INSTRUCTIONS
REPLACING ELECTRICAL CONNECTOR
WARNING: The module assembly may contain liquid gasoline and gasoline vapors. Keep
smoking materials, sparks, and flames away from the repair area. If you do not,
the gasoline could ignite and you could get burned.
DETERMINING THE CORRECT WIRING COMBINATION FOR INSTALLING THE NEW CONNECTOR
1. If the vehicle body harness wiring colors and sizes are not identical to the new electrical connector
wiring, refer to wiring identification diagrams below and the vehicle service manual or equivalent to
determine the correct wiring alignment for the new electrical connector.
Wiring Identification Diagram
Fuel Pump Ground Circuit
Clip On 1 Connect To
Top Of 2 Fuel Level Sensor Signal Circuit
Fuel Pump Power Circuit Vehicle Body
Connector
3 Harness
Fuel Level Sensor Reference Low Circuit
4
Wire 1. Wire color is Black
Wire 2. Wire color is Purple
Wire 3. Wire color is Grey
Wire 4. Wire color may be - purple, orange or black
Combination 1
Fuel Pump Ground Circuit 5
Clip On 1 Connect To
2 Fuel Level Sensor Signal Circuit 6
Top Of Vehicle Body
Fuel Pump Power Circuit
Connector 3 7 Harness
Fuel Level Sensor Reference Low Circuit
4 8
Wire 1. Wire color is Black Wire 5. Black
Wire 2. Wire color is Purple Wire 6. Purple
Wire 3. Wire color is Grey Wire 7. Grey
Wire 4. Wire color may be - purple, orange or black Wire 8. Black / White
Combination 2
Fuel Pump Ground Circuit 5
Clip On 1 Connect To
Fuel Level Sensor Signal Circuit
Top Of 2 6 Vehicle Body
Fuel Pump Power Circuit
Connector 3 7 Harness
Fuel Level Sensor Reference Low Circuit
4 8
Wire 1. Wire color is Black Wire 5. Big Black
Wire 2. Wire color is Purple Wire 6. Purple / White
Wire 3. Wire color is Grey Wire 7. Grey
Wire 4. Wire color may be - purple, orange or black Wire 8. Small Black
Combination 3
Fuel Pump Ground Circuit 5
Clip On 1 Connect To
2 Fuel Level Sensor Signal Circuit 6
Top Of Vehicle Body
Connector Fuel Pump Power Circuit 7
3 Fuel Level Sensor Reference Low Circuit Harness
4 8
Wire 1. Wire color is Black Wire 5. Black
Wire 2. Wire color is Purple Wire 6. Purple
Wire 3. Wire color is Grey Wire 7. Grey
Wire 4. Wire color may be - purple, orange or black Wire 8. Black / White
Combination 4
Fuel Pump Ground Circuit
Clip On 1 Connect To
2 Fuel Level Sensor Signal Circuit 5
Top Of Vehicle Body
Connector
Fuel Pump Power Circuit 6
3 Harness
Fuel Level Sensor Reference Low Circuit 7
4
Wire 1. Wire color is Black Wire 5. Big Black
Wire 2. Wire color is Purple Wire 6. Purple / White
Wire 3. Wire color is Grey Wire 7. Grey
Wire 4. Wire color may be - purple, orange or black Wire 8. Small Black
INSTALLING THE NEW CONNECTOR
1 Align each wire on the connector with the correct wire on the body harness and
cut the wires at the desired location for the wire slice. Discard the original body
harness electrical connector.
2 Remove approximately 5/16 inch (7.5mm) of the wire insulation from each of the
leasd on the new connector and the vehicle body harness.
3 Connect the new electrical connector to the body harness of the vehicle with
the wire butt connectors in the kit. Be sure to maintain the correct wire alignment
and colored wire splices as determined in the section before.
4 Crimp the splices in place with a crimp tool.
5 Refer to the vehicle service manual to install the fuel sender unit on the vehicle.
13000 Temple Avenue
City of Industry, CA 91746
www.pilotautomotive.com
