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Material Balance 1725 MTPD

The document contains figures and percentages for material balances of different process streams in a urea plant. It shows the mass flow rates in kg/hr of components like urea, CO2, NH3, H2O, N2 etc. in various streams numbered 103-217. It also lists the temperature, pressure, density, volume and percentages of components for each stream. The tables provide data on the material flows during normal operation of the urea production plant.
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0% found this document useful (0 votes)
113 views11 pages

Material Balance 1725 MTPD

The document contains figures and percentages for material balances of different process streams in a urea plant. It shows the mass flow rates in kg/hr of components like urea, CO2, NH3, H2O, N2 etc. in various streams numbered 103-217. It also lists the temperature, pressure, density, volume and percentages of components for each stream. The tables provide data on the material flows during normal operation of the urea production plant.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 11

Revision Page    2

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 103 104 105 106 107 113 114 115 116

    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­
    Biuret Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 Kg/h 0053550.8         ­ 0053550.8 0001267.0 0052283.8         ­         ­         ­         ­
    NH3 Kg/h         ­         ­         ­         ­         ­ 0040427.6 0000700.0 0039727.6 0039727.6
    H2O Kg/h 0000965.5 0000035.5 0001001.0 0001001.1 0000172.9 0000203.1 0000003.5 0000199.6 0000199.6
    N2 Kg/h 0000068.9 0001329.6 0001398.4 0000033.1 0001365.3 0000003.1 0000000.1 0000003.0 0000003.0
    H2 Kg/h 0000019.8         ­ 0000019.8 0000000.4         ­ 0000000.3 0000000.0 0000000.3 0000000.3
    CH4 Kg/h 0000002.0         ­ 0000002.0 0000000.1 0000001.9 0000004.3 0000000.1 0000004.2 0000004.2
    O2 Kg/h         ­ 0000403.9 0000403.9 0000009.6 0000240.8         ­         ­         ­         ­

    Total Kg/h 0054606.9 0001768.9 0056375.9 0002311.1 0054064.8 0040638.4 0000703.7 0039934.7 0039934.7

    Temperature degr. 0000040.0 0000040.0 0000040.0         ­ 0000120.0 0000005.0 0000005.0 0000005.0 0000014.1
Celsius
    Pressure bar 00001.699 00001.699 00001.699         ­ 0000142.6 0000011.4 0000011.4 0000011.4 0000159.3
kg / cm2G 00000.700 00000.700 00000.700 0000144.4 0000010.6 0000010.6 0000010.6 0000161.4

    Density kg / m3 00002.780 00001.862 00002.737         ­ 0000238.9 0000633.6 0000633.6 0000633.6 0000632.7
    Volume  1 m3 / hr 0019645.1 0000950.3 0020598.4         ­ 0000226.4 0000064.2 0000001.1 0000063.1 0000063.2
    Volume  2 Nm3 / hr 0028734.6 0001390.0 0030124.6 0001927.9 0028089.2         ­         ­         ­         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where appropriate)

    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­
    Biuret %         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 % 0000094.9         ­ 0000090.5 0000033.5 0000094.7         ­         ­         ­         ­
    NH3 %         ­         ­         ­         ­         ­ 0000099.5 0000099.5 0000099.5 99.5
    H2O % 0000004.2 0000003.2 0000004.1 0000064.6 0000000.8 0000000.5 0000000.5 0000000.5 0.5
    N2 % 0000000.2 0000076.5 0000003.7 0000001.4 0000003.9 00000076.3* 00000076.3* 00000076.3* 00000076.3*
    H2 % 0000000.8         ­ 0000000.7 0000000.2         ­ 00000007.4* 00000007.4* 00000007.4* 00000007.4*
    CH4 % 0000000.0         ­ 0000000.0 0000000.0 0000000.0 00000105.8* 10.5* 00000105.8* 00000105.8*
    O2 %         ­ 0000020.3 0000000.9 0000000.3 0000000.6         ­         ­         ­         ­

EN004
Revision Page    3

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 117 118 119

    Urea Kg/h         ­         ­         ­


     crystals
    Urea Kg/h         ­         ­         ­
    Biuret Kg/h         ­         ­         ­
    CO2 Kg/h 0052283.8 0052283.8         ­
    NH3 Kg/h         ­         ­ 0039727.6
    H2O Kg/h         ­ 0000172.9 0000199.6
    N2 Kg/h 0001365.3 0001365.3 0000003.0
    H2 Kg/h 0000019.4         ­ 0000000.3
    CH4 Kg/h 0000001.9 0000001.9 0000004.2
    O2 Kg/h 0000394.3 0000240.8         ­

    Total Kg/h 0054064.8 0054064.8 0039934.7

    Temperature degr. 0000150.0 0000185.2 0000091.1


Celsius
    Pressure bar 0000142.6 0000142.6 0000159.3
kg / cm2G 0000144.4 0000144.4 0000161.4

    Density kg / m3 0000201.1 00176.890 0000510.6


    Volume  1 m3 / hr 0000268.8 0000305.6 0000078.9
    Volume  2 Nm3 / hr 0028196.7 0028089.2         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Urea %         ­         ­         ­


     crystals
    Urea %         ­         ­         ­
    Biuret %         ­         ­         ­
    CO2 % 94.4 94.7         ­
    NH3 %         ­         ­ 0000099.5
    H2O %         ­ 0.8 0000000.5
    N2 % 3.9 3.9 00000076.3*
    H2 % 0.8         ­ 00000007.4*
    CH4 % 0 0 00000105.8*
    O2 % 1 0.6         ­

*  parts per million
EN004
Revision Page    4

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 201 202 203 204 205 206 207 208 211 214 217

    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea Kg/h         ­         ­         ­         ­ 0054026.9 0000017.9 0077824.6 0071524.7         ­ 0000017.9 0000017.9
    Biuret Kg/h         ­         ­         ­         ­         ­         ­ 0000249.0 0000416.9         ­         ­         ­
    CO2 Kg/h 0084372.9 0010760.7 0006487.5 0000093.7 0053028.3 0018994.2 0039649.8 0012034.0 0001766.6 0014273.2 0018994.2
    NH3 Kg/h 0062809.2 0017440.1 0008380.2 0000082.2 0072784.7 0018319.9 0068224.1 0008904.7 0001020.3 0010960.0 0058047.5
    H2O Kg/h 0005224.2 0000796.3 0000570.2 0000003.7 0032896.1 0012067.8 0040347.8 0033465.5 0000072.8 0011570.4 0012267.4
    N2 Kg/h 0001343.0 0001346.0 0001346.0 0001346.0         ­         ­         ­ 0000022.4 0001346.0         ­ 0000003.0
    H2 Kg/h         ­ 0000000.3 0000000.3 0000000.3         ­         ­         ­         ­ 0000000.3         ­ 0000000.3
    CH4 Kg/h 0000001.9 0000006.1 0000006.1 0000006.1         ­         ­         ­         ­ 0000006.1         ­ 0000004.2
    O2 Kg/h 0000234.4 0000234.4 0000234.4 0000234.4         ­         ­         ­ 0000006.3 0000234.4         ­         ­

    Total Kg/h 0153985.6 0030583.9 0017024.7 0001766.4 0212736.1 0049399.7 0226295.4 0126374.5 0004446.5 0036821.5 0089334.5

    Temperature degr. 0000186.7 0000177.7 0000183.0 0000114.6 0000177.7 0000165.0 0000183.0 0000172.0 0000165.0 0000115.0 0000137.4
Celsius
    Pressure bar 0000142.6 0000142.6 0000139.7 0000139.1 0000142.6 0000139.1 0000139.7 0000142.6 0000139.1 0000139.1 0000142.6
kg / cm2G 0000144.4 0000144.4 0000141.4 0000140.8 0000144.4 0000140.8 0000141.4 0000144.4 0000140.8 0000140.8 0000144.4

    Density kg / m3 00126.846 00116.498 00110.672 00114.673 0001036.2 0001132.7 0000989.9 0001133.2 00115.531 0001213.1 0000783.6
    Volume  1 m3 / hr 0001214.0 0000262.5 0000153.8 0000015.4 0000205.3 0000043.6 0000228.6 0000111.5 0000038.5 0000030.4 0000114.0
    Volume  2 Nm3 / hr 0133289.9 0030674.0 0016292.3 0001409.9         ­         ­         ­         ­ 0003582.5         ­         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea %         ­         ­         ­         ­ 0000025.4 0000000.0 0000034.4 0000056.6         ­ 0000000.0 0000000.0
    Biuret %         ­         ­         ­         ­         ­         ­ 0000000.1 0000000.3         ­         ­         ­
    CO2 % 0000032.2 0000017.9 0000020.3 0000003.4 0000024.9 0000038.5 0000017.5 0000009.5 0000025.1 0000038.8 0000021.3
    NH3 % 0000062.0 0000074.9 0000067.6 0000007.6 0000034.2 0000037.1 0000030.1 0000007.0 0000037.4 0000029.8 0000065.0
    H2O % 0000004.9 0000003.2 0000004.4 0000000.3 0000015.5 0000024.4 0000017.8 0000026.5 0000002.5 0000031.4 0000013.7
    N2 % 0000000.8 0000003.5 0000006.6 0000076.3         ­         ­         ­ 00000177.0* 0000030.1         ­ 00000033.6*
    H2 %         ­ 0000000.0 0000000.0 0000000.2         ­         ­         ­         ­ 0000000.1         ­ 00000003.4*
    CH4 % 0000000.0 0000000.0 0000000.1 0000000.6         ­         ­         ­         ­ 0000000.2         ­ 00000047.0*
    O2 % 0000000.1 0000000.5 0000001.0 0000011.6         ­         ­         ­ 00000050.0* 0000004.6         ­         ­

*  parts per million
EN004
Revision Page    5

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 301 302 303 304 305 308 310 311 312 313

    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea Kg/h         ­         ­         ­         ­         ­ 0000017.9 0000017.9 0071518.7 0071518.7 0071518.7
    Biuret Kg/h         ­         ­         ­         ­         ­         ­         ­ 0000417.0 0000417.0 0000417.0
    CO2 Kg/h 0008957.7 0001656.6 0001943.6 0001980.2 0010937.9 0012600.4 0012600.4 0003080.7 0003044.1 0002757.1
    NH3 Kg/h 0004093.0 0002222.8 0002542.9 0002583.0 0006676.0 0010021.9 0010021.9 0004815.1 0004775.0 0004454.9
    H2O Kg/h 0002766.6 0001999.8 0001321.1 0001235.6 0004002.2 0011501.4 0010101.4 0030697.1 0030782.6 0031461.3
    N2 Kg/h 0000022.4         ­         ­         ­ 0000022.4         ­         ­         ­         ­         ­
    H2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 Kg/h 0000006.3         ­         ­         ­ 0000006.3         ­         ­         ­         ­         ­

    Total Kg/h 0015846.0 0005879.2 0005807.6 0005798.8 0021644.8 0034141.5 0032741.5 0110528.5 0110537.3 0110608.9

    Temperature degr. 0000121.1 0000135.0 0000122.8 0000121.3 0000121.2 0000076.6 0000074.2 0000121.1 0000121.3 0000122.8
Celsius
    Pressure bar 00004.119 00004.119 00004.119 00004.119 00004.119 0000139.1 00003.236 00004.119 00004.119 00004.119
kg / cm2G 00003.167 00003.167 00003.167 00003.167 00003.167 0000140.8 00002.267 00003.167 00003.167 00003.167

    Density kg / m3 00003.328 00002.557 00002.724 00002.746 00003.149 0001214.6 0001218.7 0001109.8 0001109.5 0001107.3
    Volume  1 m3 / hr 0004761.3 0002299.2 0002131.6 0002111.3 0006872.6 0000028.1 0000026.9 0000099.6 0000099.6 0000099.9
    Volume  2 Nm3 / hr 0013404.9 0006253.2 0005976.4 0005941.5 0019346.4         ­         ­         ­         ­         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea %         ­         ­         ­         ­         ­ 0000000.1 0000000.1 0000064.7 0000064.7 0000064.7
    Biuret %         ­         ­         ­         ­         ­         ­         ­ 0000000.4 0000000.4 0000000.4
    CO2 % 0000034.0 0000013.5 0000016.6 0000017.0 0000028.8 0000036.9 0000038.5 0000002.8 0000002.8 0000002.5
    NH3 % 0000040.2 0000046.8 0000056.0 0000057.2 0000045.4 0000029.4 0000030.6 0000004.4 0000004.3 0000004.0
    H2O % 0000025.7 0000039.8 0000027.5 0000025.9 0000025.7 0000033.7 0000030.9 0000027.8 0000027.8 0000028.4
    N2 % 0000000.1         ­         ­         ­ 0000000.1         ­         ­         ­         ­         ­
    H2 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 % 0000000.0         ­         ­         ­ 0000000.0         ­         ­         ­         ­         ­

EN004
Revision Page    6

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 314 315 317 319 321 331 341 342 343

    Formaldehyde Kg/h         ­         ­ 0000015.0         ­         ­ 0000015.0         ­         ­         ­
    Urea Kg/h 0071475.8 0071382.7 0074546.2 0071475.8         ­ 0003163.6         ­ 0000265.9 0000265.9
    Biuret Kg/h 0000453.8 0000453.8 0000477.3 0000453.8         ­ 0000023.4         ­         ­         ­
    CO2 Kg/h 0001100.4 0000017.9 0000017.9 0000665.9 0000642.5         ­ 0000000.7 0000962.5 0001063.5
    NH3 Kg/h 0002238.2 0000071.7 0000071.7 0000885.5 0000414.8         ­ 0000004.5 0001518.1 0002089.6
    H2O Kg/h 0029961.5 0017660.6 0021574.6 0026846.2 0000075.3 0003914.0 0000005.0 0027602.5 0029656.4
    N2 Kg/h         ­         ­         ­         ­ 0000022.5         ­ 0000053.1         ­         ­
    H2 Kg/h         ­         ­         ­         ­ 0000000.0         ­ 0000000.0         ­         ­
    CH4 Kg/h         ­         ­         ­         ­ 0000000.1         ­ 0000000.1         ­         ­
    O2 Kg/h         ­         ­         ­         ­ 0000006.3         ­ 0000015.6         ­         ­

    Total Kg/h 0104729.7 0089586.7 0096702.7 0100327.3 0001161.5 0007116.0 0000079.0 0030349.1 0033075.5

    Temperature degr. 0000135.0 0000084.1 0000080.1 0000106.4 0000074.2 0000040.0 0000046.3 0000052.2 0000059.4
Celsius
    Pressure bar 00004.119 00000.273 00000.273 00001.131 00003.236 00001.013 00001.013 00003.923 00001.013
00003.167 (0.278 000(0.278 00000.120 00002.267
kg / cm2G   kg/cm2A) 0000000.0 0000000.0 00002.967 0000000.0
  kg/cm2A)

    Density kg / m3 0001104.7 0001157.7 0001153.2 0001129.0 00002.949 0001091.3 00001.023 0000990.5 0000982.6
    Volume  1 m3 / hr 0000094.8 0000077.4 0000083.9 0000088.9 0000393.8 0000006.5 0000077.2 0000030.6 0000033.7
    Volume  2 Nm3 / hr         ­         ­         ­         ­ 0000989.4         ­ 0000066.0         ­         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Formaldehyde         ­         ­ 0000000.0         ­         ­ 0000000.2         ­         ­         ­
    Urea % 0000068.2 0000079.7 0000077.1 0000071.2         ­ 0000044.5         ­ 0000000.9 0000000.8
    Biuret % 0000000.4 0000000.5 0000000.5 0000000.5         ­ 0000000.3         ­         ­         ­
    CO2 % 0000001.1 0000000.0 0000000.0 0000000.7 0000033.1         ­ 0000000.5 0000003.2 0000003.2
    NH3 % 0000002.1 0000000.1 0000000.1 0000000.9 0000055.2         ­ 0000009.0 0000005.0 0000006.3
    H2O % 0000028.1 0000019.7 0000022.3 0000026.8 0000009.5 0000055.0 0000009.4 0000090.9 0000089.7
    N2 %         ­         ­         ­         ­ 0000001.8         ­ 0000064.4         ­         ­
    H2 %         ­         ­         ­         ­ 0000000.0         ­ 0000000.0         ­         ­
    CH4 %         ­         ­         ­         ­ 0000000.0         ­ 0000000.2         ­         ­
    O2 %         ­         ­         ­         ­ 0000000.4         ­ 0000016.5         ­         ­

EN004
Revision Page    7

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 401

    Formaldehyde Kg/h 0000015.0


    Urea Kg/h 0073941.0
    Biuret Kg/h 0000546.0
    CO2 Kg/h         ­
    NH3 Kg/h 0000040.0
    H2O Kg/h 0003044.0
    N2 Kg/h         ­
    H2 Kg/h         ­
    CH4 Kg/h         ­
    O2 Kg/h         ­

    Total Kg/h 0077586.0

    Temperature degr. 0000132.0


Celsius
    Pressure bar 00000.273
000(0.278
kg / cm2G   kg/cm2A)

    Density kg / m3 0001200.0


    Volume  1 m3 / hr 0000064.7
    Volume  2 Nm3 / hr         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Formaldehyde 0000000.0
    Urea % 0000095.3
    Biuret % 0000000.7
    CO2 %         ­
    NH3 % 0000000.1
    H2O % 0000003.9
    N2 %         ­
    H2 %         ­
    CH4 %         ­
    O2 %         ­

EN004
Revision Page    8

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 620

    Formaldehyde Kg/h 0000323.0


    Urea Kg/h 0000134.0
    Biuret Kg/h         ­
    CO2 Kg/h         ­
    NH3 Kg/h         ­
    H2O Kg/h 0000081.0
    N2 Kg/h         ­
    H2 Kg/h         ­
    CH4 Kg/h         ­
    O2 Kg/h         ­

    Total Kg/h 0000538.0

    Temperature degr. 0000040.0


Celsius
    Pressure bar         ­
kg / cm2G

    Density kg / m3         ­


    Volume  1 m3 / hr         ­
    Volume  2 Nm3 / hr         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Formaldehyde 0000060.0
    Urea % 0000025.0
    Biuret %         ­
    CO2 %         ­
    NH3 %         ­
    H2O % 0000015.0
    N2 %         ­
    H2 %         ­
    CH4 %         ­
    O2 %         ­

EN004
Revision Page    9

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 701 702 703 705 706 707 708 718 719 734 735 736

    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea Kg/h         ­         ­ 0000285.6 0000192.5         ­         ­         ­ 0000007.9 0000285.6 0000011.7 0000265.9         ­
    Biuret Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 Kg/h 0000434.5 0000001.6 0000939.1 0000291.1 0000006.5         ­ 0000006.5 0001107.3 0000932.6 0000042.5 0000962.5         ­
    NH3 Kg/h 0001352.7 0000488.5 0001068.3 0000254.4 0000009.6         ­ 0000009.6 0001601.3 0001058.6 0000067.0 0001518.1         ­
    H2O Kg/h 0002615.3 0000033.6 0027604.4 0018418.8 0000019.9 0000300.6 0000320.4 0003493.8 0027584.6 0001217.5 0027602.5 0006931.7
    N2 Kg/h         ­ 0000022.5 0000030.6 0000015.3 0000030.6         ­ 0000030.6         ­         ­         ­         ­         ­
    H2 Kg/h         ­ 0000000.0         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 Kg/h         ­ 0000000.1         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 Kg/h         ­ 0000006.3 0000009.3 0000004.6 0000009.3         ­ 0000009.3         ­         ­         ­         ­         ­

    Total Kg/h 0004402.4 0000552.6 0029937.2 0019176.7 0000075.9 0000300.6 0000376.5 0006210.3 0029861.3 0001338.7 0030349.1 0006931.7

    Temperature degr. 0000106.4 0000044.0 0000115.0 0000132.0 0000044.0 0000173.9 0000117.8 0000044.0 0000044.0 0000052.2 0000052.2 0000145.3
Celsius
    Pressure bar 00001.131 00001.033 00000.273 00000.273 00000.253 00008.630 00001.013 00003.530 00000.253 00004.119 00003.530 00003.923
00000.120 00000.020 000(0.278 000(0.278 000(0.258 00007.767 0000000.0 00002.567 000(0.258 00003.167
kg / cm2G   kg/cm2A)   kg/cm2A)   kg/cm2A)   kg/cm2A) 00002.567 00002.967

    Density kg / m3 00000.673 00000.685 00000.156 00000.149 00000.228 00004.184 00000.590 0001608.6 0000998.4 0000990.5 0000990.5 00002.032
    Volume  1 m3 / hr 0006539.5 0000806.5 0191394.2 0129002.9 0000333.2 0000071.8 0000637.7 0000005.8 0000029.9 0000001.4 0000030.6 0003411.1
    Volume  2 Nm3 / hr 0005252.1 0000708.1 0036237.6 0023400.4 0000071.7 0000737.7 0000445.4         ­         ­         ­         ­ 0008618.9

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea %         ­         ­ 0000000.3 0000000.3         ­         ­         ­ 0000000.1 0000001.0 0000000.9 0000000.9         ­
    Biuret %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 % 0000004.2 0000000.1 0000001.3 0000000.6 0000004.6         ­ 0000000.7 0000017.8 0000003.1 0000003.2 0000003.2         ­
    NH3 % 0000033.9 0000090.8 0000003.9 0000001.4 0000017.7         ­ 0000002.8 0000025.8 0000003.5 0000005.0 0000005.0         ­
    H2O % 0000061.9 0000005.9 0000094.4 0000097.6 0000034.5 0000100.0 0000089.5 0000056.3 0000092.4 0000090.9 0000090.9 0000100.0
    N2 %         ­ 0000002.6 0000000.1 0000000.1 0000034.1         ­ 0000005.5         ­         ­         ­         ­         ­
    H2 %         ­ 0000000.0         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 %         ­ 0000000.1         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 %         ­ 0000000.6 0000000.0 0000000.0 0000009.1         ­ 0000001.5         ­         ­         ­         ­         ­

EN004
Revision Page    10

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 737 738 739 740 743 744 745 746 747 748 749 750

    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea Kg/h         ­ 0000265.9 0000000.2 0000000.2 0000267.7 0000551.5         ­ 0000267.7 0000000.2         ­ 0000000.2         ­
    Biuret Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 Kg/h 0001794.8 0000962.5         ­         ­ 0000035.1 0001996.0         ­ 0000035.1 0000005.4 0000225.7 0000005.4 0000005.4
    NH3 Kg/h 0002511.5 0001518.1 0000000.2 0000000.2 0000203.3 0003148.3         ­ 0000203.3 0000325.9 0000029.0 0000325.9 0000325.8
    H2O Kg/h 0002870.8 0027602.5 0034126.4 0034126.4 0033652.8 0057241.0 0001150.4 0033652.8 0034144.0 0000579.0 0034144.0 0006949.3
    N2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    H2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­

    Total Kg/h 0007177.1 0030349.1 0034126.4 0034126.7 0034158.8 0062936.8 0001150.4 0034158.8 0034475.5 0000833.7 0034475.5 0007280.5

    Temperature degr. 0000116.4 0000116.1 0000142.9 0000086.1 0000138.9 0000052.2 0000302.3 0000190.0 0000200.0 0000188.1 0000148.2 0000139.9
Celsius
    Pressure bar 00003.530 00003.530 00003.923 00001.013 00003.727 00001.013 0000016.6 0000014.6 0000016.6 0000014.6 0000016.6 00003.727
kg / cm2G 00002.567 00002.567 00002.967 0000000.0 00002.767 0000000.0 0000015.9 0000013.9 0000015.9 0000013.9 0000015.9 00002.767

    Density kg / m3 00002.251 0000954.2 0000923.2 0000967.8 0000933.1 0000990.5 00006.257 0000908.8 0000897.9 00008.175 0000923.3 00001.952
    Volume  1 m3 / hr 0003187.9 0000031.8 0000037.0 0000035.3 0000036.6 0000063.5 0000183.9 0000037.6 0000038.4 0000102.0 0000037.3 0003730.6
    Volume  2 Nm3 / hr 0007786.4         ­         ­         ­         ­         ­ 0001430.4         ­         ­ 0000873.0         ­ 0009072.0

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea %         ­ 0000000.9 00000005.0* 00000005.0* 0000000.8 0000000.9         ­ 0000000.8 0000000.0         ­ 0000000.0         ­
    Biuret %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 % 0000011.7 0000003.2         ­         ­ 0000000.1 0000003.2         ­ 0000000.1 0000000.0 0000013.2 0000000.0 0000000.0
    NH3 % 0000042.4 0000005.0 00000005.0* 00000005.0* 0000000.6 0000005.0         ­ 0000000.6 0000000.9 0000004.4 0000000.9 0000004.7
    H2O % 0000045.8 0000090.9 00999990.1* 00999990.1* 0000098.5 0000090.9 0000100.0 0000098.5 0000099.0 0000082.5 0000099.0 0000095.2
    N2 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    H2 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­

*  parts per million
EN004
Revision Page    11

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 755 756 774 775 776 779 780 781 782 783 784 785

    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea Kg/h 0000265.9 0000265.9 0000007.9 0000001.7 0000006.2 0000000.2         ­         ­         ­         ­         ­ 0000000.2
    Biuret Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 Kg/h 0000962.5 0001056.1 0002898.7 0000636.2 0002262.5 0000005.0 0000000.4 0000005.0         ­         ­         ­         ­
    NH3 Kg/h 0001518.1 0001595.9 0003835.5 0000841.8 0002993.7 0000274.0 0000051.9 0000273.9         ­         ­         ­ 0000000.2
    H2O Kg/h 0027602.5 0029307.4 0006346.3 0001392.9 0004953.4 0033533.5 0000610.5 0006338.8         ­ 0001400.0         ­ 0034126.4
    N2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­ 0000015.3         ­ 0000015.3         ­
    H2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­ 0000004.6         ­ 0000004.6         ­

    Total Kg/h 0030349.1 0032225.4 0013088.4 0002872.7 0010215.7 0033812.7 0000662.8 0006617.7 0000019.9 0001400.0 0000019.9 0034126.7

    Temperature degr. 0000043.0 0000045.9 0000056.1 0000056.1 0000056.1 0000138.6 0000138.6 0000140.0 0000028.0 0000040.4 0000028.0 0000086.1
Celsius
    Pressure bar 00003.923 00003.923 00002.648 00003.530 00004.119 00003.727 00003.727 00003.727 00001.013 00003.923 00001.013 00001.013
0000000.0
kg / cm2G 00002.967 00002.967 00001.667 00002.567 00003.167 00002.767 00002.767 00002.767 0000000.0 00002.967 0000000.0

    Density kg / m3 0000995.9 0000995.1 0001085.4 0001085.4 0001085.4 0000929.0 00001.953 00001.951 00001.168 0000992.3 00001.168 0000967.9
    Volume  1 m3 / hr 0000030.5 0000032.4 0000012.1 0000002.6 0000009.4 0000036.4 0000339.3 00003391.3 0000017.1 0000001.4 0000017.1 0000035.3
    Volume  2 Nm3 / hr         ­         ­         ­         ­         ­         ­ 0000827.6 00008244.5 0000015.5         ­ 0000015.5         ­

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea % 0000000.9 0000000.8 0000000.1 0000000.1 0000000.1 0000000.0         ­         ­         ­         ­         ­ 0000000.0
    Biuret %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 % 0000003.2 0000003.3 0000022.1 0000022.1 0000022.1 0000000.0 0000000.0 0000000.0         ­         ­         ­         ­
    NH3 % 0000005.0 0000005.0 0000029.3 0000029.3 0000029.3 0000000.8 0000008.2 0000004.4         ­         ­         ­ 0000000.0
    H2O % 0000090.9 0000090.9 0000048.5 0000048.5 0000048.5 0000099.2 0000091.7 0000095.6         ­ 0000100.0         ­ 0000100.0
    N2 %         ­         ­         ­         ­         ­         ­         ­         ­ 0000079.0         ­ 0000079.0         ­
    H2 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CH4 %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    O2 %         ­         ­         ­         ­         ­         ­         ­         ­ 0000021.0         ­ 0000021.0         ­

EN004
Revision Page    12

F I GURES OF MATERIAL BALANCE

UREA PLANT KAFCO PROJECT

NORMAL OPERATION

    PROCESS  STREAM 786 788 789 790 791 793 794 795 796 797

    Urea Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea Kg/h         ­ 0000000.0 0000000.1 0000093.1 0000007.9         ­ 0000000.1         ­         ­         ­
    Biuret Kg/h         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 Kg/h 0000003.3         ­         ­ 0000648.0 0000028.5         ­         ­ 0000002.5 0000002.6 0000000.1
    NH3 Kg/h 0000277.4 0000000.0 0000000.1 0000813.9 0000045.0         ­ 0000000.1 0000015.1 0000019.5 0000004.4
    H2O Kg/h 0000018.4 0000030.0 0012000.1 0009185.6 0000818.5 0001725.0 0022096.3 0001723.2 0000022.1 0000023.8
    N2 Kg/h         ­         ­         ­ 0000015.3         ­         ­         ­         ­ 0001346.0 0001346.0
    H2 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­ 0000000.3 0000000.3
    CH4 Kg/h         ­         ­         ­         ­         ­         ­         ­         ­ 0000006.1 0000006.1
    O2 Kg/h         ­         ­         ­ 0000004.6         ­         ­         ­         ­ 0000234.4 0000234.4

    Total Kg/h 0000299.0 0000030.0 0012000.3 0010760.5 0000900.0 0001725.0 0022096.5 0001740.8 0001631.0 0001615.1

    Temperature degr. 0000056.1 0000086.1 0000086.1 0000084.1 0000052.2 0000040.4 0000086.1 0000043.8 0000043.2 0000043.8
Celsius
    Pressure bar 00002.648 00003.955 00003.955 00000.273 00001.013 00003.923 00004.400 00003.923 00003.923 00003.923
00001.667 00003.000 00003.000 000(0.278
kg / cm2G   kg/cm2A) 00000.020 00002.967 00003.454 00002.967 00002.967 00002.967

    Density kg / m3 00001.665 0000967.9 0000967.8 00000.172 0000990.5 0000992.3 0000967.8 0000977.3 00004.182 00004.203
    Volume  1 m3 / hr 0000179.6 0000000.0 0000012.4 0062408.6 0000000.9 0000001.7 0000022.8 0000001.8 0000390.0 0000384.3
    Volume  2 Nm3 / hr 0000389.3         ­         ­ 0012837.2         ­         ­         ­         ­ 0001303.9 0001284.9

    Percentages (volume % for gaseous streams, weight % for liquid streams, ppm where
    appropriate)

    Urea %         ­         ­         ­         ­         ­         ­         ­         ­         ­         ­
     crystals
    Urea % 0000000.0 0000000.0 0000000.3 0000000.9         ­ 0000000.0         ­         ­         ­
    Biuret %         ­         ­         ­         ­         ­         ­         ­         ­         ­
    CO2 % 0000000.4         ­         ­ 0000002.6 0000003.2         ­         ­ 0000000.1 0000000.1 0000000.0
    NH3 % 0000093.7 0000000.0 0000000.0 0000008.3 0000005.0         ­ 0000000.0 0000000.9 0000002.0 0000000.5
    H2O % 0000005.9 0000100.0 0000100.0 0000088.7 0000090.9 0000100.0 0000100.0 0000099.0 0000002.1 0000002.2
    N2 %         ­         ­         ­ 0000000.1         ­         ­         ­         ­ 0000082.5 0000083.7
    H2 %         ­         ­         ­         ­         ­         ­         ­         ­ 0000000.2 0000000.3
    CH4 %         ­         ­         ­         ­         ­         ­         ­         ­ 0000000.6 0000000.6
    O2 %         ­         ­         ­ 0000000.0         ­         ­         ­         ­ 0000012.5 0000012.7

EN004

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