Automation for a Changing World
Delta Machine Vision System
DMV2000 Series
w w w. d e l t a w w. c o m
Speed, Precision
Smart Visual Inspection
The latest Delta Machine Vision System DMV2000 Series provides a smart and user friendly
operation interface of high-speed, high-precision, and multi-processing ability. It supports multi
I/O input and output, standard industrial network interfaces (Ethernet, RS-232, RS-485) and
various machine vision inspection functions.
With the help of vision inspection tools in the DMV Series, the product quality and efficiency
of the automated production line are substantially enhanced. The DMV Series can be
effectively used in areas such as: general industrial machinery, automotive, rubber and
plastics, pharmaceuticals, food, printing, packaging, metal processing, robotic arm integrated
applications, TFT, semiconductors, solar energy and other related electronics industries, to
achieve customer satisfaction with high quality products.
◢◢ Multiple cameras work synchronously for multi-tasking to enhance efficiency and save
development costs
◢◢ Image auto calibration and lens distortion correction function
◢◢ New user-friendly operation interface
◢◢ Smart operation flow and interface for faster programming
◢◢ Built-in multi-functional developing tools
◢◢ Provides digital I/O and flash control module for various applications
◢◢ Superior hardware specification to same grade products. Achieves high-speed processing
◢◢ High-speed cameras with CameraLink interface
◢◢ Ethernet, RS-232, RS-485 interfaces for data output
◢◢ Passes high industrial standards superior to PC-based systems
◢◢ Built-in PLC communication reduces program compilations
◢◢ Self-defined display and operation interfaces in RUN mode
for Humanization
03 Appearance
04
09 Features
11
17 Applications
Specifications
Dimensions
Appearance
microSD card slot Ethernet
24V Power Input
USB 3.0
High-speed Camera
with CameraLink
I/O Interface interface
HDMI USB 2.0
High-speed Camera
RS-232 with CameraLink
interface
VGA
RS-485
Advanced Functions
Functions
2D platform positioning √ Edge position tracing √
Pattern matching √ Edge width tracing √
Shape matching √ Stain inspection √
Edge angle √ OCV √
Edge counting √ Subtle inspection √
Edge pitch √ Color inspection √
Edge position √ Barcode identification √
Edge width √ QR code identification √
Area √ Off-line simulation √
PC Program upload/
Blob √ √
applications download
Image intensity √ Software update √
3
Features
01 Multi-camera system
Allows simultaneous use of several different cameras (Max. 8) for multi-tasking in visual
inspection operation
02 High-speed cameras with CameraLink interface
Supports high-speed CameraLink Full configuration with maximum frame rate up to 480 fps
Supports maximum 12 M pixels in gray scale and color using standard CameraLink cameras
Resolution (Mega Pixels) 0.3 M 2 M 4 M 5 M 12 M
Mono √ √ √ √ √
Level
Color √ √ √ √ √
Frame Rate 432 fps 333 fps 180 fps 35 fps 62 fps
Pixel Dimensions
642 × 484 2048 × 1088 2048 × 2048 2448 x 2058 4096 × 3072
(Horizontal x Vertical)
Sensor Size 1/3" 2/3" 1" 2/3" 1.76"
Pixel Size
7.4 × 7.4 μm 5.5 × 5.5 μm 5.5 × 5.5 μm 3.45 x 3.45 μm 5.5 × 5.5 μm
(Horizontal x Vertical)
Lens Mount C mount C mount C Mount C Mount M42
4
Features
03 New inspection features
Color inspection Barcode/ QR code identification
High dynamic range
underexposed normal overexposed composite version
Lens and perspective distortion calibration
lens distortion perspective distortion corrected version
5
04 Faster processing
• Higher resolution. Ehanced precision in inspection and
calculation precision
• Multiple cameras can inspect parallel processes asynchronously
• Greatly enhanced system performance
Inspection, storage, communication and UI operation can
work synchronously. Real-time inspection and operation time
is minimally affected ( It costs a total of 15ms for single trigger
input, lighting, image capture, inspection and data output for a
0.3 M pixels full area inspection).
05 DMV2000 inspection system
Supports double-buffer (double trigger inputs in one camera depend on camera quantity)
DMV1000 Trigger
input
Image
capture
Inspection
Image
display
Data
output
Data
output
Trigger
input
Image
capture
Inspection
Image
display
Data
output
Data
output
Single trigger
Image Image display
Trigger input Inspection
capture Data output
DMV2000
Data output
Double trigger
Image
Trigger input Inspection
capture
Supports two cameras synchronous trigger input and double core algorithm processing
Trigger Image Trigger Image Data Image Data Data Data Data
Inspection
DMV1000 input capture input capture transmission display output output output output
Data transmission 0.266 Gbit/s
Image Image display
DMV2000 Trigger input Data Inspection
capture Data output
Data
Synchronous transmission
Image transmission Data output
trigger input Trigger input Inspection
capture Data output
Data transmission 5 Gbit/s
6
Features
06 Friendly UI and functions
User-friendly interface in operating system
User-friendly UI for convenient operation using mouse and keyboard
White balance color correction
Corrects the color of images through white balance setting.
Before After
7
Customized RUN mode UI
Provide screen parameter setting tool for self-defined run mode UI
Windows F
Windows A Windows C
Windows G
Windows B
Windows H
Windows D
Flexible and expandable module
• Display output (1080p FHD)
Triple the visible content of the DMV1000
Supports 15 Pin VGA and HDMI output terminal
• Digital input/output
Input/Output pins for flexible self-defined functions
• Expandable modules
Flash control
Expanded I/O
8
Applications
01 Motion Control
Product Pick and Place
With Object
W/O Object
Product Processing and Assembly Defect Detection
Measure function Pattern Score 99.6%
Time 42ms
Measure function Pattern Score 99.6%
Time 42ms
Parts Placement Vision Guided Robotic System (VGRS)
9
02 Quality Control Inspection
Color Inspection Dimension Gauge
Product Inspection Printing Quality Inspection
03 Identification
OCV Barcodes Identification
DELTA
Barcode QR code
10
Specifications
►►Product Types
Three types for different applications
• Advanced model: Maximum 4 or 8 cameras connectable; advanced performance; large storage;
supports USB 3.0 and Micro SDXC
• Standard model: Maximum 2 or 4 cameras connectable; standard performance; standard storage
• Basic model: Maximum 2 cameras connectable; basic performance; basic storage; supports GigE
camera
►►Controller (DMV2000-CL4-HS/DMV2000-CL2-HS)
Power Supply 24 VDC
Operation Voltage Range Rated Voltage 90% ~110%
Current Consumption 4 Cameras: below 4 A / 2 Camera: below 3.4 A
No error: XYZ 10 to 55 Hz 10 m/s2【1.0 G】for 10 minutes
Vibration Resistance
No damage: XYZ 10 to 55 Hz 20 m/s2【2.0 G】for 2 hours
No error: 200 m/ s2 【20 G】drop 3 times for each 6-surface,
3-edge and 1-corner
Shock Resistance
No damage: 300 m/ s2 【30 G】drop 3 times for each 6-surface, 3-edge
and 1-corner
Operating Ambient Temperature 0 ºC~+45 ºC
Storage Temperature -20 ºC~+65 ºC
Operating Relative Humidity 35%~85% RH (with no icing or condensation)
Altitude Under 2000 m
Battery Life 5 years
►►Camera
Type Digital Color/ Gray Scale Camera with CameraLink Interface
12 M: 4096 (H) X 3072 (V), Base: 13 fps, Full: 50 fps
Resolution (Mega Pixels, 4 M: 2048 (H) X 2048 (V), Base: 40 fps, Full: 159 fps
Horizontal / Vertical) 2 M: 2048 (H) X 1088 (V), Base: 74 fps, Full: 295 fps
0.3 M: 642 (H) X 484 (V), Base: 480 fps
Shutter Speed 25.8 μs ~ 45 s
Camera Lens Mount C mount
Operation Environment
0 ºC~+45 ºC
Temperature
Storage Environment
-20 ºC~+65 ºC
Temperature
Operation Environment
35%~85% RH (with no icing or condensation)
Humidity
Weight Approx. 140 g
11
►►Functions and Peripherals
Number of Cameras DMV2000-CL4-HS: Max. 4
Connectable DMV2000-CL2-HS: Max. 2
Internal memory: Approx. 6000 projects
Number of Projects SD card: based on memory card capacity
Supports changeover by I/O and communication (RS-232, RS-485, Ethernet)
Q'ty Max. 1000 screens/ project
2D platform positioning, pattern matching, shape matching, edge angle,
edge counting, edge pitch, edge position, edge width, area, blob, image intensity,
Function
Inspection edge position tracing, edge width tracing, stain inspection, OCV, subtle inspection,
Window color inspection, barcode identification, QR code identification
ROI Type Rectangle, Circle, Polygon, Ellipse, Ring, Sector, Rotated Rectangle
Mask Area 8 areas/ window
Gray out, Dilation, Erosion, Averaging, Median, Laplacian, SobelX, SobelY, Sobel,
Preprocess Type Subtract, Color extraction, Illumination adjustment, Contrast conversion, Shade
correction, self-defined(total 15 types)
Execution Mode Always Execute, Never Execute, Reference Execute
Q'ty Max. 1000 screens/ project
Four
Arithmetic Plus, Subtract, Multiply, Divide
Operations
EQ, NOT_EQ, LT, LE, GT, GE, AND, BIT_AND, OR, BIT_OR, XOR, BIT_XOR, NOT,
Numerical BIT_NOT, INRANGE, CHOOSE, IF, MAX_INDEX, MIN_INDEX, MAXth_INDEX, MINth_
Calculation INDEX, ABS, POW, MOD, LOG10, LN, EXP, SQR, SQRT, SUM, TRUNC, ROUND,
CEIL, FLOOR, SIN, COS, TAN, ASIN, ACOS, ATAN, ATAN2, RAD, DEG, PI, MAX, AVG,
Functions AVG_RANGE, MIN, SDEV, MEDIAN, MODE, LINE_FIT, CIRCLE_FIT, POINT_TO_
(71 types) POINT, POINT_TO_LINE, POINT_TO_CIRCLE, POINT_TO_POINT_DIST, POINT_
TO_POINT_ANGLE, LINE_ANGLE, LINE_MIN_ANGLE, LINE_TO_LINE, LINE_TO_
CIRCLE, CIRCLE_TO_CIRCLE, BLOB_TO_POINT, BLOB_TO_LINE, BLOB_TO_
BLOB, BLOB_TO_POINT_ANGLE, STAIN_TO_POINT, STAIN_TO_LINE, STAIN_TO_
STAIN, STAIN_TO_STAIN_ANGLE
Configurable Input Pins: 8 (High speed use); 24 (normal use)
Configurable Output Pins: 11 (High speed use); 38 (normal use)
Communication Interface
RS-232 (Max.115,200 bps), RS-485 (Max. 230,400 bps)
Ethernet (1000 BASE-T / 100 BASE-TX / 10 BASE-T), Delta PLC-Link
Screen FHD 1920 x 1080 output, XGA 1024 × 768 output
Display Scale 5% ~ 1000% adjustable
Language Traditional Chinese, Simple Chinese, English and dozens more
Operation Mouse standard 3 key
Interface Keyboard standard 104 key
DMV2000-CL4-HS: I/O control, max. 4 settings
Camera Flash
DMV2000-CL2-HS: I/O control, max. 2 settings
Memory Card SD Card (Max. 32 GB), Class 10
12
Specifications
►►Controller Parts
4
10
1 5
11
6
14
2 7
12
8
15
13
3 9
No. Name Description
1 Input I/O terminal block Input terminal (8 pin)
2 Output I/O terminal block Output terminal (11 pin)
3 RS-232 serial port Supports Master, Slave serial communication
4 SD memory card Stores the project settings and images backup
5 Ethernet connector 10/100/1000 BASE-T communication
6 USB 2.0 connector Mouse, keyboard
7 HDMI output port Connects to external HDMI monitor
8 RS-485 serial port Supports Master, Slave serial communication
9 VGA output port Connects to external VGA monitor
10 Camera 1 connector Resolution: 0.3M, 2M, 4M, 5M or 12M camera
11 Camera 2 connector Resolution: 0.3M, 2M, 4M, 5M or 12M camera
12 Camera 3 connector Resolution: 0.3M, 2M, 4M, 5M or 12M camera
13 Camera 4 connector Resolution: 0.3M, 2M, 4M, 5M or 12M camera
14 Button cell battery slot Maintain system time
15 Expansion module slot Flash control, expanded I/O
13
Ordering Information
All cameras and cables are for the CameraLink interface
▪▪ Cameras ▪▪ Lenses
DMV-CM30GCL CMOS CAMERA 0.3 M MONO CameraLink DMV-LN06W40 0.4 M 2/3" 6 mm
DMV-CM30CCL CMOS CAMERA 0.3 M COLOR CameraLink DMV-LN08W40 0.4 M 2/3" 8 mm
DMV-CM2MGCL CMOS CAMERA 2.0 M MONO CameraLink DMV-LN12W40 0.4 M 2/3" 12 mm
DMV-CM2MCCL CMOS CAMERA 2.0 M COLOR CameraLink DMV-LN16W40 0.4 M 2/3" 16 mm
DMV-CM4MGCL CMOS CAMERA 4.0 M MONO CameraLink DMV-LN25W40 0.4 M 2/3" 25 mm
DMV-CM4MCCL CMOS CAMERA 4.0 M COLOR CameraLink
DMV-LN35W40 0.4 M 2/3" 35 mm
DMV-CM5MGCL CMOS CAMERA 5.0 M MONO CameraLink
DMV-LN50W40 0.4 M 2/3" 50 mm
DMV-CM5MCCL CMOS CAMERA 5.0 M COLOR CameraLink
DMV-LN75W40 0.4 M 2/3" 75 mm
DMV-CM12MGCL CMOS CAMERA 12 M MONO CameraLink
DMV-LN100W40 0.4 M 2/3" 100 mm
DMV-CM12MCCL CMOS CAMERA 12 M COLOR CameraLink
DMV-LN05M 2 M 2/3" 5 mm
DMV-LN06M 2 M 2/3" 6 mm
▪▪ Controllers DMV-LN08M 2 M 2/3" 8 mm
DMV2000-CL4-HS Standard model controller for maximum 4 cameras connectable DMV-LN12M 2 M 2/3" 12 mm
DMV2000-CL2-HS Standard model controller for maximum 2 cameras connectable DMV-LN16M 2 M 2/3" 16 mm
DMV-LN25M 2 M 2/3" 25 mm
DMV-LN35M 2 M 2/3" 35 mm
▪▪ Illumination DMV-LN50M 2 M 2/3" 50 mm
Coaxial DMV-CX40W (white light)
DMV-LN12M05 5 M 1" 12.5 mm
DMV-DR6736R (red light)
Direct ring
DMV-DR6736W (white light) DMV-LN35M05 5 M 1" 35 mm
Diffusion board DMV-DR6736D DMV-LN50M05 5 M 1" 50 mm
Illumination
Back light DMV-BL60R (red light)
DMV-LN12M06 6 M 1" 12 mm
DMV-PS12C1
Power supply DMV-PS12C2 DMV-LN16M06 6 M 1" 16 mm
DMV-CA30P (extension cable)
DMV-LN25M06 6 M 1" 25 mm
DMV-LN35M06 6 M 1" 35 mm
▪▪ Flexible High-speed camera cable DMV-LN50M06 6 M 1" 50 mm
DMV-CAF03CL CameraLink FLEX CABLE 3 M DMV-LN28M12 12 M F-Mount 28mm
DMV-CAF05CL CameraLink FLEX CABLE 5 M DMV-LN35M12 12 M F-Mount 35mm
DMV-CAF10CL CameraLink FLEX CABLE 10 M DMV-LN50M12 12 M F-Mount 50mm
14
3-Pin Power Terminal
No. Name Description
1 - +24V
1 +24V Positive power supply
2 - 0V
2 0V Negative power supply
3-E
3 E Grounding
9-Pin Input Terminal
No. Name Description Default Setting
1 COMIN 9-pin input COM
1 - COMIN
2 IN1 (TRG1) Camera 1 image capture trigger
2 - IN1 (TRG1)
3 IN2 (TRG2) Camera 2 image capture trigger
3 - IN2 (TRG2)
4 IN3 (TRG3) Camera 3 image capture trigger 4 - IN3 (TRG3)
5 IN4 (TRG4) Camera 4 image capture trigger 5 - IN4 (TRG4)
6 IN5 (TEST) Test condition (no data output ) 6 - IN5 (TEST)
7 IN6 (PLINK) PLC communication link start sign 7 - IN6 (PLINK)
8 IN7 (TROFF) Disable image capture trigger 8 - IN7 (TROFF)
9 IN8 (ACK) Controller parallel input handshaking sign 9 - IN8 (ACK)
Input Circuit (NPN)
Input
6.2K
+3.3V
2.2K
Input Circuit (PNP)
Input
6.2K
+3.3V
2.2K
15
12-Pin Input Terminal
No. Name Description Default Setting
1 OUT1 (RDY) Enable function switch sign
1 - OUT1 (RDY)
Total inspection output 1 2 - OUT2 (TOUT1)
2 OUT2 (TOUT1)
(synchronous display with operation screen OK/NG)
3 - OUT3 (TOUT2)
Total inspection output 2
3 OUT3 (TOUT2) 4 - OUT4 (ERROR)
(synchronous display with operation screen OK/NG)
5 - OUT5 (STR)
4 OUT4 (ERROR) Error sign
6 - OUT6 (REN1)
5 OUT5 (STR) Parallel output handshaking sign
7 - OUT7 (REN2)
6 OUT6 (REN1) Camera 1 capture image 8 - OUT8 (REN3)
7 OUT7 (REN2) Camera 2 capture image 9 - OUT9 (REN4)
10 - OUT10 (FLH1)
8 OUT8 (REN3) Camera 3 capture image
11 - OUT11 (FLH2)
9 OUT9 (REN4) Camera 4 capture image 12 - COMOUT
10 OUT10 (FLH1) Camera 1 flash output
11 OUT11 (FLH2) Camera 2 flash output
12 COMOUT 12-pin output COM
Output Circuit (NPN output)
+5V
+3.3V
3.3K
Output
3.3K
16
Controller Dimensions Unit: mm
152.20 96.00
167.50
Camera Dimensions Unit: mm
CCD 5 M
17
Camera Dimensions Unit: mm
CMOS 0.3 M
CMOS 2 M / 4 M
CMOS 12 M
18
Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan District,
Taoyuan City 33068, Taiwan
TEL: 886-3-362-6301 / FAX: 886-3-371-6301
Asia EMEA
Delta Electronics (Shanghai) Co., Ltd. Delta Electronics (Netherlands) BV
No.182 Minyu Rd., Pudong Shanghai, P.R.C. Eindhoven Office
Post code : 201209 De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: 86-21-6872-3988 / FAX: 86-21-6872-3996 MAIL: [email protected]
Customer Service: 400-820-9595 MAIL: [email protected]
Delta Electronics (Japan), Inc. Delta Electronics (France) S.A.
Tokyo Office ZI du bois Chaland 2 15 rue des Pyrénées,
Industrial Automation Sales Department Lisses 91056 Evry Cedex, France
2-1-14 Shibadaimon, Minato-ku MAIL:
[email protected]Tokyo, Japan 105-0012
TEL: 81-3-5733-1155 / FAX: 81-3-5733-1255 Delta Electronics Solutions (Spain) S.L.U
Ctra. De Villaverde a Vallecas, 265 1˚ Dcha Ed.
Delta Electronics (Korea), Inc. Hormigueras – P.I. de Vallecas 28031 Madrid
Seoul Office C/Llull, 321-329 (Edifici CINC) | 22@Barcrelona, 08019 Barcelona
1511, 219, Gasan Digital 1-Ro., Geumcheon-gu, MAIL:
[email protected]Seoul, 08501 South Korea
TEL: 82-2-515-5305 / FAX: 82-2-515-5302 Delta Electronics (Italy) Srl
Ufficio di Milano Via Senigallia 18/2 20161 Milano (MI)
Delta Energy Systems (Singapore) Pte Ltd. Piazza Grazioli 18 00186 Roma, Italy
4 Kaki Bukit Avenue 1, #05-04, Singapore 417939 MAIL:
[email protected]TEL: 65-6747-5155 / FAX: 65-6744-9228
Delta Electronics (Germany) GmbH
Delta Electronics (India) Pvt. Ltd. Coesterweg 45, D-59494 Soest, Germany
Plot No.43, Sector 35, HSIIDC Gurgaon, MAIL:
[email protected]PIN 122001, Haryana, India
TEL: 91-124-4874900 / FAX : 91-124-4874945 Delta Energy Systems LLC (CIS)
Vereyskaya Plaza II, office 112 Vereyskaya str.
Delta Electronics (Thailand) PCL. 17 121357 Moscow, Russia
909 Soi 9, Moo 4, Bangpoo Industrial Estate (E.P.Z), MAIL:
[email protected]Pattana 1 Rd., T.Phraksa, A.Muang,
Samutprakarn 10280, Thailand Delta Greentech Ltd. (Turkiye)
TEL: 66-2709-2800 / FAX : 662-709-2827 Serifali Mevkii Barboros Bulvari Soylesi Sok
No 19 34775, Y.Dudullu-Umraniye/Istanbul
Delta Energy Systems (Australia) Pty Ltd. MAIL:
[email protected]Unit 20-21/45 Normanby Rd., Notting Hill Vic 3168, Australia
TEL: 61-3-9543-3720 Delta Energy Systems AG (Dubai BR)
P.O. Box 185668, Gate 7, 3rd Floor, Hamarain Centre,
Americas Dubai, United Arab Emirates
MAIL:
[email protected]Delta Electronics (Americas) Ltd.
Raleigh Office
P.O. Box 12173, 5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: 1-919-767-3813 / FAX: 1-919-767-3969
Delta Greentech (Brasil) S/A
São Paulo Office
Rua Itapeva, 26 – 3˚ Andar - Bela Vista
CEP: 01332-000 – São Paulo – SP - Brasil
TEL: 55-11-3530-8642 / 55-11-3530-8640
Delta Electronics International Mexico S.A. de C.V.
Mexico Office
Vía Dr. Gustavo Baz No. 2160, Colonia La Loma,
54060 Tlalnepantla Estado de Mexico
TEL: 52-55-2628-3015 #3050/3052
*We reserve the right to change the information in this catalogue without prior notice. DELTA_IA-DMV_DMV2000_C_EN_20180507