NEW Vision Sensor

IV Series

ULTRA-COMPACT,
EASY CONFIGURATION

NEW Newly added

OCR function

IV Series
 DETECT VARIOUS PRODUCT FEATURES
WITH KEYENCE VISION SENSORS

2
3
 Conventional methods
experience a variety of problems.

Visual Sensor Conventional vision sensor

Difficult
❙ It is difficult to perform complete inspections when
checking items visually.
❙S  pecialised knowledge is required in order to select,
install, and set sensors.
❙C  onventional vision sensors require experience and take
time to get used to.

Unstable
❙ The results in visual inspections vary from one person
to another.
❙E  rroneous detections occur with sensors due to
misalignment.
❙C  onventional vision sensors cannot capture clear images.

4
 KEYENCE’s IV Series Vision Sensor
solves all these problems.

IV Series Vision Sensor

Easy to use
❙ 100% inspections are possible.
❙ A wide variety of detections can be supported.
❙ Anyone can operate the sensor easily.

Stable
❙ Accurate detections without variations are possible.
❙ The entire surface is checked, providing high resistance to
misaligned targets.
❙C  lear images with no distortion can be captured.

5
 SIMPLE INSTALLATION

Install Anywhere Thanks to

Smallest-In-Class Size

There is no space in The device size needs to be reduced.

which to install the sensor.

The IV Series solves these problems.

6
 Flexible Installation Even in Narrow Locations
This sensor can be installed anywhere with minimal space restrictions. There is
no need to worry about the installation location even when installing the sensor
in existing devices or when designing a new installation.

31 mm

24 mm 44.3 mm Vision sensor made

by another company

Flexible Layout with Cable Routing

That Can Be Rotated up to 330°
The cable connector can be rotated by up to 330° to match
the available space and installation conditions. Together
with the smallest head size in its class, this ensures a high
degree of freedom when it comes to installations.

Connector can rotate 330°

7
 EASY SETTINGS

1-MINUTE SETUP

START

After 15 seconds

Image capture setup

After 30 seconds

Tool setup

After 45 seconds

Output setup

COMPLETE IN 1 MINUTE
8
Automatic Brightness Adjustment
Brightness adjustment is completed with just the press of a button.
Fine adjustments requiring advanced imaging skills—such as adjustments to the gain and exposure time
—are also automatically optimised.

The optimal brightness is found automatically

from multiple photographs taken under different image capture conditions.

Normal HDR HighGain

First-In-Class, High-Speed, High-Accuracy Automatic Focus

Focusing is also completed with just one button press.
The specially developed automatic focus mechanism enables high-speed and high-accuracy focusing.

Focusing Focusing
position position

9
 CLEAR IMAGE CAPTURING FOR GREATER STABILITY

High-Quality Image Capturing

Unaffected by Ambient Environment

High-intensity
Hi-R
illumination

High-performance
HP-Quad lens

10
High-Intensity Hi-R Illumination Eliminates Light Intensity Loss
KEYENCE has investigated reflector shapes in an attempt to minimise the loss of light intensity from the
LEDs. The result is that we have successfully made the lighting in the entire field of view uniform and
overwhelmingly bright.

Vision sensor made

Overall, the image is dark, by another company Bright, uniform light is IV Series
and the brightness is provided throughout the
uneven. entire field of view.
Field of LED Field of LED
view view Reflector
Toroidal lens

High-Performance HP-Quad Lens Minimises Image Distortion

The newly developed lens contains 4 layers of glass. This minimises the effect of lens distortion, making it
possible to capture bright, clear images with low distortion.

One lens HP-Quad lens

Polarised Light Filter Attachment

Not attached Attached
This filter reduces the effects of glare
from glossy targets.

Dome Attachment
Not attached Attached
This attachment generates indirect
light from various directions to ensure
the target is uniformly illuminated.
This method is more effective than a
polarised filter at reducing glare.

11
 LARGER IMAGE CAPTURE FIELD FOR IMPROVED STABILITY

Detect Small Targets,

Even at Long Distances

12
Using a Model That Matches the Application Eliminates
Erroneous Detections
In order to stabilise detection, it is absolutely necessary to capture a large image of the target.
The 10 different types of sensor heads make it possible to support a wide variety of target sizes and
detecting distances.

Detecting distance Detection area

IV-H2000MA IV-HG600MA

IV-HG150MA
+
Magnifying lens attachment
OP-87902
MAX.
2000 mm
IV-HG150MA

MIN. 18 mm
0.75 mm × 1 mm 412 mm × 550 mm

Infrared Model Is Unaffected by Ambient Light

The long range/wide field of view model is Conventional red LED Infrared LED
equipped with infrared LED illumination. This
makes it possible to perform stable
detections that are unaffected by ambient
light (such as the light in a factory from the
setting sun). Ambient light Ambient light Ambient light Ambient light
present not present present not present

Digital Zoom Function for Stable There are obstacles in

the way that make it
impossible to get close
Detection Even from Far Away to the target.

Even when it is not possible to bring the sensor close to the target
due to the presence of obstacles or due to the design, this function
can be used to capture a large image of the target.

1× 2× 4×

13
 Inspection Tools That Provide Stable Operation
in Various Worksites and with Various Targets

SHAPE DETECTION

The match percentage of the object is calculated based on the shape of the registered master image.
Brightness differences or differences in individual surface conditions, which were previously difficult to
handle with normalised correlation methods (pattern matching) can now be identified.

PASS FAIL

Useful Functions That Provide Even Greater Stability

MASK OUTLINE
Outlines that are not relevant to the detection can be disabled. This makes it possible to perform stable
detection even when hairlines or dirt are present on metal targets.

Hairlines
Dirt

Everything other than the outline to be detected

can be disabled.

14
AREA

Using the registered master area (number of pixels) as reference, the difference in area from the
inspection object is calculated. When using a colour model, judgement is made on the basis of the area
of the specified colour. When using a monochrome model, brightness is judged by the area binarised in
black and white.

PASS FAIL

Useful Functions That Provide Even Greater Stability

POSITION ADJUSTMENT
The position adjustment function calculates the amount of misalignment from the master image in order to
correct the position and enable correct judgement. In addition, 360° rotation is supported, which means
there is no need to worry about workpiece misalignment. Support for high-speed tracking is also
possible.

PASS FAIL

15
 Inspection Tools That Provide Stable Operation
in Various Worksites and with Various Targets

EDGES

This tool detects the boundary between the bright and dark parts in an image. KEYENCE’s proprietary
edge strength optimisation algorithm can be used to stably detect targets that have variations in edge
contrast.

EDGE PIXELS

PASS FAIL

EDGE
PRESENCE

PASS FAIL

WIDTH/HEIGHT

PASS FAIL

PITCH

PASS FAIL

DIAMETER

PASS FAIL

16
OCR NEW
*IV-HG Series

This tool detects whether the text/date on the target being inspected matches the text/date information in
the registered master image. The text/date is compared against the large number of internal character
fonts that have been preregistered, and targets that match are identified as being text/dates.

PASS FAIL

Just Outline to Identify Text

There is no need to perform extraction (adjusting the character width and height), register a dictionary, or
any other setting configurations required with conventional vision sensors. Just outline the text to identify
it. Furthermore, stable reading is possible even if the conditions of the text’s shading, thickness, and size
change.

Draw the window... to automatically identify the text.

Supports a Wide Variety of Marking Devices

Inkjet printer Laser marker

In addition, various text formats such as

those of thermal printers, hot printers, and
dot characters are supported.

Standard ink White ink

17
 Utilities

Software for IV Series, “IV-Navigator” IV-H1

The IV Series can be set up with an intelligent monitor (IV-M30) or a PC. As PCs can have a larger display,
setup procedures are even easier to understand and can be quickly set up by first time users.

Setup flow shows

Parameter setup
the current step
fields show the
at a glance
current value

Parameters can be
set directly
Large, easy
to see image

Simulation Function

This function allows you to check and modify the program configurations and perform operation
simulations based on the image history without connecting the sensor. This enables easy computation of
the optimal thresholds while looking at the detection result statistics and histogram, even when you are
away from the actual worksite.

Run operations using the sensor. Rerun all tests button OK/NG count
(The image history is recorded.)

Transfer the Transfer the

configuration configuration
from the sensor. to the sensor.

Check/modify the Use the image history to

configuration. check operations.
The operation screen The threshold can
is displayed. be changed.

18
Support

Dedicated User Support Site

This is a dedicated informational site that contains answers to questions such as, “How can I use
the IV Series?”, “What should I do when a problem occurs?”, and “What do people in other industries
do?” This site is designed not only for people who are considering purchasing the IV but also for people
who have already purchased it.

www.keyence.com/iv-support

Training Video Technical Guides

This section uses videos to provide easy-to-understand A large number of examples of improvements obtained by
introductions to topics such as the know-how required customers using the IV in industries such as the
for creating images and the mastering of tools. We automotive , electronics, and food industries are available.
recommend this section both to people who are just This section provides access to examples that are not
starting to use the IV and to people who want to expand readily available to the public.
their knowledge of the IV.

Catalogues/Manuals Network Guide

All the documents such as catalogues and manuals can be Sample programs for connecting the IV to PLCs and PCs
accessed from this site when necessary. are available free of charge. These can be used to connect
the IV to a wide variety of devices, thereby leading to
improved inspection quality.

19
 APPLICATIONS

PRESENCE DETECTION COLOUR SHAPE

Vehicle type detection
Spring presence detection Button assembly defect detection according to stamping differences
AUTOMOTIVE & METAL

OK NG OK NG OK NG

Product type detection

Expiration date text presence Missing straw detection according to text differences
FOOD & PHARMACEUTICAL

OK NG OK NG OK NG

Capacitor marking presence Remote control lighting check Connector locking check
ELECTRIC & ELECTRONIC

OK NG OK NG OK NG

20
 WIDTH & HEIGHT DIAMETER, PITCH & EDGE PRESENCE WIDE FOV & SPACE-SAVING
Product type detection Product type detection
according to width differences according to diameter differences Instrument panel clip presence

AUTOMOTIVE & METAL

OK NG OK NG OK NG

Cap tightening check Label misalignment detection Expiration date OCR check

FOOD & PHARMACEUTICAL

OK NG OK NG OK NG

Electronic component presence/

orientation Broken/bent lead detection Tray component presence check
ELECTRIC & ELECTRONIC

OK NG OK NG OK NG

21
 COMPONENT LIST

Ultra-Compact Models

ULTRA-NARROW FIELD NARROW FIELD STANDARD SENSOR WIDE FIELD WIDE FIELD
OF VIEW SENSOR MODEL OF VIEW SENSOR MODEL MODEL OF VIEW SENSOR MODEL OF VIEW SENSOR MODEL
(WITH ATTACHMENT) (COLOUR) (MONOCHROME)

Monochrome AF type Monochrome AF type Colour AF type Colour AF type Monochrome AF type
IV-HG150MA IV-HG150MA IV-HG500CA IV-HG300CA IV-HG600MA
+
Magnifying lens attachment Monochrome AF type
OP-87902 IV-HG500MA
Installation Installation Installation Installation Installation
distance distance distance distance distance
18 40 20 40 40
3 4 10 42
8 42
27 6 7.5 31 31
5.2 7

(unit: mm)
150
32
24
300
275
(unit: mm) 206
500
200 (unit: mm)
150 600
AF...Automatic focus model (unit: mm) 550
*View and optical axis has individual differences. 412
*If a wider field of view or longer range is required, (unit: mm)
please contact your nearest KEYENCE sales office.

System configuration
Sensor/Amplifier  Monitor 

NFPA79 compliant Monitor power cable

Ultra-compact Ethernet cable (M8 4pin - strand wire)
sensor head IV-HG sensor head to Sensor amplifier Sensor amplifier (M12 4pin - RJ-45) OP-87443 (2 m) Intelligent monitor
amplifier cable main unit expansion unit Straight cable OP-87444 (5 m) IV-M30
OP-87903 (2 m) IV-HG10 (*When expanding OP-87907 (1 m) OP-87445 (10 m)
OP-87904 (5 m) the system) OP-87457 (2 m)
OP-87905 (10 m) IV-HG15 OP-87458 (5 m)
OP-87459 (10 m)

Software for *When connecting to a PC, the IV-H1 software and

the IV Series IV-HG I/O cable (3 m) a LAN cable are also required.
IV-H1 OP-87906
LAN cable (RJ-45 - RJ-45)
OP-87950 (1 m)
I/O 24 V OP-87951 (3 m) 24 V
OP-87952 (5 m)
OP-87953 (10 m)

Countermeasures against glare  Mounting brackets 

IV-HG dome IV-HG dome Magnifying Narrow field of IV-HG300CA IV-HG600MA IV-HG vertical IV-HG rear IV-HG adjustable
attachment attachment lens attachment view & standard polarised light polarised light mounting bracket mounting bracket bracket
(large) (small) OP-87902 use polarised light filter attachment filter attachment OP-87908 OP-87909 OP-87910
IV-GD10 IV-GD05 filter attachment OP-87900 OP-87901
OP-87899

Optional Wall mounting Panel mounting DIN mounting Touch panel Stylus USB memory
adapter adapter adapter protective sheet OP-87462 stick (1 GB)
monitor
OP-87464 OP-87465 OP-87466 OP-87463 (Included with OP-87502
accessories (Included with IV-M30) IV-M30)

22
 Amplifier-Integrated Models

CLOSE RANGE SENSOR MODEL STANDARD SENSOR MODEL LONG RANGE SENSOR MODEL

Monochrome AF type Colour AF type Monochrome AF type

IV-H150MA IV-H500CA Installation IV-H2000MA
Installation Installation
distance distance distance
Monochrome AF type
IV-H500MA
50 50
12 25
9 18
300
45
150 33
36
27

(unit: mm)
500
210
157
(unit: mm)
AF...Automatic focus model
*View and optical axis has individual differences. 2000
*If a wider field of view or longer range is required, 300
225
please contact your nearest KEYENCE sales office.
(unit: mm)

System configuration
Sensor  Monitor 

Power I/O cable

(M12 12pin - strand wire)
Straight cable
Sensor head OP-87440 (2 m) NFPA79 compliant monitor cable for Monitor power cable
(amplifier-integrated type) OP-87441 (5 m) amplifier-integrated model (M8 4pin - strand wire)
OP-87442 (10 m) (M12 4pin - M12 4pin) OP-87443 (2 m) Intelligent monitor
Straight cable Right angle cable OP-87444 (5 m) IV-M30
Right angle cable OP-87445 (10 m)
OP-88036 (2 m) OP-87450 (2 m) OP-88039 (2 m)
OP-88037 (5 m) OP-87451 (5 m) OP-88040 (5 m)
OP-88038 (10 m) OP-87452 (10 m) OP-88041 (10 m)
OP-87453 (20 m)
Software for
the IV Series *When connecting to a PC, the IV-H1 software and
IV-H1 an Ethernet cable are also required.

NFPA79 compliant Ethernet cable (M12 4pin - RJ-45)

Straight cable Right angle cable
24 V I/O OP-87907 (1 m) OP-88042 (1 m) 24 V
OP-87457 (2 m) OP-88043 (2 m)
OP-87458 (5 m) OP-88044 (5 m)
OP-87459 (10 m) OP-88045 (10 m)

Countermeasures against glare  Mounting brackets 

Appearance of
mounted
OP-87685
Dome attachment Polarised visible light Infrared polarised Mounting adapter Front cover Adjustable [Support pole not
included]
IV-D10 filter attachment filter attachment OP-87460 OP-87461 bracket
OP-87436 OP-87437 [Supplied with a sensor] [Supplied with the sensor] OP-87685

Optional Wall mounting Panel mounting DIN mounting Touch panel Stylus USB memory
adapter adapter adapter protective sheet OP-87462 stick (1 GB)
monitor
OP-87464 OP-87465 OP-87466 OP-87463 (Included with OP-87502
accessories (Included with IV-M30) IV-M30)

23
 SPECIFICATIONS

Ultra-Compact Models

Sensor Head
Model IV-HG500CA IV-HG500MA IV-HG150MA IV-HG300CA IV-HG600MA
Type Standard sensor model Narrow field of view sensor model Wide field of view sensor model
Installed distance 20 to 500 mm 40 to 150 mm 40 to 300 mm 40 to 600 mm
Installed distance 40 mm: Installed distance 40 mm: Installed distance 40 mm:
Installed distance 20 mm: 10 (H) × 7.5 (V) mm 8 (H) × 6 (V) mm 42 (H) × 31 (V) mm 42 (H) × 31 (V) mm
View to to to to
Installed distance 500 mm: 200 (H) × 150 (V) mm Installed distance 150 mm: installed distance 300 mm: installed distance 600 mm:
32 (H) × 24 (V) mm*1 275 (H) × 206 (V) mm 550 (H) × 412 (V) mm
1/3 inch colour CMOS 1/3 inch monochrome CMOS 1/3 inch monochrome CMOS 1/3 inch colour CMOS 1/3 inch monochrome CMOS
Image sensor
Pixel 752 (H) × 480 (V)
Focus adjustment Auto*2
Exposure time 1/10 to 1/50000 1/20 to 1/50000 1/25 to 1/50000 1/50 to 1/50000
Illumination White LED Infrared LED
Lights
Lighting method Pulse lighting/DC lighting is switchable Pulse lighting
Indicators 2 (the same display details for both indicators)
Ambient temperature 0 to +50°C (No freezing)
Relative humidity 35 to 85% RH (No condensation)
Environmental
Vibration*3 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance
Shock resistance*3 500 m/s2 6 different directions in 3 times
Enclosure rating*4 IP67
Material Main unit case: Zinc die-casting, Front cover: Acrylic (hard coat), Operation indicator cover: TPU
Weight Approx. 75 g
*1 Installed distance 18 mm: 4 (H) × 3 (V) mm to installed distance 27 mm: 7 (H) × 5.2 (V) mm when the magnifying lens attachment (OP-87902) is used
*2 The focusing position can be automatically adjusted at the time of installation. Deactivated during the operation. Focusing position can be registered by program
*3 Except when IV-HG dome attachment (IV-GD05/IV-GD10) is mounted
*4 Except when polarised filter attachment (OP-87899/OP-87900/OP-87901/OP-87902) is mounted

Sensor Amplifier
Model IV-HG10 (main unit) IV-HG15 (expansion unit)
Type Shape Detection, Colour Area*1, Area*2, Edge Pixels, Width/Height, Diameter, Edge Presence, Pitch, Position Adjustment, High Speed Position Adjustment (1-Axis/2-Axis Adjustment ), OCR*11
Tools
Number*3 Detection tools: 16 tools, position adjustment tool: 1 tool
Switch settings (programs) 32 programs
Numbers When using a colour type head: 100 images*5, when using a monochrome type head: 300 images*6
Image history*4
Condition NG only/All is selectable
OFF/Statistics/Histograms/Matching rate list is switchable
Statistics: Processing time (latest value, MAX, MIN, AVE), number of OKs, number of NGs, trigger numbers, trigger errors, judgement results list by tools
Analysis information*7
Histograms: Histogram, matching degree (latest value, MAX, MIN, AVE), numbers of OKs, numbers of NGs
Matching rate list: Judgement results list by tools, matching rate list by tools, judgement bar list by tools
HDR, HighGain, Colour filters*1, Digital zoom (2×, 4×), Brightness correction, Tilt correction, White balance*1,
Mask outline, Mask function, Colour histogram*1, Monochrome histogram*2,
Other functions
Test run, ToolAutoTune*10, Input monitor, Output test, Security settings, Simulator, Mutual interference prevention,
Direct connection (2 units or more), Failing sensor list, Failure hold, Sensor date/time information addition, Scaling function, Calendar synchronisation
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
Non-voltage input/voltage input is switchable
For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 26.4 V, ON voltage 18 V or higher, OFF current 0.2 mA or lower, ON current 2 mA (for 24 V)
Input
Inputs 6 inputs (IN1 to IN6)
IN1: External trigger, IN2 to IN6: Enable by assigning the optional functions
Function
Assignable functions: Program switching, Clear error, External master image registration, Main unit/expansion unit simultaneous input
Open collector output NPN/PNP is switchable, N.O./N.C. is switchable
For open collector NPN output: Maximum rating 26.4 V 50 mA (20 mA when linked to an expansion unit [IV-HG15]), remaining voltage 1.5 V or lower
For open collector PNP output: Maximum rating 26.4 V 50 mA (20 mA when linked to an expansion unit [IV-HG15]), remaining voltage 2 V or lower
Output Outputs 8 outputs (OUT1 to OUT8)
Enable by assigning the optional functions
Function Assignable functions: Total judgement result, RUN, BUSY, Error, Position adjustment result, Judgement result of each tool,
Result of the logical operation of each tool, Main unit/expansion unit logical output
Standard 100BASE-TX/10BASE-T
Ethernet*8
Connector RJ-45 8pin connector
Network function FTP client, EtherNet/IP™, PROFINET
Power voltage 24 VDC ±10% (including ripple) Supplied from main unit
Rating
Current consumption 0.8 A or less. 1.5 A or less when also using an expansion unit (IV-HG15). (The output load is excluded.)
Environmental Ambient temperature 0 to +50°C (No freezing)*9

resistance Relative humidity 35 to 85% RH (No condensation)

Material Main unit case: Polycarbonate
Weight Approx. 150 g
*1 Colour type only
*2 Monochrome type only
*3 Tools can be installed by programs.
*4 Saves to the sensor amplifier’s internal memory. The images saved to the sensor amplifier can be backed up to the USB memory device inserted into the intelligent monitor (IV-M30) or to the PC by the software for the IV Series (IV-H1).
*5 When using the FTP client function: 70 pictures
*6 When using the FTP client function: 210 pictures
*7 This can be displayed on the intelligent monitor (IV-M30) or by software for IV (IV-H1).
*8 This is for connection with the intelligent monitor (IV-M30) or software for IV (IV-H1).
*9 When attaching the sensor amplifier to a DIN rail, attach the sensor amplifier to a metal plate.
*10 ToolAutoTune can be used with the Shape Detection, Colour Area, and Area tools.
*11 Supported with Ver. R5.00.00 or later.

24
Amplifier-Integrated Models

Sensor
Model IV-H500CA IV-H500MA IV-H150MA IV-H2000MA
Type Standard distance Short range Long range
Installed distance 50 to 500 mm 50 to 150 mm 300 to 2000 mm

Installed distance 50 mm: 25 (H) × 18 (V) mm Installed distance 50 mm: 12 (H) × 9 (V) mm Installed distance 300 mm: 45 (H) × 33 (V) mm
View to to to
installed distance 500 mm: 210 (H) × 157 (V) mm installed distance 150 mm: 36 (H) × 27 (V) mm installed distance 2000 mm: 300 (H) × 225 (V) mm

1/3 inch colour CMOS 1/3 inch monochrome CMOS

Image sensor
Pixel 752 (H) × 480 (V)
Focus adjustment Auto* 1

Exposure time 1/10 to 1/50000 1/10 to 1/25000 1/20 to 1/25000 1/10 to 1/25000
Illumination White LED Red LED Infrared LED
Lights
Lighting method Pulse lighting/DC lighting is switchable
Type Shape Detection, Colour Area*7, Area*8, Edge Pixels, Width/Height, Diameter, Edge Presence, Pitch, Position Adjustment, High Speed Position Adjustment (1-Axis/2-Axis Adjustment )
Tools
Number*2 Detection tools: 16 tools, position adjustment tool: 1 tool
Switch settings (programs) 32 programs
Numbers 100 images*4 300 images*5
Image history*3
Condition NG only/All is selectable
OFF/Statistics/Histograms/Matching rate list is switchable
Statistics: Processing time (latest value, MAX, MIN, AVE), number of OKs, number of NGs, trigger numbers, trigger errors, judgement results list by tools
Analysis information*6
Histograms: Histogram, matching degree (latest value, MAX, MIN, AVE), numbers of OKs, numbers of NGs
Matching rate list: Judgement results list by tools, matching rate list by tools, judgement bar list by tools
HDR, HighGain, Colour filters*7, Digital zoom, Brightness correction, Tilt correction, White balance*7, Mask outline, Mask function,
Other functions Colour histogram*7, Monochrome histogram*8, Test run, ToolAutoTune*13, Input monitor, Output test, Security settings, Simulator*9,
Direct connection (2 units or more), Failing sensor list, Failure hold, Sensor date/time information addition, Scaling function
Indicators PWR/ERR, OUT, TRIG, STATUS, LINK/ACT
Non-voltage input/voltage input is switchable
For non-voltage input: ON voltage 2 V or lower, OFF current 0.1 mA or lower, ON current 2 mA (short circuit)
For voltage input: Maximum input rating 26.4 V, ON voltage 18 V or higher, OFF current 0.2 mA or lower, ON current 2 mA (for 24 V)
Input
Inputs 6 inputs (IN1 to IN6)
IN1: External trigger, IN2 to IN6: Enable by assigning the optional functions
Function
Assignable functions: Program switching, Clear error, External master image registration
Open collector output NPN/PNP is switchable, N.O./N.C. is switchable
For open collector NPN output: Maximum rating 26.4 V 50 mA, remaining voltage 1.5 V or lower
For open collector PNP output: Maximum rating 26.4 V 50 mA, remaining voltage 2 V or lower
Output
Outputs 4 outputs (OUT1 to OUT4)
Enable by assigning the optional functions
Function
Assignable functions: Total judge result, RUN, BUSY, Error, Position adjustment result, Judge result of each tool, Result of the logical operation of each tool
Standard 100BASE-TX/10BASE-T
Ethernet* 10
Connector M12 4pin connector
Network function FTP client, EtherNet/IPTM, PROFINET
Power voltage 24 VDC ±10% (including ripple)
Rating
Current consumption 0.6 A or less
Ambient temperature 0 to +50°C (No freezing)
Relative humidity 35 to 85% RH (No condensation)
Environmental
Vibration*11 10 to 55 Hz, 1.5 mm double amplitude, 2 hours each for X, Y, and Z axes
resistance
Shock resistance*11 500 m/s2 6 different directions in 3 times
Enclosure rating*12 IP67
Material Main unit case: Aluminium die-casting, Packing: NBR, Front cover: Acrylic, Mounting adapter: POM
Weight Approx. 270 g
*1 The focusing position can be automatically adjusted at the time of installation. Deactivated during the operation. Focusing position can be registered by program. *2 Tools can be installed by programs.
*3 Saves to the memory in the sensor. The images saved in the sensor can be backed up to the USB memory installed to the intelligent monitor (IV-M30) or to the PC by the software for IV (IV-H1).
*4 When using the FTP client function: 70 pictures *5 When using the FTP client function: 210 pictures *6 This can be displayed on the intelligent monitor (IV-M30) or by software for IV (IV-H1). *7 Colour type only.
*8 Monochrome type only. *9 Simulator can be used with the IV software (IV-H1). *10 This is for connection with the intelligent monitor (IV-M30) or software for IV (IV-H1). *11 Except when IV-H dome attachment (IV-D10) is mounted
*12 Except when polarised filter attachment (OP-87436/OP-87437) is mounted. *13 ToolAutoTune can be used with the Shape Detection, Colour Area, and Area tools.

Monitor Software
Model IV-M30 Model IV-H1
Display 3.5" TFT colour LCD 320 × 240 dot (QVGA) Interface Equip the Ethernet (100BASE-TX) interface
Method White LED Windows 10 Home/Pro/Enterprise*1
Backlight
Duration Approx. 50000 hours (25°C) Windows 7 Home Premium/Professional/Ultimate*1
OS
Method Analogue resistive Windows XP Professional/Home Edition; either of OS above needs to be
Touch panel pre-installed
Actuating force 0.8 N or less
Indicators PWR, SENSOR Japanese/English/German/Simplified Chinese/Traditional Chinese/Italian/
System requirements

Languages
Standard 100BASE-TX/10BASE-T French/Spanish/Portuguese/Korean
Ethernet*1
Connector M12 4pin connector Windows 10/7: needs to be compliant with system requirements for OS
Processor
Japanese/English/German/Simplified Chinese/Traditional Chinese/ Windows XP: Pentium III or better, Clock speed 1 GHz or faster
Languages
Italian/French/Spanish/Portuguese/Korean Windows 10/7: needs to be compliant with system requirements for OS
Memory capacity
Expanded memory USB memory*2 Windows XP: 512 MB or more (1 GB or more is recommended)
Power voltage 24 VDC ±10% (including ripple) Required capacity
Rating 1 GB or more
Current consumption 0.2 A or lower for installation
Ambient temperature 0 to +50°C (No freezing) Resolution 1024 × 768 pixels or higher,
Monitor
Ambient humidity*3 35 to 80% RH (No condensation) Display colour High Colour (16 bit) or higher
Environmental
Vibration 10 to 55 Hz, 0.7 mm double amplitude, 2 hours each for X, Y, and Z axes Operating
resistance .NET Framework 4.0 or 4.5 needs to be installed*2
Drop impact resistance 1.3 m over the concrete (2 times each in the arbitrary direction) conditions
Enclosure rating IP40 *1 Supported for 32 bit and 64 bit version.
Material Polycarbonate *2 If .NET Framework 4.0 or 4.5 is not installed, this will be automatically installed at the time of
Weight Approx. 180 g IV-H1 installation.

*1 This is dedicated for connection with IV Series sensor.

*2 Use the KEYENCE recommended product.
*3 If the ambient temperature is over 40°C, use it in the absolute humidity of 40°C 80% RH or lower.

*Windows is either registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

25
 DIMENSIONS

Ultra-Compact Models
42.9 28
Sensor head With small dome 4.3
ø8
IV-HG500CA/IV-HG500MA/IV-HG150MA/IV-HG300CA/IV-HG600MA attachment for the
2 × M4, effective screw depth: 3.5
IV-HG (IV-GD05) 14.3

24
2 × M4, effective screw depth: 3.5 12 2 × ø3.2 mounting through hole

17.4 23.8
51.8 (44.3) 46.3 48

• When using an IV-HG dome attachment (small), please set the target within the range
Light receiving centre (104.7) of 0 to 30 mm from the top.
38.4
17.9 ø12 ±1.2
31 24
(31) With large dome 64.5 28
ø4.8 R2
0 attachment for the
IV-HG (IV-GD10) 7
R6

13.7
34.7 38.7

With polarised filter attachment With magnifying lens attachment

OP-87899 to OP-87901 OP-87902
1.9 4.3
(Distance from head reference surface) (Distance from head reference surface) 24.4

4.8 7.2
32.8 35.6 35.2 69.6

• When using an IV-HG dome attachment (large), please set the target within the range
46.3 44.4
of 0 to 50 mm from the top.
49.5 46.5

IV-HG vertical mounting bracket OP-87908 IV-HG rear mounting bracket OP-87909 IV-HG adjustable bracket OP-87910

38.1
.2

R
R2

36.9 48.1
21 12°

ø4
12

.4
A5052 A5052 19.5 38.1 4.5
53 t = 3.0 t = 3.0
5
30° R 2.2
R2

38.1 .2 38.1 12
R2 32
.2

ø27
5 ø20 10°
10°
32.5 40 3.3
35 10°
ø12
4° R 2.2 A5052

4
9

ø4.
R2 4.4 35 t = 3.0
12.5 48.1 .2 21

When the IV-HG vertical mounting bracket is attached When the IV-HG rear mounting bracket is attached When the IV-HG adjustable bracket is attached
16
ø12

37.9 40 14.9 * A ø12 mm support pole is not

24.5 8.5 included with the OP-87910.
5.2 17
.2

(95.2) (30.9) 29.8

R2

ø20 75.2 Light 41.8

receiving 45
14.2 16.3 61.3
.2

centre 24 9
R2

32.5 5

2.1 30°
R2
.2

38.1 48.1 4.8

45 Light receiving centre 14.3 22.2 24.1
(30.9)
86.6
(106.6) 8 R2 Light 24.1
Min. 20 .2
7.9 receiving
19.9 centre
53

51.1 (82.6)
33.7
Min. 20
6.8 9.5 21.5 Min. 20

Sensor amplifier main unit 61.1 Sensor amplifier expansion unit (32.6) 61.1
IV-HG10 30.3 57.2 IV-HG15 30.3 57.2

90 90 93.8
(104.7)

Wiring/Circuit Diagram
Terminal number and wiring colour of the I/O cable for IV-HG Series (OP-87906)
Terminal Wiring Assigning Terminal Wiring Assigning
Name Description Name Description
No. colour default value No. colour default value
Set external trigger. B1 Brown OUT1 Total Status (N.O.)
A1 Brown IN1 External trigger  Output assignable function
Rising timing () or falling timing () can be set.
B2 Red OUT2 BUSY (N.O.) • Total Status
A2 Red IN2 OFF • Total Status NG
Input assignable function B3 Orange OUT3 Error (N.C.)
A3 Orange IN3 OFF • RUN
• Program bit0 to bit4 B4 Yellow OUT4 OFF • BUSY
A4 Yellow IN4 OFF • Clear Error • Error
B5 Green OUT5 OFF
• Ext. Master Save • Position Adjustment
A5 Green IN5 OFF
• OFF (not used) B6 Blue OUT6 OFF • Status result of each tool (Tool 1 to 16)
A6 Blue IN6 OFF
B7 Purple OUT7 OFF • Logical operation result of each tool (Logic 1 to 4)
A7 Purple Unused Unused • OFF (not used)
B8 Grey OUT8 OFF
A8 Grey Unused Unused
Unused B9 White Unused Unused
A9 White Unused Unused Unused
B10 Black Unused Unused
A10 Black Unused Unused
Cable specification : AWG28

26
Amplifier-Integrated Models Unit: mm
Sensor IV-H500CA/IV-H150MA/IV-H500MA/IV-H2000MA With dome attachment (IV-D10)
(102)

81.5 40

R5
0
ø134
52 56 50

34.6

0
R5
62
Distance from WD reference surface
• When using dome attachment, please set the target within the range of 0 to 50 mm from the top.
(108) • Dome attachment can be used for standard distance and close range types.
50 0.4 81.5 41
10.5 6 3-M3
10.5 (Depth 6) With adjustable bracket (OP-87685)
57.4 20.5 0.4
50 112.5 56
32.4
10.5
Mounting
adapter 50
56
58
1/4-20UNC 93
(Depth 6) 48.4

20
31.6
19.6
4-M4
WD reference surface (Depth 6) 99
45.5 25 * When mounted to a support pole 12 mm in diameter.

(99) 58
With polarised filter attachment
32

41
ø56 82.5

5
Distance from WD reference surface

Intelligent Monitor For Amplifier-Integrated And Ultra-Compact Models

Intelligent monitor IV-M30 Using the panel mounting adapter
119 4 22.8 110
110 4-ø3.5

102.3
109 91.5
110.5 92 +1 100
70.56 (2.2) 100 0
(Display area)
111 +10
(13)
1.4
Panel thickness Panel cutting dimensions
(40) 1 to 4
84
52.12 4-M3
(Display area) (97) Screw depth 4.2

USB port
(52)
R20
26.4 Using the DIN mounting adapter
(109) (Excluding the convexed surface)
107
R50

35.9

ø3.7 57.1
Monitor power cable ø9.5
OP-87443 (2 m)/ 2000
26.7 5000
OP-87444 (5 m)/ 10000 33.8
OP-87445 (10 m)

Wiring/Circuit Diagram
Selecting NPN output
When NPN is selected in I/O format Wiring Assigning Wiring Assigning
Name Description Name Description
colour default value colour default value
External device
Brown (24 VDC) Brown 24 VDC - + side of power Yellow IN2 OFF
Input assignable function
- side of power Light Blue IN3 OFF • Program bit0 to bit4
Blue 0V -
Load GND of input-output cable • Clear Error
Black/White/Grey/ Purple IN4 OFF
Black OUT1 Total Status (N.O.) Output assignable function • Ext. Master Save
Orange (OUT) Green IN5 OFF
• Total Status • OFF (not used)
IN White OUT2 BUSY (N.O.)
• Tot. StatusNG Red IN6 OFF
Pink/Yellow/ Grey OUT3 Error (N.C.) • RUN
24 VDC Drain FG - Insulated frame
Light Blue/Purple/ • BUSY
Green/Red (IN) OUT • Error Cable specification
• Pos. Adj.
(NPN) • Judge result of each tool • Brown/Blue/Black/White/Grey/Orange : AWG25
Blue (0 V) Orange OUT4 OFF (Tool 1 to 16) • Pink/Yellow/Light Blue/Purple/Green/Red : AWG28
• Logical operation result of each • With braided shield cable (with drain cable)
Drain wire (FG) tool (Logic 1 to 4)
• OFF (not used)
• Black (OUT1)/White (OUT2)/ Set external trigger.
Grey (OUT3)/Orange (OUT4) Pink IN1 External trigger  Rising timing () or falling timing ()
can be set.
• Pink (IN1: External trigger)/Yellow (IN2)/
Light Blue (IN3)/Purple (IN4)/Green (IN5)/Red (IN6)

Use it by assigning the optional function to OUT1 to OUT4 and IN2 to IN6.

27
 Optimal problem solving capability to meet

High
a variety of needs
XG-X Series

The XG-X Series accurately meets all

the needs of our customers with its
rich lineup of cameras consisting of
area cameras, line scan cameras, and
3D cameras; flexible inspection tools;
and diverse operations.

The performance of a high-end machine,

now easily accessible by anyone
CV-X Series

This standard model for worldwide use

supports 13 languages and provides
the user with both optimal problem
Cost/functionality

solving capability and intuitive

usability. As a next-generation image
Full lineup of vision systems and processing sensor, the CV-X Series
was designed with the user in mind.
image processing equipment to
solve a variety of problems
Advanced inspection capability and
simple usability
CV-5000 Series

The rich variety of inspection tools

(of which there are 19 types available)
and the camera variations supporting
up to 5 megapixels solve all of our
customers’ problems.

Affordable presence inspections

IV Series

Conventionally, presence inspections

required multiple sensors and were
difficult to set up, but the IV Series can
complete these inspections in an easy
and affordable manner with a single unit.
Low

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