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 Features and Benefits

Rig marketability. With growing

emphasis on safety, the best equipped
rigs get the most work. Field proven
Hydril diverter systems have earned
testimonials of satislied users and
recommendations of safety authorities.
Hydril diverter systems make rigs more
attractive to operating companies,

Economical, easily installed and

maintalned. Significant safety
enhancement, rig prolection, and
marketability are important practical
considerations. Hydril optionsoffer
atlractive ways to upgrade. Handling
and rig time consumed are minimal.
Ouick connects, scope and spacer
spools, and overshot subs that run
through a 37 1/2 inch rotary table enable
easy nipple-up and down. Hydril
diverters use dependable annular
packing elements. They are routinely
maintained and handled in the same
manner tN; BOP'S on the rig.

Hydrll ls a slngle source for all parts,

including handling/test tools, overshots,
For d,qn W 6t ror. rrg& the FSP DivenetEoP provides
safe ovehoard venting of shallow gas at lhe
spools, and rubber goods. This
The SxyNSP Divefier/ BOP dissipates clesttuctive gas forces subsea, away hom ig and Wsonnel ighl.
sulace, left.
The SXVAISP combination can also be used fot surface divertina. simplifies procurement, installation,
operation, maintenance, and stocking of
spare parts. Field service is available
Purpose, A diverter is a safely system which reroutes a well fluid worldwide.
flow away from the rig. Shallow gas is permitted t'o llow until
depleted, or until the well is bridged over or killed by pumping in Hydril diverter equlpment can be tailored to any rig, bottom
heavy mud. Ready during upper hole operations, a diverter is founded, floating, or tethered. Arrangements can be made to
intended for use when there is a danger of penetrating a permit diverting at the surface and/or subsea. Full redundancy ot
pressurized gas zone, while the casing shoe strenglh may not be surface-€ubsea options can significantly enhance reliability.
sufficient to contain shut-in pressures.

Critical need. Diverters safeguard the rig and p€rsonnelduring

the most dangerous phase of drilling. A preponderance of
blowouts has occurred at shallow drilling depths where gas
charged sediments lie. Much ol the diverter equipment now in
the field was installed before ttre availability ol systems properly
designed for diverting. A rash of diverter malfunctions from overly
complex systems has led to s€rious accidents. Loss ot lives and
equipment has brought about the design ot systems that are
simple, durable, and avoid risk caused by t'oo many parts and
sequential activations.

Rig survivablllty. Massive flows ol gas and sand can quickly

destroy a rig's diverter system. Hydril diverlers are stout to resist
erosive cutout, high thrust and impact loads. They are
Wr dd afur, an annulat packing element is uset! in all Hydtil divenerc. Il avoids
fundamentally simple. Bends that induce turlculence are the htgh isk nodesthat arc peculiat to blecldeF-actuetecJ i$ert pecke$. Hydtil divertes
minimized. Valves, insert cartridgos, linkages, and the close on my size pipe or open hole. Moteover, Hyclril tubber is renownecl for iE cluabilily
and bng life. Every packing unit is factory tested in a BOP. The certified test seal,
sequencing process that frequently cause malfunction are initialed by an inspeclot, means lhe unil meels Hydril's rigotots slanclatds. Ihis pecking
completely eliminated. unit is used in the SXV/MSP DivenerBoP.

Cover FS 21-5{n hladne Riser Divener

and ils housitp tor floaling ollslore dr lry dW.
Cqtright @ Hydril Conpny 1991 2
 Features and Benefits

Simplicity of function derives

lrom patented integral valve
design which eliminates
extraneous valves, inter-
conneclions, and sequencing.
One command, one hydraulic
signal does it all. Upward motion
ol one component, the piston,
stops upward flow ot well fluid
and ooens the vent line. Fast
response time is ansured, since
there is no waiting for valve
functions. Bisk from malfunction
during sequencing of compon-
ents is significantly decreased.

Ruggedness and durability.

Hydril diverters are built to
endure the brutal blast ol tluid,
! and rocks. Alldiverters at
Hyoril undergo rigorous testing,
including acoustic emission
testing which Hydril pioneered in
the BOP industry. Sound waves
are used to detect any micro-
delects in the steel that could
decrease seMce life. The Hydril Fd l'..ahld ,lg' the FS Ma ne Riset DivetTer vents gas flows o\ehoerd et lhe su ece, left. With an SXV/MSP subsea skck, gas
system facilitates elimination of can be vented into the sea, ight.
ordinary valves, lees, elbows,
and supports which could be
destroyed by impact, thrust, and
erosion. Long life packlng unlts are manutactured by Hydril Rubber
Operations, and are renowned for their extended cycle life and
Subsea diverting provides signilicant safety advantages. By endurance. Continuous research and development, decades of
dissipating destructive forces into the sea, remote from the rig. manufacturing experience, and rigorous testing ensure
Surlace support is spared from impact and erosion. Safety of dependability.
personnel and rig is signilicantly enhanced.
Since the 1930's, Hydril has manufaclur8d annular BOP's which
have a distinguished service record. Hydril developed the
annular blowout preventer and pioneered the technology for well
control systems. In that tradition, Hydril has developed a new
Hydrll dlverter
wllh Inl6gral
and swllchEble
targat
;xc-fi generation of sate, simple, and durable diverter systems using
annular BOP technology as a basis, coupled with high standards
of manufacturing and quality assurance.

Hydril engineers have a CAD package that optimally sizes

spools and accessories to custom fil any rig. Finite Element
Analysis is used to design critical components.
Sequentlal
dlvcrtar sy3tem Field proven. Hydril diverters have logged many rig-years in
5. S]albdrd venl valvo service, as attested by numerous satisfied users and regulalory
authorities.

A tltdrlt dryerbr .t E r.tg,,,frce,.tE &crco6.6 fi* oI ton lhrough

its integral valve design, ''tfi',,'Fthe piston,
top. fhe upwarcl movemenl of one component,
stops upward flow and opens the overboard venl simultaneously. Sequential diverte6,
boltom, have rer/mte valves and linkages with seqtEncing steps which cteate chances
 FSP 28-2000 lliverte/B0P System

Oht rt r n'od€, lFlgttro 1t. The venl line

conneclion is made-up al the side autlet.
fhe FSP Dive et can be pressurc tested
using the hantlhng/lest tool. Ihe handling
tool is unlatched and temoved, and dilling of
lhe hole lar 20 inch caslnq is begun.

Low ptetturE BOP tr'od€, lFlg'J,g 2t, I f

it is planned ta usa lhe unit as a BOP aftel
the 20 inch casng has been cemented, the
vent line segment an the side autlet is
teplaced by a blind plug. Low ptessure Em
BOPs can be installed beneath the FSP unil.

,righ peeau'€ BOP n&, lEigvrc tl.

After 3/8 inch casng has been cemented.
13
the FsP unit is typically removed so that the
high pressurc BOP stack and the high
pressure spacer spool can be rnslalled. fhe
scope spool may be used to cannect the heh
pressurc BOP slack lo the bell nipole
Configutation depends on lhe tig space.
Dril|ng progrcsses with the high prcssue BOP
F9*ffiOlredlBOP stack teady fot we conlrol.

For Bottom Founded Offshore Drilling Rigs

The FSP 2&2000 is a diverter/blowout preventer with a 28 inch The vent llne ls always op€n and clear. There are no valves to
bore and 2000 psi working pressure rating for platform, iackup, obstruct the vent line. The Hydril Flow Selector, which permits
and submersible rigs. lt is used as a diverter while drilling the manual choice of port or starboard venting, allows vent flow even
upper hole. After cementing the conductor pipe, it can be used as during position changing, and it is never closed.
a blowout preventer.
There is no stagnant vent line space to permit caking of solids
Reliabilily is especially important for a bottom-founded rig, or tormation of ice thal could obstruct or shut off the flow, or jam a
since, unlike lloating rigs, it cannot be moved off location to avoid valve. The flow is opened immediately when the piston moves up
a gas plume. A blowout at the casing shoe could erode the the cylindrical wall of the diverter.
seafloor sufficiently to topple the rig.
There is no worry about packer inserts, which are necessary in
Simplicity means safety. No system is simpler than the FSP cartridge type diverters. Fetching, installing, and latching the
Diverter. On command, one hydraulic signal lo one component packer insert cartridge can be overlooked. Without an insert
reroutes the flow of a well kick. With the integral valve design, the installed, the diverter won't work. lf the insert cartridge is in place
pislon movement closes the upward flow path and opens the venl but not properly latched down, it can be a dangerous projectile.
line for well fluid. lts single control teature eliminates the need for
exlernal valves, actuators, and interconnecting control circuitry. Open hole closure is permitted by the annular packing unit
Even when closed on larg6 diameter pipe, the vent path is tully which shuts off even while there is no pipe in the hole, eliminating
open. a serious gap in safety. Typically, cartridge type diverters cannot
close on open hole.
Fast lesponse tirne is ensured by its simplicity. There is no
waiting for valve tunctions or sequencing. Closing around drlll plpe, kelly, casing, and most other tools is
provided by annular packing unit design.
Ruggedness and high strength characterize Hydril diverters.
They are designed to withstand violent thrust loads and erosive Stripping. The FSP annular packing unit permits stripping of
forces. There are no eliternal valves, linkages, limit switches, pipe into the hole while diverting well fluids.
interconnecting control lines, or other fragile parts to break.
Quick installation and versatility is afforded by high slrength
quick-connect couplings for fast nipple up and down. Scope
spools are custom built with variable lenglh to accommodate any
 FSP 28-2000 lliverteilB0P System

arrangement of BoP's and drilling spools as drilling progresses. F* AnOO Olrartar/BtaP rn MN moda' The upwa(d movemenl of lhe
piston radially contracts the annulat packing unit around the drill pipe, slopping upward
Simple, safe testing is ensured since the packing unit does not flow The vent line is simultaneously openecl fot exhausting flow. Ihe FSP can be fitted
with 1wo wnt outlets. During narmal ddlling mode, mud retuns flow up thtough the
directly contact hydraulic fluid during actuation, eliminating the divetleL into the bell nipple, and out the flow Ine.
dangers of rupturing packers and losing crrtically needed control
fluid. The packing unit is pressure tesled while the handling-test
tool is in place for installation. Removal ofthetool leaves the FsP Engineerlng oata

entire system unallered, in safe operating condition. There is no

need to override a conlrol sequence to test, which risks the
forgetting to restore it to correct functional mode. The FSP can
be tested to full working pressure rating in eitherthe divert or BOP
PACIO{G I.I|{IT OPERATINO R^XC€

Extended packing unit liie is the result ot years of rubber

oPEretrc ca^MBEi voLUME
manufacturing, testing, and designing at Hydril Rubber
Operations. Bonded steel segments in the packing unit provide
rigidity and strength to resist thrust and impact. The unit is a vENr ourl€I sr?E t o rNAr)

member of Hydril's GX annular packing unit family which limits

stresses in the rubber material, improving closure cycle and
stripping life.

H2S service. The FSP Diverter is equipped with trim thal meets
NACE reouirements for H2S service.
FSP HE GH' (w H TOP
A 26" drill bit passes through the open annular packer. ^OAPTOF)

Versatile handling-test tool, The handling-tesl tool has a

fsP ct ro ourrEr FAcE'
design load exceeding 500,000 lbs. The axial bore of the tool is
the channel through which pressure is conduc'ted to test the FSP
Diverter packing unit.
 FS 21-500 Marine Riser lliyeiler

Er t E divener a d
d-t''inglhe divetler and riset arc
run thrcugh the 49 1/2 inch
totaty, and the divertet is landed
in lhe diverlet permmen!
housing. The handling tool will Handlino
suppott the weight ol the isel
and BOP slack assembly. when
the divenet is latched in place, all
divener functbns arc inrnediately
operable. fhen lhe diverlet can
be prcssurc tested with the
handling t(ml. Intenal ptessute
is conducled through the lop ol
the handling tool The divertet is
latched in place thrcugh
actualioo of four hydraulically
openled, high slrcngth

FS 21{oo *,/ri,E nirc' ,'Y€'ter

and equipment breakdown, the causes of diverter malfunctions,
rig damage, and iniury to personnel.
For Floating Offshore Drilling Rigs
The patented Integral valve design eliminates equipment such
The FS 21-500 is a diverter with a 21 inch bore and 500 osi as venl valves, flowline valves, lillup valves, and interconnecting
working pressure rating. Drillships and semisubmersibles employ circuitry. There is no sequencing.
a diverter for venting gas flows encountered while drilling top hole
through the 30 inch casing. The diverter also serves as the The single control function applies a solitary hydraulic signal
support tor the upper flex joint and the inner barrel ot the riser which moves the piston up and closes the annular packing unit.
telescopic joint, so the diverter is in place whenever the riser is in All at once, the signal opens the vent line, stops upward flow,
seryice. On a floating rig, the diverter is never used as a BOP, so shuts otf the flowline to the shaker, and shuts off the filluo line.
its pressure rating is 500 psi. lts bore accommodates the riser
bore.
Fast re.sponse time is ensured since there is no waiting for
The FS diverter is tundamentally simple. lls design avoids the remote valve funclions or sequencing.
functional comolexities which increase chance for human error
FS 2l-AO ,b;''o,li!€r Built to endure the brutal beatlng of a shallow gas kick, the FS
DMd, tna.rnd r,.E
The FS is simple and safe. design avoids the structural problems that so frequently cause
The piston moves up and malfunction. lt is rugged, and there are no exlernal valves,
closes lhe annulat packing
untl, stopping upwatd fbw linkages, or other fragile parts to break. The FS unit is fitted with
The sleeve opens lhe vent a big bore vent outlet to handle larg€ flow volume.
and closes lhe flowline.
The FS can be fitted with
The vent line is always open and clear since there are no
valves to obstruct the vent line. Flow is always allowed. There is
no closed position. Even during actuation of the flow selector, the
vent line is open.

There ls no stagnant vent line space to allow caking ol solids

or ice formation that could obstruct or shut off the llow. The tlow
is opened immediately because ol the integral pislon-vent design.

Always ready, Cartridge inserts are not needed to close on pipe

 FS 21-500 Matine Riset DiYertet

a'a,'ng norrr''l dtlllhrg

o',eration', mud retuns
flow upwatd, into the
diverter, and out the
flowline outlet. When
diveding, the valve sleeve
moves up and closes the
flowline outlet and opens
the venlline to lhe optional
Flow Selector thraugh
which lhe flow is dkecled

or open hole. The chance tor human error is increased by Ot*lrrg,h ,mrr)tt & W tt'd,d€' lhe mud rctuns fbw up, inla the dive er, and oul
the flowline ouleL Sealing between the cliverlet assembly and housing is ptovided by
cartridge type diverters which require fetching, installing, and side seals. The seals arc patt of lhe divefter assembly. This permlt€ easy sEbbing and
latching cartridge inserts. autamalic reconnection. Ta divert t'low hom lhe well, the pislan moves up and tadially
contacts the packing unit, sealing it eround the pipe. Before the packing unit closes,
the upwad sleeve movement cbses the flowline outlet and apens the vent line oullet,
Open hole closure, The annular packing unit seals on open lhtough which the flow is rercuted. Itdraulic prcssurc into the opening chamber relutns
the dNetter to lhe nomal drilling mode.
hole, eliminating a serious safety gap caused by cartridge inserts.

The FS Diverter allows stripping while diverting, and it seals FS Oiv€riar Enqlneerinq Dala

on the kelly, drill pipe, casing, or drill collars. u.a. ETEC

2r.00 (rN.)

Minimal running time. The diverter assembly will run through a

49 112 inch rotary table with the handling-test tool which is
capable of supporting the diverter, riser, and BOP stack.
13J8 (tN.) TO CsC

CLOSING CHAMSEF VOLUME TO

Reduced downtime. The design eliminates line disconnections
and reconnections at each installation. The diverter assembly is OPEllll,G C||Arra€B VOIUME 9.aLITEFS

latched into the permanent housing supported by lhe rotary wErGHr lwo HousrNG) 22.000 LBS
beams. Permanent attachments to the housing include llowline,
VEiIT OUTIET SIZE iNOMINATI 12.00 0N,)
ventline, tillup line, overflow line, and hydraulic function
connection. The FS unit is designed for fast inslallation and FLOWLINE OUILEI SIZE (NOMINA r2.00 (rN.)

removat.

Extended packing unit llfe. The FS packing unit is 12.t5 MM

manufactured by Hydril Rubber Operations where it undergoes B 21.00 (rN.)

Hydril's thorough tesling and quality assuran@ measures.
48 25 0N.)

Slmple, saie pressule testing, The handling tool allows tests to HOUSII{G HEIGI{T ,15.68 (N.)

fullworking pressure. lt is not possible to leave the testing tool in 34.'r5 (rN.)
place inadvertently, since access to the wellbore is blocked by its
FS H€IGHT
oresence.
OUTLET FACE (MINIMUM)
 SXV/MSP Diverter/B0P System

At AE Nfuc, flow is safely divetled SfY {.!..1 wrt r lrSP .t it t c.

hazadous llow to be dissipated hatmlessly
away {rcfi rig anal crcw.

annular BOP for exhausting flow in the diverting mode. lt is

compatible wilh 30 inch casing, and can be nippled-up directly to
For Bottom Founded and Floating Offshore
the annular BOP at the surface or be positioned subsea. lt
llrilling Rigs features an integral vent valve for diverting. As the annular BOP
is closed lor diverting, the SXV vent line is opened simultaneously
The SXV/MSP system combines the SXV exhaust valve with the for exhaust. When converting the system from divert to the BOP
MSP blowout preventer. As companion pieces to the 30 inch, mode, the SXV spool outlets are simply blinded off.
29 112 inch, and 21 1/4 inch annular BOP'S, they provide the
protection of a blowout preventer, as well as a diverter with surface No llowline valve is needed. Closure ot the MSP unit
or subsea options. In addition, the SXV/MSP can be integrated automatically st'ops flow to the shale shaker, since the flowline is
within a subsea stack for floating offshore rigs. Shear ram EDP's above lhe annular BOP, connected to the bell nipple. Cartridge
can be included in the subsea stack to provide valuable options. type diverters require sequential operation of a number of valves,
including the flowline valve before the annulus can be closed.
The MSP 3+1m0, wilh the largest bore of three models, is
compatible with 30 inch conductor pipe, yet it can still close on Satety Valve Feature. The SXV is designed to open to vent
open hole. the MSP closes uoward flow. In the remote event that the SXV
does not open on command, building of internal pressure within
The SXV 3&10fi responds to the same control signal as the the SXV will lift its annular piston and allow th6 fluid to vent, il no
closing fluid is applied to the SXV.

Upgrade is economical, since it can be made without cost ol

large bore valves. The SXV unit can use existing annular BOP's
trom various manuf acturers.

The SXV avoids solids iamming. Clean shutoff al the bore

combats valve jamming by stagnant mud caking or ice formation.

Quick nipplFup. The SXV unit can be fitted with high strength
quick connects for the top, bottom, and side outlets.

Big vent outlets. The SXV unit can be litled with one or more
ISP uarl, ,frlarnr, r.f.u. The MSP is rcnowned for its rcliabilily ovet many yea6 of outlets of 12. 14. or 16 inch nominal size. Exoensive and fraoile
vent valves are eliminaled.
 SXV/MSP lliverte/B0P Systen

ilrf s..bser st c* wilh FlB aa awlace, ot't'ers lull tedundancy and

options Flow can be dive edatthesurlace |eft ot subsea, ight. Sheat tam
BOP s can be added lo subsea stack far sheating pipe lo move alt localon.

The SXV/MSP 3A-1AOA system closes the bare wjth the MSP annular unl!, and vents
Simple control system. A single hydraulic command executes the ow through the SXV exhaust valve. kr the BOP mode, lhe SXV is blhdecl ofl.

the entire divert mode. Typically, diverters require the sequential

op€ration of several valves before the annulus can be closed.
SXV/llSP Englneerln9 Oala
The SXV/MSP system simplifies hydraulic controls since there is
BORE SIZE (INCHESJ 21.25 (N.l 29.50 (N.) 30.00 (N.)
no need for insert cartridge lockdown dogs, diverter lockdown
2,000 500 j,000
dogs, and flow line seal energizing.
SYSTEM OF
us. METFIC u.s, u.g. MElqIC

There is no need fol cartridges. Annular packing unils can CLOSING PRESSURE 1,5003,000 Psl 103.207
1,500-3,000 Psl
103 201 j,500-3 000 Ps 143 207

close and seal on any size pipe in the hole without worry of PACKING IINIT 2r.25 {lr,l.l To ?9.50 (rN.) TO
TO
30.00 (tN.) To
cso TO cso cso TO
OPEFATING RANGE
remembering to insert a packer after the BHA enlers the hole. cso cso cso
s)(v cLosrNG 151 20.4 20.4
This also eliminates potential for human error from incorrect 4.0 GALLONS
L]TERS
5.5 GALLONS
LITEFS
5.5 GALLANS
LITERS

latching of the cartridge, which, if not properly secured, could SXV OFENING
CHAMSEN VOLUME'
1.0 GALLON
3.8
LITE'IS
J.O GALLON 3.8
LITEFS
1.0 GATLON 3.8
LFEqS
become a dangerous projectile in the event of a kick. MSP CLOSING
31 05 GALLONS
113
60 OO GALLONS
227 376 GALLONS 332
CHAMBER VOLUME' UTERS LIIERS LITERS
MSP OPENING 72 r05
( r hole closure is provided by the annular packer design. CHAMBEF VOLUME'
16.93 GALLONS

4 000 LBs
LrTEFS

r3 r4 xc 7.000 LEs
27.8 GALLONS

7.000 LBs.
LITEFS

Unlike cartridge type diverters, installed annulars are always KG KG

I I 119 14742
16,320 tBS
ready to protect the crew and rig from shallow gas hazard. 7403 KG 24,500 L8S
KG
32,500 LBS
XG
IT OUTLET SIZE r 2'16 lN 12 r6 (lN.l 12 16 lrN
) )

Fast response time is ensured since there is no wailing for valve 2r.25 {rN.t -
2.0@ 69 aFl
30.00 (rN.) - 600 30.00 itN.) - 60(
CONNECTION
FX,7t FIANGE
lunctions or sequencing. There is only a small operating fluid
SXV BOTIOM
2125tN|- 30.00 (rN.) - 600 30.00 nN.) 60(
reourrement. CONNECTION MSS FLANGE

MSP TOP 21.25 N.1 - 30.00 (lN.i - 600 30.00

CONNECTION 2.000 sluoDEo MSS STUDOEO MSS
Structural strength. Annular BOP's are typically massive and 21 25lN | -
MSP BOTIOM 30.00 0N.) - 600 30.00 {rH.) 60(
very well secured. They can better resist thrust, impact loads, CONNECTION

and erosion. The SXV is built to withstand severe flows. 112.00 (rN.)
2845
120.81 flN.)
3069 r111? (rN.)
2423
ISTACKUP

1511 1346
Subsea diverting provides significant safety measures. B SXV HEIGHT' 59.50 (tN.)
MM
53.00 (tN ) 53 O0 (]N )

Flows are discharged away from the rig and personnel. The c MSP HEIGHT 52.50 (rN.)
1334 67.s125 (N.) 58.125 (rN.)
1476

surface piping is not subjected to erosion, high impact flow, or D

CIJTLET
42 50 (rN J
1080
56.00 (lN )
1422
MM
56 O0 {/N )

frictional heating. lgnition chances are greatly reduced. Flow is CUTLET CL TO

10.60 (N 472 490
19.3 (N.)
E
sxv mlloir J 19.3 0N.)
disoersed and diluted in the sea. ' Based on 12 imh nomina venl ou els
 Flow Selector
lJ.S. Patenl
4,566,494

INSTALLATION

+ffi3Pier'sdH'*

Ftow Satactor The Flaw Selector is connected ta the vent line. It always remains open in pteselecled
position tor downwind discharge

The patented Flow Selector is a rugged switchable target Flovr Selector Enqlneerlnq Dala
designed to keep the discharge line always open. lt is switchable sYSTfl OF
u.s, ETHC u,s. IIETRC
so that a downwind line can be oreselected. EIIIE
BORE SIZE 12.00 (N.) 305 MM 16.00 (N.) 406 MM

It replaces a target and two valves which can be unintentionally PRESSUF€ NATIIIG 720 PSI 50 BARS 720 PSI 50 BABS

shut-in and can restrict flow area. lt eliminates parts and controls ACTUATOF PBESSUFE
3.000 Psl BABS PSI BARS
sequencing, and thus reduces potential for malfunction. 2.7 LUERS 2.7 LITERS
VOLUME GALLONS GALLOtIS
WEIGHT (WITH
5,250 LBS. 2382 KG 7500 LBS 3403 KG
The vent path is always open, even during actuation, to avoid ACTUATOR)
12.OO 0N.) r6.('0 0N.)
system shut-in. There is no closed position. During fluid flow, the (ALL THREE) ANSI 300 ANS| 300
Flow Selector can be switched to redirect flow from one side to OIMEMSION A 32.00 (N.) 831 MM 36.00 (rN.)
another. DIMENSION B 16.00 (lN.) 406 MM 18.00 0N.) 457 MM

OIMENSION C 32.00 (rN.) 813 MM 36.00 (rN.)

The hardened steel target resists erosion and provides long flow
life. Cross sectional flow area is large diameter for minimum DIMENSION O i6.00 (N.) 4{6 MM 18.00 (rN.) 457 MM

pressure orop. OIMENSION E r 6.00 (rN.) 406 MM 16.00 (rN.) 406 MM

DIMENSION F 8.00 (N,) 201] MM 8.00 (r ,) 203 MM

In any physical orientation, it is operable. Hydraulic operator
OIMENSION G 18.00 (rN.) 14.00 (rN.)
cycling alternates discharge lines. Actuation is impervious to
jamming by solids. Jet nozzle ports can tacilitate break up DIMENSION H 9.00 {rN.) 229 MM 9.00 0r{.} 229 MM

gumbo. lt has accommodation for strong structural support. DIMENSION I 11.00 (tN.) 279 MM 11.00 (tN.) 279 MM

DIMEIISION J 22.00 0N.) 559 MM 22.00 (rN.) 559 MM

Upgrade. The Flow Selector can upgrade the diverler system of 1542 MM 1542 MM
DIMENSION X 60.69 (rN.) 00.69 (rN.)
any rig, new or old.
OIMENSION L 13.62 0N.) 1108 MM 43.62 (rN.) 110A MM

OIMENSION M 38.69 (lN.) 983 MM 42.69 0N.) 1084 MM

DIMENSION N r3.sl (rN.) 351 MM 15.E1 0N.) 402 ill,

10
 Fault Tree Gomparison
Most diverter oroblems occur because of human error. Exlra Hydril diverter systems are dependable because of their
valves, linkages, interconnected functions, packer inserts, and simplicity. Hydrildesigns enhance system safety. Design
sequencing result in higher risks. They increase potentialfor features such as integral valve function, annular packer
human enor and offer more chance for parts breakage, sequence operation, and single command conlrol greatly improve reliability.
abort, and vent obstruction.

S.Crr.,rfia, dfv€rtct atsLr'|a ate generally complex. Exta valves, packet inserts, sequencing,
and limit switches increase chances for human gnot and syslem mallunctian

tljdti, Eyt,.t€'n3 l'r'l'h dy.rt .l atn w'ltca avoid malfunction Sequencing, at,D,€. tW{.yttarl' dininish naffunction isks even morc Since lhe lorce of a
carlridge rclated functbns, and exlra valves, have been eliminated gas kick is disEipaled into lhe sea, lnstead of acting an suiace equipment, many
stuctoralfaun potentials have been avoded.

11
rheHyd|ilTechnologyCen|e|inHouston'fexas,istheheadquaners|orco|poaE'sales'an.lmanufactuingactivities'ltalsohousesengineein

Since 1933, Hydril Company has manufactured a variety of manufacturing facilities worldwide. In Houslon, headquarters for
high performance products for petroleum drilling and production, the private company, there are three manufacturing plants. In
esp€cially for high pressure and severe service. These include addition in the United States, there are 13 locations for repairing,
blowout preventers, diverters, pressure cutrol systems, drill stem manutacturing, fiald service, and sales offices. Internationally,
valves, high performance connections tor casing and tubing, there are manufacturing plants in Canada, Scotland, England,
subsea drilling systems, produclion flow and control systems, and Singapore, and Mexico. There are 19 sales offices, 20
rubber oroducts. authorized independent repair facilities, and manufacturers'
Hydril supports its products and customers with service and representatives in 64 countries.

Headquarters Internatlonal Headquarters

Hydril Company Hydril S.A.
P.O. Box 60458 P.O. Box 163-CH-1709
Houston, Texas 77205-0458 Fribourge, Switzerland
3300 North Sam Houston Parkwav East 20 Route De Beaumonl, CH-l700
Houston, Texas 77032-341 1 Fribourg, Switzerland
Telephone: (713) 449-2000 Telephone : 41 -37 f,21 251
FAX: (713) 98$33s3 Fpx: 41-37 -24A397
TLX: 168905 HYDRIL CSD HOU TLX: (845) 942-642 HYIS CH

69lMRTNWIMF
WHTIIRII:
4, STUO AOLTED HEAO HYDRAULIGALLY ACTUATEO LATCHIT,IG OOGS

FIELO
REPTACEAALE
WEAR PLATE

DIVERTER
BODY

SIDE SEAL

FLOiV -
LINE
OUTLET
CONTRACTOF
PISTON
VALVE

DIV€RTER AASE

OPENING CHAMBER
CLOSING CHAMBEF

FS Diverter System
The FS Diwrter System venls shallow formation gas unit. This feature allows running pipe into the hole or
encountered in top hole drilling and gas accumulations allows the drill pipe to reciprocate through lhe Diverter
in the marine riser. as the rig heaves..A separale hydraulicatly operated
Specifically designed and devetoped for ftoating vent line Flow Selector directs tlow to the downwind
dnlling applications, this Diverter System incorporates a discharge outlet and the Selector eliminates the chance
unique method of diverting flow fmm the rt/ell to an of inadvertent system shutin during the diverl mode.
overboard discharge, while precluding shut-in of the The Diverter Assembly, connected to the marine
lyell. Diverter closirE pressure simultangously opsns lhe rissr, is lowered through lhe rotarytable and lalched into
r,/ent line, closes lhe mud flowline, closes the fillup line, the Permanenl Ho$ing, at the rotary beams. The Per-
and closeslhe di\€rter bore. Alllunctions are enacted by man€nl Housing contains the hydraulic connections for
the inlegraled valve sleove and piston to ensure last and operating the latching mechanism and the Diverter. The
reliabls operations. vent lin6, flow line, lillup line, overflow line and control
The Oiverter packing unit will close on pipe or the lin€s are parmanenlly attached to the housing to elimi-
open hole and reopen to 21 inches. Pipe and drill pipe nate reconnection at each installation. This DivenerSys.
tool joints may be slripped into or out ol the hole or tem dgsign provides a simple to operate and reliable
reciprocated lhrough the closed and sealed pac.ldng system lor controlling diverting opsrations.

/
 wu!FHS*"

DESIGN FEATURES
II.ICLUDE:
Fisld Proven Packing Unitcloses to com-
plete shutolf and reopens to a 2l-inch
bore. The unil ssals on the kelly. pipe,
casing, drill collars or the open hole and DIVERTING W]TH PIPE IN THE HOLE
while stripping drill pipe.
Diverter acluation immediately mor'es charg€ line. The Flow Selector position
Automatac Diverter Capability that the valve sleeve upward to divert well may be reset while divening.
opens the vent line while simultaneously flow to the ventline outlet and close otf
closing the flow line, tillup line and well Slripping of pipe and drill pipe tool
the llowline and fillup line outlets. Tne joints may be accomplished while the
bore ensures reliable diverting opera- pislon then moves upward squeezing Divener is closed. Pipe may be recipro-
tions. The integral valve sleeve desEn the packing unil to a sealing engage-
precludes system shulin. cated through the closed packing unit
menl on the pi9e to seal the wellbore. when the drill string is hung otf the BOP
Divgrter Assembly will run through a Well flow is diverted overboard through slac* while venting gas accumulations in
491/a-inch rotary table wilh the handling the ventline and Flow Selector. The hy- the riser, Hydraulic pressure directed to
tool thal is capable of supporting the Di- draulically posilioned Seleclor dirocts lhe opening chamb€r returns the diverler
verler, riser and BOP stack lor minimal flow lo lhe pre-selected downwind dis- to the normal drilling mode.
running time and simplilied pperations,
Diverter Housing is permanenty in-
stalled on the rotary beams with tlowline,
venlline, fillup line, overllow line and hy-
draulic lunction @nnections perma.
nently atlached. This design eliminates
line disconnections and rgconnections
DIVERTING WHILE
lor safety and reduced downlime-
OUT OF THE HOLE
Flow Selector is specially designed to
maintain op€n the preselected down- Should a diverting situation devstop
wind discharge line. Hydraulic opsrator while pipe is out of the hole, the diverter
actuatron mor'es lhe Flow Selector to al- is designed to close otl the open hole
temate discharge line. Discharge flo$/ is and divert well flow as previously
always permitted, even during actuation described.
of the Flow Selector. The Flow Setector
does not have a closed position.

,-1,r'
PULLI]GOUT
OFTHE HOLE
When rnpping pipe out of the hole, the
21-incfi bore permits passage ol dnlling
tools. As d.ill pipe stands ars pulled, fill
up ol lhe hols is accomplished through
thetillup line. Thefillup line outlet is litted
with a s€al and the integral shul oft valve
sleeve that operates with Div€rter
c-losin9.

RUNNING IN THE HOLE

The 2l-inch bore allows large diam€ter NORMAL DRILLING OPERATION
bottom hole assembliss and wear bush-
ings to be run wilhout interference. The During the normal drilling operation mud Housing also permils easy stabbing and
pad(er will pass 21 -inch tools and imme' retums f lorr upward into the Diverter and automatic reconneclion. The venl line,
diately close on the kelly, pip€, drill col pass through lhe Diverter Assembly and flowline, tillup line and control lines are
lars, casing or fte open hole and then Flousing to the flolt line oullet. A side automatically re@nnecled as the Di-
roooen to lhe full 21-inch bore. Insert seal incorporated in the diverler assem- verter is landed in the Housing.
packers are nol required. bly s€als between ihe Divertsr and
 i,r-r :.. r..-::: . '1"

.'.j,,,:- , ,i: ;;..,,

WHITNtr;
V/ bdrgP|lclcLrr[b

1
t RUNNII{GTHE
l DIVERTERAND RISER
! REor is run through lhe rctary and
Div€rt€r Housing. As lhe Upp€r RBer
Package is run through th€ rotary, t|€
Dir/€rlgr Ass€mbly is land€d in ihe
l-lousing. Th€ Diw'lsr Handling Tool
rcight ol the ds€r and
will support the
BOP stack assernbly.
The Di'r€rbr Ass€rnbly b hfdt€d
ino Ot€ tlou:ring with bur hldrauli-
cally actuEted hbhirE s€gn€nts tut
are rated for 2,(m,(m pounG utr
wad thrusl All diwrter furElbns are
imm€diat€ly op€rational. All Di\€rler
Assembly op€ralional parts and
66als ars containGd wifin lh6 r€lri6\r-
ablo asssnbly.

DIVEHTER
PACKIITGUNIT
PRESSURETESNNG
The packirE unit may b6 t€sl€d after
lhe diFitar has been lalct|€d lnto lhe
hou*ng or wh€n in lh€ storagB posF
lion. The handling lool is used lo
mc^r€ lhe Oiv€rtsr Assemuy ard b
abo us€d b prsssurs test tt|s pad(-
irE unlt ClosirE th6 Diwrbr nurrs
tho vahr6 sl€€\,€ to lh€ dircrl posfion.
The valre sleerro oo€ns the v€nt line
and cloeos lhe flowlins and fillup line.
As thb acli'| is acoompli$ed, th6
dsion fi|ot/gs up and doees t|€ pack-
irE unit hto a sea[ng engagsm€nt on
th€ tesl mandr€l of O|e handling tool.
Pr€ssu'e B applied tnwgh the bp of
th6 handling lool, uhidr conn€cts th€
r l68t pressuE to iusl b€biw lh€ pad(-
irE unil Seals on lhs botbm ol Han-
l dling Tool contain th€ pre$ure
ben€alh lhe paddng unlt

The packing unit has b€en speciti'

FIELD cally adaptod for the diwlt6r applica'
PRO/EN lion. This pac*ing unit is adapted
PACKING from the popular MSP 21t!4" 2.W
UNIT -
Frydril Annular BOB *hich has e,Qe-
DESIGN rienced years ot us€ in marry diwrler
and BOP applications rvorldwid€.
.IFS'' MARINE RISER DIVERTER

Controlling the sYstem

System Control is simple. Selec{ing the diverl operation Connection of the control circuits is automatically
requires actuation of only one control circuit. Closing achieved as the Oiverter Assembly is landed in the
pressure direcled only to the closing chamber perlorms Housang. Only the correct circuit connections can be
all reouired actions. Interdependent actuations required made, which precludes inadvertent misconnection. Di-
of the Diverler System are integral to the Diverter vener operation is available the instant the landing has
Assembly. occurred.
Flow Seleclor position is remotely controlled. The
The Opening of the vent line and closing ol the
overboard venl position is pres€lected. Overboard venl
lvdlbore, tlowlin€ andfillup line are inlegralto th€ closing
direction can be reset at any time, even while diverting a
action. This interlinking ensures automatlc and proper
fluid flow from the riser.
sequencing ol these actions.

CONTROL PANEL

STARSOARD
VENT LINE

MUO RETUFN LINE

DEFLECTOR/
SELECTOR

PORT VENT LINE

DIVERTEF
 wnll|ru!
V L.chf|kd
',ildrrr
rrh*.k

DS-l2-500
Flow Selector
The DS 12-500 Flow Selector was developed especially
for diverter systems, The 12-inch bore through the Se-
lector keeps flow losses to a minimum. High slrength ol
the body provides damage protsction lrom llow impact
loads. Pressure conlainment is achieved trom the 500
PSI wo.king pressure rating and the 750 PSI accept-
ance pressure test. Long life during high flow divening
operations is enhanced by lhe solid steel selector target
and high sfenglh body. Svere duty seleclor plug sup-
port bearings and the high torqu€ hydraulic actuator
ensure venl position retention and permit venl position
cianges even while diverling.
 'l<-c-------------r.l
i l-o--------*'

--

H=
ftis cnri [s!r majo. .ngin€€ring. i.] llalldon aid oo6.atng dsla
,orth€ O €rw A$ernbly End Horrs frg.

GITENflO DIN

u.6. nEIStC
0E8cntm0[ flET8U8E iIETSURE

1.5{X}3,0q) 109207
COSITG PRESSUFE
Ptil EARS

WOB'Kilc PR€SSURE 500 Psl 35 BARS

S}IELL IEST PEISSIJRI

(rAcr0rY rEsT or{LY)
750 PSI 52 BAnS
| | t; r I

:' | l'N
|!<-g---+l |I
t_
13.38 r0 340MM10 |
stAr oFt RAIiGE {0rA.l
r:<---------o,--------l
l
cs0 cs0

25 94.6
Cl-oSlNG CHAUBER VotlrME I
GAI-|Ot{S LIERS r.-- |

2.6 9.8 lo. lquP

OP€tIING CHAMEER VOI.UME
GALtOt{S LITERS
----5i
Ho$ing installrtion dim€n3io.ra shoukt bs considor€d
mnt hffxning drm€n$ons on lits rig. Th66 opliond mounhg
llang€ posno.ts ar€ av.l&l€ as illuslral€d on tho drarnng.
29.600 11U8 Plsa5€ nor. rh.l only ilE Horlsiig dimoncons d@ st it€. d€d(/
IY€IGHT
PqJflDS KtocMlts doon pelcbalrnc€s. The oivgrtsr Ass€mbly hrigin (b.s r'ol
att€ct tiase spacss a5 t will nol b6 iGial.d duftg oqupdnnt
FULL PISIOI{ STROKE 12.25 0l{.) 31I MM r€localbn op€rala.E, such a5 running ih€ BOP Std.

A
otvERfEn fifr AXTMUM
{9.00 ([{.) 1245 M Outlel mnnecton pcnions ars oplional, See lh. loP vid d.a*
fllSrDE 0mrFnR lor optonar postons on lhe v.nt hn.. llowhn€ €td t'rup li.|a
'ag Tn. lloshn6 oull6l |g a 1 z{nch tlaog3 atd a | &
oudeE sanda.d
DIVERTER EOIIY MINIMUM incn tlang€ E optunal.
21.00{tN.) 533 MM
II{SIOE DIVERTER

DIVEFIIER HqJSIIIG OJISIOE

c 56.00 (ri 1422 MM
oA mfi )
OPTIONAL CONNECTION LOCITION
OIVERTER HOUSII{G MINIMUM
u 48 25 (rN.) 1226 MM
INSIOE DNMEIIR

O
H(IJSII{G WTSATT HEEHT t2.75 (tt{.) 1086 Mtl

FROM OIVERTER TOP ]O

t r0 ttAl,/GE CENTEntINE
34.125 (tN.) 867 MM

Lc DIVTFTTS WEMI.L HEIGHT 70.50 (fi.) 1791 MM

cEflTtS Lt E t0 32.25 0r{.) 8mM

J
o{JTTET TACE

K
sto€ flrur tilEtD€
12.$ 0I.) 305lrM
OMETER

CI.OSII{G CHAT'BEfi POfiT 1112-11112

L
t{PI

oP€t{lt{G CllAfrlS€R P0f,I 1 .11V2

f'l srzE IIPT
FILL.UP 64'MINIMUM
N
API STUODEO LINE AI€LE
21rl." -2C100 psl

HTIIRII:
Itlecfi anlcal hoducts DiviBbn
Sal.! H.ldqu.rirrs: P O. Box 60458, Houston, TX 77205
Telephone: (713) 449-2000, Telsx:79n227 HYD SALES HOU
Eastern Hemllpher6: Hyddl U.K, Ltd., Cromplon House,95 Aldwych
London WCzB 4JO. England, Telephone: (01) ,|{X-,|aa8, Telexi (851) 269-195 HYDUIVLDN
Southald A!la: Hydril Company, Sal€s and Servica
No, 7 Gul Circle, Jurong Town, Singapore 2262, Republic of Singapore
T€lephoos: 65.861693:|, Telex: (7S6) 26609 HYSGSL
L,
All Hyddl prcducG are 3old under "Hydrll Genefil Terms and CondilioB." Copy awilable on tequelt

6a7+5M-a€51 .1$5 tlyltil ColnF y. Al F{an' R....v64

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 :St .

Operator's Manual vHrllntr;

FS 21-5OO DIVERTER SYSTEM

CONTENTS

PAGE
1.0 LEADING PARTICULARS

1.1 Equipmeni oescription ... ' i-3

1) Eouiomenl Eeriif icalion 1-3
ie Dimensbns and Weights . .
1-3
1.4 Main '. '.
characterislics 1-3
tR Envircnment Consideralions,
1.6 Psrlormance Data . '. .. '
1.7 Associa€d ooalrnentation
1.8 Loading an l SuPPon Limita ons
lq SubsuPPliets Relerences

2.O INSTALLATION AND COMMTSSIONING

2.1 lnstallation . . .

OperalirE ParameteF
FS Divorter Syst€m 2-3
FsDiverterHousirE . . . .'''' 24
FS Divert€r Runnirg Tool . . " 2-5
FS Divotter Assenbly ' . . ' ' ' ' 2-5
Ov€rslEt Mandrel 1-0
Ov6rshol 2-6
135/8n5000BOPStack . .
z-o
Cmssover SPool . 2-6
r35/8'-5000Riset .... "' )-A
211500 Riser
21'-500 TelescoPic BFEr . '. '
Clamp Connections . .
Tool List
Commissioning
Corfiassbning Obiective . ... ' "
tjliny Re(lri|€merns
Pr€codr[ssioning Insp€don 2€
Comtnbsioning Procedure . " 2-8
Tool List

3.0 OPERATION
3-1
3.1 FS 21-500 Divensr SY$em ' ' 3-1
Pritrciplsol@ramn..." 3-1
Op€ratlng Prccsdutes 3-1
Operating Sp€cilications .
'' 3-1
3.2 FS Diwtter HoudnS . '''''' 3-1
Principlo of OP€ration . . .
3-1
opsratino Ptocedur€g 3-3
Op€rating Spodlicatbns . .
 Operator's Manual wHr[n$ PA(
FS 21-5OO DIVERTER SYSTEM

CONTENTS

PAGE

J-J
FS Diverter AsEembly .. ..
Principle of operalion 3-4
Operating Procedures
Opgrating SPecitications
FS Divefler Running Tool
Principle ol Operation . .
J'l
Operating Procedures ' '
Op€raring Sp€citications ?.t
upp€r afft Inl€rmEdiata Ris€r
Princiole ol Ogeration . '.. 3-8
OperatirEProcedures . . . . .

Operding SP€cilications e-o

3.6 211500 TelescopE R'tser ..... '
Pfinciple ol Operation . .
'. J-Y
Operating PtocBdurss . .
3-10
Op€rating Specilkztbns 3-10
3.7 Ov€Ghot 3-10
Princbls ol Op€fiItion 3-10
Operaing Pfocedules 3-11
Operating Specdicdions 3-12
OveGhot Mandrsl . ?-12
Principle of Operation '. ' .
3-12
Op€rattng Procadutes 3-12
Ocerating Speo'fications 3-12
13 5/8'-5000 BOP Stack 3-12
Principle of Op€ration '.. . '.. .i'-.12
OperatiqProc€dures .
3-12
Op€rating Spscilications 3-13
3.10 Ctossovor SPool 3-13
Principl€ ol Op€rdion 3-13
Op€rating PDcadur€s . 3-13
Opsreti.E Spedficafiong 3-13
3.'l 1 ri ga'-sooo Risor (1 1.75 MetE4 3-13
Princbte of OpsrEtion 3-13
OpsrdirE Prccedutes . .. .
3-13
OperatilE Specilications
J. r2 lJ 3/d"-JU00 Riser 1z'o uetctl 3-14
Principle of OP€ration. . ' " 3-14
OperaritE Procedures 3-14
OperatirE Specilicafions

4.0 MAINTENANCE
4-1
4.1 FS 21-500 Diverter SY$em
 Operator's Manual vHr[Rtr: PA(
FS 21-5OO DIVERTER SYSTEM

CONTENTS

PAGE

Maintenace Schedule
4.3 FS Oiv€rter Housing
Maintenance Procedures
Housing Overhaul Procedure
oivertor Larch Assernbly Overhaul ....
Hydraulb Stab Overhaul
4-5
Toque Specitications
FS Oiverter Assembly 4-5
Maintenance Prccedur€s 4.5
Disassembly
Assenbly
4-E
PacldnE Unn Replacement
SEal ReolacEm€r
4-10
4-10
Overfsul Pocodute
ToGue Specmcatio ns
4.4 FS Div€rter Running Tool +12
Maintonance Procedutes +12
Disassombly 4.12
Asssmbly
4-13
Overhaul Prccedur€
Seal R8olacemem 4-13
Torquo Sp€cificatons . . .. 4-14
4.5 Upp€r and lntem€diate Biser .. .
4-14
Mair snance PtEcedures
4-14
Seal Reolacerpnl
4-15
OvErhaul Ptocedute
4-15
4.6 TglescoDic Riser .
Maintenanc€ Ptocgdures 4-15
4-16
Disassembly
4-16
Assombly
4-16
Seal Replacemenl
Ov€rhaul Ptocedur€
4.7 OveGhot
+17
Maintsnance Procedures
+17
4-17
S€al ReDlac€mem
4-18
Overhaul Procedure
{.o Oreniloi Matdrel .
4-18
Maint€nanc€ Prcc6dures
4-18
Overhaul Rocedure
13 5/8'-5000 BOP Stack
4-19
4.9
4-19
4.10 CEssover S9ool
. 4-19
4.11 13 $8n5000 Fiser .

Maintenance Pocedures 4-19

4-19
Overhaul Procedure
 Operator's Manual vHrllltr;
FS 21-5OO DIVERTER SYSTEM

CONTENTS

rAuE
4-20
4.12 13 5/8'-5000 FMC ClamP
4-20
4.13 Tool Ust.

r 4.'14 Storage and Presewaton

Short Term Storage (Less Than 1 Month)
Long Term Storage (More Than 1 Month)'
Rubber Goods Slorage .
. '
4-20
4-20
4-20
4-2?
Paid Speciflcafions .-.-
5.0 DRAWINGS AND PARTS
(t 5-1
lntrcdudion q-t
Spare Parts LEt. . . .
Index to Drarvings and Parts Lists
5.4 Dra\Nings and Parts Lists

6.0 LUBBICATION
a-t
6.1 Lubricant List

7.O FAULT FINDING/CORRECTION

7.1 Troubleshootng

8.0 CHANGEOUT TIME FOR MAJOR ASSEMBLIES

8-l
8.1 Changeout Tim€ Schedul€

9.0 APPENDIX
9-1
9.1 lntroduction
9-2
9.2 App€rxlicss

Apperxfh 9.2.1 - NC Petolaum Epipment G]oup S@tfad Assembly And lnstaletion

9-3
P&edurets StB 50oo Sr€€dloc segmentecl Clanp ''''
'

HYDRfL coMPAtlY / P.O. BOX 60458 / HOUSToN' TEXAS T7?0s'u58

vHrrrul #iiiionE Fl3) l+9-2000 / rELEX: 168sos HYoRIL csD Hou /

FAX: (713) 985.3353

O 1989 HYOFIL COMPANY, LOS ANGELES, CALTFORNIA ALL

RGHTS RESERVED
J
 Operator's Manual vHr!ru: PAGE
FS 21-5OO DIVERTER SYSTEM t-l

1.0 LEADING PARTICULARS

1.1 Equipm€nt DescrlPtion suppoat the er irg weigtt of tht co.|Fon€r s sus'
penoeaFcur it. crgtrlo
The tollowing descriPtions detail the maio, compo- tf
!' !l_F-s-f f ISj^"T:
nents ot the Hydril FS 21-5OO diverter system. The w r'orognad rc do6r on op6n hol6. (fill pip6' ot
nem numb€rs conespond to tho nutrtgls call€d out casing rF F
in Figure 1-1. (o.D.).
larlpr than 3/8' O.D. ls in lhe
Item 1 Part No. bora.
3110220,
Permanently inslalted on thg beams b€low |he rotary Item 3 - 21'{00 OveFhot' Hydrll Pan o.
tablo, the FS divetter hougrE aligns and holds the FS 3110260;Tag No.80410
The overshol connecls to the divertEr assombly wnen
dverter assembly in positbn. Tho div€tl€r ass€tnbly
B held in caco by rrydraulicaily a(iuded latchirE th€ divoner systsm F op€ratlng in thg BOP mode.
m€chanFms flDunt€d atound the circumlerencg ol The ova|!ffi allow! ths BOP stad( to be lin€d up
th€ housing. Theg€ mocharlsrB are ntafEtely con- 61omm (two t€€t) wh€n roqiited. On€ erd ol the
trtled and rBtnah in tho .rte.'Eod or btch€d pos bn ov€rshot has a z1-inch HSOC (hiqh strendh guic*
conned) pin for conn€ction lo th€ 21
jrch HSOC box
dirinE ddllhg op.ratioG. The holsing cot ains lour
hydraulictunctbnconn€ctions toroperatingthe latch- couplirE ot tho diverter
ixisetrbly. The oth€r sld has
intemal diamet6r (1.D.) box connedlon'
ing mechanisms as w€ll as the divener ass€mbty. a 3o-indt
cot aim a seal fiat slides over
Two 1 ' NPT connectbns (Lalch and Unlatch) ate pro' Thb box conn€ction
vklEd tor op€ratir€ the laiching mechenisms and tlYo tho ow]lhol mandrsl.
2. NPT connactions (Op€n and Close) for operaling
th€ FS divertor as9€nbly. The housir€ also contains llern 4 - Oor3fiot
ilandral' Hydrll Palt No.
thr€e ltanged outlet lin€s: v€nt,llow, and fill'up. ThE 31102115, Tag ilo. BO41o
vent oud6t b al +incfi Al'lsl cta$ 300 flatxge u,ilh i Th€ ove($tot mandtel
conneds to the 13 5/8"5000
8OP stack wn6n us dlveatgr system is op€rated in
861 stainhss lt€€l ri.€ gt€Ovo. The llo!fl llne E aFo
mandrel conslsls ol a
a1+in fiAtlsl Ctass300 thnge with a R6'l stainhss th€ BOP tnode. The overshot
ste6l ,itE gloorr€. Th€ ffFup lin. b a
g'llch ANSI 3o-irrctl polish€d niPPte connect€d to a llange whidl
API connodion. The
CEss r5O flangp with rab€d faco. These lines p(t' mdes walh a 13 5E'-5000
GX annuht BOP
vid6 lh€ pdlnyays lor llow ol fluils ir o ard out 0f the mandrel bolts to the
oull€ts ol $e divert€. ass€mbly. TIt€ ventling' llolvF
ine, and fill-up lin€ outlets of tho divatter housing align n m5-13!/E -50OBOPSt d.
wath the vent, tt?w, and filFup Potts ol the div€rter as- For a d€sctiption of the BOP stad( and its corpo-
s€mbly. Sldo sod! in tho ports ol tho divertor ass€m' nents, relerto lh€ op€€tofs marual lor the Hydril 13
bly p|rvort l€at€ge ltom ocontt€ in lhs spac. 5i8'-5000 BOP $adc
bitriloen fie Olvenor assentv atd lfte housing.
llem 5 - Crossover SF@l' Hyddl Pan No.
Itm 2 - FS 21-.50 Oh,|.nlr Ass.mbly' Hydrll !1102E5, Tao No. 80406
Part No,3110200, Tag No. B0tl10 Fo. a description ol th6 Crossovet sPool' r€l€r to tl|6
Th€ FS diveder ass€fltty s€rves as a means lo dlrect oporabrlr rfianual |ot the Hydril 13 5/815000 BOP
th6 llorx ot lbils into and out ot lhe w€ll. lts main stad(
gJrpos6 b to div€rt dischaqs f lom th€ w€ll lo a sd€
iocabn wittrout comlm ia o contad wilh th€ wotl( It€m! 7, I - 13 5/8'-5ooo fl!.r' Hydrll P.n No
area or-casing the well to shut'in. Tne dwener 3l l uzanloaJz' lag nn. Elrr.r.' et'..-
ass6[6ty has a bonom connedian consistit€ ol a 2+ Used in the BOP mode, two 1 1.7s'mGt€.|€t€Ot ot 13
inch irnegral quid( conn€ct bor couplirE. Whan used s/S'-sqD .ber extond betwsen the 13 5'€15000
gOP stad( ard th€ wellhgad. Eadl l€ngth ol tlser has
in tho dirr€rt tnode, thls €ouplir€ coffi€cls to thE 2+
irEh int€gral Fin confl€c{'bn on tho 21 15ql tbet In a 13 5/E '5000 FMC hub conn€clion on eadr €nd'
th€ BoP rfrdo. tt|o coupling conn€ds b lh€ z+i.ldl
inteqral pin connocdon on tha 21'€00 ot €6hol. ln Item 9 -sl8"sooo Rls.r' Hyddl Part ilo'
13
either mod€ of op€ratbn, lhc divart€r als€rnbay can 3110280{:F, Tag No. 80413
 Operator's Manual YIITERtr: PAGE
FS 21-5OO DIVERTEH SYSTEM

DIVEFT UODE BOP MOOE

oivertEr HousitE
Part t\b.3110220
Tag No. 80410

Div€rter Assembly
Pan No.3110200
Tag No. 80410

Ovelshot
Part No.3110260
Tag No. 804't 0

Overshot Mandrel
Part No. 31 102€
Tag No. 80410

13 5/8'-5000 BOP Stack'

Crossover Spool'
Part No. 31121127
Tag ltlo. 804{16

13 5/8'€000 Ris€r
Pan nb.3110280-502
Tag l,lo. 80411

13 t8'-5000 Rlse.
Part No, 31 10280-502
Tag No. 80412

13 t8'€000 Riser
Part No.3110280{39
Tag l'lo. 8otl13

21'-500 Upp€r Riset

Part No. 3110230€06
Tag ilo. 80460

211500 ln|em€dide
Part llo. 3110230-506
Taglb. 80,&t0

21 1500 Tel€ccopic Bisor

| | iillil;ilE" I
' Rel6r to opordors rutud tot
13 t8'-5000 SOP Slad(

F,gwe l-1. FS 2l-500 Divenet SYslen

 Operator's Manual vHr!ru: PAGE
FS 21.500 DIVERTER SYSTEM 1-3

Used when ths diverter system is being opEraled in be's and pan numbetn, reler to Paragraph 1.1 and
th€ BOP mod€, on€ 2.8-meter l€ngth of 13 5€15000 Figure 1-1. Fot remaining @mponent pan numbers'
ds€r,Gnends be|we€n the tuo t 1 .7s'mder long ris' relertothe 0rawing And Parts sectionolthis manual.
ers and th8 wellhead. This riser cotains a 13 181
5000 FMC hubconnectbnonone encl. The otherend
that connects to the wellhead will b€ d€tetmined in
tne turure. 1.3 Olmensions and Weights

rl Itemt 10, 11 - 21*-500 UpPar and lnt€nfl€<llate

Rl3er, Hydrll Part No. 3110230{05, Tag No.
80480, 8&|61
For dimensions and wsigttis, reter to Gen€ral At'
.angement Dft ing 31 12438 and the tollowitlg irdor-
mation drawings located in tha DrawirEs And Pans
Section ol this manual:
Used wh€n the divetter Eystem is b€ing oporated in
th€ Div€ft rrFde, th€ 21'-500 riser exl€nds b€tw€en 3'1.123u,i FS oiverler Housing
th€ divertar ass€mbly and the tglescoPic rls€r. Ead'l 31 1232't : FS Divener Asssmbly
SOSmm lo.Eth ot riser has a zl-inch HSOC (hbh 31 1238i Handling/Tost Tool
str€ngth quid( conn€ct) pin on on€ ond and a 21-inch 3'112422|. 21'-500 UFPer Risst
HSQC box coupling on th€ olhet. 3112422i 21 1500 Interm€diata Risor
31124241 21'-500 Telescopic Fisar
Itarm 12 21"-500 Tet€lcoPtc Rlser, Hydrll Pan
- 31124poi Overshol
No. 3110,!sO, Tag No. 80452 31 12421 i Ovorshol Mendr€l
Used when the diverter systEm is being oporatEd in 3112386 13 1815000 Riser (1 1.75 m)
the Dlvert tnode, lhe telescopic riser Extends b+ 3112326 13 .'8'€000 Riser (2.8 m)
tween the tt/vo lE lgths of low pr€ssur€ fis€r and lhe
w6llhead. Th€ telo3copic ioint has an adiustable {
strok. ot ze.(' to 610 rffn (trvo f€€q: On€ end 0l lhe
tElascopic ris€r E equipp€d with a 21-inch HSOC
(high str€ngilh quk* connect) pin' Tho other €nd that
1.4 MainChsracterlstlcs
For main dtatact€risti:s, relE to tho indistry and
connects to the w€llhead will be detgrmined in the
regutatory rsqirenEnB listed in Paragraph 1.7 As'
lu&te.
socided Doormfitation, the Gen€ral Arang€m€nt
DraflilE 31 124i18, and th6 followitq i.dormdbndraw'
Item 13- 21'-500 Dlv.der Handlhfi€st Tool'
ings bcaed in ne Oraf,ings And Parts S€ction ol lhis
Hydrll Pan No. 31109f0, Tag No. 80410 (Not
marud:
Shownl
Tha FS dlveil.r handlltlgr/bn tool htch€3 irEite fto
3'112322:. FS Divettet HousirE
FS dlven€r assetrtly to p€mit prossrts t sting ol the
paddng unl ardb li|lttL cotQt tc rb6| andor BOP 3112321: FS oiverter Assembly
31 12323: Handling/Test Tool
stad( assertly djtitlg ilslaLtbn (runnil€) oP€ra'
31124?,2'. 21'€00 UPPer Riser
lions. The d.litrr lo4l rathg b U6 tonn€l Th€
handling/testtoot is dgsigned in accodatrce wilh API
31124Ai 211500 hterm€diate Riser
spocilbdion 8A. 31124€4i 2l'-500 T€l€ccopic Ris€r
3112420: Ove'shot
3112421i Overshol Maftlrel
.., , i2386 ro ;;-.' ii :.:: ":;
*-:JJ!i
31 1 2326 r 3 t8'-5000 Riser (2.8 m)
1.2 Equlpment ldentlflcatlon
Tho equipm€rn thd makss up lho Hydril FS 21n500
diverter system F Uatnilied by tag nulrter and part
nurnb€r. only lho maior compon€nts ol the div€fter
systom havo both tag nint€t and patt rutrb€r as' 1.5 Envlronment Conslderatlons
signm€nt3. The remahing coEFononts are alisiJned The Hydd F! 211500 dlv€tt€r syst€m tn€€ts lh6 re-
pan rumb€ts only. Fot mapr cornponon| Eg num' qiir€rlenls lor oporatlon wilh ttydogcn su[He (l-lrs)

.'l
 Operator's Manual YHrrru: PAGE
FS 21.500 DIVERTER SYSTEM 1-l

2.0 INSTALI..ATION AND COMMISSIONING

2.1 Installation pac,(ng unit or side seals is necessary, reler

to tha Mair snancE S€ction of lhis manual for
lh6 replacament Procedjrg.
2.1.1 oPfirtlng Parameten3 c. Lubricale ths extemal sudace ol lhs divener
Ret6r lo the touowinE itfotnlation dtaflings lor |he assembly with silicone grease, castot oil, or
operafing paramelers: |igm machine oil.
31123?€: FS Diveder Housing d. Rushtho divorter housingwilh lr€sh waterto
3112321: FS Diverter Assembly removaany acqjmJlatbnot mud ard debtis.
31 12323j Handling/Test Tool Install the diven€f handling/tesil tool into the FS
31124p2i 211500 Uppgr Bisar dvoner assembly. Fteterto Paragraph 2.1.4 tol
31124U:. 21'-500 IntErmediate Rls€r tho irElallation prccedrre.
3112€4i 2l'-500 T€l€scoPE Riser Pertom riser running op€ratbns umil me hst
'rs
31124c0i OvoBhot irirn ot 21 '-500 rtsef (item 1 0) suspend€d in lh8
31124€1: Ov€rshol Mandrel rctary lalls. Feler to th€ installation ProcedJtg
31 12386 13 t815000 Fisar (1 1.75 m) tor 211500 ris€r in
3112326 13 t8'6000 Fiser (2.8 m)

2.12 FS Dlv.der Syslttll

dlvertor ass€dlbly with lhE dset
A. Cianaral dt.lchgd into lh€ FS dlvettgr housitlE etEugh to
The 9|ocsdirss b€low ate Povided to hstall tho FS make lh€ connaclion ol the tBletlcopic rtt€r
diverter sy3tom (referto Figuts 2-1) atd to prepata it
for oDoration in either the Divon Mode or tm BOP
Lt6de. Supptemenal dtlllitE contrador and oP€rator
procedr.es ate to b€ lollow€d wher€ applitabl€'
Both p|ocs&t6s b€gin attsr lh€ wellhead instal- 5.
htbn op€radons are complete. 7. Contlrrl€ to lower th€ FS div€rter ass€tltly until
it r€sts in th6 Fs dlvert€r housing,
B. ln!ilallatbn proc.ciJrc. Dlvod llod. 8. Lod( the FS divsrter assombly in the houstng.
WARilIilG:KEEP HANOS OUT OF THE VEI|T. Verily tllal the div€det assgmbv is lod(€d h lho
UNE AND FLOWLTIIE POfiS OFTHE OIVERTEF housins by trllling up on tle divgne! with ul€
*oto Abt2 tox l<r'
ASSEIIBLY OURIilG HA}IDUNG ANO TESNNG nanOtiq t6ot. -
OPERATIONS TO PHEYEI{T INJURY FROII II+ 9. Ensnd tho hydraullc stabs on tho dlvsttor hous'
TERHALLYTrcVNG PAFTII. ir€that dlr€ctoperdir€ pr€ssjrato lh€ FS dit/€rter
l. Ga[l.r thc tollorYirg metstiaF: ass€ffibv. Rel€rto tha Op€tdlon S€ction ol thb
a Silcone greasa, ca$or oil' ol llgl r€chine manual lottha proc€dJrEto oporate the hydrajlic
oil (Gu[ Hattnony ]\1o. .ffi or Eson Coray slab&
100) 10. At thb point, lhe dl'r€dQ( paddE utd tnay be
pre3s|jr€ tsst€d by closina the divottet on the
b. Diy€dor handlingne$ tool, Hydril Paft No.
3i r 0270 handlino bol ard l$tlng lhtough |he pons pte
2. PGparo tho FS dlvsnsr assembly (it€m 2) for in' vil€d in the mandrel.
stallauon as tolltws: 11. Rarmvo the divert€t handh€n€$ tool t]om |he
a. Clean lhe onetnal sutlaces ot lho div€nsr FS diyoder ass€t bly. Befer to Paragraph 2.1.4
assambly with lr$h wat€r. Wrpe lh€ gl.facg tor the rgtm\€l Ptocediro.
doan of any acqlrruhtod din. 12. T6st lho diverter rynem by closiltg tho dlv€tter
b. lGp€ct the int lmal paddng unit atd tho paddt€ unil aftl dtqllditlg wdotto obso]lE llow
ortemal $lrlaceg indudlng tho sid€ s€aF lo. thtough ttlo voril lino. Refot to the Op€rdlon
weat and damage. It rePlacsm€nt ol lhe S€dion ot thb manual tor in3frudbns on tEw to
 Operator's Manual VHIIIru: PAGE
FS 21.500 DIVERTER SYSTEM

OTVEHT MODE gOP MODE

Dverter Housltlg
Part No. 31 10220
Tag No. 80410

Dverter Ass€mbly
Part No.3110200
Tag No. 80410

Ovelshot
Part No.3110260
Tag No. 80410

O./6rshot Mandt€l
Part tlo. 3110245
Tag No. 90410

13 t8'€000 8OP Stack'

crossov€r SPool'
Part No. 31 12427
Tag No. 80406

13 5/8'-5000 RE€r
Part No. 3110280-502
Tag No. 90411

13 985000 Rlser
Part No. 3110280-502
Tag No. 80412

13 t8'-5000 Riser
Part No.3110280{39
Tag l',1o. 80413

21'-500 UpFe? Ris€r

Paft No. 3110230-506
Tag l,lo. 80460

21n500 lr etmedldg
Pad No.3110e10€06
Tag l,lo. 80460
tr.-Enn fchqbnh Flisct
Pan No.3110250
Tag No. B0/t62

' R6ler to ooeratolg marual lor

13 8OP Stact.
'815OOO

Fgarc 2-1. FS 2l'500 Diveftet SYstem

 Operator's Manual vHr!ru: PAGE
FS 21.500 DIVERTER SYSTEM 2-3

close the divertet pac*ing unit. CAUTION: Tho ram BOP. ThE FMC segmented damp should
FS divertor is dEsignedto closeonopen hols' drill also b€ installedonth€ FMC hub ol lhe crossover
pipe, or casing uP to a maximum ot 13 3/8' spool. Relerto fte clanp manulaciJrEt's instruc-
oulside diafneter (o.D.). 0o not us€ the divetlef tions lor installafion prccedure,
to divert w6ll lluids if casing larg€r than 13 38' 7. Suspondfie oro6hot (itgm3) intho rclaty table.
O.D. is in the divertor bore. Do not us€ thE 8. l]atall th€ FS divoner ass€mblv (it m 2)onto tho
divefler syst€m for directifE wellbore lluids arry- ovo.3nol
where olhe. than lo ovgtboard vetl|. 9. Loiverfrcdivederass€mblyandovefilhotlh'ougtrl
the diverter housing (item I) enough to slidg lhe
B. lnstattatlon ProcaduF. EOP llo(b box end ot lho ove6hot over th€ pin end of the
WARNT G: KEEP HANOS OUT OF THE VENT' oveGhot mardrel that is installed on th€ BOP
UNE AND FLOWUNE PORN! OF THE OIVERTEF stact(. NoTE: Anori€ntfbn pinonthesidaol th€ /
ASSE!/rBLY DUFING HANDUNG ANo TESTING divert€r body ptovijes ptoP€t alignmert ol the
OPEFANONS TO PF6/ENT IT.IJURY FFOM II{. diverter by engaging a slot in the housing boG.
TEFNALLY MOVING PARTS. 10. Continu€ to lofl€r th€ FS divedsr ass€mbly unlil
1. Gather tne tollofling materials: il r€sts in ths FS div€rl€r housirE.
Sillcona grea$, castor oil, or light machine 1 1. Lock the FS diverter ass€rnbly in the llousitlg.

oil (Gult Hafllony No. 46 or Elxon Coray Verity that the divErter assembly is lock€d in lhs
100t housir€ by pulliqg up on the div€.ter with the
oivener handlkEnest tool, Hydril Patt No. handlitE tool.
3110270 12. Extend the hydraulb stabs on the div€(er hous-
2. Prepare the FS div€rier assenbly (it€m 2)tor in- ing tiat ptovkt€ op€rating pressur€ for the FS
stallslion as follows: rllv€ner assembly. Fetsr to fie Operalion Sec-
Ct€an fie extemal sudaces ol the diverter tion ol thb manual for the ptocedjre lo operdo
assembty with lr€sh water. Wpo th€ surlaca the hydraulic stabs.
clgan ot arry acdmulated dirl. 13. At this point, rh€ divertgr pacldng unit may be
hspect the intemal packing unit ar|(l lhe pressure testgd by closi.€ the div€tter on th€
extgmal surtacEs induding th€ sids seals lor handling tool and tesling lhrcugh the pons pto-
wear and damage. lf replacement ot th€ viJed In lh€ mandrel.
packirq unit or siJe seals is n€csssary, r6t€r 14. Remov€ Ue divertgr handling/tesl lool ftom lho
to th€ Maintenanoe Section ol this matud lor FS divenEr assombly. RslE to ParagraPh 2.1.4
the r€phcem€nt P.ocedJto. for th6 r6flFval pocEdure.
Lub,icat€ the extemal surlace of lhe divetler
assetrbly wilh silicone grEas€, castor oil, or
llgfit machine oil. 213 FS otuenor Houllng
d. Rush thB div€rter housingwith lresh wat€rto Retor to Fr$rte 2-1 and assembv dra|irE 31 I 0220.
r€nEve any accumrlationof mud and deb.b. The it€rns numbeG reler to fie assstflbly drawiatg.
Indall tha dlrrafl€r hedling/t€st bol lnb $ro FS
dnad€r sfltv. Refer lo Paragraph 2'1.4 for A G€NElaI
th€ instalh[on Ptocedut€. Th€ ir otmation behw is pft,vE€d for the shipyad to
4. Run 13 51tr€0OO tbst unul last Pht ls $rs. install the FS div€rr€r housirE ard E p.€par€ it tor
a:--::-- :qun!::. Tr'^:^1i-'' ri"rrral^n .."
5. l-trar rtsor assently and it onio ttl€ rYoF us€ of the divertsr system and all of its cotrponeds
hed. such as suppott beams, straps, te$' elbows' Elc.
o. hdell EOP stad( (iltm O oilo tho r.|sor. NOTE: should be accomplishedwalh tue considerdion ol th€
Tfu 8OP stad( should h8ve h. olret!||d n|a|} potential loa('s of tlowing wellbore lhrils. Tho r€qIre'
dal([em4) indall€don the afirrlar BOP ad $. m€nts and guilslines ot the API and bcal regulato.y
crossorr.r spool (it€m 6) install€d onto lhe low6t agerci€s rxJst be followed.
 .{-

Operator's Manual vHrrn[: PAGE

FS 21-5OO DIVERTER SYSTEM 2-4

A. h3tallallon Procedure
I Mount the div€ner housing in position under the
rotary tabla. R€fer to inlormation drawing
31123?2,.
Conn€dthevsrt lins,llow lins, ard tll'up lineslo
th€ housing.
conn€ct the hydraulic lines to the hydlallic tlF HandlirE/TEst
ing circuit that intetconnects the upper lrydraulic Tool
latch€s and lhe frydraulic stabs.. cAuTloN:
Take speck car€ lo a\roi.l contamindion ol fie
hydraulic opera rE lin€s wilh slag, gancl, 6tc.
Apply l|ydrarrlic op€rating pressuG to lhe lry- FS Div€rl€r
draulic ciraJits ar|(| blesd any air md may b€ Ass€rnbly
prssant in th€ lines.
WAF r G: STANDCLEAFOFANYESCAP'
ING PRESSUFETO AVOID IilJUFY.
Function tesl the latching mechanism for floper
oporation. It th€ trydraulic cylinders do not op€r'
al€ prcpedy, overhaul them as ditscted in thg
Maintenanca S€ction ol this manual.

2"1.4 FS Otv€rtot Handllng/T€t Tool

a lnrilallatlon Prccedura
RetE b Ass€mbty dtawi.|g 31 10270 and Frgur€ 2-2
whilo lollowingtn6 pmc€dure. ltem Jmb€rs tetotlo
the assembly draritE.
1. Low€r ne hantr€/t€st toal into tht bof€ ot the
FS div€,ter assembly until fie landi.E ring (ilEm
5) comes in contact wilh the the head ol tho
clivoater assembly,
2. Edend the lEtch hoad clo€E (item 4l |mm |h€ tool
ur il thoy ar6 labhad in the gtoove ptovkled in fie
bor€ of tho div€.tar ass€nbly. To extend lh€
dogE, tum $o mandt€l (itom 2) clocaQUiso until it
stops tuminE (approrimately 10 tull ums). A 3'
to 4' gap should €xist b€tw€€n tho landir€ ritE
ard the laEh hoad (ilem1). Rrll up on th€ tool h
verilythailblalched. Figwa 2-2. Hadlitv/Test t@l lnstaled tn Otuerter

l. i-.;olm. .*i-::
RE or b Ass€mbly drairing 31 102m and FEure 2'2 3. Tum th€ mandt€l (ilem 2l cour e|tlodflYis€ until
rvhile lollowi.rg this proc€durg. ltem numbec ref erto it stops (apptoximd€ly 10 tulltutl|sl' I{OTE: In
the assambly draYving. this gosilion, the htch hoad dogs (item 4) can
1. Rerpve all pr€ssur€ trom th€ bore ol lho FS relrad.
div€rter assorrbly. 4. Pulltho handlingnest bol sraiJtlt up and out ol
2. Oiscornect Waulic test lh€ frum the handling/ the div€ttor assdrtty. NOTe Tha doqs will
l6st tool. felftlct ils tho tool is trilled uP.
I
Operator's Manual vHr!ru: PAGE
FS 21.500 DIVERTER SYSTEM 2-5

2.1J FS Dhr.tter Assembly sits of tie divonet body providss Prop€r align'
ment of the dv€ner by engEging a slot in tne
Reler to ass€trbly drawing 31 10200 and Figure 2-1'
trdrsing bora.
Th€ item numbdrs in ths procedura rEler to the
6. ContinJe to lower lh€ FS diverter ass€nbly until
assembt drerving.
it rests in tho FS div€.ter hous'tlg.
wAR lt{Gr KEEP HAIIOS OUT OF THE vE}lT- 7. Lock fhe FS divertEr assambly in ths housing'
V€rity that the diveder assBmbly is hcked in the
UNE AND FLOWLINE POFTS OFTHE OIVERTER
lrcrJsittE by pulli.E up on tho divert€l with the
ISSCUAIV DUFING HANDUNG AND TESTII{G
handling tool.
OPEHATIOI{S TO PRB'ENT INJURY FHOTII IN'
8. Extend iho frydraulic stabs on the diverlsr hous-
TERNALLY MOVING PARTS. diverier
inothadir€ctoporating pr€s$te to the FS
as,-sembly. Reior lo th€ OPEration Sectbn ol this
A. hstallatlon Prtpeladon marual for tho PrccsdJro to oparas tho stabs'
1 . Cl€an th€ sxtemat surlacg of th€ divertel assam'
9. At this point, th€ diverter pacling unit tflay bo
bly with trgsh wate.. Wipe the $daca cl€an ol
any acdlrulated dirt 9ressure tested by closing the diveft€r on the
irandtirU toot and testi(E thtough lh€ Porls Pro'
e. tn6pec ne internal paddng unit and lhe extemal
vidEd in thg mandt€|.
suriaces inclr.rctlrg the si'de seals (it€m 7) forw€ar
and datnage. ll r€phcametil ot the packitE unit 10. Remov€ th€ divener handlingnsst lool lrom the
FS dlv€rter assambly. Reter to Paragiraph 2' I '4
or slle seals is n€cessary, rE er to th€ Mait e'
tor lhe rermval Prcadur6.
nancE S€cion of thls tmnual lor th€ roplacament
pmcedJ.l.
g. 'LuU.icate
the gxt€mal sur{aca of the divettsr
silhone grealte' ca:ior oil' or liglt a1'6 otr.llhot
Mandt|l
t ass€nsv with
niirto f'gut€s e'1 and assembly drawing 3110245'
machina oil (Gutt Han|Drry No. 46 or Eson
nEm rumoirs taar b the assarbly drawing' Reler
Coray 100).
2.t .CB ot the op€ratols manid lor th€
+. Flush the diverter iEusing with tresF. wdgr to to Pareraph
Hydtil 13 5/€"5000 BOP Stack

b
r€trlov€ any ipcllltllhtion ot rrud ano Uebris'

|nstalmon Procadura A: Toot! and ltat.tbl3 F€qulEd

B.
1. Gath€r tho tollowitlg mal€,ials: i. fight rn*Nne oil (Guf HarrEny l'{o' 46 or Enon
Coray 100)
a. Silicon€ grgas€, cador oil, or l'lgm maEhine
2. E n€ry Ctoth, 240 grit or tin€r
oil (Gu[ Hafimny No. 46 or Exxon Coray
100) 3. 2 lr'ia' hex wterch
o. oiviner f|l|ndlirEne$ tool, Hyd.il Pa,t No' 4. Toqua w6nch
3110270 5. Ona 13 5/815OOO BX'160 catton deel ting giul-
ket, l-|y(t'il Part No. 1910101'160
c. 9/1f her k€Y wrenctl 6. Nsv€r€€ez bbrlEnt
tnstatt me Olvendr hardlingne$ tool into the FS
div€det asse]|tv. Reler to Patagraph 2'1'4lor
the installafion procsdjre. B. ln3trlbtlon Prcc.dur.
B InsD€ct th€ 8x-160 ring gtoot € h th€ Fp lhngo
2 Parbdn tbar rumhg og.rdlont untl th' 13 5/815ooo annutar BOP' Rerbv'
lolnt oa ftrr b $$cn l.d h tho roitty tatlo'
the GX
polbhino lho g.oow wilh 2'O
1. iryr ro nc Fti dvcrtar aasombly ard cotltLct il
mimr damag€ by
(ll[ Ol ftngf enrrry Clolh' Wtpo rr|E rrrs e'--'-
tolt€ lEarlokf. CAUflOfr: E€ sun8to t€lrissel
scr€w! (9116' hex koy wrendl) in th€ div€fi8r inan wnn a dsan rag sarlratsd wilh llgn ma'
baso bolor€ making connecton.
chin€ oil. Ubtbate the ritE goovo with liqm
Lost fE FS dvoder alt€fttfy with lhojis'r machho oil.
lnsftilla 13 5/8 -5000 8X-1 60 tfr€ gaC(€l lnfio|n€
mdrsd hto tho FS dhr€tttr housi|g encrght, rim oroove in tho anrruhr BOP. t.r|bticde |he
rfld€ ha connaction of |he toh3@t c ft€rwiul
lfto wal|€ad ilOTE: An orientdon pin on lh'
riniiist drinfightmachheoil' cAunoil:API
 Operator's Manual YHIIRE: PAGE
FS 21.500 DIVERTER SYSTEM 1-O

Sp€citlcation 16A sp€citios thal ring gaskels not stack tor the installation procedure.
b€ r6ussd. Usa only a now ring gaskst.
3. ln3p€ct the gX-160 ring Eroove in me flanga ol
theoveGhot mandr6l. Remove mino,(lamaga by 2.1.10 13 38"{0d Hlser
ThE 13 5/8'-5000 dser has FMC hubs on €ach end
polishinE th€ gtoove tvilh 240 grit or fin€r emory
thd reouires tha installation ot a 13 5i8'-5000 FMC
cloth. Wipo the rirE groova clean with a claan rag
saturated with light machine oil. llJbricate |hesegrnentad chmp. The FMC segmsmeddaflp should
ring groov€ with ligft machina oil. bo install€d on th€ bottom eftt of each 13 5/8'-5000
4. Mak6 up the flarEs connsctbn b€lw€en ths dsor s€cdon prbrto running the tisotor inslalhtion on
ov€Ghot mandrel and thE annulat BOP. Apply thot€sil stump. NOTE: The 13 5/8'-5000 test stump
Newr-Soez lub.lcari to th€ $ud |hteads and tte has a FMC tub also. The same procsdjta apPlles to
nut l:re{r. Trghten th€ nuls usifE 1630 N'm installir€ lho 13 5/8'-5000 rissr on tho lsst srump.
lo.rlu€. Ret6r to the operatot/s manual lor lh€ t3 5/8 -5000
BOP stad( tor inloniation on the t6d sEfip.

2.1.7 Ovcrltrot a Tool! and Iteterlals Raqulrad

The pin €nd ot lhe overshot (referto assembly draw- a. One 13 5/8'-5000 FMC s€al ring gasfiet,
ings 3110200 and F€ure 2-1)connsctsto the base ol Hydfil Pan No. 31 10286
th€ FS diyeder assembly. Th€ box 6rd ot tho o/€t- b. On€ 13 578'-5000 FMc segmented damp,
shot sltd€s over th6 ov€tshot mandrel and doeg mt Hydil Pan No. 3110283, FMC Pan No. SL
r€qrira special inslructlons. Ths ilem ftimb€G reter 103
to the a336mbv dran ing.
B, Clamp hltalEtlon Ptoqjdura
A. lnstalldlonprcGr(itr. Rererto tho c.lamo tmnutacture/s instructions fotthe
1. Litt tho FS diverter assembly and position th€ irEtalhtlon procsdur8.
baso (ilem 4) over lh€ pin 3nd ol the ove6hol.
2. Stab th€ baso ot the divotler assarndy 0/6r me A R|3€r Installatlon P|oc.duta
pin end ot the ov€'sirot. This aqion will €ngEgl€ Make uo th6 connection bdwoen tla tb6r lolltwinE
ths hith str€ngth snap ring and lod(tho spoots to- th€ darp mautachrct's insfiustions.
geth€r.
O. Fllar F€ffloval Proc&tura
8. Rdnovrl Procadura Disconnsct tl€ FMC aogmor ed chmp ancl tetmve
1. PUI up on th€ cllv€rt€r ass€rnbly. $e ssal gasket as instrucled by manilachrr€fs in'
2. t-ocd€ tha 3nap rlng gap indicAor anow on |hg structiorr3.
pin 6€cuon P8t b€lolx lho bor.
3. Using a E15i hor koy wrsnch, sct€w |ne set
scttwr in agEinstlh€ snap ring b€gilnni.E wilhthe 21.11 21'-500 RF.r
scr6i b ttlo tight of lhe gEp indlHor atF!fl affl Each s€c{ion ot 211500 is6r (r6ter lo assofltly
proc€€dirE to tho righl until lhe pin €nd ol the drilinE 3 1 1 0230 and Flgut€ 2-1 l contal.rs a pin end
ovorllFt i3 .Ebars€d lmm the bas€ of the FS and a box end connection. Tho pin end ol the 21 '-500
dlv€,t€r assoribly. ris€r connects with th€ bor end d amthor sedlon of
i--. .JrtrF!. .r^ cc iL^-^..gsgr LA, - r-- hr.. h^v
end connectbn as pan ol its baso.
a1.8 13lY8'-5000 8OP Strct
Reter to op€rdors manral b. 13 5/8'-5000 BOP A lnstalbllon P|lcdura
slad( lor lhe insta[alion prccsdJre. 1. Litt tho .bor atd position th€ box ond or€rthe pin
ond ol tho ri8€r below it.
2. Stabth€ bor aftlot €rth€phetld. Thb aafonwil
2.1.9 13 5/8.-5000 Crossovet Spool enga€E lho hlgh stt€I|gth snap rtE and lod( lh.
R€ter to op€ratols marual tor 13 5/8'-5000 BOP ris€r sadions togelh€r.
 Operator's Manual vrrIER[: PAGE
FS 21.500 DIVERTER SYSTEM z-t

B. Hgnoral PrccaduE syst€m are listed belo,Y by equipmern.

1. Susp€nd the rissr in the totary table'
2. Pull up on the ds€r s€ction abov€. A FS otvertsr Ar5lidnbly
al
Locats th€ snap ring gap indlcator anow on the
I FS dlwrtgr handlkE/test tool, Hydril Part No-
pin lust bol'lfl th€ box. 3110270
4. usirE a 9/16i h€x ksy wranch, screw tho sot
scretfls In against th€ snap ring beginning wnh the B. 21'-5m Rl3er
scrg,y to the rigltt ol lhe gap indbator anofl and l. 9/1S h€x koy wrench
prodeedirE to the right ur il the pin end of the riser
sedion babw b teleased fom lhe box gnd' C. FilC S€gm.nt€d ClamP
Retsr to nEnulactJref s instructbns.

2.1.12 21*-500 TehEcoplc Rls.r

Tne 21'-5OO t€lescopic tiser {reler to
ass€mbly
dra|i.E 31 10250 and Figur€ 2-1) codatns a pin effl 2.2 Commissioning
and an urdeternin€d End connection. Th€ ph end
ot the 21'-5oO riset conn€cts with th6 box etd ot
another sectbn ot risar above it. Th€ unctetermin€d a2.1 Conrmlsllonlng Obl6cd't .
End will conn€ct to tho w€llhead. The comrflisgonirE obisctive is to ensurs that all
componenB ar€ progar and op€rdional.
A. ln$allruon Procadur.
1. Susp€nd th€ tel€scopic rF€r in tho rolary table
with the Pin end uP.. 2.22 Utllny H€qulrqnent!
2. Lift th€ n€xt section ol tiser and posilbn fie bor For utility reqjilsments, tstel to TablE 2'2 and the
end overthe pin snd of the tElescopic riser below tolowir€ iailotmat'Pn dra,YirEs:
it.
3. Stabth€ box snd ovsrth€ Pin end. This adionwiu 311?€€9;. FS Divener HotJsitlg
erEage fi3 high strength snap ting and lod( fie 3112321: FS Divoder Assenbly
rissr s€ctlom togelher. 31123:Xt: HandlinE/Tesl Tool
31124u: 21'-500 UPP€r Rls€r
B. Ramoral Prccaclura 31124'9; 211500 It em€diate Risor
1. Susp€nd the telescopic tiser in tho totary laDl€ 3112{P.1:. 211500 T8l€scopic Ris€r
2. Pull up on tho tis6r section abov€. 3112420: Overshol
3. Locate tha smp ring g6p indi€tor anow on |ho 31124p1 i OveGhot Mat|(lr€l
pin ssctlon iJst b€lo\fl the box.
31124!86 13 5i8.€000 Ris6r(11.75 ml
.f. Using a 916- hex koy w€nch, sctEw the sel 31123i!6 13 5/815000 Risar (2.8 ml
scrarc againstlh€ snap n.E b€ginnir€ with the
in
scr€w to sl€ rigtlt of the gEp idicdor amtw am
p,oceding b th€ tlgtlt utiit th€ pin€rdolth€ risor
a23 P|rcomrnl$bnlng |n!9.ctbn
s€cfion b€|olf, b releas€d tmm lh€ box €nd' The pr€colilnissioning inspocilon b to onsuto lhd all
conFonenE of the FS 21-500 diverter Svslem atE
pr€s€nr ano tnat au cotfiponenE an in operapna
2.1.14 ClanP Conn€ctbn! conditiOn.
For 13 g815oo0 FMc segmentod clarnps' r€t€r to
manulacutars itltttructions tor inlormation. A E$rtsmcm hvonbry
lnvoliory all cofilponents thd mak6 up tho FS 21 €00
2.1.15 Tool Ust divorle. systam irctudtE th€ tooE ard conunbsion'
The tools toqttrcd to in$all the FS 21-500 diveder ing spate patts that am reqlitsd . Rolerb the ora'v
 Operator's Manual YHIIIru: PAGE
FS 21-5OO DIVERTER SYSTEM 2-g

TASLE 2.2
UTILITY REOUIREMENTS

Componnet MaI. Opatatlng

PttiITn'
(86r)

Div€rter Housing
Uogorlatches 207

Slab

ings And Parls Section ol this manualfor coFPonents 6. 21'-500 Telescopi: Riser
ard coFrnbsbning spate pans. Ref€rto Paragraph 7. Overshot
2.25 for the list ol tools r8+lited. 8. O^r€6hot Mandrel
Atso ensut€ that all litting aPparatus is availablo 9. 13 t815000 RisEr (1 1.75 m)
and is In good op€ratlng condilion. Ref€r to Para- r0. 13 5/f-5000 Risa. (2.8m atd 4.2'6ml
graph 1 .3 tor equipment weights atd Paragraph 1.8
tor loadir€ and suppott limitations.
2.24 CommFdonlng Procoduta

a
B. Compon.nt InP.ctlon Thoconmbsbnit€ of th€ FS 21 '500 div€rlot sy$€m
Inspect allcomponents as rglerenced bshw: consists of installing it otlto the wellhsad and tesung
1. FS Divette. Housit€ ittorplop€roperdlon. Tho BOP stad(wilhctEssover
2. FS Oivetter Ass€mbv spool attadled should b6 install€d on tho l63t suJrrp
3. Handling/Tesil Tool aird tesed priorto installation onthewsllh€ad- Reler
4. 211500 Upper Riser to the op€ratofs man al tor tho Hyd,il 13 5/8'-5000
5. 211500 Into rmediate Ris€r BOP stad( lor the conmi$loning pocedure. Refer
6. 211500 Tel€scopic Risa. to the Rlg Ptocedute fot testir€ the system.
7. OvE6hot
8. Ove6hot Mandrol
9. 13 t8'€0o0 Rber (11.75 m) 2:5 Tool Llst
10. 13 5/8'€000 Riser (2.8 m) Tho toob r€quired tor commFsbni,€ th€ FS 21 '500
dlv€rter systom (rel€r to FEu]E 2-1 ) at€ as lollows:
C. PrrrJ.rra Tast
Pretls.uo tesil the diverter eqJipmefl as rofelerced A. FSOF.n r A$embly
hel \U, . 1. FS .llvener hen.llintrnest tmt Hvdril Patt }'lo.
FS Div€ner Housir€ 3110270
2. FS olv€rlo. Assembly
3. Handlir€/T€st Tool B. FilC Segn.nt€d Clamp
4. 211500 Uppor Ris6t Beler to man rlaci,l.efs irlslructbns.
c. 21 1500 lnt€rm€dido Ris€t
 Operator's Manual vHr!ru: PAGE
FS 21.500 DIVERTER SYSTEM

3.0 OPERATION

3.1 FS 21-500 Dlverter System uppsf circ1ln efence of the diverter housing, operatg
lalching dogs that hold and supporl the diverter
Th€ irformdion contain€d in this sedion i8 necBssaty ass€mbly in lhe housing. The Extend (Lock) cham-
torthe operation ol the FS divEriersystem. lt consists befs of allfourcylindeB a.e @nnecled in panllelwith
ot the prirEiplo of operation, operating instruclbns for tubing to form a single hydraulic cifsJit to control the
hydrarlically actuated @mponentg, and system latchinE function. Wh6n hydraulic pressur€ F applied
oparatlng data tor Each maior componer ot the FS to this cilqril, all tour doEs eltend (lock) at the sam€
dive.ter system (reler to Frguro 3-2). Addilional tim6. The REtrad (unlock) cnambeG of all {our
guidalines for div€rter systom opEfi ion and tnai e- cllinders aro connocted in lhe sarno manngr ag the
nance arE provired in applicable API chcuments. Extend (Lock) chambers and operale h tho same
way. The latchirE dogs hav€ shouldErs lhat iderlock
with E ooves in th6 outskle diarneter of ths cliverter
3.1.1 Pdnclpla ot Op.ratlon ass€mbly. Hydraulic pressutg is to be mair ained in
Operation ot lhe FS div€rtar system requires the fiB Extend (Loc*) circuillo keeptho dogs in lheir Ex-
op€ratbn ot thr8€ control citcuits (fefet lo Figure 3-4) : l€ndecl (locfi sd) positbn.
on€ tor controtling the div€rterupp3r latches IExlend Tha iwraulic alabs, locat€d b€low |he lalchirE
(Lock) and Fetract (Unlod()!, ono for controlling th6 cylinders, dirgcl hydraulic op€rating prEssur€ to th€
hydrallic stabs (Enor|d, Rotractl, and onetorcontrol- FS divert€r assembly. Th€ extend ard r€tftlct tunc-
ling th6 Op€rvcloso operation ot the FS diverter tions arE contollsd by lubing conneded in ParallElto
pad(er. lorm i,vo seperate frydraulic cicriE. Wh€n hydrau-
lic pressuro is applied to the EnEnd cinril, both stabs
extend. Wh€n pressuro b appliad to lhe Belract
3.12 OP€rat|ng Pro€dur€! circJit, th€ $ahe r€tract,

A. Dlvener Uppcr t3tch.! Ext8nd (Lock) and Re

ttrci (unloct) clrcult 422 Op.rstlng Prcc€dur.3
Ret€rto Paragraph 3.2.2torthe ope rating procsdlro. To op€rd6 th€ uppor latch€3 and th€ frydrailts stabs,
tollotiv th€ conespondinE prccedur€ b€low.
8.FS Olv.d.r Pad(|r Op€ilCtcr. ConFol Clrqlt
Relerto Paragraph 3.3.2 tortho operalitE ptocsdtre. A Upp.r lltche!
1. To Loc* ne dog€: SElect the Exlend positlon.
C. Hydreullc Stabr Codtrol Clrcult 2. To Unlod( th€ d€s: S€l€ci the Retract posilion.
Befef to Paragraph 3.2.2tortha operaling pfttcedure. 3. To vent pr€ssure trcm both cirqJils: Rator lo rig

3,13 FS Dlv.tt.r Systdn OPerd|ng SF.cltlca.

tlon!
Relerto the operating sp€cilication table p|oviJEd lor
each diverler system componsnt in this s€clion.

3.2 FS Dlverter Housing

"r,

3.2.1 Prlnclpl. Ot Op€rallon

The div€rter hossing (r€lE b FiJt|,es 3-1 and 3-2)
contains lour hl@ajlic cllindets and tYUo lrydraulic
stabs, The hydrarlic cylind€c located arcund tho Feurc 3-, FS Diveftat tlousirtg
t-

Operator's Manual WIIIEru: PAGE

FS 21.500 DIVERTER SYSTEM

DIVERT MOOE BOP MODE

Item

I I Diverter Housing
lPartNo.3110220
lTagNo.80410
I
2 | Div€rter Assembly
I ras
Part No.3110200
No.80410
I
3 | O't ershot
I Part No. 3110260
I TaS f.lo. 80410
4 I overshot Mandrel
lPanNo.3110245
I Tas No. 80410
I
5 | i3 5/815ooo BoP staca('
6 | Ctossover Spoof
lPanNo.3112427
I TaE No. B0rt06

7 | 135i8'-5000 Riser
I Patt No.3110280€02
Tag tlo. 8fi11
I I

a I rg sla'€ooo Riser
I ParrNo.3110280-502
I Tag No. 80412

, | .,.Pano.-ooo t,r",
No.3110280{3Sl
Tag l,lo. B(N13

10 I 21n500 Upp€r Riser

Part t{o. 3110230€06
Tag l,lo. 80460

t1 | 211500 Int€modlate
Pad tb.311040-506
Tag llo. 8(H5{,

12 | 211500 Telascooic Riset

Pan No. 31'10250
Tag tlo. BO46il

' Ret8r lo operalot's matflJal lor

13 tE -5000 BOP Slad(

FtgaE 3-2. FS 2l-500 Oivefter Systen

 Operator's Manual
FS 21.500 DIVERTER SYSTEM
vHr!il: PAGE
3-3

procaoures. procEoures.

B. Hy'draullc Stab!
't. To extend th3 siabs: selec{ tho Extend position' 3.23 Opor.tlng Specmca on!
2. To rer.act the stabs: S€lect the Retract Position. Operating spocifications tor th€ FS dlverter housing
3. To v€nt grsssure from both circttits: Rsf€r lo ng arg llstod in Tabl€ 3.1.

TABLE9l
FS OIVEFTEH TIOUSING OPEHANNG DATA

Oalcrlptbn DsUl

Latchir€ Load Capactty (UPDown) 907,200 Kg

Bar

Slab Pressure 104 8er Min207 8ar Max

,15 Bar
Roivline Outlct (14' Allsl 300)

45 Bar
V€,ttline Outld (14r ANSI 300)

I 3.3 FS Dlvener Assembly pr€v€ntthe pad(€f tlom c$sitlg uttstfia tFperlddre3

on ths divedor lrousing are locl€d) When pt€ssJr€
'6 appliod to the opon chamtlaf' pr€sslao b t ented

3.3"1 PdnclpL Ol OP.rdlon trcir the Ctose ctuntor atd the potEd vahro tb€t !
Normal oDoration of th€ FE div€rt€r assembly rF morro3 doryn to doso tha vordlns and to opefl th6
quirs3l3tt Bat ol hydraulic pt€ssut8 aFli€d to e hgr ftowline and lihlp lin€; tho F|ision rDi/rs bad( to a|o
tire Ooen orthe Ctosa dlanrb€r (58€ Figutes 3-3 and Oiveder op3fl posilion. Th€ Open atd closo posi'
S+l dep€.tding on lh. Positlon dos!€d. (ilOTE: Fot tbru of th€ FS div€der assoltlbly ara te|mtely con'
b€st paddr€ unit pertomance' th€ opordrE ptos' trofi€d by lho olv€dar Pad€r pan€l YalvE on tne
surc ltrou|doe 3€t d $o lolY63t P.sssuro thd wil trydraiio divener panol.
clos€ the padarto achi€ve a seal.
a olvcft|ng slth Plp. ln tlr HoL
CAUTIOII: il|€ rS Oivener i3 dashtEd b do6o on
op€n hob,4itl gipe, or €lim uo to a maxlrun d 13
Ef O.D. Tne dt €ner smuE rDtg8i bo uSao lo dven
weI lbkls il casing lat96t than 13 O.o. b h fi€
divfitsr bon.
Whon dhr€rthg wilh plto in t|o hol6' th€ Closo
Dosilbn b sel€clod. Oivott€r acudon ir|n€dat3y
inoves the vatve sl€€tte uFrald to div€rt w3I ltltr to
the v.ntllne and to clo6e olt tho f,o{ulhe ard fr[,p lne
 Operator's Manual vHrrrn[l PAGE
FS 21.500 DIVERTER SYSTEM 3-4

Packing Unit
WEar Plate

Portad valvs Slesve

Flowline

SiJe Seal

Piston

Openlng

Closi.rE

Figure 3-3. FS Divefter Ass,entiY

po.ts, The piston then rrves uprard sqtreezirE the drillcolats; casitlg, ot the open hol€ ard tien r€open
paddng unit inb a soaling engagem€nl wilh fie Pip€ to tho fu[ 21-inch bor€.
to seal the well boro.
E ilorrnal Ddlllng Opora{ont
B. Dlvefilng wlth Ph. out of th. Holo Durlrg rrcnnal drillitlg oPerafbns' the Open positbn
Wh6n div€.tlng wilh pip€ olrt of the lEl6' lhe Closo is s€l€ded. Mud rdums llofl uFratd itrb ths dv€ner
positbn is s6l€cted. The diveftor packi.€ unit is ass6nbly and thtEugh th€ llotdine port. A slde seal
desbned to dose otf the oP€n hol€ and div€ft w€[ incorporatsd in the outht potts ol the dlvorter asselrt'
flow as descdb€d above. CAUTION: Tho upper bV soals olt th€ spaca bdYv€en tho diwrtot :rssem'
latch€s ot tho div€der housing must ba in fie Exl|tld bi and lho diy€nor housi.lg. Th€se pdonted seals
(Lockl posidon betoG closing lhe pad(er. atso pernt easy stabbir€ and aubmdlc conn€dion
ol thi vendine and flowline as tie divertor assombly
C. Pulllng PlP. Out ot lh. Hob lands in th€ housit'lg. Slmihtv' tho lill'up lhe is also
Wh6n pulling plro out ot lhe hol6, tho Op€n pocition conn€ct€d automdi€lly.
is sel€cl€d. Tho zllndl bote ol the Fs div€.ter as'
sembv p€mils passag€ ot drillitlg bols. As tho pipo
stands arc Pulle4 fill-up ot tho hol€ b accomplbtl€d 3.3: Op.rdlng Prcc.duG
through tho till-uP pofi. In this positbn' tho porisd nyoit rdcommenos tnat tho Open/Closs tt'ydtallic
v,alvc cl.ar. ie ,Lrrr.6 a'w{ th. {ilL |'r lin. ancl ll^wli^. cii:ults (see Frgure 34) should b6 controll€d r€'
ports aro op€ni tie v€ntline poti is dos€d. rnotsly by a lhr€e-pos bn, touruay vafut nq v9qE
the piesiure in one citcuil wtLtl tho othet d]qjil is
o. Funnlno Plpe lnto th. Hob pre6$irEed. Th€ center position ol the valve should
When ru.ning pipe into tlto hol€, tho Op€n position is vent all pressuro h both citqlits to tlo l€servoits' In
s€lect€d. The zlinch bors allorYs latge dhmotor additbn, the dosa ctqJil ol thb divcrt€r thouE have
bonom hol€ ass€trtlios and wesr bushings to b€ run a pilot-oporatgd ch€d( valv€ thd Ptworlts. closa
without int€rlorenca. The pacldnE unit wil pass 21-
prissuo trom reachlng ths diwilo. ass€||$ly until
inch bols and imm€didely doso on th€ kely' pip€. ine vatve has been Pilol€d opon by oPordbn ol the
 Operator's Manual
FS 21.500 DIVERTER SYSTEM
vHr!ilr PAGE

Ai Supply Regulated Hydraulic

Supply
OIVEFTER -
PACKER

Regulaled Hydraulic
Supply

I DIVEFTEF
I.ATCHES
,rTl
I
Y

EXTENO RETRACT
(Loo9 (uNLocK)
HYORAULIC
STAAS

Figun 3-4. Typical FS Divofter System sd,hematld

ri
 Operator's Manual vHrrrntr PAGE
FS 21-5OO DIVERTER SYSTEM

oiverter Upper Latch Dogs Extend tundion. This b. Operalg the Dverter Packer Close lunction.
conlburation prevEnts ths diverter packer |tom clos- 2. To open the tlowlino and fill-up line, close the verf
ing untillhediveder has been locked into th€ housing. lin€ ard opsn lhe packing unit:
a. Operate me oiverter Packsr Open tunction.
A. FS olvorl.r Assehbly (Opervclcae)
To operate the divenet assembly, reter to lhe ptoce-
dure b€low. 3.33 FS Olv€rtsr tusembay Openillng Speclllca-
1 . To closs lhe tlowline and fill{p lins, open the tlon!
ver line and clos€ the packing unit: Operating specitications torthe FS diverter assembly
a E:xterd th€ Oiveder Upper Latch Dogs. ars lisl€d in Table 3-2.

TAELE 3.2
FS DIVERTER ASSEMELY OPERANNG OATA

Oascrlptlon

Seal Otl t3 3/8 In. -CSOP

Chamber volume

Untt Sizg 21 ln Bore

Closure Timo 10 S€cords

FfuiJ wd€r Baso Sotible Oil Mixturec

. ThE FS divener F desbn€d lo closo on oD€n hole, drill Dioe. or casinq up lo a miiximJm d 13 3/8'
outskls dhmeter (O.D.). Oo not usa the divertBr lo divsd well fbils if casir€ la.Eer lhan 13 EE- o.D. is
in the divonor bor€.
b completo shutotf
c The s€at ringF lor Hyddl diveders are manufactur€d fnm a sp€cial synthetic rubb€r material toa long
traubtefroe soaling seoic€. To pr€\rent seal damage, OO llOT usa synhotic ffui& in $€ hydraullc
op€raung system The hydraulic op€ratir€ ftuid may b€ a cloan, ligfit petroleum hydrallb oil with an
anilho point hEhe. than 160oF or water with soluble oil add€d. In cold clirndos, artlrogz€ sflould b€
added lo prevgnt lr€€zing.
 Operator's Manual vHrrrul FAlItr
FS 21-5OO DIVERTER SYSTEM J.I

3.4 FS Div€rter Running Tool tuming. Then, pull up.

Th6 into,mation in this seclion is nscessaty for the

opefa on ol th6 FS div€rtel running lool. lt consigts 3,43 OF.latlng Sp€clllcallon3
of ths principls ol oporation. operating instrudions' Op€ratirE spgcitications tor tho FS dlverter running
and op€rating sgecifications. tool are list€d in Tabla 3-3.

3.4.1 PrlnclpL ol OF€Etlon

The FS diverter running tool (see Frguro 3-5) latches
inside tho bol€ ol lhe FS div€der asssmbly by m€ans
ot nEchanFalty aduated dog3 thd ext€nd inb a
grcove tio hold th€ tool in positbn. Th€ dogs ara
6xr6nded and reraded by a mand€l-op€rded cam
ring. The cam rinE is attacfied to the bottom end of lhg
mandrel. The mandrEl is thl€adEd and tums insido
th6 htch head of the tool. When the nuudrd lums
count€rclodevbe, the cam ring moves dorun lo allow
ths tdch h6ad dogs b reract insidetho loolitsth€toot
is pull€d up. Wh€n tho mandtel tu.ns dod(wiso' tho
cam rlr€ rmvss up ro radlally extend th6 lddl h€ad
dogs, To pr€vgnt lhe lalch headfom$mingwhilelhE Landing Ring
mardr€l is tumil€, a sP.hg had€d antFrctation dog
latch€s ir o ono ot the po.ts in the bor6 of the div€ner
ass6.rDty. l{otmally, th€ weiJl ot th€ hlch head
resists lolafton, so the antF olatbn dog is a bachJp
feauJrs .
In addiuon to op€rdit€ lhe cam ring and lalcfl Ldch Head
h€ad dogE, the mandrel also provites a patlrway lor
tegt pre$turo, Pr€s$te onteF lhrcugh a lop connec'
tion and travsls through the mardrcl unlil it €xits near
th€ bp of tho laldt hsad. This edt port p€rmits testing
Anth'Rotation
ot tho paddrE unit wh6n the unit is closed. Amlfi€r
oog
exit port b provited at the bonom ot the mandrel:
ho!,vsv€r. it b block€d by tho l€st c€p when the
runnirE tool i3 us6d lor pr€ssurt l€$lrE.
Tho running tool b positlon€d inside th€ dlvertor Ldch Head
assembly by means ot ths landirE titE. Whon he Dos
landing rirE comos in contact with tho head ol lh€
divgrt€r assotrtly, the ldch hsad is in position insu€
th€ div6rl€r; th€ latch h€ad &gs atE aliln€cl with ttl€
gtoov€ n rn€ oorg QI lnt' ulvlt[nt arslc|rrrly.

3.42 Op.rdlng Proc.dr.!

1. To Latdr ThoTooh Tum lho rmndrel dod$rrs€ at
t€ast ten fuI fJms or until il stotlit tumhg.
2. To Unhtdr Th€ Tool: Tum no mardrel counter'
clodovir€ at l€ast ten tull tltns or until it sbps Figure 3-5. Divaftet tlunnhg t@l
I

Operator's Manual vHrrffir PAGE

FS 21-5OO DIVERTER SYSTEM ?.4

TAELE 3.3
OPERATING SPECTFICAI]ONS. FS DIVERTER RUNNING TOOL

ComFonenuDala itaagJ1!

D€sign Load 680,400

&1.4
Wilh Crossover 7008 mm

Length Without Crossover 62,i1€ mm

'Meels API Sp€cilttation 8A

3.5 Upp€r and lntermedlate Rls€r

P 'l Eilo
3.5.1 Prlnclplo ol Opcratlon
Th6 upp€r and i. etm€diat3 riser (see Fl€ures 3'2
and 3S) are used when the div€ne. gystem F op€r'
at€d in the Oit/€rt Mod6. Th€ 211500 ris€l exlen(F
betw€€n the FS diverter ass€rnbly and the tel€smpic
ris€r. Each 1 285-meter (soeindl) longth of tiser ha3
a 2l-irrch HSOC (hEh str€rEth qui* connect) pin on
on6 snd and a 21-itrch HSOC bor couPling on tie
other erd. Tho snap ting on the pin erd sxPands inb
the gioov€ in the box couplil€, lockitlg the conn€c'
tion. Thg s€t sc'afls on the oulsid€ dhmd€r ol lho
box couplng r€leaso tha snep ring from lh€ gtoove
when scrswed into rel€as€ fie @nn€ction. Thg snap
has an adl-otetion koy thd k€€ps th€ snap ring gap
aliJned wilh thg snap .ing EaP indi.rdor arof.

3.52 Opeftillng PEc.dut€.

To mal(o ot tel€asa a connection b€tw€on a pin €td
Cd - tY\y ifirr6liatt- lolldw lhf .narn iate n?nro.+rlE
b€|o!fl. Ssl
Screw
A. Ph/Bor Conn€cilon
1. Unscrew allset screws on tlo outskle diam€l€f of
th6 box coupling until ms etrds ol lhe scr€ws ato 80x couPuNG
b€low the sudaca ol lho groovo.
2. Stab lho ph end into thE bor couPll€ untll the
Fgue 94. 21'-5OO lMt aN lilamed/d,to Bisel
snap rir€ erEages the gaoovo.
 Operator's Manual vrillnE PAGE
FS 21-5OO DIVERTER SYSTEM

B. Pln/80r Ramoval screw to the rigt ot th€ gap indicator anow and
1. Locale ths snap ring gap indicator alrow on the procedingtoth€ rightuntilthe Pin End is released.
pin sectbn just below me box.
2- using a 9/15- hex k6y wrench, screw the set
screvys on th€ outsids diameter of the box cou- 3.53 Oparathg SP€cfilcatlons
pling in against thE snap ring b€ginning wilh ths Ret€r lo Table 3-4 tor fie op€rating specifications.

TABLE 3-l
OPERATING SPECTFICATIONS. UPPER AilD INTEHMEDIATE RISEF

Componengoata Ite63m

PressurE 35 Bat

T€$ Pr$sure 52 Bar Gauge

3.6 21"-500 Tel€scopic Rlser can b€ s€t by usir€ th€ lod{ljts. On€ 6nd ol the tgle'
scopi.t is eqripped with a 2f irrn high $r€nqul
'iser
qJid( oonned pin. Thb otld connects to the box
3,6.1 Pr|nclpl. ot o'perann coupli.E of th€ lo pt€ssuro intetm€cllde ris€r (sas
Ussd when th€ divotter systsm is bei.€ oP€raled in Figu'3s 3-2 and 34). The connsclion on lhs ouer
the Olvert rnode. tho t8l€scopic rissr (s€s Flgu.e3 3- end tha connects lo the w€llhead will be determin€d
2 erfi 3-n e ends between th€ two l€ngfis ol tne in ths luture.
upper and it srmedht€ tis€r (lotr prossurr) and th€
wellh€ad. Tho outer tin€rol tho tel€scopic rissr sli.les
ovar the inn€r lin€t. Th€ toloscopic rE€r has a slrcks 3,6.2 OPerdlng Procedura!
ot 610 mm (2 tt). The l€ngth ol tho teloscoPh stoko To make or releasE the connedion betlveen the pin

Snap Ring Ouler Liner Locknuls SwirE 8on

PIH
lnn€r Un€r
ENO

Hgurc &7. Telesrf'qic Rigf'l

 Operator's Manual wrmntrl PAGE
FS 21.500 DIVERTER SYSTEM J-tv

end of th€ telsscopic riser and the box coupling of the e. Using a 9/16" hex key wrench, screw lhe set
low pressure interm€diate riser or to acliust the length scr€ws on the outside dlameter 0f tha box cou'
ol the tel€scopic riser, follow th6 aPproPriatE proce- pling in against the snap ring beginning with the
duro below. screw lo lhe rigltt ol the gap indicalor atrow and
procadir€ to lhg rigt untilthe pin end is released.
A Pln/Bor Conn€stlon
I. Unsctely all set scrows on thg outside diameter of
C. Stroke Adlustm€nt
th6 box Coupling untitfie ends ol thE screws aI8 1. Loss€n and tum upger andor lower hd(nuts on
below th€ surfaca ol the goov6. swing bolB until desited strckB is reachecl.
2. Stab th€ pin end into fie box coupting uttil the 2. light€n upper ard lower locknuts against outer
snap rlng €ngages th€ gtoove. banol E[rid€ EDur s.

B. Pln/Bor F.moYal
1. Locate the snap ring gap indicator anow on the 3'63 Opa|al|ng Spccmcatlon!
pin jusr bebw lh€ box. Rete. to Table 3-5 fot th3 op€rating sp€cifi:atbn€.

TAELE 3€
OPERATING SPECIFICATIONS . TELESCOPIC RISER

Co|npon€nuOda ill€aJ$a

6.54 Tonne8

3.7 21"-500 Ov€nshot

3.7.1 Prlnclpl. ol OPerailon

The oveGhot (retsrto Figur€s 3-2 and 3€) cornects
to ths div€rtor assatrtly when operating in the BOP
rnode. The ov€Fhot allqfls the BCIP stad( to bo llfied
gr
a marl|T|lm Of OIU ttrrnlz tr; wir€rt rnquitgr.t. r,,"tr 'r'
ol ttro ovoGhot has a 2f itrh high str€r€th quit(
connecr (HSOC) pin tor connodlon to the z1-indl
HSOC bor couplir€ ot th€ div€ner assombly. This
encl al5o has tilltlg syo8. The othor end has a 3o'inch BOX ENO
insus diamder box connection uat slilgs over lhe
ov€Ghot mard|ol (ref€r to Flgur€s 3-9, 3'10, and
Paragraph 3.8). Figue &8. o{4"'tslr,t Assefl'd,lY
 .r. -

Operator's Manual wHrrrnE PAGE

FS 21-5OO DIVERTER SYSTEM

3.7.2 Operdln! Plpc€dures B. Pln/Box Rr roval

Th€ ov€rshot mandrel sliles up and down over the 1. Locat€ th€ snap rinE gap indicator anow on tha
pin iust beloiv lh€ box.
ov€Ghot mandrel Th€ strka ot th€ overshot is 610
mm (2 tl). To connecl or release lhE pin end ol the 2. Using a 9/16' hox key wrench. scrgw lhe set
ovg shot lrcm th€ div€rter assembly, lollow the ap- scr€ws on the outside dhmeter ol lhe box cou-
propriato procedut8 below. plirE in against th6 snap ring beginnirE with the
screw to the riglil ot the gEp indicator anow and
procodlng to th€ rblt until th€ pin end is re'
A. Ph/Bor Conn ctlon
1. unscr€w allset scfews on the outside diam6ter ol leased.
tho bor coupling unil the Ends ol th€ scre!fls ara
b€low the surtace ot the grcov€.
2. Stab the pin end into the box coupling until the 3.73 OP.ratlng SPeclllcatlon3
snap dng erEeg€€ lne groove. R€fer to Table 3€ lor the op€rating specifications.

TABLES{
OPERATING SPECTFICATIONS . OVERSHOT

comPonenuoaa tL6!ura

1.27 T'

Pfessure 35 Bar

TEsi Pressure 52 Bar

Slroko 609.6mm

Ove6hot Maturel
Ov€rshot

Figura 3-9. Ovetr'hot lns/E,iled Arer MaNrcl

 Operator's Manual vHrrnE PAGE
FS 21 -5oo DIVERTEEIY9rEM

3.8 21"-500 Overshot Mandrel

3.8.1 Prlnclpla ol op.rallon

Tlre overshoi mandrel (r€l€rro Figuras 3-e and 3't 0)
connects to the 13 98'-5000 BOP slack when tha
div€rter syst€m is operat€d in thE BOP rDda' The
overshot inanctrel consists a 30-inch polished nippl€
@nnectad to a tlange which mates with a 13 Y81
5OOO API conneabn. The mandrel bolts to the
Gx
annular BOP.

3.8, Op.rathg PEcadura!

Th6 3o-i'.tch ooGned nippte po ion of th€ ov€chot
mandrcl sl6ds up and cbwn inside th€ ov€tshot as-
sgmbly. The stroko is 610 mm (2 fl).

3.83 Op.rdlng SPccfilcatlont Frgurc 3-10. Ovetshot Madfttl

Referto'Tabte 3-7 lor $e op€rating specilhations'

TAEI-E +7
.
OPEFATING SPECIFICANONS OVERSHOT MAIIOBEL

ComponailOata t aatruro

Pr€6sur€ 35 Bat

Tosi Pressuro 52 Bat

609.6 mm
Stroko

3.92 Opcrdlng In$ructlorE

3.9 13 5A'-5000 PSI BOP Stack n&et toine ope-.ao/s manual for the Hydrl 1 3 481
5000 BoP slad(

3.9.1 Frlnclpl. of op.rsrbn

Reler t me 6peraors manual tor the Hyddl 1 3 5'i81 3.93 op.r.tlng Speculcatlon!
5000 BOP stld( nii.t to'tt oeito'rs manual lot '13 5'815000 Psl
BOP $adc
 Operator's Manual vrilrnE PAGE
FS 21-5OO DIVERTER SYSTEM 3-13

FMC hub connections. Litting eyas are provkjed on

3.10 21"-500 Crossov€r Spool
ths outsito diam€ter.

3.10,1 Prlnclple ol OPal"llon

Reter to the operalofs marual for ths Hydril 13 5/8'- 3,113 Opera nO Spaclficatlons
5000 BOP stack. Fefer lo Tabl€ 3€ for the operating sPecilEations.

13 5/8'-5000 FMC
3.10.2 Op.rarlng Prcc.duBs
Reter to the op€ratofs manual lor lhe Hydril 13 5/8'- Hub Conn€cl'ron
5000 BOP stack.

3.10.3 Op.tatlng Speclficdlons Lilti.rg

Refer to thg operalor's manual for th€ Hydril 1 3 5/81
5000 BOP $ack.
Eye :

38'
3.11 13 E8"-5000 Faser (11.75 Meler)

3.11.1 PrlrclPle ot Op.rabn

Used in the BOP EEds. two 11.75'meter lsngths ol
13 5/E -5000 riser (reter to FEU'eS 3'2 and 3-11)
ext€nd bolrr€€n tie 1 3 S8'€000 BOP stack and the
wsllh€ad. Eacfi longol of tber has a 13 5/8 -5000
FMC hub conneciion on sach end and lifiirE €yes.

&11.2 Op.|atlno Proc.dur.!

Fefer to thg FMC op6tato/8 manJal tot .mking up F,gue &1 1. 3 5l.8'-5000 Fistr.l
1

TABLE 3{
oPEHAnNG SPEdF|CAT|oNS - 13 tr.5000 RISEF (11.7s TTETER)

ConponenuData iles$nt

,r.?e Tr4:"8? ,AL/C tt.,-

l'lominal Eore 13 5/8 In

Pre3sure

Tes Pressur€ elo Bar Ga€e

 Operator's Manual vHrrrnE PAGE
FS 21.500 DIVERTER SYSTEM 3-14

3.12 13 98'-5000 Rlser (2.8 Meter) contain litting ayes.

3,12.1 Prlnclpl. ot operatlon 3.1 2.2 Operarlng Procadurc!

LJsed wh€n the diverter system is being op€rated in
R€fer to the FMC operators manual for making up
the BOP fiFde, one 2.8-meter length ot 13 5/815000
FMC fub conn€ctions. Liflir€ eyes ar8 p.ovij€d on
riser (ref€r to Figure 3-2 and 3-11) sxlends beM€sn the outside diameler.
th6 two 11.75-nxttsr lonE risors and th€ wellhead.
This risercotains a 13 5i8'€000 FMC hub connEdion
on on€ end. Th€ olher 8nd that @nn€cts to lhg 3.12.3 Opcr"tlng Sp€clflcdlons
wellhead will bo dgtermined in the futrrg. Both ends R€ler to Tablo 3-9 lor th€ oPerating spgcilicdions'

TABLES€
opERAflNG SPECIFICATIONS.13 5/8-.5000 RISEF (2.8 METER)

conPonanuDa|a lilagJre

f.lominal gore 13 tg In

Presgur€ 3{5 Bat

Test Pr€ssura €0 Bar

 Operator's Manual vHr!ru:
FS 21.500 DIVERTER SYSTEM

4.0 MAINTENANCE
ovethaul them as instructed in the overhaul
pro'
4.1 FS Dlverter System
cEdut€.
This s€ction contalns th€ inlorma on tor mairtaining
3. Prioa to dtilling op€ratbns and Ptior to runnrng
ttu Hydrit FS diverrer sysiem (see Figure +l)'. For
operatbns, cycl6 the Extend and Relrad func-
-"intln"nce arl(| repai; ol the individuat assemblies tins ano oosite the operation of the trydraulic
rn"r marE up lhe system, refar to Pafagraphs 4'2
nabs. lt lhg stabs dp not operate ptoperry' maKe
though 4.14.
thg necsssaty repaiG.

iL1.1 Malntenancaschadula
4.22 Houllng Ovtfieul PtEcedur'
Periodic maintenance is a very irnFortant part ol
The FS divattEr housinE should b€ overhauled on a
keepinE th€ Hydtil FS div€rter syslgm in good oPer- pro-
(rsl6tto y€ar basE or as requ it6d bstw€€n wells' This
arinb dnoitioi. The maidenanca sdlodub
tnyo

iiO-t" +r I is dEs4lnd to heF maidain ths divener c€dur€ can b€ performed only when lh€ divertor
svst€m by displayirE in tabular form |ha recom- assombly b ramoved. Reter to ass€mbly drau'ing
gt r OZ2O and Figutg 4'2 while following this proce'
nienOeo iatulce irltervat for each requit€d rnaida-
nance op€ratbn. ln adclitbn, the table contans oul9.
r*arerrces to mE patagraph(s) wh€r€ instructionstor 1. Gathsr the tollowirE items:
p€rlorming tfie maintenance oPerdions a'e lound' a. Emerycbn
b. Casto.oil
2. R€drce the housing Exlend (Loc{) and R€fact
(Unlock) operattq prEssrres to zero' Vent the
4.2 FS Dlverter Houslng D.€SsUfe lrom bothcitq,0s'
g. h€drce tho Divertsr Packer opervclos6 ptes-
surato zero. Ventlh6 p(€ssurs lrcm both circriits'
42.1 Malntenanct 4. Ct€an the divonar housit€ bte thotoughly to
4-2
CeGr to assembly drawi.E 31 10220 and Fgure
remov€ any mud thd may havs :lccumulatEd'
whil6 lollofli.q ths procadlres bglow' for
5. lnsp€ct thg bote fol wear atd damage' Look
pits
Prc and v€nical sco.*. Mimr
and scoJes
a Hvdnaulb Llne lNpectlon
removeO in th€ lioldw h omety cloth'
Th6
r. tnlpea th€ lrydraulb linos for leaks' Make any can Oe
necessary repani. rgoai.€d sutlace should be coated with c:lstoroil'
z. tnspea ttie tubing int€tconnedioffi betw€€n lh€ Sovere damag8 may r8qiire machinirE andor
hydraulic tatch€s tor leal€. Make any necessaty weldlrE whi:tr should b€ porlorn€d in a Hydtil
reDails. authotized machine smp.
6) as
6. Ov€rhaulthe hydraulh htchss (nsms 5 and
B. Hydraulb tatclr.., Ldch oog3. H'ltdtaulb outllnsd in this sect'lon.
siaar - tnsgcctton and Tasl 7. Ovedraul th€ hydraulic stabs (nEm 12) as oul'
t. tnspea Ue'tryOraulic latdlgslorsEns ol l€aks' ll
:l!l linsd h thF sedion.
a tea* rs prtsant, otrettaitthe latch assatnDly boftxt inlh€ div€rler housir€
soon as it i3 possiblo without intemJpting op€ra' 8.
- Cteantho upp€r@
-Lubriar
norouoilv. them with castor oil'
ri.lnr ov.rheul allhr 'tl{ch assentlieg on a Mo ncrel
y€at basEol as requiredbEtweenw6lls' R6l6rto 9. H€pa[pantEd gJ[acasrElatsdamagso'
to ne iainr specilbdions in this seclbn'
tho ovethaul Procgdj.e.
2. Prior to driling op€ratiorE and(Lod() p,iot to lrul|fig
operauons, clite thE Extend and Relrad
runciixls and obs€rvo tho op€rafion of 4.23 Dlvottal Latch Ascsnbly ov€lhaul
tUnroat)
Th€ div€ner hich ass€mbly (reler to Flgure
4-zl
ths laEh dogs' lt tho dogs do mt operat€ pttrP
ysat basis or as
tt tho hydtaulh
6dy, mal(e th€ necassary repaits. strculd bo or€thauled on a trYo
the cause ol the dog malfundion' requitEd b€twe€n w€lls. Reletto assorrtly oritw|ngs
tatines are
 Operator's Manual vrfirrut PAGE
FS 21-5OO DIVERTER SYSTEM

DIVERT MODE BOP MOOE

Item

1 Diverler Housing
Part No.3110220
Tag No. 80410

Diverter Assembly
Part No.3110200
TaE No. 80410

a Overshot
Part No. 3110260
Tag No. 80410

4 Ovsrshot Mandral
Part No. 3 1 'l 02€
Tag No. 80410

13 5/8n5000 BOP Stack'

Crossover Spool'-
Part No. 31 12427
Tag tlo. 80406

13 5/815000 Riser
Part l,l,o. 31 1 0280€02
Tag tlo. 80411

13 5/815000 Ris€r
Pan No.3110280-502
Tag tlo. 80412

13 9815000 Flis€r
Parr i'1,0. 3 1 1 0280{'39
Tag llo. 80413

10 21'-500 UDoer Rissr

Part 1.b.3110230-506
Tag No. 90460

21'-500 Intormdiat€
Part No. 3110230-506
Tag l.,lo.80460

tZ e l- ..rvv c,ccr,,.,PiC Rstir

'
Part No. 3110250
Tag |.1o. 8046:!

' Reler lo op€ratofs manjal lor

13 5/8'-5000 BOP Slack.

Ftgurc +1. FS 2l-5W Oiverter System

 :l::. -

Operator's Manual vrillnE: PAGE

FS 21-5OO DIVERTER SYSTEM 4-3

TABLE 4.1
MAINTENANCE SCHEDULE

MalnlcnSnca Operatlons
C :
Clean; l= Insgacl; L= Lubdcate;
F = Replace; T = Functlon Tssl; O = Ovethaul

Itsm No.' EqulpmemlcomPon6nt

to Fbure 4-1 .
bParagraph numb€r wh€ra intormation ot pro€sdurc is locat€d.
cNot to exceed 24 rrDr'[hs.
dAs requi ed by local regulatory body.
 Operator's Manual vrH[Rrr: PAGE
FS 21-5OO DIVERTER SYSTEM

Divener Lalchgs can be installed conectly.

12. Clean allparts thorcughly and lubricate themwith
castor oil.
13. Installthe new rubber goods (itenE 6,7,8, 9, and
10) bsia€ careful nol to damage them during in'
dallation. Lubricat€ the rubber goodswith castor
oil. CAUTIOH: Tako carE to orieni thE seals
conecdy as noted during disatstlefltly.
14. Ass€fitle the cylindar (item 4), piston (item 3),
and 6nd plate ( em 5) together with the covar
phte (il€m 2). CAUTION: Take cere during
installafbn olthe piston so thd ftE s€al liPs do nol
alrl bad(
15. hstall lhs nuts (item 1 3) and locl( washErs ( Em
15) onto the strds (item 121. Tighlen fie nuts
using 75 N.m torque. ,ppty N8wr-Seez lubri'
cant to tl|€ threads and $rust faca ol the nuls.
ngurc 3-1 FS Divettet Housing 16. conn€ct the latch dog onto fie pFton (item 3).
17. Insert lh6 latdl dog through fie bote in tho
mounting Plate.
31 06944 and31 1 0220whilelollowirEthis prcceduro. 18. Install th€ cap scrsws (il6m 1 1) and lod( washers
1. Gather the lollowing items: (item 14) lo dtach the cover phte (il€m.21 10 the
a. Spare parts indicated on patts list (one setlor rnounting plate (item 1). Apply Nevor-Seez lubd'
each assemblyl cant to the screw threaG belore irEiallation.
b. Castot oil Tighten th€ screws using 75 N.m to(Fe.
c. N€v€r€eez bbr'tcanl 19. InstalltlE cep scrows (item 141 and sPaceG (item
2. REdlce th€ Divert€t Ldch Dogs oP€rdirE 13). RaterioassefltlydrarinE3l 10220. TEttten
pr€ssuro3 lo zero. Vet the paessur€ ftom ths the cap sctBs,s using zGt Nfi torqje. App\t
Enend (Locfi) arrd Retrad (Unlock) citsits. N€ver-S€ez lubri:ant to th€ s€Isw thr€aG and
3. Oisconned $e hl/drartb lines lnm the latdr thrust lacss.
assambly. 20. Connsctlh€ hydrallic lines to the la|dr ass€mbly.
4. Remove lhe cap scrsw3 (itam 8l and lod wash' 21. Repedthe procsdlte above, boEinnhgwith step
e6 (item 9)thd hoH fie latch ass€mbly lo tho 3, for th6 r€mainhE latch assambl€3 [ r€quir€d.
housinE. R€far to assembly dra ing 3110220. 22. Fundion t€st the latcfi asssrnblies. Rolsrto lha
5. Pull the ldch asssrtly (item 5) and a$ached test prccedrra.
ldch dog (itsm 6) frcm lha diverler housir€.
6. Rernov€ the cap sctorrrE (item 1 1 ) and lod( wash-
en| (item 14) thd hoH th€ covor Plds (ft6m 2) to 4.2.4 HldEullc Stab Ov.rhaul
th€ nFur'rting ptat€ (itEm 1). Reler lo asssrfibly The trydrautic sahs (r€f€r b Figur€ +2) shqrld b€
drawing 3106944. overlranled on a two y€ar basb ot a! requir€d b+
7. Rlllthe cov€rplds and lelch dog trom |he mounl' tw€en wells. H€f€r to assembty drawirus 3109260
h: il{q and 3110220 whilF fnlhril|n lhi( omcedlte-
It. Disconnod tha tatch dog ttom th€ piston (item 3) ' 1. Galher tm tollotfling ilems: paru' (one selfot
9. Rernove th€ ruts (ilem 13) and lod( washeG a. sparo parts irdi€led on Id
{item 't5} f|om tho studs (item 12). each $ab)
10. Removo tho €rrl plata (item 5), ds|on (item 3)' b. Caslor oil
and cllindar (item .t) lrcm the cov€, Plato. c. N€veFS€ez hlb,isnl
1 1. Rernovo ths rubb€r gpods (itens 6, 7, 8, 9, and 2. R€d'lco the trydraulic stab operafig pr€s8urs to
10) and cllscard th€m. CAtmOil: Nolo fie zE o.
otigntation ot th€ seal lips so thal tho now seals 3. Disconned rho hydraulic lhes frcm the stab.
 Operator's Manual VHIIIru: PAGE
FS 21-5oO DIVERTER SYSTEM 4-5

Remove the cap screws (item 14) that hold the 4.3 FS Dlverter Assembly
$ab assembly inth€ tlousing' R6lerto assently
dralYing 3110220.
Removl the $ab assembly lrom ths divg ter 4.3.1 Mahtcnanc€ Pfit€rdrrss
housing. (Functlonal' Pack
7. Bermvb cap screws ( em 14) that hold th€ cap A. ln Sarvlcc Tesl Proc€dura
(item 4) to tha housing (ilem 1)' Bsferlo assem' Ing Unlt)

I 8.
9.
bly drawing 3109260.
Remov€ tha cap tom the housir€.
This Drccsdjr€ is tor tgsting the FS divedar (reler to
Rore l+t whan it is in sarvice and install€d in thg
Remov€lhespring (it6m5), seal retainer(it€m 3)' diiener nousiru
(ret€r lo Fi$rres 4-1 and +2L
and pislon (itom 2) trom the housirE.
W}IEN TESflNG AT.IO OPEHATING
10. RE rcve the Orings (items 8, 10' and l2)' tha WABilNG:
s!11 THE DIVERTER OUT OF TTIE HOUSIilG' KEEP
bactup rings (icms 9' 1 I ' at|(' 1 3) , and th6
OFTHEVENTLINE AND FLOWUNE
elernent 1it-m 6! and discard fiem. CAUTIOI{: HANDS OUT II{TERI{ALLY
Nol6 th3 ori€ntation ol ttta saal lips so that tho POHTS TO PR6/EHTINJURYFBOil
n€w seab can be iGtalled con€clly. MOVING PABGi.
1 1 . Clean a[ pans $oroughty ard lubr'Eat€ lhem with
cartor oil.
'1. Funct'lon test tho div€n€r assembv as lollols:
a Closo th€ Pad(ing unit onto s-inch drill pipe'
12. Instaltthe n€tv rubb€rgpods (tems 6' 8' 9' 10,11'
12, aftf 13)) being cai€tu| not to damago |h€m b. Purnp wabr (bwn the pips and obsorv€ llow
during irEtallatbn. Lubricate fie rubbsr goods thtough tho ventline.
!y ha$otoil. CAUTION: Take careto orisntthe 2. (Optlonat Prassure test the packing unit as lol-
'6 nol intended
hws: (Sirca the div€nor system
seats corectv as noted d'lting disilsssmdy'
1 3. Assedblelhe seal r€tainsr(item3)
ardlhe piston to hokt ptesEj.€ hjt rather 10 rediroct llow' this
(item 2). te$ is sttiily oplional.)
14. lnstalt th€ s€al retan€r and Piston irto lh€ mus- a. Install the running tool into lho diven€r as'
ing (item 1). seflSV and c{os€ lh€ paddrE unit onto th€
15. Instatl the sptir€ (item 5l into tr!6 seal telain€r matrdtEl ol the running tool.
againsl fie Pisbn. b. Conned a hldraib test lins to the test pon
in tha runnllg tool.
16. Install th€ cap (it€m 4) onto tho ho!3ing. Trghlsn
ln6 cilp sct€tYs usirE 5l N'm torqio. Luui;al€ c. Presgirize th€ c4rity b€lwson tho runnng
tool and th€ pacldng unillo 6-9 bar' Hold lhe
tho lhr€ads ol th€ capscrews with Nev6r€eez lu'
pr€ssurs and rFnitor l€al€ge.
brEant belore instal lalion.
17. lnstalltho stab assembly into th diveder housllE' ir) r rne packit€ unit '6do€s tEt hold lh€
' ' pressuie (leal€g€ pt€ssnt llom $e
Tigtten th€ cap scr€w! (it€m 14) using 203 N'm
lotquo.
unitl incr€as. Close possut€ to 207 bar
'18. Reconnsct lo the gaD'
fio hydraullc lines maxtnnrm. Replaca the paddng unit il
p|ocedure abov€ lot lhe r€m:lining leal€go contitues. [GAUnOil: F€P|aco
21. F€p€al the
tho packiq untwih Packer tF' 3106269
$aDs.
only (oth6r Hycttil paddng un s may b€
22. Fund'pn tEst tho hydraulic stabs' R€f8t lo t6sl
ptocaojt€, us& il ttrev are e.sPecPY
.cq'grrgrr,w,,- -. -.
{gSJ: I:
usi a sandatd MSP 21 1/4-2000 Pacfi'
4.25 Torqu. Speclllcatlons
Refer to Table +2 fot ihe torqu€ specifications for
cap sctc{u3 used on the FS divener housitlg'
 Operator's Manual VHIIIru: PAGE
FS 21.500 DIVERTER SYSTEM 4-6

TAELE tl'z
TOROUE SPECTFICATIOH9FS D]VEFTER HOUSING

Torqrnd
D€scrl$bn
N.m

610
Oiverter Latch
102
Diverter Ldch Hex Nut

102
DivertEr Latch CaP Screw
117
Hydraulb Stab Mtg' Screws

'b Retor to assambly drawing 3110220.

Reler to assambly drafling 3109260.
c Refer to assEmbly dra,ving 3106944.
d
Lubricate all threeds and thru$ taces with N€ver-Seez lubri:ant'

W€ar P|ae

Pacfiing Unit

Ported Valvo Sleove

FlowlinE

Skte S€al

Piston

figurc 4i3.. FS Divader AssenblY

 Operator's Manual vHr!ru: PAGE
FS 21-5OO DIVERTER SYSTEM

ing unit as the divefier will nol oP€ralg 5, Bgmov€ lhg cap screws (item 15) f|omthebase
prcperlyJ Reler to the replsc€ment pto- (item 4).
c€dur€. 6. Install6y6bolts into thg basa.
7. Attach lhs chain slirE lo the eyebolls.
WAFNING3 BLEED PFESSUFEFFOM 8. Ljtt th€ base out ol the diveder assembly.
THECAVITY BEFOFE OPEilING THE 9. Flamov€ thE cap scretvs (ilem 2l) ftom the re-
PACKING UNTT. tain€r ring ssgments (item 14.
10. Rsrflo/o lhe t€tahet ring segments trom |he
(2) lf m l€aks ar€ present at th€ pac*ing unit pidon ancl out ot the diwner ass€fibly.
but prsssure is decreasitlg, lhe mandrel 11. install lha eyebolls into the valve steelre (item 5).
seal in the t€st tool rnay be leakirE. 12. Atach ths chain sling lo tha eyebots'
Pertorm steps'd through 'gf and r$ 13. Litt the valv€ sl€€ve out ol |he div€ner assgmbly.
plaog the seal. Referlothe s€al rsplac& 14. Tum lhe dvsrter asssflbly ovar onto its bas€
mgnt p6cgdurE. em.
(3) It the pacadng unit hokls the pressure'
cor inue lo ths nExt sl€P. wARt{lt{G: KEEP HANDSOUT OF THE VENT'
RedJca th6 t6st paessute to z3'o. UNE AND FLOWUNE POFTS TO PR6/ENT IN.
e. Rsli€ve tha pressuftt from lh€ cavity. JURY FFOM IHTEFNALLY MOVING PARTS'
l. Op€n the divarler.
Bemov€ th€ runnlr€ tool, 15. Rs,nw€ tha nuE (it3m 11) trcmtho head (item 2).
16. Install th€ eyebolts into the head.
B. P*tlng unlt Inspectlon 17. Anach th€ chain sling to thE syebolts-
1. Visually insped $e obsawablo areas ol the '18. Lift th€ head trom th€ divertsr ass€mbly.
pacldrE unit p.ior to placinE the divertff assem- 19. R€flrov€ lhe Peddng unit.
bty into 3ewi5. hsP€d itlorw€ar, craddng, and 20. Installth. oy€bolE irto th8 piston (nem 3).
seriou3 damag€, 21. Anach thc chain sli.lg lo the ey€bolts.
2. While in se.vice, the packitE unit should b€ 22" Lilt the pBbn out ol th8 diven€r assembly.
funcfonally tesi€d w€€kly as describ€d in tho 23. Rernov€ the balancs sct€w asssmb[€s ( oms
testing P.lcedure above. 8, 22, 16, 24, and 25) from the dlv€rter body.
24. R€rnove fie sll6 seals (ilem 7) a,|(l cap $tltws
(item 18) llom th€ flolvlins and ventline po.ts.
4.32 Dlsalldnbly Ploc.dltrt 25. Retnov€ th€ s€al (ilem 8). cap scratls (item 13)'
Refer to Figure +3 and assombly drawing 31 10200 locattt€ pin (item 14), and nonertrusion rit€ (it€m
while followiE lhis Ptocedjra. 30) from th€ lillirp lins Pott.
1. Gath€r tho following iloms:
a Thr€€ body ay€bolts, Hydril Part No. 31 06665 i1.33 Asssltbly Ptocadura
b. Tht€€ h€ad eyobolts' t-lydril Patt No.40920
c. Four piston ard sto€v€ eyebolts' Hyddl Patt Rel€r lo Frglr€ 4-g and assontly drarvirE 3110200
No.3106978 while lollosing lhis p.ocedlr€. Apply castor oil to aI
d. Chain sllrE, Hydtil Patt tlo. 1900179'0431 saaE and seal contact surtacg3. &dy Nev€t'S€€z
2. Ren|ov€ tha locatitlg pin a$e.rbry (it€ms 9' 19' bbdcant to thtPads ol cap sctsrYr' nrt3 and bolts.
:!-! .[l !.' ,. 1^?.. ' :1.4-r. .-.rh-t.c irrt6 lhc 'liraa^, h/rr{r,
e-. r)., n-.ra i..- J-Ei -.
3. tnslall tho ey€bolts into the body of thE diverter 2. Tum the div€ner body otlto its bass efld-
assembv. 3. tnstall €yebotF ifiF tho piston (it€m 31.
4. Tum tho divetter over onto its head end. 4. Anadr the chain sling to tho eyebols. Lin th€
piston and lowet it into lhe div€tter body. NOTE:
WARNING: KEEP HANOS OUT OF TIIE VENT. Align th€ locatlr|g pin hol€ in th€ piston with the
UNE ANO FLOIII'LINE PCIHTS TO PREVENT IlS conospondlng holo in lho div€nor body.
JURY FROiI II{TEFNATLY IIOVING PAFTS. R€moro th€ dlain sling and oyebofts ltom the
 Operator's Manual vrfl!ru: PAGE
FS 21-5OO DIVERTER SYSTEM 4-8

piston. 22. Femove the eyebolts lrom tho valve sleeve ancl
hstall the packing unit. thE tstainer ring.
7. Install eyebons into th€ head (il€m 2). 23. Install €yebolF into lh6 base.
8. Attach th€ chain slir€ to tha eyebolts. 2/t. Anach the chain sllng to thg Eyebons.
o Litt the h€acl and install it on lhs diverter allserF 25. Remo/€ the locatirE pin assembly (items 9' 19,
bly, takirE care not lo damage thE hos€ cou- and 31).
plirEs. Tr9 3n the nuts using 2305 N'm) toqu6. 26. Litt th€ bas€ and insert it into the divenar body
Tigl en the nuts attemately in inctemEnts ol 678 teking carc to align the locatlng pin slol wilh th€
N.m so that th€ h€ad and nuts ar€ tightEned con€sponding hole in tho divettor body' valv€
6venry. stewe, and piston. Also align the baso locating
10. Remove the chain sling and ayebolls from thg pin hols with tho hole in the divett€r bocly'
head. 27. lnsilall th€ locding pin inlo the body and thtough
'11. Tum the divgtter assembly ovoron its h€ad and the valve sleevs, piston, and bass. Trgtten th8
cap screws usitlg 108 N.m torqus'
WARNING: KEEP HAllDS OUT OF THE VEIIT' 18. Instatl th€ cap sctrafls (item 15) into |hE ba56.
UNE AND FLOWUNE PORTS TO PR6/ENT IT{. Trgin€n th€ cap sctgws using 2786 N'm torqu€.
JUBY FHOII INTERIIALLY MOVING PART!!. fightEn the cap scr$Ys altemdely in inctements
of 678 N.m so that the bass and sctEws an,
12. lnstallth€ €ysbofts into thE valva slaev€ (itEm 5). tiglt€n€d 6v€nly.
13. Att:lch th€ chain sli.E to fie eyebons. 29. Remove the chain stin€ and ey€bolt's from tha
14. Litt tfi. valvo sleev€ and lows. it inlo lh€ dlvetter oiut€.
body. NOTE: Align $e locating pin fEl€ in tho 30. Tum the div€der assembly over ono 3 base
3l36vo with liE con€spondirE holes in th€ piston end.
and divetter DodY.
15. Re||Eve th3 chain sllr€, hrt leave lhe €yebolls WARNING: KEEP HANOS OUT OF THE VENT.
instalbd in the valve sl€eve. UNE AITIO FLOWUNE POFTIi TO PHEI'E}IT ItI.
16. Instail the rdainet ring segmgnts (it€m 14 onto JURY FnOil lNTE"tOt-1v M6v3il6 RARTS.
the pEEn.
17. Instatl the cap 3ctaiYs (itgm 21). Trgttsn th€ cap 31. Rerfiov€ he chain slitE and €yebots tKrm th€
scrE*3 using 34 N.m totqus. bodY.
18. Tenporaily instatl th€ locatirE pin ass€rnbly
(ilor|rs 9, 19, affl 31) into thE body and lhrough
the vatve slssvo and pi$on' NOTE: The valve 4.&4 Packln0 Unlt R€Plecc|n.nt
sleeve ar|d piston may rsquiro slight tuming lo
align the pin hole. a Plp. out of tlol.
19. lnstall the sitg seab (ilem A arrl c:lP scretul This pocaduro applbs to tha rephcemsnl of the
(item 18) into th€ flowline and vefllin€ ports. paddrE unitwhonth€ divetter ass6||$V b i]|stalhd in
'l'ight€n the cap sct€tvs using 3{!9 N'm torqu€. ths divorter hoGing. Ref€tto FEUr€ +3 and assotlt'
20. Install tho s€al (item 8), cap sctEtfls (it6m 13)' bty draring 31 10200 white tolltflinE lhis ptocsdrre.
locatir€ph (ilem 14), and nonoxttusion drq (item CAUTrc)I: Replace the paddng unl with pad(€r rc'
30) into fio lill-up line pott TEfit€n the cap 3105269 only (oth6r Flyddl paddnguniE may b€ us€d
a60 rr--.-qr- t lhey ;;: ::l*l'lY ln thr r'.tri'ements tt
sr,Iir.ar---.r.--.-- "laded
21. tnstall th€ balanca sct€tv assemblies (il6ms 23' the FS divertor). Oo not use a standatd MSP 21 1/4
22, 1 6, 24. atd 25) into the body ol the div€rler as' - 2OO0 paddng unit as tho diveder will not op€rdo
s6mbty. Adlust tho sctews so |hat th€ spacs prcp€rly.
b€ms€n tho insil€ diameler ol the divotlar body 1. Gath€t the to$owirE items:
and lhe yatve C6€vo i3 eqlal atound lheir cirqjm- a. Padrtrg unit, Hydril Pad No.3105269
ferenca. Uso a sPanner wronch tul lo acliu$ tn€ b. Thrro h€ad ey€bolts, Hydril Patt No. 40920
balanco scows. Atso, uso the €yebolts to shitt c. Chain sting, Hydril Patt l\|o. 19001?9'{,454
th€ sta€\r€ atd Piston as Gqli|od. d. Ca$or oil
 Operator's Manual vHrrntr: PAGE
FS 21-5OO DIVERTER SYSTEM 4-9

2. Retrircl the hydraulic stabs that supply opefating placed as soon as possible with a unt that has nol
prgssure to the Op€n and Closg chambers. b€en split. Ref erto Figuta +3 and assembly drawing
3110200 while tollowing this prcc€durE. CAUTION:
wAR I G: STA}IDCLEAFOFESCAPII{GPFES- Reples the packing unit with Packer no. 3105259
SURE TO AVOID IIIJURY. only (other Hydril packing unils may b€ used if they
ara esp€cially adaptad b lhs requirEments ot the FS
a hstall eyebolts inlo the head (tem 2). div€rt€r). Oo not dtonpt to use a stardatd MSP 21
4. Removethe nus (nem 11) hoklitlg th€ headtothe I /4 - 2000 pacldttg unit as the divenerwill not opErate
body ol lhe divener assembly. prop€rly.
3. Attach tho chain slir€ to the ey€bolts. 1. Gathef the follolYing items:
o. Lift the h€ad lrcm the diverter. a. Packing unit, Hydril PattNo.3105269
7. B€move lhe pecklng unit. b. Throe hoad ey€bolts, Hydril Parl l,lo. /t0920
8. Cl€an, insp€d, and lubrbato th€ tapercd bowl in c. chain sling, Hydril Paft No. 1900179-0454
tho piston thd ho|ds the packing unil lor pits and d. castoroil
gouges. Minor pits and scotes on lh€ walls can 2. Retract ihe tryctraulic stabs thd suppv op€tetlng
b€ r€rnovod in the tieE wnh emery cloth. Tho r+. pressut€ to th€ Open and Cioss chamb€6.
paired surlaca should b6 coal€d with mnp€t'
rot€umbasecastoroil (CAUnOil: PETROLEUM wAR I G: STANDCLEAROFESCApll.lGPHE9
BASELUBFTCANTS SUCH AS UGHTMACHINE SURE TO AVOID IHJUFY.
OILWLLOAMAGETHEPACKING UNIT. Sqrere
pits and scor$ lhat r€quire machining andor 3. Install€yebolts inlo the head (item 2).
w€ldirE l|ust be rspaitEd in a Hydfil arthotizgd 4. FerFv€ lhe nuts (item 1 1 ) ho6ir€ lhe head to ue
machine sltp. body of lh6 diverter a$embly.
Lubrlcate lha n€w paddng unil wilh castoroil and 5. Ailach th€ chain sling b tho €yebots.
install il into tho diverlef. cAtmoN: PETRG 6. Lift tho h€ad trcm lhe divottar.
LEUM BASE LUBRTCANTS SUCH AS LIGHT 7. Sdit the old paddng unit with a shatp knife ar|d
MACHINE OIL WIIJ. OAMAGE THE PACKING relmv€ it from fi€ di\r€rter.
UNIT. LUBRICATE THE PACKING UNIT OR 8. Cl€an and hjbrlcd€ the laporcd bo$|. us€ castor
AI.IY SURFACE THAT CONTACTS THE PACK. oil as a bb.icanl.
ING UNIT WITH NONPETROLEUM BASE 9. Cutth€ n€wpaddtEunitcof|plotelyatdsmoothly
CASTOR OIL through one si:le betw€sn any ltvo ste€l 8€g-
10. Insp€ct tho wgat pbte (it€m 6) for ssv€ft, weat in rn€nt3, pr€ler€bly g) dogt6€3 fto|f| $. €y€bon
holes to achlovo easi€r handlitlg. The qJt shou6
the tom of grcove3 ot cfianneF shapod by the
steel so€ments ot ffis padfig unil. lf thE tyP€ ol be made with a sharp kn[e as lhis wil ]rot df€ct
w€ar is p.esont, rephco it as tollows. lh6 etficiency ofthe pacldng uni. Sp[ing segment
a. R€rmve tha cap scr€ws (itgm 12). apan w h a pry bat to ut rubb€r in t€nsion lor
b. R€move tho woat phle lrom tio head. easiercutsng. DO NOT USEASAWOR OTHER
c. lnstatl lho n€w w€ar plat€. Trgtten the cap ROUGH CUTflNG TOOL!
scr€s! using 61 N.m totqlo. 10. |ltb.i:at€then€wpad(hgunitwifi nonp€ttoleum
d Lluicate th€ rYoar plats with casbr oil. baso casioroil. CAUTION: PETROLEUM BASE
11. Instal tho h€ad onto lho div€det ass€mbly. LUBRICANTS WILL DAMAGE THE PACKING
r
Tiot er rhe t3 usim 4105 N.m torou€- UNIT.
12. Enend th€ lrydraJtic 3tabs that supply op€raling 1 1. spring the paddng unit oPen sutflcien$y lo Pass

pr€ssur8 to tho Op€n and Close chamb€c. arcund tho pipe and dtop it into positbn in lho
13. T€$ rhe gaddng unit lor pEp€r op€tation arld div€rl€r.
sealirE int€grity. R€t€r to tho test ptocadurE. 12. Install lho head onto the diygrt€a assembly.
Tigl €n th€ ruts using 2!105 N.n btqu€.
B. Plp. ln tloL I3. Elnend tho hydrarfiC stabs lhat erFly op6rating
The 9|ocoduro b€ttr
should b€ used onv in lh€ cas€ p|€ssure b tho Op€n and Closo chaflt3ts.
of an €mg|g€ncl. The pacldt|g unil stlould b€ re- 14. T€st th€ paddng unit lor p6per opordon and
 Operator's Manual VHIIIru: PAGE
FS 21-5OO DIVERTER SYSTEM 4-10

sealing integrity. Retsr lo th6 lest procedure. CAUTION: PETROLEUM BASE LUBRICANTS
SUCH AS LIGHTMACHINE OIL WILL DAMAGE
THE PACKING UNIT. LUBRICATE ANY SUR-
4.35 S.al Replacsncnt FACE THAT CONTACTS THE PACKING UNIT
Reter lo Figur€ 4-3 .rnd assembly dtitwing 3110200 WITH NONPETFOI-EUM BASE CASTOH OIL.
whil€ lollowing thF Procedure. 10. fts€ntlo the diverl€r : isembly. Reler to the
1. Gath6r th€ lollowi.rg items: Ass€mbty Ptoc€dure lot instruclioF.
a. Seal set, Hydril Part No.3106ti28 1 1. T6st th€ PaddrE unit for proPer ope€tion and
b. Castor oil saalin€ irnegrrty. Retsr to the test Prccedure.
2. RetEct the hydraulic stabs that supply oPerailrE
pr€s$re F th€ op€n and closs chamberc' WAFttllNG: KEEP HAIDS OUT OF THE VENT'
3. Removr tho dh€rter ass€mbly frcm th3 divetter UNE A}ID FLOWUNE PORTS TO PR6/ENT IN.
housirE. JURY FROM II{TEHHALLY MOVING PAFTS.

WAFNTNG3 STAND CLEAR OF ESCAPING PHE$

SURE TO AVOIO INJUFY. f.3t Orerll8ul Prerdule
Rslor to Figurs +3 and asssmbly draring 3 1 1 0200
4. Disa$emble th€ dlvert€r assembly. Referto lho whlle lollowing this ptocodrre. CAUTION: Replac8
Oisassembly Ptpcodure tor instrudbns. th€ paddng unit with pad<er m.3105269 only (olher
5. R€movo all s€ats lrom tho divett€r asss.ftly. Hydril packing units may be ussd itlhoy atg espocially
6. Ct€an the dlv€rtor assefltly thorcughly beil€ attapteO O ne rEquirements of tie FS divert€o. Do
especiatly camful lo remove all mrd and debris not at€mpt b use a standard MSP 21 1/4'2000
trom fie soal ting gloovos' paddng unit as th€ dit/oder will mt oporata pmperly.
7. Insp€ct tho weat plate (item 6), body (n€m 1), 1. Gathortha touowil€ efl|s:
valve sl€ev€ (item 5), piston (item 3), and baso a- s6al sd, Hydit Part No.3106628
(item .t) for w€ar and darnage: esp€chlly in the b. Paddg Urd, Hydril Patt t{o.3105269
intemal cylind€rwalE. Look lor pils and v€tti(5 c. Castor oil
scor6. Mimr piF and scorB can b€ romov€d in z Retrad the hydtalllc stabs thd suPpv operaing
the fiold with om€ry doth. Ths repairsd surlaces pres$ra b th€ opon and clos€ cha[b€rs.
should b€ coated with silicono greas€' light 3. R€]mv€ th6 dit€.t€r asse tly Itom serui:a-
machino oil. or casbr oil ( CAUTION: PETFO'
PRES.
LEUM BASE LUERICANTS SUCH AS UGHT WARNlilG: STAND CLEAR OF ESCAPIilG
MACHTNE OIL WILL DAMAGE THE PACKING SURE TO AVOIO II{JURY.
UNIT, LUBRICATEANY SUFFACETHATCON.
TACTS THE PACKING UNIT liirlTH THE NON- 4. Disass€mbt€ tho dlvertEr assembly. Ref€tlo
lh8
PETROLEUM BASE CASTOR OIL!. Sev€re pits Disass6r6ly Pocecfu re tor instrudlons.
and scot€s thd nqjlte machining aftyor wsld' 5. R€rmvs aI soals fiom the dvort€r assorbly.
ing tnlsn be r€Pair€d in a Hydtil aultrc.ized rna- 6. Cl€an the dtvettor ass€ntly thotoughly being
chhe shop. esp€chlv carcfut to relmve all rrud and dobtis
8. Insilall th€ soals, excapt lor items 7 ard 8, ot]|o from the s€al ting gtooves.
theit tospodive componeflF. Tho v€.fllln€ seal 6. Insp€ct tho weaf phte (ilem 6)' body
(it8m 1),
(item /), ms |tojvrln€ scai lirn,rr , r, i{ i:ie i'FtrP rary€ l||'evo (iierrr 5), r,l,ir,.. (i*,t: 3)' 3t !i::
'g atd sspocia$y in ho
line soal (it€m 8l trus b€ installed as ou ined in (il€m 4) lor woat damage;
th€ Assotrbv P|ocedjro, Tho rsmaini lg seals intotnal cllindet wall8. Look tor pits and wdcal
should b€ install€d as ilbsrated by lho illls€mbly scores. Minor pib and smres can be rerpv€d in
drawir€. The s€ab and th€ir gtoov€s should b€ th€ lbld wilh om€ty ctoffi. The ropait€d srllace
lubrical€d wilh casbr oil upon ass€mbly. TaIo should be coatedwilh casbr oil (CAUTK,iI: PF
car€ not lo cd or damag€ th€ s€aF dlring inslal- TROLEUM BASE LUERICANTS SUCH AS
lalion. LIGHT MACHINE OIL WILL DAMAGE THE
9. Cod the dlverter assembly patts with castor oil. PACK]NG UNTT. LUBRICATE ANY SURFACE
Operator's Manual vHfiIl[: PAGE

FS 21-5oo DlvEFf@yL
4-1 1

AS
WITH CAUT|OI{: BASE LUBRICANTS SUCH
THAT CONTACTS THE PACKING UNIT iGiri uecxrHe olL wlLL DAMAGE rHE
OIL)' severE pits
r{or.rpeTnoueuu CASTOR piCiirnd ur.lr. LUBRtcATE ANY suRFAcE
s"otet tna leqtlire machining andgr
w.eld;
riiiiCoHncrs rHE PAcKING uNlT wlrH
"J
ing-*-hi"h tn g ne ripaied in a Hydril authorized
NONPETFOLEUM CASTOR OIL
mechins shop. g. ksentf6 he divetter assembly' REler to the
in.tiii in" se"t.' except for items 7' 8' ani the Ass€rbty Procsdute lor instrudlons'
cornpon€nts'
"oi"rino onto th€it respecliv€ ('ttam urrcioting un tor ptoper operafion and
fil -it. unil' verrtlina seal
e"iring to.
4'. tho prcceourg'
ilt{rP line seal (item s€aling integrity. REt€r b the tesl
ri"irii"ie"r'tite. 4, andthe f

ii'iiirlili -isrl*i as outlined in thg Ass€nblv

should b€ in- WARNING:
KEEP HANOS OUT OF THE VENT'
;;;;;;.jJ m; remainitE sEaB
rrowt;NE Ponrs ro PRBIENT lN'
sta]LJ ilusras by thE assembty drari'rg' ufrl"iiE MovlNG PAFT:I'
should iiiiVenbu ITTeRNALLY
illil*i"g "t,t' *als, and sealgrcoves
bas€ ca$or orl
b€ dbrbated wilh rbnPetroleum
4.3.7 Toquc SPsclllcatlons
tor
Hf IEIA'.{[ n'rrir o iioi. ig tot the torque specificatbns
LT*?tr$.isffiift
th6 seals during installation'
rG, uott' a+ screws used on th' FS diverter
noi to clrt or Oamage "na
pans with casto' oil' assemuy.
6-oJrrc ow.tret issembry

TABLE 4.3
TOROUE SPECIFICAITOi$FS DIVEFTER ASSEMELY

TorgueP
OarE lgflon t{.nl

27efj
BodV To Bas9 Screw
6l
Platg Scr€w
2305

't R€lor to ass€mbly drariru 3110200' lubd:ant'

Lriti""i" tnt"i* and thrust laces with Nove'-soez
"rr
 .t:- .

Operator's Manual vrrrEilr: PAGE

FS 21.500 DIVERTER SYSTEM 1-t1

4.4 FS Dlverter Funnlng Tool

4.4.1 Malmsnanc. Prsccduteg

A. Runnlng Tool Ass.mbty ' Ct€.n' hsP€cl' Lu'

brlcntr
R€ler 1o Figur8 4-4 and asliembly dftlwirE 3110270
whilo tollowirE this PrccgdlrE.
1. wash the exterior of th6 tool with tresh waler.
2. Vvip€ lhe tool dly. Remove any acomulatsd
flxJd and debtis.
3. lnsp€ci thc asals ior w€ar and damage. Roplaco Larding Ring
them it nece$ary. Relerto th€ s€al replacgment
procgdrra.
4. InsP€d$t artiotsthn dog to s8€ lhat il oPerat€s
pop€dy. Tho dog should tatract into tho tool
complstely wmn pushed and sPting out when te-
l€as€d.
Latch Head
5. Lubri€te lhe tool with casto. oil.

4.4.2 Ols.t sr|bly

Reter to Figur. 4-{ and assembly drawing 31 10270 Antimtatlon
while folloflirE this P]ocedjto. oos
1. Retrlove tho cap scraws (item 12)' dog (it€m 4'
and springB ([6m 8) frm the latch h€ad (ilem 1].
2. RermvE th6 re{ahor ring (ilem 1 4) ftom thg lalch Latch H€ad
h6ad. Dog
3. Tum the nrandrelcdfitet€bdQvbe to en€rd lho
cam ring b€tow the laEh head'
4. Rernov; the rstainer drE (it€m 13) from tho
mandrel. Cam Ring
5. Hotd th€ cam rirq (it€m 3)stationaty whib lumitE
tho matrdtel to prov€nt it lrom acling as a iam nut.
Contin a b tJm tha mandtel count€tclockrviso
until it comes out ol tho cam ring.
6. R.rtl the €m rilo out ol tfi€ latch head.
7. Tum th6 mandr€t clod(wise until it com6s out ol

L
th€ ldch hoed.
RerEve the dog8 tlom the htch hoad. Push 6adl
Figare +l Divener Running T@l
J-;---.:.rtoth6 :--:::l-:-:"' rr-'nrh'h^6
9. Bormv€ thocap scrsws (itgm 11), split tir€ (il6m
seals and to s€al contact surtac€6. Apply Nw€F
6), ancl larding rirE {item 5) l]om th€ maf|d'el.
S€ez bbri.:ant to lhreads.
1. lrsall f|6 hnding dng (item 5)' splil ring (item 6)'
afil cap (il€m 11) onto the mand,€l (item
ssrils
4.43 Assa[tbly Plocadu..
21. Ttgtn6nth€ cap screlYs usiaE 81 N'm totqre'
Refer to Frgure {-4 ard ass€mbly draflirq 31 10270
white lolloring thls proc€duro. Apply caslor oil to 2. lnstalio-ring (item 9) onlo tho mandr€|.
 Operator's Manual
FS 21-5OO DIVERTER SYSTEM
vHr!ilr PAGE
4-13

3. Tum th€ mandtel (itEm 2) courierclochvis€ ir o 7. Inspect the assembly forweat and darnage'
tho htch head (item 1) unlil the bottom end MaXe nscEssary rePaits. Consult Hydtil lot
beging to extond into the borg. repairE that requito machining or welding.
4. Instatlth€dogs (item4) intothe latch head' Placs 8. Llbrtcate tho n€w Gring seals (itEms 9 affl
€ach dog in its stot atd extend it out as far as it 10) with castor oil.
will go. 9. Asserbl€ the running tool as inslructed in the
5. Tum th€ mandtel counlerciockwis€ ua ilit slicks assenbly procedure. above. Lubricats the
belorv th€ lalch head. comDononu! as tollo\rs:
6. Inslalllho cam ting (item 3) orio lh€ mandr6l' a. Lubricde ths threads on the rnandtal' lhe
7. Tum lh€ cam rinE counterchcl$is€ or o thE latch head, and tho cam rir€ with Never'
mandrel. NOTE: Hold the mandrElflafonery so Seez lubricant.
that it doos not i.tm with thE cam rinE. b.Lubricate lhe remahing parts with casbr oil'
8. Install th€ retainer fing (itEm 13) onto fi€ man' 10. Operate th€ tool to assure that it is u,orking
clrel. PrcP€tly.
9. Tum the rflandtol cloch,visa untilthe dogs can b€
rstractgd aI th€ way.
10. Install th€ retainsr ring (item 14) irlto lhe latcn 4.45 Seal F€plac€ment
head. Refer b assertly dta,virE 3107982 whil€ lollowir€
11 . Installthe antiotaiion dog assembly (ttgrfls 7' I' this pocadJr€.
and 12) into the latch h€ad. T-rght€n ms cap 1. Gaher the follofling items:
screws using 339 N.m lotqle. a. Fout GrirE s€als, Hydnl Pan No.1900198'
12. lnsitall tour Grin$ (it€m 10) onto th€ latch head. 2000
13. Install lh€ cossov€f (item 16)' th€ o-fing (item b. Ono O-.it€ soal, Hydril Patt No. 190000e
14, and tho test cap with the Gfing (if reqrir€d) €9
orto fi6 mandtel. TrghtEn th€ mandrgl prior lo c. Castor oil
dlsass€mbty. d. Nover€eez bb,icad
F€rEw th. r€tain€r dng (item 13) llom tho
44.4 Orerlraul Proc€dltl mandrcl ('ttem 2). Abo, remove the rotainer nng
Rgferlo Figut€ 4-4 atld ass€mbly drawing 3110270 (item 1 4) l|om the lalch head (item 1 ).
whilo follolfling this PlocedJre. il. Tum the matdotcounterclodcvis€ b ext€.ld tho
1. GahEr tho tolltwing il€ms: cam ring out of th€ hrch h€ad.
a Castot oil 4. Floldlhe mandcl$dbnarywhil€tumingfiecam
b. Nev€r-S€ez bbticanl ring clodQvise to r€move lh€ cam dng llom lhe
c. Fout Gring s€als, Hydril Part No. 190019& mandrel.
2000 J. Tum th€ mandrel clockwise to rgtrElro it lrcm lh€
d. One O{ng s6al, Hydril Patt No. 190000S latch h6ad.
439 l'. R€motro fio O{i||g (item 9) trom tho rmndrol.
€. Tht6o sptir€s, Hydril Pan No.3100062-12 7. Ct€an th€ mandrel O-ring Itoove andtha lht€ad3.
l. Gring, l-Id.il Patl No. 1900001-240 8. LubdcatE tho O{ing wlh castor oil and irEtall it
e. Oisas8€|r$f tho running bol as instrucl€d in fie onto tho mardl€l. Tako cal€ mt to daft€€ tlo
dba$€mbly procEdrre. G.irE drring itl3taltalion'
rh9 thr.+{A 4n fr. mell(l.al lr,ilh Nevef-
3 :3;$::::: JngE (ii::.: ::)'--rtrr l?!ch hFd |!
'lrri...r.
(ilem 1). S€oz
4. F6l|Et g |he OdrE (item 9) fom the mandrol. 10. Instatl tho mandrol Into the lalch hoad arld can
5. Dlscard tho sp.ir€s (ilem 8) lrom the antitotdion ril€ as insruded in lhe assembv ploc€(lre .
1 1 . lnstall tr€ retain€r ring (itom I 3) onlo tho man'
dog assgrtv atd roPlace th€m with n6lv o.l€s.
6. Ct€an tha ru]! rE tool ttloloughly taldt€ carg to drel. Aso, lEtall tho r€tahar ring (itEm 14) inb
reflrot e all |rrd and debtis lrom the o'ring th€ ldch h€ad.
groorr€s. threadod can rirE (item 3)' and man' 12. Removo lhe Orit€s (il€m 10) hom lho hlch
drol, hoacl.
 Operator's Manual vrillRE: PAGE
FS 21-5OO DIVERTER SYSTEM 4-1 4

13. clean the o-rirE grcov€s thoroughly. 4.4.7 Torqua Speclf lcatlons
14. Lub.icat€ tne ne$, O-rings with castor oi. Reler to Tabl€ 4-4 lor lhe toEue specilicalions.
15 lnstall the nsw O{ing3 or o the latch head.
16. ope€te tha tool to ilssure that it is operaling
prop€rly.

TABLE
'l-4
TOROUE SPECTFICATION9FS DIVEFTER HUTINING /TESTTOOL

Oolcrlptbn Torgueb
N.m

Adirotauon ScrErYs

Shoulder Screw3 81

Cam

Crossover 10169

'b R€ter to ass€mbly draring 31 10270.

Lubricate all threa6 and thrust fac83 with Never-Sesz hibrbanl.

45 Upp€r And Intermedlate Rlsor 5. Re]mve the set scrss ar|(t dean the tht€Eds.
Lubdcat€ tha thl€ads wilh Never'S€ez lubriEnt
and r€in$all the sctttult.
7. Lubricatg the rbnpainted surlaces ol tho dser
4.5.1 llalntensnca Ptocodrss with castor oil.

a. Ctean, lnsp.cl. LubrlcaL

Refer lo FiguB +5 anct assembly drawing 31 10230 4.5: Ssal Replacement
while lollowi.€ lhb ProcedjG. Reter to Frgure &5 and assembly draurirq 31 10230
1. Gathor tho lollolying matorials: while follofling thls p]oco(tlte.
a. Ern€ry c{oth 1. Gath€r the lollorving malorials:
b. Castot Oll a.
Two doublo U-seals
c. Nover€oor lubticanl b.
Four noFextrusion rings
2. Wash tho on€rior ot tho ris€t wilh itesh wat€r. c.
Castot oil
o. 1\6trwe drry a.,jli,,.iat€d .i{,$ ajd J-5ii:. :. :la:A.1.: ll c :i.".:' : :!: -15: iei.r.irs in lif il1 on..
4. Visualy iffip€ct fh€ pin end and the bor 6nd for ol the riser.
dingE and scrdches. Drsgg minot scrdches with 3. Cl€an lhe grcows thoroughly. Lubr'EdE lhe
em€.y cloth ot lha t€qJir€d grit. Contact Hydtil lor gloovs3 with Ca$Or oil.
repaiF thd r€+it€3 machining ot weldir€. 4. Lubticato th€ n€ty seab ard non'extrusnn nngs
5. InsD€d th. seaF totw€at and darmg€. Replacs with cador oil.
th€m it n€cessafy. Rel€rlo tho s€al r€placemenl 5. Install the now s€als atd no.l.ettrusion rfqs as
procedur€. imJstratEd by tho assortly dra,Yir€.
 Operator's Manual vlillntr: PAGE
FS 21-5OO DIVERTER SYSTEM 4-r 5

PI}I END Emsry cloth. Contact Hydril lor repaiG that re'
quir€ machining or welding.
o. UJb.icate tho norpair €d sutlacas of the dser
Seals with cador oil.
7. Lubricate tha new seals and non€xtruslon rings
with castoroiland install thEm as illusttated by tne
asssmbry drawit€.
Lubricat€ the set scr€w threads with Never€oez
lubrtcaflt. Install the set scrs'vs itlto lhe box cou'
plirE.

4.5 T€lescopic Rlser

4.6.1 Mslrfi.nance Pfitcsdursa

A. Cl€61r, In$.cf, Lubrlcda

R6t€r to R$re +6 and ass€mbty drawir€ 31 10250
Set wh e lollorirE this Pfoc6dlre.
Scrcw 1. Ga$sr lhe lollowing mat6daB:
a Emo.y cloth
b. Casitor oil
EOX COUPLIiIG c. Naver€€€z bbri:ant
2. Oisasserth the t6le3copic tis€r as ou in€d h
Figa@ +5. 21'-500 UWr aN lntannediate Riser thodisass€fitv Procedu.o.
3. Wash tho oxtet|or ol the .bot with fr€sh wat€r.
4. Renrove any acglrr|ulatod rild atd dEbris.
5. Visuaily inspect th€ pin snd ot tho outor lln€r as
4.53 olr..lteul PKtc.dull w€ll asth€ sealim $rrlacoontho insit dlam€tsr
Ret€r to Frgurc +5 and ass€mbly drawing 31 10230 for ditEF and sctAch63. Dr93s mirct scralches
while tollowing thE PtocedJr€. w h em€ry ctoth d the €qlited gdl. Lubtiste
1. Gathot tho tollowir€ mderiaF: repaited gJttac€s wiB| caslor oil
a Two doublo U*€als 5. Insp€ct the ssaF forw€ar and(brtggo. F€p|aca
b. Four mtt€xtrusbn rings th€m it n€oEsary. Relertolhc ssal r€pltF n€r
proce(ljra,
c. Castor oil
d, Nev€r-SeozhJbri:ant 7. Rernov€ the lowsr ruts ard d6an th8 itu€ads 0n
2, Femove th€ seaF trcm tha gtoov8s in the pin €nd the sflit1g bons. Ujbritde the thr€a6 ol the nutg
,ii i; 16 ,.€i afti dtldat(i ii ,sm.
,
::}j i:-.: :,!ir:J *'l:
ii. l::r-:i ::::
!ubrg;-.:.
lnstalt lho nuE onto tlc stflit€ bolE so thd the
3. R€anove tho 56t Sctgtivs ItOm th€ box coupling. outer lin€r can be install€d.
4. Ctean tho soal gtoov$ and tho screw hleads
thoroughly lakirE car€ to retfitve all mJd or 5. Lubncate the mnpaint€d grlace3 of th€ dser
d€btis. with ca$ot oil.
5. Insp€ct th€ pin and box snds lorw€ar and dam- 6. Asssrtl€ th€ tshscopic lis€r as ouflined in lhe
a€a. Dtoss minor dings and scralcfi6 witrl assfftly procod,lto'
 Operator's Manual vHrrntr: FALf tr
FS 21.500 DIVERTER SYSTEM 4-16

4.52 Dlsa€.mbly Proc€dute

Ref€r to Frgure 4.€ and assombry drawing 31 1 0250
whila to[orrinE thi6 procedur€.
PIil EilD 1. Rerflove tho top mjts l]om lh8 s1iving bolls.
2. Litt the outer lin6t otf ol th€ innet liner,

4.53 Alsaffibly Ptocadrrc

I . Gather tho tollowing malerials:
a Caslor oil
b. N€ver€eez hbti.:ant
2. With the innor linar settir€ on the box end, lin the
outsr lin€r ov€r th€ and of th€ inner lin€t Lower
the out€r lin€rslowly so lhatlh€ siving boltson th€
inn6r lircr can be ins€rt€d thtough lho llang€son
lh€ outor liner.

WARNING: TAKE EXTRET'E CAUTION NOT TO

PI-ACE HAilDS WHERE THEY CAN BE PINNEO
EETWEEil THE SWIT.IG BOLTS At{D THE IN'{ER
UNEF WHEil II.ISEFTING Tt|E SWIilG BOLTS
Outer Un€r Og n rmlGES OFTHE OUTER UNER.
'n*
3. Taldr€ care not to damaq€ th€ seals on th€ innef
lln€r, lorer ti€ out€r lh€r ovsr lho inner lin6r'
ilOTE: Enqlre that the lo!flor nuts on $e stvirlg
boltswill rt't obsrud installation ollhoouler lin6r.
4. Installtho Lppor Jts onto ltlo sivitlg bolts. Lubri-
l
cao th€ thr€eds d tho ts ar|d lhe switlg bolts
with Norcr-Seez rJbrlcant. Lod( fie top and
bottom nuts onthe $ring bo[s agaiGlth6 flanges
Nuls on lho outor lin€r lo prev€nt tho assembl€d t€lo'
scopic rissr lrom stlokil€.

SrvinE
BoI 4.6I S..l F.Phcdnent
Ref€rlo Frgur€ +6 ar|d assstftly drawi.€ 3110250
while lollowir€ lhb procsdJtr.
1. @thor tho lollowing nraetials:
a.
Tr'Yo double t -s€als
b. Four llmn-€xlru8ion rhgs
- T..r- -^-l-
c. Castor oil
2. Oisass€mble the tol€€copic riser as ouuln€d in
the dlsassertly prccedute.
2. Botmvo iho sealglom th6 glooves in th€ pin end
of thoorrtor lh€r and lhe innor liner.
3. Clean th€ grcorros thoroughly. Lub*:ato thE
Figurc +6. feleffipio Risf'l groov$ wilh caltlor oil.
 Operator's Manual vrffiRtr: PAGE
FS 21.500 DIVERTER SYSTEM

4. Lubticate thE new seals and non-extrusion rings whil€ lollowing this ProceclJte.
with Glstor oill. 1. Gathef th€ folloning matetials:
5. lmiallthe nsw s€als and mn-sritrusion rings as a. Em€ry clolh
itlustrdsd by lhe assembty drawing. b. Castor Oil
6. Assetnble the lelescopic riser as oullin€d in the 2. Wiu;h th€ exterior of the overshot with tresh
assembly procedute. waler.
3, R€movo any acqJmulated mud and debrig
4. Visually i|rspect lho pin srd and th€ box end lor
4.5J orrlrfiaul PtEcrdula dlngs andscraches, Daess minorscratch€swilh
Refer to FrEur€ +6 and ass€mbly drarvirE 31 10250 emery dolh. &ntact Hydil lor repair3 mat l€'
whil€ following lhis P.ocedure. Witss machini4 or wolditE-
1. Galher tho tollowit'E mderials: S. tnspea fie seals on the pin end and tho ov€rshol
a. Castor oil seil in tne box End fo. woar and dai€€e. Re'
b. Two double U-seals placo them il necessary' Rel6f to tho s€al te'
c. Four mn€xtrusbn tings placom€rfi Ptocedlre.
d. Two U-seals 6. Lubrlcato the mnpalr ed sJrlaces ot lhe over'
e. Nov€r€eez bbri:ant shot :lssembly with casto. oil.
2. Oisass€mbl€ the telescopic ris€r as outlined in
th€ dbassornbly P.ocadurg.
3. Rorr|orre the seaF trom the Pin elds of ffis inner t1.7.2 Saal Rap|acrttnant
and outgr lin€rs and dlscard them' Reter lo FiguG +7 atd assombly drafing 31 10260
4. Claan the inn€r and out€r liner thoroughly taking while tollolvirE lhis Prcceclut€.
carg b r€molre all mud and debrb lrom the ssal 1. Gathe, the following mdedals:
rir€ gmov€3 and thr€ads ol th6 swing bolts. a Two doublo U€€ats
5. tnsp€d tho lin€rs for w€at and darEge. Look for b, Four mn€ruwion tin€s
pits and !/€tlical scotes. Minor pitts and scores c. Castor oil
can b€ romoved ln th6lield tvith emery dolh. The 2. Bernov€ me soaFftom the grcov€s infie pin end
repait€d sutiace should be codadwith ca$oroil'
S€ver€ damago that reqjites machhing and/or
weldirE mJst b€ p€tlottr€d in a Hydril authorizecl
machine srp9.
6. tJb.icalo aI mnpaint€d surlacos ExceB hr€ads
with castor oiL Lubdcata thteads on sirE bong
ard firts wiltl Never'Seez lubtlcant.
7. Lubtlcate seals and non€xtrusbn rings with cas-
toroil and installthem as ilbstralsd by th€ tllisem'
bly drawinEr
€. Aas€rrtle tho t€l€scopic rissr i t ou ined in the
as$dbly procsdure' Overshot
Seal

4.7 Ovetshot Ass€mbly

d7.1 t{aldananca Ptocadure!

A Cbrn, lF9.ct, Lubtlcal.
ngurc +7. Ovetsttot Assf/ffbtY
Rolot to Figuro '{.7 and assembly drarirE 31 10260
 Operator's Manual YHrlnE: PAGE
FS 21.500 DIVERTER SYSTEM 4-18

mandtel with
of theovershot. RerEw the ove'!'tbt seal |tom 2. Wash the Exterior ol lhe ove6hot
the gtlove in tho box end. frEsh wder.
3. Cl€an the gloows thoroughly. Lubtfi:al€ lh€ Remove any acajrnulated rnud and deb.is-
grcoves with castor oil. vlsually inspec{ th€ soaling su.la63 as well as
4. Lub.lcatg th€ n€w seab and non-€ritrusion rings the s€al rir€ in th€ flangs end tor dilrgs and
with castor oil. scratch$. Dress minot scBtch€s with emery
5. tnstall tho netv sgals and non€xtrusion tirEs as cloth. Contact Hydril lot repaiG thd requires
ithstrated by th€ assembly drawitl€. machining ot wslding.
tlJbricato the nonpaintad sur{acss orcePl forthe
seal rirE grcov€ in tha llang€ laca ol fia oversl'lot
4,73 Orarheul Ptttc.dure mandrel assenbV with castor oil. Lubticatg th€
R€ler to Figure +7 ancl assombly drafling 31 10260 s€al ring gtoovo with liglt machirc oil.
whil. following thle procedute.
1. Galh€r the lollowit€ mderials:
a. Two doublo U.s€als 4.8-2 Ov€ftrul PtEoduta
b. Four non+rtrusion tings R€fet to FEurs 4€ and ass€mbly drating 31 10245
c. One ovaGhot seal 1 . Gathsr tho lollowir€ malerials:
d. Castor oil a. E ngry cloth
2. Rernovc tho sdals and atniextrusion rings frcm b. Cas'tor oil
lhe gFovos in ths pin end ot lh€ ove6hot and c. Light mechino oil (qrfi HaflEny f'lo. 46 or
discad th€m. Also, rErnore th€ overshot seal Exxon Coray 100)
ttom the grcove in tho box end. Ctean the ovsGhot mandel tlbtoughly.
3. Cf€an tho s€al grco!/aE ttproughly tald.€ cilt6 to e Insp€ct the s€sling surtacas and th€ s€al ring in
removo all rrud ot deb.is.
4. Insp€ct th€ Pin and box ands torwear and daft
a06. 0lr3s minor dingF and scrddle3 wftn SealirE
Efli€ry cloth. Contact Hydtil lor repairs thd rB'
Surlac€
qjil€ macfiining ot wsldit€.
5. bbdcatgthe rEnpaintod sutfacssof theov€Ghot
with casto. oil.
6. Lubricat€ tho n€w seals and non'g8rusbn rings
wilhcasbroil and installthemas ilbstratgd bylh6
asseitly draflitE.

4.8 Ovelshot tlandrel

.1.8.1 lLlntananc. Prsdurc!

A. C!63ir iiiiF-., :;.;-:-

Refor to Figuro +8 and assgrnbly drawing 3110245
whil€ toloving th'6 prccedlto.
1 . Gah€r the lollowil€ trlderials:
a. ErEty cloth Groow
b. Castor Oil
c. Light mehin€ oil (Gulf Hannorry l'lo. '16
or
Exxon Cotay 100) Fgure 44. OYe'f,llot Man&el
 Operator's Manual vHr!ilr PAGE
FS 21.500 DIVERTER SYSTEM 4-19

the flang6 end for wear and damags. Dr€8s 13 5/8'-5000 FMC
minor dings and scraEhes wnh em€ty cloth. Hub Connection
Conad Hyddl lor rspaic that requirs machinitE
or w6ldiar9.
Mag,retic panicl€ insped as sp€citiacl by local
reguldory ag€ncy and rig ptocedure. Rel€r to
assembv dra$rirE lor inspEdbn poirrc.
Liquil p€netrant inspecl as sepcified by local
raguldory agencl and dg PtocsdJrs. Rsfer to
assembly drawirE for inspecion points.
Lr.rb,icate lhg mnPainted sur{acos oxcEpt tor the
s€al rirE groove in the flange lace of lhe ovgrshot
mandr€l assertly with casbr oil. Lub.i:ate lha
soal ring groov€ wilh ligft trlachine oil.

4.9 13 5/8" BOP Stack

Reter to the oporato/s manual tor tho Hydtil 1 3 98'-
5000 BOP slsd(

4.10 CrossovsrSPool Figan +11. 13 &8'-5000 Riser

R€f er tio th6 op€rators marual tot th€ Hydril 1 3 5/8'-
5000 BOP stack.

4.11 13 98'€000 Rls€r with castor oil.

/L1'1.1 Mdntamnca PtEcadurE tL11.2 Orefiaul Pllcadutt

Bel€r to Frgure +9 and assambv drawhg 31 102E0
A Cbsn, lt€p.ct, LlDtlcd. 1. Gath€r the follolvirE rnderials:
Rel€r to Frguro +9 and asseflbly dfawing 31 10280 a. E[€ty cloth
1. Galhar th€ folloflit€ mderiats: b. Castot oil
a. Enrory cbth ?. Ct€an th6 high presstt tiset tl[rcuEl y.
b. Castor Oil a lnspoct tho seal ftE gtt ovo in lhs ]lbbed €n(b
2. Wash tha €xterior ot the hkJh PrE6sute rb€r wili for wear and danra€s. 0r€8s mimr dng! and
frostr wd6r. scraEhas with emdy do$. Contact lwi for
3. Hermvg afiy aqarn[rargri tr d and d€urs. r3gdib lirai rcqrrit€ iita,t,ililg -i'r,-l;n'-
4. Vlsually inspoct th€ s€atlnE sutlacas as w€ll as Magn€lic padde iGp€ct as sp€cill€d by local
the s€al d.tE in tho fubb€d ond lor dit€B atd reguldory agency atd dg PtocsdJro. R€fer to
scrach€s, Dress mimr scralches with 6m9ty assembly draflitE lor hsp€don polt5.
cloth, ConEct Hydtil lor rcpaiE thd reqrir6 Ultrasonb to![ a! spocilbd by local t€gluhioty
madrining or wekling. aqoncv ard dg pocsdj'9. H6l€r lo assotltly
5. LuMcato tho nonPaint€d sutfac8s ol lho
'is€r
drawirE lor insp€ctlon polnE.
 Operator's Manual wHrrnE PAGE
FS 21.500 DIVERTER SYSTEM 4-20

6. Lub,i€te tha nonpaintd surtaces ot th€ dser Repairs can be made ard Pans can b€ replaced
with ca$or oil. co.v€ni€r ly at this tim€. AttBr the ass€mbly has
b€efl ass€mblod, il can b€ tssted (if required). Pro'
cedures for assembly, disassembly, insp€ctbn, hJbtl-
cdbn, repair, seal replacatnar , ard tE$inE (it rB'
4.12 1318"-5000 FMC Clamp quir€d) tor €ach asserbly ar3 localed in this section.
Befer to mnutacturers instrudions.

d142 Long Torm Storag. (ltor. Th.n 1 Moltth)

4.13 Tool Llst A Pl8cdn.rt lnto StoEg.

The tools r€qJirBd to install the FS 21€00 diverter Prbr to phcing a div€rt€r system assenbly (reter to
system are llst€d bolow by eqJipm€nt. Figuro +1) irto lorE term storaga, n thouu b€ P.e'
pairgd as for short telrn sto.a€e g:cspt tor tlbrlcation.
A. FS Dlvadar AEsambly l emal sjrlece3 should b€ coetod wilh a llght com'
1. FS div€rter harndling/tsst tool, Hydtil Part No. morcialv avaihbto rust pr€v€ntativo and tuMlat€e
3110270 laces coatod with Nover-S€ez hrbticant All painted
surfac$ thd har€ be€n datmgod glEuld be re'
B. 21-€m Rls.r paint€d to prowint rusL Paint sP€cificatbns and
1. 9/16' h€x koy wretrch surlace pr€pardon pocsdires ars locetod in lhis
secdon. Aso, dassitant shoukl b€ plac€d insid€
c. 133f-5000FilCClamP bores to add prctectbn flom ha cond€nsatbn ol
Reler to rflantacturers instnJctions.
atltnEsptreaic moislut€.

B. Retum To S.ffh.
Pr'Erto retuming a dlv€rtsr syst€m ass€mbly (r€f etlo
4.14 StoraE€ And Pr€sen etlon Figur€ +1) to s€wica hom long t6.m storagp' it
shoukt b€ ss bgd in lfie sama mannor aa an as!ia|l}
bly beirE retjm€d b s€wice lrctt't shotl t€tm storage.
4.'t4.1 Shon Tsnn Storre. (L4!! Than 1 t$o|nhl

A Placcn.nt lnto StoEg.

Prbr to phcinE a dir,grtot systom asltafibly (r6lEr to 4.1.1.3 Fub!.f Good! Stotee .
Fi€ure +1) ifib shott term storaEe, il should b€ dis-
assembled, d€aned irEp€ci64 lubdcatsd, and teas' a P*klng Unll
sornbhd. Ropai6 can b€ mado and l€pbcem€rt Storago corditlons aro ilFottant tot roallzitlg maxl'
partscanb€ irstallodconv€nb| ydthbfme. wodn' nnrm tite ot fie unil. Pad<lng uniur stFuld be
pad<ir|g
erprool covers should b€ instilhd and opsn Po.ts stocd in a cool, dy, dafi storags area A|'msPh€rE
plugg€d. P|ocedros lor ass€mbly, dbass€mbly' llSftt, and hod accalerde doteilrdon ol rubbor
insp€ction, lubri:dion, repair, atd seal t€Placement gpoG. lt F abosssedhlto pradics'fftst{|' ll]rt{ut.
tO. 9€1h a!|ser-+? a'a r,t in fFiq ::et-ir'. whon s.-.; ,! ;3ii J:: 'j::!s, DU-'1:::rrt..
..a'a
"tF,.
tactors aro cow€d in 'Fubb€r Goods Storago' bt
B. Rrtsrn To S.|vlqr |fl.
P/orto .onrming a divett€t sy$em ass.mbly (telerlo
Ft$ro 4-1) tr sewice alter short t6,m stoti|ge' the B. Othcr Fubb.r Good!
vy€athsrproofcoyots should b€ r€mov€d, the Ph€€6d Th€ tsrm rubber goods incLldes synthstic compourlos
po.ts u.plrJggod, and th€ assombly dsassombl€d' $rch as Nildo Copoly't|e1r, and Neopron€' and ndu'
cleaned, inspeclsd, lubri:at€d, and t€ass9fl5led. ral rubb€rparts. the itoal sbraga sfudbnlo.rubber
.p, ' .,

Operator's Manual vrffiHr: PAGE

FS 21.500 DIVERTER SYSTEM 4-21

goods lvould bg in vaqrum'sealed containe6 main' chlly detrimental to rubb€r gpods. Two pdncipal
tained In acool, dry, daft storage area. Th€ followinE sourcgs ol ozonE contribute to rubbsr goods deterio-
r€comrnendations witl alloJv vendors anl us€]s of oil ralbn: ( I ) atrnosPheric ozona, arld (2) ozone ctoaled
ti€ld eoriDmer to maximizs rprmally availabl€ stor- by el€ctri:al discha'ges such as lbhtit€, high volta€e
ag€ facilities for rubber goods: co|ona, oa el€c{rical machinery. Points ol strain in
1. Ke€p lho rubber storage area as dan( :xt Pos rubb€, goods ars attacked first by ozono and will b€
sibl€: pr6terably indoo6, not outdoors, and away characterized by doEp cracl€, Ozon€ and nomal
Irom dkoct sunligtn, skylighF, winclows' and dt- oxygsn (Oa) will attack rubb€r gpods much as $eel
rect afiilicial lightinE. rusts. Oxijdion b charactedzed by a had skin whicrl
2. Sgleci a cool location (apptoximately 65oF) that ev€riuallycrazEs in smallctacks and may tum chalky
is away tlom h€aters, stoves, ard dirsct blasts ol or asErrae a bafi-lfte app€arance.
soace hed6nl. StlorE, direct [gin. Esp€chlly sunllgl ' has a
3. Keep rubb€rgoods away frcm €lactd{:al mirchin- harmlul etlsct on rubb€r goods. The ultravbbt con-
ory (tnoto.s, s!'t itch gEar, ot any high voltage t6nt ol th€ light spoclrum acc€l€ratos cracking. Light,
eqjipme FoducitE corcna). AvoH bcatons esp€clally $lnlight, i9 und€sirabh and should'bo
susceptiblo to dnrfE that will cany tho almos' avoid€d at all tlmss.
ph€r€ frcm el€clri(5 machin€ry to lho rubber Hed. whether thg rs$r[ ol sunllght' artit'lcial o.
goods storags atea. accidental heetit€, wil also have hatmful etteds
4. The pftrctice .first-in, first{uf is essendal with
of upon rubb€rgoods. Hoat rBluns in a gradual hatden'
rubb€r good3. irE ot the rubber goods. This process is grsatly
5. Sto|€ rubbet goods in relaxed Positbn in their acc€l€rd€d whon ozon€ ot ox)€gn b P|€sanl
mrmd shap€. For exampte, do not hang O' h oxlremety cold cllmatslt, somo rubb€r gpods
Rlngs on naib. Do not k€€p assetnbligS in will b€conre so btitdo thd they will shAt{ wh€n
$radtsd dtihrdas, e.g.,SRin€Eon glan6' BOP dropped or handl€d lougilY.
t€sterl, ard oporalors patF. For rubber goods Ary stlgbtling or b€ndil€ ot rubb€r goods in
thd must b€ stor€d in a sllElched dtihjde' petF storagp trom a tpfiEl shape will tosult h ac'
'€lax34
odic in3D€dion sholrld b€ eccorplish€dlo dstoct col€rat€d agit€ ot ctaddng.
a€irB siEns as $iJdy as possilte. Rubb€r Rubb€t good3, both ndlral atd lynlh€ti:' pos'
gpods thd a'a storod h a ffich€d dlitJde s63a some de$€€ of srscosbiflty to det€ftfation
should b€ trgatod wth a€e rosiltitllt corpoullG. from !rad.x.B solvenF, e3p.c{aly oil ll€ld huid Edto-
6. Rubb€r Eoods sorago arsas should b€ k€pt es carions. Th€!!o lttlt€rlaF causo sw€llinq/8hrid€g€
dty as possibb. Ferprr€oil, gr€ase, oroihetlot' of the rubb€r good! with whiil th€y at€ in conlact-
€ign mdetlab itom the Sorage atea to ptectJde Sinc8 lho aoit|g ol a tut b€r p|odtct F d€p€ndont
spilla€o on rubb€r gPods. upon all ol tha abov€ faotoG pb3 ls sts€' sp€cfic
7. lt stoftrgo tor extanded P€tio& is ar cFded. cinfositton, ano tuncdon, m p{scE6 frgur€ b aralL
seahd contahet! ar€ reco rle.d€d. lrpervi- able lor'stora96 life'. Gen€rallysp€aldr€, lho gredsr
ous $daco colrerings g'!dl as waxirE wil in' lho ratlo ot sudaot a]€a to roblne, th€ rmtg sj$af
croare sll€f lile. tlbto a part b b b€itlg rorl&|€d usol€3s by aelng. Fot
Factor! thd accsl€rats tho dstotioratbn ol rubber exanple, a rcHiwly htlp pan Fy i,ofJtne)' sJGh as
goods ato atno6phots, ligti. and h€at. The t€nn a p€ckit€ unit might bg €4€cl6d b hat o a mJch
'agingf means arntlaw€ eltscts ol all three of lhos€ longt€r usetul sher lil€ than . tlh wtll€d' large'
aeEcl:::3 age ;* ^nof a tle'ifii at !!tr"' '1he'
tacr^i' 4"fttor C !?!n!
that will aft€c{ rubb€t gpods incbde slrebhitE ol t'lo g€neral rule can bo dtaxn regatdr€ usabil'
bending irom tEtrnal shsp6, cold' chomi.tal r€aclions Ity. A h€e, howy pan migtll $ltet tho satrE blal
wilh sott €r|ts and parobum p|oducls, and €xpocltE aimunt ot OirB as a smal' li(tht ilec. affl s|il bo
to eloctrical ainents. usalte, wtrersas no fiJtn pi.'co lvotlld b€ t€tl&t€d
Eieosuta b tho dtmsphott alhvs oxyg€n' a useloss. Ttus, pdg€tfi€tlt bocom€! the rulo and'
vsry acdt € ehmont. lo react with tho rubb€r gpods. wh€r€ ther€ b doou, raplace UF pailPtior b usillg
p€tiod! ol
Ozone (Q3), a v€.y active torm of oxygon' b espe' rubbef goods that halro b€on sb,€d br
 Operator's Manual vHr!flI: PAGE
FS 21-5OO DIVERTER SYSTEM 4-22

tim6, these chedG should be made: 5. Tenp€ratrte Umit: Dry: 350PF, Wet: 225oF
1. ls there "chalkir€' or tafiing? 7. Thinn6r: Coastline T-6
2. Has th6 parl dev€loped a'hard skin'? 8. FlastDoint 95cF
3. Do cracks app€ar? Oo cracks app€atwhen |he 9. Pot Lifs:24 Houc at 7FF
pan is streEhod? (Sometimes cracks will be 10. Pad€ging: I & s€afi{tn Corfiainerg
obvbus: stretch or bend the part in quoslion so 11. sw€d In Tm€: 20 Mirutes
thd any incipi€nt crad€ or very thin cta6ts wiu 1e soff3 contsnt: vofume.4g%
rev€81 lh6ms€h€S). 13. woiEht Pef Galbn: 11 $.
4. Will a susp€ct pan par3 a hardn$s t6st with a 14. Orying Tm€: Touch - 3 Flours: Handle' 6 HouB;
Shor€ 'A' OuGmatar? (h th€ at/€d nat tne R6cod-18 Hours
hardness runs 15 9ointr high€t than tho normal 15. Theor€ti:al Covarage: 784 Mil Feet Psr Gallon
hardness of th€ pa'l. it is consid.ted mn{sabl€}. '16. R€coruronded ory Fikn Thi:loess: 4.0 ' 6.0
Not6: Hardn$s b dt€cted by tBmporaturs, and (ouabable in one cod)
readingE should b€ taken wilh lh. rubbof patt at
70oto 1o(toF. Th€ hatdnoss moesj,€montstFuts B. Surt*a Pttpe|rdoo .nd ApPllcdbn
be mado on a lld sutlace ol tho rubb€r havitE a 1. Rermye all groas6, oil, dirt, and o|her $Jtlac€
minimum thidnass ol 1/4 inch. contaminants with Coast[nE T-6 Thinner.
2. Ch€d( Coastthe P€6 P motb make suro |hal n
rs tho'oughly djr€d ard adhering dghtly lo the
suttace.
4.14.4 Pelnt Sp.clf,callont g. prepare and sPot ptitfi€ damagEd at€as in lh8
prime cod.
A Flnlslr Colt Sp.ctnc.tlon 1. Apply Coa!illhe F-140. NOTE: AppV by brush'
1. Typ€: Polamid€ Epory4atalyzed, Coatlhe F- oltef, or sprgy. AI!Ya!6 mix eatalysl or co1wen6t
140 into tB3in b€fors applyitE. ThorouEh mLing of
2, F€comm€ndod Pdmer Coastlhe P€6 components A and B wlh a mecfiani:al stitr€r is
3. Physi:al Prp€|ti€s: Rerbilily'Fai]; Abrasbn' €$€rdaf. Altow p.op€r Slv€4 h nnp b tod
Excolhnl irEoflpleto or patlial orc. I thlnning b n€cas'
4. Color: Whita; Specificdbn tlo' PS{2-01 sary, uso Coasdln€ T€ Thinner.
5. Gloss-Full:
(rl
 Operator's Manual vHr!ru: PAGE
FS 21-5OO DIVERTER SYSTEM

5.0 DRAWINGS AND PARTS

5.1 lntroduction 5.2 Spsre Parts Llst

This section contains tho dralyings, paris lists, and Tho spar€ parts for the Hydril FS 21-500 divetter
spare parls list thd are necessary for gart ider ifi€' system irrcfuda parE for commissioning, operatlr€,
tion and rgpair of th€ Hydril FS 21-500 diverter sys- and insurancE (critical). These parts ar€ listed in
lem. The drawings and pans lisis arE o€anized by Tablo 5-1 .
draiving nurbsr.

TABLE 5.1
SPAFE PAFTS
D.scrlFtlon

1. Seal Kn

B. 1-Year

S€al Kil

C. lrsurarrca
1. S6al Kit
 Operator's Manual Ylillntrl PAGE
FS 21-5OO DIVERTER SYSTEM 5-2

5.3 Index To Drawlngs And Parts Lists

The index to drawings and parts lisls coniains fie follows lhE assembly nexl (if desired), and tfi€n note
maior assemblios and subassemblies that comprise th€ drawing numb€r and th€ pans list numb€r. Ths
thg Hyd.il Fs 21-500 divener system. To uss me aSsambly drawirEs and parts lisls have the t€me
index, find th9 componant ti'st, the subassembly lhat base rumber and ar€ organizgd in numeti.:al oder.

INDEI TO ORAWINGS AND PARTS LISTS

Componant Panr Urt

FS oiv€rtsr

FS Div€rler 311022'J

Div6rtgr Latch 3106944

Stab 310!t260

FS Divert€r 3110200

Tool 3110270

211500 Risst

21'-500 lflennEdiato Ris€r

Ove6hot Mandrol

13 5/8'-5000 Fiser

13 98n5000 Rlser Short

'Parts tist b inclJdd as piut ol th€ assertly drawing.

5.4 Orawlnqg And Perts LlQrs

Ths dEwingF and parts lists on the folb,ving pag€3 ganizsd h ord€t R€f€r b the tndir To
consist ol ir o,mation drawi tgs, asselbly drawirEs, ".,tarirt
DrauingE And Parts lorthe rumb€f olthe idonrErion
and parts lisls. Theso draMngE and parts lists ato or- drawing, the ass€rbly dtafi.E, or lhe parls lbt
 FS 21-5OO DIVERTER HOUSING

PARTS LIST
D ESC BIPTION PART NO.
ITEM N

1 HOUSING 3110221 I

MOUNTING BAR 3106834 1

2
3106189-1 o
3 CAP SCREW
1900160-22
4 LOCK WASHER

DIVERTE R I.ATCH ASSEMBLY 3106944

5

I-ATCH 3105165
o

3106420 4
IITCH CONNECTOR
1900186'
8 CAP SCREW 'ta
16020

1900159-21 16
Y LOCK WASHER

19001 51-
DOWEL PIN
1632 I
310701 3 2
tl MANIFOLD WELDMENT, HYDFAULIC CIBCUIT

3109260 2
't2 HYDRAULIC STAB

3110219 2
13 SPACER

1900186-
14 CAP SCFEW
10026

15 MOUNTING BAR 31102'l I

.RECOMMENDED SPARE PARTS
 .I
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]
'rlt9ortatv 1s3l olv a GssY r
!!:FY.J!'6 0 rroYn'r qoru r6aEl I-i vdrE |os! sin* rvt lYot i
_t r t-v r€uars xl rror€ sY ittotn r@ 9MSTDH r<[Yl ]U |
Snyruns oxuvn lHr oxY rorn tu .! ar ttr 'rYx ru-JY r{ld o{Y nlDo totvn v
-
EonItln6 v
(r4or a) ttxrlr9r' 29o9r'r !|rt6 lgrttt slBtta rrdrYd sn
(@ r'lntgrl'vu) iaar v
v
rr ot:o r Ry
!,,r,oTbr sv turox Ytrr M SEgtwYt<, rl,lL (l. Hrtr (i|lJiils
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:SfION
 FS 21.500 DIVERTER ASSEMBLY -MODEL D 31 10200
tttL N0.

PARTS LIST
ITEM NO DESC RIPTION PART NO. OTY
.l 31 10201
BODY 1

2 HEAD 3105134 I

3 PISTON 31 10203 1

4 EASE 3110204 I

5 SLEEVE VALVE 31 10205 1

o WEAR PUTE, HEAD 1002030 1

7 SIDE SEAL 3105218 1

8 SEAL, FILL.UP LINE 3105703 I

I LOCATING PIN 3105139 1

10 STUD 1900096-
13052 24

11 NUT 1900035-13 24

12 CAP SCREW 1920026-

08007 o

13 CAP SCREW 1900046-

12012 4

'1900151-
14 LOCATING PIN .t
1624

15 CAP SCREW 1900022-

28028 24

ASSEgSLY ORA
3110200
SECTION A - A rr_o_o

'---.=O)*
-@

{i
L-l
VIEWF - F (z-eet
 DIVERTER LATCH ASSEMBLY

PARTS LIST
DESCRIPTION PART NO.

1 MOUNTING PI-ATE 310694it

2 COVER PI.ATE 3106935 1

3 PISTON 3106939 1

4 CYLINDER 3106942 1

c END PI.ATE 3105941 1

6 ROD SCFAPER 3100225-2 a,

7 SEAL POLYPAK 1920057-

105 z

F T-SEAL 192000+
342 1

o O.RING 1900001-
246 z

10 BACK.UP RING 1920012-

246 z

11 CAP SCREW 1900193-

08020 o

12 STUD 1900095-
0504tt

13 NUT, HEX 1900036{5

LOCKWASHEF 1900159n3

1900159-15 4
15 LOCKWASHER

ASSEU8IY 0nAwlllc llo.

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 TITL HYDFAULIC STAB ASSEMBLY N0. 3109260

PARTS LIST
ITEM NO DESCRIPTION PART NO.I OTY

1 HOUSING 3109259 1

2 PISTON 3109258 1

I
3 SEAL RETAINER 3109257

4 CAP 3109256 1

5 SPRING 3109254 1

rl 6

7
SEAL ELEMENT

LEE PLUG
800701

192030442
1

8 O.RING 1900001-
23'-1 1

o BACK-UP RING 1920069-

231 I

10 O.RING 1900001-
232 2

.l .t 1920069-
BACK.UP RING
232 4

rt 12 O-RING 19@001-
227
II

13 BACK-UP RING 1920069-

227 2

14 CAP SCREW, HEX HEAD, 1/2.13 UNC 1900143-

08014 o

' RECOMMENDED SPARE PARTS

ASSEllSLY 0RAlVll{G l{O.

3109260
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.-,-.. ;;';-*.r,=:3"::*iiif #f,# 5.lH g
f'tr'[-;t$4qSd[!iB]F-Ei**
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Hfi
;ffif;r#ffiffiLtllru;
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ASS€yAI! A]10 l€sr IAw DRAWINC N|JvEER J1',1244o.

to6{trFY IAW HEUPS l.0ol rtPE x (Low srR€ss vEr !

IyPRESSIC{ ST ITPING) .25 MIN HlGs CrnnACrERS. lN
AREA llOlED AS ro(l-Ots

A JflOZ60 I
A s( (lR^c€ slutY cooE)

A ovExsHoT -z slRo€

A OPERANNG PRESSURE - 5OO PSI

COAI EQERIOR SJRFAC€S E(CEPT A5 t'IOIg) IAI{

tlEnPS 5,501. SUPPT 4-l

t
;sil"lrl: J- rr!!4e
,:{L-
r^r ran l(!I 5l t XE

6TftflirTd-; ' i'lA X W+tdr t ot ol^t

1o l,Fo lE ErSrOI4 PART NO3

7 I r9001t5-clo EJTtotl-HEAD CIP ScnEllf

o I 3flC255 tGY, At{n-RoTAIo[

I Jr06r.f9 oa$oT sa
+ a Je{50 NoN-ocRugcf{ RlNc
t 2 J9,t49 DqJSrr tFsEAl.

2 Sr(',l{6 S TP RINC
! I Jr0:162 ovttrsfloT nEutulxt
oTt ?rit |ltaEi oi No€'lcurE
E@ ItoatlttDtc t|,rEi dl oasc|l'rld'l

'ffi lrrx w rotr nnqr trrroc

r6rF txxl @rAtl EtFal! lflr I
I!.-t!.|!EA!'EJI'F(3
rr fdrq i!4..641 f .t E

ffi#ffi
M.!lELrr-48
a De.u ata tr E
El-ei;o iton mrqrP
 E FS 21-500 DIVERTER ASSEMBLY-{I,IODEL D

PARTS LIST
DESCRIPTION PART NO.
1 BODY 3110201 1

2 HEAD 3105134 1

3 PISTON 3110203 1

4 BASE 3110204 1

5 SLEEVE VALVE 3110206 1

6 WEAR PIITE, HEAD 1002030 I

7 S]DE SEAL 3105218 2

I SEAL, FILL.UP LINE 3105703 1

9 LOCATING PIN 3105139 1

10 STUD 190009&
13052 24

NUT 1900035-13 24

CAP SCREW 1920026-

08007 6

CAP SCREW 1900046-

12012 4

LOCATING PIN 1900151-

1624 1

CAP SCREW 1900022-

28028 24

ASSElr8LY DRAWING NO.

3110200

t
.t
 FS 21.500 DIVERTER ASSEMBLY -MODEL D NO 31 10200
TITL
PARTS LIST
ITEM NO D ESC RIPTION PART NO.

16 O.R|NG, BALANCE SCREW 1900001-

326 2

17 RETAINER RING 3108686 1

18 CAP SCREW 1900046-

q
16016

19 CAP SCREW 1900042-

12014

20 BASE LOCATING PIN 31 10946

21 CAP SCREW 1900046-

22 BAI.ANCE SCREW
08004

3106598
:l'l
23

24
BALANCE NUT

SLIDE, BAI-ANCE SCREW

3105599

3106600
'l2l I

25

26
SHOUDEF SCREW

U-SEAL
1900162-
08004

3106451
'l .I
I

I
27 U.SEAL 30688

2S U-SEAL 3106452 4

29 U.SEAL 1002428 1

30 O-FING, SEAL FILL LINE 1900001-

354 1

ASSEITSLY
31 102(](l
oe^rf mG

tNFOnl|tlIOX 0RltVmG
3112321
NO.

t{O.
wHrrRII: F€YtSlO||:

PACE:

2oF 3
 'lUE 17122 LS.
g6-ffP-94ub-SEr"-ryy4 GR0UP L.N, UK FAX N0, 0224772236 P. 02
- . lb:lb HYDR lL t'[( LTD w4 aggre4 P.68I/Aa7

FACSIMII.ETT,4JV.'/IdI,$YOIV
TO JV/(BAXS Fnou JItr'T TURIfEft
ATT JIM CAMERON COPY M WAT{ION
DATE 6 &ptember 1994 REF
SUBJECT:FS DIWRTER PART NUfuIBERS

Q4 part numberJor tlv 21'5N FS Dlvencr packing anlt on Saklre f e,,a .

TId,s rutmber llzs sttperceded thepreviorts pan ownberih

The suftx refers to tlv rrutefial the mlt ts ruadcfrant viz,

-AI Ndturvl Rubber

' -02 Synthetlc Rnbbt

{f you requlre ury additiotwl ffinnuion plnaw call.

Regards,
, / /r--'-
,/
rF ./V^' /rr.n-

8-SEP-S4 TUt S:25

TDTAL F. wt
0224 888524
P,0l
 FS 21-5Oo DIVERTER 4qtELlELY -MODI=]!!
PARTS LIST
DESCRIPTION PART NO.
ITEM NO
1900001-
31 O.RING, LOCK PIN
326

3106457 1
32 DOUBLE U-SEAL
3106458 z
33 NONEXTRUSION RING
3106453 I
34 DOUBLE U.SEAL
3106454 2
et NONEXTRUSION RING
3106455 1
36 DOUBLE U.SEAL
3106456 2
37 NONEXTRUSION RING
3106459 1
38 DOUBLE U-SEAL
3106460 2
39 NONEXTFUSION RING
1900065{7 2
40 PIPE PLUG
1900065-09
41 PIPE PLUG
3108827
42 WIPER RING
310867/
{t O.RING
1

OPTIONAL ITEMS:
RUNNING/TEST TOOL
PACKING UNIT
SEAL SET (rEMS 21p" 2+U'41'421
c*n*u+ {b
.HECOMMENDED SPARE PARTS
3t&3zl

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11
^l
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trtt tr c^-c.5 r!a-

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I ',-:fr_*
o. rEl !t
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ITEM 1

,.-:1su
lZ)Jtt-u
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I

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sc^rE u
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t
 NOlES:
trfl#f#gtriEffi
t. Assa€LE Ar{t lEsr IAw DR wlHc MrtaBER Jll2a,fi.
REVISEO AND REDRATIIT
2. UATERIAL IRAC€I8TLIW REOIJIRED. IOENNFY I^I{ HEUPS I.OOI TYPE )( ADOED OEIAIL -?83
(IOIY STRESS I,IETA! IMPRESSIO{ S]AHPITIG) WIlH.25 MINIMUU HIGTI ADOED 12' & 1.'COAnNG LOIGTH
o{AR/\CTERS tl{ IREA NO|ED AS tOtLOYrs: I)OEO I|AIERIAL IRAC€AAIUTY REO'D
N' NOIE Z
l?A Jro25o-pg c
t o^sf ruxBA (S r BtE)
lE\ x (TR EE SIUTY C00€)

A LOW PRESS,'RE Rls€R

A OPER^N G PRESg,IRE - 50 PSI.

,/J\ CO r M)I[D CJRF CTS IAU IEIPS 5.60r. SJPPL 2 0R 3 PRTOR T0 P^nml|c.

A DO,-EIED.

A coAT crrTsto€ sJRf cEs E(.EPI As NoIED IAw HalPs 5.50t, lrPpt Fl

c -tt
(4 PTJcES)
-

./5 \

. stt3*l tsrE
. rFr..f t rF trrr[t
rrtcrr rat!!.+ rrylflr.
it.Eo ||dll |lll
Era rarc|L LOW PRESSJRE RISER ASSEMELY,
r iflr lr.oqora 5 E-dr-l| l- 16l t l.a
ra tdtrc. E UE .|l .t raa
21. QUTCK CONNE T
T L
FS DIVERTEF RUNNING/TEST TOOL N0.
31 10270

PARTS LIST
ITEM NO D ESC RIPTION PAHT NO. OTY
'I
I LATCH HEAD 3106295

z MANDREL 3110271 1

3 CAM RING 3106297 1

4 DOG 3106298 1

5 I.ANDING RING 3106299 1

6 SPLIT RING 3106300 1

7 ANTIROTATION BUTTON 3105173 1

SPRING 3100062-12 ?
8

9 O.RING 19@006-
€9 1

10 O-RING 1900198-
2000

11 CAP SCREW, SOCKET HEAD 1900042-

16024

12 SHOULDER SCREW, SOCKET HEAD 1900162- o

08020 -r
13 RETAINING RING 1900138-
16E 1

14 RETAINING RING 1900102-

z',t2 1
 FS OIVERTER RUNNING/TEST TOOL 31 10270
TITL NO.

PARTS LIST
ITEM NO O ESC RIPTION PART NO. I OTY

15 CROSSOVER 3110273

16 O.RING 1900001-
240

' BECOMMENDED SPARE PARTS

ASSEttELY DnAWlllc l{O.

3110270
NFORrAlloll 0RAltIt|G llo.
3112323
wrilrnlr PAGE:
A

2or 2
 ( l// ?l?e ?L)G t t /\\,/ <.-f €41
I t4 | ZING,€]NG AISL ?O2 SS'f
I

:r
I NOTES:
t3:l izrN6, z'rN6 ^rcl
z^, qe':-

i. (l€la n4iasctor
lo 2 sceew ASTM A 574
loltantt t^r rot! r.@r nFE t
ttrDoE) llna .J! rlxlw! xror or ircrEis
||o|lt Al fd.lors
tN lrt Sceew A31t'4 A 57 4
to o - (I.! G urTelLL'7AA-Gr,?tu't
A J||oiaTo A
9 , I I
+
iA- zrN6- tLtTEtLL 70 A-Gr.?b-F
A raa [nraE^6[Jw c(D() - - s?erJG , AIgr 3or
IA 5i. $o ru6 "-F-
7 l lNTi-< 6uT7ft1 ALS1 4l40
z lsslLlY rrit fE5r l^ aam6 J6JJz SPLIT ZI,N6 At3l 4 | 3a
I LANPIN4 €iNG AlSl 4 I 30
A OC(a Alsl 4r40
) I CAM EING AlSl 4 r40
? N4AN P P EL /.rI-)( latQ
LATCH HEAD ,a:sl 4130
QIY. ,VIATERIAI
REQD ID'NII'YIN6 NUM'ER OT DESCIIPTION 5IZE, D'SCTIPTION ANO sPECTFICATION
LIST OF MAIEIIAI Oi PATIS II'T

u I

stE sEtAtaIE artlB LraT

)
t

",.*--.; ,.1 "&e.. .,,'.'4f,:A:r:!' rrr;-,.- -.-.- l

 TITLE TELESCOPIC SPOOL ASSEMBLY,211500' 2' STROKE 16. 3110250

PARTS LIST
ITEM NO DESCRIPTION PART NO.

I WELDMENT, INNER LINER 31 10259 1

2 WELDMENT, OUTER LINER 31 10251 1

3 SWING BOLT 31 10267

1-o00035-22 12
4 HEX NUT, HEAVY

t HEX HEAD BOLT 19001 90-

44074

:l SNAP RING

NON.EXTRUSION RING
31

39450
10246

39449

:l
DOUBLE U-SEAL

U-SEAL 31403

10 KEY, ANTI.ROTATION 3110255

11 CAP SCREW, BUTTON HEAD 1900115-

5't0

.RECOMMENDED SPARE PARTS

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 ----_-i6Jrc* pnoPRtEr:eY alcHrs lr"lvoLv€o
f' *,'.., ;L-,.-"* !1!9'q!r' f -*:*S 5"iX*:5

t{olE*
I Asgrg,r ANo IEST IArf oRA'ltNc MrugER Jlt244Z
I
i
lffiSffi*'$l'^"*.,.'.
loofiIFY l^w HoJPS r.001 rrp€ x (Low srREss yETAt
ol luPRESSloa{ sra,rPl}rc) ,25 xlN Hlo{ o{ARAcrERs. lr
ARE t{OEo AS FruOUS
3ttc!50 c
I 'A
A )s (rRAcE SILITY COOE)
I
A rEEsclPtcsPoo--t$Rq€

-.1
i
A OPA NNC PRESSURE - 5OO PSI

coal eflEtoR grRf cEs ExcIpT As oIED t^tv

HEyPS 550t, 9,PPL 4-J.
I

I I

I
ci (zreE4)
DI^.

I rrrwmeu sF RAIE P^R[i Ltst I

'. o!€.3ltn |I L lo|er

nr--r r^lF .Gra uil!.ra lho.n|
.FUC.-.!NE {||t .r!ro-lD rar!.
. lrttrr a!.6to.r,la E4rEll l^t AE I
r'ffi6ard-a^tra

zra @l:-. u
'rrt

". "-. 7
 NOTICE PROPRIET^AY RIGHTS INVOL\€O
NOTES:
F|'oa.tr'!|'}ltr.Icr
,/t \ F^gRlc^no}f SJAII. |{EErIHE
0f DRAWTNC NUUBSR J O99..
REOUIREITAaTS A ra-o t^w HElrps 7.100 (p lc8l x. A).

UAENIAL IFACfAAIUW
(LOW SIRESS UEfAL U.PRESSIOH
REOUTRED. IOOITIFY IATV HEUPS

CT RACIES IN AREA NOIF! AS FruOYE

Sr^rapnc) wrrH l!
r.oo| T'/PE x.
ulfitxuu Htcll
A uLlR soNlc lIsPEcT lAw Ho.{ps !o.5or SJPPL 4. WITH THE FOtl.oMilG MoO|nCATIoN*
a
B.
PIRA azJ
P'NA 5.I.I
EASIC C^IIBR TIoN Hdr 9r^[r BE r/8 INCH lN o|AV€TER.
-
- OISCONNNUITIES ARE UNACCSTAALE IF THE AT.IPUTUOE EXC€EDS IHE
AD0E0 -Ja4 WITH
OF FUC HUES.
EenB UKOIEIS

RE IIE}|GE IEVEI- ANo IHE oISCoNn UITIES HA!€ t.EllGIHS rrBICfl E(CEED l/2 INCH.

A 31tO2E0-rS( O
r-D^sa l|uuBER (sE T SLE)
A s^Glrmc PARTICI! IX*ECT tAW H€VPS 10.201 C00E rr.
ADOED NOIE 10.

A DC( (TRAC€AErLITY C!oE) A IIISPECT HTRDflESS

HIRONESS SH,\IJ- 8e
I'I
I$E
AREA NOIED.
207 - 237.
A.. '," uZa - 5,ooo Rrs€i V c sEa ,*r's ASSEUATE |}tD TEST IAw DRA|YITG NULEfR f,r12tt3-

@AT OUTSIOE STJRFAC€S IAW HEVPS 5.50I SJPPL J-I A o( yIt{E IAW ANSI/AWS ol-r-Ea, SnUCruAr f€totNc
u.T.
COe SEc- 6, ACC€PI NCE/RE€CIoN IAlv T SLE 415..1
{. AL1ERNAE rlEfiOO tr UANUFACruRING IS ACCEIAAI'E
tvux APPRov ! fBot pRoEt ct t}tclNEtxtx6.

24.mr5o
(4 PrlcEs)
(rr5) vrfl. (rf5o)
(r8,0o) Dn

A,AA

r*" lh .lt lEro 3110280 tC

I rtv

stE an
&
ddarro IlI t E ..tsD
r$--E xljl !lrrlralr?

TO ADO -3a,t

I 4p-<aa
lo
) * t Fg
o!.orlro.r
l|E|lr n rlr ,u rarar urE. .u6
FrrF odrlrl' E@ 'rlioE
Pral rutaBs ^ajcrlr ,.o ElrE
nrfiat a!.lrr6
A+t.oo viElolt Ea lo.r|tt r!l'-d .r .r r.a
tIE rrofs tuE_.:-.:- '= I
taat EI|!!r ot tnt !i 0a rrE rE rrAr - tr rs r -r--_-lz-
!]6 r l ar--=- troEEra ao.tx
rH lr atl t t oLl-:-r E
-rr
AE^rt6r(tttdal!..!r
rra grat rm, orEr eEr rrt
3110280
 $r'.: :. .;. . .. il
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NOIES
l. llrl3 oRl'lxc o€rptcls prnr Mrrit'! .ltto220 otwRr-ai r.qrstnc t5 2l-500 otltRtgt
?, o(sler rr|aeErEit
lJPtti L lDl
t.^ Ftl^nro - 100q.@ ll5 (rora) uP cn D0*
^sniEt
PitsE
ut?tn L ro{ - r.5o pst r,106r^r J.0@ pst rAI
^ssY
HrDiru,tq sllS
^sst
- rl@ Psit x4!a lo@ Pst rat
J' alr,lo vq.ur{*
a U'PER talor sltl - .25 6rr_ torat .|5.86 (1165 6l
E X\Di^rJ(tC 5r t - .t2 cll_ tota
^sn . 26'40 lsal dl
roo [76 m] a SIA(IS c -
n" Borx 0€g
9,OO
IzemIr.!z&61
72'@
r..oo('orml I

250. od.rs

t.' Axs| q.^ss J@

rtrlrcE r/'i6l Sl

e
iNc caoovE
5OrO. aO (.t5 rr4)
PrPE (Vtj{r UxE) Dtr/Eira urc8
f rfl (t.rrrl

qntlra
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f |tPr (rEr)

raai5 tnr4 6l

lrora 6 aa,a2l [11L t6]

!' a$t ct ASs rlo

R IsID FAC@
(nu uP uxq '|l.lXGE

I
I

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llit ml P29 .sl [!t1 Ml
l@ [7t |6l
i"
rao leel dl re @.-.rt r 1r'.
I ltttr.rt r! EErr! tna rn trna ,r xol4E
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) t4' llist ct ts Jo
INFOR|IANC.I

.A at^t{cE l/|.| as aD€ cioovE

I
( r(o nlr rrc )
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 |l NOI€S
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ttl tltctrc lld{ lA r ls rAtD
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lA\ |,ri@rnE t!||CD( nraA tD.Ctl
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i<
 Operator's Manual
FS 21.500 DIVERTER SYSTEM
vril!flr: PAGE
o-l

6.0 LUBRICATION

6.1 Lubrlcant List

Refef to Tabls 6-l tor the lubricants required.

TABLE E1
LUBFTCANT UST

FS Dlv€rter

Castor Oil

Never-Seez

Castor Od

Ir smal Metal Surtac€s Castor Oil

Castor Oil

Castor OI

NevsFseez

Non

Riser

U@aint6d Surlaces llon Petoleum

8as6 Oil
 Operator's Manual vHrDn[: PAGE
FS 21.500 DIVEHTER SYSTEM o'z

TABLE 6.1 (CONTINUED)

LUBRICANT UST

211500 Teloscopc Riser (Continued)

Ca5lor Oil

Nerror-Sa€z

BX-i60 Ring Grcova 8l[ Hanmny No. 4€ or

Exxon Cor3v 1000

FS Diverl€r

Castor OI

t{on PetEl€um Ca$o! On

ffiffi
N6ver-S60z

I Fefer to Tables +2,4-3, aN U,

b
Equivalent may be used with aPP|oval of Hydril Engine€ring.
 Operator's Manual YTIIEruI PAGE
FS 21.500 DIVERTER SYSTEM 7-1

7.0 FAULT FINDING/CORRECTTON

7.1 Troubleshootlng
To troublsshoot tho Hydril FS 21"500 divettor
system, relor to Tabl€ 7-l .

TAELE 7.1
TFOUBLESHOOTING FS 21"t'OO OIVEFTER SYSTEM
EOUIPiETT/PROBLEII REMEDY/ BEF.I

DIVERTEF

PackirE Unit Faib To TEst. PacklE unit i8 tvom or Insped pad<iq unlt and
damagsd. replaca il nec€ssary/

lrxrp€c{ piston bowl and

mal(o

Rsplaca as n€cs$aryl
4.35.

Opsrdr€ press.ll€ is low. Insp€ct prE36uro sourca/

relerto op€ratlon and
maintenanco manual tor
dlv€rt$ contol

rt' 'Panoraph wher€

proc€dut€ is locd€d.
 Operator's Manual vHr!ru: PAGE
FS 21.500 DIVERTER SYSTEM 8-1

8.0 CHANGEOUTTIME FOR MAJORASSEMBLIES

8.1 lntodustlon
This seciion cor ains th€ chatEeout tim€ for malor
ass€mblie3 (reter to Table 8-1). The timos lhd al€
li$€d in Table 8-1 are based on the eqripment b€irE
in s€wice.

TABLE &1
MAJOR ASSEilBLY CHANGEOUT SCHEDULE

Alsambly/ComFonant Tlna ln Hours

FS Dlv€rter

' RetorErEg to Paragraph where replacemont procedut€ i3 located.

 Operator's Manual vHr[nE: PAGE
FS 21-5OO DIVERTER SYSTEM :,-l

9.0 APPENDIX

9.1 lntroductlon 9.2 App€ndlces

This sec{ion codains the operalion and maintenancs Th€ op€ration and maidsnance irfonnalion provided
informdlon p|ovirled by the manufactureB of fie by the manutacturerof the 13 5/815000 FMc speed'
followitlE @mponents not manutadured by Hydril. lod( segmer 6d clarp coffiist ot tho lollowir€:
Rel€r also to Subsupplie's Refer€nces inSection 1 ot
this mafliaL AWeNk 9.2.1 - FMC Petoleum Eguipment Grcup
fuilaN Assf,n/oly aN lnstallation Pmceduo | 3 ga
9.1.1 13 t6'-5000 FMC Sp€edloc Ssgmcded 5000 Spaadloc Se$w ted Cle,w
Clamp
Appendix No: 9.2.1
Hydril Pan 1,|o.3110283
FMC Padl No: SL 103
Operator's Manual vnnnu:
FS 21.500 DIVERTER SYSTEM

APPendix 9.2.1

FMC Petroteum Equipment GrouP Scotland

Assembly and lnstallatlon Procedure
13 5/8 5000 Speedloc SeEnunted ClemP

13 5/8'-5OOO FMC Speedloc Segmented Clamp

Hydril Part No. 3l10283
FlrC Pan No. SL 103
 Equipment Group
F M G 3:ff:x"J

13 5/8 5000 SEGMET{flTED CT,AMP

ASSEMBI.Y A}ID TNSTEI.I.AEION

PROCEDURE
I
9-4

cot{TEl{'rs

1.0 Purpose t-5

2.0 Scope

3.0 Definltions And Nomenclature v-5

4.0 Figures 3-l

5.0 Hardware Reguired ,-6

6.0 Procedure For Installlng And Assenbly of The speedLoc

Segment ed Clanp Connection 9- 14

7.0 Testing 9-24

8.0 Procedure Eor Un-Making And Disassembly Of The

Segnent,ed Clamp

9.0 Allernate Procedure For SeParatlng Tbe Heads

Using The Spreader tool . . .9-28
10. Handling And Storage . . '9-30
 Petroleum
#nf,G Scotland Equipment Group
o_ q

rssEoLI IID l:|s:lti.tclot tloctDEtt

13r/8 5000 SrsllrEc Stcrcr:irr .' rr-a
1.0 ?srrost
?.{g ?uRposE or :srs AssE.yl'.I IND :l{s:ll.i..ttloN ?tocrDuR! !s :3
DUSCR:3E ::t! !!lSL*t:.it!:CN Ot rEl SICMEyTID Ct.tup :tlr Is osED :]t
!1AKI:{C gp I ?rEttirEtD CCS!|!C?OR, OR COMttxA'l:Clf OF IDA??O3S
!!tla :{wE BEE:| DESTGNED FOR Ostlt6 lgE S?IEDLOC 5EG!,|EMD Cr..r.!rp.
DEt:]rt:toNs AND $o!.€[ciASnRE gSED !:f lgts ?ROC!DCI'! AR! LtSrrD
!:r gA.Rtcttt tt 3.0. ilf clsE ot coxtt ic? ot rleMs, At! 5l,, AtrD r?I
15.t Dgtlxt::olrs sHl'.:. :tKt p RlclDEtrcit.

2.0 scorr
!E! SCOpE OF tsIS ASSEVIIt tltD !!r3tr!!lrtoN ?r.oc!DgR! .d!ii
INCt.ttDg !!lE ?RCCEDSFIS aor ttt fourr:n|cr
nrsrtJ.i ltror oF tgl sEr4t st sErr.

lNSltlI.rrlCN Or lsE SlelG$glD CIrllQ TSSEIGLY

RElir'v:rJ. Ot tltE llovl l:il!,!l

lnl|DL$rc x|D stonrcz i.EQgtt.EtlrE:t
3.0 Dtttr&ltor! rE erEcu:rErr
lEt toll.otrac Dttrltt:Ioxs trrD rol{! clrrsRr ra! uSrD r$ trls
tsgaott r|E Erstjrlrxrlor FEocloEtE:
cElE xDt, ... cl.llrr ttctrltt IID cltrit soDt aR!
uslD $|IERCIITGITILI. (ttcgR! l)
ctrn Srcr!!r!! , cl.r}|r loDt fD cttlt' stcrtrt aRr
gstD Df,ll]tcllGlllr.t. (tIGdR! 2)
stdD..,.. . .... ttt ttttrDlD gtgD ttl! t lxsrlllrD
tI llt AEI-tlI(;, rr|D lS VtlD toR
AttlcEtIc ltt !i, xgt ttfD cltlrt
srcroE. (ttd'L :,)
c.rt scREr. .... ltt clr tcttt tlxt ts qsED to rgtr€a
rtr-i,rro to tt! cRo!3 0v! n
lDrrrEr. (ltqtl| 1)
o-Rt!t6. lrl o-ttlc tt gslD to illt ttt clt
scirr tiox tlttltc ott lE! tg!-Rrxc
DgBlro glorrct. tl Dols rot tlv!
to 8t RauottlD fatt tt! t!!-r$te ts
lf;tlcalD to tlt crosgovER rDlPtta,
or r$t l:rtt CtlDftl EirD. (Et6igRr t)
 Equipment croup
#WilG ::5r'5'.'
v-o

nAJ art.a . :sE 'rtsHER !!t t !s iistLt:,:f !E::rEE!f

rsE rR lrut |D c:lr{p sEeclit:. (tlcnRE
tt
:!{t t3, yg? !s gsED ?o 19:X:!f :!t!
c:Aut sEGMIlrt o$ lsz s::) Dci.tyc
r558tttll, tltD toR ?Rlictf:yc lBr
s:gD rfEt:t lsE ccFtfEc:ictr :s :{ADE.
(f:cgtt l)
ccNlrEc::crl. :llE Colrllltrtr:OF Ot s!c!t!y:!t Ctr.[r9
ASSIlrlLr, ss!a5 st, s!t!, tltD
cRossovtR A.Dlttlts !3r! ylxrgi A.tf
asSt!lBr.t is oEtt!tg3 t3 !ttE
colwtcttox
?lt-RIlr6. :!tt Rrxc fHrf rs 0SED !o L\CEOR rE
s:oD3 nsED toR r{lR:||6 taE
ccrfrfEql:oI. (rtGERt 1l
ctcssortgt tDlltlR. , . cclrtoxElfT lsll trt !r! lyc EIt! A!{D
slt', ?ocrEl oslD ron lEt szc!{EyrlD
clllo coMtortlr3 fltl!'.llt:$c gt tltE
camllcllolr. (ttc!t! D
oP9!R rUtD. r lrRr u3tD ?oi, rt! .gttte.
ceogtovla lDAttlt ttlt :s qslD t
!{rRllc nr tt! com|lcElol
LC9alR S4D. rlE tlt!. 0SED fOR 8t! .:OrER'
cRossovtR torrtEt lttt :3 SSZD tX
r4rE o tt? llt cotl|lcgtol
sr. szE- rra ttllt uglD toR fl! slug st Strr
RIXC trlt ts usaD to Mlx! sP rx!
cor rggtot
sL... .. rlltSEXEtOr FoR stt!D!&
lwt......,.
Fslr.tlrc ts! tlRrr stlD fot ltt gllatt sL 3!l!
PV!&ITC 1g'L
E! Stttlltl. . tal tlRx oslD rot ft! slcMlXrZD
cttrt rttr sttllDla lqrL
Br.tto F!..... ilt lrrfr ltsrD toi ttt nG slctcr|taD
BLt& cLlto &t
oD..... oqlltDt Dtltcltr
t!...,.. Lr|StDl Dtlr'Ellll
rrt 61....... 3 rtt !cl!!ol
EC tot t!r.La!lD
EOgttrtrt tro cEt!s?ylt !at t
EQgltnrr.t. rrr trlctttcrt:oN 5A
(gtaC c., l6fr EDtttOr, OCtOllt 1,
r990
rtt 15r.. stlclttclttol tol Dtt!! ltrooct
lQuttullt. att trlclttct!:oI t5l
(st!c 16rl ttrtt lDrltor, xovEtalat
r, r9t6
n?..... .. Atslr|lt t tto ol trolt coxrortut!
t:tlo tltclt 3q!lts!x!r.t!t. oa
ccr4trrator ot sElllltna'olils
#nflG ff|rr.j;r..
Equipmenr croup s-7

a, 0 ttcmts
T!IE FOLLOWIIIG AR,E gSED fOR lrE .t,SSEYsLr .{ND
'I€UR!S
rNsr.u:tt:clf ? RocEDgRr 3

TIGURU DISCRTPTIOII

I s?tEDt€C sEo{alfrED c!,$,p rssE!.GLy DRIH:-ilc

2 sEctttfrtD c'.Allp ass!.tlt.l fltta gp9!8, A.ND LO9TER
gE^tD3

3 Sav! sr. SEtt Rrlrc

a cRoSs ovrt Spoo! roR rltc s!c!{!!f rED
ctrHt t?oR ltts pR(rclDOtt tr ts cl!!!! ,urpER.
EllD, rlo r!Or|!i,' saD,
5 ruc gtcrlftlD crlut !!laD ru! ?oR ,a!!suRr
tEgtllftt
6 sll& pg!!!a roa glus !t&, g4L Rt{€ t$r
? rlc stclcrr@ ctl|4 &! g8RllDtr, rOO[r
t str& Docrt sgprcts
9 31!D !O alt-RDftt tIJrlqtlgrd
10 glED !O rE!-Rtrc rtrr crrsc8lt
11 lZl-i,IlG lO EtlD
13 cuxt lt{lott rttr nstc:l ltD rR xrtr
:,3 C&IC StCrCu! tLlcaD or stgD rtta rlsE!!, lIrD rR
n'l !xcrc!D.
l{ slHg st Sllt gEtArD t! 3!l! DOCA!! Ot LO|ER
{E .r)

15 CIlr'C Stcl{zl|r ovlRr.rr or ErDs

16 Ct rl4 lrclclt @lr!rc! rt:!! IIIDS
 . ,9"

Equipment Group
{5ttflG 5:5n'::'.'
9-8

{ . 0 tlcig8ts (cctfltlftttD t

:,? :{gE io :El-3,:lG ccN?lc:

: ? c:-*!{l sEG.yE:|a ciEr.erNcs ?|::!t :tnB

'-i llEr-OS SE?Ai,AigD t{r:!t SaHS SL SEt! StgCK !r ;C,rfEi,

:IE.t'D

23 SBUS 5! SE:i ?gt!L\c rcol. :ys?IEED

2'_ s?RttDEe, tccr. :Nsr:!!ED
5.0 ElRDrAit itQclatD
!!li rol:O'.livc tllRDtf.tR! I3 RlQUti,fD !C .I,SSaHILA lr{D !xSrA!!. A
S?ESDLCC SEorErflrED C'll.C CCNN!e:CH.
: ETCg SPEEDLCC SEA,GMTTD C:I}O ASSES{ELT

:2 :rc:t cl.lMt sEo,l!l|:!s

1 Llcg llZ-RI$C
:? 5lc8 fR lltEs
:2 rtcs mIiEEts
o- r.rCH C.rt SCS.Ci'S
12 rrcs stdDs
6 r.lca o-illrcs
5 CrCr Crt scRzrn.
.txrt anrart r€ 4! :i ,rot ar(t a-r.|lF al|l x r.rr,r.r.-!a rltal
r|. c*rqu.tr.a rra ararqrea .rqarrr t n4 aF.rr4 trt Frlrr !.rt i i..t rrrralt r.aa . .aB-eaa
c-tqrE rttn attraa s fi.r -rllo
.ra sr ,at !!. llatrq.caB ra.a ltlatdtao. dr r-t Art a ||
d rarn .arq lc atraatt irrttt r,l|4tlrrr- ar ,ra- a,ra ,ft<taa lr ,rra rrataat lrlt rat - ..i'an
(EL-rl lcrralr r.c!r.l rc 4aalUri tO na tqt- lra uaa or tr,i! rr uadtaar (' 5 Ctrar ,iarls
,.4 '.Ilt 'a- rai.-t! rc rrc t€ ct nfirl'l rit aata
-. -?r!. 4txrtibrtd at ,E.

5PE:OLOC
SEGU€IIIEO CLAUP ASSY
+ilc
rm-
-rnl]|tl
.|-a -r .ral .-r rt-r

FIGURE I
#nflG 3::rf5fl EquiPment Group t-t

! grca SEGME$IED c:tME ASSar€Lt X:ttt uppEF, tD rcrEa. r{Eils

!.llxiltc o? a ste,tltftED cutMp colottcllcN.

rJi I t-t r
',_,-L.t

AOAF IE3}

CLAMP
SEGMENI

WASHER

STUO

TEE RING

SSMS SL
SEAL

\- 1-g',vgR HEAD
(CROSSOVER
AOAPTERI

FIGURE 2
#nflG !:L"l?'J'
Esuipment Group
9-10

5.3 t EtcH sa!u, sL sEl! RrNG

<.tr[/q qr
tJ t_
c5^l
J t_A t_
l- | rrr rF\F -
F
I lll-l
vlri|
ll.{F
\|- J'\

5,4 1 E.tcS ttPPrR [ttrD, t69|En itNtl

UPPER, LOWER HEAD

FIGURE 4
 Equipment Group
#nflG 3:x."::."

2 zACH r!{C SEG!'rElft9D CiAV? Bt.IND slllr6Es osED ioR

lrYDROSttrtc rgs:tl|c or tH! sEGl{ENarD ciil{t AssE!{tlr AxD
si. sElL

llDl ocrnd
l
2 5ll[ |l0 rut
I f,,arl i,!

REF DWG 48.9539

BLIND FLANGE
FIGURE 5
 Equipment Group a-1 )
#nf,G 3:5,?::'J

5.6 t 9rc3 sL s!.t L ?g!i.:$G root.

REF DWG 5I-9449

13 5/8 SBMS PULLING TOOL

FIGURE 6
 JL
t--l
ltt UIJ
l'o
-l-l
dF dF n
u) 1,
;E E! o(D
o=
Hs vn
' ;i! fF
65
". 9f a
1) F
i H: n u
om
g.
: rrl E
c.: I
ti O rl 3
(D
rrt 8 f
cT
ro
It rr, T t
o
!l a
efi -{
o fr oc
E> o a
!9 F
on
rld
It
;3 m
ll
I- =
$r
.r}l I

o
T|'
r$ \9
I
ir
S'' ltO
ot
t.
 Equipment croup
#nf,G 3:5r":""'.'

6.0 p ROCltOt.l tol ttfstlt ! !!rc rltD rggtErx or lEt StttDloc stctcrElD
cqrc col|xtc?tolf
!!tg rol.l.ot{I$c pRocEDuRt DESCRI3ES lltJ !.trrtroD of lysErr!.lllc A
sEGt{EytED Ct AMp CONyECT!O!t. t!t :{ost cAsEs ?tt! cLAr!p
COMPONEyIS ',f ILL BE Slt!?9!D AlRrADy ASSa:{ELED tS A Clt,rp
.*ssE!{tt1.t. iltls p RocttgeE ilrl.r. Asslnrt IEAE src!!!{tED cLr.lrt s HrvE
NOt ElElf ASSat{aLED .t!tD ftr.tl rsl usER Wr!! !,rAK! rHr sEcHrltf3D
c'.AI-lp coNNgclloN strRfrl{c flItH tooSE paRls. pRton, fo rHE
s?lRt or ASsEMtr.t ll{sprct Al.]. HARDirli,t toR srclts oF DAr,.rCE,
collfti!! rEAt tct cct'ccFElfils ARt fRlE rRclt DtRt lltD DErRtS.
lrotl: !: tt rl'gED lllottc! Oql lE:lt tiOCtDgt.I t!r:! r*fra Ctr.:ftr
LIrl Ot tlt utttt lJ.o tarlr atrDt ll't tot*ItD tr tlt vtartc$
Dr*tc!:tot, llo llt coDllE ta tE CqFEc:fi!{ !g tqDt.
6.:, vtattt ta.rr Ar.! rlaDxlt! oascarlrD rx tmtcirr r 5.0 !s
ACCOOXAID rOR tXD tS RttDt tO UgE tot tltltlr.&rtfc lsE
coltrrcttox. Lolttcltl 3Err. tocxlt SgRrrclg $f grrrR txD
I€I|IB AADt.

/,,0, POCKET SURFACES

F'AI IAF
r IbUKL /T
6
#nflG 3:X..5,J"
Equipment croup
9- 15

A??Lt LOC?::= .A. t!tttADiy6 coHpou!|D :O tHr 5?,J05

?s,roR ?o iysf.ttl.:Jc ?$tr sTyDS :N:O t!:g :rE-R:yG. ::lRg.tD
stgDs i!{?o t.q! :te-RtNc u,rf::! :!tEy 30::c!,t oot oDt rltt
:AS: :ITREAD Od:HZ rD SiDS Of traE rEE-tiNG. rHE SIUOS
?lIlL yoll Ea Fo!!{TtNG ouTrAe.D fHE OD OF !:{a rE:-
Rillc. :oRQUE Tlrt SIUDS :O t ycttl:fr!
'ROM100 F:-tas.

?e30'

APPLY LOCiITE
APPROX IMAiELY
OF THREAOS IN
TEE-RING

tl
ll
tl

TEE-R ING
STUO

I
I

'T' I

I I buftc Y
 Equipmenr Group q- l 6
#nflG 3:5,?::'J

5.3 ?L:CE 5 EACS Cl? SCAgltS tx tg! tEE-RtltG sO tlt^t ?ttE !{!tD
OF THE CAI sCRET9 I:83 IIISIDE ?g! CCI'NIER EORE. AfilICIt LY
o-r,tNc to tHt IHRITDED EltD OF ?ttt Ctt scRlr:

u-n \u I LL-il li\b STUD

CAPSCREW

FIGURE IO
 .rl, "

Equipment Group 9-L7

#nflG 3ixo"l?il

5.,t Arl,1'cH fHE TEI-RIJC AND SrgD CO!{B!$A::5tf to !:{! o??gR

i{EtD 8t tltREADlyc :HE Cr? SCRg.dS M ::.r3 T.l?p!D HOLE5
LOCTfED ON Tt|! AEID. tltREtD lHE Ct? SCsrifS so !!rA! ?!tE:
AAg BOtIOMED OUt ON tHtEADgD lto:ts. roRQq!
!!lE CAP Scnl'"fs lO .[ "AE OMTNAT 25 fr-Lss. r! tS xo?
:IECISSIAI fO REltOvE tHE O-RIIICS ::rr Cl,? SCA,!!{S,
lHE ColtBrxrrtolr !ll-RI!|C AND STItO SttB
'ROM ASSEHEL! t{M TtlNG
rREE.l FROII rHl O?PER EfrD. tHE trr-RINc erl! Br pARttAl.i:a
ENCAcED IN T:tE 1!E-RING GROOVT LOCI:I] !:I ?!IE U??g3
!{r ).

| !P3rP
gr \ Lrtr An
r t-Ftu
r

O-R ING

TEE-R ING

STUO

\cAPScREw
TEE RING TO HEAD
FIGURE II
#nflG !:Jr"j:'J
Equipment Group 9-r8

o.: Ai?l'cH E.tc8 0F:r{E cLAr? STGMI$tS :c lHr S:.JDS i'5

iol.i.c9{s :

TLACE r:ftoTlru ccurlTgR BO8,r of Elct clr.!{r sEG}tEN? :3!

i{ASHEe A. D TR Nu?. tHE ..|ASHER rS pt,tCED 3E??IEE!{ rsE rR :{U:
AND CLA.!T' SIGMEY". TltE HEX HIAD END Of !!tE ?R NUI rS O$
lttl oD s rDE or !!:! ctL!{p sEo,Erf,! .
?!cK up rHt cc!.1,E!IAr!ON ClAlrr sE6!{rnT, rAsHER, A$D :R. SU:
r.vD ?SREAD tttt !R lrur olfto lHE SIUD ArrRoxlvtrELy ,!o:::
:HRt.T.DS. E.ICH COMEITATION I{tL! TSrIt 5E SSPPORTID 3I :gE
:XISIIDED SLEEVE ?ORTION Of lttE TT NUT PREVE.\Tt!NG DAI,ITGE
to rtrE s!@ THRSIDS fRclt tltE cLA!,p SEG,ANa.

CLAMP SEGIiliIII

WASHER

TR NUT

CLAMP SEGMENT WITH IVASHER ANO TR NUT

FIGURE I2
#nflG 3:ir'5f Equipment Group 9-19

5.5 :aNt:RH 33A1 rAclt CLA.HA Sec.lENr 15 ?CS!:!ONED ON ::{!

s?UD SO ?HAa :a ct E:RS ?!{E AUa OO. f H:S .,{f Li ALLOW ?!{l
t??53, Hg.tE aND SEGMINIED ct:r,tp coMpoltEt{:s !o BE LOirERrr
A.YD AI.IGIIED THE LOI{ER !IEA.D. THE C!:.rP SEGHENTS VUS:
TLSO CLEAR 'f:::I
THl LO1IER AEAD :}t ORDER :C ASSEMBLA A$D
:xs?tl.! aEt ccNltEcllo!|

nr t.\ Q r \ta=

CLAI/P SEGMENT

WASHER

TR NUT

8-r0 TliREAo
ENGAGEMENT

CLAMP SEGMENT PLACED ON STUD

WITH WASHER ANO TR NUT ENGAGED
FIGURE 13
 Equipment Group
#nflG 5:5r"i?T
t- av

6.1 ?gAC= SL SZAL !$ !flE Se.r! eocxEt or:9t Lot{ER !rtt!.

coltEtRll tEAt lHE SElt IS Sir:stxc LEv!!. :!{! sEAr ?ftl,! 3r
?RILOADID TIHEII IIIE UPPER rrE.LO A!'D LOIfEi, !t!ID ARE ?U!i,ED
ioltARDs EActt Bt tEE C!t!ttr!t6 Act:oy of !!tE cli-y?
sactEiN'fs .

SL S:AL SEAT:JT
IN SEAL POCKET

SEAL FOCKET

LOWER HEAD

SL SEAL Ii.I SEAT POCKET

FICURE 14
 Equipment croup
#MilG 3:5r':?'.'

6.3 Ai:Cl{ ittt u?g!R L{D LorfER es rs. vr-KI sc?..3 :Rr! !:{r Ci;.v.?
StGl€Nts rlli. c:tti lct t! oo ?fEEN i:t! :tatDs Aa,E BB.OOGA:
:362:gtA. Lo'rtt l:|t U?99A, a!.*D SLOWLT SO !tar! :s! rE=-
l,!llc 'rtr.L E!f:!e :lt! ?EE-1:yC cROOvE aOCt!E3 :lr :!tE
]CWER :{AD.

:3N:::IEE !OW!R::{G t:rE UPgER AEA! Unr:: :: :S ?OSSi3:i

rcR ::rg cl.;r&{t sgouxls ovlRLa? :!rE lr.!{p sEi.rtcSs cf E.tc:{
rt?!t

' :,\-t.1
,FUr-t_ I ni ,-.\f
\Js_Fr,\Frt\\/br\\t.=
I

t_
I

/1\ //-^r ^ r-r D \,ID

\J V r_, \t_/-tl
<lrQaAatr
tJ\JI \i F\JI-

OVERLAP RAMP
3iiiiiAc;
LRADTAL rt trADANrar
-J w t-t-Fr lftt \\Ji-

CLAMP SICMENT OVERLAP ON HEADS

FIGURE I5
 ..;.,.

EquiPment GrouP
#nf,G 8:xr"l""'J"

6.10 :ttRglD TBE tR vD: ::{fiARDLr CS !!tE SlltD UN::a Ai.I. !!tE C:;.\s
SEGUTNIS tRE rl{ ccN1}cl i{r:3 tll8 llols. t?R:31e. lrcHrEllivc
wtt! tul! tcl HEADS l€CEBlllR AXD gRlI.OrD :!!r sL sall.

^4.\t;r A\/\,^ -
\J\JI\ '

CONIACT

ct AMp SFGlrrrrr c0Nr,^.cT wtT!1 l.1Et35

FIGURE I6
#nflG S:xr':""T Equipment Group

6.!I CONITXI'E tlc8rtyr:tc rar tR Hgts foR EACn C:lJ,rp sE6r,rElr :x

A.N Al.rtRlrAtlltc SEQUENCT SO !Ct! tEE ltE.tDS AR! pULi,sD
ICGATHER ET'ENLI. rHE SACH Or IrE H'IDg CONTAC! :Sr
tlE-Rrnc sHoutDSR "EEN
TVEI|L! Ai,OnnD lHE C!RCJ!|I3i.ENCE Of :sr
:93-Rtlfc. tHt secMtlrttD cl,Alti corI:{!c:!ON E.r,s 3:3N
succsssrqtl.t EIGAGaD.

IIGHTENING SEOUENCE

CONTACT ALL ROUND

CONTACT ALL ROUND

HUB TO IEE RING CONTACT

#nfiG 3:I-"1""'f,
Equipment Group
>- 1+

6.L2 toRqgE !!rE 13, yurs to !!tr A?r RECCll}lryDeD r3R

1.5 D !.trttrER s"EDs roR a ?Rr:.oAD OF {0, OOO"oRQU'
?sL ::{s
toRQgE vl'.ttEs roR vtRtous stnD srzEs rRg L:S:ID 3ELCH

SI'D TOTQUE
DtI' P:t-Lts

1.00 361
1.25 726
1.50
1.75 '.277
?05{

lsE TORQSIIIC ?AtIERy SEOUIO 8! Ar.tlRrl:ID to AcEtr.rr

ElrEtt t..Lotxc ol| tg! cIAtC SEe,GrftS.
5.13 ttts cofc'.uDrs rr! assrt€r.t rrD tNstrlrj|rrotf ?RocEDqR!
roR ursttl.trtlc I stcltltl|D CEAI,c CONnEqllClt.
FEt: lll Clelqllo ClrE rllnEcir rD gt nr& nJ3 !t ttlntD Et lrc
trr tE !rcE:!rD Es rtrrr. tE uatD Er crf !8 StttlfBRtrto tor
!q ttrtr lE taEl tllDr :f rtr rrilt treEqr|. tE! to:! r&so !t
gtlD tt l|t @IttIMOr Ot cr/orrovtl lDrrttr! ,ol, !tg:!aic !!a
ttadt:D a$- l!s8|t.

?.0 a3tt$
taE cotrtcttol tt tor RlrDt rot ryDf,ostrttc rlstl G. rrE
sttlR IID troitl tllDs uElt !t cttrED oR ?tc66rD ,oR rrr
ErDtogtlttc tltts. llE strlDLoc 3a6U!r,!ED C'.rrO !{rt EA trSArD
osttc tlr !&ItD Eglg rr coxltrlttor rttr rtlrEl' ?a! gpPlR oR
t€trr ErD.
EtDtottlxllc ttstt:
51000 tlt rclxDE rnsr:tnrr
10,000 ttt tttt PrtggErr
#nflG 5:xo"j";11"
Equipment Group

8.0 PIOCIDIRI ron gI-!.NC!trC x|D DTSTSSEGT:a Ot !E sroc$! C!:lC.

iltts ?ROCEDURE M.t: 3E IHOUGHT Or As rHr igvERSE O' 1:{1
ASSE.YALE A!|D ITS"EI.II:!C!I PROCEDORE DEIINED rll ?.UAGEAPH 6. O .

[Otl:tnIOB :O tr.Kltrc rrr g:tt toralrDs llEt O tgl:rgtlot y O, l8t StCraDf?tD

ct.r5| tt t3 txttr alvs rsrr rr.L Dltssgtt or rat s! g!rr. IND StcEl|l:lD
ctLlt cosatcttox rlvr rttl. vtrrtD to ztao pstc. rrr Erao
RrQgri'arx:! !au't Et ccaoltrD rtSr rnD vtrrtttD Brtolt ?RacttDtxc ,s!c ,.:s
Dtsr3sDor.t. tlrLurr !o DO 30 C.l', Rrgult tr sr*to's !:tJmt,
tttttltltLt Drr.lct lct tgqlttclr. -.D Cl,ESt

I .1 vEt"' A!! pRlssuRr ou tH! sL sElL A.!tD Clllc sEo,lrNtED Cr.,.le

coNNECttOtf To zE&o PSIG

4.2 toostl| E.tcE !F, NUr At|D Rottr! ogtHlRDtt uNtr! tr !s

posslat.E roR ta! cLlr{F srcurrtg ro c!!ra tHE
SU! OD Olr
It|t Etlls. r8tR! sEool.D EE t!O('':! 6 IERE]I.OS EI|CTCIIGI! Oll
TEE SIOD.

CLAMP SECMENT CLEARANCE WIIH HUB

FIGURE I8
j+:.. -

#nflG 3::1?i:'.' Equipment Group

9- ZO

a't SIOTLI LI?: ::lI tt?gER ltlAD tift! IROH ::{E Lo..fri. H!:r.
:!tts AcltoN ?tl:'. ? lcl op :n! ilE-Rntc tD C:.i.|{p szc&Elf:s .
'd8tlt rBE ltgtos A3! sEp.lR.l,?rE, rltr sL sELr. .r:1r 3E 3X?OSE!- .
!:rl sL sErt rM eelat:t siccR !N o$ or ::a! nllDs. :: :rr:
3E il| rgE LOTfER ltEtD 'iH!CH !S lDEtt, OR :: vAy 3g .-y :!tr
U?g:R :lg.tD. !t i" lS !N ir3 O?93R tEtD :.!rt !!E-Ri_\6 fl!::
ilA!tr 10 BE .t!.YO!r?D rFCIrl llll tt??lR EEr.o.

CLEARANCE

HEAOS SEPARATED WITH SBMS SL SEAL

STUCK IN LOWER HEAO
FIGURE I9
 Petroleum EquiPrnent GrouP
-I?A4G
!'U\.tlJ\: Scotland
>-11

8.{ RAYOVE tttl sL szl.L tRcu t!t! 3E:n 3r vrK:]|c gsE of lHr s:
5a.& ?u'.I.:N€ rcot.
::.r3 ?utLiy6 lool, l| !t L 3E :srD To L:t: 5a. ?ul.i :!tE s:
sErr. iRgE tRc!{ rHr szlL Poc:G:.

i::rc:l !:rE Pul:.lxc tcol. to :g! ltEtD 7f!:!I A .375 Diry!:Er

c.t? scRE?f -\tAKr$c gsE or !g! ::t?!D co'.rs locrrto llt :.!:i
::r-i,!IG GROOVE. nEItE tt:lcg:lrc :!rl ?n:;.:IC IOOL GU:::
:!tt sl.ot ix tcE :col. orEa tg sI. sElL 3nc.
rHt Pctl,tlrc tooL ts tt:lc8tD xrD !!tt SEIL asup rs ::{
"H!!r
:!rr s'.oa rlcsltt Elct o? :gt sEt scRgrg ol' tlrE rD a'ND
cD S:DES Ot tl|t Stlt cattt:vc a 6at?ttYc rc:tolr olr :g!
52.r'..

:sa stltD tf,D Nltt rc:!:r6 i:f cottltllt3:cB 'l|trE tHE 5!:
SCRE!|S ?attl. tutt tgt sL str! otrlaD. :icf,ttlt tEt rc:
DOI|T9.IRD On lO ltt ?ur.t tlrc !oo! crgs:rc tH! sEAl :c
3E PUtttD trlt rRor tst sEr! rocxlt. ?RocEzD lo lrcs
of rar stx tlttlD totts !.oclttD t:r ltt ttg-Rrlfc
cRoow. At llct Loclttol. ticrtl. lEt so: t t!i. ttlR! :s
scta! tltDtcltlor o? MovlttlNt. tttt ?RocttD fo lsl N!x:
LOCIIIOX. COXttvUt lta troclDuR! ul|tt: !B! gt sErI. :s
sr?mratD aao8t tt! s!t! tocFE:i.
RlltovE Put !r 6 toot FRor,t ltt E!r.D alrD lof As lDE f oR
stt! EltrNc.

AOJUSi|NG NUT

SETSCiEW

seiscRE'''{
CAPSCREW
>CMJ 5L JC.J' L

LOWEI HEAO

SAMS SL SEAL PULLING IOOL INSTALLED

FICURE 20
 Equipment Group
#nf,G !:jo"jfllj" 9-28

9. 0 .lllta:|att ttoctDsa! fol Strrrl!4tc tst ltlDs gslrc tat Srttl,Dlt

toot
lllE S?READER IOOL Mty EE USED ..rHgr !r !S $O? ?OSS!B!! :a
sEpr.&uE t|lE HerDs ostltc IrER?tCt! L;a!t G aolsrs. It Is pR!.!r,e::.J
ttsED taR s8trnAttNc ttt! coMrlNAllolt Of lip aLIlrD tlitNcEs .

rott:ttrrol:o rltrl:rc ra! Srtt lonrD! rlt Drsrssatr or trt lrtcrEx?lD

clr|c ta ts DcttrEn'l ltl! r'.& tla!$rrt 0|l rlt 3r !trl. lrE Stcrcrngt!
cLLt cortacttotf rlvt ttrr vtEtD !o ztto rtrc. trt !!lo pst6
rtQgleEl! Fllt! !r ccEt llD r:t! lltD vtt(ltttD !8toRr trocrtDrlc tf,r:a
DttlltElt. tlt'.ura !o Do !o clt tr$tlt !r lrrtou! DuE*r, IF} Crslt
tirtDrrr|tt DLrGa !c, t{F:tt Etl.
 #nflG 3:5,?5r
Esuipmenr Group

9.1 vErr ell pREssuRz oll fHt sL SEr! tD C!;\4 SEO,ieN"rD c:i-\€
coNtrEcaloN to zERo Psrc

9.2 REMOVE Ar.! HE Ct t!!9 SECMENTS rROH Txr :gr-RING. sa:

ASTDE E.ICE CCHAINA'ION Ct lt{p SEGM!!{r, elsffR A}rD TR yU:
!N SrrE ?UtCt yoR rrxroR! osE.
9.3 PLACT SACB Stcut$! Of tttt SPREIDER TCOL Olt tsr s:.iDs
THl,r A!,! !2oo AttRa oN tH! ISE-RINC. ?iAC3 ?!rE TAPSS.EJ
EDGES AGII SI tl|l raE !El-tt$e AltD !ro! cc!{tlcT suRtrcss.
atrtct sa.LNDtRD ltEtl't Dgt: {fut 10 E.tcH s:cD rlrD SNUG ::
llcal A6ltllsl lllE OD Of ltCR StcI'G$?. vEA,!!y THE ::ar
tltERtD tDcts ot lttt stcullrSs rar Al.tcNg! .r!!n tHE :E:-
il:fc lIrD EUB COlCtrCt SUR'ACIS.
9.{ EACa XO! ttr t 68.tDgrr. MrltNEi,, 6otrc FROH uOT :c
"I6A!EN
NUt tlr a crRcgtta rAsalor. coxttttgt llcatllrtltc taE Ng:s
SNIIIJ Tl|E IIEADS AAI SEPAI.I'IED. fEZ SL sEI! t{tLL RE.YAiI
stucx tx oxl o? ttt EEADS. ptlcl tttr otgER rtEAD As!t!
D PBOCE:ID mf! rE RE!'O'!rl! Ot ttu sr. sEE.

9.5 RElr(lvl fl! 3t SEr& tlotl fi! ttlD Et Mlrcryc gS! Of rar gL
srr& 8gt&IIc rOOs.

irtrcrvE tE! 3!1(' s! sE&, gs tIc ttrE pRoclDgR! DatraED

rrlrdlta 6. a.

3.SPREAOER IOOL SEGMENTS SPREADER TOOL

LOCATED ON STUDS SEGMENT

SPREAOER TOOL INSTALLATION

 #nflG 8:x,i:?.'"
Equipment Group

l0 . 0 Hrr|DL:.|C AlrD StOrrCa

Tlta sicl.{rNtlD ctt!'rt ASSEMELI AltD M cOt{.POltE!|tS AB! }iE:r! ?ARIS.
THEY SHOUID 3E SIORED tlr tCCORDAnCt grl:t ACCE?t.tBtE ?Rlctlc:s
RECC!4|E$DED Bi ttt 5A A.ltD 15A.

IIIE SI. SETL SHOULD BI flN.AI IED AIID PICRI'GED SIPI.R.I'fELA :X A R,IG:!
Co!{!AIIER ry ACCORDiI|CE n:!8 ACCEttttLE pRrCttCEs igcolanENDED
3t At r 6A t.lrD 16A.
?!rE gsER !{tY ll.lct to tuaRtcltE Alry oR atL ot rtt SEGHII?ED
CLT.!iP COMPONEHTS.IEE LSBRIC.TI|T SIIOSLD 8I SEI.ECISD E? !H! USER
rs ACCORDAI|CE ',aItS rgElR RgQUlnElllyts OR tEIIR CUSlOlttn.
R.EQg!R.E!.G!f,15 .
 Operator's Manual
FS 21.500 DIVERTER SYSTEM
YHrril:

HIERIf,

\
 )gt -: ft€ssu4 uan Msu&€ REVISED & REOR^fi
(29.JO) w^S (29.87)

DIVERT MODE BOP MODE

RoTIRY 8€AlS tI 51116 .nm

EOUIPB€NT rlEtcrT
IIEI TAC NO DESCRlPNO.| (ronN€)

I 8-0.iro otltnl8 Houslxc 6.04

2 s-o++o otvtilER AssEIa.Y r0.21 ftZl', -s."T'-fr{+Sllotzg

pp14 # zlto2Io
J E-O+4 oltRsl|oT 1.27 ..c t,t -stfo
{ E-O?IL ovtxsHoT rarxoRE! oE:t -
€is-rwfiatto)Ys
5 s'dra Boe sI oq 13 5/E - SOOo 29.JO

a B-OaO8 cR60vER
ffi* Sttoza€
7 B-O4lt
g-o112
RrsE&
RtsE
5 -
rJ
s,/l -
15
5000
5ooo
L20
L20
----_-- 6#51 16a$o
--- oLEI
E

I B-o,t|5 RlsE& rJ s,/l - sOoO nc:r g Zt r oL11

8-0410 DMRTER Hd'StNG 6.06

-_e-
TSIIBIY r0.2r
2
to
e-o+70
8-0,16O
DNERTER
RIsER. LOW PfESS.,RE ..50 N !?rl o160
o2bo
tl *04b1 RIsER, I.Oll PNESE,IRE +50
oF
l2 8-0{62 RtsEx, ralscoPlc 6,5a
fl3
'rd Jlrz4JB D
$E
ttt o@ L,
(w4 Sltatbo au-tlE lt 7lrr
ilii A
i-.d/r.,'E''.b
To e84cct &P Sltrr wE tQlT

@cI6rt.r tr|o o.\/aler.ott

rar @rliq- p

o.clr.c.o.olr.elo-s. rl o,r

tl€ ooa{tD{rs6 r{ts DRAID$ ff€ PRor/loE

sFq,la]lt ' |l6rn\ rrrus $D co'toll(Ils -
I
I
I INFORUANON DRAMNG
.,4
I
I

NOTE: ALL DIMENSIONS IN MILLIMETERS

|:l,..a IL--.
---.
 OCCIO€I,ITAL gRAVO OEVELCPVE\T

THE CONTENTS OF TTIIS DRAWING ARE PROVIDED

PURSUANT TO HYDRIL'S TERMS AND CONDITIONS.
SIGNED:
CUSTOMER:
Tl11 F.
PURCHASE OROER:
n^,lE.
SALES ORDER:

INFORMATION DRAWING

MATERIAL:

9/15
DIVERTER AS5LMBLY
r CP CXE at
QA
9/r3
FS-21-500
MKfG I ROCTE 89
stzE coog t0$tr.No. onlwtNC HO.

RELEASED OATE APPROVEO x. YtrrM; 9/,,3

tt A 3112321
a/rt SCALE vfT. SHEET 1 OF 9
6, ocl{AtoE t9 APPRO\ED
F0RM ol -npr
 3V-1.00 9N3 nBOl
tzlzLl, V - V NOI1C3S
t+l
l-- - N
{ lgurl .J
N I ii
I ll, r
t>
I llr-lF
N
(o
N
s
I
I 5
I
F-
 44 DIA HOLE
THRU 24 PLACES
1156 DIA
(/D f-r
':=<}
./' il--{
'{/

fl{r
:'664 DIA

N
:-g-Ho-
1.500-8 UN-28 x
44 mm DEEP
J PLACES ON 85I DIA

31123?1

FORM ENG OO7-AC

 SECTiON
r=,
s/ 3112321
FORM ENG OO7-AC
 .r; .

51C7/Orv 8'A
///€/ F -E "

g€C7/O/1/ C- C

srzE cooE roENT. NO ORATi'ING NO.

A 3112321

SCat E llonc nEv, A sH€Er 6 0F'9

r.9nt.n t o
 SECNON D - D SECTION E- E

CLOSING PORT OPENING PORT

3112321
FORM ENG OO7-AC
 NOTES:
1. THIS DRAWING DEPICTS PN 3110220, DIVERTER ASSEMELY.
2. ALL DIMENSICNS ARE IN MILLIMETERS. ALL DIMENSIONS REPRSS:NI
NOMINAL VALUES AND ARE SUBJECT TO MANUFACTURING
TOLERANCES.
3. THIS ASSEMBLY CONFORMS TO THE DESiGN ANO MAIERIAL
REQUIREMENTS OF THE HYDRIL COMPANY.
4. TECHNICAL DATA:

BORE 533 mnn (21.00")

\
WORKING PRqJSURE J5.0 BARG (s00 PS;)
SHELL TEST FRESSURE s2.0 BARG (7so Ps!)
(FACTORY TEST I'NLY)
CLOSING CHAMBER TEST PRESSURE 310.0 BARG (4s00 Psi)
(FACToRY TEST oNLY)
OPENING CHAMBER TEST PRESSURE 510.0 EARG (4soo PSI)
(FACTORY TEST oNLY)
VOLUME - CLOSiNG CHAMBER 94.6 LITRES (2s GAL)
VOLUME - OPENING CHAMBER 9.8 LITRES (2.6 GAL)
PORT SIZE -
CLOSING CHAMBER 1 1/2-\1 1/2 NPT
PORT SIZE -
OPENING CHAMBER 1 - 11 1/2 NPT
PISTON STROKE 543 mm (15.25")
|{PFROXIMAIE WEIGHT/ f,0.21 TONNES,
CLOSING CHAMBER PRESSURE TO MAINTAIN < 207 BARG (3ooo PSt)
RATED PRESSURE FOR CSO
CLOSING CHAMBER PRESSURE TO MAINTAiN < 158 BARG (2000 PSI)
RATED PRESSURE ON 3 1/2" AND 5" DRILL

3112321

FORM ENC OO7-AC

 MATERIAL OF CONSTRUCTION
lTEM NTY DESCRIPTION MATERIAL i
I

NUMBER
1 1 BODY OW ALLOY STEELT
2 1 HEAD LOW ALLOY STEEL'
1 PISTON LOW ALLOY STEEL* I

1 BASE LOW ALLOY STEELT l

5 1 VALVE SLEEVE OW ALLOY STEEL'
1 WEAR PLA1E AISI 41JO
z SIDE SEAL ECO 510 COMPOUNDi
1 SEAL FILL-UP LINE ECo 510 COMPOUND
Y 1 LOCATING PIN OW ALLOY STELLI
10 5luu EvL
-*iAF^|.|- I AS'I1./ A 193 GR 87
'11 NUT ASTtvl A 194 GR 2H
12 o CAP SCREW ASTlvl A195 GR B7M
CAP SCREW AS'II/ A 574
1 LOCATING PIN ALLOY SIEEL
15 2+ CAP SCREW ASTM A 32O L7
2 BALANCE SCREW O-RING N TTRILE
17 RETAINER RING LOW ALLOY STEEL*
18 CAP SCREW ASTI/ A 574
CAP SCREW ASTlvl A 574
tv 1 BASE LOCATING PIN AISI S.2 TOOL SN-
21 b CAP SCREW ASllvl A193 GR B7M
ZL z BALANCE SCREW AISI 4150
23 2 BALANCE NUT AISI 4130
24 z BALANCE SCREW SLIDE KYNAR 460
?5 z SHOULDER SCREW AST}/ A 574
zo 1 U-SEAL RING NITRILE
27 1 U.SEAL RING NITRILE
t6 1 U-SEAL RING N TTRiLE
ZJ 'l FiLL-UP LINE O.RING NITRILE
an 1 LOCK PIN O-RING NITRILE
, DOUBLE U-SEAL RING NTTRILE
32 2 NON-EXTRUSION RING N ITRILE
r' Fe r r
.33
- ffiijS
I l-/Uv9LL ^rr.^ I{ITRiLi
34 z NON-EXTRUSION RING NITRILE

r INDICATES AISI 41J0 0R 86J0

3112321

007-AC
 MATERIAL OF CONSTRUCTION
ITEM QTY OESCRIPTION MATERIAL
NUMEER
I DOUBLE U-SEAL RING NI TR:L=
z- NON_EXTRUSlON RING N ITRILE

1 OOUBLE U-SEAL RING N TTRILE

z- NON-EXTRUSION RING NITRILE
J9 PIPE PLUG ALLOY STEEL
z PIPE PLUG ALLOY STEEL

SIZE cooe toENr.NO. oRrwtHc Ho.

-z.a I a'1.41
JIILJLI
A
SCAI-E REV. A SHEET 9 OF 9
FORM ENG OO7-AC
 ..1.., ..

REVISIONS
L l OESCRIPNON OATE APPROVED
c SHEET 1, REVISION LETTERS & DESCRIPTION
SHEET 3, ADDEO & LENGTH OF RISER TO NOTE
8..
NG
PARTS
owc No' 31 1z3z1
REV
E
OISPOSITION vl - =
a V,:-
= PREPAREO .J, MFG
'L apPRov€t | ch/,
r; 9 cHecKeo ?a
!N PROCESS ENOlNEER 1.ll- q6 APPF'OVED "
COMPLETEO t1 OA ',,azt J RELEASEf F-'!t. ' /
ASSEMELEO 16 MKT'C e.t-LL 1. tr-aa
ac^to|r zor a.^xoa./3 ^io./'oa otato3ltloH {otao ECR N

COMPLY WIIH LA]EST OJSTOMER RECUIREMENTS.

'O

OCCTOENTAL gRAVO OEVELOPMENT

WELL CONTROL BOP

0uErrlto.
BO4r5

tLaE ,crlfJ
ntqa! 6E raraE rrr- | ilv
ltcro€t

0cl r 0 0 0lMAl0 5 9lo I o 0 0 0 91 0 5

THE CONTENTS OF THIS DRAWING ARE PROVIDED

PURSUANT TO HYDRIL,S TERMS AND CONDITIONS.

CUSTOMER: SIGNED:

PURCHASE OROER: TtTr tr'

SALES ORDER: OATE:

INFORMATION DRAWING
REV STAruS ct8
uf )HE e t5 112 5l+lsl6 7t8t9 10111 ta 14 15 l6 17l1E 119l20l 2r 22123 24'|23128127

wffirnrl
cr/ts€|rBRlrr r2-r9
MA PREPARED r969

B. CAIEAUCX
| 2-r9
CHEO<E) 1969

ENG'";; i^: :-1t ""'P"

J.
HIGH PRESSURE RISER, 2"6 M
OA CTNCKEL

MKTG J. ROCHE
!9E9
t2-20 13 5/8 - 5,0OO
r 9t9

SIZE CODE IDENT.NO. DRAWING NO.

RELEASEO OAIE APPROIED L YOIJ{C t9t9 A 3112326

c. oo.r^r{o€ l9t9 APPRO\€O SCALE wT. SHEET 1 OF 3
FORM ol-npr
 NOTES:

1 THISDRAWINGjEPICTSPNJIIo2Tg-109,1J5lE_5000DRILLINGRISER.

z- ALLDIMENsIoNsAREINMILLIMETERS.ALLDIMENSIoNSREPRESENTNcMINAL
VALUES AND ARE SUBJECT TO MANUFACTUR1NG TOLERANCES'

THTScoMPoNENTcoNFoRMsToTHEDESIGNANoMATERIALREQUIREMENTS
OF THE HYDRIL COMPANY.

]ECHNiCAL DAiA:

WEIGHT 1.05 TONNES

NOMINAL 3ORE 345 mm (13 s/8 IN)

WORKING PRESSURE 345 BARG (5ooo PSI)

TEST PRESSURE 690 BARG (10000 PSI)

3112326
 LIFTING LUG
4 EACH ENO
lJ s/8 -

BOTTOM CONIIECTION (8 PLACES)

& LENGTH OF RISER
TO BE ADVISED + 33

Ol

N)
(,I
N
o)
 REVlSlONS

SHT 2 NO]E 1 WAS PN J11O28O-502

SHT J LENGTH 11,750 ''vAS 12,750' 610'r/AS J05, 516 wAS 929' JJ wAS J0'
SHT 1 ']-ITLE WAS H IC|-I PRESSURE RISAR. 12'75 M

CCCICENI^L 3EAVO OEVELOPVENT

9tSartior
iiE--T_eo+r r eocr z

gt aDEl r€riaaJ
FJ|O{€I CE rraEl laqDr€ {Jt rt I llv
o, clr ,0,0,0 lM,A lo,s, e l0, 1 B 10,0,0,610,2

lHE CON'IENTS OF THIS DRAWING ARE PROVIDED

PURSUANT TO HYDRIL.S TERMS AND CONDITiONS.

CUSTOMER: SIGNED:

PURCHASE ORDER: TI]LE:

SALES ORDER: DATE:

iNFORMATION DRAWING

wilI|Inil:
HIGH PRESSURE RISER, 11.75 M
13 5/8 - 5,000

5112386

FORM ENG 006-AC FORM ol-nPr

 NOTES:

'I
THIS DRAWING DEPICTS PN J11O2EO-463, 1J 5/E-sOOO DRILLING RISER.

2 ALL DIMENSIONS ARE IN MILLIMETERS. ALL DIMENSIONS REPRESENT NOMINAL

VALUES ANO ARE SUBJECT TO MANUFACTURING TOLERANCES.

THIS COMPONENT CONFORMS TO THE DESIGN AND MATERIAL REQUIREMENTS

OF TI{E HYORIL COMPANY.

TECHNICAL DATA:

WEICHT 4.20 TONNES

NOMINAL BORE 545 mm (1J 5/8 IN)

WORKING PRESSURE J45 BARG (5ooo PSI)

lE5 | t-KE>sUKE 690 BARG (10000 PSi)

FffiU ENG OO7-AC

'rl
o
zl
m
zo
LIFTING LUG
o
o 4 EACH END
{
o
I
13 5/8 - 5,000

6to (4 PLACES)
33 NOM

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t,
tt
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J45 DIA MIN
zo C)
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z 0 lt
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GI
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 sng'r a NoTE I- J110260 wAs 5110240.

ENGINEERING CHANGE
owc N0.
PARTS
I t-
3112420
DISPOSITTON 6
u1 z PREPARED zflll -ttz z'r+
RAW MATL J ia CHECKED tu ftt
IN PROCESS J l0 14 ENGINELR 7t.yL z'z? APPROVED 4- 7tt/c,
,sJhl
COMPLETED \ 11 15 MKTG S"l. RELEASED

ASSEMBLED d 16 OA 3tu1& 7/9r EFF UPON RELEASE

FSAISOX FOF CH^NCS,/S ANO,/OR OISPOSITIOX NOTED ECR NO.

CORRECT FINAL ASSEMELY PART NUMBER.

ECt,OYic

IHE CON]ENTS OF IHIS DRAWING ARE PROVIDED

PURSUANT TO HIORIUS IERMS AND CONDINONS.

CUSTOMER: SICNED:

PURCHAS€ OROER: nTLE

SALES OROEN: DATE

INFORMANON DRAWING

MATERIAI-:

OVERSHOT
BOP MODE

3112+20
 NOTES:

THIS DRAWING DEPICTS PN Jl10260, OVERSHOT.

ALL OIMENSIONS ARE IN MILLIMEIERS. ALL DIMENSIONS REPRESENT NOMINAL

VALUES AND ARE SUBJECT TO MANUFACTURING TOLERANCES.

THIS COMPONENI CONFORMS TO IHE DESIGN ANO MATERIAL REOUIREMENTS

OF THE HYDRIL COMPANY.

TECHNICAL OATA:

WEIGHT 1.27 TONNES

NOMINAL BORE 533 mm (21 IN)

WORKING PRESSURE Js.o BARG (500 PSI)

I E.5 I TKE JsUKE. s2.0 BARG (7s0 PSI)

s112420

FORM ENG OO7-AC

 L_-
€
(\l
€
SIZE COOE IDENT.NO.

A 3112+24
SCALE NONE REV. SHEET 5 OF 5
FORM ENG OO7-AC
 THE CONTENTS OF THiS DRAWING ARE PROVIDED
PURSUANT TO HYDRIL,S TERMS AND CONOITIONS.

CUSTOMER: SIGNED:

PURCHASE OROER: TITLE:

SALES OROER: DAlE:

INFORMATION DRAWING
REV STATUS
OF SHEETS
MA1ERIAL:

ENGINLI.T<
OVERSHOT MANDREL
BOP MODE

FORM o1-npr
 -
'n"

N OTES:
THIS DRAWING OEPICTS PN J110245, OVERSHOT MANOREL

ALL DIMENSIONS ARE IN MILLIME]ERS. ALL DIMENSIONS REPRESENT NC}/INAL

VALUES AND ARE SUBJECT TO MANUFACTURING TOLERANCES.

T}IISCOMPONENT CONFORMS TO THE DESIGN ANO MATERIAL REQUIREMENTS

OF THE HYORIL COMPANY.

1ECHNICAL DATA:

WEIGHT .85 TONNES

NOMINAL BORE J46 mm 03 5/8 IN)

WORKING PRESSURE Js BARG (soo PsI)

lE> | l-KE55UKC 52 BARG (7s0 PSI)

3112421

FORU ENG OO7-AC

 _1.

13 5,/8 API - 5000

3112+21

FORM ENG OO7-AC

 OESCRIPNON

OCCIDOITAL SRAVO OEVELOPVSIT

I.{ELL CON1ROL 8OP

0tlaaFllol
I 0460 B 0€r
sa6 rcrltj
Ftcx t {8 rr-l srDcl rr.o I rd
o,cl1 .0.0,o lM,A 10,5,e10,t I 10,0.r ,El 0, !

THE CONTENTS OF THIS DRAWING ARE PROVIDED

PURSUANT TO HYDRIL'S TERMS AND CONDITIONS.

CUSTOMER: SIGNED:

PURCHASE ORDER: TIN 9.

SALES ORDER: OATE:

iNFORMATION DRAWING

MATERIAL:

ENGINEiH
LOW PRESSURE RISER
DI\€RTER MODE

FORM ol -npr
 NOTES:

THIS DRAWING DEPICTS PN 3110230-506, DIVERTER RISER.

ALL DIMENSIONS ARE IN MILLIMETERS. ALL DIMENSIONS REFRESENT NOVlINAL

VALUES AND ARE SUBJECT TO MANUFACIURING TOLERANCES.

THIS COMPONENT CONFORMS TO THE DESiGN AND MATERiAL REOUIREMENTS

OF 'IHE HYDRIL COMPANY,

4 TECHNICAL DATA:

WEIGHT 4.50 TONNES

NOMINAL BORE 53J mm (21 IN)

WORKING PRESSURE 3s BARG (5oo PSI)

IE5 I FKE.>JUKE s2 BARG (750 PSI)

3112422

FORL Elrc 007-AC

 I

2.+. OUICK COIINECT PIN

24. OUICK CONNECT BOX

(rl
N
+
N
N
 REVISIONS

B lsHT 2 NorE 4 WEIGHT wAS 6.35 ToNNES | |

lsnr s nevtseD PIcToRIALLY; REVISED LEN-c-lHs
6610'
l- +ggi wes 4445: EJ36 wAS E00o: 6946 wAS I I
I stssmm wAS 2870mm. |5.?tl - n
lSUr + neVtSED PICToRIALLY; 1741 wAS 1492. l, t"ol>.(fy'n-,
,

OCCIOENT^L ffi

?,EE WEII CONTROL BOP

otFtr
B O4{t2

406E rGrlt5
rtoul 0-t ra.c aqlEE 15 | |3,
o.clr,o,o,o lM,A lo,5,elo, 1 B lo,o,'r,elo, I

IHE CONTENTS OF THIS DRAWING ARE PROVIDED

PURSUANT TO HYDRIL,S TERMS AND CONDIT]ONS.

CUSTOMER: SIGNED:

PURCHASE ORDER: ftTl tr.

SALES ORDER: OAlE:

INFORMATION DRAWING
REV STAIUS I I BIB IA
OF SHEETS I 2 5l4l5l6 7lEl9 t0 tl 12113 l+ l5 t5 t7l1El19120121 2212s124125126127
| 2-r9
MATERIAI-: PREPARED

CIIECKED 9. CARSAUOT

c.vert}rdnlxR
r9t9
r2-r9
r989 wnr[nl!:
IJ1GINTIR r9t9
TELESCOPIC RISER
QA J.CR^O(EL r9!9
r2-20 DIVERTER SYSTE}'
MKTG J. ROCHE
!9Al
STZE c00E IDAnT.NO. ORAWINC NO.
l
REIIASED OATE APPRO!€D r(. You||c r2-20
r9at A 3112+24
C oo{^roE l2-m
l9t9 APPROVED SCALE wr. STIEET 1 OF 5
FORM ol -npr
 NOTES:

1 THIS DRAWING DEPICTS PN 5110250, TELESCOPIC RISER.

2 ALL DIMENSIONS ARE iN MILLIMETERS. ALL DIMENSIONS REPRESB.IT NOMINAL

VALUES AND ARE SUBJECT TO MANUFACTURING TOLERANCES.

3 rtrtS COMpONENT CONFORMS TO lHE OESIGN ANO MAIERIAL SPECIFICAnoNS

OF lHE HYDRIL COMPANY.

4 IECHNICAL DATA:

WEIGHT 6.54 TONNES

NOMINAL BORE 533 mm (21 IN)

IVORKTNG PRESSURE 55.0 BARG (5OO PSI)

.IEST
PRESSURE 52.0 BARG (750 PSI)

311242+
 TELESCOPIC SPOOL
SEEPAGES4&5

SPACER SPOOL
4995 mm (195.0") LoNG
SEE DRAWTNG NUMBER 3112423

OUICK CONNECT

8948 mm (352.25") EXTENDED

8338 mm (328.2s') COLLAPSED
(TINAL LENGTH TO BE DETERMINED BY CUSTOMER)

(,l
N)
-tr
N
+
 ,:

533 mm DIA
BOX
FLANGE CONNECTION TO BE DETERMINED

SWING BOLT

SEE SHT 5
B. A1

610 mm
STROKE SECTION A_ A

(,r.1

N
+
N)
r$
m
I

|Jl
=

3112+24