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East Chicago Pipe Installation JSA

The document provides a job safety analysis for installing new pipework at the Former East Chicago Terminal. It outlines 6 job steps, including receiving permits to work, setting up welding equipment, grinding and welding, lifting pipes into position using a crane, and cleanup. For each step, it identifies potential hazards and critical actions to mitigate the hazards, such as ensuring proper training, grounding welding equipment, using correct personal protective equipment, and having certified riggers lift loads. The analysis aims to identify hazards and safety procedures to prevent injuries and equipment damage during the piping installation work.

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Deshbandhu Aman Pandey
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896 views2 pages

East Chicago Pipe Installation JSA

The document provides a job safety analysis for installing new pipework at the Former East Chicago Terminal. It outlines 6 job steps, including receiving permits to work, setting up welding equipment, grinding and welding, lifting pipes into position using a crane, and cleanup. For each step, it identifies potential hazards and critical actions to mitigate the hazards, such as ensuring proper training, grounding welding equipment, using correct personal protective equipment, and having certified riggers lift loads. The analysis aims to identify hazards and safety procedures to prevent injuries and equipment damage during the piping installation work.

Uploaded by

Deshbandhu Aman Pandey
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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ExxonMobil Refining & Supply - Global Remediation

JOB SAFETY ANALYSIS Revised August 2012

COMPANY/ PROJECT NAME or ID/ LOCATION ( City, State) DATE NEW


Rev> 9/5/12 REVISED PAGE 1 of 2
Former East Chicago Terminal- PIPING INSTALLATION
WORK ACTIVITY (Description):
Install new pipework to be seamless welded for Treatment Facility skid to new tie-in points as on Figure 2 Prints.
Dated 3/28/12
DEVELOPMENT TEAM POSITION / TITLE REVIEWED BY: POSITION / TITLE
XXXXX Foreman Aron Yakima Project Manager
XXXXX Laborer
Mike Adermann V.P. Operations XXXXX Crane Operator
MINIMUM REQUIRED PERSONAL PROTECTIVE EQUIPMENT ( SEE CRITICAL ACTIONS FOR TASK-SPECIFIC REQUIREMENTS)
REFLECTIVE VEST GOGGLES AIR PURIFYING GLOVES Cut-resistant
HARD HAT FACE SHIELD RESPIRATOR OTHER Chaps
LIFELINE / HARNESS HEARING PROTECTION SUPPLIED RESPIRATOR
SAFETY GLASSES SAFETY SHOES PPE CLOTHING
¹JOB STEPS ²POTENTIAL HAZARDS ³CRITICAL ACTIONS TO MITIGATE HAZARDS
1. Receiving Permits to Inadequate training - Training to ensure all personnel understand PTWs.
Work. resulting in personnel not
understanding -Crew to review TSTI/JSA discuss safest work p[rocedures &
requirements of PTW, practices with work crew, use of correct tools & equipment
leading to injury &
equipment damage.

2. Set up welding leads & Incorrect operation, poor -Place welding machine on level ground, ensure all equipment
welder. Set up 240 volt procedure, inadequate training &is correctly tagged, inspect all power tools prior to use, ensure
leads. poor housekeeping leading to all power leads are hanging from insulated hooks and are not
equipment damage, injuries to lying on the ground, do not run leads through scaffolds.
personnel or Fatalities.

3. Grinding & Welding Inadequate guarding, possible -Correct PPE, Encapsulate hot work area, fire extinguisher, gas
ignition source leading to sparks testing, cover drains. Maintain Firewatch. Use TSTI/JSA along
fires, Burn injuries to personn with Brieser PPE Matrix to identify proper PPE with work
procedures.

4. Lifting pipes into Lifted load falling from -Certified rigger to sling loads. Secure loads in place using wire
position using Terex above or uncontrolled lifted rope, chain block or Koma-long. Tag line to be placed on all
Stinger 4792- 20 Ton load causing injury of lifted loads.
Boom Crane. damage to equipment..
Poor traffic control leading -Correct rigging signals and total communication to be used at
to personnel transiting all times.
work area exposing
themselves to injury. -Barricade work area, Spotter to control site access.

5. Cleanup/House Poor management, poor -Perform 2-Minute Drill assessment at any time if anyone in the
keeping. procedure & work group feels it is necessary to do so.
disorganization of the job
can lead to personal injury
or equipment damage.
6.
ExxonMobil Refining & Supply - Global Remediation
JOB SAFETY ANALYSIS Revised August 2012
7.

¹ Each Job or Operation consists of a set of steps. Be sure to list all the steps in the sequence that they are performed. Specify the equipment or other details to set
the basis for the associated hazards in Column 2

² A hazard is a potential danger. What can go wrong? How can someone get hurt? Consider, but do not limit, the analysis to: Contact - victim is struck by or strikes
an object; Caught - victim is caught on, caught in or caught between objects; Fall - victim falls to ground or lower level (includes slips and trips); Exertion - excessive
strain or stress / ergonomics / lifting techniques; Exposure - inhalation/skin hazards. Specify the hazards and do not limit the description to a single word such as
"Caught"

³ Aligning with the first two columns, describe what actions or procedures are necessary to eliminate or minimize the hazards. Be clear, concise and specific. Use
objective, observable and quantified terms. Avoid subjective general statements such as, "be careful" or "use as appropriate".

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