UPVC PRESSURE PIPES & FITTINGSPROFILE Introduction ‘Modern Plastic Industry isa part of AL SHIRAWI GROUP OF COMPANIES which is one of the largest and most diversified business conglomerates in the Arabian Gul From its inception in 1971 as a trading and contracting ‘company, the Group has broadened its scope to encompass a cross section of products, services and industries ranging from printing, heavy fabrication, engineering, electromechanical, electronics, rucks and logistics, Established in 1987, Modern Plastic Industry (MPI) has pioneered the manufacturing of UPVC pressure pipe fittings in the UAE. Today Moder Plastic has @ wide range of SWR drainage, high pressure UPVC, CPVC, PP ‘Compression Fittings and Pipes (MPI products have been used extensively in the irigation, construction, plumbing and landscaping industry and are playing a significant role in the development of the Gulf region and Middle East. ‘Subsequently the company started manufacturing Pressure Pipes and Fittings under the “Flowtech’ & “atlas” brands. State-of-the-art facility MPI UPVC Pressure Pipes and Fittings systems are manufactured in a state-of-the-art facility at Oubai Investment Park with state-of-the-art Microprocessor based Injection Moulding Machines and High Quality Precision Moulds for Fittings and High Quality Extrusion Machines for Pipes. Technology is the backbone of ongoing development and the right design selection headed by a team of ‘experienced and well-trained professionals complements the development process. (MPI has established an in-house tool room with the latest CNC machines and EDM machines, which are used ‘to manufacture moulds as per the needs of the market. Quality Control {As the UPVC High Pressure Pipe Fitting systems are specially designed to meet the harsh climate conditions of the Gulfregion, MPI places emphasis on Quality, Reliability and Economy. Strict in-house Quality Controlisbbacked by testing through independent laboratories of international repute to certify the quality of pipes and fittings. [MPL places great emphasis on customer satisfaction through quality products, The company’s operational ‘excellence is evident through its established Quality Management System, which complies with the !SO $001- 2008 standard, certified by British Standard Insitute (BSI) UK. Also the company’s product have been awarded the prestigious Kitemark certification of B51, UK. RELIABILITY, QUALITY AND VALUEKitemark Modern Plastic is one of the largest companies in the Middle East to manufacture a wide range of UPVC High Pressure Pipes and Fittings Kitemark certified by BSI, UK WRAS Modern Plastic manufactures wide range of UPVC high pressue pipes & fittings from material approved by WRAS. In-House Quality Control MP's Products are tested to maintain the quality level in the permissible standard tolerances. We perform the ‘tests as per relevant international standards (85, DIN, ISO) and acceptance sampling procedures for production quality control and lot testing are done during all production operations, ‘The following quality control tests are performed in our in-house lab, + Physical Test “Heat Reversion test /Effect on Heating Test + Dimensional Check + Dichloromethane test + Pressure Test + Vicat Softening Temperature Test + Impact Test + Opacity Test Apart from this, our products are being tested / assessed by 85I / other certification bodies on a regular basis. A Complete Solution With the growing demand to cater to the construction industry MPI has now introduced a complete range of UPVC Pressure Pipe sizes from '/2"to 12" conforming to British Standards BS ENSO 1452-2 which superceds BS 3505 and sizes 20mm to 400mm conforming to DIN Standards DIN 8061 / 8062. IMPI's products are manufactured par excellence tothe international standards and ensure a complete solution of Piping System’ for plumbing applications. Global Presence MPI has been the leader in the Gulf market mainly because it can offer the widest range of UPVC Pressure Pipes and Fittings which are specially designed to meet theharsh climatic conditions with more emphasis of Quality, Reliablity and Economy. MPlis managed by a team of experienced and wel rained professionals, and markets its range of products in the AGCC region, the Middle East, Africa, Europe and the Asian subcontinent, RELIABILITY, QUALITY AND VALUEPoE TECHNICAL SPECIFICATION ae SU SS 3 Description "Atlas" Pipe Fittings are the "UPVC (Unplasticized Polyvinyl Chloride) Pressure Pipes and Fittings system” for cold water distribution, precisely designed for cold solvent welding as well as rubber ring jointing. The ‘complete range can also be offered in CVC (Chlorinated Polyvinyl Chloride) material for hot water distribution ‘on special demand, Brand & Marking "Atlas" is a registered brand name of "Modern Plastic Industry LLC" within United Arab Emirates forall PVC Fittings manufactured by MPI. Al fittings are marked with the brand name, size, category and standard Standards UPVC Pressure Pipes & Fitings are manufactured as per the following standards (i) Inch series (Imperial) : * Pressure Pipes :BS EN 1501452-2: 2000 This standard supercedes BS 3505 1986 = Pressure Fittings :BS EN ISO 1452-3 :2000 ‘This standard supercedes BS 4246-3 :1982 (ii) Millimeter series (mm) : + Pressure Pipes :DIN 8061 / 8052 * Pressure Fittings : DIN 8063 Threaded joints are as per BS 21 & ISO 71 standards Working Pressure All Pipe Fittings depending upon the sizes are made for permissible continuous working pressure at 20°C (@ased on water quality) as below Inch system Pipe Fittings ;Maximum upto 15 Bar Milimeter system Pipe Fittings :Maximum upto 16 Bar RELIABILITY, QUALITY AND VALUE ogOWRAS ‘Types & Ranges Pressure Fittings ‘+ Elbow 90°, Female Elbow $0 Elbow 45", Reducing Female Elbow 90°, Tee, Female Tee &°Y" + Reducing Tee, Reducing Female Tee, End Cap Plain, Threaded Cap, Male Thread Adaptor Female Socket Adaptor, Female Slip Adaptor, Socket, Reducer Bushes, Female Reducer Bushes Hex Nipples, Flanges, Unions, Repair Socket, Converter Socket, Reducing Socket Pressure Pipes + UPVC Pressure Pipes & Fittings are available in inch sizes from 1/2"to 12" and in Millimeter sizes from 20mm to 400mm. Raw Material ‘The raw material used is 100 % UPVC virgin material with necessary additives / chemicals needed to facilitate ‘the manufacturing process, Appearance The internal and external surface of the pipes are smooth, clean and free from surface defects. Colour ‘The colour of the Pipe Fittings are Grey throughout the wall Effective Length of Pressure Pipes All pipes are manufactured in 4m and 6 / 5.8m lengths. Pressure Pipe Sockets ‘The Pipes are supplied as follows. ‘The inch size pipes from 1/2" to 2” and“mrn’ size pipes from 20mm to 63mm are supplied with plain ends. The inch size pipes from 2°to 12" and “mm siz pipes from 63mm to 400mm are supplied with Solvent cement socket or rubber ring socket. General Physical Properties of UPVC 1 Specific Gravity Tat 2 ‘Thermal Conductivity 160 wien" C 3 Specific Heat 1040 / Ka" 4 Flammability UPVC is self extinguishing and wil not support combustion 5 Tensile Strength > 45 MN/sq cm at 20°C 6 Vieat Softening Temperature >aoe 7 Poissons Ratio 13 2 ‘Teal Expantion Co efficient 007..008 Mink ° Heat Conductivity at23.¢ o1sWirk 10 Water absorbtion at23.¢ 0.1%Mecha and Physical Properties : UPVC Pipes 1 Impact Strength THR <10% at 0" EN 744 2 Vicat Softening Temperature >a0'c .N727 3 Longitudinal Reversion <5 hat 150°C EN 743 (Method 8 At) 4 Resistance to [No attack at any part of the EN 580 Dichlocomethane Test, surface of pipe at 15°C 5 Opacity Shall not transmit 502% of visible light ENS7S 6 Resistance to Internal Pressure No failure during the test Nez period of thr at 20°C;42Mpa Mechanical and Physical Properties : UPVC Fittings 1 Vieat Softening Temperature >7#C ENT Depth of crack delamination, blisters oF 2 Effects on Heating signs of weld ine spliting < 30% ofwall EN 743 (Method B Ale), ‘thickness around injection point 3 Opacity Shall not transmit 3028 of visible light ENs7s 4 Resistance co Internal Pressure gaure during the test period 150 /ols 12092 of hr at 20°C;3.36x PN Chemical Resistance UPVC Pressure Pipe systems are suitable to be used with a number of acids alkalies salts and solvents that can be mixed with water. UPVC Pressure Pipe systems are not resistant to aromatic and chlorinated hydrocarbons More detailed and specific information is available on pages 32-35 & in the British Standard code of practice for plastic pipe work CP 312-3: 1973 RELIABILITY, QUALITY AND VALUEPR PR are & - ON SITE STORAGE AND HANDLING x & Ny x os Storage ‘+ The pipes should be kept on a flat surface or on level ground free from stones and sharp objects. ‘= The maximum stack should be 7 layers high under normal conditions and 6 layers high in hot conditions, « Ideally a stack should contain pipes of the same diameter.f this is not possible nesting of the smaller pipes inside the larger pipes may be done. The larger diameter pipes should always be kept at the bottom of the stack ‘= Direct exposure to sunlight (UV rays) can affect the pipes and fittings, causing decolouration and deterioration in the seal rings. * Itis recommended that the pipes should not be exposed to direct sunlight and if kept in open for longer periods of direct sunlight it should be covered by opaque sheets. ‘© While storing socketed pipes, it is recommended that alternate layers should have the sockets in the ‘opposite direction.om b@ Handling ‘= Reasonable care should be taken while handling of pipes. During unloading from vehicles, pipes should not be dropped/mishandled from the vehicle. «= Pipes should never be dragged along hard surfaces. In case of mechanical lifting, avoid using metal chains and hooks in direct contact with the pipes. It is recommended to provide protected slings and padded supports. Transportation = Generally UPVC pipes are supplied in prepacked bundles of standard quantity. * Incase loose pipes being transported, the larger diameter and heavier pipes should be placed at the bottom ‘of the load and smaller diameter pipes on top. ' The pipes should be loaded in such a way that the overhang should be less than a meter.OWRAS APPROVED MATERIAL PATTIES TTA arc knead ‘Temperature / Pressure Relationship The service life of a pipe system is influenced by the relationship between the working temperature and the working pressure. Illustration ‘A’ below plots, the recommended maximum working pressures in relation to working temperatures, based upon a service life expectancy of $0 years for 15 bar fittings. Itis appreciated, in the context of modern industrial pipe system, reference to service life of 50 years, or even 20 years may be largely irrelevant. Such a time scale is, however, used only as a basis of material provided maximum combinations of pressure and temperature are not exceeded, Determi ing the Pressure Rating of a System In determining the maximum working pressure of system as whole, itis essential to take into consideration ‘those components in the system which have the lowest pressure rating. PVC pipe, for example,is available with pressure ratings ranging from 6 bar (Class B) up to 15 bat (Class E), and itis frequently the pressure class of the pipe that will determine the performance capability ofthe whole system. Pressure ratings of pipe fittings and values are always quoted with and subjected to a given temperature, usually 20° C.They can be used at higher pressures, but its a fundamental principle in plastics pipe work that ifeither the temperature or the pressure is increased then the other must be reduced, ‘The table below shows the percentage of system's overall pressure rating recommended for various working ‘temperature over 20° C with a fluctuation not exceeding 5° C. Where pipe work is conveying highly corrosive fr dangerous ligiuds, ors liable to mechanical abuse, it is recommended that the pressure rating be regarded as that applicable to the next lower pressure clas. EIT cog 68 86 95 108 m3 cre 131 140 ToT ete 100 90 80 79 60 45 30 15RELIABILITY, QUALITY AND VALUE PIPE JOINTING TECHNIQUES Solvent cement Joi ha\ “The socket nd spigot tobe jointed shal“) The spigot intron depth shall be Thermating fs of pga nd socket be throughly sen fray damage reasuted as te depth tom the ‘hallbe borough dene Proper attention ssallbeqven'o spigot routhto the sour ofthe sect. laereario? with marker REFERFIG 3). Lush roughenthemaingsutaceof Thoroughly lan agin he mating ‘Apply wafer coat af solvent erento the spigerand race wing deanery) sutce ane enrre tht 3 ming the igo and socket mating sree ‘otnor medium gus pape: Sac ae clean ane eompletely ‘Thecamentshl be applied tacresHe 3) eresIe) lengttse direction and net wh fredrmatan RETR FICS) Inmelaely olowing cement applatin ensue thatthe piston anchored and push the pga ulin the socet without ting the pipe The spigt sal be nsered ‘tts eae Cortir maton snd el in pce a 20 recon Remove the exert ‘iment fom around the mouth ofthe socket (EFERFIGE ET) Leave eon undisturbed eve rims then hand with reszonable ‘om FERC 8 Notes for Solvent Comet 1 Slvr cement lnimabe an salle used awe vetlae contin. 2iThesalentin te cement eraprses gach sot recommended te dove the infcantiner immediately ater we 5) Atl deanig fl be mixed th seve cement. {3 Dont ure uth on when solvent erent hs pevout hardened 5) Slvet cement plea onthe pipe suface sul be removes immediatelyOWRAS APPROVED MATERIAL Rubber Ring Jointing “he socket nd spigot tobe ined stall“) The spigot insertion depth salle Thespiget and socket shoul be bethoroughy seen fer any carape ressie€ asthe depth ram the mouth thoroughly leaned Ary grease dit and Properstenon salle gent sigst tthe shoulder ofthe socket The sigat_ other trelgn mate salle removed ‘aor andthe sealing ting The ‘halve mares ceorengh wt from the seaingweas REFER 3) ‘amferedspgot shal be dean and ‘ree__aterifan allowance or expan ‘rom burs The valing ing hal ‘egured thi shuld be desucea Frm ‘corel seated nthe souk gov ‘hespgot serio Gepth REFER HCD) \ mee Inmet after lubiationthe spigot sal be rough int contact th he socket The “he spigot end an seang rng salle though nated th thesstable ©) spigot shall be serie inte the socket unt stance fom the nner sesing secon Lubveanc te spgetshllbelbieted fel. corect alignment at ths stage bessetal to ensure thatthe ruber sealing ing tothe fulinertion dept ne round not tomar inhea fREFER GS) {complete caumferencencuing chamfer ares REFER HG)UPVC Pressure Pipes are manufactured as per the following dimensions: Inch size Pressure Pipes :BS EN 1SO1452-2 1 oe Ps Wet wat FP a ‘ = a 10 2 UPVC High ‘Mean Outside Dia 22 255 334 421 481 602 887 1141 168 288 26 3234 om 25 269 37 a4 484 605 391 114, 1685 2194 24 3243 TY on Cy Presi) on Max W 24 19 25 22 28 27 33 31 37 39 45 57. 66 73 84 tos 125 126 145, 157 184 187 216 Pressure Pipes to BS EN ISO 1452-2 Metric series Con 22 25 31 46 60 103 128 152 Con CreSETne} ‘Max a7 30 37 53 69 102 us 148 ws sickness PN-10 Cr iekness Pee Non tea) 2s 35 45 66 78 97 us Co 30 41 52 76 90 n2 133 oe PN-6 20mm 25mm 32mm 40mm 50mm 63mm 75mm ‘90 mm 110mm 160 mm 200mm 250mm 315mm ‘400mm 200 250 320 400 500 60 750 900 1100 1600 2009 2500 3150 4000 202 252 322 402 502 632 753. 903 1103 1604 2004 2505, 3156 4007 RELIABILITY, QUALITY AND VALUE Co oar oo Max 15 19 19 23 24 29 30 35 37 43 ar 54 56 6a 67 78 66 78. 95 107 ng 133 148 165 187 208 237 263 124 153 108 136 vA 1s 16 20 23 28 27 40 49 62 7 98 19 20 24 28 33 32 45 56 ma 37 uOWRAS For Water Supply Irigation, Drainage mains & Duct Cabling ‘Avallable in standard length of 58/6 meters with plain ends, pushft rubber rng (for dia > 2") or solvent socket ends. Working pressure given are based on a temperature of 20°C. UPVC Pipes derate at higher temperature. UPVC INCH SIZE PRESSURE PIPES AND FITTINGS (BS EN ISO 1452-3; CLASS-E; PN-15) DELEON ‘size D t PN. us 213 165, 15 ue 267 195, 5 r 335 25 15 et 22 270 15 a 482 300 15 i 603 360 15 Dnt 751 440 15 a7 ae8 505 5 « naz 620 15 e 1682 900 5 RELIABILITY, QUALITY AND VALUEae 4a SU a ee RELIABILITY, QUALITY AND VALUE BEZEL ue me v wa Ww ny 2" al a os Sion (BS EN ISO 1452-: D 213 267 335 422 482 603 754 388 na2 1682 23 267 335 a2 482 603, 751 388 L 165 195, 25 270 300 360 440 505 530 909 165 195, 25 270 300 360 440 505 LASS-E; PN-15) ET Size D t PN TaN 335 25 15 ene 335 225 5 size > L PN us 23 165 15 oe 287 195 15 # 335 25 5 ae 422 279 15 ue 482 300 15 x 603 360 15 2s" 7A 449 15 x ass 505 15 « 1142 630 15 e 1682 900 15 Cini eneaced D L PN 15 15 15 5 15 15 15 5OWRAS UPVC INCH SIZE PRESSURE PIPES AND FITTING: (BS EN ISO 1452-3; CLASS-E; PN-15) 7) Reducing Tee Size D L N Yue 23 195 15 — ene 35 Bs 15 + here 35 ns 15 Vax 489 00 5 pine 8 300 5 l Vax" 482 300 15 De 03 360 15 ow 603 360 5 dat" 603 360 15 ae 603 360 5 3a aaa 50s 5 axe a2 0 5 Smee) Size D t ?N =H Yeon 03 195 15 | Txt” 335 Rs 15 re toe BS bs 5 i 1 Vax tae 48.2 30.0 1s | Taw 482 300 1% Vax 483 300 5 dave 603 360, 15 Doe 603 360 5 ox" 603 360 5 9) End Cap Plain size ° t PN ve 23 16s "5 257 195 5 a ns 2s 5 | a2 x70 5 | 482 00 5 | 03 360 5 751 440 5 o ae 505, 5 m2 eo 5 1682 500 5 OE Sire D PN 23 5 267 5 i 1 35 8 H j 422 5 + 482 5 ca 603 5 751 15 see 4 o RELIABILITY, QUALITY AND VALUEel esa ce (BS ENISO 1452-3; CLASS-E; PN-15) DL Size D L PN un 213 165 15 ae 287 195 5 " 335 225 15 1 422 219 5 We 482 300 5 2 503 350 5 Due 751 440 5 3 388 505 5 ro 1142 530 5 Nee ae Size D L PN ed 213 165 15 ae 267 195: is r 335 225 5 We 422 270 15 wer 482 300 5 2 603 350 5 2 14 440 5 = 388 505 5 o 1142 60 15 IR ea er eee = 7 r a " = “ = ¥ ae sp Z ne a RELIABILITY, QUALITY AND VALUE nyOWRAS UPVC INCH SIZE PRESSURE PIPES AND FITTING: (BS EN ISO 1452-3; CLASS-E; PN-15) ) Reducer Bush cS : : - I } ban 503 360 iB i | 2x" 603 360 15 To 2 os ie, : | lm ea iakce = : : : j ‘ Txt" 335 225 1S 1 | 1x3" 335 225 15 rT ae en 7 om = — a is TT = _ | j 114 °ATLAS| et 4a Ce (BS EN ISO 1452-3; CLASS-E; PN-15) Size D L PN. Wa 482 300 5 z 603 360 1s 2" 751 440 5 x 888 505 is * 1142 630 5 s 1682 400 is ‘Size D C PN . Ws 213 165, 15 ae 267 195, 15 Y 335 25 15 ve 432 300 15 2 603 360 5 2s 754 440 15 x 388 505 15 21) WYE 45° D t PN 257 195 15 335 225 5 422 270 15 482 300 15 603 360 15 ‘Size D t PN z 604 5 15 a 391 5 5 a 1148 S 15 s 1685 5 5 RELIABILITY, QUALITY AND VALUE nGey Flow Chart for uPVC PIPES NOMINAL DIAMETER "TO 12” The accompanying flow chart has been calculated on the mean bore of UPVC pipes manufactured in different lasses according to PN Rating BS EN IS01452:2:2000 These standards are based on pipes made to inch diameters and the diagram has been prepared on the basis of imperial Units; metric equivalents of velocity and a separate scale for rate of flow in litres per second are incorporated, ‘The smooth bore of UPVC pipes, which are not subject to modulation, together with long pipe lengths, enables them tobetreatedashydraulically smooth where they areusedfor the conveyance of potable water supply. Sewage pumping mains arein certain circumstances, liable to acquire coatings ‘of limes which may reduce their flow capacity. ‘To use the chart itis only necessary to visually locate the appropriate intersection points to ascertain the relationship between pipe dimension, flow and loss of head and if required, the mean velocity of flow. ‘The charts has been prepared using the Colebrook = white Flow equatior ls _2510 375 BiisDT) Velocity in metres per second gravitational acceleration (a value of 807 IMishas been assumed) Hydraulic gradient Kinetic Viscosity (a value of 1.14110 linear measure of roughness in mm.= 0.003 mm ‘mean intemal diameter of pipe (manufactured to BSEN ISO 145222000) OWRAS APPROVED MATERIAL K.VALUE The frictional losses occasioned by flow through fittings are approximately proportional to the square of the liquid velocity ‘The losses can be determined by the use of the following formula Where H = lossothead V = lguid velocity 9 = acceleration due to gravity K = coefficient dependent on ype offiting various Values for Kare~ 90" Elbow K= 100 45 Elbow K= 04 22 1/2" Elbow k= 02 90° Bend K= 02 45°Bend k= 01 22 1/2" Bend k= 005 90° Tee fw in line k= 035 90° Tee flowin tooorfromranch K = 120 Gate valve: Open k= 012 ‘closed k= 10 Yedlosed k= 60 Yeelosed K= 240 Globe valve:open K= 100 Barter valve: open k= 03> Guta LOSS OF HEAD: FT/1000 FT OR M/1000% RATE OF FLOW : IMPERIAL GALLONS PER HOUR RATE OF FLOW : LITRES PER SECOND NOTE: THE DIAGRAM HAS BEEN CALCULATED ON THE BASIS OF THE MEAN GORE WITH DIMENSIONS AND TOLERANCES ACCORDING TO 8.S.EN 1452:2:2000 HYDRAULIC GRADIENT BASED ON THE COLEBROOKE-WHITE FORMULAThe line and level of the pipe and hence buried depth of the pipeline, will hve been predetermined at the design stage. The trench should not be excavated too far in advance of pipe laying and should be backfilled as soon as possible, however joints should be left exposed until testing has been successfully completed. The width of the trench at ground level will depend on the type of subsoil and buried depth of the pipeline. The minimum width of the trench at the pipe springing line should be as narrow as practicable but not less than the pipe diameter plus 300mm. The maximum width of the trench at the crown of the pipe must not exceed the pipe diameter plus 600mm, ‘TRENCH FORMATION a) DIRECT LAYING Ifthe pipeis to be laid directly onto the trench bottom make “sure that the trench formation is composed of:- Stable, uniform , fine-grained soil, with no large flints oF stones, or other protuberances which might cause point- loading on the pipe. TRENCH WORK OWRAS APPROVED MATERIAL When laying the pipe directly the trench formation should be trimmed to an even finish which will provide continuous “support to the pipe.Additional excavation will be required at the position of the pipe sockets to ensure proper joint assembly and pipe support by PIPE LAYING ON BEDDING Iethe formation is unsuitable for direct laying the trench will need to be excavated to a further depth of minimum of 100 mm below the underside of the pipe This should be made up with a suitable bedding material as below. In extreme conditions such as waterlogged ‘or unstable ground it may be necessary to increase the thickness of the bedding material If guidance is required please consult our technical department. Pipelines laid through rock should always be laid on a minimum of 100mm bed of suitable bedding materials ES SEL)Prius he bedding material selected may be available from excavated trench material or may need to be imported from another source. The material should be granular in nature, free from large stones, debris or frozen matter, and preferably fine grained in nature. Materials such as clay or hard chalk will break up when wetted should not be used, Suitable materials are free draining coarse sand and ‘nominal single size gravel with rounded or angular particles gravels should be normal single size 10mm or 5 to 10 mm ‘graded, preferably with angular particles which have good self compacting properties. Following satisfactory bedding and pipe laying, selected material should be placed in the trench in layers not exceeding 100 mm, each layer being throughly compacted by hand. The selected material should have a maximum particle size of 75mm and be free from topsol stones, tree roots and other debris which may be harmful to the pipe. ‘The initial backfilling of selected material should continue to @ minimum height of 100 mm above the crown of the pipe. The bedding material should be placed carefully in the ‘wench and properly compacted by hand to ensure a sound, continuous bed for the pipes.Particular attention should be paid to the socket holes to ensure correct placement and, compaction of bedding materialin this area. Bricks or other forms of temporary pipe support should never be left in the trench. ‘Above this level normal backfilling procedures should be adopted including compaction to prevent subsequent settlementof the trenchinfil. Heavy mechanical compactors should not be used until there is a minimum 300 mm layer ‘of material above the crown of the pipe. Any trench sheeting should be carefully withdrawn during the backfilling and Infill process, to allow proper compaction to occur. RELIABILITY, QUALITY AND VALUEOWRAS AVERAGE QUANTITES OF SOLVENT CEMENT,CLEANER AND LUBRICANT REQUIRED FOR uPVC PIPE JOINTS USING SOOML CONTAINERS SOLVENT CEMENT SOLVENT CLEANER LUBRICANT FOR UPVC PIPES WITH Seecfppe | GyGoom) | Ske ofppe | Qyisvon) | Skeafpne | eytSnOM) vz az ae a3 @ Q ae 168 a 2 @ a 1 @ Bn 135 o o 2 38 2 2538 30 wae m8 zai i a 3 7 = 35 = we & 45 © 3 a 2 7 Ba a 2 a 2 2 35 2B a7 nas a DEFLECTION Pvc BEND THRUST FORCES The Loc-Ring Internal Socket permits an angular deflection at the jin 2/3 Te introduction of joint defection is, however generally unnecessary in an inherently exible UPVC pipeline. Sufficient Aexibity is provided by incividual pipe lengths to enable gentle ‘curves to be negotiated without imparting deflection atthe joint, ‘Asa general guide the cold bending radius (of UPVC pipe length can be calculated 2 follows: R= 250 x External Diameter \Wnere a shorter radius of curvature is required, then uPVC formed bends must be introduced ‘THERMAL MOVEMENT Research has shown that in buried High Pressure inst ‘below ground temperatures remain constant and litle attention need be given to the accommodation of thermal mavement It «only necessary to consider the effect of ambient temperatures during laying operations. Where solvents welded joints are being "used the pipe line should be allowed to assume thermal stability after laying before final connections are made and anchor block ppstioned, No precautions are necessary using push =f joints Whieh are self connecting When 2 pipeline i constructed using push- fitjoint separation due to intemal pressure and resulting thwust forces must be prevented, This is achieved using concrete fhrust blocks at directional changes, branches, end caps values te. The design of UPVC pipes provides safety factor of 21 after alife of 50 years at maximum working pressure. In 'cesigning thrust blocks tis logical to apply a similar factor of safety after calculating thrust forces on the maximum foreseeable pressure In view ofthe flexible nature of UPVC itis desirable in thrust block design to permit the largest possible area of contact between firing concerned and the concrete blocks so that a restraint against excessive flexing as wel as a thrust is provide (Fig) Tis feature, in certain soll conditions, may also be applied to solvent welded pipelines which need so support against thrust but which can benefit by flexing restraint at abrupt directional changes. Thrust Blocks concrete should not be allowed to encase the fiting asthe external dlameter ofa UPVC pine must be left free to distend ‘due to pressure Muctuation. The block may be designed as shown in fg.1 otal encasement is prefered the fiting should frst be ‘wrapped in several layers of heavy gauge polythene film prior to above the hatched range. ‘Example: Determining the required flexible section Calculating the relevant change in length ‘The example ofan ABS process pipe serves toillustrate the procedure: Length of piping from the fixed point to the branch point here the change in length sto be taken up: sL=8m. “Installation temperature TM = 20°C + Max working temperature T35 =1°C + Min, working temperature:T20-=2°C imOWRAS PRESSURE EQUIVALENTS TABLE Teint | aE WEAD | waren FEET HEAD | _ta/en | _METRES ERD BESRESEEEREROERSGETE: nggtegideteuungureueececausucesegaeeces|£ Cri Sanoasuulkom acs PVC plpes and ftings exhibit excelent resistance to aggtess¥vé VG pipes and iting can abo be considered restet to wide environments bth natwraly occuring and asa result f dustrial range of nes waters andl chemical a can fle advantage n activity Tong term system Ife ane maintenance costs RESISTANCE TO CORROSION CHEMICAL RESISTANCE UPVC pipes and ftings are resistant to almost all type of corasion, The resistance UPVC pipes and fitings to the chemical agents listed Winther chemical or electrochemical in nature Since UPVC is a 86M below has been drawn rom CP312:Pare1:1972 General Prinples nd Conductor galvanaatc and electro chemical effects donotoccurin Choice af Matenal, UPVC pine systems Ratings fr the EPDM seals usedin the High Pressure System have been Because its non metalic the material is otally resistant to allfrms of Ince, where the UPVC rating afer from the EPDM rating 0” where Imetallccomosion Aggresive waters resuing from bothhigh sulphate further information on chemicals not sted heres requirdrefertothe Soils and low harcess waters wll ot attach UPVC In any Way. Hepworth Technical Bepartment.[em 6 4 Ve Teen cans —_ ee — rane Wie ES) o Tecnico pre Gost e+ ee tte ister 2D Taare a Tesch nee Teeny pre + sien < ee roe REAR + sucht aaious 10% < co Goss Teecev pre ++ =~ aktom pchins—Cad Seed pO ‘Accronn r 3% Aqueous * (Geneve ch sonnel a i ae Teen “avon Ryne Aino a aaa Tevet as fs ‘Barium Hyaraxice “Acquecus Saturated + + aie Caleta = 0 —— EEE. Bs i Siow — © mae aio — 7le © 2 sogenge ee monn a ips 20 aces ar Tenorbreeoic Ad 7 Pasnpeainion ‘eco re countess Sites SaaS MEIREIIEROCPET ect pre ° Pasion A som aac abet eee € — ae Neate tec ure ¢ — Seon ee + Posson fae coe sates agente rene A es, z reovere ob Sheen yee: pe -OWRAS edo Nome CONCENTRATION = Heston Name concenaaTion amg GEES ‘oti Gomera (Soe) Gok untae Teiohyronstaere ROW te Te ‘arate Soro 10msqwowe sos vio Bane Trompe 7 hare chee Tema ps zi reso Ti Aas esUPVC MILLIMETER SIZE PRESSURE PIPE FITTINGS DIN 8061 / 8062 ; PN-16 ; PN-10 ; PN-6 Millimeter size Pressure Pipe: ‘Mean Outside Dia 20mm 25mm 32mm 40mm 50mm 63mm 75mm 90mm. 0mm 160 mm 180 mm 200 mm 225 mm 250mm 280mm 315mm 355 mm 400 mm UPVC High 20mm 25mm 22mm 40mm 50mm 6amm 75mm ‘90 mm 0mm 160 mm 250mm 315mm 400mm ro 200) 250 320 409 500) 630 750) 90.9 1100 1600 1800 2000 250 2500 2800 3150 3550 200, 250 320 400 500) 0 750, 909 109 1600 200.0 2509 3150 400.0 cod 202 252 322 402 502 632 753 903 11030 160.40 18040 22550 25050 315.60 355.70 40070 Pressure Pipes to 1S 1 ry ros 202 252 322 402 502 62 753 903 1103 1604 2008 2505 3156 4007 RELIABILITY, QUALITY AND VALUE IN 8061 / 8062 Cons PN-16 co Max 15 19) 19. 23. 24 29 30 35. 37 43 47 54 56 64 67 78 32 93. ng 133 134 150 149 166 167 186 185 207 208 231 234 | 260 263 298 297 329 161-1 Metric series 12. 15 19 24 30 38 45 54 66 95 ng 148 187 237 a iekness cog 18 19 29 36 4a 52 62 75 107 133 165 208 Cory PN- 10 cr cs 15 19. 18 22 19 23 24 29 30 35. 36 42 43 50 53 61 77 a7 86 97 96 108 wos a2a ng) 133 34150 150167, 169188 191 213 Co ro PN-10 a 153 108 136 74 Cy ed 104 M7 104 nz 131 sy PN. rT 10OWRAS For Water Supply, rigation, Drainage mains & Duct Cabling ‘Available in standard length of 58/6 meters with plain ends, pushfit ruber rng (or dia > / 75mm) or solvent socket ends Working pressure given are based on a temperature of 20°C. UPVC Pipes derate at higher temperature. on UPVC MILLIMETER SIZE PRESSURE PIPES AND FITTINGS (DIN 8063 ; PN-16) EE ‘Size done z Bae sh 199 16 | Der dat bo 16 L aoxtie 401 260 16 t Soni sot io 16 | axe ah 30 16 t Braye Bt ao 16 Son 0 S10 is @ RELIABILITY, QUALITY AND VALUEUPVC MILLIMETER SIZE PRESSURE PIPES AND FITTINGS (DIN 8063 ; PN-16) 3) Elbow 45° Plain ‘Size D. L PN ry | & - & O RELIABILITY, QUALITY AND VALUE 20mm 201 160 16 251mm 251 190 18 32mm 321 220 16 20mm 01 260 16 50mm 501 310 16 1 6mm 6 380 16 i 75 mm 751 440 16 20mm 90.1 510 16 V Tomm 1101 610 16 160 mm 1602 350 16 200mm 2002 106.0 10 Dero ‘Size D. t PN 20mm 201 160 16 25mm 251 180 6 ay 32mm 321 20 16 40mm 401 260 18 Somm 5% 310 16 6mm 380 16 75 mm 440 16 30mm 510 16 Tomm 1101 510 16 160 mm 1602 350 16 200 mm 2002 1060 10 cnn eed Size > L PN 20x12" 201 160 16 25x34" 25.1 190 16 3ax1" 321 20 16 adxe 401 260 16 Soxty" 50.1 310 16 @3x2" ea 380 16 Tsx2ve 75.1 440 16 90x3" 90.1 510) 16 Onna D. L PN 25x20mm 25.1 190 16 32x20mm 321 20 16 32x25mm 32.1, 20 16 50%20mm $0.1 30 16 50x25mm $07 310 16 S0x32mm 50.1 310 16 63x20mm 63.1 350 16 S3x25mm $3.1, 380 16 63x32mm 63.1 380 16 62xSomm 63.1 380 16 S0x63mm $0.1 510 16 M0xB0mm 110.1 610) 16 i60x90mm 1602 350 16 160% 110mm 1602 350) 16 20x 160mm 200.2 1060 10UPVC MILLIMETER SIZE PRESSURE PIPES AND FITTINGS (DIN 8063 ; PN-16) 7) Reducing Female Tee: Two end plain/Center end BSP female thread ‘Size D t PN 20x12" 201 160 16 25x1K" 251 180 16 321 220 16 321 20 16 501 310 16 501 310 16 oi 380 16 6 380 16 Ere D L 20mm 201 160 16 25mm 251 180 16 32mm 321 220 16 40mm 401 260 16 50mm 501 310 16 6mm 6 380 16 75mm 751 440 16 90 mm 90.1 510 16 nom 110, 610 16 160 mm 160.2 360 16 200mm 2002 1060 10 PLM ee 4 . ! Size . t PN j dows 203 160 1 i Ie dsl Os 199 1s Der aa no 16 € 1} dont 40 360 16 } soxn" —5s01 310 16 i} 6x2" 631 380 16 al Taave —731 480 16 s0x3" 30: 510 1s Moxe" 10a a0 16 110) Female Socket Adaptor ; BSP female thread/plain socket aml ‘Size D L PN 1 . 20.1 160 16 I 25.1 190 16 i 321 20 16 4ox1Ve" 40.1 260 16 Pi Soxivr 50.1 310 16 x2 6a 380 16 75x20" 75.1 440 16 90%3" 0.1 510 16 Moxa" 1101 610 16 a RELIABILITY, QUALITY AND VALUEUPVC MILLIMETER SIZE PRESSURE PIPES AND FITTINGS (DIN 8063 ; PN-16) DUS La Size D L PN. 20x12" 201 160 16 Dx Hr 25.1 190 16 32x1" 321 20 16 foxive 401 250) 16 Soxiia" 50.1 31.0 16 3x2" ea 380) 16 —— : ™ | Bie ib a | mm 3 183 @ jam al 28 fom ies % oom 3 % | 63mm 63.1 38.0 16 ao a % ant ie @ womn ee es 8 ) Reducer Bush Size D t PN 25%20mm 25.1 190 16 32x20mm 3211 20 16 32x25mm 321 220 16 t 40x20mm 40.1 260 16 40 x25mm 40.1 260 16 | 40x32mm 40.1 260 16 | 50x20mm 501 Ho 16 ! | 50x25mm 50.1 310 16 50x32mm 501 310 16 Pl 63x20mm 63.1 380 16 S3x25mm 631 380 16 Bx32mm 63.1 380 16 63x50mm 63.1 380 16 75xs0mm 75.1 440 16 75x63mm 75.1 440 16 90x32mm 90.1 510 16 Soxsomm 901 510 16 90x63mm 90.1 510 16 90x75mm 90.1 510 16 T10xs0mm 110.1 610 16 Mox63mm 110.1 610 16 160%90mm 1602 350 16 160x710mm 1602 360 16 200x 160mm 200.2 106.90) 10) 25x 160mm 2253 1190 16 RELIABILITY, QUALITY AND VALUE mUPVC MILI Eee ‘Size D t PN som 50.10 310 16 63mm 63:10 380 16 75mm 75.10 440 16 90 mm 90.10 510 16 omm 110.10 610 16 160mm 16020 860 16 200mm 2002 1060 10 SMT Size D 3 PN 20mm 20.10 160 16 25mm. 25:10 190 16 32mm 32.10 20 16 40mm 40.10 260 16 50mm, 50.10 310 16 63mm 63:10 380 16 75mm 75.10 440 16 90mm, 90:10 510) 16 Momm 110.10 610 16 ‘Size D t PN 25mm. 251 190 16 2mm 321 20 16 40mm 401 260 16 50mm 501 310 16 63mm 631 380 16 17) Female Reducer Bush ; BSP female thread ‘Size Bx" a2xat Bx D 251 321 321 L 190 20 220 RELIABILITY, QUALITY AND VALUE E PRESSURE PIPES AND FITTINGS (DIN 8063 ; PN-16) PN 16 16 16UPVC MILLIMETER SIZE PRESSURE 18) Converter Socket iad e ° e RELIABILITY, QUALITY AND VALUE Size D 20x" 201/213 | 25x3e 251/267 Saxt" 321/335 aoxive 401/422 Sox ivi" 501/482 3x2" 631/603 75x28" 751/75.) 90x3"90.1/888 Moxa 1101/1142 Tom DI/D TT} 200 x 160mm 200.2/ 160.2 | T [| —— WAP Raa ty (DIN 8063 ; PN-16) t 160/165 190/195 220/225 260/270 310/300 380/360 440 510/505 610/630 U/L. 1060/3860 PN 16 16 16 16 16 16 16 16 16 PN 10WHY CHOOSE MODERN PLASTIC INDUSTRY LLC ? + Proven research capability and ability to provide products to suit customer application needs. + Pipes & fittings at a comp ive price, ‘Technical service and installation backup. + One stop facility - wide range of pipes & fittings in UPVC (SWR Drainage. UPVC high pressure, CPVC & PP Compression. + Prompt deliveries in-house manufacturing facilities for all the pipes and fittings in UAE, * Quality and reliability - according to international standards. Quality management system (ISO 9001 & kite-markl. + Operational excellence - precision manufacturing according to the standards using state of the art machinery. + Duty exemption in GCC countries. + Service - 24 hours customer service. Faction and sper ction cl PPE CHEN CRW 8) CSE MODERN PLASTIC INDUSTRY (L.L.C.) ren eto ren ern) fates re eee Trenance nes