3270 Operators Manual
3270 Operators Manual
Welcome Aboard
This manual has been prepared to assist you in the operation and care of your Bayliner boat.
While not intended as an all-inclusive document designed to provide every detail, this manual can
contribute to the more effective operation of your boat.
Understanding your new boat and how it works is essential to your boating enjoyment and
safety. We recommend that you perform the following steps:
1. Make certain that you receive a full explanation of all systems from the dealer before
taking delivery of your boat.
2. Read this manual thoroughly, paying particular attention to the subjects of fueling,
checking for fumes, starting, carbon monoxide, alcohol stoves, loading limits,
trim tabs, recommendations for safety, and warranty.
3. Practice—all members of the family should be familiar with the operation and systems of
your boat.
4. Participate in a safe boating course. Call your local U.S. Coast Guard for the time and
place of their next class.
Due to our ongoing commitment to product improvement, we reserve the right to change,
without notice or other obligation, the specifications or information contained in this publication.
Table of Contents
PREPARATION
Recommendations for Safety 3
Safety Equipment 4
Tool Chest 4
Miscellaneous Items 4
Static Float Attitude 5
Other Tips 5
OPERATING
Fueling Procedures 5
Fuel Capacity Table 6
Launching 6
Starting 6
Before You Leave 7
Maneuvering 7
Boat Performance 9
Boat Running Attitude 9
Trim Tabs 9
Steering Wheel Pressure 10
Instruments 10
Dual Station Operation 10
Diesel Engine Shut-Down 11
COMPONENTS/SYSTEMS
Electrical System (12-Volt) 11
Electrical System (110-Volt AC) 13
Generator 13
Hot Water Heaters 13
Air Conditioning/Heating 14
Fuel Systems 14
Shaft-Transmission Alignment 15
Shaft Log Stuffing Box Packing 15
Rudder Stuffing Gland 16
Steering 16
Refrigerator 16
Seawater Strainers 16
Exhaust System 16
Marine Head with Holding Tank 17
Potable Water System 18
Starter Motor 18
Bilge Blower 19
Bilge Pump 19
Running Lights 19
Alcohol Stoves 19
Electric Stoves 20
Alcohol/Electric Stoves 20
Loading Limits 20
Bilges/Engine Compartment 20
Cabin and Topside Areas 21
Hull 22
STORAGE 23
NAUTICAL TERMS 24
SPECIFICATIONS 24
WIRING DIAGRAMS 25
WARRANTY 34
PREPARATION
Prior to leaving on your first outing (or, for that matter, any outing) there are certain items to
check and activities to perform. Familiarize yourself with your boat before leaving, and consider
the following:
For boats sixteen feet (16’) or over in length: One Type 1,11, or (wearable) for each person
on board and one Type IV (throwable) in each boat is required.
2. Always have children wear PFDs. Always check those devices. Intended for young children
for fit and performance in the water. Never hesitate to have “all hands” wear lifesaving
devices whenever circumstances cause the slightest doubt about safety.
3. Do not overload or improperly toad your boat. Maintain adequate freeboard at all times.
Consider the sea conditions, the duration of the trip, the weather and the experience of the
personnel. Do not permit persons to ride on parts of the boat that were not designed for such
use. Bow riding and seat back or gunwale riding can be especially hazardous.
4. FaIls are the greatest cause of injury both afloat and ashore. Eliminate tripping hazards
wherever possible, make conspicuous those that must remain, and require proper footwear to
be used on board.
5. Understand the meanings of navigation buoys, and never moor to one. (It is a Federal
offense.)
6. Know the various distress signals. A recognized distress signal used on small boats is to
slowly and repeatedly raise and lower the arms outstretched to each side.
7. Storm signals are for your information and safety. Learn them and be guided accordingly.
8. A special flag (red flag with white diagonal stripe) flown from a boat or buoy means skin
diving operations. Approach with caution and stay clear by at least 25 yards.
9. Be especially careful when operating in any area where there might be swimmers.
10. Watch your wake. It might capsize a small craft. You are responsible for damage caused by
your wake. Pass through anchorages at minimum speed.
11. Obey the “rules of the road”. Disregarding such rules is the greatest cause of boating
collisions.
13. keep an alert lookout. Serious accidents have resulted from failure in this respect.
14. Always instruct at least one person on board in the rudiments at boat handling in case you are
disabled or fall overboard.
15. Consider what action you would take under various emergency conditions such as man
overboard, tog, fire, a damaged hull or other bad leaks, motor breakdown, bad storm or
collision.
16. If you ever capsize. Remember that it the boat continues to float it is usually best to remain
with it. You are more easily located by a search plane or boat.
17. Keep firefighting and lifesaving equipment in good condition and readily available at all
times.
18. Do not test tire extinguishers by squirting small, amounts of the agent. The extinguisher
might not work when needed. Always follow approved instructions m checking tire
extinguishers.
19. Have an adequate anchor and sufficient line to assure good holding in a blow (at least six
times depth of water).
20. Boat hooks are valuable when docking or when needed to retrieve objects (including people)
overboard.
21. Keep electrical equipment and wiring in good condition. No knife switches or other arcing
devices should be installed in fuel compartments. Allow ample ventilation around batteries.
22. Good housekeeping in your boat is important. Cleanliness diminishes the probability of fire.
23. Know your fuel tank capacity and cruising range. If it is necessary to carry additional fuel,
do so only in proper containers. Take special precautions to prevent the accumulation of fuel
vapors in confined spaces.
24. Before departing on a boat trip, you should advise a responsible friend or relative about
where you intend to cruise. Be sure that the person has a good description of your boat. Keep
them advised of any changes in your cruise plans. Doing these things wilt enable your friend
or relative to tell the Coast Guard where to search for you and what type of boat to look for if
you fail to return. Be sure to advise the same person when you complete your trip to prevent
any false alarms about your safety.
25. Your local U.S. Coast Guard Auxiliary/Power Squadron otters a Safe Boating Class several
times a year. They are comprehensive and generally of minimal cost to you. Call your local
U.S. Coast Guard Auxiliary or Power Squadron Flotilla for the time and place of the next
class.
Safety Equipment
The following safety-related items should be considered as part of your standard equipment:
Miscellaneous Items
1. Engine and accessories manual.
2. Propeller with fastening devices.
3. Propeller shaft packing material.
4. Spare shaft and strut.
5. V-belts.
6. Engine lubricating oil.
7. Transmission lubricant.
8. Fuel and oil filters.
9. Cooling pump impellers.
10. Fuel can.
11. Light bulbs.
12. Spare set of injectors for diesel engines, or spare set of spark plugs and other ignition parts
for gas engines.
Other Tips
1. When commissioning a new boat, do not plan an extensive trip or party until you have taken
a shakedown cruise to make sure all equipment on your boat is functioning properly and you
are familiar with its operation.
2. Use big fenders and fender boards, as they will best protect your boat from floats, piers, and
other boats.
3. Carry adequate line properly sized to your boat. We suggest at least four 50’ lengths of 1/2”
nylon line for boats up to 34 feet and four 60’ lengths of 5/8” nylon line for boats over 34 feet.
OPERATING
Fueling Procedures
The following procedures apply primarily to gasoline engine-powered boats. However, learning
and using these steps will realize an extra margin of safety when fueling your Bayliner yacht
equipped with diesel engines.
CAUTION! Fuel vapors are explosive and can become trapped in the lower portions of
a boat. While fueling, all doors, hatches, and port lights should be closed.
2. Turn off all equipment, including engines, generator, appliances, bilge blower, lights, etc.
3. Extinguish all cigarettes, cigars or other items that may produce a spark or flame.
5. Through-deck fittings are provided for fuel tank filling. Remove cap and insert fuel supply
nozzle, allowing the nozzle to maintain contact with the fitting, thereby preventing possible
static sparking.
6. After about 10 gallons have been pumped into the tank, inspect the engine and tank area for
signs of fuel leakage. Proceed with fueling if nothing is detected.
7. On very hot days, allow for expansion. Do not till the fuel tank completely.
8. If, when filling the tank, you can’t put fuel in at a reasonable rate, check the fuel vent line to
see that it’s not kinked or plugged.
9. Replace the till cap and wipe off any fuel spillage.
10. Open engine compartment and windows, doors, etc., and inspect, visually and by smell, for
fuel fumes or leakage. Any sign of fuel leakage or indication of fumes should be investigated
and corrected prior to starting engine.
11. Operate bilge blower for at least four minutes prior to starting engine. Leave blower on until
underway and at cruising speed.
Fuel Capacity Table
Launching
1. Your Bayliner yacht may be equipped with a transom drain plug. Make sure this plug is
tightly in place.
2. Inspect the bottom of your new Bayliner and make a mental note of all fittings below the
waterline.
3. Once in the water, immediately board your boat and inspect the compartments for signs of
leakage.
4. If any leaks are noted, the boat should be removed from the water. The selling deafer should
be notified so the leaks can be repaired before relaunching the boat.
Starting
The engine operating and maintenance manual furnished with your boat describes pre-start and
starting procedures. The following are basic reminders and are not intended to cover every detail
of starting—we urge you to thoroughly read and understand your engine manual.
WARNING: Gasoline vapors are highly explosive. To prevent explosion and fire, check
engine and fuel compartments, before starting, for fumes or accumulation of fuel.
Always operate blower for at least four minutes before starting, during starting and
when operating below cruising speeds.
4. Check water separators (if your boat is so equipped) and drain as required
5. For gasoline-powered models, advance throttle fully to set the automatic choke (for cold
engine) and then pump the throttle lever two to three times.
6. On boats so equipped, make sure the emergency engine shutdown switch cap is in place and
the lanyard is attached to the operator.
7. With throttle in start position (approximately 1/4 throttle), start the engine. (Note—the engine
will not start unless the gear selector is in the neutral position.)
8. Do not continuously operate the starter for more than 1 5 seconds at a time. Allow at least
three minutes for cooling between start attempts.
9. For low temperature starting of diesel engines (below 14F/-10C), use the preheater system.
Push button and hold in for 15-30 seconds (do not exceed 30 seconds).
10. If the engine fails to start, wait one minute and try again (on gas engines, pump the throttle
only once).
11. As soon as the cold engine starts, set the engine speed at 1200 rpm for V8 engines (2000 rpm
for 4-cylinder engines or 750-1200 rpm for diesels) and check oil pressure. Oil pressure will
vary from one engine to another, but it should come up immediately. If it does not, turn the
engine off I
12. With the engine running, the voltmeter should indicate a reading between 12-14 volts.
13. Check steering operation by turning wheel full port and starboard and observing your
outdrive or rudder.
14. While the boat is still securely moored to the dock and engine is idling at 600-800 rpm,
advance the shift control to forward, to reverse, and into neutral to check shifting operation.
1. Check the operation of equipment such as bilge pumps, running lights, wipers, etc.
2. Instruct passengers in the use and location of flotation devices and fire extinguishers.
3. Obtain a reliable weather forecast and plan accordingly for comfort and safety.
4. Notify a responsible friend, relative, marine operator, or Coast Guard of your cruise
plans. Upon your return or a change in your cruise schedule, notify that person in order to
avoid unnecessary concern.
Maneuvering
With all your pro-departure checks now completed, you are ready to leave the dock.
Basic Maneuvering
Remember that all boats steer by the stern (the feeling is much like steering your automobile in
reverse). For example, when you turn the steering wheel to the left, the stern of the boat will
swing to the right as the boat goes into a left turn. This is especially important to keep in mind
when docking and operating in close quarters with other boats.
There are no brakes on a boat. Stopping is accomplished by allowing the boat to slow down
(under 5 mph) and then putting the engine in reverse Gently increasing reverse power will allow
you to stop the boat
in a very short distance. A boat does not respond to steering in reverse nearly as well as it does
when going forward, so do not expect to accomplish tight turning maneuvers when backing up.
If your boat has twin propellers, you can engage one engine it forward gear, and the other in
reverse gear, and turn the boat completely around in its own length if the rudder is left in the
center position. You can, of course, make such a turn in either direction. Port engine forward and
starboard engine in reverse spins you clockwise. Starboard engine forward and port engine in
reverse spins you counterclockwise. You can accentuate the spin with full rudder in the spin’s
direction.
Once you are away from the dock, devote some time to learning how to maneuver.
• Practice stopping.
• When operating in close quarters or docking, all maneuvering should be done at idle speed.
Proceed with caution in congested areas.
• Gradually increase your speed Get used to the boat before any full throttle operation.
Docking
Preparation:
Proper docking requires proper preparation. Start by making sure you have adequate
equipment. and that it is stowed correctly and ready
for use. Your dealer is the best source for the amount and type of equipment you should carry.
Mooring:
Attach lines to deck cleats by making a loop in one end, large enough to pass through the hole
in the base of the cleat and back over entire cleat. The line now can be used to secure your boat.
Lines may be kept this way while running as long as they are coiled and cannot become fouled in
gear or props. ln heavy sea conditions, all lines should be removed from decks.
TIP: Tie up by running line from boat, around dock cleat, and back to boat. This way you can
untie without jumping from deck to dock and back aboard. Just cast off one end and then bring
the whole line on board.
Boat Performance
Boat speeds are affected by a great many factors. Some, such as temperature and altitude, you
cannot change, but some factors you can:
1. Loading: Take only the necessary equipment with you. Keep weight low in the boat and
balanced.
2. Propeller: keep it in good repair and at the correct pitch for your particular situation. The
factory standard equipment propeller may not be the best for your particular boat and load
conditions. If the engine RPM at full throttle is less than the maximum rating, try a prop of
less pitch. If the engine RPM exceeds the maximum rating. try a prop of greater pitch.
A slightly bent or nicked propeller will adversely affect the performance of your boat.
3. Weeds, barnacles and other growth: Keep your boat bottom clean. When your boat starts
“growing grass” it will slow down greatly.
1. If your boat runs with its bow too high at cruising speeds, the following suggestions will help
you lower the bow:
• Adjust thrust angle of your outdrive—reduce distance between bottom of transom and
drive unit.
2. If your boat runs with its bow too low at cruising speeds (usually indicated by water
coming off the hull way forward and steering difficulty—veering off course), you can
raise the bow by performing the opposite of above.
Trim Tabs
Trim tabs are intended for corrections to boat trim on the port and starboard axis with very
minor changes in pitch or fore-and-aft attitude. For major corrections, redistribute loads.
1. If tab position is unknown, put your tabs in the full bow-up position.
2. After power is applied and boat is cruising, push appropriate tab button to level the boat on
lateral axis. Several short touches of the tab button are recommended. Allow the boat to react
to the new position of the trim tab after each touch. When installed under manufacturer’s
recommendation, the port button on the trim tab switch operates the starboard trim tab and
vice versa.
3. Both tabs can be lowered slightly to lower bow Forcing the bow down with tabs will cause
steering difficulty and a loss of efficiency.
Instruments
While under way, instruments should be checked frequently for possible indications of trouble
1. Tachometer—A tachometer is an electrical instrument that indicates engine revolutions per
minute (RPM). The tachometer is useful for monitoring engine speed to avoid exceeding the
maximum RPM rating. In addition, it can be used to detect performance changes by
comparing speedometer readings at various RPMs.
4. Fuel Gauge-The fuel gauge indicates fuel level. Since boats are exposed to rough water
conditions and varying trim, fuel gauges may provide inaccurate readings at times. It is
always good to keep track of your running time as a double check against an inaccurate
gauge.
Always start the engine at the station at which you will be operating the boat. Remind everyone
near the unattended control station to KEEP HANDS OFF. When leaving one station to begin
operating at the other, bring the boat to a complete stop. Never leave the helm while the boat is
underway and assume that someone else has the boat
under control. If you are operating your boat at the bridge and you encounter heavy sea
conditions, bring your boat down to an idle, point it into the sea and have bridge passengers move
down to the cabin. If sea conditions become very heavy, you should also leave the bridge and
operate your boat from the lower station. Children should be required to wear life jackets.
Diesel Engine Shut-Down
1. Cool the engine gradually, allowing it to idle in neutral for at least five minutes.
WARNING: It is important to follow steps 2, 3, 4, and 5 in sequence to avoid the
possibility of electrical system damage.
2. To turn engine off, push the stop button.
3. After engine stops, turn the ignition key counterclockwise to the “off’ position.
COMPONENTS/SYSTEMS
On model 3270, two batteries and battery switches are provided. One battery provides power
to both engines and 12-volt DC accessories controlled from the switch panel at the helm
stations. This battery is charged by the port engine. The other battery provides power to the
remainder of the 12-volt DC accessories and is charged by the starboard engine alternator.
Field current for the starboard alternator is obtained through a fuse marked “battery charger”
on the battery switchboard and controlled by an oil pressure switch on the engine.
On the 3450, 3460, and 3870 models, three ON-OFF battery switches and two batteries are
provided. One battery is used for starting and ignition on both engines and is charged by the
port engine. The other battery is used for accessories and is charged by the starboard engine.
The third battery switch is a crossover switch between the start and accessory battery and is
used to start
the engines if the start battery goes dead. The crossover switch should be
—
turned on only in emergencies. Leaving this switch ON can drain all onboard batteries.
On 2850 models the condition of the battery can be read on the voltmeter when the ignition is
in the ON position. On models 3250 through 3870 the condition of the main starting battery
can be read on the voltmeter marked “ENGINE CIRCUIT” when the engine battery switch
and the port ignition switch are in the ON position. The condition of the accessory battery
can be read on the voltmeter marked “ACCESSORY CIRCUIT” when the accessory battery
switch is in the ON position. The starboard ignition switch does not have to be ON to read
the accessory battery condition
With the engine not running, voltmeter readings in the 11.5 to 1 2.5-volt ranges are
considered normal. Readings in the 10 to 11 .5-volt range indicate a marginal charge
condition. Readings below 10 volts indicate a serious discharge condition,
With the engine running (over 1500 rpm) voltmeter readings of 13 to 14 volts are considered
normal. Readings below this indicate a severely discharged battery or a nonfunctioning
charging system.
Check the battery water level regularly by removing the caps. If the zinc plates are exposed,
add distilled water. Corroded battery terminals can also let you down. Clean them with
baking soda and water, and coat them with a preservative or a light film of grease. Be sure all
battery connections are tight. When storing the boat, it is best to remove the battery, give it a
full charge, and store it inside away from extreme temperatures.
2. Battery Charger:
If a battery selector switch is installed on 2850 models, the battery charger output should be
reconnected to the common terminal of this switch or no charging will occur when the switch
is OFF.
On 3250 3870 models the battery charger operates when the 110-volt dockside power is
-
connected and the battery charger circuit breaker is ON. On those models equipped with a
generator, the battery charger also operates when the AC source selector switch is on
“Generator”, the generator is running, and the battery charger circuit breaker is ON. The
battery charger will charge the batteries regardless of the battery switch position. The battery
charger has two isolated outputs and charges both batteries simultaneously, as required. On
3870 and 34’ diesel models the battery charger has three isolated outputs.
Some equipment, such as the stereo, GB radio, and depth sounder, are individually fused.
Literature specific to this equipment should be referred to for information.
On models 3250 through 3870, the engine circuits are protected by a large circuit breaker
located on the engines. The accessory circuits are separate from the engine circuit and are
protected by a large circuit breaker located at the main battery switches. The
ignition circuits are protected by an in-line fuse at the ignition switch or in the main fuse
block.
The fuses or breakers for these models, except model 3270, are located on the face of the DC
Master Panel. Model 3270 has two fuse blocks behind the instrument panel (at least until mid
1987). The main power supply for the accessories is protected by a large circuit breaker,
which is located at the main battery switch. Also located at the main battery switch are in-line
fuses for the accessory battery charging circuit and for the automatic bilge pump. On the 3250
the blower and engine drive lift controls are fused in-line behind the instrument panel and
receive power from the engine circuit.
Optional accessories are fused at the instrument panel with the exception of the power
windlass which has its own control switch panel and is protected by a circuit breaker at
battery switches.
COMPONENTS/SYSTEMS
The AC system is energized by either shore power or the on-board generator (optional on some
models)
Shore power receptacles are either 30- or 50-amp and appropriate power cords are furnished.
Since not every shore installation has 30-amp service, we recommend that 1 5- and 20-amp
adapters be purchased.
When connecting to shore power, turn off main circuit breakers. Always attach the cord to the
boat first: then attach the cord to the shore outlet, thereby avoiding accidental dropping of a “hot”
cord into the water. Correspondingly, remove the end at the dock outlet first. After connection to
shore power, check “dockside polarity” indicators before turning on main circuit breakers.
Whether using shore power or the generator, the simultaneous operation of several 110-volt
accessories can result in an overloaded circuit. It might be necessary to turn off one accessory
while operating another.
All models with a 110-volt receptacle in the head are equipped with a ground fault interrupter
to protect users from electric shock. This device will also protect other labeled outlets.
Generator
The literature package supplied with your boat has a very complete operator’s manual for your
generator. We urge you to read that manual prior to operating your generator, and to observe the
following:
1. Follow instructions in the operator’s manual for pre-start checks and break-in procedures.
2. For gas generators, be sure to operate the blower for at least tour minutes before starting.
3. For the diesel generator which is standard on the 3870 and optional on the 3270, 3450 (Tn-
Cabin Motoryacht) and 3460 models, follow the instructions included in the literature
package. When starting the generator, it is important to continue depressing the preheat
switch until the oil pressure reaches running pressure. Two or three seconds should be
sufficient.
4. Never operate the starter for more than 30 seconds. If generator does not start, wait at least
30 seconds before another attempt.
5. In addition to servicing the filters attached to the generator, any separate filter/separators
should be serviced as indicated by the instructions included in your literature package.
6. The coolant mixture installed at the factory consists of equal parts water and antifreeze.
7. The seawater intake valve must always be open during generator operation, and the seawater
strainer should be checked frequently for debris.
On all models the hot water heater is connected to the 110-volt power system. On those models
equipped with freshwater cooling, the coolant from the closed engine cooling system is circulated
through the hot water tank for heating of potable water. Heaters must be kept full of water to
avoid damage to the 110-volt heating elements. They should also be drained (power turned off)
when the possibility of freezing exists.
Air Conditioning/Heating
On boats equipped with optional air conditioning, both heating and cooling are controlled at
the same panel.
1. Be sure the seawater inlet valve is open and 110-volt panel circuit breaker switches are OFF.
4. Turn “Thermostat” fully clockwise for cooling or fully counterclockwise for heating.
6. Turn the control knob to “start”. This energizes the fans and the seawater pump. Check the
overboard discharges to be sure that water is flowing through the condensing units.
7. Turn the control knob to “run”. The compressor will start to cool or heat according to the
setting of the thermostat.
8. To set the thermostat, allow sufficient time for the unit to heat or cool the area to the desired
temperature. When the area is sufficiently heated or cooled, turn the thermostat knob slowly
toward the center position until it “clicks” once. The thermostat is now set to maintain a
constant temperature.
9. Select a fan speed desired. When operating on the heat cycle, allow the unit to run on low fan
for 5 to 15 minutes until it begins to heat well. Then increase fan for efficient heat output. On
the cooling cycle, use any fan speed desired. Keep in mind, however, that the lower the fan
speed, the less capacity the system has.
1 0. To turn the system off, turn the system switch on the switch panel to OFF. Do not use the
circuit breaker switches on the 110-volt panel to turn the system off or on.
Fuel Systems
CAUTION:It is very important that the fuel system be inspected thoroughly at the time
it is first filled and then at each subsequent filling. For your safety and the safety of
your passengers, the “Fueling” instructions of this manual must be followed.
2. Antisiphon Valves:
As required by the U.S. Coast Guard, the fuel systems on all gas powered boats are equipped
with an antisiphon valve. This valve is an integral part of the barb fitting on the fuel tank to
which the neoprene fuel line attaches. The valve is spring-loaded and is opened by fuel pump
pressure. These valves will prevent gasoline from siphoning from the fuel tank in the event of
a fuel line rupture.
3. Fuel Filters:
All fuel tanks installed by Bayliner are equipped with a fine mesh screen filter on the fuel
pick-up tube in the tank. In addition, when supplied by the motor manufacturer, an additional
filter is installed on the engine. Fuel filters should be checked periodically to see that they are
clean and free of debris.
4. On those models equipped with two fuel tanks, the fuel lines from these tanks are run to a
manifold system with valves. If the boat is equipped with a generator, there is also a valve on
the manifold fo~ the generator fuel line. Under normal conditions, the boat should be run
with the main valves open and, if so equipped, the crossover valve closed. If for some reason
one of the tanks runs dry, the valve to that tank can be shut, and both engines run off the tank
with fuel. When running two engines off one tank, RPMs should be reduced.
CAUTION:Avoid the storage or handling of gear near the fuel lines, fittings and tanks.
5. Diesel Fuel:
The diesel fuel systems utilized in Bayliner boats are similar in many ways to the gas system.
Diesel engine operation requires a return fuel line from the engine to the tank. Thus, the fuel
system has two lines between the engine and the tank instead of one. The diesel fuel tanks
are not fitted with antisiphon valves. Fuel filters are utilized in every diesel installation. It is
very important that the filters be checked and cleaned regularly.
Make sure that your fuel suppliers are reputable and can be relied upon to furnish clean, proper,
high quality fuel. Also, once you have found such suppliers, keep your tank as full as possible
with their fuel. Then, if you are forced to add to the tank with a potentially poor quality supply,
the portion of poor quality fuel will be minimized.
Diesel fuel of ASTM grade 2-D is recommended. The minimum cetane value is 40 (45 for cold
temperature operation), and the maximum sulfur content is 0.5O/o. If sulfur content exceeds 0.5%,
oil changes should be performed twice as frequently as indicated in the engine manual.
Air in the fuel supply system can stop an engine or severely restrict performance. Should air be
introduced into your fuel lines, refer to your engine manual for detailed instructions on
“bleeding”.
Consult your dealer or local marina concerning fuel additives intended to prevent fungus or
other growth in your fuel tanks.
Alignment between your engine transmission output shaft and the propeller shaft is very
critical. Although this alignment has been
performed at the factory, it should be checked again after the boat has been in the water for 48
hours. Alignment inspection should be performed as routine maintenance (after initial 30 hours of
operation, then every 60 hours) and whenever unusual noise or vibration is noticed. To insure
proper alignment when the boat has been launched after a haulout or dry storage, wait for 48
hours before making final adjustments.
Proper alignment is usually achieved by moving the engine. We recommend that alignment be
performed by an experienced marine mechanic. However, checking alignment is relatively simply
when these procedures are followed:
1. Remove the flange bolts at the transmission-to-shaft coupling and slide the shaft aft until the
flanges are about 1/4” apart.
2. Rotate the shaft to see if there is obvious “wobble” of the shaft flange, indicating shaft
damage.
3. Move the shaft up and down and from side to side to determine, as closely as possible, the
central position where the shaft is normally located. At this position, the transmission flange
should align with the shaft flange without moving the shaft to either side or raising it more
than 1/8”. If this is not the case, a misalignment condition exists.
4. Move the shaft flange into contact with the transmission flange. Check for gap between
flange faces by attempting to insert a .003” feeler gauge at the top, bottom and each side.
Repeat this operation after rotating the shaft flange 1/4 turn (3 times). Misalignment is
indicated when the feeler gauge can be inserted easily at any point.
The propeller shaft emerges from the bottom of the boat through an opening called the shaft
log. The shaft stuffing box is connected to the shaft log by a short length of special flexible hose.
Packing rings are compressed around the shaft by the packing nut. The “Stuffing Box” prevents
excessive amounts of water from leaking around the shaft and into the boat.
Normal wear can cause stuffing box leakage to increase. It usually can be stopped by loosening
the locknut, tightening the packing nut slightly, and then resetting the locknut tightly. Do not
overtighten. Bear in mind that a slight leak (up to 10 drops per minute while running) helps to
lubricate the packing and is therefore desirable.
When stuffing box leakage becomes excessive, even after following the above steps, packing
replacement can be performed as follows:
3. Wrap new packing around shaft and cut rings with a razor blade at approximately 30 degrees
to long axis of shaft. Stagger ends of each ring and insure that rings are fully seated in
packing nut resess.
4. Tighten packing nut by hand only until resistance of packing contacting the stuffing box is
felt. Tighten locknut securely.
5. When initially launched, the packing must be allowed to leak at a rate of about 5 to 30 drops
a minute, as it will expand and seal from water contact and friction heat of the turning shaft.
Failure to allow this leakoff will result in packing burnout after a short period of running.
As in the case of the shaft log stuffing box, the rudder stuffing gland is part of the assembly
where the rudders emerge from the bottom of the boat.
It is very similar to the propeller shaft stuffing box and will require the same maintenance.
Since it obviously does not receive the same wear as the propeller shaft, repacking is seldom
required. This shaft stuffing gland should not leak water.
Steering
Refrigerator
The refrigerator used by Bayliner operates on 110-volt AC and 12-volt DC power. When the
110-volt system is not operating, the refrigerator operates on 12 volts. When an AC source is
supplied, by a generator or by dockside power, the refrigerator automatically switches to 11 0-
volt.
The refrigerator is the heaviest continuous draw on the 12-volt DC system. If no other 12-volt
accessories are used, the refrigerator can draw a battery dead in less than 24 hours. For this reason
it is
refrigerator should not be set higher than position two. It is also advisable to turn the refrigerator
off at night. If you are going to be out more than one day and cannot connect to dockside, you
should plan to run your generator or engines to maintain a charged battery.
Seawater Strainers
Seawater strainers should be periodically checked for debris. Depending on the boat model,
there may be strainers for engines, for the generator, for the air conditioning system (option), and
for the seawater washdown pump.
Your exhaust system is designed to keep water out of the engines in most conditions. However,
care should be taken not to anchor stern to sea, and the engines should not be shut off if the seas
are too high. Always use good seamanship and consider the seas before anchoring or shutting off
the engines.
Check all of the clamps after the first 20 hours; then continue to check exhaust system clamps
periodically.
Marine Head with Holding Tank __________________
The marine head with holding tank is designed so waste may be flushed into the holding tank
or, for those traveling where regulations permit, flushed over board. On models larger than 28
feet, this is accomplished by routing the head discharge through a “Y” connector to the holding
tank or overboard. There are valves in each of these lines. To flush waste overboard, the valve to
the holding tank must be closed and the through-hull seacock (provided on some models) must be
open. To flush into the holding tank, close the seacock and open the valve to the tank.
On 2850 models the head is flushed into the holding tank, from which the discharge is routed
either through a macerator and overboard, or to the deck pump-out fitting.
It s suggested that overboard valves and seacocks normally be left closed to prevent
inadvertent overboard discharge. To empty the holding tank, the boat must be taken to a pump-out
station.
To operate the marine head, open the seacock on the seawater intake. Before using, pump
some water in to wet the bowl. After using, pump until thoroughly cleaned. Pump a few more
times to clean lines. If excess waste should cause water to rise in bowl, stop pumping until water
recedes.
If at any time you are unable to pump water into the bowl, the probable reason is debris in the
pump diaphragm. To remove such blockage, shut inlet seacock and dismantle pump, which
generally
is held together with six screws. The design is simple and the problem will be obvious when
pump body is split open.
To winterize toilet, shut off intake valve. Pump until dry. Remove drain plug in base and pump
again to remove all water. Do not use antifreeze. The inlet seacock should be closed while the
boat is underway or when the boat is left moored in the water.
System Specifications
Pressure type (demand) systems operate at any time the electrical switch is ON. When not
using the boat, or when tank is dry, be sure the switch is OFF. On those models with showers, the
shower sump switch is located in the head.
Starter Motor
The engine starter motor is designed to deliver high horsepower for only very short intervals.
Avoid operation for more than 15 seconds at one time. Due to its high horsepower this motor
builds up considerable heat and can be permanently damaged with prolonged use. If it does not
operate, check the battery charge and all direct wiring for shorts or loose connections, If excess
bilge water is allowed to accumulate, the starter can be damaged. Automatic bilge pumps are
recommended for boats left in open moorage. They are standard on 3270, 3450 and 3870 models.
Bilge Blower
The bilge blower removes fumes from the engine compartment and draws fresh air into the
compartment through the deck vents.
To ensure fresh air circulation, the bilge blower is to be used before starting the engine, during
starting, and while the boat is operating below cruising speed. Operate the blower for at least four
minutes before starting the engine.
Bilge Pump
The electric bilge pump supplied with your Bayliner is of an impeller type. If bilge water is
present and the pump motor is running but not pumping, check to see if it is clogged by debris. If
it is clear but still does not pump, check the discharge hose for kinks or a collapsed area.
NOTE: The Federal Water Pollution Control Act prohibits the discharge of oil or oil
waste into or upon the navigable waters and contiguous zone of the United States if such
discharge causes a film or sheen upon, or discoloration of, the surface of the water, or causes a
sludge or emulsion beneath the surface of the water. Violators are subject to penalty of
$5000.
Running Lights
Bayliner are of top quality, failure may occur for a variety of reasons:
Alcohol Stoves
Carefully read and follow manufacturer’s operating instructions supplied with your stove, and
observe the following:
5. Do not put cooking utensils on stove until burners are lit and functioning properly.
CAUTION: On pressure type alcohol stoves, flare-up may occur during
preheating, particularly if burner valve is opened before preheating is
completed. If flare-up occurs, shut off burner and restart.
Electric Stoves
Carefully read and follow manufacturer’s operating instructions supplied with your stove. The
breaker switch must be on in order to operate the stove.
Alcohol/Electric Stoves
Again, carefully read and follow the manufacturer’s operating instructions supplied with the
stove, If using the alcohol stove, it is recommended that the 110-volt electrical breaker switch is
off.
Loading Limits
1. Command bridges:
-1000 pounds maximum for model 3870.
-700 pounds maximum for all other models (2850 - 3460)
In addition to instructions found elsewhere in this manual and in the literature specific to
certain components, the following information is provided for general maintenance and repair.
Because conditions vary widely in different areas, and since frequency and type of use can
differ greatly between owners, intervals for maintenance are not stated herein. Common sense
should determine the frequency of maintenance.
Bilges/Engine Compartment
1. Pump bilges dry and remove all loose dirt. Be sure all limber holes are open. If there is oil in
the bilge and the source is not known, look for leaks in engine oil lines or engine gaskets. Oil
stains are best removed by use of a bilge cleaner available from your dealer or a marina. Do
not use flammable solvents.
2. Check all wiring to be sure that it is properly supported, that insulation is intact, and that
there are no loose or corroded terminals, If there are corroded terminals, they should be
thoroughly cleaned with sandpaper or replaced. Tighten securely using a lock washer and
spray with WD-40 or similar preservative.
3. Inspect the entire fuel system (including fill lines and vents) for any evidence of leakage. Any
stains around joints could indicate a leak. Try a wrench on all fillings to be sure they are not
loosening, but do not overtighten. Clean fuel filters and vent screens. Operate all valves to be
sure they are in good condition.
4. Inspect the entire bottom for evidence of seepage, damage or deterioration, paying particular
attention to hull fittings, hoses, and clamps. Straighten kinked hoses and replace any that do
not seem pliable. Tighten loose hose clamps and replace those that are corroded. Tighten any
loose nuts, bolts, or screws. Operate seacocks to be sure they are in good condition.
5. Refer to your engine operating manual for details of maintenance. Wipe off engines to
remove accumulated dust and grease. If a solvent is used, make sure it is nonflammable. Go
over the entire engine and tighten nuts, bolts, and screws, including the mounts. Inspect the
wiring on the engine and clean and tighten terminals. Inspect belts and tighten if needed.
Replace any belt that is cracked or frayed. Clean and lubricate battery terminals; fill cells
with distilled water as needed.
Dry cleaning should be considered for interior fabrics other than vinyl.
8. Your marine instruments have been designed and constructed of the best possible materials
and with proper care will give you yea of trouble free operation.
When instruments are exposed to a saltwater environment, salt crystals may form on the
bezel and the plastic covers. These sali crystals should be removed with a soft damp cloth;
never use abrasives or rough dirty cloths to wipe plastic parts. Mild househ detergents or
plastic cleaners can be used to keep the instrument bright and clean.
Hull
1. The finish on a fiberglass boat is similar to that of an automobile a will respond to the same
system of care and cleaning. Car waxes and cleaners are often used to maintain a sparkling
finish. Also, a variety of polishes and cleaners for fiberglass are now on the market. Some are
very good and we suggest you experiment with different brands to determine what you like
best.
2. Almost unavoidable during the life of your boat is damage to the gelcoat or colored surface.
This is not as serious as you might think. Repair is not costly and can be done by the novice.
Scratches: It the scratch does not penetrate the gelcoat surface, use automotive rubbing
compounds. Dampen a soft rag and apply rubbing compound with plenty of elbow grease.
The scratch may not disappear completely; however, its notice ability will decrease.
Gouges and Chips: To repair, simply obtain “patch paste” from your Bayliner dealer and
follow this recommended procedure:
WARNING: Teak oil, acetone and catalyst are hazardous materials and
should be used only in well-ventilated areas. Follow manufacturer’s instructions.
3. There are many factors that will come into play in determining if and how often it will be
necessary for you to paint the bottom of your boat. First of all, it is necessary for you to
understand that the bottom paint on boats is designed to slowly dissolve to prevent the
retention of marine growth. This fact is generally not understood, but it is unusual to find a
boat bottom that does not need repainting after a season s use.
As necessary, usually once a year, your boat should be pulled from the water, scrubbed and
repainted. It is not always necessary to repaint the bottom each time it is scrubbed, but no
bare spot should be allowed to remain.
Our recommended procedure for repainting the bottom is as follows:
• Prepare the bottom by sanding, cleaning and fairing as required.
• It is imperative that the new paint be applied over a perfectly dry surface. Fiberglass hulls
should never be hauled, painted and relaunched in the same day, since this does not allow
sufficient time for the moisture which has been absorbed into the old paint film to
completely dry out. Generally, 24 -36 hours of drying time is required.
• If factory applied, the hull below the waterline has been originally painted with either
“Pettit” Bioguard (#1265) or “International” Tri-Lux (#66). When repainting, use either of
these two paints or a paint that is compatible.
IMPORTANT: Blistering can occur in the gelcoat finish below the waterline on
boats that are permanently moored. To protect against this possible occurrence Bayliner
recommends that antifouling bottom paint be applied. This should include three coats of
International Paint Company’s lnterlux 404/414 barrier coat primer and two coats of
Tri-Lux bottom paint or an equivalent. It is best and least expensive to have antifouling
paint applied prior to first launching.
4. Whenever your boat is out of the water you should check all metal parts for stray current
corrosion. Stray current corrosion, or. electrolysis, can be prevented several ways. The
following are the most common causes and the simplest cures:
• Wiring may leak a certain amount of electricity. Keep a clean dry bilge.
• A poorly grounded zinc anode: Check ground wire, clean
contact surfaces.
• The zinc anode may be deteriorated beyond effectiveness:
Replace at 50% loss.
• Do not use a copper-based bottom paint, as it can cause electrolysis on some metal parts. If
your boat is permanently moored, we recommend you contact someone in your area
specializing in corrosion control and have them check your boat in its moorage to see that
it is properly protected.
Also, while your boat is out of the water, propellers, rudders, and shafts. should be inspected
for damage.
5. Every attempt has been made to equip your boat with a propeller that will optimize
performance. Variation in altitude and load can impact performance. Your boating needs may
dictate a propeller change. Your Bayliner dealer can help you in the selection of propellers
better suited to your needs.
Rudders should be parallel such that the difference between the center of the leading edges
and trailing edges is less than 1/4-inch. Adjustment is performed at the transom, inside the
engine compartment.
6. Flapper valves (such as on scuppers) should be checked often to see that they are pliable and
operating properly to provide sealing action.
STORAGE
1. If your boat is to be stored out of the water, it is extremely important that its hull is properly
supported to avoid permanent hull shape distortion. If stored inside, it should be in a well-
ventilated building.
2. If covered storage isn’t available, then a temporary winter cover is recommended. A proper
winter cover should keep the weather off the boat, but still provide adequate ventilation.
Wrapping a boat in a tight plastic cover can do more damage than good. Dampness and lack
of air circulation provide ideal conditions for the fungi that cause mildew and dry rot.
3. Remove batteries, till cells to proper level, and charge. Store in a warm place and periodically
(once per month) charge.
4. Refer to your engine manual for storage instructions.
5. Drain the freshwater tanks and system by first opening all faucets and operating the water
pump (be sure that the hot water tank power switch is turned off). Operate the pump until
empty, draining water accumulated in the pump to avoid damage due to freezing.
6. Flush each head several times. If stored in saltwater, close seacock, add fresh water to bowl
and allow to stand for a day or more to dissolve accumulated salt. With seacock closed, flush
until pumped dry. Pump out holding tank.
7. Fuel tanks should be filled so there is little air space, thereby minimizing condensation.
8. Refer to your engine manual for storage procedures related to the engine seawater cooling
system and batteries.
9. Thoroughly clean your boat. If possible, remove cushions, mattresses, blankets, towels, and
other items that can hold
moisture and cause mildew. Such items left on board should be positioned for maximum air
circulation—stand mattresses and cushions on edge.
10. Defrost and dry out refrigerator and freezer; prop doors open. Leave drawers and locker
doors open.
11. Clean hardware and coat with rust inhibitor.
We hope these preventive measures will help make a spring getready easier. Should you have any
questions, your Bayliner dealer is anxious to provide assistance.
NAUTICAL TERMS
ABEAM: On either side of the boat.
AFT: To the rear or near the stern.
BEAM: The width of the hull.
BILGE. The lowest portion inside a boat (in a fiberglass boat, generally the
underdeck and lower portion of the engine compartment).
BOW: The forward portion of the boat.
CHINE The intersection of the side and bottom of a Vbottom boat.
DRAFT: Vertical distance from the waterline of boat to the lowest point of the boat.
FATHOM: A measurement of six feet generally used to measure water depth.
FREEBOARD: Vertical distance from deck to waterline.
GUNWALE: The point where hull and deck meet.
HATCH: A covered opening in the deck.
HEAD: Toilet or toilet room.
HELM: Steering wheel.
KEEL: The lowest external portion of the boat.
KNOT: Nautical mile per hour; nautical mile is 6,076 ft.; land mile is 5,280 ft.
LEE:. Opposite from which the wind blows.
MAYDAY: International spoken distress signal for radiotelephone.
PORT: To the left or left side of the boat.
PORTLIGHT: A hinged window in the boat’s cabin or hull.
SCUPPER: An opening in a deck or cockpit permitting water to drain overboard.
STANCHION: A fixed, upright post used for support (of rails or lifelines).
STARBOARD: To the right or right side of the boat.
STERN: The rear of the boat.
STERNDRIVE: Inboard/outboard unit.
TRANSOM: The vertical part of the stern.
WINDWARD: The direction from which the wind is blowing.
SPECIFICATIONS
Model/Engine Prop/Rotation Max RPM
Bayliner warrants to the original purchasers of its boats operated under normal, noncommercial
use in the U.S. or Canada that it will repair or replace any parts found be be defective in factory
materials or workmanship within one year from date of retail delivery.
This warranty does not apply to: (1) Engines, drive trains, controls, props, batteries or other
equipment or accessories carrying their own individual warranties; (2) Engines, parts or
accessories not installed by Bayliner; (3) Window breakage or leaks; gelcoat finish, blisters,
cracks or crazing; (4) Hardware, vinyl tops, vinyl and fabric upholstery, plastic, metal, wood or
tape trim; (5) Any Bayliner boat which has been altered, subjected to misuse, negligence or
accident, or used for racing purposes; (6) Any Bayliner boat which has been overpowered
according
to the maximum horsepower specifications on the capacity plate provided on each Bayliner
outboard boat; (7) Any Bayliner boat used for commercial purposes; (8) Any defect caused by
failure of the customer to provide reasonable care and maintenance.
Other Limitations
2. Neither Bayliner nor the selling dealer shall have any responsibility for loss of use of the
boat, loss of time, inconvenience, commercial loss or consequential damages.
3. Some states do not allow limitations on how long any implied
warranty lasts, so the above limitation may not apply to you. Some states do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply to you. This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Your Obligation
In order to comply with Federal regulations, it is essential that your warranty registration card
be submitted within 30 days of delivery of your boat. Return of this card is a condition precedent
to warranty coverage. Before any warranty work is performed, we require that you contact your
selling dealer to request warranty assistance.
We require that you return your boat, at your expense, to your selling dealer or, if
necessary, to the Bayliner factory. You will be responsible for all transportation, haulouts and
other expenses incurred in returning the boat for warranty service.