PRE FEASIBILITY REPORT

ON

3.0 MTPA INTEGRATED STEEL PLANT

AT ANJAR, GUJARAT

TO

WELSPUN STEEL LIMITED

SEPTEMBER 2015
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

TABLE OF CONTENTS

Page

SUMMARY .. 3 pages

1 - INTRODUCTION OF THE PROJECT

Identification of the project & project proponent .. 1-1

Brief description of the nature of the project .. 1-2
Need for the project .. 1-2
Demand-supply gap, imports vs. indigenous
production, export possibility & domestic/
export markets .. 1-3
Employment generation due to the project .. 1-5

2 - PROJECT DESCRIPTION

Type of project including interlinked project .. 2-1

Location .. 2-1
Details of alternate sites considered and the basis
of selecting the proposed site .. 2-2
Size or magnitude of operation .. 2-2
Layout .. 2-2
Project description with process details .. 2-3
Raw material handling system .. 2-4
Coke Oven and By-Product Plant .. 2-4
Sinter plant .. 2-6
Blast furnace .. 2-7
Cement grinding unit .. 2-9
Steel making .. 2-10
Slab caster .. 2-11
Billet caster .. 2-11
Calcining plant .. 2-12
Rebar mill .. 2-13
Captive power plant .. 2-14
Raw materials .. 2-14
Resource Optimisation/Recycle & Reuse envisaged
in the project .. 2-15
Availability of water and power .. 2-16
Water .. 2-16
Power .. 2-16
Waste generation and management .. 2-17
Wastewater generation & management .. 2-17
Air pollution .. 2-17
Solid waste management .. 2-21

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

TABLE OF CONTENTS
(Continued)

Page

3 - SITE ANALYSIS

Connectivity .. 3-1
Road connectivity .. 3-1
Rail linkage .. 3-1
Airport .. 3-1
Sea port .. 3-1
Land form, land use and land ownership .. 3-1
Topography .. 3-2
Existing land use .. 3-3
Soil .. 3-3
Climatic conditions .. 3-3
Social infrastructure available .. 3-4

4 - PLANNING BRIEF

Planning concept .. 4-1

Population projection .. 4-1
Land use planning .. 4-1
Assessment of infrastructure demand .. 4-2

5 - PROPOSED INFRASTRUCTURE

Industrial area .. 5-1

Residential area .. 5-1
Greenbelt .. 5-1
Proposed social infrastructure .. 5-2
Connectivity .. 5-3
Drinking water management & sewage system .. 5-3
Solid waste management .. 5-4
Power requirement & supply/source .. 5-4

6 - REHABILITATION & RESETTLEMENT

7 - IMPLEMENTATION SCHEDULE & COST ESTIMATE

Implementation schedule .. 7-1

Capital cost estimate .. 7-1

8 - ANALYSIS OF PROPOSAL

Financial Benefits of the Project .. 8-1

Social benefits .. 8-1

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

TABLE OF CONTENTS
(Continued)

TABLES

Table 1-1 - Anticipated gaps in supply of steel products

in 2020-21 in India .. 1-4

DRAWINGS

Drawing 1 - Plant General Layout

Drawing 2 (two sheets) - Water Balance Diagram

FIGURES

Fig. 2-1 - Site location map .. 2-3

Fig. 2-2 - Material Flowsheet (at the end of the Chapter)
Fig. 3-1 - Topography of the study area .. 3-2
Fig. 3-2 - Existing land use of buffer zone .. 3-3
Fig. 7-1 - Implementation Schedule (at the end of the Chapter)

- iii -
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

SUMMARY

This Summary presents a concise outline of the Pre-feasibility

report for the proposed plan for setting-up of state-of-the-art
integrated iron and steel making facilities at their Anjar Works in
Gujarat by Welspun Steel limited.

1. Welspun Group is proposing to set up state-of-the-art

integrated iron and steel making facilities at their Anjar
Works in Gujarat. In addition, a 1.4 MTPA capacity rebar
mill is also proposed to be installed to manufacture rebars in
straight lengths, mainly for the infrastructure sector.

2. In wake of booming scenario of steel production in the

country and the scope for massive utilization, installation of
the new steel project has been conceived.

3. The proposed site for the steel plant would be sited in

Welspun City in Versamedi village near Anjar in Kutch
district of Gujarat. The site is located at Latitude: 23.113925
‘N and Longitude: 70.077448’ E. Welspun City is located
about 6 km from Anjar town and about 18 km from
Gandhidham.

4. The proposed production of liquid steel and subsequent

rolling will be accomplished via Sinter Plant(SP)-Coke Oven
by-product Recovery Plant (COBP)-Blast Furnace(BF)-Basic
Oxygen Furnace (BOF)-Caster route, followed by rolling in
existing ‘Plate & Coil Mill’ and new ‘Rebar Mill’. The
production facilities would be adequately supported by
necessary auxiliary facilities such as raw materials
unloading and storage, proportioning of raw materials,
electric power receiving and distribution stations, various

-1 -
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

Summary (cont’d)

utility facilities, water treatment and distribution system,

etc.

5. The estimated make up water quantity for the proposed

project shall be around 1,990 cum/hr, sourced from Gujarat
Water Infrastructure limited (GWIL) and the existing Sewage
Treatment Plant (STP).

6. The total power requirement for the project is 262 MW,

which would be sourced from captive generation from
combustion of by-product gases and from the Grid.

7. The total land area is 572 acres, which will not only
accommodate the facilities, but efforts would be made to
develop 33% greenbelt as per regulatory requirements. This
would not only prevent the fugitive dust emissions but also
improve the peripheral appearance of the plant from
aesthetics point of view.

8. The brief profile of the project to be set up in Anjar, Gujrat is

given below:

Hot Metal : 3.34 MTPA

Liquid Steel : 3.1 MTPA
Crude Steel : 3.0 MTPA
Saleable Products : 2.875 MTPA
Coils – 1.035 MTPA
Plates – 0.47 MTPA
Bars & Rods – 1.37 MTPA

9. The proposed production facilities would generate various

pollutants in form of air emission, wastewater discharge,
solid waste, etc, which would be managed by adopting state-
of-art technologies, installation of control devices and
treatment plants and by maximum recycling/reuse of the
wastes, wherever applicable. A captive cement plant will be
installed within the premises for recycling the BF slag as raw
material.

- 2-
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

Summary (cont’d)

10. Welspun has been proactive in their approach towards

peripheral social development since inception. They have not
only developed schools and training centres, but also
provided medical help and have greatly supported in overall
development of the local people. It is expected that they
would continue to contribute towards the social
development.

11. It is envisaged that the project will be completed within a

period of 36 months from “Go-Ahead date”

12. The order-of- magnitude capital cost (Gross of CENVAT) of

the plant will be about Rs 14,700 Crore. This includes Plant
and equipment (as erected) including civil and structural
work, Land and enabling work, infrastructure facilities,
Design, engineering and administration during construction
and contingency costs.

13. The Project will provide steady source of slabs for the
existing plate and coil mill (Part of Welspun Group
Company), which at presents operates based on slabs
procured from the market, thereby protecting Welspun from
the market vagaries and other complications. In addition, the
proposed rebar mill will enable Welspun to have a balanced
product basket including long products, for which
substantial gap in availability is expected in the category of
rebars in domestic market in the coming years.

14. It is also expected that the proposed project with increased

investment would augment the existing social developmental
activities and further promote – i) Improvement in the socio-
economic status of the region by generation of direct and
indirect employment opportunities, and ii) Development of
ancillary small and medium industries, trade & commercial
establishments and local entrepreneurship

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

1 - INTRODUCTION OF THE PROJECT

Identification of the Project & Project Proponent

India is the 3 rd largest producer of crude steel globally with a
total Production of around 91 MTPA (Million Tons per Annum) in
the year 2014-15. Government is immensely encouraging and
promoting the installation of steel producing units and taking
steps for speedy implementation of the projects.

Welspun Group, a US$ 3 billion company, is one of India’s

fastest growing conglomerates, having diverse business including
steel pipes for oil and gas exploration and transmission under sea
and over land, plates and coils for pipe plants, boilers, defence,
wind towers, home textiles sector, infrastructure and energy.
Welspun Group’s major manufacturing facilities are located at
Anjar, Gujarat, while other units are diversified in different parts of
India with one plant each in USA and Saudi Arabia.

Welspun Steel Ltd. (WSL), established in 2004 under

Welspun Group, to manufactures ISI certified ribbed TMT rebars,
in Anjar. It has a coal-based sponge iron plant with 4 kilns, each of
100 TPD (Tons per Day) capacity, a 12 MW captive power plant
attached to waste heat recovery boilers.

Welspun Corp Ltd. (WCL), the flagship company of Welspun

Group, have a plate & coil mill of capacity 1.2 MTPA, based on
slabs procured by WCL from market. Such arrangement has
constraints like dependency on market condition and variable
quality of the procured slabs, often not matching the requirement.
In the absence of captive iron and steel making facility,
competitiveness of WCL is also affected.

1-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

1 - Introduction of the Project (cont’d)

As a part of business strategy, Welspun Group is proposing

to set up state-of-the-art integrated iron and steel making facilities
at their Anjar Works in Gujarat. In addition, a 1.4 MTPA capacity
rebar mill is also proposed to be installed to manufacture rebars in
straight lengths, mainly for the infrastructure sector.

Brief Description of the Nature of the Project

The brief profile of the project to be set up in Anjar, Gujarat
is given below:

Hot Metal .. 3.34 MTPA

Liquid Steel .. 3.1 MTPA
Crude Steel .. 3.0 MTPA
Saleable Products .. 2.875 MTPA
Coils - 1.035 MTPA
Plates - 0.47 MTPA
Bars & Rods - 1.37 MTPA

The proposed production of liquid steel and subsequent

rolling will be accomplished via Blast Furnace(BF)-Basic Oxygen
Furnace (BOF)-Caster route, followed by rolling in existing ‘Plate &
Coil Mill’ and new ‘Rebar Mill’.

The project fall under category A, section 3 (a) of EIA

notification September 2006 and amendment thereof vide
notification no. S.O 3067 (E) dated 1 st December 2009.

Need for the Project

The Indian steel industry has entered into a new
development stage from 2007-08, riding high on the resurgent
economy and rising demand for steel. Rapid rise in production has
resulted in India becoming the 3 rd largest producer of crude steel
in 2015 and the country continues to be the largest producer of
sponge iron or DRI in the world.

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

1 - Introduction of the Project (cont’d)

As per the report of the Working Group on Steel for the

12 th Five Year Plan, there exist many factors which carry the
potential of raising the per capita steel consumption in the
country. These include among others, an estimated
infrastructure investment of nearly a trillion dollars, a projected
growth of manufacturing from current 8% to 11-12%, increase in
urban population to 600 million by 2,030 from the current level of
400 million, emergence of the rural market for steel currently
consuming around 10 kg per annum buoyed by projects like
Bharat Nirman, Pradhan Mantri Gram Sadak Yojana, Rajiv Gandhi
Awaas Yojana among others.

The Working Group on Steel for the 12 th Five Year Plan has
projected that domestic crude steel capacity in the county is likely
to be 140 MT by 2016-17 and has the potential to reach 149 MT if
all requirements are adequately met.

Keeping in mind of the production surge in the country and

the scope for massive utilization, installation of the new steel
project has been conceived.

Demand-Supply Gap, Imports vs. Indigenous production,

Export possibility & Domestic/Export Markets

Based on the review of the estimated domestic demand and

likely availability, the anticipated gaps in the supply of steel
products in 2020-21 in India are given in Table 1-1 on the next
page.

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

1 - Introduction of the Project (cont’d)

Table 1-1 - Anticipated Gaps in Supply of Steel

Products in 2020-21 in India
Quantity, mill. Tons
Demand Availability Gap

A. Long products
Bars and rods 62.3 27.5 34.8
Rails and railway materials 3.1 2.0 1.1
Structurals 13.0 9.0 4.0
Sub-total (A) … 78.4 38.5 39.9
B. Flat products
Plates 14.5 10.3 4.2
HR coils and sheets 43.0 31.4 11.6
CR coils and sheets 19.0 16.2 2.8
Galvanized products 11.7 7.0 4.7
Sub-total (B) … 88.2 64.9 23.3
C. Pipes and tubes
Seamless 2.5 1.2 1.3
Welded 7.0 2.9 4.1
Sub-total (C) … 9.5 4.1 5.4
Total (A+B+C) … 176.1 107.5 68.6

From the above table, it is observed that substantial gap in

availability is expected in the category of bars and rods. The
anticipated gap can be expected to increase with time, as the
domestic demand grows. This will call for creation of additional
domestic capacity to adequately bridge the expected gaps.

From the foregoing assessment, it will be seen that there is

good market potential for long products in the immediate future. It
is therefore proposed that the balance products, after catering to
the slab requirement of existing plate and coil mill, be long
products. This will provide Welspun to have a balanced product
basket including long product.

Accordingly, 1.4 MTPA capacity rebar mill for production of

rebars in straight lengths, is proposed. Provision will be kept in the
mill layout for installation of a wire rod mill in future.

1-4
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

1 - Introduction of the Project (cont’d)

Employment Generation due to the Project

The proposed project would generate definite scope of
employment in different hierarchical position. The tentative
requirement of manpower is given below, that will be sourced
locally as well as from across the country.

Managerial Others Total

Administration 59 125 184
Works 268 2,412 2,680
Total 327 2,537 2,864

1-5
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - PROJECT DESCRIPTION

Type of Project Including Interlinked Project

The proposed project comprises of installation of an
integrated steel plant including a cement plant. There are no
interlinked or interdependent projects with the proposed project.

Location
The proposed site for the steel plant would be sited in
Welspun City in Versamedi village near Anjar in Kutch district of
Gujarat. The site is located at Latitude: 23.113925 ‘N and
Longitude: 70.077448’ E. It is at an elevation of about 81 meter
above mean sea level. Welspun City is located about 6 km from
Anjar town and about 18 km from Gandhidham.

Fig. 2-1 - Site Location Map

2-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Details of alternate sites considered and

the basis of selecting the proposed site

The suitability of the site, for locating the proposed

project is determined by the following major considerations.

• Availability of adequate land for installation of production

units

• Proximity to Kandla & Mundra ports for procurement of

raw materials

• Suitability of the land from topographical and geological

considerations.

• Location away from forests, national park/sanctuaries,

sea coast and ecologically sensitive elements.

The major driving force behind the selection of the proposed

site is that the plant would be adjacent to existing Manufacturing
units in their owned land. Apart from the above requirements,
other considerations such as water availability, good
transportation facilities for receipt of fuel, etc have also been
considered for proposed project.

Size or magnitude of operation

The proposed project would produce 3.0 MTPA crude steel,
intermediate products like slabs & billets and about 2.875 MTPA
finished rolled products including bars & rods, plates and coils.

Layout
The plant general layout of the proposed project (Drg.1)
showing the proposed facilities is enclosed with this report. The
layout is complete with the plant units, administrative buildings,
water reservoir, storage area, road network and greenbelt

2-2
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Project Description with Process Details

The plant would be designed for a capacity of 3 MTPA crude
steel, which would be cast into both flat products namely slabs for
captive use in existing plate and coil mill and long products
consisting of billets for input to the new 1.4 MTPA capacity rebar
mill for sale. The tentative product range is given below.

Mill/Facility Product Size Range Major Grades

Plate and coil HR coil Width : 1500-2500 API; structural,

mill (existing) Thickness : 8-25 commercial

HR plates Width : 1500-4500 API; structural,

Thickness : 8-120 commercial,
shipbuilding

Rebar mill Rebars 8-40 dia Low/medium

carbon for concrete
reinforcement

The proposed production of liquid steel and subsequent

rolling would be accomplished via Blast Furnace(BF)-Basic Oxygen
Furnace (BOF)-Caster route, followed by rolling in existing ‘Plate &
Coil Mill’ and new ‘Rebar Mill’.

Considering the proposed process route, the following major

new production facilities are envisaged:

- A blast furnace with matching capacity sinter plant and

coke oven batteries with coke dry quenching and
matching by-product recovery facilities.

- A steel melt shop including two basic oxygen furnaces,

secondary metallurgy units, slab caster and billet caster.

- A rebar mill with provision for installation of a wire rod

line in future.

The production facilities would be adequately supported by

necessary auxiliary facilities such as raw materials unloading and
storage, proportioning of raw materials, electric power receiving
and distribution stations, various utility facilities, water treatment
and distribution system, etc.

2-3
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

The preliminary material flow sheet is attached as Drg 2

enclosed with the chapter.

Raw material handling system: It has been envisaged that

all raw materials would be received at ports namely Kandla, Tuna
and Mundra by 100,000 DWT ship, as suitable water draft may be
available. Welspun would arrange for adequate storage of all raw
materials at the above mentioned ports. Materials from the port
would be brought to the plant by 100 ton dumper by an external
agency to be separately selected by Welspun.

Materials would be stored in the respective storage area by

stacker and travelling tripper. Storage of 30 days for each material
has been considered at plant. Open storage yard has been
considered for all the materials except PCI which would be kept
under covered storage area.

Despatch of raw materials to the various consuming units

would be done mainly through conveyor system. The following
facilities have been considered for raw material handling system:

- PLC
- Belt weighing system
- Belt changing facility
- Maintenance facility
- Air conditioning and ventilation
- Pollution control system
- Sampling system

Coke Oven and By-Product Plant: Stamp charged by-

product recovery type coke oven plant of about 1,365,700 TPY
gross coke production capacity has been envisaged for meeting the
charge coke requirement of 1,252,400 TPY, for the proposed blast
furnace (BF). Coke breeze generated from the ovens (about 106,500
TPY) would be utilized as a fuel for the proposed 496 sqm sinter
plant. Coke oven gas from the ovens would be cleaned in by-

2-4
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

product recovery unit and would be used as a fuel in various

heating applications inside the plant.

The design basis of the coke oven plant is given below:

Hot metal production, tpy .. 3,339,700

Charge coke requirement, tpy .. 1,252,400
Gross coke production, tpy .. 1,365,700
Dry coal requirement, tpy .. 1,797,000
Number of ovens .. 2 x 58
Oven dimension
- Height, m .. 5.5
- Width, mm .. 500
- Length, m .. 16.4

(All quantities are on net and dry basis and in tones per year)

Annual requirement of different grades of coal for coke

making are as follows:

Hard coking coal, tpy .. 359,400

Semi-soft coking coal, tpy .. 1,347,800
Non-coking coal, tpy .. 89,800

The coke oven plant would consist of following major

facilities:

- Coal blending, crushing and conveying of coal to the coal

towers,

- Stamp charged, recovery type coke oven batteries (two

blocks of 58 ovens each), with oven machines and
auxiliaries,

- One coke dry quenching unit of capacity about 180 TPH,

with stand-by wet quenching station,

- Land based pushing and charging emission control,

- Coke cutting and screening facilities,
- By-product recovery plant.

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Sinter Plant: Sinter would constitute about 80 per cent of

the blast furnace burden. One sinter machine of 496 sq m would
be installed to produce 4,328,300 tpy of charge sinter, which would
be adequate to feed the BF. The design basis considered for sinter
plant is as follows:

Product sinter, tons/year .. 5,284,600

Charge sinter, tons/year .. 4,491,900
Screening at BF stock house, % .. 15
Operating days/year .. 330
Daily product sinter, tons/day .. 16,014
No. of strand .. 1
Approx. suction area, sq m .. 496
Product sinter size, mm .. 5-50
Temperature of sinter at cooler
discharge, ºC .. 100

The annual input material consumption for production of

4,491,900 TPY charge sinter is given below.
Annual
Materials consumption
(TPY)

Iron ore fines .. 3,673,500

Limestone fines .. 697,200
Dolomite fines .. 339,200
Flue dust .. 48,400
Mill scale .. 62,800
Calcined lime fines .. 32,400
Calcined dolomite fines .. 10,900
Coke breeze .. 284,000
BOF sludge .. 42,300
BOF slag .. 41,700

(Quantities are approximate net input for sinter plant on net and dry basis)

The expected chemical analysis of sinter production from

sinter plant is given below:

Fe SiO 2 Al 2 O 3 CaO MgO CaO/SiO 2

% % % % % ratio
56.13 6.6 1.67 11.28 2.13 1.71

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Physical and metallurgical properties of sinter would be as

follows:

ISO tumbler index (+6.3 mm) .. 76% (min)

Reducibility index .. 65% (min)
RDI (-3.15 mm) .. 28% (max)
Sinter size range, mm .. 5−
− 50
Sinter mean size, mm .. 18

The facilities envisaged for the sinter plant are:

- Fuel and flux crushing and screening system

- Calcined flux grinding and conveying system
- Proportioning system
- Mixing and nodulising system
- Sinter machine
- Sinter cooling system
- Sinter screening system
- Waste gas system
- Plant dedusting system
- Cranes and hoists
- Sinter storage
- Plant electrics
- Instrumentation, automation and control system
- Communication system
- Water system
- Utility system
- Fire fighting system
- Air conditioning and ventilation system

Blast Furnace: To cater to the basic oxygen furnace (BOF),

installation of a blast furnace of capacity of about 4,300 cu m
useful volume (u.v.) has been envisaged. The hot metal production
from the proposed BF would be 3,339,700 TPY which would be fed
to SMS. Facilities would be provided for pig casting/granulation of
hot metal. The design basis of blast furnace is given on the next
page.

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Item Quantity

Hot metal production, tpy .. 3,339,700

Daily production capacity, thm/day (avg.) .. 9,542
No. of furnaces .. 1
Useful volume, cu m (approx) .. 4,300
Operating days .. 350
Productivity, t/(useful volume)/day
.. 2.1
(approx.)
Burden: ..
- Sinter, % .. 80
- Lump Ore, % .. 20
Top pressure, bar (g) .. 2.6
Hot blast temperature,°C .. 1,250
Oxygen enrichment, % .. 5 to 8
Coke rate (including nut), kg/thm .. 375
Coal injection rate, kg/thm .. 150

The requirement of annual input materials on dry and net

basis is as follows.

Material Annual requirement

tons/year
Charge sinter 4,491,900
Lump ore 1,121,200
Charge Coke 1,252,400
PCI coal 567,800

(Quantities are on net and dry basis)

The expected hot metal analysis is given below:

Si, % .. 0.4 - 0.6
S, % .. 0.045 (max)
P, % .. 0.15

The plant would comprise the following facilities:

- Blast furnace proper

- Cast house
- Slag granulation plant
- Hot blast stoves
- Gas cleaning plant
- Stock house and charging system
- Hot metal handling system
- Cranes and hoists
- Coal dust injection system
- Pig casting machine/Hot metal granulation plant

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

- Ladle repair shop

- Stockhouse and cast-house de-dusting system
- Air blowing system
- Top recovery turbine
- Plant electrics
- Instrumentation, automation and control system
- Communication system
- Water system
- Utility system
- Fire fighting system
- Air conditioning and ventilation system

Cement Grinding Unit: It is proposed to install a 1.5 MTPA

slag cement grinding unit for the production of slag cement. The
quality of the slag cement depends mainly on the quality of clinker
and blast furnace granulated slag (BFGS) and their mix ratio.
However, 25% minimum and up to 70% maximum, BFGS can be
used in the slag cement. 5% gypsum is used in the slag cement
and rest of the part is cement clinker.

It is proposed that, in house process generated 1.23 MTPA

blast furnace slag would be used in the cement grinding unit.
Considering 10% moisture removal from the granulated blast
furnace slag, the net quantity of dry granulated blast furnace slag
becomes 1.05 MTPA. The annual net requirement of cement clinker
and gypsum to be used in cement grinding plant are 375,000 tons
(minimum) and 75,000 tons (maximum) respectively considering
1,050,000 tons of BFGS to be fully utilised (70% maximum) in the
slag cement. The clinker and gypsum would be bought from nearby
sources.

It is proposed to install vertical roller mill/ball mill for the

production of slag cement. Based on 330 working days per year for
the mill operation, the daily production requirement of slag cement
works out to be about 4,545 tons. On this basis, it is required to
install one 250 TPH (considering 20% design margin) vertical roller
mill with inter grinding facility of cement clinker, BFGS and
gypsum.

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

The slag cement grinding unit would comprise of raw material

(cement clinker, BFGS and gypsum) storage, handling and feeding
facilities, mill system and finished product storage, handling and
packing facilities. The plant would be provided with mill exit dust
laden gas cleaning system and de-dusting system for raw material
and product handling facilities.

Steel Making: Considering relining time, mid campaign

shutdowns, annual shutdown and unplanned outage, one converter
of the installed two converters would be out of operation for 88
days. The production capability of BOF shop is indicated below.

No. of converters .. 2
Total no. of heats .. 18,700
Heat size, tons .. 165
Production capability (liquid steel) .. 3
with two converters, MTPA

Estimated requirement of major raw materials for BOF

converters is indicated below.
Annual Quantity,
(TPY)

Hot metal (after desulphurisation) .. 3,062,300

Pig iron .. 107,900
Scrap/DRI .. 187,300
Calcined lime .. 192,000
Calcined dolomite .. 77,000
Iron ore .. 62,000

In addition, Ferro manganese, ferro silicon, silicon

manganese or other ferro alloys, aluminium would be used for
deoxidising and alloying of steel. The steel-melt shop would also
require gases like oxygen, nitrogen, argon, compressed air and
steam along with water and power. The requirement of gas would
be met from oxygen plant with buffer vessels and pressure
reducing station. Oxygen consumption of 60 Ncum per ton of liquid
steel has been considered.

2-10
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Ladle furnaces: Ladle furnaces will be located in secondary

refining aisle. The ladle furnaces will be capable of performing
heating, alloy adjustment, desulphurisation, inert gas stirring and
carbon injection. The unit will be complete with facilities for alloy
storage, batching and charging, sampling and temperature
measurement. The furnace will be equipped with water cooled
furnace cover or refractory cover with raising and lowering
facilities. The salient features of the ladle furnace are as follows:

- Type of unit .. Arc heating and inert

gas stirring
- Heat size, tons .. 165
- Rate of heating, ºC/min .. Approx 4

Vacuum degassing unit: One vacuum degassing (VD)

unit will be located in the secondary refining aisle. The VD will be
provided to produce quality steel by removal of carbon, hydrogen
and oxygen to the desired level. A ferro-alloy addition system will
be provided for addition of trimming alloys under vacuum. Space
provision for second VD unit will also be considered.

There would be two types of caster for casting of liquid steel;

one 1X6 strand Billet caster and one 1X1 strand slab caster.

Billet Caster: One six stand billet caster will be considered.

Billet caster will be capable of producing billets of 160 mm sq. or
180 mm sq. for the proposed rebar mill. Necessary billet storage
and handling will also be considered.

Slab caster: Single-strand conventional slab casting

machine with necessary auxiliaries will be installed. The slab
caster will be able to cast slab width upto 2,500 mm.. Necessary
slab storage with slow cooling facility, inspection and scarfing
facility are also envisaged for the plant. The slabs will be rolled
into finished products in the existing ‘Plate and Coil Mill’.

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

The major facilities proposed to be installed in the steel melt

shop are as follows:

- Scrap handling facilities

- Hot metal handling facilities
- Converter and associated facilities
- BOF gas cleaning plant
- Secondary emission control
- Flux handling facilities
- Steel handling facilities
- Slag handling facilities
- Inert gas rinsing station
- Ladle furnaces
- Vacuum degassing unit
- Slab caster
- Billet caster

Calcining Plant: It is proposed to install a calcining plant

for the production of calcined lime and dolomite to be used as flux
for steelmaking. Undersize calcined product (lime + dolomite) fines
generated after screening out of sized material for steel melt shop,
would be sent to sinter plant.

The annual net requirement of calcined lime and calcined

dolomite of size range 10-80 mm to be used in SMS are 229,200
tons and 77,000 tons respectively. Based on the above, gross
annual requirement of calcined product is 306,200 tons. The
calcined product would be screened before despatching to the steel
melt shop and the undersize fraction of calcined products would be
used for sinter plant. The quantity of undersized fractions
generated after screening of calcined product is 43,300 tons in a
year.

2-12
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

It is proposed to install twin shaft parallel flow regenerative

type kilns for the production of calcined product. Based on
330 working days per year for the kiln operation, the daily
production requirement of calcined product works out to be about
1,060 tons. However, it is proposed to keep extra kiln capacity by
10 per cent to take care of the fluctuation in the specific
consumptions of flux in steel melt shop and variation in raw
material quality. On this basis, it is required to install two 600 tpd
kilns for production of calcined lime and calcined dolomite.

The calcining plant would comprise of raw material storage

and handling, kilns with kiln feed buildings and calcined product
storage facilities. Pulverized coal would be used as fuel. Provision
would also be kept for using mixed gas as well. The plant would be
provided with kiln waste gas cleaning system, and de-dusting
system for raw material and product handling facilities. Booster
fans would be provided to boost the gas pressure suitable for kiln
operation.

Rebar Mill: The product-mix (size range and grades)

considered for the rebar mill is given below:

Products Size range Grade

Rebars 8-40 mm dia Low/medium carbon for

concrete reinforcement

Rebars
Production, tpy .. 1,370,300
Size, mm .. 8-40 mm dia.
Bundle weight, ton .. 2-6
Cut to length, m .. 6 to 12

The billet from steel melt shop would be transferred through

billet transfer car or EOT crane transfer to billet storage bay of this
shop and loading via EOT crane to the billet charging grids. Rebar
mill would consist of the following major facilities:

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

- Billet charging and discharging equipment.

- Walking beam type reheating furnace (250 tons/hr) with
side charging and side discharging
- High pressure descaler
- Mill stands divided into three groups – roughing group,
intermediate group and finishing group. Roughing and
intermediate group would have eight stands each in
horizontal and vertical configuration. All these sixteen
stands would be suitable for rolling single strand only.
After stand No. 16, the transfer bar is slit into two bars.
The finishing group has two separate strands, each strand
with a two-roll no-twist block of 6 stands.
- Shears
- Water boxes and troughs
- Cooling beds with high speed entry equipment
- Cold shears
- Chain transfer
- Bundle strapping machine
- Bundle unloading stations

Captive Power Plant: It has been envisaged to establish a

captive power plant (CPP) comprising two (2) 100 MW power
generation units utilizing the off-gases of different industrial
processes. The generating unit is envisaged to generate a firm
power of about 165 MW considering availability of off-gases.

2-14
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Raw Materials
Sources of raw materials: The probable sources of major
raw materials to be procured for meeting the production
requirements are given below.

Major Raw Sources

Materials
Iron ore Imported (South Africa, Australia, Brazil, etc)/
Domestic

Coking coal Imported (Australia, South Africa, etc)

Non-coking Imported (Australia, Indonesia, South Africa,
coal etc)
PCI coal Imported (Australia, South Africa, Indonesia,
etc)
Limestone Domestic/ Imported (Middle-East)
(SMS grade)
Dolomite Domestic

Annual requirement of major raw materials: The

estimated annual requirements of major raw materials are
presented below.

Consuming Net & dry Gross

unit Raw materials requirement requirement
tons/year tons/year (1)
Coke Oven Hard coking coal 359,400 403,000
Semi soft coking coal 1,347,800 1,511,300
Non coking coal 89,800 100,700

Sinter plant Iron ore fines 3,673,500 4,081,700 (2)

Limestone fines 613,900 682,100 (3)
Dolomite fines 311,200 345,800 (4)

Blast furnace Iron ore lump 1,121,200 1,245,800

PCI coal 567,800 630,900

BOF Iron ore lump 62,000 65,900

Calcining Limestone 554,300 583,100

plant Dolomite 186,200 195,900
Notes:
1) Includes moisture, handling and screening losses as applicable.
2) Excludes iron ore fines generated from BF screen.
3) Excludes about 83,300 tons of limestone fines generated in
calcining plant, which is to be utilized in sinter plant.
4) Excludes about 28,000 tons of dolomite fines generated in calcining
plant, which is to be utilized in sinter plant

2-15
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Typical analyses of major raw materials: The typical

analyses of the major raw materials are presented below.

Fe SiO 2 Al 2 O 3 CaO MgO LOI

% % % % % %
Iron ore 64.00 6.20 1.20 - - 2.61
Limestone 0.86 4.10 1.66 48.60 2.85 37.00
(BF grade)
Limestone (SMS - 0.50 0.20 54.10 20.8 -
grade)
Dolomite 1.04 0.86 0.52 30.98 20.50 46.97
Ash VM FC
% % %
Coking coal 8-9 23-25 -
Non-coking coal 9-10 20-22 -
PCI coal 9-10 - 72-76

Resource Optimisation/Recycle &

Reuse envisaged in the project
One of the most important resources is energy and it is
proposed to utilise the off gases from the Project to the extent
feasible, for generation of power, thus optimising the utilisation of
energy for the Project. In addition, adopting a compact layout for
the Project will enable to optimise the utilisation of land, which is
another critical resource. By utilising the fines and scrap
generated during the process within the project for the production
process, usage of raw materials is optimised. Blast furnace slag
generated from the Project is also proposed to be used for
production of cement, thus optimising the usage of critical
resources and reusing the slag. Water consumption will also be
optimised by treatment of water to the extent possible and recycle
of treated water as make-up in the network.

Availability of Water and Power

Water: Make-up water of required quality would be made

available at the plant boundary from the existing source i.e.
Gujarat Water Infrastructure limited (GWIL) and the existing

2-16
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Sewage Treatment Plant (STP). Necessary treatment facility has

been considered to generate soft water, demineralised water,
drinking water etc from the make-up water received at the plant
boundary. The estimated make up water quantity for the proposed
installations shall be around 1990 cum/hr. (DRG 3-1 & 3-2)

Power: Power required for the proposed project is proposed

to be met by the following two sources:

i) Captive power generation units.

ii) Grid power supply system.

The overall power requirement for the proposed project would

be about 1898 X 10 6 KWh, 262 MW (15-min peak demand). It is
envisaged that the off-gases would generate 165 MW considering
their availability. Balance 97 MW power would be drawn from the
grid system.

Power balance at the instance of occurrence of the plant

maximum power demand, considering firm sent-out capability of
the in-plant power generating units are tabulated below.

Power

Plant power demand, MW 262

In-plant generation available, MW 165
Power import from grid with in-plant 97
generator available, MW
Power import from grid when in-plant power 262
generating unit is under shut-down, MW

2-17
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Waste Generation and Management

Wastewater generation & Management: With reference to
the water balance diagram DRG 3-1 & 3-2 attached with this
report, the effluents has been identified and are provided below:
Estimated quantity
Type of effluent of wastewater Treatment plan
release, cum/hr
Treated in Common
Effluent treatment
Cooling Tower Blow down 380 plant (CETP) before
adding to fresh up
circuit
Further treated in
STP effluent 35
CETP
BOD plant effluent 80 Treated in CETP

Cooling tower blow downs and treated effluent from BOD

plant of Coke ovens would be taken to the CETP for further
treatment and reuse as make-up water.

The power plant effluent would be the backwash of DM water

plant, which would be neutralized in the neutralization pit and the
treated waste water would be further treated in CETP.

The plant sanitary waste water including canteen effluent

would be treated in a sewage treatment plant for separation of
floating oil and reduction of BOD level and the treated effluent
would be sent to CETP for further treatment and use.

Air Pollution: Various process operations would generate

particulate dusts, volatile organic carbons (VOCs), dioxins, furans,
oxides of sulphur and nitrogen and carbon dioxide to the air
environment. The emission would be from the stacks as well as
there would be fugitive emission of dusts from open & closed area.

Fugitive dust emissions generating from the handling and

stockpiling of raw material in open stockyards would be controlled by
water sprinkling at regular intervals. All closed zone working areas
such as raw materials handling zone, conveyor transfer points, dust

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

generation points at screen would be provided with multiple dust

extraction (DE) systems/dry fogging (DF) at several emission points
to control the fugitive dust emissions. DE system shall consist of
suction hood followed by bag filter, ducts, extraction fans and stack
of appropriate height.

Coke oven: Emissions from coke ovens would mainly result

from coal charging, coke pushing and coke cooling. Fugitive
emissions would result from various leakages from oven doors,
charging lids, ascension pipe (AP) covers etc. Charging emissions
would be controlled by High Pressure Liquor Aspiration (HPLA)
injection in goose neck for on-main charging system. Coking
emissions would be controlled by uniform heating of charge without
major temperature fluctuations, efficient sealing of oven doors, water
sealing arrangement of AP cap etc. Land based fume extraction
system would be adopted for pushing emission control. The hot coke
would be quenched by coke dry quenching (CDQ) with recovery of
sensible heat for steam generation. Dusts generated from charging,
handling and screening would be removed by bag filters.

The raw coke oven gas (COG) would be cleaned by passing

through a by-product recovery plant in respect of tar, ammonia,
hydrogen sulphide and naphthalene to make it suitable for use as
plant fuel.

Sinter plant: The conventional air pollution systems like DE

systems of sinter stock house based on electrostatic precipitator
(ESP) and waste flue gas cleaning by ESP would be considered. The
particulate dust emission from the product sinter screening units
would be controlled by DE systems complete with duct, fabric filters
and stack of adequate height.

Blast furnace: In addition to cleaning of BF gas in gas

cleaning plant (GCP), which is a process requirement, the main

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

sources of air pollution would be stock house and cast house. The
BF stock house would be provided with DE systems complete with
dust extraction hoods, ESP, ID fan and stack of adequate height.
Similarly, the cast house would have separate fume collection system
during tapping of hot metal and slag, would be equipped with FE
systems along with bag filter/ESP for separation of particulates
before venting through a stack of appropriate height.

Lime/dolomite Calcining Plant: The emissions arising due

the fuel burning in lime calcining plant would be collected and taken
through a bag filter to separate out the lime/dolo fines. The
lime/dolo fines thus collected would be recycled to the sinter plant.
The kilns in the calcining plant and other dust generation areas
would be provided with separate DE systems, complete with bag
filters and stack of adequate height to clean the particulates.

BOF : Besides BOF gas cleaning, which is basically a process

necessity, secondary emissions would be generated mainly from
charging and tapping operations. The secondary emissions of the
steelmelt shop would be controlled by providing ESP.

Ladle Furnace: The primary emissions of LF would be collected

by fume extraction (FE) devices. Dust laden fumes would be indirectly
cooled and cleaned through a bag filter for separation of particulates
and the clean gas would be vented into the atmosphere through a tall
stack of adequate height. The secondary emissions would be
controlled through canopy hood extraction, which would be integrated
with the main system to clean the fugitive emissions during charging
and tapping operations. The gas cleaning system would be complete
with water cooled duct, fume and gas cooler, bag house, ID fan and
stack of appropriate height.

Caster Area: The water required for cooling the hot cast slabs
and billets would generate hot fumes comprising mainly water vapour,

2-20
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

hot waste water and suspended particulates. The slab casting area
would be provided with adequate ventilation in order to have the
water vapour properly dispersed.

Rebar Mill: Burning of the mixed gas (BFG and COG) in

reheating furnace would give rise to the emissions of particulates,
CO 2 and NOx. NOx emissions would be controlled by optimising the
excess air supply and proper burner design. In addition fume
extraction (FE) system would be installed to prevent the formation of
oil smog in the mill area. The flue gas, which is fairly clean, would be
vented through a stack of adequate height.

Cement Grinding Unit: The slag cement grinding unit will

comprise of raw material (cement clinker, BFGS and gypsum) storage,
handling and feeding facilities, mill system and finished product
storage, handling and packing facilities. The main sources of air
pollution would be fugitive dust emissions from the raw material &
product handling units, dust emission from the mill exit dust laden
gas and SO 2 & NO x emission from the cement kilns. The raw material
and product handling facilities would be equipped with dust
extraction systems comprising of bag filters. The mill exit gas
containing particulate matter, SO 2 and NO x would be passed through
a gas cleaning system containing bag filters and finally vented out to
the atmosphere through a stack of adequate height. NO x emission
would be minimized by the employment of low NO x burners.

Captive Power Plant: The surplus by-product fuels gases

BFG, BOFG and COG would be burnt in the boilers for generation of
power. Power would also be generated from CDQ and BF TRT units.
The flue gas thus generated from the boiler would be vented through
stack of appropriate height.

Solid Waste Management: The estimated generation of the

solid wastes is tabulated below:

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 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

2 - Project Description (cont’d)

Expected
Solid wastes generation Management Scheme
TPY
BF Slag 1,226,600 The slag is granulated in Slag granulation
plant and used in Captive Cement plant
for manufacture of cement.
Steelmaking 542,461 Around 35% metallic recovery and 15%
Slag recovery of non-metallics, used in Sinter
and BOF.
Balance would be utilized as railway
ballast, in construction aggregrate, after
weathering
Flue Dusts 48,400 100% reuse in Sinter Plant
Mill Scales/ 62,800 100% reuse in Sinter Plant after de-oiling
Sludge

There would be a number of solid by-products like BF, BOF

and LF slags, mill scales, mill sludge, caster and mill scrap,
refractory debris, flue dusts etc. generated from the proposed steel
plant. BF slag would be granulated for in house utilization in the
cement grinding unit. A small portion (approximately 5%) of BF
slag would be air cooled and used for construction purpose. The
iron scrap generated from the caster lines would be recycled to
BOF. Mill scales, flue dusts and part of the BOF slag would be
utilized in sinter plant after recovery of the metallic portion in
slag. The balance BOF slag would require weathering, after which
it would be used for applications such as railway ballast,
construction aggregate, etc. Mill scales and mill sludge would
undergo de-oiling before reuse in sinter plant to prevent any
damage to the ESPs and reduce dioxin and furan emissions. Other
solid wastes would be stored temporarily in the earmarked storage
area within the plant boundary till new users are found out for the
same.

2-22
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPY Crude Steel
Project at Anjar, Gujarat

3 - SITE ANALYSIS

Connectivity
Road Connectivity: State Highway connecting Anjar and
Varsamedi is passing along north of Welspun City. The plant site is
connected to nearby Bhuj, Mundra, Bhachau, Gandhidham and
Kandala through National Highway NH-8A which is about 3 km
from plant site.

Rail Linkage: Ahmedabad - Bhuj section of Ahmedabad

Division under Western Railway is the nearest rail linkage. The
nearest railway stations are at Anjar, 3.5 km from project site,
Gandhidham, about 18 km from the proposed site and Adipur,
about 12 km from the site.

Airport: Nearest airport is at Kandla, about 2.52 km from

site, presently not operational. There is also an airport at Bhuj
which is about 55 km from plant site.

Sea Port: Three ports viz. Kandla (30km from plant site),
Tuna (20km from plant site) and Mundra (50 km from plant site)
are in the vicinity of plant site. Proximity of seaports is one of the
distinct advantages for the proposed steel plant.

Land Form, Land Use and Land Ownership

The proposed site for the steel plant is located in Welspun
City near Anjar in Kutch district of Gujarat. Other industries under
Welspun Group such as the textile plant, pipe plant, plate mill, etc.
are also located in Welspun City. The present land use is basically
built-up area for industrial purpose with greenbelt, water reservoir
and solid waste processing & storage area.
Topography
The area under study comes under Biogeographic zone 3 -
The Indian desert and in Biotic Province -3B 1 Kutch plateau.

3-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPY Crude Steel
Project at Anjar, Gujarat

3 - Site Analysis (cont’d)

Topography of the region is characterized by mainly barren lands

with a few patches agricultural fields. The study area is situated in
the semi arid/arid region of Kachchh district and is sharply
demarcated by its vegetation, which mainly consists of either
xerophytes or short-lived annuals. The land east of the existing
steel plant is sloping towards the east. Sang river flows along the
southern boundary of the proposed site. A large fresh water lake is
observed in Bhimasar village, locally called as “Chhakapir Talab”.
Which attract many water birds. No natural forest area is observed
within the 10 km radius except few scattered scrub jungles of
Prosopis juliflora and Acacia nilotica are observed in the barren
lands.

The topography features of the study area can be seen from

Fig 3-1. (The red circle indicates the plant location)

Fig. 3-1- Topography of the Study Area

3-2
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPY Crude Steel
Project at Anjar, Gujarat

3 - Site Analysis (cont’d)

Existing Land Use

The reconnaissance revealed that the land around the
proposed site (buffer zone) is dominated by Agricultural Land,
grazing lands, Industrial land area, wastelands, etc.

Fig. 3-2 - Existing Land Use of buffer zone

The area around the project site mainly consists of

agricultural land (~61%) followed by vegetation (~17%). Industrial
area consists of only 5.5% whereas around 11.7% is habituated
area. The other components are water bodies, salt pan and
wasteland.

Soil
Most of the soil in the study area has been found to be sandy
in nature. The bulk density of soil varies from 1.3 to 1.5 gm/cm3.
The Water holding capacity of the area Varies from 23.8 to 32.8 %.

Climatic Conditions
Climate in the study area is very dry due to its vicinity to
the Desert of Kutch . There are three main seasons; Winter, summer,
and monsoon. Temperature drops in winters to about 9ºC (mean),
and the average daily temperature in summer ranges from 33-38
ºC with highest shooting up to 44ºC. Rain-fall is scarce with
average annual rainfall of around 400 mm only. (IMD data of Bhuj).

3-3
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPY Crude Steel
Project at Anjar, Gujarat

3 - Site Analysis (cont’d)

Social Infrastructure Available

The proposed steel plant will be sited in the Welspun city.
Located near Kandla port on the Western coast of India, it has good
infrastructure facilities. Easily available cotton and skilled
manpower are some of other advantages.

The nearby town of Anjar has strong trade and social links
with neighboring Gandhidham and Kandla. The GIDC (Gujarat
Industrial Development Corporation) estate is situated here. Anjar
is known for its ethnic clothes, handicrafts and metal-crafts.

The important schools in Anjar are Sahyog Saraswati

Madhyamik Vidhya Mandir, Swami Vivekananda Vidhyalaya, Smt.
K. G. Manek School, Sheth D. V. High School, Sheth Khatau Mavji
Sethia H.S. School, K. K. M. S. Girls' High School, Muralidhar High
school, Dungrasi Gangaji Thacker Vidyalay, Rabari Samaj School
and St. Elizabeth's School. There are 20 primary schools handled
by Municipal Corporation of Anjar. Recently Govt. Started an I.T.I.
in Anjar City. Other colleges in Anjar are Smt Hiraben Bhanukant
Palan college of arts and commerce, SRK institute of Management
& Computer Science among others. In its sincere efforts to improve
the lives of children “Welspun Vidya Mandir”, a school up to class
10, affiliated under the Central board of Secondary Education,
India (CBSE) and “Welspun Anganvadi”, a pre-primary school for
children has been set up for children of Welspun employees and
local families.

Anjar has number of government & private clinics and

hospitals, which caters to needs to local people to a great extent.
Leelavati hospitals, Anurag Orthopaedic hospital, Jiladiya hospital
are among many hospitals in the study area. The medical
arrangements within the premises of Welspun City are a First Aid
Center within the plant boundary and a Medical Center having
facilities like ICU, beds, pharmacy, ambulance, etc

3-4
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

4 - PLANNING BRIEF

Planning Concept
The industrial area and the allied facilities for integrated
Steel plant would be developed. The project would be sited in
Welspun steel city. Welspun City, a 2,500 acre township set up in
the heart of Anjar is the backbone of Welspun. Additionally, the
nearby towns have all the modern facilities.
The major industries in the study area are Reliance
Industries Ltd., Jaldev Oil Industries, Plastofine Industries, Shree
Shiv Industries, etc.

Population Projection
The estimated population of Anjar Municipality area in the
years 2001 and 2011 are 68,343 & 87,183 respectively. The
decadal growth is of 27.56 %. Out of the population of 87,183 in
2011, 45,172 are males while 42,011 are females as per report
released by Census India 2011. Population of Children with age of
0-6 is 11723 which is 13.45 % of total population of Anjar
Municipality. In Anjar Municipality, Female Sex Ratio is of 930
against state average of 919. In Anjar, Male literacy is around
86.67 % while female literacy rate is 73.84 %. Thus the projected
population of the study for the year 2015 is around 96,794.

Land use planning

The total area of plant site is around 572 acres. The
following units will be located inside the plant boundary:
• Raw material yard
• Sinter plant
• Blast Furnace
• SMS (Steel Melt Shop) with Casters
• Oxygen Plant
• Water Facilities
• Producer Gas Plant
• Coke Oven

4-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

4 - Planning Brief (cont’d)

• Coke Oven waste material storage for disposal

• Water reservoir
• Cement grinding unit

The total greenbelt is about 63 acres. The remaining area is

used for transportation, railway tracks, stores, canteen,
administrative buildings, workshop etc.

Assessment of Infrastructure Demand (Physical and Social)

The local residents in the study area emphasize upon strong
environmental management measures to be undertaken by the
Project Proponent to combat the environmental pollution arising
out of the proposed 3.0 MTPA crude steel project.

Approach roads to the remote areas need to be constructed/

improved upon. Additionally transportation and connectivity
services have to be given more emphasize.

Electrification in remote villages needs to be emphasizes

upon. The villagers in the remote villages are principally dependent
on the agriculture. So, development of irrigation facilities and also
drinking water supply need to be looked upon apart from the
industrial and economic development.

With the growth of industrial development, the employability

quotient will raise with regard to the industrial work. Hence, there
will be a demand of development of vocational and technical
training institute in the study area with special emphasis on local
youth.

Community awareness programs like Aids awareness, polio

camps, eye camps, blood donation camps etc. to be organized by
the company need to be strengthened for the benefit of the
employees as well as their families and people living in the vicinity
of the project area.

3-2
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

5 - PROPOSED INFRASTRUCTURE

Industrial Area
The total area plant area is about 572 acre, within the
boundary of which the proposed project would take place. The
process units, water reservoir, solid waste processing & storage
area for the existing facilities as well as the proposed would be
housed within this area of 572 acre.

Residential Area

There are townahip for workers and other staffs in the

Welspun city, details of which are given below.

Particulars Area, acres Dwelling Units

Township 55.10 2236

(workers)
Township (Staff 10.68 200
colony)

The township is well endowed with basic infrastructural

facilities. Water supply is met from Narmada River and Bore wells.
Electricity is supplied from the State Electricity Board. Social
Infrastructure available in the Township is as follows:

a) School –CBSE up to class XII (1500 students)

b) Health Center – 10 nos beds
c) Auditorium – 500 nos seating
d) Other sports facilities - Cricket stadium

5-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

3 - Proposed Infrastructure (cont’d)

Greenbelt
It is obligatory to develop dense greenbelt area in proposed
project plant as per the Regulations. Green belt is proposed to
develop in approx 33% of the total area. This would not only
prevent the fugitive dust emissions but also improve the peripheral
appearance of the plant from aesthetics point of view. Unpaved
areas, if any, within the plant boundary would be provided with
grass cover.
Following are the proposed species of trees which may be
planned to be planted as greenbelt:

• Neem
• Asan
• Babul
• Arjun
• Debdari
• Amaltas
• Banyan
• Kachnar
• Aam
• Rubber fig

Proposed Social Infrastructure

The following social infrastructure facilities may be entailed
with this project:

- Keeping in view the care of mother and child,

Medical Centers for free Consultation and medicines

- Anganwadies for small kids of employees for the

benefit of employees’ residing families

- Adult Education programme for illiterate folk of women

residents

- Health & Hygiene Awareness Workshops for the benefit of

employees and their families

- Training in stitching for women along with establishment

of more centres for financial independence of women

- Employment of more local people

5-2
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

3 - Proposed Infrastructure (cont’d)

- Adoption of Gandhidham ITI for technical education

- Continuation and further involvement in social upliftment

of the area

Connectivity
State Highway connecting Anjar and Varsamedi is passing
along north of Welspun City. The plant site is connected to nearby
Bhuj, Mundra, Bhachau, Gandhidham and Kandala through
National Highway NH-8A which is about 3 km from plant site. The
nearest railway stations are at Anjar, 3.5 km from project site,
Gandhidham, about 18 km from the proposed site and Adipur,
about 12 km from the site. At present there is no rail connectivity
to the industries in Welspun City. Further, there are no immediate
plans for railway connectivity of the plant site to the ports or to the
national railway network.

Nearest airport is at Kandla, 2.52 km from site. There is also

an airport at Bhuj which is about 55km from plant site. Three
ports viz. Kandla (30 km from plant site), Tuna (20 km from plant
site) and Mundra (50 km from plant site) are in the vicinity of plant
site. Among these, kandla port will serve one of the major logistics
for the proposed project.

Drinking Water Management & Sewage System

The drinking water system will cater to the water
requirements of (i) plant personnel for drinking and sanitary
purposes, (ii) central and area laboratories, (iii) canteen and (iv)
other miscellaneous users in the plant. Necessary treatment facility
shall be considered to generate potable grade water from make-up
water. A 180 cum overhead tank is envisaged to meet the drinking
water requirements of the plant.

The faecal sewerage network of the plant will receive effluent

from the administrative building complex, canteens, and toilets of

5-3
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

3 - Proposed Infrastructure (cont’d)

various shops, office buildings, laboratories, etc. located in

different areas of the plant. The sewage water received from the
above areas will be fed to a sewage treatment plant.

Solid Waste Management

There would be a number of solid by-products like BF, BOF and
LF slags, mill scales, mill sludge, caster and mill scrap, refractory
debris, flue dusts etc. generated from the proposed steel plant. BF
slag would be granulated for in house utilization in the cement
grinding unit. A small portion (approximately 5%) of BF slag would be
air cooled and used for construction purpose. The iron scrap
generated from the caster lines would be recycled to BOF. Mill scales,
flue dusts and part of the BOF slag would be utilized in sinter plant
after recovery of the metallic portion in slag. The balance BOF slag
would require weathering, after which it would be used for
applications such as railway ballast, construction aggregate, soil
conditioner etc. Mill scales and mill sludge would undergo de-oiling
before reuse in sinter plant to prevent any damage to the ESPs and
reduce dioxin and furan emissions. Other solid wastes would be
dumped temporarily in the earmarked dump area within the plant
boundary till new users are found out for the same.

Organic wastes will be produced from the proposed project in

tune of about 3 ton/day and would be handled separately by the
entrusted agency.

Power Requirement & Supply/Source

Power required for the proposed project is proposed to be
met by the following two sources:

i) Captive power generation units.

ii) Grid power supply system.

The overall power requirement for the proposed project would

be about 1898 X 10 6 KWh, 262 MW (15-min peak demand). It is
envisaged that the off-gases would generate 165 MW considering

5-4
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

3 - Proposed Infrastructure (cont’d)

their availability. Balance 97 MW power would be drawn from the

grid system. However, the withdrawal of power from grid system
will increase to about 262 MW in case of shut-down of the complete
power generating unit.
The estimated power requirement of various plant units
including utilities, auxiliary facilities as well as estimated overall
power requirement for the project is indicated below.

Annual 15-min
Plant units energy max.
consumption demand
10 6 kWh MW
Raw material handling system 63.00 10.71
Coke oven plant 122.94 17.50
Sinter plant 203.68 32.15
Blast furnace (with elec. blower) 400.80 59.64
Pig casting machine 1.25 0.19
Calcining plant 14.40 2.27
BOF Shop 105.33 16.62
Ladle furnace 108.43 39.20
Billet caster 10.51 1.90
Slab caster 16.00 2.89
Rebar mill 140 32.41
Air separation plant (ASP) 296.45 39.21
Cement plant 112.50 15.78
Utilities, services and auxiliary 248.00 35.37
facilities
Plant overall power requirement 1898 262
including system losses and
diversity of operation, rounded up

5-5
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

6 - REHABILITATION & RESETTLEMENT

The proposed project does not require displacement of any human

settlement. Hence there are no issues relating to rehabilitation and
resettlement.

6-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

7 - IMPLEMENTATION SCHEDULE & COST ESTIMATE

Implementation Schedule
The preliminary overall implementation schedule for the
project, indicating the time required to complete the major
activities like engineering, construction, procurement of
equipment, erection, testing/trial run and commissioning and hook
up of the various plant facilities is shown in the form of a bar chart
in Fig.7-1 enclosed with the Report.

It is envisaged that the project will be completed within a

period of 36 months from “Go-Ahead date”.

The schedule has been developed on the basis of the

estimated quantum of work, expected delivery and installation
periods of plant and equipment and the need to commission the
plant facilities in the shortest possible time. Scheduled
commissioning of the plant can only be achieved if construction,
delivery and erection periods, as shown in the bar chart, can be
met by respective suppliers and contractors.

Completion time of major plant units is given below:

Coke oven and by-product plant ..
Sinter plant .. 30 months
Blast furnace .. 30 months
Steel melt shop .. 30 months
Calcining plant .. 25 months
Rebar mill .. 36 months
Captive power plant .. 25 months

Capital Cost Estimate

The order-of-magnitude capital cost comprising as erected
mechanical and electrical equipment including related civil and
structural steelwork and cost towards design, engineering and

7-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

7 - Implementation Schedule & Cost Estimate (cont’d)

consultancy and administration during construction is presented

in this section. Provision has also been made for contingency for
arriving at the capital cost.

The estimate is based on information available with

CONSULTING ENGINEERS for similar facilities. Applicable taxes
and duties have been considered in all of the estimated costs. The
capital cost estimate may undergo changes based on various
locational aspects at the site, finalized plant configuration and
plant layout.

The breakdown of order-of-magnitude capital cost is

indicated below for facilities within the plant boundary.

Amount
Item
Rs crore
Plant and equipment (as erected) including civil
and structural work 13,130.0

Land and enabling work 140.0

Infrastructure facilities 50.0

Design, engineering and administration 670.0

during construction

Contingency 700.0

Total
14,690.0

The costs towards margin money for working capital,

preliminary and pre-operative expenses and interest during
construction have not been considered in the above capital cost. It
is seen from the table above that the order-of- magnitude capital
cost (Gross of CENVAT) of the plant will be about Rs 14,700 crore.

7-2
 WSL 3.0 MTPY ISP : IMPLEMENTATION SCHEDULE

Description
Duration
SUMMARY SCHEDULE
Q–I
Y-I
Q – II Q – III Q – IV Q–I
Y - II
Q – II Q – III Q – IV Q–I
Y - III
Q – II Q – III Q – IV
Y – IV
Q–I

Go Ahead FOR EXPANSION FROM 5 TO 10MTPA

Enabling Work
COBP 1st Push

Coke Oven &

By-product Plant
SP Commissioning

Sinter Plant
BF Blow-In

Blast Furnace
CP Commissioning

Calcining Plant
1St Slab / Billet Out

Steel Melt Shop

1St Rebar Out

Rebar Mill

Raw Material Handling

System

Power, Water & Utility

System

Captive Power Plant

P.O. to Main Process Supplier

 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

8 - ANALYSIS OF PROPOSAL

Financial Benefits of the Project

The output of the Project will be transferred to the existing
'plate and coil mill division' of WCL, sister company of WSL under
the Welspun Group. Presently, the ‘plate and coil mill division’ of
WCL is operating based on slabs procured by them from global
market. In the absence of captive steelmaking and production
facility for slabs for the plate and coil mill, Welspun operations are
subject to high cost, inconsistent quality and unreliable supply of
input material, which also hampers the production to a large
extent. The Project will provide steady source of slabs for the above
'plate and coil mill division', thereby protecting Welspun from the
above vagaries and increasing the financial competitiveness of the
group.

In addition, the proposed rebar mill will enable Welspun to

have a balanced product basket including long products, for which
substantial gap in availability is expected in the category of rebars
in the coming years.

Social Benefits

The peripheral development activities of the organization

extend to cover the entire project area.

In the sphere of health, Welspun has set up its own Medical

centre having amenities like ICU, ambulance, etc. Besides, there
are Anganwadi facilities have been extended. Furthermore health
camps are organized in the Project Influence Area (PIA) and engage
in distribution of supplementary items to local households.

8-1
 WELSPUN STEEL LIMITED
M. N. DASTUR & COMPANY (P) LTD Pre-feasibility Report on 3 MTPA Crude Steel
Project at Anjar, Gujarat

8 - Analysis of Proposal (cont’d)

In the area of education, Welspun have founded two schools.

They also provide trainings women in fields of stitching and also
basic educacation to illiterates for women empowerment. Childenrs
education is also supported by Welspun.

It is expected that Welspun would continue towards their

social commitment towards the local community. The organization
carries out their social benefit plan for:

• Promotion of Education
• Eradication of poverty by activities on Livelihood &
Income Generation
• Promotion of Health and Sanitation
• Protection of Environment, Water & Energy resources &
Sustainability
• Building Community Infrastructure
• Providing Relief Measures for redressal of Calamities,
disasters
• Enhancing Vocational Skills
• Reaching out to Socially Marginalized sections with
special emphasis on Differently-abled persons in Society
• Promoting Cultural activities of Local Community

The proposed project project with increased investment

would augment the above mentioned plan and will promote:

Improvement in the socio-economic status of the region

by generation of direct and indirect employment
opportunities

Development of ancillary small and medium industries,

trade & commercial establishments and local
entrepreneurship

Welspun, to facilitate their social responsibility, operates on

a defined agenda and undertakes a participatory & inclusive
approach. They consistently exceed the stipulated guidelines and
requirement of Department of Public Enterprises (DPE) with regard
to the funds spent on the CSR activities.

8-2
 MATERIAL
GATE

RMHS

COKE OVEN
BY-PRODUCT
INTAKE WELL

SINTER PLANT

POWER PLANT

BLAST FURNACE
BF GAS
HOLDER

WCL
L-SAW
PLANT VIP
ENTRY SECURITY

GATE MAIN ENTRY

MATIRAL
GATE GATE
10.00 M. WIDE ROAD
CHIMNEY-1
F.O. & LDO

SITE OFFICE
PETROL DOG HOUSE
PLATE MILL
CIVIL SITE OFFICE
CIVIL
CHIMNEY-2

BOUN
CENTRAL
DARY
WA LL PUMP WATER COMPLEX

PLATE STORAGE YARD -1

AUTO WORKSHOP
OPEN GANTRY-1
OPEN GANTRY-2(FUTURE)

140" PIPE PLANT

140" PIPE PLANT

SPIRAL PLANT
SLAB YARD CANTEEN /

SPIRAL PLANT
OPEN SALVAGE BAY

WORKERS -B4 PHASE - I

SLAB YARD 57.73x143 M. MAT. LAB.
(70x200)M FUR-2 FUR-1
33x111 33x111
(M.) (M.)
FIRE OFFICE ELECTRICK CONT. ROOM

COOLING BED
O2 PLANT
HOT LEVELER

W. BRIDGE
DOWN COILER

W. BRIDGE
PRIMARY DISCALER ROUGHING MILL STECKEL MILL PRE LEVELLER
PLATE MILL ROLLER TABLE AREA WATER
COLD LEVELER
MRSS
TRAILER
SCREEN HOUSE

COIL STORAGE YARD

SYSTEM
TIME OFFICE

WORKER

PARKING OXYGEN
FOR BOF COLONY FOR
WSL
BV (SURVEY NO-645-P1)
12.00 M. WIDE ROAD
BOILER

F.O. YARD BOILER

PRODUCT

OPEN STORE YARD

HOUSE
WASTE & DEBRIS
BOF GAS DUMP BOF SLAG REJECT
CEMENT PLANT LPG YARD
7.00 M WIDE ROAD

WATER LAGOON HOLDER

BAG FILTER DUST
STORAGE
COVER SHED STORAGE SHED
OPEN YARD
OVER HEAD CUT TO LENGTH(CTL)
ESP FOR AFBC BOILER
WATER TANK

PUMPING
STATION

SMS BUILDING
SECS
CASTER 7.00 M WIDE ROAD

WATER

Gas Storage
Tank Area
SYSTEM
OXYDATION POND

M. N. DASTUR & COMPANY (P) LTD

CONSULTING ENGINEERS, KOLKATA

WELSPUN STEEL LIMITED

CONCEPT NOTE ON 3 MTPY

LIQUID STEEL SKYWAY PROJECT AT ANJAR, GUJRAT

PRELIMINARY CONCEPTUAL PLANT LAYOUT (ALT.4)

11380-97A-000-LTL-0004
 M. N. DASTUR & COMPANY (P) LTD
CONSULTING ENGINEERS, KOLKATA

WELSPUN STEEL LIMITED

PRE FEASIBILITY REPORT ON 3 MTPA

CRUDE STEEL PROJECT AT ANJAR, GUJRAT
PLANT MATERIALS FLOWSHEET

DRG 2
 DW
DW
DW

DW
DW

DW
DW

DW
DW

COOLER
AIR
DW
DW

DW
DW

DW

DW
DW

DW

DW
DW
DW

M. N. DASTUR & COMPANY (P) LTD

CONSULTING ENGINEERS, KOLKATA
WELSPUN STEEL LIMITED
TECHNO-ECONOMIC FEASIBILITY REPORT ON 3 MTPY
LIQUID STEEL SKYWAY PROJECT AT ANJAR, GUJRAT
SCHEMATIC WATER FLOW DIAGRAM
11380-97A-000-WTS-0001
 DW
M. N. DASTUR & COMPANY (P) LTD
CONSULTING ENGINEERS, KOLKATA
WELSPUN STEEL LIMITED
TECHNO-ECONOMIC FEASIBILITY REPORT ON 3 MTPY
LIQUID STEEL SKYWAY PROJECT AT ANJAR, GUJRAT
SCHEMATIC WATER FLOW DIAGRAM
11380-97A-000-WTS-0002