between the total acetone extract and the free sulfur. The
organic-acetone extract, free sulfur, total sulfur and alcoholic-
potash extract shall be figured on the amount of gum as found
by the above procedure.
V. CHECK ANALYSES.
Check Analysis. 16. Duplicate determinations when required shall check
within the following limits, expressed as percentages of the gum
present, as found by analysis, except as stated.
Check Within,
Per Cent.
-IN
-
r*1*— ik'-. xif
<. 1.2-
4
'
£
Section A-B.
for*— g ~*|yi'
/
rl"
K--l/f >:
Fig. 2.—Die.
(b) All specimens for these tests shall have the backing
entirely removed by means of a grinder shown in Fig. 3.
742 Methods for Testing of Rubber-Lined Hose.
Fig. 3. —Grinder.
than one hour before testing. In all cases after buffing the
testspecimen shall remain at rest not less than ten minutes
before testing.
cut through the walls so that they can be laid out flat the full
opposite the two marks and the distance between the outside
edges of these marks noted at the instant of breaking.
Set. 24. The determination of set shall be carried out on a speci-
men which has not been stretched or used for any other test.
Mark two lines on the test sample 2 in. apart and at right
angles to the direction of pull. Place in the tension testing
machine, stretch to the amount specified by separating the jaws
at the rate of 20 in. per minute and hold in that position 10 min-
utes; immediately release and 10 minutes thereafter measure
the distance between the marks. If the sample breaks prior to
being released it shall be considered that it has failed in this test.
Defects. 25. If the break occurs outside the gage marks on the test
specimen during the tension test and the tensile strength or
stretch are below the requirements, the test shall be repeated.
The broken surfaces of test specimens shall be examined for
flaws or defects and if the results of the test confirm the observa-
tion of flaws the test shall be repeated.
STANDARD DEFINITIONS
OF
TERMS RELATING TO PAINT SPECIFICATIONS.
Adopted, 1915.
Pure. —
Free from admixture of any foreign substance.
—
Commercially Pure. The use of this term should be avoided if
poss ble.
The avoidance of this term is recommended wherever possible
because it involves the acceptance of standards likely to cause dis-
pute, whereas specifications having the sanction of the American Society
for Testing Materials should involve the establishment of their own
standards.
(746)
Serial Designation: D 16-15. 747
Adulteration. —
The partial substitution of one substance for
another without acknowledgment.
The addition of the words "without acknowledgment" makes this
definition clear. Substitution with acknowledgment involves no im-
proper motive. If it is done without acknowledgment an improper
—
Hiding Power. The power of a paint or paint material as used
to obscure a surface painted with it.
In this definition the word "obscure" means to render invisible or
to cover up a surface so that it cannot be seen.
—
Spreading Rate. The rate at which a paint or paint material, as
used, is brushed out to a continuous uniform film expressed in
terms of the area to which a unit volume, as used, is applied.
This term must not be confused with the much-abused term "spread-
ing power." The use of the term "spreading rate" is illustrated in the
following sentence: "The paint when spread on a planished iron sur-
face at the rate of 600 sq. ft. to the gallon will not sag or run when
placed in a vertical position at 70° F."
Fineness. —
A term used to denote the extent of sub-division
and expressive of the number of particles of pigment in a
unit volume exclusive of voids.
According to this definition if pigment A has a specific gravity of
6 and pigment B a specific gravity of 2, and if these two pigments
have equal fineness, in 6 g. of pigment A there would be the same
number of particles as in 2 g. of pigment B.
748 Definitions of Paint Terms.
STANDARD DEFINITIONS
OP
TERMS RELATING TO MATERIALS FOR ROADS
AND PAVEMENTS.
Serial Designation: D 8-18.
These definitions are issued under the fixed designation D 8; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
I. BITUMINOUS MATERIALS.
Relating in General to Bituminous Materials:
Bitumens. — Mixtures of native or pyrogenous hydrocarbons and
their non-metallic derivatives, which may be gases, liquids,
viscous liquids, or solids, and which are soluble in carbon
disulfide.
— Containing bitumen
Bituminous. or constituting the source
of bitumen.
Bituminous Emulsion. —A liquid mixture in which minute
globules of bitumen are held in suspension in water or
a watery solution.
—
Cut-Back Products. Petroleum or tar residuums which have
been fluxed with distillates.
Flux. — Bitumens, generally liquid, used in combination with
harder bitumens for the purpose of softening the latter.
—
Liquid Bituminous Materials. Those having a penetration at
25° C. (77° F.), under a load of 50 g. applied for 1 second,
of more than 350.
(750)
Serial Designation: D 8-18. 751
—
Semi-Solid Bituminous Materials. Those having a penetration
at 25° C. (77° F.), under a load of 100 g. applied for 5
seconds, of more than 10, and a penetration at 25° C.
(77° F.), under a load of 50 g. applied for 1 second, of not
more than 350.
Solid Bituminous Materials. — Those having a penetration at 25°
C. (77° F.), under a load of 100 g. applied for 5 seconds, of
not more than 10.
STANDARD DEFINITIONS
OF
TERMS RELATING TO STRUCTURAL TIMBER.
Serial Designation: D 9-15.
These definitions are issued under the fixed designation D 9; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
—
Ship Timbers. Ship timbers, ship decking.
Cross A rms for Poles.
II STANDARD DEFECTS.
Measurements which refer to the diameter of knots or holes
should be considered as referring to the mean or average diameter.
(755)
756 Definitions of Terms Relating to Timber.
by growth or position.
Pith Knot. —A pith knot
3. a sound knot with a pith hole
is
tion that it will retain its place in the piece, it shall be con-
sidered a sound knot; if completely intergrown on one face,
it is a watertight knot.
in diameter.
Standard Knot. —A standard knot
7. a sound knot not is
over 1 in diameter.
1 in.
1? in diameter.
in.
cular in form.
Spike Knot. —A spike knot
10. one sawn in a lengthwise is
f wide, or over 3
in. in length. in.
Pitch Streak. —A pitch streak
12. a well-defined accumu- is
I
ti >. 7. — Large Knot.
Plate VI
1918 A.S.T.M. Standards.
Pacific coast.
White Pine, to cover the timber which has hitherto been
8.
STANDARD METHODS
FOR
TESTING.
These methods are issued under the fixed designation E 1; the final
number indicates the year of original adoption as standard, or in the case of
revision, the year of last revision.
which tension tests are made shows that in many cases the forms
and dimensions of specimens as recommended by the American
Society for Testing Materials are in use, and that in other cases
these forms and dimensions most nearly reconcile the differences
that exist between the various forms employed.
3. It is therefore recommended that the selection of speci-
mens, and their forms and dimensions, shall conform to the
specifications for each material, as are now adopted by the
American Society for Testing Materials.
In the case of flats \ in. or under in thickness, the dimen-
sions shall be as follows: Width equal to 5 times the thickness
of the specimen, except that in no case shall the width be less
than f in.; gage length equal to 24 times the thickness of the
specimen, except that in no case shall the gage length be less
than 2 in.
2 0.50 3.0
80 000 or under. 2.00 0.0
8
2 0.25 1.0
Over 80 000 0.50 2.0
8
Serial Designation: E 1 - IS. 761
speed shall not exceed 0.025 in. per inch of gage length per
minute.
In determining the modulus of elasticity, the elastic
8.
to be used.
(b) This bar shall be annealed or otherwise treated so as
to eliminate internal or unequal stress in the mate-
rial, and to ensure its elastic modulus being uniform
6. The bearing
blocks which transmit the pressure from
the testing machine should be truly normal to the plane ends
of the To secure this, one of the blocks should be
specimen.
provided with a hemispherical bearing which can turn freely.
These requirements seem essential in order that the load may not be
eccentrically applied to the specimen, and are generally recommended in
the replies from testing laboratories.
7. The speed
of compression should be slow, not exceeding
0.1 in. per minute. Near the elastic limit and yield point, the
load should be increased very slowly.
A lower speed than that stated might be advisable if permitted by the
testing machine. Evidently a higher speed may be allowed with a long
specimen than with a short one.
It is well known that the modulus of rupture varies with the shape of
the section, being very much greater in the case of round than in I-sections.
Hence the modulus of rupture suitable for use for one would be entirely un-
suitable for the other.
In rolled sections, the smaller ones are subjected to a more thorough
working in the process of rolling than the larger.
iron, the span has been fixed at 12 ir.., but may be extended
as above stated. The bar will serve for cast and brittle materials,
In the case of ductile materials, when the modulus of rup-
ture is desired, the span shall generally be less than 12 or 15
times the depth. Exceptions, however, occur, as in flat springs
and in some cases in full-size pieces, when the spans and methods
of supporting the ends, etc., shall conform to the conditions of
service.
3.In the case of cast and brittle metals, the speed of test-
ing shall not exceed 0.2 in. per minute. For other specimens
the speed shall be correspondingly low.
Serial Designation: E 1-18. 769
machined specimens.
5. The transverse yield point for ductile materials shall be
Thus far there is not sufficient evidence to show that the hardness numbers
will be the same when different diameters of balls are used, and some of the
evidence indicates that the reverse is the case; hence the importance of adher-
ing to one size of ball.
Pressure.
The fact that, with our present light on the subject, we can only regard
the results as comparative, renders it important to employ as few different
pressures as possible.
Serial Designation: E 1 - 18. 771
As to the choice between the two, there exists a very decided difference
of opinion, some thinking one and some the other more conducive to accuracy.
The source measuring apparatus to be
of error in either case (assuming the
accurate) is the depression or the elevation of the metal immediately sur-
rounding the indentation.
3. Near the eutectoid point, that is, 0.6 to 1.0 per cent of
carbon, it is often difficult to distinguish between thin envel-
> Arnold and Waterhouse, Journal. Iron and Steel Inst., 1903, Vol. I, p. 136; E. F. Law.
Journal. Iron and Steel Inst.. 1907, Vol. II, p. 94; Fay, Proceedings, Am. Soc. Teat. Mats.,
Vol. VIII. p. 74 (1908).
> IgevsVy. Ret. He Met.. Vol. II; Lejeune. Ret. de Met.. Vol. III. p. 426.
772 Methods for Testing.
Macroscopic Examination.
gation, blowholes, piping, and the like, and when used in con-
nection with microscopic examination yields valuable informa-
tion. A section is cut with a saw, filed smooth, and polished
with No. and No. 00 emery paper; it is then ready for etching.
Quite a number of etching reagents have been used 3 to
develop the structure. Whichever solution is chosen, the speci-
men is first carefully washed with a strong caustic potash solu-
tion, well rinsed under the tap, and then immersed in the
etching solution. The following may be mentioned:
1
Stead. Proc. Cleteland Inst, of Engrs., Sept., 1906, p. 3.
DATA RELATIVE TO COMMITTEES
AND PUBLICATIONS
OFFICERS
OF THE
President
GUILLIAM H. CLAMER
Vice-Presidents
Secretary-Treasurer
J. A. CAPP W. M. KINNEY
\V. P. M. GOSS C. D. YOUNG
(Term Expiring in 1920)
(Ex-Officio)
Finance Committee
GUILLIAEM aertsen (Chairman) GEORGE K. BURGESS C. D. YOUNG
(775)
. .. .. —
., .
A. Ferrous Metals.
A-4 On Heat Treatment of Iron and Steel 1898 J.H.Hall H. M. Boylston , 790
B. Non-Ferrous Metals.
(776)
. . . ... . .
D. Miscellaneous Materials.
D-12 {Discontinued)
E. Miscellaneous Subjects.
E-3 (Discontinued.)
E-7 (Discontinued.)
PERSONNEL OF STANDING COMMITTEES
OF THE
AMERICAN SOCIETY FOR TESTING MATERIALS.
(October, 1918.)
A. FERROUS METALS.
Committee A-i on Steel.
J. A. Capp, Chairman.
Guilliaem Aerisen, Vice-Chairman.
F. M. Waring, Vice-Chairman.
C L. Warwick, Secretary.
Non-Producers (73).
Abbott, R. R. Crawford, J. C.
American Bureau of Shipping, Cromwell, O. C.
G. C. Sharp. Deans, John Sterling.
American Car and Foundry Co., Edwards, L. N.
A. E. Ostrander. Force, H. J.
American Engineering Co., General Electric Co.,
G. E. Smith. .
J. A. Capp (Chairman).
American Locomotive Co., J. M. Darke.
F. J. Cole. W. L. Merrill
E. J. Edwards. General Motors Co.,
American Welding Co., K. W. Zimmerschied.
C. L. Rowland. Gibboney, J. H.
Baldwin Locomotive Works, Hunt and Co., Robert W.
H. V. Wille. Job, Robert.
Beall, F. F. Johnson, R. P.
Bethlehem Shipbuilding Corporation, Kellogg Co., The M. W.,
H. P. Phelps. P. F. Johnson.
Browne, F. A. Kingdon, F. H.
Bureau of Construction and Repair, Lanza, Gaetano.
U. S. N. Laverie, R. H.
Bureau of Steam Engineering, U. S. N. Lloyds' Register of Shipping,
Inspection Division. Tames French.
Machinery Division. N. E. McClelland.
Cain, R.
J. Lothrop, M. T.
Campbell, William. MacFarland, H. B.
Churchill, C. S. MacPherran, R. S.
Clark, F. H. McDonnell, M. E.
Colby, Albert Ladd. McMahon, H. R.
Committee C-2 on Reinforced Con- National Cash Register Co.,
crete, A. B. Beaver.
Richard L. Humphrey. Nelson, J. H.
H. H. Quimby. Newkirk, W. M.
Cramp and Sons Ship and Engine Newport News Shipbuilding and Dry
Building Co., William, Dock Co.,
W. A. Dobson. J. W. Gray.
(778)
.
Non-Producers (Continued).
Producers (48).
J. O. Leech.
Mathews, J. A.
C. F. W. Rys. 1< Kaj !o., Tames,
I
H. P. Tiemann. !
I'
780 Standing Committees.
Producers (Continued).
Midvale Steel Co., Schmid, M. H.
Guilliaem Aertsen (Vice-Chair- Standard Steel Works Co.,
man). L. H. Fry.
Radclyffe Furness. A. A. Stevenson.
National Malleable Castings Co., Steel Co. ofCanada,
W. G. Kranz. G. Morrow.
J.
E. F. Kitteridge. Titanium Alloy Manufacturing Co.,
National Tube Co., G. A. White.
F. N. Speller.
Union Drawn Steel Co.,
Norris, G. L.
F. N. Beegle.
Penn Seaboard Steel Corporation,
United States Alloys Corporation,
H. T- Klaer.
Pollak, j. A.
N. Petinot.
Power, C. M. Washington Steel and Ordnance Co.
Rail Steel Bar Manufacturers Asso- V. Hunnings.
S.
ciation, Woodroffe, G. H.
A. S. Hook. Wood Iron and Steel Co., Alan,
E. E. Hughes. W. A. Cooper.
W. H. Woodcock. Worth Brothers Co.,
Railway Steel Spring Co., J. L. Hughes.
A. S. Henry. Youngstown Sheet and Tube Co.,
A. N. Lukens. E. T. McCleary.
Sargent, G. W.
Advisory Committee.
General Electric Co., Colby, Albert Ladd.
J. A. Capp (Chairman). Gibboney, J. H.
J. M. Darke. Jones and Laughlin Steel Co.,
American Locomotive Co., J. J. Shuman.
F. J. Cole. Lackawanna Steel Co.,
Baldwin Locomotive Works, F. E. Abbott.
H. V. Wille. Lanza, Gaetano.
Bethlehem Steel Co., Steelton Plant, MacFarland, H. B.
F. A. Robbins, Jr. Midvale Steel Co.,
Bureau of Construction and Repair, Guilliaem Aertsen.
U. S. N. Standard Steel Works Co.,
Cambria Steel Co., A. A. Stevenson.
E. F. Kenney. Waring, F. M.
Carnegie Steel Co., Warwick, C. L.
C. F. W. Rys.
H. P. Tiemann.
Sub-Committee I (Continued).
Sub-Committee IV (Continued).
J. H. Parker. Schmid, M. H.
Colbv, Albert Ladd. Standard Steel Works Co.,
Force, H. J. L. H. Fry.
,
Sub-Committee VI (Continued).
Cain, J. R.
William Brady.
Cambria Steel Co., Job, Robert.
McDonnell, M. E.
E. F. Kenney.
Van Gundy, C. P.
Carnegie Steel Co., Washington Steel and Ordnance Co.
G. A. Hopkins. S. V. Hunnings.
Standing Committees. 785
Non-Producers (20).
Producers (20)
American Iron and Steel Manu- Burden Iron Co.,
facturing Co., J. A. Burden.
J. P. Brock. Byers Co., A. M.,
Beale, H. A., Jr. James Aston.
Brown and Co., Inc., Columbus McKinnon Chain Co.,
James Neale. G. J. Armstrong.
Standing Committees. 787
Producers {Continued).
Producers (18).
American Car and Foundry Co.. •Jones and Laughlin Steel Co.,
D. M. Knox. Robt. Geddis.
American Foundrymen's Ass'n., Lemoine, L. R.
A. O. Backert. •Olsen, Tinius.
•American Locomotive Co., Peckitt, Leonard.
E. J. Edwards. Vial, F. K.
Bethlehem Steel Co., Washington Steel and Ordnance Co.,
F. W. Wood. S. V. Hunnings.
Central Foundry Co., Westinghouse Electric and Manu-
R R. Rust. facturing Co.,
Colorado Fuel and Iron Co., B. F Fuller.
J. B. McKennan. •Wood, Walter (Vice- Chairman).
Elliot, G. K. York Manufacturing Co.,
•Flagg, S. G., Jr. F. L. Hiller.
•Johnson, R. K.
Non-Producers (8).
Producers (5).
S. S. Voorhees, Chairman.
J. H. Gibboney, Vice-Chair man.
J. 0. Handy, Vice-Chairman.
J. A. Aupperle, Secretary.
Non-Producers (22).
Producers (19).
Advisory Committee.
Voorhees, S. S. (Chairman). Gibboney, J. H.
Buck, D. M. National Tube Co.,
Burgess, G. K. F. N. Speller.
Cooper, W. A. Pittsburgh Testing Laboratory,
Cushman, A. S. J. O. Handy.
Fleming, W. R. Walker, W. H.
792 Standing Committees.
Sub-Committee I on Construction.
Buck, D. M. (Chairman). Fleming, W. R.
Cooper, W. A. Gibboney, J. H.
Cushman, A. S.
B. NON-FERROUS METALS.
Committee B-i on Copper Were.
J. A. Capp, Chairman.
Non-Producers (5).
General Electric Co., Westinghouse Electric and Manu-
J. A. Capp {Chairman). facturing Co.,
Macl'hcrran, R. S. T. D. Lynch.
Western Electric Co., White Engineering Corporation,
J. W. Harris. The J. G.,
C. D. Gray.
794 Standing Committees.
Producers (5).
Producers* (29).
Producers* (Continued).
American Manganese Bronze Co., Hendricks Brothers, Inc.,
C. R. Spare. E. J. Keane.
American Metal Co., Johnston, R. L.
H. M. Burkey. Klaustermeyer, C. H.
American Smelting and Refining Co., New Jersey Zinc Co.,
H. H. Alexander. L. S. Holstein.
American Zinc, Lead and Smelting G. C. Stone.
Co., Price, W. B.
A. W. Dodd. Raritan Copper Works,
Bridgeport Brass Co., F. L. Antisell.
Charles Ferry. A. C. Clark.
W. Reuben Webster (Vice-Chair- Thompson, J. F.
man). United States Metals Refining Co.,
Bryden, W. O. W. R. Deacon.
Cairns, F. J. United States Smelting, Refining and
Calumet and Hecla Mining Co., Mining Co.,
R. L. Agassiz. F. F. Colcord.
Chiwis, Norman. Westinghouse Electric and Manu-
Corse,W. M. (Vice- Chair man). facturing Co.,
Cowan, W. A. (Vice-Chairman). J. L. Jones.
Damascus Bronze Co., Winchester Repeating Arms Co.,
W. K. Frank. J. S. Gravely.
General Aluminum and Brass Manu-
facturing Co.,
V. Skillman.
Non-Producers (32).
Non-Producers (Continued).
Schall, F. E. Walter, L. W.
Smith, Emery and Co., Webster, G. S.
E. E. Smith. Westinghouse Church Kerr and Co.,
Union Pacific Railroad, C. M. Chapman.
N. F. Harriman. Wig, R. J.
U. S. Reclamation Service, Wiltsee, W. P.
A. P. Davis. Wilson, P. H.
Producers (22).
Abrams, D. A. Kelley, F. W.
Ackerman, E. R. Kinney, W. M. (Vice-Chairman).
Ashton, Ernest. Klein, W. H.
Brobston, Joseph. Lesley, R. W.
Conn, C. F. Lober, W. D.
Consolidated Rosendale Cement Co., Newberry, Spencer B.
C. F. McKenna. Portland Cement Association,
Diekmann, G. P. HE. Hilts.
Drew, Harry. Potter, N. S., Jr.
Harding, W. H. Spackman Engineering Co., H. S.,
Hart, O. C. H. S. Spackman.
Hartzell, H. S. Tagge, A. C.
Hicks, T. A.
Advisory Committee.
Greenman, R. S. (Chairman). Kelley, F. W.
Ashton, Ernest. Kinney, W. M.
Bates, P. H. (Secretary). MacFarland, H. B.
Hatt, W. K. Potts, S. C.
Hicks, T. A. Wig, R. J.
Humphrey, Richard L.
"' \- Dav)*\
MacFarland, H. B.
kT , A r> '
w *
uv
Westinghouse Church Kerr and Co., An
Newberry, S. B.
c M chapman.
Non-Producers (8).
Producers (3).
Non-Producers (8).
Producers (6).
W. P.
Blair, Rathjens, George.
Crume, W. H. Salmen, F.
Randall, T. A. Schlake, William.
Standing Committees. 801
Non-Producers (12).
Barbour, F. A. Marston, A.
Bleininger, A. V. Provost, A. J., Jr. {Vice- Chairman).
Eddy, H. P. Shelley, H. T.
Hammond, G. T. {Secretary). Testing Laboratory, City St. of Louis,
Hering, Rudolph {Chairman). E. P. Withrow.
Howe, M. A. Webster, G. S.
Humphrey, Richard L.
Producers (12).
Non-Producers (8).
Producers (5).
A. Marston, Chairman.
A. N. Talbot, Vice-Chairman.
J. T. Stewart, Secretary.
D. A. Abrams, Assistant Secretary.
Non-Producers (8).
Producers (7).
D. K. Boyd, Chairman.
H. C. Berry, Vice-Chairman.
Charles Warner, Vice-Chairman.
N. G. Hough, Secretary.
Non-Producers (7).
Producers (7).
Non-Producers (21).
Producers (20).
Allen, E. M. Claiborne, C. H.
Balz, G. A. Davis, R. P. M.
Borgner, Cyrus. Green, J. L.
Cavendar, J. H. Howe, R. M.
804 Standing Committees.
Producers (Continued).
Kier, P. S. Seaver, Kenneth.
Kurtz, T. N. Stowe, C. B.
Laclede-Christy Clay Products Co., Stuhler, H. E.
R. D. Hatton. Taylor, A. P.
McKinley, J. M. Tredennick. H. L.
Ramsay, J. D. Weinfurtner, E. M.
Reed, C. S.
Sub-Committee II on Analysis.
Kerr, C. H. (Chairman). International Harvester Co.,
American Smelting and Refining Co., J. C. Warnes.
E. P Mathewson. McKinley, J. M.
Camp, A. D. Unger, J. S.
Howe, R. M. Weinfurtner, E. M.
S. E. Thompson, Chairman.
C. M. Chapman, Vice-Chair man.
A. T. Goldbeck, Secretary.
Non-Producers (18).
Graf S H Talbot, A. X
Gree'nman,' R. S.
Tt, c a
„ t txA.
Johnson,
w^T'wW. K
Walter, L.
^ Chairman ^
j Westinghouse Church Kerr and Co.,
Johnson, N. C. r M Chapman ( Vice-Chairman).
Lucas, G. L. Wig, R. J.
Mattimore, H. S. Witney M. O. ,
Producers (8).
Advisory Committee.
Thompson, S. E. (Chairman). Goldbeck, A. T.
Westinghouse Church Kerr and Co., Kelly, F. W.
C. M. Chapman. Moore, H. A.
L. H. Provtne, Chairman.
P. H. Bevier, Vice-Chairman.
E. V. Johnson, Secretary.
Non-Producers (8).
Griffith, J. H. Morris, C. T.
Johnson, E. V. (Secretary). Orton, Edward, Jr.
Miller, R. P. Pro vine, L. H. (Chairman).
Mills, A. P. Shankland, E. C.
Producers (8).
•Vacancy to be filld.
808 Standing Committees.
Non-Producers (20).
Producers (11).
* Vacancy to be filled.
Standing Committees. 809
Sub-Committee V on Nomenclature.
(Chairman). Gypsum Industries Association,
American Cement Plaster Co., V. G. Marani.
Edward Tup; Macgregor, J. S.
American Institute of Architects, United States Gypsum Co.,
J. R. Rockart. G. L. Southard.
Grand Rapids Plaster Co., Waid, D E
A. H. Apted. Woolson, I. H.
810 Standing Committees.
D. MISCELLANEOUS MATERIALS.
Committee D-i on Preservative Coatings for
Structural materials.
P. H. Walker, Chairman.
G. B. Heckel, Vice-Chairman.
G. W. Thompson, Secretary.
Non-Producers (44).
Aiken, W. A. Perry, R. S.
Akin, T. B. Polk, Anderson.
Bacon, C. V. Rogers, Allen.
Boughton, E. W. Smith, H. E.
Bragg, C. T. Smither, F. W.
Bureau of Construction and Repair, Southern Railway,
U. S. N.
J. C. Ramage.
Dewar, John.
Stillwell Laboratories,
Finn, A. N.
A. G. Stillwell.
Fitch, R. O.
Underwriters' Laboratories, Inc.,
Force, H. J.
Gibboney, J. H. A. H. Nuckolls.
Gill, A. H. Union Pacific Railroad,
Illinois Steel Co., Warehouse Dept., N. F. Harriman.
H. N. Copthorne. Van Gundy, C. P.
Job, Robert. Veitch, F. P.
Johnsen, A. M. Victor Talking Machine Co.,
Kellogg, J. W. E. F. Hicks.
Lunn, Charles A. Von Schrenk, Hermann.
Macnichol, Charles. Voorhees, S. S.
Marsh, L. S. Walker, P. H. {Chairman).
McDonnell, M. E.
Walker, W. H.
Mcllhiney, P. C.
Ware, E. E.
Millwood, J. P.
Muckenfuss, A. M. Wertz, F. A.
New York Central Railroad Co., Engi- Westinghouse Church Kerr and Co.
neering Department, C. M. Chapman.
A. W. Carpenter. Young, J. B.
Producers (51).
Producers (Continued).
•Gray, G. W. *Pickard, G. H.
Gregory, E. D. Rinald, C. D.
•Heckel, G. B. (Vice- Chairman). Rogers, R. E.
Horn, A. C. Sabin, A. H.
Ingalls, F. P. Sanderson, J. McE.
•Klotz, J. R. M. Schaeffer, J. A.
Kohr, D. A. Seaton, M. Y.
•Langmuir, A. C. Sherwin-Williams Co., The,
Lindsay, R. W. E. C. Holton.
Lucas and Co., Inc., John, Standard Varnish Works
G. W. Storey. E. G. Bloch.
MacGregor, J. R. Thompson, G. W. (Secretary).
•Mackenzie, K. G. Toch, Maximilian.
•Maitland, H. T. Turpentine and Rosin Producers'
Moller and Schumann Co., Association,
E. J. Cole. C. F. Speh.
Murphy Varnish Co., United States Gutta Percha Paint Co.,
W. F. Burleigh. W. W. Rice.
Nemzek, L. P. Van Gundy, M. C.
•New Jersey Zinc Co., Washburn, W. F.
F. G. Breyer. •Weiss, J. M.
Homer Hendricks. White, G. D.
G. C. Stone. Wilhelm Co., The A.,
•Paisley, J. W. W. S. Davis.
Pat ton Paint Co.,
Ben Solomon.
Sub-Committee LX on Varnish.
Rogers, Allen (Chairman). Moller and Schumann Co.,
Bragg, C. T. E. J. Cole.
Dewar, John. Murphy Varnish Co.,
Heckel, G. B. W. F. Burleigh.
Holton, E. C. Nemzek, L. P.
Ingalls, F. P. Sabin, A. H.
Lindsay, R. W. Sanderson, J. McE.
Lucas and Co., Inc., John, Seaton, M. Y.
G. W. Storey. Standard Varnish Works,
Macnichol, Charles. E. G. Bloch.
McDonnell, M. E. Wertz, F. A.
Mcllhiney, P. C. Young, J^B.
Sub-Committee X. (Discontinued).
Standing Committees. 813
Non-Producers (19).
Producers (10).
Non-Producers (19).
Brady, William. Hume, A. P.
Bureau of Steam Engineering, U. S. N. Hunnings, S. V.
Fuel Division. Moldenke, Richard.
Capp, J. A. Parr, S. W.
Carney, F. D. Pope, G. S. (Chairman).
Fernald, R. H. United Gas Improvement Co.,
Force, H. J. Walton Clark.
Forstall, A. E. Voorhees, S. S.
Gibbs, A. W. White, A. H.
Goodenough, Walter. Woodwell, J. E.
Harris, J. R.
Producers (7).
Belden, A. W. Haas, F. R.
Blakeley, A. G. McCreath and Son, Andrew S.,
Fisher,Thomas. A. S. McCreath.
Fleming, H. S. Wadleigh, F. R.
Non-Producers (10).
Anaconda Copper Mining Co., Hunnings, S. V.
Frederick Laist. Johnson, R. K.
Blakeley, A. G. Lynch, T. D.
Bole, W. A. Moldenke, Richard (Chairman).
Fieldner, A. C. (Secretary). Wood, Walter.
Haldeman, H. L.
. .
Producers (5).
Belden, A. W. Mcllvain, E. M.
Haas, F. R. Wentz, D. B.
Ireland, W. G.
Non-Producers (21).
Calder, R. J. Noyes, A. H.
Church, S. R. Roper Lumber Co., John L.,
Fulwciler, W. H. C. I. Millard.
Goss, O. P. M. Shipley, G. B.
Jayne, Howard. Southern Pine Association,
Kaul. J. L. W. H. Sullivan.
Kellogg, R. S. Swan, O. T.
Kuehn, A. L.
Non-Producers (13).
Aiken, W. A. Little, Inc., A. D.,
Barbour, F. A. H. S. Mork.
Ferguson, L. R. Schreiber, Martin.
Fitch, R. O. Sherrerd, M. R.
Force, H. J. Smith, F. P. (Chairman).
Gill, A. H. Walter, L. W.
Hubbard, Prevost. Wig, R. J.
.
Producers (10).
Non-Producers (7).
Producers* (10).
•The members Committee D-9, classed as Producers, stand in the relation of Produce
of
and in that of Non-Producer to other products within the province of
to certain products,
the Committee. With respect to each of the specific subjects assigned to the five sub-
committees of Committee D-9, tho number of Non-Producers exceeds that of the Producers.
.
Non-Producers (19).
Bitting, A. W. MacFarland, H. B.
Dunn, B. W. Markey, I. G.
Fairburn, W. A. Manufacturing Chemists' Association
Heckel, G. B. of the United States,
Hodges, George. Henry Howard.
Lucas and Co., Inc., John, Nellis, J. C.
F. L. Campbell. Newlin, J. A. (Chairman)
,
Non-Producers (Continued).
Pease, O. D. A. Swan, O. T.
Peters, M. C Topping, W. S. (Secretary).
Powe, W. R. Uniform Classification Committee,
Stone, G. C. J. E. Williams.
Sturcke, H. E.
Producers (11).
E. A. Barrdzr, Chairman.
S. C. Potts, Secretary.
Non-Producers (15).
Producers (15).
Sub-Committee II on Belting.
Gutta Percha and Rubber Manu- Goodrich Co., B. F.,
facturing Co., N. S. Noble.
W. E. Campbell (Chairman). New York Central Railroad Co.,
Bierer, J. M. C. B. Martin.
Potts, S. C.
{Temporarily Discontinued)
G. B. Haven, Chairman.
A. H. Clarke, V ice-Chairman.
A. E. Jury, Vice-Chairman.
D. E. Douty, Secretary.
Non-Producers (25).
Non-Producers (Continued).
Producers (14).
Advisory Committee.
Haven. G. B. (Chairman). Little, Inc., A. D.,
Bemis Brothers Bag Co., C. E. Swett.
A. H. Clarke. Moller, Kenneth.
Bureau of Standards, United States Rubber Co.
W. D. Walen. A. E. Jury.
Douty, D. E.
Goodyear Tire and Rubber Co.,
E. H. Barnwell.
Sub-Committee II on Specimens.
United States Rubber Co., Lee Tire and Rubber Co.,
A. E. Jury (Chairman). E. E. Dearth.
Firestone Tire and Rubber Co., Miller Rubber Co.,
J. W. Cooper. R. T. Griffith.
Gage, R. M. Rutledge, J. T.
E. MISCELLANEOUS SUBJECTS.
Committee E-i on Methods of Testing.
Gaetano Lanza, Chairman.
H. P. Ttemann, V ice-Chairman.
S. V. Hunnings, Secretary.
Abbott, R. R. Hatt,W. K.
Baldwin Locomotive Works, Howard, J. E.
H. V. Wille. Howe, H. M.
Boylston, H. M. Hume, A. P.
Bureau of Construction and Repair, Humphrey, Richard L.
U. S. N. Hunnings, S. V. (Secretary).
Bureau of Steam Engineering, U.S. N., Job, Robert.
Naval Engineering Experi- Lanza, Gaetano (Chairman).
ment Station, Annapolis, Lothrop, M. T.
Md., Inspection Division. Lynch, T. D.
Burrows, C. W. Macgregor, J. S.
Cambria Steel Co., Merriman, Mansfield.
G. E. Thackray. Moldenke, Richard.
Campbell, William. Moore, H. F.
Carnegie Steel Co., Nelson, E. D.
H. P. Tiemann (Vice-Chairman). Robbins, C. W.
Colbv, Albert Ladd. Sconeld, H. H.
Deans, J. S. Standard Steel Works Co.,
Devries, R. R, A. A. Stevenson.
Diller, H. E. Webster, W. Reuben.
Douty, D. E. Zimmerschied, K. W.
C. E. Skixner, Chairman.
Non-Producers (8)
Producers (7)
, Chairman.
C. E. Skinner, Vice-Chairman.
Representing - Representing
Committee. Committee.
Advisory Committee.
(Chairman). Greenman, R. S.
Guilliaem Aersten. Skinner, C. E.
Burrows, C. W. Smith, H. E.
Capp, J. A.
Standing Committees. 829
Berry, H. C. Page, L. W.
Clamer, G. H. Stevenson, A. A.
Humphrey, Richard L. Talbot, A. N.
Moldenke, Richard. Voorhees, S. S.
Advisory Committee.
{Chairman). Humphrey, Richard L.
Berry, H. C. Stevenson, A. A.
Clamer, G. H.
COMMITTEE E-7.—{Discontinued).
:
thus adopted shall be announced in the next circular to members and become
effective from the date of issue of that circular.
3. Preliminary Organization. —
The President of the Society
willappoint the chairman pro tern, of a new committee from the
representatives of the non-producing interests. The chairman
pro tern., after communicating with the other members of the
committee, will fix the place and time of the first meeting. He
may, at his discretion, appoint one or more members of the
committee to prepare matter in advance for consideration at
832 Regulations Governing Standing Committees.
4. Permanent Organization. —
At the first meeting of a com-
mittee a permanent organization shall be effected by the elec-
tion of a permanent chairman from among the representatives
of non-producing interests, and such other officers and sub-
committees as the committee may desire. The duties and
powers assigned to these officers and sub-committees, and
the details of management and administration in general, shall
be at the discretion of each committee, subject to the limitations
of these regulations.
8. Resignations. —
Proposed resignations from office or from
membership on a standing committee shall be reported directly
to the chairman or the secretary of the committee concerned, and
the result of any action taken in such matters shall be reported to
the Secretary-Treasurer of the Society.
9. Sub-Committees. —Sub-committees
shall have no stand-
ing in the Society except through their parent committees.
Sub- committees on proposed complete standard specifications for
materials shall consist of not fewer than six members, and at
least one-half of the membership shall be composed of non-
producers. Departures from this requirement for exceptional
reasons may be authorized by the Executive Committee.
Regulations Governing Standing Committees. 833
This report has been submitted to letter ballot of the committee which
consists of members, of whom have voted affirmatively,
negatively, and have refrained from voting.
VI. PUBLICATIONS.
21. Publications. —
Committees shall have no right to issue
matter for publication through other than the regular Society
channels, unless so authorized, for exceptional reasons, by the
Executive Committee.
on Textile Materials.
BASIS OF COOPERATION BETWEEN VARIOUS
GOVERNMENT BRANCHES AND THE
STANDING COMMITTEES OF THE
SOCIETY.
charged.
The Bureau is prepared to cooperate, and will welcome
opportunities for cooperation, with committees of the American
Society for Testing Materials to the extent of being represented
on such committees as are concerned in tests or investigations
of fuels, explosives or miners' lamps, and
conduct investi-
will
gations or tests concerning any phase of these which may be
brought to its attention by your committees as needing solution,
providing it concerns subjects in which the Bureau is interested
on behalf of increasing safety in mining or use of fuels purchased
for or belonging to the United States.
—
Bureau of Standards. The. Bureau of Standards is equipped
to conduct investigations covering the standardization of weights
and measures, electrical measurements, the determinations of
heat constants and temperature measurements, optical proper-
ties of materials, chemical problems, investigations of struc-
tural and engineering materials, and metallurgical investigations.
In addition to general research investigations, it studies problems
which arise in the preparation of specifications or the develop-
ment of methods of testing required in the determination of the
qualities of materials. Much of the work is closely allied to
the work of the standing committees of the American Society
for Testing Materials, and it is the desire of the Bureau to
coope ate in those investigations where the Bureau is equipped
for them. Investigations may be referred to the Bureau which
fall within the authorized scope of its functions, and will be
investigations.
Watertown Arsenal.- -The laboratory of the Watertown
Arsenal is conducting physical tests of metals
equipped for
and materials, including impact and repeated stress tests;
metallographic ex ins of metals, chemical analysis, pyro-
TITLE.
Matter of an introductory or general nature (see Section 7, below).
I. Sub-Title.
I. Manufacture.
II. Chemical Properties and Tests.
III. Physical Properties and Tests.
(A) Mechanical.
(B) Electrical.
(C) Magnetic.
(D) Thermal.
(E) Other properties and tests under appropri-
ately descriptive headings.
1
This matter has been adapted in large part fro-n the Style Sheet of the American Society
of Mechanical Enaineer*.
848 Regulations Governing Form of Standards.
21. Abbreviations.
When abbreviations are used, they shall conform to the
following requirements. The policy will be to abbreviate too
little rather than too much. Terms which seldom occur will,
in general, not be abbreviated.For further rules regarding
abbreviations, see "Numerals" and "Footnotes."
Abbreviations (Continued).
trations. The symbol (%) shall not be used in the text, but
may be used in tables when lack of space requires it. See
Paragraph (r).
1
So« paragraph (r).
850 Regulations Governing Form op Standards.
22. Numerals!
(a) Romannumerals will be used in designating tables
and plates: thus,"Table VI"; not "Table 6." Arabic numerals
will be used in designating figures: thus, "Fig. 3"; not "Fig.
III."
(b) Spell out all numbers from one to twelve, with the fol-
lowing exceptions:
etc.
cooperate reheat
eyebar reroll
firebox retest
fireproof reweigh
footnote sinkhead
limewater staybolt
quicklime
24. Capitals.
of "test specimen."
(h) Use "f in. or over in thickness"; not "f in. and over."
26. Footnotes.
(a) Use superior figures instead of asterisks, etc., except
in connection with numerals, for which use letters.
I. PREPRINTS.
2. Preprinting of Papers and Committee Reports. —The Com-
mittee on Papers and Publications will use its best endeavors
to put the papers and committee reports to be presented
at annual meetings in type for advance circulation. To
render this practicable, the manuscripts should be sent to
the Secretary-Treasurer at least two months in advance of
the meeting at which they are to be presented. The com-
mittee will then endeavor to issue preprints to the member-
ship at large one month in advance of the meeting. It is
manifest, however, that if all papers forming part of a com-
prehensive program should be received only two months in
advance of the meeting, it would not be practicable to have
them all put in type in a single month. Authors and chair-
men of committees are accordin ted to furnish their manu-
scripts as far in advance of the meeting as possible.
In general, the sequence in which the papers are received
will determine the sequence in which they will be printed.
Manuscripts received too late for printing and advance circula-
tion will be put in type, in so far as practicable, with a view of
having them available in printed form at the meeting.
The committee reserves the right to reject papers received
too late for printing and advi althouj
tions may be authorized at the <li nmittee.
!'
provisionally accepted by title onrj
rs f which
the manuscripts have not been received before the final program
(855)
856 Regulations Governing Papers.
(a) That the subject matter does not fall within the field
LIST OF STANDARDS
ADOPTED BY THE
A. FERROUS METALS.
STEEL.
(See also WROUGHT IRON: A 56-18.)
Standard Specifications.
1
For complete list of Standards by titles with serial designations In continuous numeric
sequence, see pp. 10-14.
1 These specifications were or 1 "Standard
under the title S-
specifications entitled "Standard Specifications for Bessemer Steel Rails" and "Si
Specifications for Open-hearth Steel Rails." which were revised in 1914, ami combined under
the present title.
860 List of Stand ards.
1 These specifications were designated "Standard Specifications for Steel Splice Bars"
till 1913, when they were revised and the present title was adopted.
List of Standards. 861
Structural Steels.
'These specifications, when first adopted in 1901, were combined with the Specifications
for Structural Steel for Ships under the title' 'Standard Specifications for Structural Steel for
Bridges and Ships." In 1905. these latter specifications were made to apply to ship material
only, by striking out the words "Bridges and" from the title, and revised "Standard Specifica-
tions for Structural Steel for Bridges" were adopted.
• These specifications were designated "Standard Specifications for Locomotive Mate-
rials: Steel Shapes. _Unlverial_Mill Plates, and Bars" till 1914, when they were revised and
the present title was adopted.
862 List of Standards.
1
See footnote to "Standard Specifications for Structural Steel for Bridges." In 1913
the "Standard Specifications for Structural Steel for Ships" were revised and divided Into
two specifications, entitled "Standard Specifications for Structural Steel for Ships" and
" Standard Specifications for Rivet Steel for Ships."
List of Standards. 863
Reinforcement Bars.
Bars" till 1913, when they were revised and the present title was adopted.
•These specifications were Standard Specifications for Blooms, Billets and
Sl.iMi for Cfcrb m Steel Porgingt" till 1918, when they were revised and the present title w«j
adop'
864 List of Standards.
pp. — ).
These specifications were designated "Standard Specifications for Steel Forgirgs" till
1
1914, when they were revised and the present title was adopted.
1 These specifications were designated "Standard Specifications for
Heat-Treated Car-
bon-Steel Axles, Shafts and Similar Objects" till 1914, when they were revised and the present
title was adopted.
These specifications were successively designated "Standard Specifications for Annealed
•
Steel Forgings" till 1913, and "Standard Specifications for Steel Forgings" till 1914, wh«n
'These specifications were designated "Standard Specifications for Steel Axles" till
1913. when they were revised and the present title was adopted.
>Prior to 1916. the following two specifications were in force: "Standard Spe< ifi< atlons
for Forged and Rolled. Forged, or Rolled Solid Carbon-Steel Wheels for Engine-Truck. Tender,
and Passenger Service." Serial Designation: A 23; and "Standard Specifications for Forged
and Rolled. Forged, or Rolled Solid Carbon-Steel Wheels for Frc .
'ice," Serial
Designation: A 24. In 1916 these two specifications were revised and combined under th«
present title and serial designation A 57.
866 List of Standards.
Steel Castings.
less Boiler Tubes for Stationary Service" till 1916, when the title was changed to the present
form at the direction of the Executive Committee.
•These specifications were originally adopted in 1915 under the title "Standard Specifica-
tions for Welded Steel and Wrought-Iron Pipe." In 1918 they were revised and divided into
two specifications covering steel pipe (A 53) and wrought-iron pipe (A 72).
List of Standards. 867
pp. 110 and 120) and adopted in 1918 (Vol. XVIII, Part I,
pp. — ).
Cold-Drawn Steels.
1
These specifications were originally adopted in 1901 under the title "Standard Specifica-
tions for Open-hearth Boiler Plate and Rivet Steel." In 1902 these latter specifications were
! into two specifications, entitled "Standard Specifications for Boiler and
Pirebox Steel " and "Stan lard Specifications for Boiler Rivet Steel." In 1916 the first of these
specifications (now designated A 30) was revised and the present title was adopted.
868 List of Standards.
Standard Tests.
A 34-18. For Magnetic Properties of Iron and Steel. 1
Standard Methods.
Recommended Practice.
A 35-11. For Annealing of Miscellaneous Rolled and Forged
Carbon-Steel Objects.
•These tests were designated "Standard Magnetic Tests of Iron and Steel" till 1916,
when the title was changed to the present form at the direction of the Executive Committee.
List of Standards. 869
WROUGHT IRON.
(See also STEEL: A 52-18.)
Standard Specifications.
A 38-18. For Lap- Welded Charcoal-Iron Boiler Tubes for
Locomotives. 1
Adopted in 1912 (Vol. XII, pp. 264-266).
First revision adopted in 1916 (Vol.XVI, Part I, pp. 147-149).
Second revision adopted in 1913 (Vol. XVIII, Part I, pp. ). —
A 72-18. For Welded Wrought-Iron Pipe. 2
•These specifications were designated "Standard Specifications for Lap Welded Iron
Boiler Tubes" til: 1916, when they were revised and the present title was adopted.
'These specifications supersede, as regards wrought-iron pipe only, the "Standard
Specifications for Welded Steel and Wrought-Iron Pipe" adopted in 1915. See footnote to
Specifications A 53.
•These specifications supersede the "Standard Specifications for Wrought Iron," which
were proposed in 1900, (Vol. I, pp. 129-134). and adopted in amended form in 1901 (Vol. I,
pp. 231-235).
870 List of Standards.
Standard Specifications.
A 43-09. For Foundry Pig Iron.
Proposed in 1904 (Vol. IV, p. 44).
Adopted in amended form in 1904 (Vol. IV, pp. 103-104).
First revision adopted in 1909 (Vol. IX, pp. 111-112).
till when the title was changed to the present form at the direction of the Executive
1916,
Committee.
'These specifications were designated "Standard Specifications for Malleable Castings"
till 1915, when they were revised and the present title was adopted.
List of Standards. 871
B. NON-FERROUS METALS.
Standard Specifications.
Ingot Copper.
Spelter.
1 These specifications were originally adopted in 1911 under the title "Standard Specifi-
cations for Copper Wire Bars, Cakes, Slabs, Billets, Ingots, and Ingot Bars." In 1913 the»«
latter specifications were revised a; TO specifications, covering Lake iu»d
I
sly.
872 List of Standards.
Bronze.
Proposed as tentative in 1917 (Vol. XVII, Part I, pp. 178 and 603-
605).
Adopted in 1918 (Vol. XVIII, Part I, pp. — ).
These specifications were originally adopted in 1904 under the title "Standard Specifica-
1
tion! for Cement." and were later designated C 1. In 1916, the requirements for Portland
cement were revised while those for natural cement were left unchanged; the former (a pub-
lished under its present title and serial designation C 9, the latter under the designation C 10.
874 List of Standards.
Standard Definitions.
C 8-15. Of Terms Relating to Sewer Pipe.
Proposed in 1914 (Vol. XIV, Part I,pp. 202-205).
Adopted in 1915 (Vol. XV, Part I, pp. 163-164).
These specifications were originally adopted in 1914 under the title "Standard Specifica-
1
tions for Cement," and were later designated C 1. In 1916, the requirements for Portland
cement were revised while those for natural cement were left unchanged; the former is pub-
lished under its present title and serial designation C 9, the latter under the designation C 10.
• In 1917 there were proposed "Tentative Methods for Control of Fire Tests and Classi-
fication of Materials and Construction as Determined by Test." In 1918 these were revised
to include the requirements of the Standard Test for Fireproof Floor Construction (C 2-08) and
the Standard Test for Fireproof Partition Construction (C 3-09), and were adopted as specifica-
tions under the present title. The Standard Tests C 2-08 and C 3-09 were then discontinued.
The history of these is as follows:
C 2-08.—Proposed in 1906 (Vol. VI, pp. 126-128); adopted in 1907 (Vol. VII, pp. 179-
180); first revision adopted in 1908 (Vol. VIII
pp. 210-212).
C 3-09.— Proposed in 1908 (Vol. VIII, pp. 207-209); adopted in 1909 (Vol. IX. pp. 281-
282).
List of Standards. 875
D. MISCELLANEOUS MATERIALS.
Standard Specifications.
Preservative Coatings.
Coke.
D 17-16. For Foundry Coke.
Proposed as tentative in 1915 (Vol. XV, Part I, pp. 359-361; 1915
Year-Book, pp. 559-562).
Adopted in 1916 (Vol. XVI, Part I, pp. 325-326).
Timber.
D 10-15. For Yellow-Pine Bridge and Trestle Timbers.
Proposed in 1909 (Vol. IX, pp. 283-286).
Adopted in 1910 (Vol. X, pp. 159-161).
First revision adopted in 1915 (Vol. XV, Part I, pp. 362-363).
Rubber.
D 14-15. For 2f-in. Cotton Rubber-Lined Fire Hose for Pri-
vate Department Use.
Adopted in 1915 (Vol. XV, Part I, pp. 408-410).
Standard Tests,
Preservative Coatings.
Lubricants.
Road Materials.
1
This test was designated "Standard Test for Toughness of Macadam Rock" till 1918,
when it was revised and the present title was adopted.
List of Standards. 877
Standard Methods.
Preservative Coatings.
Proposed in 1915 (Vol. XV, Part I, pp. 187 and 238; 1915 Year-
Book, pp. 579-590) and continued as tentative in 1916 (Vol.
XVI, Part I, pp. 536-547).
Adopted in amended form in 1917 (Vol. XVII, Part I, 363 and 460).
'This t«st was designated "Standard Test for Penetration o( Bitumen" till 1916. whM
it wu revised and the present title was adopted.
List of Standards.
Road Materials.
in Asphalt Paving Mixtures" till 1916, when it was revised and the present title was adopted.
List of Standards. 879
Standard Definitions.
D 16-15. Of Terms Relating to Paint Specifications.
E. MISCELLANEOUS SUBJECTS.
Standard Methods.
E 1-18. For Testing.
'These definitions originally included "Standard Specifications for Bridge and Trestle
Timbers," and were designated "Standard Specifications for Structural Timber" till the
adoption, in 1910, of separate "Standard Specifications for Yellow-Pine Bridge and Trestle
Timbers." Till 1915 they were designated "Standard Classification of Structural Timber,"
when they were revised and the present title was adopted.
LIST OF TENTATIVE STANDARDS
PUBLISHED BY THE
printed in the Proceedings for one or more years with a view of eliciting
criticism, of which the committee concerned will take due cognizance before
recommending final action towards the adoption of such Tentative Standards
by formal action of the Society.
These Tentative Standards are all copyrighted in the name of the Ameri-
can Society for Testing Materials. Permission to reprint any of these Tenta-
tive Standards can be obtained only from the Executive Committee on
application to the Secretary-Treasurer.
The designations A 67, A 70, etc., of the Tentative Standards are fixed;
they follow in numeric sequence the designations of the Standards, and are
retained when a Tentative Standard is adopted as Standard. The final
number, as 18, indicates the year of original issue, or in the case of
revision, the year of last revision. The letter "T" is appended to the
designation ofall Tentative Standards. The serial designations of Tentative
Standards which have for any reason not been adopted as standard, and
have been discontinued, are permanently dropped. In ordering Tentative
Standards, the complete serial designations should be stated, thus,
A 67-18 T, etc.
A. FERROUS METALS.
STEEL.
Tentative Specifications.
CAST IRON.
Tentative Specifications.
A 75-18 T. For Malleable Castings. 1
Proposed in 1917 (Vol. XVII, Part I, pp. 133 and 582-584).
Revised in 1918 (Vol. XVIII, Part I, pp. — ).
B. NON-FERROUS METALS.
Tentative Specifications.
B 17-18 T. For Non-Ferrous Alloys for Railway Equipment
in Ingots, Castings, and Finished Car and
- Tender Bearings.
Proposed in 1917 (Vol. XVII, Part I, pp. 610-614).
Revised in 1918 (Vol. XVIII, Part I, pp. — ).
1 When
proposed in 1917, these specifications were entitled "Tentative Specification* for
Railroad Malleable-Iron Castings."
List of Tentative Standards. 883
Tentative Methods.
Tentative Specifications.
Tentative Tests.
C 16-18 T. For Refractory Materials under Load at High
Temperatures.
Proposed in 1917 (Vol. XVII, Part I, pp. 665-668).
Revised in 1918 (Vol. XVIII, Part I, pp. — ).
Tentative Methods.
C 18-18 T. For Ultimate Chemical Analysis of Refractory
Materials.
Proposed in 1917 (Vol. XVII, Part I, pp. 671-678).
Revised in 1918 (Vol. XVIII, Part I, pp. ). —
C 20-18 T. For Determination of Porosity and Permanent
Volume Changes in Refractory Materials.
Proposed in 1918 (Vol. XVIII, Part I, pp. — ).
Tentative Definitions.
D. MISCELLANEOUS MATERIALS.
Tentative Specifications.
Preservative Coatings.
Timber.
D 23-16 T. For Selected Structural Douglas Fir Bridge and
Trestle Timbers.
Proposed in 1916 (Vol. XVI, Part I, pp. 479-482).
Waterproofing.
D 41-17 T. For Primer for Use with Asphalt for Use in Damp-
proofing and Waterproofing.
Proposed in 1917 (Vol. XVII, Part I, p. 716).
Shipping Containers.
Rubber Products.
D 27-16 T. For Insulated Wire and Cable: 30-per-cent Hevea
Rubber.
Proposed in 1916 (Vol. XVI, Part I, pp. 492-517).
Tentative Tests.
D 28-18 T. For Flash Point of Paint Thinners other than
Turpentine.
Proposed in 1918 (Vol. XVIII, Part I, pp. ). —
To be added, when adopted, to the Standard Tests for Paint
Thinners other than Turpentine (Serial Designation: D 28-17).
Tentative Methods.
D 36-16 T. For Determination of Softening Point of Bitu-
minous Materials other than Tar Products.
Proposed in 1916 (Vol. XVI, Part I, pp. 549-550).
List of Tentative Standards. 887
E. MISCELLANEOUS SUBJECTS.
Tentative Definitions.
E 2-18 T. Definitions and Rules Governing the Preparation
of Micrographs of Metals and Alloys.
PROCEEDINGS.
The Proceedings of the Society may be obtained in the
form of single volumes or complete sets at the prices indicated
below, except that Volumes I and III, of which comparatively
few copies are available, can be furnished only in connection
with orders for complete sets.
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STANDARDS.
[This Index is limited in general to the terms in the titles of the Standards]
A
Abrasion.
— of Road Material, 623.
Aggregates.
Determination of Apparent Specific Gravity of Coarse 628. — ,
Analysis (Continued):
Making a Mechanical —
of Mixtures of Sand or Other Fine Material
with Broken Stone or Broken Slag, except for Aggregates Used in
Cement Concrete, 666.
Making a Mechanical —
of Sand or Other Fine Highway Material, except
for Fine Aggregates Used in Cement Concrete, 663.
Routine —
of Dry Red Lead, 649.
Routine —
of White Pigments, 637.
Routine —
of Yellow, Orange, Red and Brown Pigments Containing Iron
and Manganese, 655.
Sampling and —
of Creosote Oil, 721.
Sampling and —
of Pig and Cast Iron, 410.
Annealed Wire.
Soft or Annealed Copper Wire, 467.
Annealing (see also Heat Treatment).
— of Carbon-Steel Castings, 334.
— of Miscellaneous Rolled and Forged Carbon-Steel Objects, 328.
Asphalt.
Loss on Heating of Oil and Asphaltic Compounds, 635.
Automatic Screw Stock.
See Screw Stock.
Automobiles.
Elliptical-Steel Springs for — , 140.
Automobile Springs.
Carbon-Steel Bars for Vehicle and 115. — ,
B
Bars.
Billet-Steel Concrete Reinforcement — , 148.
Carbon-Steel — for Railway Springs, 109.
Carbon-Steel — for Railway Springs with Special Silicon Requirements,
112.
Carbon-Steel — for Vehicle and Automobile Springs, 115.
Chrome- Vanadium-StcH — for Automobile and Railway Springs, 121.
,
Bars {Continued):
Copper — forLocomotive Staybolts, 485.
Electrolytic Copper Wire —
Cakes, Slabs,, Billets, Ingots, and Ingot —
434.
—
Extra-High-Carbon-Steel Splice , 45.
—
High-Carbon-Steel Splice , 41.
Lake Copper Wire — Cakes, Slabs, , Ingots, and Ingot — Billets, , 430.
Low-Carbon-Steel Splice — , 34.
Medium-Carbon-Steel Splice — , 37.
Quenched High- Carbon- Steel Splice — , 49.
Rail-Steel Concrete Reinforcement — , 152.
Refined Wrought-Iron — 355. ,
Bridges.
Structural Steel for — , 65.
Yellow-Pine Bridge and Trestle Timbers, 588.
Bronze.
High-Strength —
Trolley Wire, Round and Grooved: 40 and 65 -per-
cent Conductivity, 477.
Manganese Ingots for Sand Castings, 444.
Brown Pigments.
Routine Analysis of Yellow, Orange, Red and Brown Pigments Contain-
ing Iron and Manganese, 655.
Buildings.
Structural Steel for —,79.
C
Cable (see also Wire).
Bare Concentric-Lay Copper — : Hard, Medium-Hard or Soft, 472.
Cakes.
Electrolytic Copper Wire Bars, — , Slabs, Billets, Ingots, and Ingot
Bars, 434.
Lake Copper Wire Bars, — , Slabs, Billets, Ingots, and Ingot Bars, 430.
Carbon Steel.
Annealing of —
Castings, 334.
Annealing of Miscellaneous Rolled and Forged Objects, 328. —
Automobile Carbon and Alloy Steels, 245.
— and Alloy-Steel Blooms, Billets and Slabs for Forgings, 155.
— and Alloy-Steel Forgings, 160.
— Bars Railway Springs,
for 109.
— Bars for Railway Springs with Special Silicon Requirements, 112.
— Bars for Vehicle and Automobile Springs, 115.
— Car and Tender Axles, 192.
— Forgings for Locomotives, 187.
— Rails, 20.
Chemical Analysis Plain — 275.
of ,
Wrought Solid —
Wheels for Steam Railway Service, 200.
Cars.
Carbon-Steel Car and 1 I 92.
Cast-iron Car Wheels, 397.
896 Index of the Standards.
Cars (Continued):
Quenched-and-Tempered Alloy-Steel Axles, Shafts, and other Forgings
for Locomotives and 178. — ,
Case-Hardened Objects.
Heat Treatment of Case-Hardened Carbon-Steel Objects, 336.
Cast Iron.
— Car Wheels, 397.
— Locomotive Cylinders, 393.
— Pipe and Special Castings, 377.
— Pipe and
Soil 387. Fittings,
Sampling and Analysis of Pig and — , 410.
Castings.
Annealing of Carbon-Steel — 334.
,
Gray-Iron 406. — ,
Malleable-Iron — , 403.
Manganese-Bronze Ingots for Sand — , 444.
Steel — , 220.
Cement.
Making a Mechanical Analysis of Broken Stone or Broken Slag, except
for Aggregates — Concrete, 665. Used in
Making a Mechanical Analysis of Sand or Other Fine Highway Material,
except Fine Aggregates Used in — Concrete, 663.
for
Making a Mechanical Analysis
of Mixtures of Sand or Other Fine Mate-
with Broken Stone or Broken Slag, except for Aggregates Used
rial
in —
Concrete, 666.
Natural 523. — ,
Portland —,503.
Chain.
— 363.
Iron and Steel ,
Charcoal-Iron.
Lap-Welded — Boiler Tubes, Locomotives, 338. for
Chemical Analysis also Analysis). (see
— of Alloy 299. Steels,
— Plain Carbon
of 275. Steel,
Chrome-Vanadium-Steel.
— Bars for Automobile and Railway Springs, 121.
Coal.
Laboratory Sampling and Analysis of — , 679.
Sampling of 673. — ,
Coke.
Foundry — , 584.
Laboratory Sampling and Analysis of — , 709.
i
Cold-Drawn Steel.
Cold-Drawn Bessemer Steel Automatic Screw Stock, 264.
Cold-Drawn Open-hearth Steel Automatic Screw Stock, 266.
Cold-Rolled Axles.
Cold-Rolled Steel Axles, 196.
Concentric-Lay Cable.
Bare Concentric- Lay Copper Cable:' Hard, Medium-Hard]or~Soft, 472.
Concrete (see also Cement).
Billet-Steel — Reinforcement Bars, 148.
Making a Mechanical Analysis of Broken Stone or Broken Slag, except
for Aggregates Used in Cement —
665. ,
Cement — 666.
,
434.
Hard-Drawn — Wire, 451.
Lake — Wire Bars, Cakes, Slabs, Ingots, and Ingot Bars, 430.
Billets,
Cotton Hose.
See Hose.
Creosote Oil.
Sampling and Analysis of — , 721.
Cylinders.
Cast-Iron Locomotive — , 393.
D
Definitions.
— of Terms Relating to Materials for Roads and Pavements, 750.
— of Terms Relating to Paint Specifications, 746.
— of Terms Relating to Sewer Pipe, 566.
— of Terms Relating to Structural Timber, 755.
898 Index or the Standards.
Distillation.
— of Bituminous Materials Suitable for Road Treatment, 65'}.
Drain Tile.
— 526.
,
Drawm Wire.
Hard- Drawn Copper Wire, 451.
Medium- Hard- Drawn Copper Wire, 460.
E
Electric Railway Service.
Wrought Solid Carbon-Steel Wheels for — , 208.
Electrolytic Copper.
See Copper.
Elliptical-Steel Springs.
— for Automobiles, 140.
— for Railways, 131.
Engines (see also Locomotives) .
F
Fire Hose.
See Hose.
Firebox Steel.
— for Locomotives, 253.
Boiler and.
Fireboxes.
Copper Plates for Locomotive — 481. ,
Fire Tests.
— of Materials and Construction, 561.
Fittings.
Cast-iron Soil Pipe and — , 387.
Forgings.
Annealing of Miscellaneous Rolled and Forged Carbon-Steel Objects, 328.
Brass Forging Rod, 496.
Carbon-Steel and Alloy-Steel Blooms, Billets and Slabs for — , 155.
Carbon-Steel and Alloy-Steel 160. — ,
Q
Girder Rails.
Open-hearth Steel Girder and High Tee Rails, 29.
Gray-Iron Castings.
— , 406.
Grooved Trolley Wire.
High-Strength Bronze Trolley Wire, Round and Grooved: 40 and 65-
per-cent Conductivity, 477.
H
Hard Copper Cable.
Bare Concentric-Lay Copper Cable: Hard, Medium-Hard or Soft, 472.
Hard-Drawn Wire.
Hard- Drawn Copper Wire, 451.
Medium Hard-Drawn Copper Wire, 460.
Heat Treatment (see also Annealing).
— of Case-Hardened Carbon-Steel Objects, 336.
Helical-Steel Springs.
— for Railways, 124.
Highway Material (see also Roads).
Making a Mechanical Analysis of Sand or Other Fine — , except for
Fine Aggregates used in Cement Concrete, 663.
Hose.
Air-Line —
for Pneumatic Tools, 602.
2f-in. Cotton Rubber-Lined Fire —
for Private Department Use, 592.
Hydrated Lime.
— , 546.
Ingots.
Electrolytic Copper Wire Bars, Cakes, Slabs, Billets, — , and Ingot
Bars, 434.
Lake Copper Wire Bars, Cakes, Slabs, Billets, — , and Ingot Bars, 430.
Manganese- Bronze —
for Sand Castings, 444.
Iron.
Cast Car Wheels, 397.
Cast Locomotive Cylinders, 393.
Cast Pipe and Special Castings, 377.
Cast- —
Soil Pipe and Fittings, 387.
Engine-Bolt —.351.
Foundry Pig —
373. ,
Iron (Continued):
Magnetic Properties of — and Steel, 268.
Malleable Castings, 403.
Refined Wrought Bars, 355.
Routine Analysis of Yellow, Orange, Red, and Brown Pigments Con-
taining— and Manganese, 655.
Sampling and Analysis of Pig and Cast 410. •,
Staybolt — , 347.
Welded Wrought- Pipe, 342. —
Wrought Plates, 360.
Wrought Rolled or Forged Blooms and Forgings for Locomotives and
Cars, 369.
L
Lake Copper.
See Copper.
Lap- Welded Tubes.
Lap-Welded and Seamless Steel and Wrought-Iron Boiler Tubes for
Stationary Service, 232.
Lap-Welded and Seamless Steel Boiler Tubes for Locomotives, 226.
Lap-Welded Charcoal-Iron Boiler Tubes for Locomotives, 338.
Lead.
Routine Analysis of Dry Red — , 649.
Lime.
Hydrated — , 546.
Quicklime, 543.
Linseed Oil.
Purity of Boiled — from North American Seed, 573.
Purity of Raw — from North American Seed, 570.
Locomotives (see also Table of Contents, page 8).
Boiler and Firebox — 253. Steel for ,
M
Magnetic Properties.
— of Iron and Steel, 268.
Malleable Castings.
Malleable-Iron Castings, 403.
Manganese.
Routine Analysis of Yellow, Orange, Red, and Brown Pigments Con-
taining Iron and — , 655.
Manganese Bronze.
—Ingots for Sand Castings, 444.
Manganese Steel.
Silico Bars for Automobile and Railway Springs, 118.
Materials.
Abrasion of Road Material, 623.
Definition of Terms, Relating to —
for Roads and Pavements, 750.
Fire Tests of —
and Construction, 561.
N
Natural Cement.
— , 523.
Nickel Steel.
Structural — ,72.
o
Oil (see also Lubricants).
Loss on Heating of —
and Asphaltic Compounds, 635.
Purity of Boiled Linseed —
from North American Seed, 573.
Purity of Raw Linseed —
from North American Seed, 570.
Purity of Raw Tung — , 576.
Sampling and Analysis of Creosote 721. — ,
Open-hearth Steel.
Cold-Drawn —
Automatic Screw Stock, 266.
— Girder and High Tee Rails, 29.
Orange Pigments.
Routine Analysis of Yellow, Orange, Red, and Brown Pigments Con-
taining Iron and Manganese, 655.
P
Paint (see also Oil, Turpentine).
Definitions Terms Relating
of — Specifications, 746.
to
— Thinners other than Turpentine, 606.
Pavements.
Definitions of Terms Relating to Materials for Roads and — , 750.
Paving Brick.
— 549.
,
Penetration.
— of Bituminous Materials, 632.
902 Index of the Standards.
Pig Iron.
Foundry — , 373.
Sampling and Analysis of Pig and Cast Iron, 410.
Pigments.
Routine Analysis of White 637. — ,
Plates.
Copper —
for Locomotive Fireboxes, 481.
Wrought-Iron 360. — ,
Pneumatic Tools.
Air-Line Hose for 600. — ,
Portland Cement.
— , 503.
Q
Quenched-and-Tempered Forgings.
Quenched-and-Tempered Alloy-Steel Axles, Shafts, and Other Forgings
for Locomotives and Cars, 178.
Quenched-and-Tempered Carbon-Steel Axles, Shafts and Other Forg-
ings for Locomotives and Cars, 169.
Quicklime.
— , 543.
R
Rails.
Carbon-Steel — , 20.
Open-hearth Steel Girder and High Tee 29. — ,
Reinforcement Bars.
Billet-Steel Concrete — , 148.
Rail-Steel Concrete — , 152.
Rivet Steel.
Boiler — 259. ,
Rods.
Brass Forging Rod, 496.
Free-Cutting Brass Rod for Use in Screw Machines, 499.
Rolled Blooms and Forgings.
Wrought-Iron Rolled or Forged Blooms and Forgings for Locomotives
and Cars, 369.
Rolled Carbon Steel.
Annealing of Miscellaneous Rolled and Forged Carbon-Steel Objects, 328.
Round Trolley Wire.
High-Strength Bronze Trolley Wire, Round and Grooved: 40 and 65-
per-cent Conductivity, 477.
Rubber.
Testing of Cotton Lined Hose, 736.
2|-in. Cotton Lined Fire Hose for Private Department Use, 592.
2j, 3 and 3^-in. Double- Jacketed Cotton Lined Fire Hose for Public
Fire Department Use, 597.
Sampling.
Laboratory — and Analysis of Coal, 679.
Laboratory —
and Analysis of Coke, 709.
— and Analysis of Creosote Oil, 721.
— and Analysis of Pig and Cast Iron, 410.
— of Coal, 673.
Sand.
Making a Mechanical Analysisof Mixtures of or Other Fine Material —
with Broken Stone or Broken Slag, except for Aggregates Used in
Cement Concrete, 666.
Making a Mechanical Analysis of — or Other Fine Highway Material,
except for Fine Aggregates Used in Cement Concrete, 663.
Sand Castings.
Manganese-Bronze Ingots for — , 444.
Screw Machines.
Free-cutting Brass Rod for Use in — , 499.
Screw Spikes.
Steel — , 63.
1
Screw Stock.
Cold- Drawn Bessemer Steel Automatic 264. — ,
Seamless Tubes.
Lap-Welded and Seamless Steel and Wrought-Iron Boiler Tubes for
Stationary Service, 232.
Lap-Welded and Seamless Steel Boiler Tubes for Locomotives, 226.
Seamless Brass Boiler Tubes, 492.
Seamless Copper Boiler Tubes, 488.
Sewer Pipe.
Definitions of Terms Relating to — , 566.
Shafts.
Quenched-and-Tempered Alloy-Steel Axles, — and Other Forgings for
,
SheUac.
— , 610.
Ships.
Rivet Steel for — , 104.
Structural Steel for — , 98.
Si!ico-Manganese-Steel.
— Bars for Automobile and Railway Springs, 1 8.
Silicon.
Carbon -Steel Bars for Railway Springs with Special — Requirements, 1 12.
Slabs.
Carbon-Steel and Alloy-Steel Blooms, Billet and for Forgings, 155. —
ElectrolyticCopper Wire Bars, Cakes, Billets, Ingots, and Ingot — ,
Bars, 434.
Lake Copper Wire Bars, Cakes, — , Billets, Ingots, and Ingot Bars, 430.
Slag.
Making a Mechanical Analysis of Broken Stone or Broken except for — ,
Soft Wire.
Soft or Annealed Copper Wire, 467.
Soil Pipe.
— and Fittings, 387.
Cast- Iron
Specific Gravity.
Determination Apparent — of Coarse Aggregates, 628.
of
Spelter.
— , 437.
. ,
Spikes.
Steel Screw — , 63.
Steel Track—, 61.
Splice Bars.
Extra-High-Carbon-Steel — , 45.
High-Carbon-Steel — , 41
Low-Carbon-Steel —
, 34.
Medium-Carbon-Steel 37. — ,
Carbon and Alloy Blooms, Billets and Slabs for Forgings, 155.
Carbon and Alloy Forgings, 1 60.
Carbon Bars for Railway Springs, 109.
Carbon Bars for Railway Springs with Special Silicon Requirements,
112.
Carbon- —
Bars for Vehicle and Automobile Springs, 115.
Carbon Car and Tender Axles, 192.
Carbon- —
Forgings for Locomotives, 187.
Carbon Rails, 20.
Chemical Analysis of Alloy Steels, 299.
Chemical Analysis of Plain Carbon 275. — ,
Chrome-Vanadium- —
Bars for Automobile and Railway Springs, 121.
Cold-Drawn Bessemer —
Automatic Screw Stock, 264.
906 Index of the Standards.
Steel (Continued):
Cold-Drawn Open-hearth — Automatic Screw Stock, 266.
Cold-Rolled— Axles, 196.
— Springs Automobiles,
Elliptical- for 140.
— Springs Railways,
Elliptical- for 131.
Extra-High-Carbon- — Splice Bars, 45.
Heat Treatment of Case-Hardened Carbon Objects, 336.
Helical Springs for Railways, 124.
High-Carbon Splice Bars, 41.
Iron and —
Chain, 363.
Lap-Welded and Seamless — and Wrought Iron Boiler Tubes Sta- for
tionary Service, 232.
Lap- Welded and Seamless — Boiler Tubes for Locomotives, 226.
Low-Carbon Splice Bars, 34.
Magnetic Properties of Iron and — 268. ,
Structural Steel.
See Steel.
Structural Timber.
See Timber.
T
Tee Rails.
Open-hearth Steel Girder and High, — 29.
Tempered Forgings.
See Quenched-and-Tempered Forgings.
Tenders.
Carbon-Steel Car and Tender Axles, 192.
Testing.
Fire Tests of Materials and Construction, 561.
Methods for — , 759.
— of Cotton Rubber-Lined Hose, 736.
Tile.
Drain — , 526.
Timber.
Definitions of Terms Relating to Structural — , 755.
Yellow-Pine Bridge and Trestle Timbers, 588.
Tin.
The Alloy: Copper, 88 per cent; — , 10 per cent; zinc, 2 per cent, 447.
Tires.
Steel—, 215.
Toughness.
—
of Rock, 625.
Track Bolts.
Quenched Alloy-Steel — ,57.
Quenched Carbon-Steel — , 53.
Track Spikes.
Steel —.61.
Trestles.
Yellow-Pine Bridge and Trestle Timbers, 588.
Trolley Wire.
High-Strength Bronze — , Round and Grooved: 40 and 65-per-cent Con-
ductivity, 477.
Tubes.
Lap-Welded and Seamless Steel and Wrought-Iron Boiler — for Sta-
tionary Service, 232.
Lap-Welded and Seamless Steel Boiler for Locomotives, — 226.
Lap- Welded Charcoal-Iron Boiler for Locomotives, 338. —
Seamless Brass Boiler — 492.
,
Tung Oil.
Purity of Raw — , 576.
Turpentine.
— , 581.
Paint Thinners other than — , 606.
908 Index of the Standards.
V
Vanadium Steel.
Chrome for Automobile and Railway Springs, 121.
Vehicle Springs.
Carbon-Steel Bars for Vehicle and Automobile Springs, 115.
w
Welded Pipe.
Welded Steel Pipe, 240.
Welded Wrought-Iron Pipe, 342.
Wheels.
Cast-iron Car — , 397.
Wrought Solid Carbon-Steel — for Electric Railway Service, 208.
Wrought Solid Carbon-Steel — for Steam Railway Service, 200.
White Pigments.
Routine Analysis of — 637. ,
Wood.
See Timber.
Wrought Iron.
Lap- Welded and Seamless Steel and — Boiler Tubes for Stationary Ser-
vice, 232.
Refined — Bars, 355.
Welded — Pipe, 342.
— Plates, 360.
— Rolled or Forged Blooms and Forgings for Locomotives and Cars, 369.
Y
Yellow Pigments.
Routine Analysis of Yellow, Orange, Red, and Brown Pigments Con-
taining Iron and Manganese, 655.
Yellow Pine.
— Bridge and Trestle Timbers, 588.
Z
Zinc.
The Alloy: Copper, 88 per cent; tin, 10 per cent; — 2 per cent, 447.
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