iHSV57-XX

Integrated AC Servo Motor

USER Manual

ADDRESS:Floor2,Building A,Hongwei Industrial

Zone No.6, Liuxian 3rd Road,Shenzhen.China
TEL：0755-26509689 26502268
Fax：0755-26509289
E- mail:[email protected]
Http: //www.jmc-motion.com
 Preface

All contents of this manual, copyright owned by Shenzhen Just

Motion Control Electromachics Co.,Ltd., shall not be arbitrarily

reproduced, copied, transcribed without permission. This manual does not

contain any forms of garantee, standpoint statement, or hint. Shenzhen

Just Motion Control and its employees will not take any responsibility for

the loss caused by direct or indirect leaking information mentioned in this

Manual. In addition, products information in this manual is for reference

only, we are sorry for not offering update if it is improved.

All Copyright Reserved.

Shenzhen Just Motion Control

Electromachics Co.,Ltd.

Version Edited By Proofreaded By

V1.0 Engineer Dept. Engineer Dept.

 Content
1.Introduction.................................................................................................................4
2.Features....................................................................................................................... 4
3.Ports............................................................................................................................ 5
3.1 ALM Signal Output Port....................................................................................5
3.2 Control Signal Output Port............................................................................... 5
3.3 Power Port........................................................................................................ 6
4.The parameters of the servo system description and Settings................................... 6
4.1 parameter list :................................................................................................. 6
4.2 Parameter setting method :............................................................................. 9
5.Technical index.............................................................................................................9
6.Connections to Control Signal................................................................................... 10
6.1Connections to Common Anode..................................................................... 10
6.2 Connections to Common Cathode................................................................. 11
6.3 Connections to Differential Signal.................................................................. 12
6.4 Connections to 232 Serial Communication Interface.....................................13
6.5 Sequence Chart of Control Signals................................................................. 13
7.DIP Switch Setting......................................................................................................14
7.1 Micro steps Setting.........................................................................................14
7.2 Activate Edge Setting......................................................................................14
7.3 Running Direction Setting...............................................................................15
8.Error alarm and LED lamp flicker...............................................................................15
9.Installation dimensions............................................................................................. 16
10.FAQ and fault analysis............................................................................................. 17
10.1 Power Led not ON........................................................................................ 17
10.2 Power on Red light alarm.......................................................................... 17
10.3 Red light alarm after run turning a small angle............................................17
10.4 no rotate after the pulse input.....................................................................17
See Appendix 1 :iHSV57-XX Parameter modification steps......................................... 18
1.Introduction
iHSV57-XX Integrated AC Servo Driving Motor is perfectly integrated
AC servo drive into servo motor, adopts vector control in DSP chip,
features in low cost, full closed loop, all digital, low heat, small
vibration, and high response, as well as includes three adjustable
feedback loop control modes(postition loop, speed loop, and current loop).
iHSV57-XX is a series of stable performance, high cost-effective motion
control products.

2.Features
2.1 Multi Pulse Input Modes Pulse+Direction
2.2 Opto-isolator Servo Reset Input Port ERC
2.3 Current Loop Bandwidth:（-3dB）2KHz(Typical)
2.4 Speed Loop Bandwidth: 500Hz(Typical)
2.5 Position Loop Bandwidth: 200Hz(Typical)
2.6 Motor Quadrature Encoder Input Interface: Differential
Input(26LS32)
2.7 Download parameters via RS232C from PC or Text Display.
2.8 Users can definite subdivisions via external Dial-up switches or
software.
2.9 Overcurrent, I2T, Over-voltage, Undervoltage, Overheat,
Overspeed, Overerror Protections.
2.10 Green light indicates running, red light indicates protection
or offline.
3.Ports

3.1 ALM Signal Output Port

Symbol Name Description

Alarm Output
ALM-
Negative
Alarm Output
ALM+
Positive
Place Output
PED-
Negative
Place Output
PED+
Positive

3.2 Control Signal Output Port

Symbol Name Description

Enable Input
ENA-
Negative Compatible
Enable Input 5V~24V level
ENA+
Positive
Direction Input
DIR-
Negative Compatible
Direction Input 5V~24V level
DIR+
Positive
Pulse Input
PUL-
Negative Compatible
Pulse Input 5V~24V level
PUL+
Positive
3.3 Power Port

Identifier Symbol Name Description

Power VCC Positive Pole 20-50VDC

Supply （36V
Input GND Negative Pole Typical）

4.The parameters of the servo system description and Settings

4.1 parameter list :

Name of Factory
Module instructions Range
parameter Default
According to the selection of effective
Communication Port number specific specific
COM port using the PC machine
setting
baud rate Set the baud rate of 232 57600 57600
According to the motor encoder type
Encoder line specific
selection, the current can be selected: 1~ 2500
number
1000 line 1250 line 2500 line

molecular
G=
denominator
Electronic gear
N：Motor rotation laps 1 1~255
ratio molecular C：encoder line number
P：Each lap input pulse number

Electronic gear case：Encoder line number is 2500；

Each lap input pulse number is 3200；
ratio Electronic gear ratio？
1 1~255
denominator N ×C ×4 1 ×2500 ×4 10000 25
G= = = =
system P 3200 3200 8

configuration Position control, speed control, torque Position

control model Position control
control control
Pulse control, digital quantity, oblique
Input model Pulse control Pulse control
wave energy
Pulse +
Pulse + direction ,Pulse +opposite direction,
Pulse +
Signal type direction ,double pulse,double Pulse +
direction
pulse+opposite direction opposite
direction
internal
Servo control External control, internal control internal control
control
Parameter Position ratio ▸ Proportional gain of a set of position 2000 1000~ 20000
setting loop regulator
▸ The larger the set value, the higher the
gain, the greater the stiffness,the smaller
the position lag, but the numerical value is
too large
▸ In the case of no shock value as much
as possible
▸ Set to 0 when the feed is not added, the
greater the value, the greater the
feedforward
Position
▸ The greater the position loop 500 0~2000
feedforward
feedforward,the better response
characteristics of the system, too large
system will advance
▸ AAdjust the system to allow the
following deviation and positioning
deviation, over the system will alarm
Position ▸ According to the demand
30000 10000~ 30000
deviation adjustment,the value is too small,in the
high frequency system is easy to alarm
Said 0 position deviation is not
calculated,no alarm
Position
Default 0,no need to set 0 no need to set
differential

Position filter Adjusting position loop filter coefficient 1 0~7

▸ Proportional gain of set speed loop

regulator
▸ The greater the setting value,the greater
the gain and stiffness,the parameter values
Speed ratio 6000 2000~ 20000
are set according to the motor and load
conditions ▸ In
the case of no shock value as much as
possible
▸ Time constant of setting speed loop
controller
▸ The greater the value of the system,the
stronger the ability of the system, but too
Velocity
much of the general assembly to cause the 500 0~3000
integral
system overshoot
▸ In the case of the system does not shake
and overshoot, set the value as much as
possible
Velocity
Default 0,no need to set 0 no need to set
differential
 Improve the acceleration feedback before
Acceleration
smoothness adjustable system, response 0 0~30000
feed-forward
time and loss
velocity
Adjust the speed loop filter coefficient 7 0~7
filtering
Rated speed Default 0, no need to set no need to set
▸ Set the maximum speed of motor
Maximum rotation
16383 16383
speed limit ▸ The parameter value is 16383 equal to
3000
acceleration Internal acceleration 255 0-255
deceleration Internal reduction rate 255 0-255
▸ Current proportion gain, according to
the motor current, the set value can be
Current ratio adjusted properly, the greater the value, 2000 1000~ 3000
the greater the sound of the motor running
▸ This parameter is generally not adjusted
▸ Current integration, according to the
motor current is greater,the set value can
be adjusted properly,the greater the
Current
value,the greater the sound of the motor 500 100~1000
integration
running
▸ This parameter is generally not
adjusted
Factory configuration,
Rated current 5000 2500~15000
change may cause system failure
Maximum Factory configuration, change may cause
8000 2500~15000
current limit system failure
threshold
Fixed value,factory configuration,change
temperature specific Fixed value
may cause system failure
protection
Overvoltage
Fixed value,factory configuration,change
protection specific Fixed value
may cause system failure
threshold
Undervoltage
System
protection System default no need to set
default
threshold
I2T protection System
System default no need to set
threshold default
4.2 Parameter setting method :
See Appendix 1

5.Technical index
input voltage 24~50VDC(36V typical value )
Continuous output current 6A
Maximum pulse frequency 250K
9.6Kbps（Required external conversion
Default rate
interface）

▸Peak value of over current action value 30A

+ 10%
▸Overload I2t current action value of 300% 5S
protect
▸Overheating action value of 80

▸Overvoltage action value 65V

▸Action value of under voltage voltage 18V

As far as possible to avoid dust, oil mist and
Use environment

occasion
corrosive gases
working temperature 0~+70℃
Storage temperature -20℃~+80℃
humidity 40~90%RH
Cooling mode Natural cooling or forced air cooling
6.Connections to Control Signal

6.1Connections to Common Anode

Remark:
VCC is compatible with 5V or 24V;
R(3~5K) must be connected to control signal terminal.
6.2 Connections to Common Cathode

Remark:
VCC is compatible with 5V or 24V;
R(3~5K) must be connected to control signal terminal.
6.3 Connections to Differential Signal

Remark:
VCC is compatible with 5V or 24V;
R(3~5K) must be connected to control signal terminal.
6.4 Connections to 232 Serial Communication Interface

Definition Remark color

NC Reserved
RX Receive Data Brown white
GND Power Ground blue
TX Transmit Data Blue white
Power Supply to HISU
VCC
(3.3V)

6.5 Sequence Chart of Control Signals

In order to avoid some fault operations and deviations, PUL, DIR
and ENA should abide by some rules, shown as following diagram:
Remark：
(1) t1: ENA must be ahead of DIR by at least 5μ s. Usually, ENA+ and ENA- are NC
(not connected).
(2) t2: DIR must be ahead of PUL active edge by 6μ s to ensure correct direction;
(3) t3: Pulse width not less than 2.5μ s;
(4) t4: Low level width not less than 2.5μ s.

7.DIP Switch Setting

7.1 Micro steps Setting

The micro steps setting is in the following table,while SW1、SW2、SW3、
SW4 are all on,the internal default micro steps inside is activate,it can
set by our servo software.
Switch
SW1 SW2 SW3 SW4
micstep
Default on on on on
800 off on on on
1600 on off on on
3200 off off on on
6400 on on off on
12800 off on off on
25600 on off off on
51200 off off off on
1000 on on on off
2000 off on on off
4000 on off on off
5000 off off on off
8000 on on off off
10000 off on off off
20000 on off off off
40000 off off off off

7.2 Activate Edge Setting

SW5 is used for setting the running direction, “off” means CCW,
while “on” means CW.
7.3 Running Direction Setting
SW6 is used for setting the activate edge of the input signal, “off”
-means the activate edge is the rising edge, while “on” is the falling
edge.

8.Error alarm and LED lamp flicker

Red light flashes Alarm instructions

2 Drive over current
Driver position deviation exceeds
3
set value
4 Driver encoder alarm
7 Driver overload
9.Installation dimensions

Model Length L（mm） Shaft length （mm）

iHSV57-30-10-36-XXX 110
iHSV57-36-14-36-XXX 130 30
iHSV57-36-18-36-XXX 150
iHSV57-30-10-36-21-XXX 110
iHSV57-30-14-36-21-XXX 130 21
iHSV57-30-18-36-21-XXX 150
10.FAQ and fault analysis

10.1 Power Led not ON

①Check if the power supply with input, If the wire connection is correct .
②If the input voltage is too low.
③The input voltage is too high, the servo motor to burn out.

10.2 Power on Red light alarm

①Servo drive motor input power voltage is too high or too low.
②Whether there always with pulse input or not before servo drive motor
powered on.
③Alarm caused by the variance.

10.3 Red light alarm after run turning a small angle

①In the configuration parameter of servo motor Whether Pole and line
number of the motor encoder matches or not (Number of pole :4, encoder
line :1000 ).
②Pulse input speed whether is larger than the rated speed of the motor
position error occurred.

10.4 no rotate after the pulse input

①Servo - drive motor pulse input connection is reliable or not.
② Servo motor is Enable release or not Enable signal is input or not.
③Whether Electronic gear ratio setting is too large.
 See Appendix 1 :iHSV57-XX Parameter modification steps
1、JMC servo debug software,Double - click to open the following image:

2、In the pop-up dialog box,Select the corresponding Communication COM

port,baud rate set 57600,In the Connect action figure below：
3、After click on the link,Under the connected display the dialog box
below：

Note：If can not connect , pls confirm if COM select correct,Communications

line connected correctly or not ,After you confirm connect again by
pressing the steps above

4、Click system settings,The following window pops up, the data is the
starting state of the software, no data
5、Click the upload button,Drive parameters can be displayed,if need a
parameter,Enter value,Or use the mouse to select items,Click the download
button,The parameters update to the drive,Try to upload, whether
Verifiable data is updated successfully as shown in figure :
6、After modified,exit window,Then click on the parameter settings,as
below pic:
7 、 Parameter setting window pops up,Parameters settings upload in
accordance →modify→download→Upload steps ， Four items position
loop,SPEED LOOP,CURRENT LOOP,Threshold settings Requires individual
download ,Click download a single valid pic figure below :
 Please set 54613,download
and upload again,it will
automatically into -10923.This
is normal phenomenon

Above pictures as reference onl,if any questions,please contact with JMC

Technical service Department!