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Tsurumi KTZ Ktze KTD Ib107-D

The document discusses Tsurumi's KTZ and KTD submersible dewatering pump series. The KTZ is Tsurumi's flagship heavy-duty drainage pump line capable of withstanding demanding conditions. The KTD is a slurry pump utilizing the KTZ base with more motor power for handling muddy water or sediments. Both product lines feature durable components like cast iron and mechanical seals for reliable operation.

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0% found this document useful (0 votes)
320 views11 pages

Tsurumi KTZ Ktze KTD Ib107-D

The document discusses Tsurumi's KTZ and KTD submersible dewatering pump series. The KTZ is Tsurumi's flagship heavy-duty drainage pump line capable of withstanding demanding conditions. The KTD is a slurry pump utilizing the KTZ base with more motor power for handling muddy water or sediments. Both product lines feature durable components like cast iron and mechanical seals for reliable operation.

Uploaded by

hanafi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.tsurumi-global.

com

KTZ
KTD
DEWATERING PUMPS
Submersible Heavy-duty Dewatering Pumps
The KTZ-series is Tsurumi’s flagship line of submersible pumps. Made with a cast iron body
and high chromium cast iron impeller, the pumps can withstand the most demanding
conditions found in construction, aggregate and mining applications. Versatility is increased
as each model has the capability of being easily converted between high head and high
volume performance with a simple change of impeller, suction cover and hose coupling.

Dual silicon carbide mechanical seals are isolated in the oil chamber to protect the seal
faces against abrasion and corrosion. In addition, the seals are enclosed in Tsurumi’s
patented Oil Lifter to ensure reliable lubrication and cooling. This design exceeds the
standard configuration of competitors and offers a longer mechanical seal life for a more
reliable pump.
Pumps with a 7.5 to 15kW motor incorporate seal pressure relief ports, therefore
mechanical seals are exposed only to the pressure developed by the sump submergence
level. This virtually eliminates the premature wear and failure of mechanical seals in higher
pressure applications.

The KTZE-series is an automatic pump without cumbersome floats. An innovative electrode


type relay unit built into the pump automatically starts and stops the pump to eliminate
dry-running. This mechanism greatly reduces power consumption and extends operating
life.

We Are Original The KTD-series is a submersible heavy-duty slurry pump utilizing the KTZ-series as the
base. It is designed to have more motor shaft power allowance than the KTZ to handle
muddy water with higher specific gravities. An agitator suspends solids to assist in pumping
sediments in combination with a dedicated strainer. This pump is suitable for transferring or
draining bentonite slurry.

Available as optional specifications are a proprietary “seawater-resistant pump” developed


over many years by Tsurumi to enable seawater intake/drainage for long periods of time,
and an “all stainless steel pump” using 316 stainless steel for mining markets.

Registration of Design
Tsurumi has registered the design of the KTZ-series in major countries.
Design rights are granted under the laws of each country.

1 2
KTZ/KTD
Submersible Heavy-duty Dewatering Pumps Extreme circumstances reveal true value.
With over 90 years of history, the Tsurumi Pump Brand continues to receive
Major Applications worldwide support with its superior quality, exceptional durability and solid reliability.

CONSTRUCTION MINING

3 4
Seawater-Resistant Version
KTZ: Tsurumi’s flagship line of heavy-duty drainage pumps
Tsurumi’s pumps can be combined with a seawater-resistant kit (optional) that
KTZE: Automatic drainage pumps with an innovative electrode type relay unit adds a “galvanic anode” and “seawater-resistant special cast iron impeller,”
and enables about two years of service. (The service period depends on
KTD: Slurry pumps that deliver powerful agitation for operating conditions.) For details, refer to the Seawater-Resistant Pumps catalog
   discharging slurries laden with silt, earth, sand or other particulate [IB115].
Conversion to
Seawater-Resistant Pump

Selection Table
Motor Output 1.5kW 2-2.2kW 3-3.7kW 5.5kW 7.5kW 11kW 15kW
2” 50mm
3” 80mm
KTZ
4” 100mm
6” 150mm
2” 50mm
KTZE
-Automatic- 3” 80mm
4” 100mm
KTD 2” 50mm
-Slurry- High Temperature Liquids Version
3” 80mm
Tsurumi’s pumps are applicable to high temperature liquids of up to 90°C. Pumps of the standard
specification can discharge liquids of up to 40°C. However, there are many fields that need to discharge
Model Number Designation higher temperature liquids, e.g., discharging industrial water from a power plant or ironworks, or discharging
hot spring water from a mine in a volcanic zone.
Name of the series Discharge bore in inches

KTZ E 4 3.7
High Voltage Version
Operation sub code Rated motor output in kilowatts Tsurumi’s pumps can be fabricated to 690V or 1000V ratings that are often required for mining applications.
The pumps meet mining safety standards as they come with shielded cables and motors with built-in diodes
E : Automatic opration
for ground-fault checks.
None : Non-automatic operation

Options
All Stainless Steel Version
Seawater-resistant version; Galvanic anode & Special impeller
All of the parts of Tsurumi’s pumps that contact fluid, including the
High temperature liquids version; Max. 90℃ impeller, pump casing, motor frame, strainer stand, and hose coupling,
can be made in 316 stainless steel. Tsurumi’s all stainless steel pump
High voltage version; Max. 1000V
can handle corrosive fluids generated in mines or quarries, and
All stainless steel version;  316 S.S. chemical fluids of low pH value.

5 6
Top Discharge, Side Flow Design
1 Multi-directional Hose Coupling (KTZ & KTZE)
This design assures efficient motor cooling even if the pump runs Model Can be configured for inclined or vertical discharge, allowing for smoother installation.
with its motor exposed to air, and also allows the overall diameter of
the pump to be reduced for installation in confined spaces. KTZE43.7 2 Anti-wicking Cable Entry
Prevents water incursion due to capillary action should the cable sheath be damaged or the end of cable
submerged. Also prevents moist air from infiltrating the motor housing and condensation from forming
inside the housing due to temperature differences between the housing and outside air.

3 Cable Clip
Prevents unexpected water incursion that can occur if the cable is damaged, by protecting the cable
against the tugging and rough handling found at construction sites.

4 Circle Thermal Protector


Directly cuts the motor circuit if excessive heat builds up or overcurrent occurs in the motor.
1
5 Shaft
Quenching treatment is applied to parts that contact particles in pumped fluids and whose mechanical
2 seal may wear out, to enhance surface hardness and extend shaft service life.

3 6 Dual Inside Mechanical Seals with Silicon Carbide Faces


Isolated in the oil chamber where a clean, non-corrosive and abrasion-free lubricating environment is
maintained. Compared with the water-cooled outside mechanical seal, it reduces the risk of failure
4 Electrode caused by dry-heating and adhering matter. The silicon carbide provides 5 times higher corrosion, wear
and heat resistance than the tungsten carbide. Rubber parts of the upper and lower fixing rings are made
Control Device
of NBR or FPM (FKM), which provides higher resistance to heat and chemicals.

7 Oil Lifter [Patented]


Provides lubrication and cooling of the seal faces down to 1/3 of normal oil level, thus maintaining a stable
shaft sealing effect and prolonging seal life longer.

8 Seal Pressure Relief Ports (7.5kW and above)


Protect the mechanical seal from pump pressure. They also protect the seal face by discharging wear
particles.

9 Oil Seal (5.5kW and below)


Used as a “Dust Seal”, it protects the mechanical seal from abrasive particles.

5 10 Labyrinth Ring (7.5kW and above)


Equipped to provide a better countermeasure against wear caused by high pressure generated in the
casing and improve the maintainability.
6
7 11 High-chromium Cast Iron Semi-open Impeller
Resists wear caused by abrasive particles and enables the pump to maintain its original performance for
8 an extended period of time.
9
11 12 Agitating Mechanism (KTD)
10
Consists of a shaft-mounted agitator and a dedicated strainer. The agitator made of high-chromium cast
12 iron resists wear caused by abrasive particles, and it suspends solids to assist in pumping sediments in
combination with the strainer.

Electrode Control Device (KTZE)


Consisting of an electric probe and relay unit, this enables automatic operation, reduces power consumption
and extends operating life.

7 8
Automatic Drainage Pumps with Example of use of automatic pumps in an underground car park
Electrode Control Device Simply connect the pumps to a power supply for automatic operation.
By setting up multiple Tsurumi automatic pumps at different height levels, these pumps prevent damage
Contributing to reduction of power consumption,
prevention of dry-running and extension of operating life. KTZE caused by submersion in flood water resulting from heavy rain. These pumps do not require any complex
setting or installation work. Installation is as easy as positioning the pumps and connecting them to a power
supply. If flooding occurs and the water level increases, the pumps automatically start pumping out water.

Automatic Operation

I II
Pump continues to run while When the water surface falls
the electric probe remains below the electric probe,
submerged. timer starts to count about
(Example of 3-un
one minute. it setup)

The process is repeated.

IV III
When the water level rises Pump stops in about one
to contact the electric minute after the water level
probe, pump starts falls.
operating again.

Adjusting the start water level


by setting up multiple automatic pumps
40 % Reduction in Power Consumption The pumps automatically start pumping out water
when the water level rises, and also automatically
Electrode Control Device
For an underground car park where flood stop when the water level decreases. Simply raise
Tsurumi has developed a unique automatic control device utilizing an electrode. It water may enter, Tsurumi automatic pumps or lower the pump position using blocks or bricks
consists of an electric probe and relay unit. When the water level rises to contact can effectively prevent damage caused by to set the water level at which the pump starts
the electric probe, electric continuity is produced between the electrode and submersion. operation.
the pump body, and the relay unit built into the pump turns on the pump.

The relay unit includes a timer function. The


pump stops automatically in about one minute
after the water surface falls below the
electric probe. If the water level rises
again to contact the electric probe within
the run time, the pump continues to run
for one more minute.

Since this mechanism eliminates


dry-running, the pump can reduce
power consumption by up to 40
percent compared with non-automatic Electrode
pumps (Tsurumi comparison). It also Probe
prevents chattering caused by a turbulent Extension
water surface and extends operating life. Probe

It is possible to set a lower starting water level by


using an extension probe (optional accessory). The
Cuttable to
starting water level is adjustable because the extension probe can be cut to the Desired Length
desired length as it is made of coil spring.

9 10
KTZ -Flagship Line- Performance Curves
< 50·80mm >
The KTZ-series is a submersible three-phase cast iron high head heavy-duty drainage pump. The cast iron S.S. 3000min-1 S.S. 3600min-1
40 40
body with high-chromium cast iron impeller enables it to withstand demanding conditions found in
construction, aggregate and mining applications. The top discharge, side flow design assures efficient motor

K
TZ
KT

23
cooling even when it operates with its motor exposed to air. The slim design allows the pump to be placed in Z2

.7
3.
30 30 7
a confined space. The discharge direction is selectable between vertical and inclined, which prevents folding KT
Z3
or bending of the discharge hose. The pump with 7.5 to 15kW motor incorporates seal pressure relief ports KT 5.

Total Head (m)

Total Head (m)

KT
KT Z3 5
that prevent the pumping pressure from applying to the shaft seal. Z2

Z2
2.2 5.
KT 5

2.
2
20 Z3 20

K
3.

TZ
7

33
.7
KT
Z3
10 2. 10

KT
KT

KTZ
2

Z3 .5
Z2

K
K

TZ
21.5

2.
TZ
1.5

2
31
31
.5
0 0
0 0.5 1.0 1.2 0 0.5 1.0 1.2
Capacity (m 3 /min) Capacity (m 3 /min)

< 100·150mm >


S.S. 3000min-1 S.S. 3600min-1
60 60

KT
50 KT 50 Z4
KT Z4 KT 15
Z4 15 Z4
11 11
40 40

Total Head (m)

Total Head (m)


KT KT
Z4 Z4
7.5 7.
30 30 5
KTZ32.2 KTZ33.7 KTZ47.5 KTZ611
KTZ KT
Z45

K
20 45.5 20 .5

TZ

KT
61
KT KT

Z6
Z43

5
K
Z43

K
TZ
.7

15
KT
.7

TZ
10 10

61

TZ
Z6

61
1

67

1
7.

.5
5
Discharge Motor Starting Solids Dry Cable 0 0
Bore Model Output Phase Method Passage Weight*2 Length 0 1 2 3 0 1 2 3
Capacity (m 3 /min) Capacity (m 3 /min)
mm kW mm kg m
50 KTZ21.5 1.5 D.O.L. 8.5 34 8
50 KTZ22.2 2.2 D.O.L. 8.5 35 8
Dimensions Unit: mm
50 KTZ23.7 3.7 D.O.L.*1 8.5 60 8
80 KTZ31.5 1.5 D.O.L. 8.5 33 8 Model d A A1 B D H W1
KTZ21.5 50 270 235 543 216 548 120

D
80 KTZ32.2 2.2 D.O.L. 8.5 34 8
80 KTZ33.7 3.7 D.O.L.* 1
8.5 60 8 KTZ22.2 50 270 235 563 216 568 120
KTZ23.7 50 342 283 675 252 637 150 A1
80 KTZ35.5 5.5 D.O.L.*1 8.5 74 8 A

Three KTZ31.5 80 276 235 543 216 548 120


100 KTZ43.7 3.7 D.O.L.*1 8.5 60 8 Nominal
Dia. d
KTZ32.2 80 276 235 563 216 568 120
100 KTZ45.5 5.5 D.O.L.* 1
8.5 74 8
KTZ33.7 80 347 283 675 252 637 150
100 KTZ47.5 7.5 D.O.L.*1 12 101 8
KTZ35.5 80 358 306 719 258 688 150
100 KTZ411 11 D.O.L.*1 12 133 8
KTZ43.7 100 367 283 690 252 637 150
100 KTZ415 15 D.O.L.* 1
12 146 8
KTZ45.5 100 377 306 734 258 688 150
150 KTZ67.5 7.5 D.O.L.* 1
20 100 8

H
KTZ47.5 100 399 330 812 314 697 190
150 KTZ611 11 D.O.L.*1 20 133 8
KTZ411 100 428 374 864 350 740 190
150 KTZ615 15 D.O.L.* 1
20 147 8 C.W.L.

* Star-Delta available upon request


1 KTZ415 100 428 374 934 350 810 190

W1
*2 Weights excluding cable KTZ67.5 150 445 361 875 314 697 190
KTZ611 150 457 374 884 350 740 190
KTZ615 150 457 374 954 350 810 190

11 12
KTZE -Automatic Operation with Electrode- Performance Curves

The KTZE-series is a submersible three-phase automatic cast iron high head heavy-duty drainage pump. An S.S. 3000min-1 S.S. 3600min-1
40 40
innovative electrode type relay unit built into the pump automatically starts and stops the pump to eliminate
dry-running. This mechanism greatly reduces power consumption and extends operating life. The cast iron

KT

K
Z

TZ
body with high-chromium cast iron impeller enables it to withstand demanding conditions found in

E2

E2
3.
30 30

3.
construction, aggregate and mining applications. The top discharge, side flow design assures efficient motor

7
KT
cooling even when it operates with its motor exposed to air. The slim design allows the pump to be placed in

Total Head (m)

Total Head (m)


KT

ZE
a confined space. The discharge direction is selectable between vertical and inclined, which prevents folding ZE

22
22
.2

.2
or bending of the discharge hose. 20 20

KT KT

KT

KT ZE3

KT 2.2
ZE ZE

KT
10 10

KT 2

KTZ
43 43

ZE 1.5
KT

ZE
.7 .7

E3
ZE

ZE
KT

3
33
2.

E21.
21

ZE

33

.7
.5

31

.7

5
.5
0 0
0 0.5 1.0 1.5 0 0.5 1.0 1.5
Capacity (m 3 /min) Capacity (m 3 /min)

Dimensions Unit: mm
Model d A A1 B D H W1

D
KTZE21.5 50 270 235 623 216 628 345
KTZE22.2 50 270 235 643 216 648 355 A1
A
KTZE23.7 50 342 283 755 252 717 435 Nominal
Dia. d
KTZE31.5 80 276 235 623 216 628 345
KTZE32.2 80 276 235 643 216 648 355
KTZE33.7 80 347 283 755 252 717 435

KTZE32.2 KTZE33.7 KTZE43.7 100 367 283 770 252 717 435 Starting
Water
Level

H
W1
Discharge Motor Starting Solids Dry Cable
Bore Model Output Phase Method Passage Weight* Length
mm kW mm kg m
50 KTZE21.5 1.5 D.O.L. 8.5 39 8
50 KTZE22.2 2.2 D.O.L. 8.5 41 8
50 KTZE23.7 3.7 D.O.L. 8.5 69 8
80 KTZE31.5 1.5 Three D.O.L. 8.5 38 8
80 KTZE32.2 2.2 D.O.L. 8.5 40 8

Energy Saving
80 KTZE33.7 3.7 D.O.L. 8.5 69 8
100 KTZE43.7 3.7 D.O.L. 8.5 69 8
* Weights excluding cable

13 14
KTD -Slurry Pumps with Agitator- Performance Curves

The KTD-series is a submersible three-phase cast iron heavy-duty slurry pump. It is equipped with an S.S. 3000min-1 S.S. 3600min-1
24 24
agitator that assists smooth suction of the settled matters. The pump parts such as the impeller and the
suction cover are made of wear-resistant materials. The top discharge, side flow design assures efficient
20 20
motor cooling even when it operates with its motor exposed to air. The slim design allows the pump to be
placed in a confined space.

Total Head (m)

Total Head (m)

KT
K
TD

KT

D3
33

D2
KT

3.
.0

0
2.
D2

0
10 10

2.0
0 0
0 0.2 0.4 0.6 0.8 1.0 0 0.2 0.4 0.6 0.8 1.0
Capacity (m 3 /min) Capacity (m 3 /min)

Dimensions Unit: mm
Model d A B D H W1
KTD22.0 50 235 550 221 519 140

D
KTD33.0 80 297 644 266 654 160

Nominal
Dia. d

KTD22.0 KTD33.0

H
C.W.L.

W1
Discharge Motor Starting Solids Dry Cable
Bore Model Output Phase Method Passage Weight* Length
mm kW mm kg m
50 KTD22.0 2 D.O.L. 10 38 8
Three
80 KTD33.0 3 D.O.L. 10 65 8 Agitator
* Weights excluding cable
Tsurumi’s slurry pumps have an agitator made of
abrasion resistant material. It is mounted on
the shaft and rotates to create a downward
current. This agitator assists the pump in sucking
and transferring bentonite slurry, slime, mud, and
water with high sand content.

15 16
KTZ KTZ KTZE -Automatic- KTD -Slurry-
KTZ21.5 KTZ22.2 KTZ23.7 KTZ31.5 KTZ32.2 KTZ33.7 KTZ35.5 KTZ43.7 KTZ45.5 KTZ47.5 KTZ411 KTZ415 KTZ67.5 KTZ611 KTZ615 KTZE21.5 KTZE22.2 KTZE23.7 KTZE31.5 KTZE32.2 KTZE33.7 KTZE43.7 KTD22.0 KTD33.0

Discharge Bore mm 50 80 100 100 150 50 80 100 50 80

Discharge Connection Hose Coupling Hose Coupling

Solids Passage mm 8.5 12 12 20 8.5 10

Semi-open Semi-open
Impeller
High-chromium Cast Iron High-chromium Cast Iron

Suction Cover Ductile Cast Iron Ductile Cast Iron


PUMP

Oil Seal Nitrile Butadiene Rubber Nitrile Butadiene Rubber

Labyrinth Ring 304 Stainless Steel 304 Stainless Steel

Casing Gray Cast Iron Gray Cast Iron

Dual Inside Mechanical Seals (with Oil Lifter) Dual Inside Mechanical Seals (with Oil Lifter)
Shaft Seal
Silicon Carbide Silicon Carbide

Agitator Ductile Cast Iron

Type Continuous-duty Rated, Dry-type Induction Motor Continuous-duty Rated, Dry-type Induction Motor

Output kW 1.5 2.2 3.7 1.5 2.2 3.7 5.5 3.7 5.5 7.5 11 15 7.5 11 15 1.5 2.2 3.7 1.5 2.2 3.7 2 3

Phase Three Three

Pole 2 2

Insulation F F

Starting Method D.O.L. D.O.L.*2 D.O.L. D.O.L.*2 D.O.L.*2 D.O.L.


MOTOR

Motor Protector CTP CTP


(built-in)

ml 740 1250 740 1250 1100 1250 1100 760 820 760 820 740 1250 740 1250 740 1250
Lubricant
Turbine Oil (ISO VG32) Turbine Oil (ISO VG32)

Frame Gray Cast Iron Gray Cast Iron

Shaft 420 Stainless Steel 420 Stainless Steel

m 8 8
Cable
PVC Chloroprene PVC Chloroprene Rubber Chloroprene Rubber PVC Chloroprene PVC Chloroprene Rubber PVC Chloroprene
Rubber Rubber Rubber

Automatic Control Device Electrode

Dry Weight*1 kg 34 35 60 33 34 60 74 60 74 101 133 146 100 133 147 39 41 69 38 40 69 38 65

*1 Weights excluding cable *2 Star-Delta available upon request

17 18
www.tsurumi-global.com

We reserve the right to change the specifications and designs for improvement without prior notice.

Your Dealer

© 2017 TSURUMI MANUFACTURING CO., LTD.


Printed in Japan IB107-D HB-F-I-V

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