ZHENGZHOU ORIENT POWER CO.

, LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

TOUGHENED GLASS INSULATORS

Disc Suspension Glass Insulator:

The glass insulators are used on high voltage and ultra-high voltage transmission and substation lines. It is
a new generation products. Compared with porcelain insulators, it has the advantage of good value heat
mechnical quality, anti-polution and arc-resistant properties characteristics, long lifespan, light weigh, and
no need to check zero voltage, easy maintenance, short production cycle Etc.
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Insulators of ball and socket type:

Standard toughened glass insulator type:

Type Fig Dia. Spacing Creepage Coupling Strength Min. Power frequency
No. D H Distance size KN Lighting Withstand
mm mm mm Impulse Volt. KV
Withstand Min. Min. Min.
Volt. KV wet dry puncture
one one Voltage
minute minute
U40B 1 175 110 190 11A 40 70 33 55 80
U70BS 2 255 127 320 16 70 100 40 70 130
U70B 2 255 140 320 16 70 100 40 70 130
U70BL 2 255 146 320 16 70 100 40 70 130
U80BL 2 255 146 320 16 80 100 40 70 130
U100BL 2 255 146 320 16 100 100 40 70 130
U100BS 2 255 127 320 16 100 100 40 70 130
U120BS 2 255 146 320 16 120 100 40 70 130
U160BS 3 280 146 400 20 160 105 45 75 130
U160BL 3 280 170 400 20 160 105 45 75 130
U210BS 3 280 170 400 20 210 105 45 75 130
U240BS 3 280 170 400 24 240 105 45 75 130
U300B 3 320 195 485 24 300 130 50 85 130
U400B 3 360 205 550 28 420 140 55 90 140
U530B 3 380 240 600 32 530 140 55 90 140
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Large diameter toughened glass insulator type:

Type Fig Dia. Spacing Creepage Coupling Strength Min. Power frequency
No. D H Distance size KN Lighting Withstand
mm mm mm Impulse Volt. KV
Withstand Min. Min. Min.
Volt. KV wet dry puncture
one one Voltage
minute minute
U70BSP 4 320 146 450 16 70 110 50 85 130
U100BSP 4 320 146 450 16 100 110 50 85 130
U120BSP 4 320 146 450 16 120 110 50 85 130
U160BSP 4 320 155 450 20 160 110 50 85 130
U160BSP1 4 320 170 450 20 160 110 50 85 130
U210BSP 4 320 170 485 20 210 120 55 90 130
U240BSP 4 320 170 485 24 240 120 55 90 130

Fog type toughened glass insulator:

Type Fig Dia. Spacing Creepage Coupling Strength Min. Power frequency
No. D H Distance size KN Lighting Withstand
mm mm mm Impulse Volt. KV
Withstand Min. Min. Min.
Volt. KV wet dry puncture
one one Voltage
minute minute
U70BP 5 255 146 400 16 70 120 45 95 130
U70BP1 5 280 146 450 16 70 125 50 95 130
U70PLP 6 320 146 550 16 70 140 55 100 130
U100BP 5 280 146 450 16 100 125 50 100 130
U120BP 5 255 146 400 16 120 125 50 95 130
U120BP1 5 280 146 450 20 120 125 50 95 130
U160BP 5 280 170 450 20 160 125 50 95 130
U160BLP 6 320 170 550 20 160 140 55 100 130
U210BLP 6 320 170 550 20 210 140 55 100 130
U240BLP 6 320 170 550 24 240 140 55 100 130
U300BP 7 380 195 635 24 300 155 60 100 130
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Clevis and tongue type

Standard toughened glass insulator:

Fig 8

Type Fig Dia. Spacing Creepage Coupling Strength Min. Power frequency
No. D H Distance size KN Lighting Withstand
mm mm mm Impulse Volt. KV
Withstand Min. Min. Min.
Volt. KV wet dry puncture
one one Voltage
minute minute
U40C 8 175 140 185 11C 40 100 33 55 80
U70C 8 255 146 320 16C 70 100 40 70 130
U80C 8 255 146 320 16C 80 100 40 70 130
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

PORCELAIN INSULATORS

Cutout Insulator
Porcelain or polymer drop out fuse cutouts and load switching fuse cutouts are for outdoor
use. They mainly protect transformer or lines from short circuit and overload, and on/off
loading current to be connected with in coming feeder of distributing transformer or
distribution lines.

Porcelain drop out fuse cutout is composed of insulator supports and fuse tube, static contacts is
fixed on two sides of insulator support and moving contact is insulated on two ends of fuse tube.
Fuse tube is composed of inside arc-extinguishing tube, outer phenolic compound paper tube or
epoxy glass tube. Load switch fuse cutout provides enforces elastic auxiliary contacts and
arc-extinguishing enclosure for switching on/off loading current.
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
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Fig. 1 Fig. 2 Fig. 3

STANDARD PARTICULARS

Main
Voltage Creepage Cantilever
Cat Fig. Dimensions
class Distance Strength Shed Weight
NO. No. (mm)
kv mm kN Number Kg
H D d
111501 15 1 220 18 287 87 32 8 2.6
111502 15 1 240 18 287 90 32 8 2.8
111503 15 1 255 20 287 105 32 8 3.2
112501 25 2 300 10/12.5 376 90 32 12 3.5
112502 25 2 340 10 375 96 35 12 3.7
112503 25 2 280 10 376 87 32 12 3.4
112504 25 2 360 10 376 102 35 12 3.9
112427 24/27 3 470 10 376 131 35 12 5.8

Applicable Standard: IEC ANSI AS

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
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Fig. 4 Fig. 5 Fig. 6

Main
Voltage Creepage Cantilever
Fig. Dimensions Shed
Cat NO. class Distance Strength Weight
No. (mm)
kv mm kN Kg
H D d Number
11242701 24/27 4 460 10 375 129 32 10 6.0
11252701 25/27 5 432 6.8/10 467 95 32 17 5.2
11242702 24/27 4 450 10 376 127 32 10 5.8
11242703 24/27 4 500 10 365 150 35 10 6.5
11252702 25/27 4 550 10 375 155 35 10 6.9
11333601 33/36 6 660 6.8/10 467 130 35 16 7.5
11333602 33/36 6 660 6.8/10 467 121 32 16 7.5

Applicable Standard: IEC ANSI AS

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

PORCELAIN INSULATORS

Hollow bushings:

The porcelain bushings are used extensively in electrical apparatus. Porcelain bushing is the device that enables one or
several conductors to pass through a partition such as a wall or tank and insulates the conductors from it. The means of
attachment to the partition, such as flange or other fixing device, forms part of the bushing.

Big porcelain bushing, hollow insulator upto 1000KV:

Upside down transformer bushing
Capacity voltage transformer bushing
SF6 current transformer bushing
Outdoor cable end bushing
Voltage transformer bushing
Current transformer bushing
Circuit breaker post bushing
SF6 transformer bushing
Oil immersed voltage transformer bushing
SF6 circuit breaker bushing
Electrostatic precipitator bushing

Small porcelain bushing, hollow insulators are used as the insulating elements such as the transformer bushings and
wall bushings .They are designed to perform under outdoor and indoor conditions for voltage upto 36KV.
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Porcelain Shells for Zno Lighting Arrester

H h d D Creepage Distance
Fig NO.
mm mm mm mm mm
1 255 75 Ф120 Ф288 /

1 255 75 Ф100 Ф290 /

1 230 80 Ф120 Ф310 /

1 255 75 Ф100 Ф290 /

1 167 61 Ф106 Ф210 /

1 255 75 Ф100 Ф288 /

2 758 568 Ф112 Ф232 1885

2 890 700 Ф112 Ф232 2074

2 1374 1194 Ф130 Ф288 2860

2 1474 1254 Ф180 Ф340 3150

3 1475 1250 Ф120 Ф288 3150

3 1430 1190 Ф130 Ф288 4032

3 1515 1195 Ф150 Ф340 4200

3 1710 1440 Ф140 Ф310 4650

Applicable Standard: GB IEC

ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

SF6 Circuit Breaker Shell

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
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SF6 Circuit Breaker Shell

Parc Post Post Post Parc Post Parc Post Parc Parc Parc Post
Type
shell shell shell shell shell shell shell shell shell shell shell shell
Norminal Voltage 110 110 110 110 110 110 220 220 110 110 220 220
Fig NO. 1 6 4 4 5 4 3 3 2 7 3 7

Shed Number 14/13 13/12 21 17 21 11/10 33 24/23 17/16 16/15 24/24 24/23
LW17
LW11
LW11 LW11 LW17 LW17 -110, LW11 LW11 LW11 LW11 LW11 LW11
Fitted Current Breaker -220
-110 -110 -110 -220 220W -220 -220 -145 -145 -220 -220
W
,220
Press Withstand
2.3 2.3 3.0 6.5 3.0 6.5 2.0 2.3 2.3 2.3 2.0 2.3
-ure Load
Test Time 5 5 5 5 5 5 1 5 5 5 1 5
MPa Failing Load 3.3 3.3 4.5 11 4.5 11 2.5 3.3 3.3 3.3 2.5 3.3
Cantilever failing load
32 42 15.2 35.6 21.7 35.6 60 65 32 42 60 65
KN m
Creepage Distance
3906 3150 3335 2745 3410 3150 5850 5600 4500 3770 6900 6300
mm
H 1400 1400 1391 1181 1361 1180 2300 2280 1650 1600 2300 2280
h1 140 130 100 120 110 120 155 150 140 130 155 150
h1 120 100 120 80 120 100 150 120 130 100 150
D 505 396 299 339 418 365 600 395 505 380 616 421
Main d 286 150 125 110 190 110 330 175 286 150 330 175
Dimensions d1 415 340 250 310 314 310 480 390 415 340 480 390
mm d2 M16 18 14 19 190 19 320 320
d3 415 250 310 314 310 460 390 415 340 460 390
d4 M16 19 M16 18 M16 19
d5 M16 19 M16 18 M16 19
n 12 12 8 8 8 8 8 12 12 8 8
Net weight KG 203 230 100 156 131 186 486 371 223 249 536 441
Applicable Standard: GB IEC
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Outdoor Current Transformers Shell

Norminal Main Dimensions mm Net

FIG Shed Fitted Current Creepage
Voltage Weight
NO. Number Transformers Distance H h1 h2 D d d1 d2 d3 d4
KV KG
35 1 5 LCW-35 945 580 55 60 520 340 410 448 278 364 65

66 1 7 LCWD-66 1150 915 60 60 600 420 500 550 270 360 116

66 2 8 LCWB5-66W1 1500 840 50 40 580 390 450 520 260 380 121

110 3 11 LCWD-110 1870 1100 50 40 530 360 420 460 130 220 90

110 1 8 LCW-110 1980 1260 60 60 630 420 500 550 270 250 185

110 2 12 LCWB6-110 1980 1150 50 42 585 415 475 525 250 360 153

Applicable Standard: GB IEC

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Outdoor Current Transformers Shell

Norminal Main Dimensions mm Net

FIG Shed Fitted Current Creepage
Voltage Weight
NO. Number Transformers Distance H h1 h2 D d d1 d2 d3 d4
KV KG
66 1 6/5 LCWB5-66W2 1800 840 50 40 600 390 450 520 260 380 120

110 1 12/11 LCWB5-110W2 3850 1450 50 40 625 415 475 525 250 360 210

110 1 12/11 LCWB5-110W1 3850 1450 50 40 595 385 445 500 250 360 195

110 2 11/10 3150 1210 40 40 502 272 352 393 185

110 2 13/12 3150 1360 45 45 525 340 405 445 220

145 2 12/11 L-145 3625 1530 60 50 530 305 380 380 250

Applicable Standard: GB IEC

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Outdoor Current Transformers Shell

Norminal Main Dimensions mm Net

FIG Shed Fitted Current Creepage
Voltage Weight
NO. Number Transformers Distance H h1 h2 D d d1 d2 d3 d4
KV KG
330 1 33 LCLWD-330 5940 2600 55 50 755 525 605 665 250 375 520

380 1 36 LCLWD-380 6460 2850 55 50 570 360 440 490 200 280 415

220 2 33 LVB-220 5150 2300 60 50 500 305 380 445 305 445 350

220 2 32 5500 2440 45 45 420 220 280 330 220 330 260

220 3 29/28 LCWB7-220 6300 2650 60 50 725 525 605 665 250 375 559

500 3 37/36 LBF-500 11800 3800 56 36 975 745 825 910 290 410 1123.5

Applicable Standard: GB IEC

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Outdoor Voltage Transformers Shell

Norminal Main Dimensions mm Net

FIG Shed Fitted Current Creepage
Voltage Weight
NO. Number Transformers Distance H h1 h2 D d d1 d2 d3 d4
KV KG
66 3 6/4 JCCI-66W 1920 810 45 40 570 375 420 465 100 160 110

110 3 9/8 JCCI-110 2750 110 50 50 650 460 520 560 200 320 180

110 2 9/8 JCCLM-110WL 2750 1150 50 40 670 460 520 570 260 360 190

145 2 13/12 JCC5-110W2 4000 1550 50 40 695 485 545 600 260 360 290

220 1 22/21 6300 2540 60 50 460 240 360 276

220 2 20/19 JCC5-220W2 6300 2320 60 50 690 470 600 530

Applicable Standard: GB IEC

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Outdoor Voltage Transformers Shell

Norminal Main Dimensions mm Net

FIG Shed Fitted Current Creepage
Voltage Weight
NO. Number Transformers Distance H h1 h2 D d d1 d2 d3 d4
KV KG
220 1 17/16 JCC5-220W1 5500 2000 60 50 690 470 540 600 300 420 452

220 1 22/21 5500 2470 50 40 700 480 550 600 200 281 579

110 2 13/13 3960 1400 140 140 490 240 455 455 257

110 2 14/13 3370 1400 140 140 470 270 455 455 252

Applicable Standard: GB IEC

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Capacitor Shell

Norminal Creepage Main Dimensions mm Net

FIG Shed
Voltage Fitted Capacitor Distance Weight
NO. Number H h1/h2 D d d1/d2
KV mm KG
66 2 12 JY-40 1070 755 22/- 190 100 -/155 15

66 1 8/7 JY-40 1575 755 22/- 250 100 -/175 24

110 2 10 OY-110/ 3 -0.0066 1870 1220 35/- 386 216 -/316 105

110 2 8 1870 1140 55/- 810 625 -/734 270

OWF110/ 3 -10000
110 4 17/16 3500 1325 80/80 330 160 365/15 110
OWF110/ 3 -5000

110 3 17/17 JWF390-2500 3500 1290 60/60 210 80 140/- 35.5

110 3 17/17 2530 1290 60/60 210 80 140/- 30.5

220 4 25/25 6000 2320 105/105 375 160 345/12.5 270

Applicable Standard: GB IEC

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
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Motor Shell

Norminal Main Dimensions mm

FIG Net Weight
Voltage Generating Set
NO. H h1 KG
KV
13.2 1 491 164 15

18 2 1100 220 QFSN-200-2 60

18 2 1175 300 325MW 55

Applicable Standard: GB IEC

0 38KV 250 BIL Bushing

Gray glaze munsell 5BG 7.0/0.4

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Porcelain insulators for electrostatic

Precipitator-Hollow insulators

Type Figure No. H (mm) D (mm) d (mm) δ (mm)

JH-07201A 460
1
JH-07202A
400
400 300 30
JH-07251A
JH-07252A 2 460 330
JH-07253A
270

JH-08001B 1 350 35

270 25
JH-08051B 500
JH-08052B 2 400 300
JH-08053B
370
410
JH-09001C 1
600 30
520 330
JH-09051C
JH-09051C 2 487 204
JH-09051C 700
640 360

Applicable Standard: JB/T 6746.1-1993

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
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Wall Bushings With Copper Conductor

Rated Outdoor
Rated Rated Cantilever Nominal
Type Fig Voltage Current L L1 L2 L3 a a1 a2 b δ d d1 d2 Failing Creepage
KV A Load Distance
KB (Min)mm
C-10/250 1 10 250 415 330 130 37.5 175 15 - 31.5 3.15 115 13 14 4 200
C-10/400 1 10 400 430 330 130 45 175 20 - 40 4 115 13 14 4 200
C-10/630 1 10 630 430 330 130 45 175 20 - 40 6.3 115 18 14 4 200
CWW-10/1000-2 2A 10 1000 520 360 158 75 150 15 30 63 10 150 14 14 4 230
CWW-10/1600-2 2B 10 1600 520 360 158 75 150 15 30 63 10 150 14 14 4 230
CW-35/1000 3A 35 1000 980 815 372 75 220 15 30 63 10 245 14 15 4 595
CW-35/1600 3B 35 1600 980 815 372 75 220 15 30 63 10 245 14 15 4 595
CWW-35/1000-3 3A 35 1000 1085 920 440 75 220 15 30 63 10 245 15 15 4 1015
CWW-35/1600-3 3B 35 1600 1085 920 440 75 220 15 30 63 10 245 15 15 4 1015
CWW-35/3000-1 4 35 3000 920 920 440 90 220 20 40 100 12 250 17 15 8 1015
CWC-20/2000 5 20 2000 920 740 370 90 220 20 40 80 8 250 15 17 12.5 460
CWC-20/3000 5 20 3000 920 740 370 90 220 20 40 100 10 250 15 17 12.5 460
CWC-20/4000 6 20 4000 845 610 262 117 175 25 50 100 10 210 14 18 12.5 460
CWC-20/1500 7 35 1500 1740 1325 580 200 400 22.5 50 125 15 460 14.5 22 4 1140
 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Wall Bushings With Copper Conductor

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
[email protected] http://www.powerinsulator.com

Wall Bushings With Aluminium Conductor

Rated Outdoor
Rated Rated Cantilever Nominal
Type Fig Voltage Current L L1 L2 L3 a a1 a2 b δ d d1 d2 Failing Creepage
KV A Load Distance
KB (Min)mm

CL-6/630 8 6 630 480 280 105 95 175 20 40 40 8 115 13 14 4 -

CL-10/630 8 10 630 530 330 130 95 175 20 40 40 8 115 13 14 4 -

CWWL-10/1600-2 2b 10 1600 520 360 158 75 150 15 30 63 12.5 150 14 14 4 230

CWWL-10/2000-2 2b 10 2000 600 365 158 115 200 25 50 100 10 200 18 14 8 230

CWWL-10/3150-2 2c 10 3150 600 365 158 115 200 25 50 100 12.5 200 18 14 8 230

CWWL-20/1000-1 9a 20 3000 835 590 255 115 220 25 50 100 10 250 18 15 8 400

CWWL-20/3150-1 9b 20 3150 835 590 255 115 220 25 50 100 12.5 250 18 15 8 400

CWL-35/1000 3a 35 1000 980 815 372 75 220 15 30 63 12.5 245 14 15 4 595

CWL-35/1600 3b 35 1600 980 815 372 75 220 15 30 63 12.5 245 14 15 4 595

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
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Indoor-Outdoor Bar Wall Bushing

Rated Cantilever Net

Type Fig Voltage L L1 a d1 b b1 δ d d2 Load Weight
KV KN Kg

CMD-10 10 10 480 202 200 17 119 12 240 90 20 14.7

CME-10 11 10 488 205 260 20 180 150 14 305 142 30 21.6

CMD-20 11 20 726 256 260 20 180 150 14 305 142 20 26.8

CMWD2-20/6000 12 20 720 325 350 18 370 270 20 54

CMWD2-20 12A 20 720 325 350 18 370 270 20 55

CM-10-90 13 10 480 200 200 18 220 90 4 15.8

CM10-160 13 10 505 210 260 18 280 160 8 26.5

CMWW-20-180-1 14 20 720 320 300 18 335 180 16 51.7

CMWW-20-270-1 14 20 720 320 360 18 425 270 16 70.4

CMWW-20-330-1 14 20 720 320 420 22 500 330 30 88

 ZHENGZHOU ORIENT POWER CO., LTD
1626, No.9, Sanquan Road, Zhengzhou, Henan, 450000 P.R.China
Tel/Fax:+86 37186097078, sales direct: +86 13673997131
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PORCELAIN INSULATORS

Disc Suspension Insulator

Disc suspension insulator is an assembly of one or more shells with metallic fittings. They are nonrigid
supporting type. It can be divided into ball & socket type and clevis & tongue type. This structure enables them
form the insulator string by fitting into themselves one another as per voltage requirement. A suspension
insulator set complete with the fittings is used to carry a line conductor or conductors at its lower end. The top is
fixed to the crossarm of the tower.

Ball and socket type clevis and tongue type anti-pollution type

fig 1 fig 2 fig 3 fig 4 fig 5

ANSI Type 52-1 52-2 52-3 52-4 52-5 52-6 52-8 52-9A
Fig No. 1 2 3 4 3 4 3 5
Main dimension D 165 190.5 254 254 254 254 280 114
(mm) H 140 146 146 146 146 146 146 159
Leakage distance-mm 178 210 292 292 292 292 280 171
Power frequency puncture voltage-KV 80 90 110 110 110 110 110 80
Flashover Power freq. Dry 60 65 80 80 80 80 80 60
voltage Wet 30 35 50 50 50 50 50 30
-KV Critical impulse Pos. 100 115 125 125 125 125 125 110
1.5x40us wave Neg. 100 115 130 130 130 130 130 90
Radio influence Test voltage to ground-KV 7.5 7.5 10 10 10 10 10 7.5
voltage Max. RIV at 1000kHz-μv 50 50 50 50 50 50 50 50
Rated E&M failing load-KN 44 70 70 70 111 111 160 44
Tension proof load-KN 22 35 35 35 55.5 55.5 80 22
Impact strength-N.m 5 5.5 6 6 7 7 10 5
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fig 1 fig 1 fig 2 fig 3

Rated Routine Impact Wet Lighting RIV Power

Unit E&M tension failing power impulse Test Max freq.
IEC Fig spacing Dia. Leakage failing load load freq. withstand voltage RIV Puncture
Type No H D distance load (N.m) withstand voltage to at voltage
(mm) (mm) (mm) (KN) voltage (KV) ground 1MHz (KV)
(KV) (KV) (μv)
U70BS 2 127 255 295 70 35 6 40 100 10 50 110
U70BL 2 146 255 295 70 35 6 40 100 10 50 110
U70C 1 146 255 295 70 35 6 40 100 10 50 110
U100BL 2 146 255 295 100 50 7 40 100 10 50 110
U120B 2 146 255 295 120 60 7 40 100 10 50 110
U160BS 2 146 280 320 160 80 10 40 100 10 50 110
U210B 2 170 300 370 210 105 10 42 110 10 50 120
U300B 2 195 320 370 300 150 10 45 110 10 50 120
U530B 2 240 380 600 530 265 10 55 140 10 50 140
XHP-70 3 146 255 432 70 35 5.6 42 120 10 50 120
XHP-120 3 146 255 432 120 60 7 42 120 10 50 120

Application: The structure of disc suspension insulators enables

them form the insulator string by fitting into
themselves one another as per voltage requirement. A
suspension insulator set complete with the fittings is
used to carry a line conductor or conductors at its
lower end. The top is fixed to the crossarm of the
tower.
Suspension string

Single tension string Double tension string

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PORCELAIN INSULATORS

Line Post Insulator

Line Post Insulator used on distribution line and transmission line upto 132KV. It is mounted rigidly on
supporting structure by means of a steed or bolts. It is non-puncturable design.
To the type of connecting with the conductor, Line Post Insulator can be tie top design or clamp top
design. To the mounting direction, it can be horizontal or vertical.The cantilever strength can be 5KN, 10KN,
12.5KN, 16KN.

Applicable Standard: ANSI C29.7, IEC383, BS137,

Color: Brown, Grey，White
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Fig 1 fig 2 fig 3 fig 4 fig 5

Fig 6 fig 7 fig 8 fig 9 fig 10

Type 57-1 57-2 57-3 57-4 57-5

Fig No. 1 2 3 4 5
Type 57-11 57-12 57-13 57-14 57-15
Fig No. 6 7 8 9 10
Creepage distance (mm) 356 559 737 1016 1143
Dry arcing distance (mm) 165 241 311 368 438
Cantilever strength (KN) 12.5 12.5 12.5 12.5 12.5
Power frequency flashover voltage Dry (KV) 70 100 125 140 160
Wet (KV) 50 70 95 110 130
Critical impulse flashover voltage Positive (KV) 120 160 200 230 265
Negative (KV) 155 205 260 340 380
Radio interference voltage Test voltage to ground 15 22 30 44 44
(KV)
Max. RIV at 1 MHz (μV) 100 100 200 200 200
Standard ANSI
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Type 57-21 57-22 57-23 57-24 57-25

Fig No. 1 2 3 4 5
Creepage distance (mm) 356 559 737 1016 1143
Dry arcing distance (mm) 165 241 311 368 438
Cantilever strength (KN) 12.5 12.5 12.5 12.5 12.5
Power frequency flashover voltage Dry (KV) 70 100 125 140 160
Wet (KV) 50 70 95 110 130
Critical impulse flashover voltage Positive (KV) 120 160 200 230 265
Negative (KV) 155 205 260 340 380
Radio interference voltage Test voltage to 15 22 30 44 44
ground (KV)
Max. RIV at 1 MHz (μV) 100 100 200 200 200
Standard ANSI
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Type 57-31 57-32 57-33 57-34 57-35

Fig No. 1 2 3 4 5
Creepage distance (mm) 356 559 737 1016 1143
Dry arcing distance (mm) 165 241 311 368 438
Cantilever strength (KN) 12.5 12.5 12.5 12.5 12.5
Power frequency flashover voltage Dry (KV) 70 100 125 140 160
Wet (KV) 50 70 95 110 130
Critical impulse flashover voltage Positive (KV) 120 160 200 230 265
Negative (KV) 155 205 260 340 380
Radio interference voltage Test voltage to ground 15 22 30 44 44
(KV)
Max. RIV at 1 MHz (μV) 100 100 200 200 200
Standard ANSI
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Top clamp and line post stud:

Top clamp: The top clamps are suitable for ANSI 57-11 to 57-15 and 57-21 to 57-25 line post insulators.

Type Malleable iron 57-11 a1 57-11 b1 57-11 c1 57-11 d1

Aluminum alloy 57-11 a2 57-11 b2 57-11 c2 57-11 d2
Outside diameter Max (mm) 14.2 21.3 26.9 38.1
of conductor Min (mm) 6.35 8.89 12.7 25.4

Line post stud: the line post studs are suitable for ANSI 57-1 to 57-5 and 57-11 to 57-15 and 57-21 and
57-25 line post insulators.

For steel cross-arm For wood cross-arm

Type of crossarm Steel Wood Steel Wood

Dimension A 45 178 45 178
mm B 37 89 37 89
C 31 31 31 31
D M20 M20 M20 M20
E M16 M16 M20 M20
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Line post assembly and pin post insulator:

Fig 1 Fig 2

Type ANSI 57-2L-1 PIN POST

Fig No. 1 2
Creepage distance (mm) 559 520
Protected creepage distance (mm) 200 260
Dry arcing distance (mm) 241 260
Cantilever strength (KN) 12.5 12.5
Impulse withstand voltage (KV) 150 150
Power frequency flashover voltage Dry (KV) 100 90
Wet (KV) 70 65
Radio interference voltage Test voltage to ground (KV) 22 22
Max. RIV at 1 MHz (μV) 100 100
Standard ANSI
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PORCELAIN INSULATOR

Pin Type Insulator

Pin insulator consists of a single piece of ceramic or two or more ceramic components permanently
connected together and intended to be mounted rigidly on a supporting structure by an insulator pin/spindle.
Unless otherwise stated, this term does not include the insulator pin. Normally, they are used on upto 69kv
distribution lines. Pin Insulator can be Zinc thimble with thread type and porcelain thread type.

Type 55-1 55-2 55-3 55-4 55-5

Creepage distance-mm 102 127 178 229 305
Flashover Power frequency Dry 35 45 55 65 80
voltage-kV Wet 20 25 30 35 45
50% impulse Pos. 50 70 90 105 130
Neg. 70 85 110 130 150
Radio influence Test voltage to ground-KV 5 5 10 10 15
voltage Max. RIV at 1000kHz-μv 50 50 50 50 100
Low freq. Puncture voltage-kV 50 70 90 95 115
Dry arcing distance-mm 57 86 114 127 159
Cantilever failing load-lb/KN 3000/13 2500/11 2500/11 3000/13 3000/13
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Type 56-1 56-2 56-3 56-4 56-5

Fig No 1 1 2 2 3
Main dimensions H 146 165 191 241 318
(mm) h 51 51 51 51 63.5
D 191 228 267 305 343
d 35 35 35 35 35
R1 19 19 19 19 19
R2 14 14 14 14 14
Creepage distance-mm 330 432 533 686 865
Flashover Power frequency Dry 95 110 125 140 175
voltage-kV Wet 60 70 80 95 125
50% impulse Pos. 150 175 200 225 270
Neg. 190 225 265 310 340
Radio influence Test voltage to ground-KV 15 22 30 30 44
voltage Max. RIV at 1000kHz-μv 100 100 200 200 200
Low freq. Puncture voltage-kV 130 145 165 185 225
Dry arcing distance-mm 178 203 229 279 356
Cantilever failing load-lb/kN 2500/11 3000/13 3000/13 3000/13 3000/13
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Fig 1 Fig 2 Fig 3

Fig 4 Fig 5 Fig 6

Type P-11-Y P-15-Y P-22-Y P-33-Y PW-15-Y PW-22-Y PW-33-Y

Fig No 1 1 2 3 4 5 6
Main H 133 137 165 244 185 255 320
dimensions h 48 48 52 52 52 52 52
(mm) D 140 152 230 279 170 205 240
d 18.3 27.8 27.8 27.8 27.8 27.8 27.8
R1 13 13 19 19 16 16 16
R2 9.5 13 14 13 16 16 16
Nominal voltage-kV 11 15 22 33 15 22 33
Creepage distance-mm 255 298 432 630 432 673 900
Low Dry flashover 75 80 110 130 100 125 140
frequency Wet flashover 50 55 70 95 65 95 110
voltage-kV Dry withstand 65 70 100 125 90 110 125
Wet withstand 45 50 65 90 60 90 100
Puncture 135 150 160 210 140 180 200
Impulse Pos. 115 130 175 215 150 190 210
Flashover-kV Neg. 150 175 225 290
Radio Test voltage 15 15 22 30 22 30 44
influence to ground-KV
voltage Max. RIV at 100 100 100 200 100 200 200
1000kHz-μv
Cantilever failing load-kN 11 11 11 13 11 11 11
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Insulator Pin / Spindle:

The top of spindle or pin usually have steel, lead or plastic thread which can be screwed into the Pin
Insulator. Steel head spindle is suitable for zinc thimble type insulator. Lead or plastic head spindle is
suitable for porcelain thread insulator.

ANSI Fig 1 Fig 2 BS Fig 1 Fig 2 Fig 3

Fig Main dimensions (mm) Mechnical Class Weight

No. H D h h1 h2 a d1 strength (kN) type (kg)
1 330 76 178 51 76 34.9 20 11 56-1 1.9
1 356 76 178 51 76 34.9 20 9 56-2 2.2
1 407 89 178 51 76 34.9 20 10 56-3 2.5
1 432 89 178 51 76 34.9 20 9 56-4 3.25
1 343 45 165 51 76 34.9 20 6 56-2 1.6
2 198 76 45 51 40 34.9 20 11 56-1 1.54
2 223 76 45 51 40 34.9 20 9 56-2 1.87
2 274 89 45 51 40 34.9 20 10 56-3 2.17
2 299 89 45 51 40 34.9 20 9 56-4 2.7
2 223 45 45 51 40 34.9 20 6 56-2 1.3
1 356 76 76 51 76 34.9 16 5 56-2 1.9
3 305 38 140 74 44.5 18.29 20 5 BS small steel 1
3 352 41 127 80 44.5 18.29 22 5 1.2
3 215 38 50 44 44.5 18.29 20 5 0.75
4 261 60 46 47 41 27.78 22 10 BS large steel 1.5
4 369 51 140 47 78 27.78 22 10 2
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PORCELAIN INSULATOR

Shackle Insulator

Shackle insulator: A shackle insulator is an insulator of generally cylindrical form. It has two or more sheds
and an axial mounting hole. Through the thread nails, it can be fixed firmly.

Fig 1 Fig 2 Fig 3 Fig 4

Type Fig Main dimensions (mm) Mechnical failing load Power frequency flashover
No. (kN) voltage (KV)
H D d d1 R Dry Wet
ED-2B 1 76 89 48 17.5 10 13 25 12
ED-2B1 1 76 92 55 18.5 9 13 25 12
ED-2B2 1 76 90 50 19 9.5 13 25 12
ED-2B3 1 76 89 50 21 9.5 13 25 12
ED-2B4 1 76 89 48 21 10 13 25 12
ED-2C 2 80 80 50 22 6 13.5 25 12
E-1 3 180 150 70 26 13 20 45 27
E-2 3 150 130 70 26 12 20 38 23
R-6 4 80 70 40 18 7 8.9 12 15
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D-Bracket
The D-brackets are used to fix on shackle and spool insulators at the low voltage line.

Dimensions (mm)
Catalog U.T.S Weight
No. KN (Kg)
A B D H T Φ
DB-01 58 40 8 44 4 10 8 0.30
DB-02 68 40 10 50 6 14 11 0.50
DB-31 64 30 10 58 5 14.0 11 0.30
DB-32 89 40 16 70 6 17.5 18 0.80
DB-33 115 40 16 79 6 17.5 18 0.90
DB-34 95 45 20 92 8 21.5 22 1.40
DB-35 108 45 20 105 8 21.5 20 1.60
DB-36 144 45 20 121 8 21.5 20 1.90
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PORCELAIN INSULATOR

Spool Insulator
Spool insulator: spool insulator is an insulator of generally cylindrical form. It has an axial mounting hole
and a circumferential groove or grooves for the attachment of a conductor.

Fig 1 Fig 2 Fig 3 Fig 4 Fig 5

Low frequency
Type Fig No. Main dimensions (mm) Strength (kN) flashover voltage (KV) standard
Dry Wet
H D d1 R vertical horizontal
53-1 1 54 57 17.5 11 8.9 20 8 10
53-2 1 76 80 17.5 17.5 13.3 25 12 15
53-3 2 81 76 17.5 11 17.8 25 12 15 ANSI
53-4 1 76 105 17.5 16 20 25 25 15
53-5 3 105 102 17.5 11 27 35 18 25
R-1 4 54 57 17 12 9 20 8 9.2
R-2 4 76 80 17.5 17.5 20.1 15 66 9 AS
R-8 4 32 57.5 17.5 9 5 20 9 12.5
1617 5 65 76 17.5 9 9.2 20 10 9
1617-1 5 75 89 17 12.5 10.2 25 12 12 BS
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PORCELAIN INSULATORS

Solid Core Station Post Insulator

It is an insulator of generally columnar shape, and it consists of one post insulator unit or an assembly of such units and is
intended to give rigid support to a live part which is insulated from earth or from another live part. Solid-core station post
insulator may be manufactured according to IEC, ANSI, BS and other standards, with cantilever strength from 4kN to 18kN,
which is used on 15kV to 750kV station and substation. There are two types for this series, normal type and anti-pollution
type.
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Station Post Insulator to meet IEC 273:

Fig 1 Fig 2 Fig 3

Type Fig Height-H Creepage Pitch Cantilever Torsion Power Lighting

No. -mm distance circle strength Strength frequency impulse
-mm diameter -KN -N.m withstand withstand
-mm voltage-KV voltage
dry Wet -KV
C6-60 1 190 190 76 6 600 35 20 60
C10-60 1 190 190 76 10 800 35 20 60
C6-95 1 255 380 76 6 800 50 38 95
C10-95 1 255 380 76 10 1200 50 38 95
C6-125 1 305 500 76 6 800 60 50 125
C10-125 1 305 520 76 10 1200 60 50 125
C6-150 1 355 660 76 6 1200 75 50 150
C10-150 1 355 600 76 10 1800 75 50 150
C6-170 2 445 850 76 6 1500 100 70 170
C10-170 2 445 850 76 10 2500 100 70 170
C6-200 2 475 950 76 6 1800 110 70 200
C10-200 2 475 950 76 10 2000 110 70 200
C6-250 2 560 1200 76 6 2000 135 95 250
C6-250 3 560 1200 127 6 2000 135 95 250
C10-250 3 560 1200 127 10 3000 135 95 250
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Fig 4 Fig 5 Fig 6

Type Fig Height-H Creepage Top Base Cantilever Torsion Power Lighting
No. -mm distance PCD PCD strength Strength frequency impulse
-mm -mm -mm -KN -N.m withstand withstand
voltage-KV voltage
dry Wet -KV
C4-325 4 770 1600 127 127 4 2000 175 140 325
C6-325 4 770 1600 127 127 6 2500 175 140 325
C8-325 4 770 1600 127 127 8 3000 175 140 325
C10-325 4 770 1600 127 127 10 4000 175 140 325
C4-450 4 1020 2300 127 127 4 2500 245 185 450
C6-450 4 1020 2300 127 127 6 3500 245 185 450
C10-450 4 1020 2300 127 127 10 4000 245 185 450
C4-550 4 1220 2900 127 127 4 3000 300 230 550
C6-550 4 1220 2900 127 127 6 4000 300 230 550
C8-550 4 1220 2900 127 127 8 4000 300 230 550
C10-550 4 1220 2900 127 127 10 4000 300 230 550
C4-650 5 1500 3350 127 127 4 3000 375 275 650
C6-650 5 1500 3350 127 127 6 3000 375 275 650
C8-650 5 1500 3350 127 127 8 4000 375 275 650
C10-650 6 1500 3350 127 254 10 4000 375 275 650
C4-750 5 1700 4300 127 127 4 3000 410 325 750
C6-750 5 1700 4300 127 127 6 4000 410 325 750
C8-750 5 1700 4300 127 127 8 4000 410 325 750
C10-750 6 1700 4300 127 254 10 4000 410 325 750
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Fig 7 Fig 8

Type Fig Height-H Creepage Top Base Cantilever Torsion Power Lighting Switching
No. -mm distance PCD PCD strength Strength frequency impulse impulse
-mm -mm -mm -KN -N.m withstand withstand withstand
voltage-KV voltage voltage
dry Wet -KV -KV
C4-950 7 2100 4900 127 200 4 3000 490 395 950 750
C6-950 7 2100 4900 127 225 6 3000 490 395 950 750
C8-950 8 2100 4900 127 254 8 4000 490 395 950 750
C10-950 8 2100 4900 127 254 10 4000 490 395 950 750
C4-1050 7 2300 5650 127 200 4 3000 525 460 1050 750
C6-1050 7 2300 5650 127 225 6 3000 525 460 1050 750
C8-1050 8 2300 5650 127 254 8 3000 525 460 1050 750
C10-1050 8 2300 5650 127 275 10 4000 525 460 1050 750
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Fig 9 Fig 10 Fig 11 Fig 12

Type Fig Height-H Creepage Top Base Cantilever Torsion Power Lighting Switching
No. -mm distance PCD PCD strength Strength frequency impulse impulse
-mm -mm -mm -KN -N.m withstand withstand withstand
voltage-KV voltage voltage
dry Wet -KV -KV
C4-1175 9 2650 6500 127 225 4 3000 585 510 1175 850
C6-1175 10 2650 6500 127 254 6 3000 585 510 1175 850
C8-1175 10 2650 6500 127 254 8 4000 585 510 1175 850
C10-1175 10 2650 6500 127 275 10 4000 585 510 1175 850
C4-1300 11 2900 7000 127 225 4 3000 640 570 1300 950
C6-1300 12 2900 7000 127 254 6 3000 640 570 1300 950
C8-1300 12 2900 7000 127 275 8 4000 640 570 1300 950
C10-1300 12 2900 7000 127 275 10 4000 640 570 1300 950
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Fig 13 Fig 14

Type Fig Height-H Creepage Top Base Cantilever Torsion Power Lighting Switching
No. -mm distance PCD PCD strength Strength frequency impulse impulse
-mm -mm -mm -KN -N.m withstand withstand withstand
voltage-KV voltage voltage
dry Wet -KV -KV
C4-1425 13 3150 7800 127 225 4 3000 695 630 1425 950
C6-1425 14 3150 7800 127 254 6 3000 695 630 1425 950
C8-1425 14 3150 7800 127 275 8 4000 695 630 1425 950
C10-1425 14 3150 7800 127 300 10 4000 695 630 1425 950
C4-1550 13 3350 8500 127 225 4 3000 740 680 1550 1050
C6-1550 14 3350 8500 127 254 6 3000 740 680 1550 1050
C8-1550 14 3350 8500 127 275 8 4000 740 680 1550 1050
C10-1550 14 3350 8500 127 300 10 4000 740 680 1550 1050
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Fig 15 Fig 16

Type Fig Height-H Creepage Top Base Cantilever Torsion Lighting Switching
No. -mm distance PCD PCD strength Strength impulse impulse
-mm -mm -mm -KN -N.m withstand withstand
voltage voltage
-KV -KV
C8-1800 15 4000 10250 225 300 8 4000 1800 1175
C10-1800 16 4000 10250 225 325 10 4000 1800 1175
C12.5-1800 16 4000 10250 225 356 12.5 6000 1800 1175
C16-1800 16 4000 10250 225 356 16 6000 1800 1175
C8-1950 15 4400 11350 225 300 8 4000 1950 1300
C10-1950 16 4400 11350 225 325 10 4000 1950 1300
C12.5-1950 16 4400 11350 225 356 12.5 6000 1950 1300
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Station Post Insulator to meet ANSI C29.9:

Type TR-205 TR-208 TR-210 TR-214 TR-216

Figure No. 1 2 3 4 5
Creepage distance, mm 394 610 940 1092 1892
Cantilever strength, KN 8.9 8.9 8.9 8.9 6.7
Tension strength, KN 38 44.5 53 62 71
Torsion strength, N.m 791 904 1130 1356 1695
Compression strength, KN 44.5 44.5 66.7 66.7 111
Power frequency flashover voltage-KV Dry 85 110 145 170 235
Wet 55 75 100 125 180
Critical impulse flashover voltage-KV Pos. 125 170 225 280 390
Neg. 200 250 290 340 475
Power frequency withstand voltage-KV Dry 50 70 95 120 175
Wet 45 60 80 100 145
Impulse withstand voltage-KV 110 150 200 250 350
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Type TR-286 TR-288 TR-308 TR-316

Figure No. 1 2 3 4
Creepage distance, mm 2515 2946 4191 5029
Cantilever strength, KN 7.56 6.23 6.45 5.56
Tension strength, KN 89 89 111 111
Torsion strength, N.m 4520 4520 10170 10170
Compression strength, KN 267 267 333 333
Power frequency flashover voltage-KV Dry 385 435 575 660
Wet 285 335 475 570
Critical impulse flashover voltage-KV Pos. 610 710 1010 1010
Neg. 780 900 1240 1250
Power frequency withstand voltage-KV Dry 280 335 465 545
Wet 230 275 385 455
Impulse withstand voltage-KV 550 650 900 1050
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PORCELAIN INSULATORS

Stay Insulator
A stain insulator is an insulator generally of elongated shape, with two transverse holes or slots.
It is mainly used on the guy wire structure to balance the tension strength and also provide the
insulating.

GY1 GY2 GY3 GY4

54-1 54-2 54-3 54-4

Type GY1 GY2 GY3 GY4 54-1 54-2 54-3 54-4

Creepage distance (mm) 41 48 57 76
H 90 146 216 280 89 108 140 171
h 48 73 89 89 44 57 79 67
Main dimensions h1 60 99 133 165 64 76 103 114
(mm) D 68 73 115 115 64 73 86 89
d 40 44 67 67 44 54 60 60
d1 16 22 38 38 16 22 25 25
Mechnical failing load-kN 10 15 20 30 44 53 89 89
Power frequency Dry 27 71 222 222 25 30 35 40
flashover voltage-kV Wet 12 15 18 23
Applicable standard AS ANSI
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COMPOSITE INSULATOR

Polymer Insulator for Electrical Railway

Composite insulator for railway traction lines is used in tunnels of electrified railway under severe conditions. They
can effectively prevent pollution flashover outage and free from cleaning and maintenance work.

It will hold on not only tension, but also bending. With a very small size, they can hardly be substituted by porcelain
or glass insulators in case if small tunnel space The type code is normally FQX, FQE, FQB Type.
Structural features Way of connection
Q-for contact system QD-for location H-tongue U-clevis Q-socket
QX-for suspending QB-cantilever support T-ball J-double hoops Y-tube
S-double insulation W-for substation E-special ring C-couple G-double hole bush
F-composite insulation P-stud or pressed plate
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Oblique Cantilever Supporting Composite Insulator

Oblique Cantilever Supporting Composite Insulator (single insulator)

Oblique Cantilever Supporting Composite Insulator (double insulator)

Rated rupturing Main measurements Full-wave power

Rating tensile bending Height Min.arc Min. lightning frequency
voltage rupture rupture of Length nominal impulse withstand
No. Fig. Model
(kv) Structure (h, Creepage voltage voltage
(H, mm) mm) length (kv) kv
(L, mm) dry wet
1 1 FQB-25/8-760JH-1250 25 80 8 760 510 1250 300 180 150
2 1 FQB-25/8-760JH-1450 25 80 8 760 510 1450 300 180 150
3 1 FQB-25/8-760JH-1600 25 80 8 760 510 1600 300 180 150
4 1 FQB-25/12-760JH-1450 25 120 12 760 480 1450 300 180 150
5 1 FQB-25/12-760JH-1450 25 120 12 760 480 1600 300 180 150
6 2 FQB-25/8-850JH-1250 25 80 8 850 520 1250/145 300 180 150
7 2 FQB-25/8-850JH-1450 25 80 8 850 520 1450/145 300 180 150
8 2 FQB-25/8-850JH-1600 25 80 8 850 520 1600/145 300 180 150
9 2 FQB-25/12-850JH-1450 25 120 12 850 500 1450/145 300 180 150
10 2 FQB-25/12-850JH-1600 25 120 12 850 500 1600/145 300 180 150
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Composite Insulator Used in Traction Substation

power
Full-wave Frequency(wet)
mechanical Height min.arc min.nominal
rating lightning One-minute
Tensile of length creepage
Model voltage impulse withstand
load structure (h, length
(kv) voltage Voltage(kv)
(kN) (H, mm) mm) (L, mm)
(kv) (peak value)
≥
FQXW-25/120-680QT-1200 25 120 680 450 1200 270 130

FQXW-35/120-740QT-1600 35 120 740 510 1600 300 150

FQXW-110/120-1240QT-3150 110 120 1240 1010 3150 550 230

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Carrier Cable Composite Insulator

power power
Full- Frequency Frequency
min.
mechanical Height min.arc wave (dry) (wet)
rating nominal
Tensile of length lightning One-minute One-minute
No. Model voltage creepage
load structure (h, impulse withstand withstand
(kv) length
(kN) (H, mm) mm) voltage Voltage(kv) Voltage(kv)
(L, mm)
(kv) (peak value) (peak value)
≥ ≥
1 FQX-25/100-730HH-1200 25 100 730 500 1200 300 180 150
2 FQX-25/100-930HH-1600 25 100 930 700 1600 300 180 150
3 FQX-25/100-830HH-1400 25 100 830 600 1400 300 180 150
4 FQX-25/100-950HH-1600 25 100 950 720 1600 300 180 150
5 FQX-25/100-738HH-1220 25 100 738 508 1220 300 180 150
6 FQX-25/100-738HH-1420 25 100 738 508 1420 300 180 150
7 FQX-25/100-738HH-1600 25 100 738 508 1600 300 180 150
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COMPOSITE INSULATOR

Polymer Cross-arm Insulator

The composite crossarm insulator, or polymer crossarm insulator or silicone rubber crossarm insulator has an
effective use of a narrow corridor pressure transmission and applicable to rebuild of city power net. It can also
reduce the tower height, saving manpower, material and
financial resources. It has a superior performance than
porcelain insulator. The type code is normally FS Type.

cross-arm composite insulator

1min wet
Distance Conductor Distance Lightning
Install size power
from Size from impulse
Dia.of Minimum frequency Rated
conductor Insulating Install hole withstand
Stabilization nominal withstand bending
groove to Length Dia.of to voltage
Type hole greepage voltage load
install L Hole Stabilization kv
L2 R Heigh D2±0.5 distance kv kn
hole mm Hole (virtual
D± mm mm (virtual ≥
L mm mm h≤ a±1 value)
0.5 value)
mm
mm mm ≥
≥
FS-10/1.0 300 211 28 8 16 / 16 / 380 40 105 1.0
FS-10/5 385 245 28 14 2-18 60 7 40 500 45 165 5
FS-35/5 620 490 28 14 2-22 60 2-11 40 1180 100 265 5
FS-35/5-2 620 490 28 14 2-22 140 2-11 40 1400 100 265 5
FS-35/5-3 620 490 28 14 2-22 140 2-11 40 1120 100 265 5
FS-110/5 1268 1060 33 16 24 100 2-13 45 3150 230 550 5
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COMPOSITE INSULATOR

Composite insulator, Polymer insulator or Silicone rubber insulator has at least two insulating parts, such
as a core and a housing equipped with metal fittings. To compare with the porcelain or glass insulators, it
has many advantages and is a development trend.

CHARACTERISTICS:

whole moulding and whole injection

crimped end fittings
artistic looking; small volume
light weight; uneasy broken
high bending and torsion strength
good anti-explosive performance
easy transportation and installation
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Polymer Long Rod (Suspension)：

Composite Long Rod (Suspension) Insulator:

Used on overhead suspension or tension lines, and suitable for the middle and above contamination areas,
particularly in the heavy contamination areas. There are several ways of connecting of fitting,
ball & socket, clevis & tongue, Y- clevis. Generally, the voltage level is from
10 KV to 1000KV. 15kv, 25kv, 35kv ANSI deadend insulator, 66KV,
110KV, 220KV, 400KV and etc is normally used.
The type code is normally FXBW Type.
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High voltage transmission line suspension composite insulator

Normal type

Minimum Minimum
Voltage Mechanical Section
Ball and arcing creepage
Model Rating Tensile load length
Socket size distance distance
kv kn mm
mm mm
FXBW4-10/70 10 70 16 330 160 450
FXBW4-10/70 10 70 16 330 160 440
FXBW4-10/100 10 100 16 330 160 450
FXBW4-10/100G 10 100 16 490 290 700
FXBW2-35/70 35 70 16 625 463 1273
FXBW4-35/70 35 70 16 650 480 1200
FXBW4-35/70 35 70 16 675 495 1350
FXBW4-35/100 35 100 16 695 495 1350
FXBW4-35/100
35 100 16 685 480 1400
(Ice-proof)
FXBW4-66/70 66 70 16 910 740 2140
FXBW4-66/100
66 100 16 870 675 2090
(Ice-proof)
FXBW4-110/70 110 70 16 1285 1100 3200
FXBW4-110/100 110 100 16 1300 1100 3270
FXBW4-110/100
110 100 16 1310 1120 3410
Ice proof
FXBW4-220/120
220 120 16 2255 2055 6550
Ice proof
FXBW4-220/160 220 160 20 2360 2070 6610
FXBW4-330/120 330 120 16 3340 3140 10070
FXBW4-330/160 330 160 20 3450 3160 10060
FXBW4-500/180 500 180 20 4430 4060 13750
FXBW4-500/210 500 210 20 4430 4060 13750
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Composite insulator Used in Transmission and Distribution Line

Exporting standard type

Electrical Ratings
Usual
Coupling Leakage Dry arc Net
No.of System Power Impulse
Model Length Distance Distance Weight
sheds volt. freq.Flashover(ks) Flashover
H.mm L.mm h.mm (kg)
(kv) Dry Wet (kv)

FXB4-35/70SB 9 35 625 1273 450 171 137 297 2.9

FXB4-35/100SB 9 35 682 1200 480 171 137 297 2.8
FXB2-69/70SB 15 69 880 1890 700 211 169 385 3.5
FXB3-69/70SB 19 69 980 2150 800 236 189 440 3.7
FXB2-110/120SB 23 110 1222 2670 1000 287 229 550 4.0
FXB4-132/70SB 25 132 1482 4040 1300 362 289 715 5.5
FXB4-132/120SB 25 132 1522 4040 1300 362 289 715 5.8
FXB2-132/160SB 21 132 1520 3800 1200 337 269 660 12.5
FXB4-161/70SB 33 161 1782 5210 1600 437 349 800 7.0
FXB4-161/120SB 33 161 1822 5210 1600 437 349 880 7.2
FXB2-161/160SB 33 161 1920 5670 1600 437 439 880 13.5
FXB4-230/120SB 51 230 2572 7870 2350 622 497 1292 10.5
FXB4-230/1600SB 45 230 2670 7900 2350 622 497 1292 16.0
FXB4-345/120SB 65 345 3222 10100 3000 780 624 1650 13.2
FXB4-345/160SB 65 345 3320 11010 3000 780 624 1650 18.0
FXB4-345/210SB 65 345 3320 8970 3000 780 624 1650 22.6
FXB4-400/120SB 81 400 3922 12540 3700 948 758 2035 16.0
FXB4-400/160SB 73 400 4020 12690 3700 948 758 2035 21.0
FXB4-400/210SB 81 400 4020 11130 3700 948 758 2035 27.5
FXB4-400/300SB 81 400 4050 11130 3700 948 758 2035 40.5
FXB2-500/160SB 81 500 4420 14080 4100 1045 836 2255 23.0
FXB3-500/210SB 93 500 4600 12810 4280 1091 872 2354 31.0
FXB3-500/300SB 93 500 4630 12810 4280 1091 872 2354 45.0
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Composite insulator Used in Transmission and Distribution Line

Clevis type

70KN Suspension Composite Insulator

Electrical Ratings
Usual
Coupling Leakage Dry arc Net
No.of System Power Impulse
Model Length Distance Distance Weight
sheds volt. freq.Flashover(ks) Flashover
H.mm L.mm h.mm (kg)
(kv) Dry Wet (kv)

FXB-11/70CT 4 11 318 340 130 67 53 71 0.8

FXB-15/70CT 5 15 358 440 170 77 61 93 0.9
FXB-25/70CT 6 25 458 680 270 102 82 148 1.2
FXB-35/70CT 9 35 588 1010 400 135 108 220 1.5
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COMPOSITE INSULATOR

Polymer Pin Insulator，Silicone rubber，Composite pin insulator：

Composite Pin/Line Post Insulator:

It is suitable for the rebuild of city lines. The voltage levels typically from 6 to 36 KV. Its top and bottom installed are
the same as the corresponding size of porcelain insulator,
so they can be interchangeable use. The type
code is normally FPQ Type.

Pin Composite Insulator

Electrical Ratings
Usual
Coupling Leakage Dry arc Cantilever Spec-
No.of System Power Impulse
Model Length Distance Distance Strength Of
sheds volt. freq.Flashover(ks) Flashover
H.mm L.mm h.mm (KN) Stud
(kv) Dry Wet (kv)

FPQ-11/4 2 10-15 225 320 130 67 53 71 4 M16

FPQ-11/5 3 10-15 245 460 180 79 63 99 5 M16
FPQ-11/10 3 10-15 245 460 180 79 63 99 10 M20
FPQ-33/6.4 7 24-35 390 1010 240 95 76 132 6.4 M20
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Pin Composite Insulator

1min wet
Lightning
Minimum power
Minimum impulse
Voltage Section nominal rrequency
Rating load arcing withstand
Type rating height creepage withstand
kN distance voltage
kv mm distance voltage
mm kv
mm kv
(peak value)
(virtual value)
FPQ-10T10 10 1.4 235 130 325 105 40
FPQ-10T20 10 3.0 260 160 490 105 40
FPQ-10M10 10 3.0 260 160 490 105 40
FPS-10T10 10 3.0 250 150 390 105 40
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COMPOSITE INSULATOR

Polymer Post Insulator

The composite station post insulators mainly apply to transformer substation and switches and other
apparatus. The voltage can be upto 220KV and now most of the small apparatus has
chosen polymer post insulator to instead of porcelain ones since
they have more advantages. The type code is normally
FZS and FZSW Type.

Indoor and Outdoor post Composite Insulator Main Dimensions and Properties

Bottom
1min Top end fitting
end fitting
Min- Power Light- installing
Installing
Sys- imum frequency ning dimension
Rated dimension
tem nomi- withstand impulse
Mechanical Insul-
Vol- Nor- nal voltage kv and
Load Height ating Length
Type tage mal Cree- (virtual Voltage
mm Dis- of
rating Vol- page Value) kv Pitch
tance Dia. Sym- Dia.
tage dis- ≥ (peak circle
hole metry hole
KV tance Value) Dia.
d2 hole d2
Ben- Torsion mm ≥ a1
center
ding KN dry wet
a1
KN m
FZSN-12/4 12 10 4 - 226 110 200 42 30 75 - M16 - M16
FZSW4-12/4 12 10 4 0.6 220 130 400 42 30 75 44 M12 140 14
FZSW4-12/4 12 10 2 0.6 220 130 400 42 30 75 140 14 140 14
FZS-24/8-1 24 20 8 1.2 350 250 400 68 50 125 76 M12 180 14
FZS-24/8-2 24 20 8 1.2 350 240 450 68 50 125 140 M12 180 14
FZSW2-40.5/4-1 40.5 35 4 1.0 475 300 900 100 80 185 140 14 140 14

FZSW2-40.5/4-2 40.5 35 4 1.0 475 300 900 100 80 185 140 M12 140 M12
FZSW3-40.5/6-1 40.5 35 6 1.5 475 320 950 100 80 185 140 14 140 14
FZSW3-40.5/6-2 40.5 35 6 1.5 475 320 950 100 80 185 140 M12 140 M12
FZSW4-40.5/8G-1 40.5 35 8 2.0 550 420 1650 100 80 185 140 M12 140 M12
FZSW4-40.5/8G-2 40.5 35 8 2.0 550 420 1650 100 140 185 140 14 140 14
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Indoor and Outdoor post Composite Insulator Main Dimensions and Properties

1min Bottom
Top end fitting
Min- Power Light- end fitting
installing dimension
Sys- imum frequency ning Installing dimension
Rated
tem nomi- withstand impulse
Mechanical Insul-
Vol- Nor- nal voltage kv and
Load Height ating Length
Type tage mal Cree- (virtual Voltage
mm Dis- of
rating Vol- page Value) kv Pitch
tance Dia. Sym- Dia.
tage dis- ≥ (peak circle
hole metry hole
KV tance Value) Dia.
d2 hole d2
Ben- Torsion mm ≥ a1
center
ding KN dry wet
a1
KN m
FZSW4-72.5/4 72.5 66 4 2.0 730 600 2350 165 140 325 140 M12 140 M12

FZSW4-72.5/6G 72.5 66 6 2.5 730 600 2350 165 140 325 140 M12 140 M12
FZSW4-72.5/8G 72.5 66 8 2.5 730 600 2350 165 185 325 140 M16 140 M16
FZSW4-126/4-1 126 110 4 2.0 1180 1050 4150 265 185 450 140 M16 140 M16
FZSW4-126/4-2 126 110 4 2.0 1180 1050 4150 265 185 450 225 18 140 14
FZSW4-126/8-1 126 110 8 3.0 1180 1050 4150 265 185 450 140 M16 225 18
FZSW4-126/8-2 126 110 8 3.0 1180 1000 4150 265 185 450 225 M18 225 18
FZSW4-252/4 252 220 4 3.0 2360 2100 8300 495 395 1000 140 M16 225 18
FZSW4-252/8 252 220 8 4.0 2360 2100 8300 495 395 1000 225 18 225 18
FZSW4-252/12.5 252 220 12.5 4.0 2360 2100 8300 495 395 1000 225 18 225 18
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COMPOSITE INSULATOR

Polymeric Fuse Cutout Insulator：

Fuse cutout outdoor type is suitable for voltage from 15kV to 33kV, and it can protect distribution line and distribution
transformer against overload and short-circuit damage, as well as disconnecting equipment. It has some features,
such as:

Furnished with Arc-shortening rod (Extending rod) according to the voltage rating of fuse cut out, enlarging the
breaking capacity;Advanced design of fuse tube and easy to install and uninstall the fuse link; Reliable and efficient
current-carry path; All metal parts are treated by the special procedure to free erosion and rust…

Parameter Table Of Composite Insulating Fall Off Type Fuse

Interrupting
Voltage Current Creepage
Current Power frequency Weight
Products Type Rating Rating Distance
Rating Withstand voltage (kg)
(KV) (A) (mm)
(A)

HRW11-12/100 12 100 6300 40 530 3.5

HRW11-12/200 12 200 6300 40 530 3.5
HPRW6-10/100 10 100 6300 42 540 4.2
HPRW6-10/200 10 200 6300 42 540 4.2
HPRWG5-35/100 35 100 6300 85 960 13
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COMPOSITE INSULATOR

Polymeric Separating Switching：

High-voltage separating switch has clear separation of the sub-space, so it is mainly used to isolate
high-voltage power supply to ensure the safe maintenance and must be able to break the small current. It
does not have a specific interrupter device,so it does not allow to cut off normal compound power supply,
and also can not be used to cut off short-circuit current.

As a result of the isolation switch has a clear sub-gap, it is usually used together with the circuit
breaker.The polymeric separating switching has a silicone rubber insulator instead of traditional ceramic
insulator.

Outdoor Composite Insulator High voltage Separating Switching

1min power
Lightning impulse
Frequency withstand
4s Thermal Move stability Withstand voltage
Voltage Current Voltage
Stability current Current
Products Type Rating Rating
(virtual value) (peak voltage)
(KV) (A) Opposite Separate Opposite Separate
(KA) (KA)
Ground Part Ground Pate
(KV) (KV) (KV) (KV)

HGW9-12/200 12 200 12500 31500 75 85 38 42

HGW9-12/400 12 400 12500 31500 75 85 38 42

HGW9-12/630 12 630 20000 50000 75 85 38 42
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COMPOSITE INSULATOR

Metal Oxide Surge Arrester Polymeric Housed without Spark Gaps for AC system：

Metal oxide surge arreestor for A.C.systems are protective electrical apparatus which can protect electrical
equipment from over voltage for A.C.distribution systems indoor and outdoor.The surge arrester maintain
the protective characteristics of metal oxide surge arrester and improve operating reliability.
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Steep
Residual- 2ms
Reference current
System MOA Continuous voltage at rectangular
voltage at impulse
rated rated operating nominal current
Product model 1mA d.c. residual Note
voltage voltage voltage discharge impulse
KV voltage
KV(rms) KV(rms) KV(rms) current withstand
≥ ≤KV
≥KV A
(crest)
YH5WZ-17/42 10 17 13.6 24 42 48 200.400
YH5WZ-17/45 10 17 13.6 24 45 51 200.400
YH5WZ-51/115 35 51 40.8 66 115 133 400.600
YH5WZ-51/130 35 51 40.8 73 130 150 400.600
YH5WZ-51/128 35 51 40.8 73 128 148 400.600 Power
YH5WZ-51/134 35 51 40.8 73 134 154 400.600 Station
YH5WZ-53/134 35 53 41 78 134 154 400.600
Y5W-100/260 110 100 73 147 260 291 600.800
YH5WZ-100/260 110 100 73 147 260 291 600.800
YH5WZ-42/122 35 42 23.4 66 122 140 400.600
Y10W-45/135 35 45 23.4 70 135 155 400.600
YH1.5W-60/144 110 60 48 86 144 135 400
YH1.5W-72/186 110 72 58 103 186 174 400
YH1.5W-0.28/1.3 0.22 0.28 0.24 0.60 1.3 - 50
YH1.5W-0.5/2.6 0.38 0.50 0.42 1.2 2.6 - 50
Distribution
YH5WS-5/17 3 5 4.0 7.5 17 19.6 75,100
YH5WS-10/30 6 10 8.0 15 30 34.5 75,100
YH5WS-17/50 10 17 13.6 25 50 57.5 75,100
YH5WS-17/42 10 17 13.6 24 42 48 150,300
YH5WS-17/45 10 17 13.6 24 45 51 150,300
YH2.5W-10/19 6.3 10 8 11.5 19 21.9 200,400
YH2.5W-17/31 10.5 17 13.6 18.9 31 35.7 200,400 Electric
YH2.5W-17.5/40 13.8 17.5 13.8 24.8 40 46 200,400 Machinery
YH2.5W-20/45 15.75 20 15.8 28.2 45 51.8 200,400
YH5WR-5/13.5 3 5 4.0 6.9 13.5 15.5 400
YH5WR-10/27 6 10 8.0 13.8 27 31 400
YH5WR-17/44 10 17 13.6 23 44 51 400 Capacitor
YH5WR-17/45 10 17 13.6 23 45 51 400
YH5WR-51/134 35 51 40.8 70 134 154 400.500