Garments Manufacturing Sequence
Garments manufacturing follows a flowchart where in each steps definite
works are completed to carried out a complete garments. Here I will show you
all of the garments manufacturing steps that you must follow to make a
garment.
1. Design/ Sketch:
For the production of knit garments, or woven garments a sketch of a particular
garment including its design features is essential to produce on paper so that
after manufacturing of that garment could be verified or checked whether could
be done manually or with the help of computer.
2. Pattern Design:
Hard paper copy of each component of the garment of exact dimension of each
component is called pattern. The patterns also include seam allowance, trimming
allowance, dirts, and pleats, ease allowance, any special design etc affairs.
Pattern design could also be done manually or with the help of computer.
3. Sample Making:
The patterns are used to cut the fabric. Then the garment components in fabric
form are used to sew/assemble the garment. Sample garment manufacturing is
to be done by a very efficient and technically sound person.
4. Production Pattern:
The patterns of the approved sample garment are used for making production
pattern. During production pattern making, sometimes it may be necessary to
modify patterns design if buyer or appropriate authority suggests any minor
modification.
5. Grading:
Normally for large scale garments production of any style needs different sizes
to produce from a set of particular size of patterns, the patterns of different sizes
are produced by using grade rule which is called grading.
6. Marker Making:
All the pattern pieces for all the required sizes are arranged n the paper in such
a way so that maximum number of garments could be produced with minimum
fabric wastag4e. Markers are made for 6, 12, 18, 24 etc. pieces. Marker is also
useful to estimate fabric consumption calculations.
7. Spreading:
It is the process of arranging fabrics on the spreading table as per length and
width of the marker in stack form. Normally height of the lay/fabric is limited
upto maximum six inches high. But 4 inch to 5 inch height of the lay is safe.
8. Fabric Cutting:
On the fabric lay/spread the marker paper is placed carefully and accurately, and
pinned with the fabric to avoid unwanted movement or displacement of the
marker paper. Normally straight knife cutting machine is used to cut out the
garment component as per exact dimension of each patterns in stack form, care
must be taken to avoid cutting defects.
9. Sorting/ Bundling:
After cutting the entire fabric lay, all the garments components in stack form is
shorted out as per size and color. To avoid mistake in sorting, it is better to use
code number on each pattern.
10. Sewing or Assembling:
It is the most important department/ section of a garment manufacturing
industry. Sewing machines of different types are arranged as a vertical line to
assemble the garments. Sequence of types of sewing machine arrangement
depends on sequence of assembling operations. Number of sewing machine per
line varies from 20 nos to 60 nos depending on the style of the ga4rmnet to be
produce. Production pr line pr hour also varies from 100 to 150 pieces depending
on specific circumstances. Number of sewing machine arrangement per line may
be upto 60 depending on design and out put quantity of garment.
11. Inspection:
Each and every garment after sewing passes through the inspection table/ point,
where the garments are thoroughly and carefully checked to detect/find any
defect if present in the garment. The defects may be for example variation of
measurement, sewing defect, fabric defects, spots etc. if the defect is possible to
overcome, then the garment is sent to the respective person for correction. If
the defect is not correctionable, then the garment is separated as wastage.
12. Pressing/ Finishing:
After passing through the inspection table, each garment is normally ironed/
pressed to remove unwanted crease and to improve the smoothness, so that the
garments looks nice to the customer. Folding of the garment is also done here
for poly packing of the garments as per required dimension.
13. Final Inspection:
It is the last stage of inspection f the manufactured garments on behalf of the
garment manufacturing organization, to detect any defective garments before
packing.
14. Packing:
After final inspection, the garments are poly-packed, dozen-wise, color wise, size
ratio wise, bundled and packed in the cartoon. The cartoon is marked with
important information in printed form which is seen from outside the cartoon
easily. 15. Despatch: The cartoons of the manufactured garments are delivered
or placed in the despatch department or finished product godown, from where
the garments lot is delivered for shipment.
Process Flow-Chart of Garments Manufacturing
The garment production processing steps and techniques involved in the
manufacturing garments for the large scale of production in industrial basis for
business purposes is called garments manufacturing technology. Garments
factories are classified according to their product types are as follows: Garments
Factory—-
1. Woven Garment Factory.
2. Knit Garments factory
3. sweater Garments Factory
Garments Manufacturing Process: Stepwise garments manufacturing
sequence on industrial basis is given below:
Design / Sketch
Pattern Design
Sample Making
Production Pattern
Grading
Marker Making
Spreading
Cutting
Sorting/Bundling
Sewing/Assembling
Inspection
Pressing/ Finishing
Final Inspection
Packing
Despatch
This is the Basic Production Flowchart of a Garment. In advance some of the
process can be added or removed.
Cutting Sequence of Garment Fabric during
Garment Manufacturing
There is a process or sequence which is strictly followed in the cutting section of
a garment manufacturing industry.
Sequence in Cutting Room:
Marker Making
↓
Fabric Spreading
↓
Placing Marker Paper on to the Lay
Fabric Cutting
↓
Numbering
100% checking & Parts Replacing if needed.
Shorting & Bundling
Input to Sewing Room.
Only Expert Cutting Masters are allowed in Cutting Section of Garment to
operate the whole cutting process of Garment Cloth. If any faults happens during
cutting; the rest of the Garment manufacturing process would be badly
hampered.
Cutting Tools that mostly used on
cutting department in garment
industry
Here is a list of cutting tools and accessories often used on cutting department in
garment industry:
1. Scissor
2. Straight Knife.
3. Band Knife
4. Round Knife
5. Die Cutter
6. Computerized Knife Cutter.
7. Computerized Laser Cutter.
8. Drill Machine.
Here Scissor is used in 100% cases in cutting section. Straight Knife is used in 100%
cases for bulk cutting directly from lay cutting.
The drill machine is specially used for position marking on the fabric that would be cut
for making garment.
The Knife Band | Features of Band Knife
Machines
The features of the Band knife which is used in cutting section of Garment
manufacturing are described below:
Features of Band Knife Machine:
1. This machine worked as saw mill technique.
2. Not possible to cut fabric directly from lay.
3. Block pieces of fabric required in bundle form to cut by this machine.
4. Blade moving vertically through a flat working table.
5. Machine remains stationary and fabric is moveable.
6. Specially used to cut small parts more accurately.
Disadvantages of Band Knife Machine:
1. Fabric wastage is high.
2. Work load high.
3. Push cutting needles in better vision but is more dangerous.
Garments Trimmings, Accessories, Pattern,
Marker, Fabric Spreading, Interlining
Garments Trimmings:
Those accessories which are used in sewing section are called trimmings.
Garments Accessories:
Fabric is the basic material in garment manufacturing. Except fabric, the other
materials are known as accessories. For shirt making there are some accessories
are commonly used. These are- 1. Sewing Thread 2. Button. 3.Interlining, 4.
Labels 5. Collar Bone etc.
There are some finishing accessories: 1. Neck Board, 2. Back Board, 3. Tissue 4.
Butter fly 5. Price Ticket, 6. Hang Tag, 7.Al-pin, 8. Ball Head Pin 9. Plastic Clip,
10. Tag Pin 11. Poly Bag etc.
Garment Pattern:
The individual par of a garment which is shaped by hard paper is called pattern.
Working Pattern:
The patterns set which is used for sample making are called Working Pattern.
Marker:
Marker is a large thin paper which contains shape of required pattern pieces or a
particular style of garments.
Fabric Spreading:
Spreading means smooth lying out of fabrics as per marker length and width.
Fabric Cutting:
Cutting is the process by which we can cut fabrics as per marker dimension with
the help of knife.
Bespoke Garments:
Bespoke Garments are made on the basis of individual clients and according to
the individual’s size and requirement.
Ready to Wear Garments:
Ready to wear garments is made on the basis of target common groups,
according to size charts, derived from statistical analysis.
Interlining:
Interlining is one kind of trimmings which is placed between two layer of
garment parts in garment manufacturing
Lining:
Lining is one kind of trimmings which is used underside of garments and use in
next to skin.
Interlinings | Interlining |Features of nonwoven
interlining ( Fusible Interlining) | Resins of
Interlining
The main features of ( nonwoven interlining )Fusible
Interlining are described below:
1. It should not be harmful with body or skin.
2. It should be water washable or dry cleanable.
3. It should be transparent.
4. It should have sufficient bond strength.
5. It should be fused within temperature from 110 to 175 degree centigrade.
Resin:
1. Polyethylene.
2. Polypropylene
3. Polyamide
4. Poly Ester
5. PVA
6. PVC
From the above mentioned resin the polyester is the
best Interlining; the reason is-
1. It can be water washable and dry cleanable.
2. Can be used in any kind of garments.
3. Available in the market.
Auto- marker| Interactive Marker| Single Size &
Double Size Marker
The following marker terms are mostly used on garment manufacturing.
Auto Marker:
The marker which is produced directly from computer that is called auto marker.
Interactive marker:
The marker which is produced with the help of operator in CAD system that is
called interactive marker.
Single Size & Multi Size Marker:
In garment manufacturing, first we need multi- size marker. To complete the
whole order at the last stage of cutting we need to use single size marker also.
Manually & CAD Marker Making System – A
Comperison
Comparison Between CAD Marker Making & Manual
Marker Making:
1. In manual system the system is used to make maker for garment making is
traditional. But in CAD system marker making is done in modern system.
2. Marker efficiencies is not visible in manual system. Other hand, marker
efficiency is visible in CAD system.
3. Marker length is not visible in manual system. Marker length is visible in
monitor screen at CAD system.
4. In manual, once marker is made, not possible to increase its efficiency. But in
CAD it is possible to increase the efficiency at any time.
5. Marker copying is not possible manually. In CAD, by using Plotter as much as
possible copy can be done.
6. Manual marker making is very time consuming method whereas, CAD is a
faster method.
7. In manual system quality can not be assured. It has quality assurance.
8. Manual system costing is low but CAD is expensive.
What Tools are needed for Pattern Making?
The followingtools are needed for pattern making on
Garment:-
1. Working surface: A flat or polished or laminated working top required.
2. Paper: White pattern paper (42″*32″) or strong brown paper required.
3. Pencil: Use hard pencils for drafting patterns (2H). Color pencils are useful for
outlining areas.
4. Marker Pens: Required for writing clear instructions on patterns.
5. Set-Square: Useful in pattern making.
6. Scissors: For cutting the papers used in pattern making.
7. Metric Measuring Tape: For taking measurements & scale.
8. Compass, Rubber, Gum Tape etc are required.
The following marking points should have to be
indicated on pattern:-
1. Style Number,
2. Size
3. Grain Line
4. Front Part/ Back Part
5. Straight Bottom/ Tailed Bottom.
Different Sections of Garments/ Apparel
Industry & Their Functions
Here are all of the sections of a garment industry have been described briefly.
Sample Section:It is the first section of garment manufacturing process.
This section is used in apparel industry for-
To make sample garment for approval.
To make pattern sets for bulk production when needed.
Cutting Section: It is the second section of apparel manufacturing. In this
section the following works are completed-
Marker Making
Fabric Spreading
Fabric Cutting
Sewing Section: Garment’s cut parts are assembled here.
Finishing Section: It is the last step of garment making. All of the finishing
processes are done here. Let yourself know what kinds of work are to be
carried out in this segment-
a) Pressing/ Ironing
b) Packing
c) Cartooning &
d) Arranging final inspection and shipment.
Uses of Computer in Textile & Apparel Industry
In today’s class I will describe something about the CAD & CAM that are basically
the computer operated programs. So just read it and don’t forget to make any
comment.
CAD (Computer Aided Design) and CAM (Computer Aided Manufacturing) are
industry specific design & manufacturing systems using computer as a tool. In
1970’s it made an entry in the Textile and Apparel industry.
According to the National Knitwear Association of US, of 228 apparel
manufacturers:
60% use CAD to create colorways.
60% use CAD to createprinted fabric design.
48% use CAD to create merchandising presentation.
41% use CAD to create knitwear designs.
Computers only speeds up the process of repeat making, color changing & motif
manipulation.
Computer Aided Design (CAD) Systems in
Textile Manufacturing Industry
In today’s world the Textile Industry are being modernized day by day. Now a
day, the designs are used in different textiles manufacturing processesmade in
CAD.
The Textile Industry which want to stand out from the crowds and which want to
be the renowned and reliable one, it must have the CAD system orCAD
software in their manufacturing process.
In this post, I will discuss about different area of Textiles where the CAD
systems are mostly used. In general CAD used in—
Textile Design System: Most fabrics, yarn dyes, Plain weaves, jacquards or
dobbies can be designed using a CAD.
Knitted Fabrics: Some systems specialize in knitwear production and final
knitted design can be viewed on screen with indication of all stitch formation.
Printed Fabrics: The print motif can be resized, recolored, rotated or multiples
depending on the designer’s goal. New CAD systems are coming which have
built in software to match swatch color to screen color to printer color
automatically.
Sketch Pad Systems: There are graphic program that allow the designer to
use pen or styles on electronic pad or tablet thereby creating freehand images
which are stored in the computer.
Embroidery Systems: It requires assigning color and stitch to different parts of
the design. Data is fed and multiple head work. Scanned images can be used
also.
Digitizing Systems: It can be done by defining the X, Y co-ordinates of series
of selected prints around the pattern.
Grading Systems: Certain pointes considered as ―Growth Points‖ at which the
pattern has to be increased to accommodate different body siz3e like 32/34/36
and so on.
Marker Making Systems: It ensured minimal wastage of fabric. Striped fabric
can be done also.
Cutting Operations: Automated Cutting machines can be used after direction
from marker making.
So, it is said that, the CAD in Textiles are really dominating with it’s exclusive
features and efficiency. CAD helps textile designers to make a new design in
more efficient way and within shorter time. In every sections of Textile the
Weaving CAD, Printing CAD,Marker Making CAD etc are being used.
Apparel/ Garment Patterns Instruction |
Construction
Garment / Apparel Patterns Instruction:
Following instruction must be marked on apparel pattern, to enable the garment
to be made up correctly: -
1. Style Number.
2. Name of the part
3. Size ( it will show you how to find your size on a pattern finished garment
measurements)
4. Grain Line: All patterns must have grain lines. It indicates the length direction
of fabrics, i.e. during marker making all patterns must be placed to the length
direction.
5. Balance Mark: Used to ensure patterns are sewn together at the correct
points.
6. Construction Lines: These include buttonholes, pocket placing etc.
Garment Patterns Construction:
1. Manual Method.
2. By Computer (CAD).
Principles of Pattern Making:
A garment sewing patterns or garment fabric & patterns draft is developed by
calculating, taking account of the following measurements: -
1. Direct Sample.
2. Specification Sheet/ Measurement Chart.
3. Actual body size measurements.
4. Easy Allowances.
5. Sewing Allowance.
Pattern Draft:
A pattern draft is a diagrammatic representation of the way a garment is
constructed. The objective of pattern draft is to develop a sample garment.
Pattern Sets:
Different sizes of pattern for a particular style are called pattern sets, e.g. L.M.S.
Production Pattern:
The pattern se which are used for huge production is called production pattern.
Main Construction Features of a Sewing Needle
Used In Garment.
Every sewing needle that are used in garment or apparel industry has some
features. The sewing needle features have been mentioned below:-
Butt of Needle:
1. Truncated conical shape at the top of the needle.
2. Facilitates its insertion into the needle bar or clamp.
Shank of Sewing Needle:
1. Usually larger in diameter than the rest of the needle.
2. Shank can be cylindrical shape or flat on one side.
Shoulder:
This section joined with the shank to the blade.
Blade:
The longest section of the needle.
Grooves
1. On one side of needle long groove protects the needle thread.
2. Short groove opposite side, passage thread into material.
Eye:
Elliptical hole prevents thread damage during sewing.
Point: this is shaped to provide the best penetration.
Tip Of Needle:
Combined with the point, for ease penetration in textile fabric or dresses.
What is Bearded Needle | Bearded Needle Parts
& Features
Bearded Needle is most widely used in knitting: –
Stem: The stem of bearded needle around which the needle loop is formed.
The Head: In the head section of bearded needle, the stem is turned into a
hook to draw the new loop through the old loop.
The Beard: The beard is the curved downwards continuation of the hook that s
used to separate the trapped new loop inside from the old loop.
The Eye or Groove: The eye of groove cut in the stem to receive the pointed
tip of the beard when it is pressed.
The shank: The shank of bearded needle may be bent for the individual location
in the machine or cast with others in a metal lead.
Latch Needle | Features & different
parts of a Latch Needle
Differents Parts of Latch Needle has been
showed below:
Besides the compound needle; latch needle has some distinct parts.
1. The Hook: The hook which draws and returns the new loop.
2. The slot or Saw Cut: This slot receives the latch blade.
3. The Cheeks or Slot Walls: It is either punched or riveted to fulcrum the latch blade.
4. The Rivet: The rivet which may be plain or threaded. This has been dispensed with
on most plated metal needles by pinching n the slot walls to retain the latch blades.
5. The latch blade: This latch blade locates the latch in the needle.
6. The latch spoon: The latch spoon is an extension of blade and bridges the gap
between the hook and stem.
7. The stem: The stem of latch needle carries the loop in the clearing on rest position.
8. The Butt: Butt of latch needle enables the needle to be reciprocated.
9. The Tail: The tail is an extension below the butt giving additional supp9ort to the
needle and keeping the needle in its trick
Compound Needle | Features & Uses of
Compound Knitting Needle
Compound Needle is used on most complex knitting:
Compound Needle consists of two separately controlled parts; these are- the
open hook and the sliding closing element (tongue, latch, piston, and plunger).
The two parts rise and fall as a single unit but at the top of the rise, the hook
moves faster to open the hooks and at the start of the fall the hook descends
faster to close the hook. It is easier to drive the hooks and tongues collectively
form two separate bars as in warp knitting; than to move each hook and tongue
individually as in weft knitting.
Two types of compound needle have been employed in
warp knitting machines:
1. The tubular pipe needle has its tongue sliding inside the tube of the open
hook.
2. The open stem ―Pusher type‖ or slide needle has a closing wire or tongue that
slides externally along a groove on the edge of the flat hook member.
Must Know Type Garment Needle Terms
General Terms of Textile Apparel Needles:
1. Needle:
The hooked metal needle is the principal knitting element of the knitting
machine. There are two types of knitting needle are used usually:
a) Independent Needle:- Needle which can slide in the needle bed and can be
moved individually during the stitch forming process.
b) United Needle: Needles which are fixed in the needle bar and can only be
moved in unison during the loop forming process.
2. Needle Carrier:
A part of a knitting machine containing independently moved needles in a needle
bed or united needles in a needle bar to help in knitting action. The needle
carrier may be circular or flat or cylindrical and dial type or V-bed type.
3. Working Width:
Working width is the distance between the 1st and last needle in a flat needle
bed.
4. Actual Width:
It is the distance between the 1st and the last needle actually used in
theneedle bed during knitting.
5. Machine or Needle Gauge:
No. of needles ber unit length of a knitting machine is called needle gauge.
6. Needle Pitch:
the distance between two adjacent needles in the same needle bed from the
centre of a needle to the centre of a neighboring needle.
Needle Pitch = 1/ Needle Gauge
7. No. of feed system:
On the circumference of a circular knitting machine, upto 120 knitting cam set
can be mounted, each can set fed with a separate yarn. The result is obtaining
120 knitted loop course is one machine revolution.
No. of Feeders= No. of Course.
Do You Know The Preliminary Things of
Garment Washing or Washed Garment?
In today’s fashion world the washed garment has been made a craze. We all are
well known about washed garment or the process called garment washing. But, I
think a lot peoples who even don’t know what is garment washing? They even
don’t know why the washed garment is getting the higher priority in all over
the world. In this post I will try my best to give you some basics about what is
washed garment and what the technology behind of it.
Washed Garment
In the ready made garment sector garments washing is a new technology. After
making garments from solid color dyed or pigment printed fabrics, the garments
are washed. Commercially this type of fabric is known as washed garment. In
the washed garment it is seen that, the color and outlook of the garments is
quitely modified. As a result new outlook and appearance is produced in the
garments, which is not possible in any other method. Moreover, due to garment
washing, the starch materials which present in the garment’s body are removed.
That’s why; washed garment could be wear after purchase directly from the
store or store. Some garments shrinks after wash, hence washed garment could
be purchased as per required size.Normally garment washing means cleaning of
dirty garments with soap or detergent. But it is not that garment washing that
usually is running on the factory called after cleaning the garments. Industrial
garment washing is a technology. The technology which is used to modify the
outlook, appearance, comfort ability and design of the ready made garments
made from solid color dyed or pigment printed fabrics is called garment washing.
The popularity of washed garment is increasing day by day. With this, the
technology of garment washing also increasing as well. Hope, the craze will be
rocked…..and the trendy peoples will be highly benefited from this new
technology in a cheaper budgets.
What are the advantages of Garment Wash or
Washed Garment?
With the change of time, human choice, demand, garment design and fashion is
changing very quickly. To meet the demand of users, garment manufacturers
are adapting new technology and processes. Garment wash is a new technology,
which is capable to meet the present requirements. This new technology needs
new garment washing machines and various types of
chemicals.
There are lots of advantages we found in garment wash. It is cheap than normal
dyeing and needs fewer chemicals so that garment wash is environment-
friendly also.
Advantages of garment washing are summarized
below:
Starch materials is present in the new fabrics of he new garment are removed,
hence feels soft during use.
Softness feeling of garments could be further increased.
Dirts and spots if present in the garment are romoved.
Shrinkage occurs in the garment washing, hence no possibility of further
shrinkage.
Washed garment could be wear directly after purchase from store.
Fading affect is produced in the garment in regular or irregular pattern.
Fading affect could be produced in the specific area of the garment as per
specific design.
Different outlook of garment could be produced in the garment by different
washing techniques.
Similar outlook can be produced in the garments by different washing
techniques.
Initial investment cost to set up a garment washing plant is comparatively lower.
There are a lots of advantages are in garment washing. The demand of washed
garment is increasing day by day because of its stability, flexible design works,
popularity, matching with the recent trends. We should use the latest technology
on the garment washing and should have to implement the research works and
experiment on washed garment.
Caustic Wash | Garment Washing Procedure
With Recipe [1st Part]
You know, today the Textile Engineering fields are swiftly enlarged. The recent
version of new trends has been already added in Apparel and Textile Industry
which is Garment Washing. And Caustic Wash is one of the popular and mostly
used process of Garment Washing.
Basically we wash or dyed a fabric before going to garment section. Just imagine
a fabric which is going to the washing or dyeing section after made itself as a
Garment. However it’s not exactly the Dyeing or Washing unit that we usually
see at the normal Dyeing or Textile Mills. It’s made on a different way which is
called the Denim or Washing Plant.
Ok…let me go to describe the Caustic Wash now. I should mention that there are
lots of Washing procedure are available in Garment Washing Industry.
Today I have just choosed the Caustic Wash to tell you. However I will make
some post on the other Garmen washing procedures like Stone Wash, Sand
Blasting, Enzyme Washlater. So keep visiting my blog to be updated with the
contemporary Textile Articles and processes. Don’t forget to mention here by a
comment that what more information you may need to read.
In case of Caustic wash, pre-treatment and printing of the garments fabric is
little bit different then the normal process. Normally printing on fabric is done
after pre-treatment of grey fabric that is desizing, scouring and bleaching.
But in case of caustic wash, printing is done on the fabric without pre-treatment
of the fabric. These fabrics are used manufacture garments. Then the garments
are subjected to caustic wash. During caustic wash 20% – 30% pigment is
washed out, as a result different color fading affect is produced in the garments.
Recipe Making of Caustic Wash :
A batch of 100 Kg pigment printed garments is considered. The garments are
loaded in the garment washing machine together with 500 liters of water at L:R
= 1:5. Start machine running and the following chemicals add gradually in the
liquor.
Recipe:
Caustic 4% = 4 Kg.
Soda Ash 2% = 2 Kg
Detergent 1% = 1 Kg
H2O2 4% = 4 Kg
Stabilizer 2% = 2 Kg
This is the first post where I have showed you a recipe of Caustic wash and
some basic information. The rest of this post will be given in the second post.
Just wait for the tomorrow.
Caustic Washing Procedure of Garment Washing
[ 2nd Part]
I wrote an article on Caustic Wash at the previous post. Today, I will complete
the rest of the article.
In the previous post I gave a recipe for the caustic wash and how to start. Now
the rest of the portion is—
Start steam supply to raise liquor temp. to 70 degree centigrade and continue
washing for 90 minutes. During this processing time, impurities and size
materials present in the garment is removed together with some portion of
pigment. Hydrogen peroxide breaks down and produces per hydroxyl ions which
takes part in bleaching and reduces the color intensity of the pigment
As a result fading affect is produced in the garments. Presence of the stabilizer
confirms the production of per hydroxyl ions. When desired fading affect is
produced in the garments, drop the liquor.
Then again load 500 liters of water in the machine and start machine running.
Start steam supply to raise liquor temp to 60 degree centigrade and continue
processing for 10 minutes to remove adhering impurities from the garment
fabric surface. Then drop the liquor.
To make the garments caustic washed in neutral condition, load the machine
with 500 liters water and 1 liter acetic acid at 1 %. Continue treatment for 5
minutes and drop the liquor. To increase surface feelings in the garments, again
load 500 liters water and fabric softener at 0.1 % to 0.5%.
Continue treatment for 5 minutes and then drop the liquor. Unload
thegarments from the washing machine. Hydro extracts the garments and dries
the garments in the garments drying machine.
The processing of Caustic Wash is over. The method is mentioned above is well
known and widely used in all over the world.
Hope you will be benefited from this post. Thanks.
Don’t forget to leave any comments if any further information about caustic
wash is required.
What Is The Difference Between Bespoke &
Ready To Wear Garment?
Difference Between Bespoke & Ready to Wear
Garments Has Been Given Below:
In our apparel world two types of garments peoples are aware of. One of them
are used industrially in a broader purpose. This type of garment is called Ready
to wear Garment.
Here is another type of garment which is just made according to the individual
purpose and order. This type of garment is known as Bespoke garment.Bespoke
garment is made on local tailors where minimum sewing machine is used.
Let me give you here a comparison on Bespoke & ready to wear garment.
1. Bespoke garment are made on the basis of individual clients, according to
individual size & requirements. On the other hand, ready to wear garments are
made on the basis of target common groups, according to size charts, derived
from statistical analysis or surveys.
2. In bespoke garment the client selects the material and design. The Client
selects the material and design. In ready to wear garment the all garments have
the same materials and have the same shape.
3. In case of bespoke garment clients measurements and figure characteristics
are known before manufacturing begins. But in the ready to wear garment
clients know after purchasing it.
4. In case of bespoke garment time required more and generally more
expensive. On the other hand ready to wear garment required less time and less
expensive.
