OR - Sec B
OR - Sec B
2. A European company has three coke oven plants, code named 1,2,3. The coal comes from four
different sources; USA, Ruhr, Lorraine, and Saar. The plants produce coke, which may be
classified into two categories metallurgical coke and coke screenings; they also produce coke
oven gas. The coke oven plants are operated by heating them with either blast furnace gas or
coke oven gas. The process flow chart is given in Figure 1.12. The production of coke oven gas
and coke depends on the coal used. The proportion of coke screenings in the coke produced
depends on the coal used and the plant where it is used. Metallurgical coke is what is left in the
coke after coke screenings are separated. Processing 1 ton of coal requires the heat equivalent
of 0.611 kth of coke oven gas. One unit of blast furnace gas is equivalent to 0.927 kth of coke
oven gas. The annual processing capacities of the three plants are 9 x 10 5 tons, 7x 105 tons, and
3 x 105 tons of coal, respectively.
Saar coal cannot be used in plants 1 and 2. USA coal and Lorraine coal cannot be used in plant 3.
The percentage of Lorraine coal in the coal used at plant 1 cannot exceed 30. The percentage of
Lorraine coal in the coal used at plant 2 cannot exceed 35. The percentage of Saar coal in the
coal used at plant 3 cannot exceed 40. Coke oven gas can be bought or sold in any amounts at
$11/kth. Coke screenings can be sold in any amounts at $98/ton. Blast furnace gas can be
purchased in any amounts at $8/unit. The prices of coal are given below. All the coke screenings
produced are sold. All the coke oven gas produced is either used up at the plants or sold. It is
required to produce a total of 10 6 tons of metallurgical coke at minimal cost.
Coal Coke Oven Gas Produced Coke Tons/Ton of Coal
Source kth/Ton of Coal
USA 1.08 0.88
Ruhr 1.10 0.80
Saar 1.25 0.74
Lorraine 1.45 0.72
Coal / Source
USA $80.39/ton
Ruhr $80.90/ton at plant 1 and 2
$83.93/ton at plant3
Saar $80.14/ton
Lorraine $68.70/ton
Figure 1.12
Metallurgical Coke
USA
Blast
Furnace Gas
3. A housewife wants to fix a naturally vitamin-rich cake made out of blended fruit for supper. Data
on the available types of fruit are given in the table at the bottom. To keep the cake palatable
she has to make sure that the use of the various fruits is within the bounds specified. Formulate
the problem of finding the minimum cost blend that satisfies all of these constraints. By simple
linear transformations on the variables show that this LP can be transformed into an equivalent
LP in which the lower bounds on all the variables are zero.
Fruit Type Number of Units of Nutrient/kg of Cost Restrictions of Fruit Use (kg)
Fruit ($/kg)
Vitamin A Vitamin C of Fruit Minimum Maximum
1 2 0 0.25 2 10
2 0 3 0.31 3 6
3 2 4 0.48 0 7
4 1 2 0.21 5 20
5 3 2 0.19 0 5
4. A firm manufactures four products called P 1, P2, P3, P4. Product P1 can be sold at a profit $10per
ton up to a quantity of 10 tons. Quantities of P 1 over 10 tons but not more than 25 tons can be
sold at a profit of $7 per ton. Quantities beyond 25 tons earn a profit of only $5 per ton.
Product P2 yields a profit of $8 per ton up to 7 tons. Quantities of P 2 above 7 tons yield a profit of
only $4 per ton. Everyone who buys P2 also buys P4 to go along with it. This is described later.
Both products P1, P2 can be sold in unlimited amounts.
Production of 1 ton of P 1 requires 1 h of machine 1 time plus 2 h of machine 2 time. One ton of
P2 requires 2 h of machine 1 time plus 3 h of machine 2 time. Each ton of P1produced
automatically delivers 3/2 tons of P3 as a byproduct without any additional work. To produce 1
ton of P4 independently requires 3 h of machine 3 time.
The company has 96 h of machine 1 time, 120 h of machine 2 time, and 240 h of machine 3 time
available. The company wishes to maximize its total net profit. Formulate this problem as an LP
and justify your formulation.
5. A farmer has to purchase the following quantities of fertilizer from four different shops, subject
to the following capacities and prices how can he fulfill his requirement at minimal cost?
Fertilizer Type Minimum Required (tons)
1 185
2 50
3 50
4 200
5 185
Shop Number Maximum (all types combined) They Can Supply
1 350 tons
2 225
3 195
4 275
6. A company manufactures three different products 1,2,3, using limestone as the basic raw
material. The company has its own limestone quarries, which can produce up to 250 units of
limestone per day at a cost of $2/unit. It the company needs additional limestone it can buy it
from a supplier at a cost of $5/unit.
The regional electric utility has recently adopted a modern stepwise rate system to discourage
wastage. It charges the company $30 per unit for the first 1000 units of electricity used daily,
$45 per unit for 500 units per day beyond the initial 1000 units, and a hefty $75 per unit for any
amount beyond the initial 1500 units of electricity used per day.
The region’s water distribution authority charges at the rate of $6 per unit of water used per day
up to 800 units, and $7 per unit for any amount used beyond 800 units per day. The company
buys fuel from a supplier at the rate of $4/unit, but the energy conservation laws restrict the
company from using more than 3000 units of fuel per day.
The company’s labor force provide 640 man-hours of labor per day during regular working
hours, and regular wages for these laborers are paid directly by the company’s parent
organization and do not cost the company itself anything directly. However, if the company
needs more that 640 man-hours of labor per day, they can get up to a maximum of 160 more
man-hours per day by asking the laborers to work overtime, for which the company has to pay
itself at the rate of $12 per man-hour. The remaining data in the problem are tabulated at the
bottom.
7. A company manufactures a product, the demand for which varies from month to month. The
raw material and labor availability exhibit seasonal variations. During the months 10, 11, 12, 1,
2, 3 the company can hire at most enough labor to produce 1200 and 600 tons per month
during regular time and overtime, respectively. In months 4, 5, 6, 7, 8, 9 these labor capacities
are 800 and 500 tons, respectively. The product manufactured during a month can be sold
anytime during the next month or later. Storage costs are $1.00/ton from one month to the next
for the product. Raw material cannot be stored. It has to be used up in the month in which it is
obtained. Operations begin in month 1 with a stock of 50 tons of the product. At the end of
month 12 the company should have a stock of at least 50 tons of the product. Determine an
optimum production schedule.
9. The table at the bottom gives the composition of various foods used in making cereals. The
other material in each food is fiber, water, etc. The company blends these food materials and
makes two kinds of cereals. In the process of blending, 3% of protein, 5% of starch, and 10% of
minerals and vitamins are completely lost from the mix. For each 100 kg of foods added in the
blend, the blending process adds 5 kg of other material (mainly water and fat).
Cereal type 1 sells for #1.50/kg. it should contain at least 22% of protein, 2% of mineral and
vitamins, and at most 30% of starch by weight. Cereal type 2 sells for $1.00/kg. it should contain
at least 30% starch by weight. What is the optimal product mix for the company?
During each period some specified minimal amount of water must be released from the
reservoirs to meet the downstream requirements for recreation, irrigation, and navigation
purposes. However, there is no upper limit on the amount of water that can be released from
the reservoirs. Any unreleased water is stored (up to the capacity of the reservoir) and can be
used for release in subsequent periods. All water released from the reservoirs (even though it is
released for recreation and other purposes) produces electricity.
It can be assumed that during each period, the water inflows and releases occur at a constant
rate. Also on an average 1 a-ft of water released from reservoir 1 produces 310 kWh of
electricity and 1 a-ft released from reservoir 2 produces 420 kWh. At the beginning of the year
reservoir 1 contains 1800 ka-ft of water and reservoir 2 contains 2500 ka-ft of water. The same
amounts of water must be left in the respective reservoirs at the end of the year.
The electricity produced can either be sold to a local firm (called a class I customer) or to class II
customers. Class I customer buy electricity on an annual basis; they require that specified
percentages of it should be supplied in the various periods. They pay $10 per 1000 kWh. Class II
customers buy electricity on a period by period basis. They will purchase any amount of
electricity in any period at $5 per 1000 kWh. The other data for the problem are given in the
table at the bottom. Operate the system to maximize the total annual revenue from the sale of
electricity.
Inflows in Kilo Acre-feet Minimum Release from Percentage of Annual
into Reservoir Reservoir Energy Sold to Class I
Customer to Be
Period 1 2 1 2 Delivered in Period
1 547 2616 200 304 10
2 1471 2335 200 578 12
3 982 1231 200 995 15
4 146 731 200 1495 32
5 32 411 200 558 21
6 159 497 200 392 10