Podaran Report
Podaran Report
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CHAPTER I
COMPANY PROFILE
1.1 MISSION
We create value by Providing private brand fruit and beverage solutions for our
customers through best-in-category market responsiveness and service while continually
improving execution in all areas of our operation.
1.2 VISION
We will continue to develop our private brand capabilities and build relationships with
customers and employees that create value over the long term. This will enable us to
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The Company was accredited by FPO-1148, FSSA and it was affiliated with
CII. The Entire financial transactions were deals with KVB, ICICI and the books of accounts
were duly audited by Mr.C.A.Selva Raj. The total capital employed was around 3 crores.
The company was excellent enough in performing several CSE initiatives. Few of
them were “Tree Plantation” in joining hands with “THALIRGAL”. Thalirgal is a plants
nursery in Selaiyur, Chennai. The Objective of this nursery is to plant 1 Crore trees in and
around Tamil nadu, to generate awareness among general public for hygienic environment as
well as to generate awareness among farmers regarding “Iyarkkai Vaellanmai”.
1.4 PRODUCTS
The main products manufactured by the concern were fruit juices and soft drinks in both
glass and PET bottles with wide flavours range from 200ml to 1500 ml. The products are
Mango Apple
Green Lime
Cola Guava
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CHAPTER II
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CHAPTER III
INDUSTRY PROFILE
3.1 HISTORY
The first carbonated drink originated in 17th century. The first marketed soft drinks
in the western world appeared in the 17th century. They were made of water and lemon juice
sweetened with honey. In 1676, the compagnie des Lemonades’ of Paris was granted a
monopoly for the sales of lemonade soft drinks. Vendors carried tanks of lemonade on their
backs and dispensed cups of the soft drinks to thirsty Parisians.
In the late 18th century, scientists made important progress in replicating naturally
carbonated mineral waters. In 1767, Englishman Joseph first discovered a method of infusing
water with carbon di oxide to make carbonated water. When he suspended a bowl of distilled
water above a beer vat at a local brewery in Leeds, England. His invention of carbonated
water (also known as soda water) is the major and defining component of most soft drinks.
Priestley found that water treated in this manner had a pleasant taste, and he
offered it to friends as a refreshing drink. In 1772, Priestley published a paper entitled
Impregnating Water with fixed air in which he describes dripping oil of vitriol (or sulphuric
acid as it is now called onto chalk to produce carbon dioxide gas, and encouraging the gas to
dissolve into an agitated bowl of water.
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Another Englishman, John Mervin Nooth, improved Priestley’s design and sold his
apparatus for commercial use in pharmacies. Swedish chemist Torbern Bergman invented a
generating apparatus that made carbonated water from chalk by the use of sulphuric acid.
Bergman’s apparatus allowed imitation mineral water to be produced in large amounts.
Swedish Chemist Jons Jacob Berzelius started to add flavours (spices, juices and wine) to
carbonated water in the late eighteenth century.
Market research firm Zenith International estimates global per capita consumption
of functional beverages will increase 25% from 2010 to 2013, roughly from 5.5 litres per
person to 6.9 litres. Industry giants Coca Cola (www.coke.com) and pepsi
(www.pepsico.com) continue to diversify their portfolios, as evidenced with coke’s
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acquisitions involving Glaceau’s Vitamin water and its recent investment in Zico Coconut
Water.
Once you have identified beverage manufacturers that can support the filling
processes, packaging and closures required for your beverage product, the next important
factor to take into account is location. Choosing a beverage manufacture that is
geographically convenient for your distribution network is important. In some instances,
there may not be a contract manufacturing facility within your immediate geography. In this
case, you will need to find shipping companies and inventory options to transport and store
your product. Sourcing beverage manufacturing plants, solving logistics issues, identifying
freight operators and storage facilities are services Power Branks provides on a regular basis.
We specialise in U.S beverage manufacturing but also experience locating co-packers in
international markets should this be required for your project.
Every day Power Branks helps a broad range of clients, from individuals to
multinational companies, get into or succeed in the beverage business. From private label
beverages to the latest consumer trend, alcoholic beverages as well as soft drinks and
functional beverages, Power Brands has helped countless beverage companies breathe life
into their ideas.
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value oriented brands which offer lower quality but better prices than “Name Brands”. This
perception has evolved over the years as private label offerings have significantly improved
in quality and consumer satisfaction.
Private label permeates virtually every beverage category in the United States.
Private label beverages also known as store or home brands, can now be found in the largest
and the smallest of beverage categories. Although carbonated soft drinks remain popular, as
the market has evolved and consumer tastes have shifted, retailers in private label have
moved into more non-carbonated products, like bottled water and fruit beverages, as
chronicled in the latest edition of Beverage Marketing Corporation’s Private Label Beverages
and Contract Packing in the U.S report.
Private label carbonated soft drinks, private label milk, private label bottled
water and private label juices are considered prime categories for private label beverages.
Branded products like coke, Pepsi and Dr. Pepper still dominate the industry, but the vast size
of the carbonated soft drink category has created an opportunity for private label brands,
which are typically purchased by value-conscious consumers. For the most part, the branded
company leaders have done an effective job at blunting further inroads of private label
through strong marketing of their products, gaining widespread distribution, and pricing their
products so that they are attractive to the mass market.
The Strength of brands like Coca-Cola, Pepsi, and Red Bull ensure that retailers
struggle to gain a strong foothold in the lucrative carbonated and energy drink sectors.
Additionally, the Higher Market share of flavoured milk brands compared to whole milk
highlights that any product category where companies have to concoct their own formulas to
create a unique taste, offers an advantage to national brands over private label. While
Consumers may not be as brand loyal 0with bottled water as they are with some other
categories, there are a wide number of branded waters that are experiencing solid success in
the market. The Success of brands varies by water type. Waters that often serve as substitutes
for tap water, such as so –called retail bulk water in large packages, tend to have the greatest
amount of private label. In 2007, 42.5% of retail bulk water sales in supermarkets were
private label.
Private label juice is solidly represented within the United States. The category
is more fragmented than other established categories, thus providing an opportunity for
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private label because consumers may be less brand-loyal. In 2007, 14.4% of shelf-stable fruit
beverage sales in supermarkets were accounted for by private label.
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colours, Nutraceuticals, botanicals, preservatives and many other types of beverage
ingredients. A trained professional should always under take this process.
Beverage flavours can be very volatile and its important to understand how they
will react in different bases. Nutraceuticals, which are now a very important part of beverage
formulation, are also very unstable if used incorrectly, it is important to know how each one
will react to other ingredients. Making sure the shelf life is sufficient to sustain a profitable
supply chain is also a very important factor hence the importance of understanding the
preservative process. There are obviously many other factors involved in beverage
formulation.
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of a beverage. This may take the form of a flavour modifier or a flavour potentiator. Flavour
Modifier is a substance that enhances suppresses or otherwise changes a drinks flavour’s
Flavour Potentiate can increase the perceived intensity of the flavour of another substance.
Flavouring Oils can be used to achieve a pleasing and authentic fruit flavour in
a water- based beverage, manufactures often use flavouring oils derived from citrus fruits
such as oranges, lemons or limes. Theses flavouring oils are very concentrated, and must be
balanced out with sweeteners before they are palatable. Masking agents can be added to hide
an off-taste in products that can often include ingredients such as soy, vitamins, herbs or a
number of Nutraceuticals ingredients. Flavour modifying agents can be used to make unusual
ingredients palatable-removing bitterness, for Example. With Myriad beverage flavour
options it is very important to work with an experienced team of beverage experts.
Other key considerations are the contract manufacturing fees charged by the
beverage production company to run your product and the geographic location of the facility.
If you wish to distribute your brand in the Northeast but the only facility that can run your
product is located in Southern California, then you need to account for the freight expense of
raw materials as well as finished product.
Owing beverage equipment does play a very important role in the success of
many beverage companies but it’s the type of company and the stage that the company is in
that must be looked at very carefully, Beverage equipment is very expensive at the best of
times and downright outrageous sometimes, costing millions of dollars for vey basic
beverage equipment. It is so expensive because it is highly specialized and also because high
quality beverage equipment is built to last under extremely demanding conditions. Many
beverage facilities will run 24 hours a day 7 days a week and this puts tremendous strain on
the beverage equipment.
Along with the cost of the beverage equipment there are the installation costs as
well as the costs of owning or renting the large facilities that will house all of your beverage
equipment. For most beverage brands it makes much more sense to start their beverage
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brands first and create a decent revenue stream before considering buying beverage
equipment.
There are many contract manufacturers that can produce your new beverage
brand for you at reasonable price while you build your business. Power Brands utilizes these
types of companies to manufacture beverages all across North America, Europe, Asia and
other parts of the world.
Food and beverage development is the innovative engine which fuels category
growth and ensures manufacturers are responsive to consumer needs and provide products
that must meet these needs. Beverage developers looking to succeed in the beverage industry
will need to focus their efforts on distinguishing their product from existing category
offerings. The most important thing to consider when you are thinking about developing a
beverage is creating an identity, also known as a branding. Before you start creating your
brand you need to identify your target demographic. Once you know who you are looking to
target you will be able to better develop a beverage that will connect and speak to consumers
in your target demographic. Your target demographic may dictate everything from design to
flavour. Understanding who you are selling to is the first step in successful beverage
development. Once you have a target demographic you will essentially build your brand
around your target. For many people food and beverage development and branding can be an
elusive field but it can be an essential part of beverage development and marketing.
3.7.3 BRANDING
To develop a beverage the company need to not only create a flavour and a name
you need to create a brand, a brand that connects with their target demographic. Once the
company have come up with their branding, their product’s personality, and think of some
things that would be in alignment with their products personality. Conversely also consider
what might be out of character for their brand, in other words what wouldn’t it do. Once they
have decided on their brands personality, promote it and never waiver from their core.
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3.7.4 COLOR
Choose colours that communicate the benefits of your brand. In Example, if your
brand is natural or organic you may want to feature shades of green and earth tones; if your
brand is energizing you may want to feature bold bright colours; if your brand has a berry
flavour use colours that people associate with berry. Colour is not only an effective way to set
your product apart from the completion but also a way to communicate your brand’s benefits.
3.7.5 SHAPE
Uniquely shaped beverage packaging is a great way to have your brand stand apart
from the competition. Packaging with a distinct shape has a certain quality that makes you
want to pick it up and play with it.
3.7.6 ARTWORK
Power Brands employs a full time beverage package design team with the expertise
needed to create high quality designs that are eye catching and will engage consumers. We
can help you develop a unique and memorable brand with a package that sets your beverage
apart.
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Public relations efforts, Radio or television campaigns, print ads, internet activation and co-
marketing efforts. Consumer marketing strategies and tactics are often perceived as the
“Core” part of brand management and many entrepreneurs and small companies are eager to
allocate funds in this area. New brand owners will often find themselves inundated with
offers and opportunities from vendors looking for promotional dollars. As a brand owner you
must be able to evaluate these opportunities and determine which are good investments of
marketing dollars are and which are wasteful.
Beverage marketing to the retail trade, as opposed to the end consumer, is the
essence of channel marketing. This is an often overlooked or under-prioritized part of a
company’s beverage marketing strategy. Channel marketing is important as it can strengthen
a beverage brand’s relationship with key retail partners. An effective channel marketing
campaign can ensure a brand benefits from incremental merchandising activity and in-store
awareness, reaching consumers where it matters most: when they are in a position to
purchase the beverage.
Clearly structured and practised corporate governance forms the basis of all our
decision and control processes and thus enjoys the highest priority. It represents the long-term
and success-oriented management and control of our company by assuming responsibility
and respecting our company values. These values are firmly anchored in our fundamentals
which constitute the guideline of our daily work and which form the basis for our personnel
management.
We are fully aware of the impact of our decision and therefore act responsibly,
transparently and with sustainability in mind. Dealing with risks is appropriate and always in
the interest of the company. A Targeted and efficient co-operation between Supervisory
Board and Executive Board is part of our corporate governance.
The Supervisory Board advises and monitors the Executive Board in the
management of the business and is constantly informed by the Executive Board on issues
involved in business development. The five members of the supervisory Board are made up
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of members of the owner family and in the majority of experienced personalities from
industry and commerce. The interests of the company are clearly the focus of the control and
monitoring activities by the Supervisory Board.
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CHAPTER IV
ORGANISATIONAL CHART
MANAGING
DIRECTOR
GENERAL
MANAGER
ASSISTANT WORKERS
REQUISITION ASSISTANT DRIVERS
SALES CHIEF
OFFICER ANALYST
MANAGER ACCOUNT
ANT
HELPERS
SUPERVISOR SALES
OFFICER
CLERKS
TECHNICIAN
& DISTRIBUTOR
OPERATORS
WORKERS STORE
KEEPER
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CHAPTER V
FUNCTIONAL DEPARTMENTS
HR Department
MARKETING Department
PRODUCTION Department
FINANCE Department
R & D Department
DESPATCH Department
The company was registered under factories act 1881 to provide health and
safety measures to workers. It was passed with the intention of safeguarding the health of
workers. It extended the age limits for the medical examination of persons entering factory
employment, while also including male workers in the regulations for providing seats and
issuing extensive new building regulations with good infrastructure and recreational facilities.
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5.1.2 HUMAN RESOURCE DEPARTMENT CARRIES OUT THE
FOLLOWING FUNCTIONS
It involves the planning for the future and finding out how many employees
will be needed in the future by the business and what types of skills should they possess.
HR Department is also involved in designing the job analysis and job description
for the prospective vacancies. A Job Analysis is the process used to collect information about
the duties, responsibilities, necessary skills, outcomes, and work environment of a particular
job. Job Description are written statements that describe the
Duties
Responsibilities
Most important contributions and outcomes needed from a position,
Required qualification of candidates and
Reporting relationship and co-workers of a particular job.
One of the most important jobs HR departments is to recruit the best people for
the organisation. This is of crucial importance as the success of any organisation depends on
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the quality of its workforce. Details regarding the recruitment and selection procedure can be
found here.
Once the employees are recruited, the HR Department has to review their
performance on a regular basis through proper performance appraisals.
HR Department is the link between the workers and the management. Employee’s
grievances related work environment are usually entertained and resolved by the HR
Department.
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9.) LABOUR MANAGEMENT RELATIONS
HR Department has to co-ordinate with line manager and sees that organizational
policies are being implemented in a proper manner. Disciplinary action can be initiated
against employees who are not following organizational rules and regulations. All these
actions are conceived and implemented by the HR Department.
HR Department has to take firm actions against employees who are not following
the organizational code of conduct, rules and regulations. This can result in the dismissal of
the employee.
Sometimes, an organisation may no more require the service of an employee. The Employee
may be made redundant. HR Department has to see that organizational and government
regulations are being followed in this process.
Marketing is the management process through which goods and services move
from concept to the customer. Marketing department was under the direct control of director.
Products marketed only to four states. Separate ASM (Area Sales Manager) has been
functioning in each states whose main function is to expand distributors network. Andhra was
No. 1 in beverage consumption. No other promotional methods were followed by the
company and its targets mainly on rural market. Standard pricing strategy has been adapted
and there have been no credit policies.
Functions of marketing include the co-ordination of four elements called 4 P’s of marketing:
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Selection of a distribution channel to reach the customer’s place and
Development and Implementation of a promotional strategy
Director has a good knowledge of the customer. This means they build up an
accurate picture using the resources that are available. Directors gather information from
questionnaires, focus groups, the internet, interviews, buying habits and many more sources.
Gut feel can only take their business so far. The marketing mix includes all tangible elements
that allow marketing the soft drinks. This includes facilities, their employees, the product
itself, the cost strategy, the process of selling and how they promote and advertise. This
extent the marketing manager gets involved in these elements. A product focused
organisation will probably start with an idea for a new product, then try and determine who is
likely to buy it. A marketing focused business starts with the consumer and tried to figure out
what they want to buy. Some product focused businesses are very successful but it is
generally accepted that a marketing focus provides a greater chance of success. This company
focused on both aspects and created better chance of success.
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The company also underwent promotional activities of exhibiting their products in several
trade fairs.
The company follows Continuous production system and the Machineries are
capital intensive with the capacity of 650 bottles per minute. Raw materials are purchased
only for cash. Machinery maintenance has been done once in a week by technicians and
operators. Random check was done in order to test quality. Special ETP tank has been
constructed for pollution control. The company has an expanded its production unit in
Andhra Pradesh (Chittoor).
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5.3.1 RAW MATERIAL REQUIREMENT AND SOURCE OF
PURCHASE
Apple Shimla
Flavours Bangalore
CO2 Coimbatore
Soft drinks are called “Soft” in contrast to “hard drinks” (alcoholic beverages).
Small amounts of alcohol may be present in a soft drink, but the alcohol content must be less
than 0.55 of the total volume. Soft drinks may be served chilled or at room temperature.
Beverage canning typically starts with water being treated and cleaned to meet exacting
quality-control standards, usually exceeding the quality of the local water supply. This
process is critical to achieving a high quality beverage with a consistent taste profiles. The
treated water is piped into stainless-steel tanks of different sizes.
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In the next stage various ingredients are added and mixed in batching tanks,
these are smaller holding tanks used to make syrup. The syrup can include ingredients such as
liquid sugars like fructose or sucrose, non-nutritive sweeteners such as aspartame or
saccharin, colour, flavours, Nutraceuticals, preservatives as well as a host of other ingredients
options. Once the syrup is ready it is pumped into much larger tanks where it is mixed with
more water to create a finished solution ready for packing.
The Filling Room usually is separated from the rest of the facility, protecting
open product from any possible contaminants. This highly automated filling operation
requires a minimal number of personnel. Filling room operators monitor the equipment for
efficiency and adding any components that are needed during this beverage canning process.
Empty beverage vans are transported automatically to the filling machine via bulk material-
handling equipment.
Once all of the beverage cans are filled they are automatically packed into trays
and then shrink wrapped. This finished case of beverage cans is them placed onto pallets by a
palletizer and wrapped with plastic wrap ready for shipping.
The Mixture of sugar, flavourings, essences and water is called syrup. Syrup
clarification will retain particles and crystals from your syrup.
Water accounts for the largest portion of your beverage and needs to be safe. The
Prefilteration phase plays a key role in your process – protecting the final filter, ensuring the
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long life and good economics of your filter train and reducing the initial bio burden. Final
Filtrations removes micro-organisms such as bacteria, mould, yeast and protozoa to achieve
the required contaminant – free water quality.
3.) CARBONATION
Carbonation is the step of adding carbon – di –oxide to a drink. The CO2 that you
inject into your beverage must be free of particles and micro – organisms. Non – carbonated
drinks do not include the carbonization step.
4.) PASTEURIZATION
The air used in the bottle blower to turn the pre-forms into the final PET bottle
must be free of contaminants; its filtration ensures a bottle with low bio burden is produced.
Bottle blowing can be done in any beverage process using PET bottles.
Just as the air used in the bottle blower must be free of contaminants, the water
used to rinse the bottles must also be free of contaminants; its filtration ensures good quality
of the bottles prior to filling. A safe and reliable container is essential to maintain the quality
and shelf life of your drink. Most single serve size beverage bottles sold in the United States
are made from POLYETHYLENE TEREPHTHALATE (PET). PET has become the
material of choice for beverage bottles because it is inexpensive, lightweight and shatter
resistant. PET bottles have been extensively tested for safety over many years and there is no
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conclusive evidence that there is any harm in drinking from a properly produced plastic
beverage bottle. Beverage bottles made with PET are widely used for everything from water
and fruit juice to soft drinks and even beer companies use PET Bottles. Over all plastic
beverage bottles are the most used type of bottle globally. Plastic bottles can be easily used
for storage and transportation purposes for liquids, grains, cereals etc. Plastic bottles can be
solid or diffused colours or transparent. Plastic bottles are available in various shapes and
sizes and they can be easily recycled if handled responsibly.
GLASS BOTTLES
Have a significant shelf impact which can be enhanced by their shape and
decorative treatments. Glass beverage bottles can be manufactured with very elaborate
designs and because of this they are often the packaging that makes the biggest impact on the
consumer. A glass beverage bottle is very appealing to the eye and the feel of the glass
beverage bottle appeals to the consumer’s tactical senses. In a highly competitive market
place only glass provides such a wide spectrum of options to help manufacturers differentiate
their products from the crowd. Glass beverage bottles convey a premium appeal. However all
of these positive attributes have to be weighed against the higher cost of this type of beverage
bottle.
Gas filtration can also be used during the filling process of carbonated drinks. In
order for the filling to be possible, the filler bowl must be pressurized and the gas used must
be microbiologically stable. Finally the after filling the bottles are moved to despatch.
The Following Flow Diagram clearly depicts the production of soft drink.
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Fig 5.3 Production Flow
Bank Book
Cash Book
Journal
Ledger
Purchase Register
Sales Register
Stock Register
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transmitted electronically with digital signature and it was digitally signed by the director in
every assessment year
Keeping records of the purchases and sales made by a business as well as capital
spending. These records today are typically kept on computer files. But they still use the term
ledger entries to refer to the days when all financial transactions were carefully recorded in
thick books (Ledgers).
Financial statements are produced at given time intervals, here at the end of each
financial year. Trial balances are extracted from the ledger entries and Balance Sheet is
created showing the assets and liabilities of a business at the year end. In addition, records of
purchases and sales are totalled up to create a Profit & Loss (P&L) accounts.
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5.5.1 WIDE RANGE OF ON-GOING BEVERAGE INNOVATIONS
Healthier Products
Functional drinks
Low Calorie Beverages
New Tastes / Flavours
New Textures
Interesting new mixes
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CHAPTER VI
SWOT ANALYSIS
STRENGTHS:
Loyal Customers
Strong in their target Market
Support of Channel Members
WEAKNESS:
OPPORTUNITIES:
THREATS:
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CHAPTER VII
FINDINGS
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CHAPTER VIII
CONCLUSION
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CHAPTER IX
BIBILOGRAPHY
www.podaranfoods.in
www.podaranfoods.tradeindia.com
https://www.britannica.com/topic/soft-drink
www.niir.org/information/content.phtml?content=184
www.madehow.com/Volume-2/index.html
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