Ewse SDP FPS 514600 CM Man 10002 R0
Ewse SDP FPS 514600 CM Man 10002 R0
DETECTION AND
ACTUATION SYSTEM
ANSUL, CHECKFIRE, and the product names listed in this material are marks
and/or registered marks. Unauthorized use is strictly prohibited.
EXPLANATION OF SAFETY ALERTS CHECKFIRE 210
REV. 0 201 4-MAY-02 Detection and Actuation System
! DANGER
Indicates a hazardous situation in which a person will experi-
ence serious personal injury or death if the situation is not
avoided.
! WARNING
Indicates a hazardous situation in which a person could expe-
rience serious personal injury or death if the situation is not
avoided.
! CAUTION
Indicates a hazardous situation in which a person could experi-
ence minor or moderate personal injury if the situation is not
avoided.
CAUTION
NOTICE
NOTES:
CHECKFIRE 210 TAbLE OF CONTENTS
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE TOC-1
SECTION PAGES
SPOT THERMAL
DETECTORS
(INSTALL WITH EOL
HEAT SHIELD DEVICE DISPLAY
AND BRACKET) CABLE
VISUAL
SEAL
INTERFACE
CONTROL
MODULE
RELEASE CIRCUIT
DROP CABLE
RELAY CIRCUIT
RELEASE CABLE
CIRCUIT CABLE
ELECTRIC- AND TEES
RELAY CABLE
PNEUMATIC
– LEADS
ACTUATOR
ExPELLANT
GAS
CARTRIDGE
AGENT
TANK
FIGURE 1 -3
SYSTEM CONNECTIONS
009274
SECTION 1 – SYSTEM DESCRIPTION CHECKFIRE 210
PAGE 1 -4 REV. 0 201 4-MAY-02 Detection and Actuation System
NOTES:
CHECKFIRE 210 SECTION 2 – COMPONENTS
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 2-1
• Internal 85 dB sounder
• “PUSH To Activate / Alarm When Lit” manual-activation
button and LED
o Provides manual operation (immediate release)
o Indicates alarm condition
• Guard door with visual seal to protect manual-activation
button
• “DELAY/Reset/Silence” button SWIvEL
MoUnT
o Restarts Time Delay #1 (TD1 ) period before TD1 expires
o Resets CHECKFIRE 21 0 System (during non-alarm FIGURE 2-2
status) MOUNTING BRACKET
0091 52
o Silences internal sounder during fault conditions
RELEASE DETECTIon CIRCUIT ISoLATE
DISCHARGE LED #1 AnD #2 LEDs PoWER
LED
LED LED
3 1 /2 In.
(89 mm)
9/32 In.
7/8 In. (7 mm) HoLES
(22 mm) (4 PLACES)
GUARD
DooR
FIGURE 2-3
BRACKET BASE FRONT VIEW
0091 1 3
vISUAL SEAL
FIGURE 2-1
CHECKFIRE 21 0 DISPLAY MODULE
009275
SECTION 2 – COMPONENTS CHECKFIRE 210
PAGE 2-2 REV. 0 201 4-MAY-02 Detection and Actuation System
I/O BUS, CANbus, and DISPLAY CABLE I/O BUS, CANbus, and DISPLAY CABLE BULKHEAD
Part No. See table CONNECTOR
Connects CHECKFIRE 21 0 Interface Control Module with Part No. 439449
Display Module for input/output communications. See Figure Provides feedthrough protection and support for display
2-4. module communication cable. See Figure 2-5.
• IP67 connectors • IP67 connectors
• Black color-coded, anti-vibration connectors • nickel plated brass construction
• Temperature rating: 302 °F (1 50 °C) • Dimensions: see chart in Appendix
• Integral connectors on each end of cable • Plastic isolators for each side of hole
• Multiple lengths for versatility
• Minimum bend radius: 2 1 /2 in. (64 mm)
• Maximum circuit length 50 ft (1 5.24 m)
FIGURE 2-4
I/O BUS, CANBUS, AND DISPLAY CABLE
009276
CHECKFIRE 210 SECTION 2 – COMPONENTS
Detection and Actuation System 201 4-MAY-02 REv. 0 PAGE 2-3
• Steel Mounting Plate, 1 /8 in. (3.2 mm) thick, 9/32 in. (7 mm)
diameter mounting holes (4 places) CHECKFIRE 21 0 ICM BATTERY MODULE
9/32 In. (7 mm) DIA. Part No. 440352
MoUnTInG
HoLES (4 PLACES) A supervised 3.6 vDC lithium battery provides internal power
for the CHECKFIRE 21 0 System. A connector pigtail extending
from the top of the battery connects to the CHECKFIRE 21 0
ICM. See Figure 2-8.
Note: Battery is for the CHECKFIRE 21 0 System only.
ISoLATE
SWITCH
FIGURE 2-8
BATTERY MODULE
009278
FIGURE 2-6
INTERFACE CONTROL MODULE (ICM)
FRONT AND SIDE VIEWS
009273 / 009277
SECTION 2 – COMPONENTS CHECKFIRE 210
PAGE 2-4 REV. 0 201 4-MAY-02 Detection and Actuation System
FIGURE 2-9
ELECTRIC MANUAL ACTUATOR (EMA)
0091 53
FIGURE 2-1 0
ELECTRIC MANUAL ACTUATOR BRACKET
0091 54
CHECKFIRE 210 SECTION 2 – COMPONENTS
Detection and Actuation System 201 4-MAY-09 REv. 01 PAGE 2-5
• Temperature rating stamped on detector Maximum total length of Linear Detector plus Detection Circuit
Cable is 750 ft (228.6 m). For example: If Detection Circuit
• Includes retaining nut to secure detector in bracket and heat Cable is 50 ft (1 5.24 m), then Linear Detector could be up to
shield 700 ft (21 3.4 m).
FIGURE 2-1 1
SPOT THERMAL DETECTORS FIGURE 2-1 3
009280 LINEAR DETECTOR
0091 57
HEAT SHIELD
BRACKET
FIGURE 2-1 2
DETECTOR BRACKET AND HEAT SHIELD
0091 56
SECTION 2 – COMPONENTS CHECKFIRE 210
PAGE 2-6 REv. 0 201 4-MAY-02 Detection and Actuation System
FIGURE 2-1 4
DETECTION CIRCUIT CABLE
0091 58
FIGURE 2-1 7
DETECTION CIRCUIT BULKHEAD CONNECTOR DETECTION CIRCUIT EOL
Part No. 439404 0091 61
FIGURE 2-1 8
DETECTION BRANCH TERMINATOR
0091 62
FIGURE 2-1 5
DETECTION CIRCUIT BULKHEAD CONNECTOR
0091 59
CHECKFIRE 210 SECTION 2 – COMPONENTS
Detection and Actuation System 201 4-MAY-02 REv. 0 PAGE 2-7
FIGURE 2-22
RELEASE CIRCUIT BULKHEAD CONNECTOR
0091 66
FIGURE 2-23
RELEASE CIRCUIT TERMINATOR
0091 67
SECTION 2 – COMPONENTS CHECKFIRE 210
PAGE 2-8 REv. 0 201 4-MAY-02 Detection and Actuation System
ACTUATED
PAD
o-RInG
oUTLET –
EXPELLAnT ACTUAToR CAP
GAS To REMovED,
AGEnT TAnK CABLE ATTACHED
PREvEnToR
FIGURE 2-24
ELECTRIC-PNEUMATIC ACTUATOR
0091 68
! CAUTION
When handling the PAD, always point actuating end away FIGURE 2-27
from yourself and others. on electrical initiation, PAD operates ELECTRICAL ACTUATION FOR
very quickly and a small brass disk forcefully separates from ELECTRIC-PNEUMATIC ACTUATOR
0091 71
actuating end. Physical injury may occur from contact with the
actuating pin and/or the detaching disk.
CHECKFIRE 210 SECTION 2 – COMPONENTS
Detection and Actuation System 201 4-MAY-02 REv. 0 PAGE 2-9
FIGURE 2-28
RELAY CIRCUIT CABLE
009282
FIGURE 2-31
POWER CIRCUIT CABLES
0091 72
FIGURE 2-29
RELAY CIRCUIT CABLE - LEADS
009283
FIGURE 2-32
BACKUP POWER/RELAY CIRCUIT BULKHEAD AUXILIARY OUTPUT POWER CABLE WITH LEADS
CONNECTOR 009284
FIGURE 2-30
BACKUP POWER/RELAY CIRCUIT
BULKHEAD CONNECTOR
0091 66
SECTION 2 – COMPONENTS CHECKFIRE 210
PAGE 2-1 0 REV. 0 201 4-MAY-02 Detection and Actuation System
FIGURE 2-33
POWER CIRCUIT CABLE
0091 72
3 FT (0.9 m)
FIGURE 2-34
FUSED POWER CIRCUIT CABLE
CHECKFIRE 210 SECTION 2 – COMPONENTS
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 2-1 1
FIGURE 2-38
LABEL FOR PROTECTING LINEAR DETECTOR
009325
FIGURE 2-39
INSTRUCTION LABEL FOR EMA
009324
FIGURE 2-36
LABEL FOR ENGINE SHUTDOWN AND TIME DELAY
0091 74
FIGURE 2-37
LABEL TO STOP EQUIPMENT AND EXIT
0091 75
SECTION 2 – COMPONENTS CHECKFIRE 210
PAGE 2-1 2 REv. 01 201 4-MAY-09 Detection and Actuation System
FIGURE 2-41
DISCHARGE PRESSURE SWITCH INSTALLATION
Insert: FIG 2-33.PSD
FIGURE 2-40
DISCHARGE PRESSURE SWITCH CONNECTIONS
009344
Install switch in expellant gas line next to agent tank inlet port.
Make certain to protect switch and connections from potential
damage. See Figure 2-41 .
! CAUTION
Locate pressure switch next to agent tank at end of expellant
gas line. Failure to comply will cause pressure switch to not
function properly.
CHECKFIRE 210 SECTION 2 – COMPONENTS
Detection and Actuation System 201 4-MAY-02 REv. 0 PAGE 2-1 3
FIGURE 2-42
DETECTION CIRCUIT TESTER
009287
FIGURE 2-43
RELEASE CIRCUIT TESTER
009288
FIGURE 2-44
RELEASE CIRCUIT TEST PLUG
009289
SECTION 2 – COMPONENTS CHECKFIRE 210
PAGE 2-1 4 REV. 0 201 4-MAY-02 Detection and Actuation System
NOTES:
CHECKFIRE 210 SECTION 3 – USER INTERFACE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 3-1
The CHECKFIRE 21 0 ICM communicates with the Display o Silence an audible notification during a fault condition for
Module and other devices through cable assemblies incor- two hours. Fault LED indicator(s) continue pulsing until the
porating IP67 circular threaded connectors with color-coded fault condition has been cleared.
overmolding. o During a post-release condition the button will silence the
IP67 is an environmental ingress protection rating. The first sounder.
number indicates protection from solid objects (0 is no special o Any new alarm or fault conditions will reactivate the
protection, 6 is protection from dust). The second number is audible notification.
protection against liquids (0 is no protection, 7 is protection o The audible notification for either a post-release or fault
against the effect of immersion in water). condition will resume after being silenced for two hours.
Display Cable (See Figure 3-2) • Restart Time Delay Sequence
• 24 in. (61 0 mm) Cable Restart the time delay cycle during an alarm condition; must
be initiated before Time Delay #1 (TD1 ) period expires.
• Black color-coded IP67 anti-vibration connector (Female)
• System Reset
Press and hold (3 seconds) to reset the system.
DISPLAY
CaBlE
BlaCk
ConnECToR
FIGURE 3-2
FIGURE 3-1
DISPLAY MODULE FRONT PANEL BUTTONS
DISPLAY CABLE 009290
009272
SECTION 3 – USER INTERFACE CHECKFIRE 210
PAGE 3-2 REV. 0 201 4-MAY-02 Detection and Actuation System
1 x 10 sec.
1 x 10 sec.
1 x 10 sec.
1 x 10 sec.
1 x 1 sec.
2 x 1 sec.
4 x 1 sec.
1 x 1 sec.
2 x 1 sec.
4 x 1 sec.
4 x 1 sec.
Push the "PUSH To Activate/Alarm When Lit" button,
Release Activated
Post Release Activated
Pull ring pin and strike button on EMA***
Release Activated
Post Release Activated
Automatic Action (Detector Activation)
(Detection Circuit #1 and/or #2 Input ‐ Alarm Condition)
Alarm Only Programming or Isolate Mode
10 or 15 seconds
5, 10 or 15 seconds
(Starting the last five seconds of TD1)
5, 10 or 15 seconds
(Last second of TD1)
0 seconds Immediately Activates Release Circuit When TD1 expires
Programmed for:
Time Delay #2
5, 10 or 15 seconds
(TD2)
Release Activated
(TD2 Expired ‐ Release Circuit Activation)
10 or 15 seconds
Both Detection Circuits in Alarm
5, 10 or 15 seconds
Cross‐Zone Programming
5, 10 or 15 seconds
(Last second of TD1)
Time Delay #2 (TD2)
Programmed for:
5, 10 or 15 seconds
Release Activated
(TD2 Expired ‐ Release Circuit Activation)
Only
#2
FIGURE 3-4
DISPLAY MODULE BRACKET
0091 81
SECTION 3 – USER INTERFACE CHECKFIRE 210
PAGE 3-6 REV. 0 201 4-MAY-02 Detection and Actuation System
ISoLATE
SwITCH
FIGURE 3-7
ICM PROGRAMMING PANEL
009292
FIGURE 3-7
ICM ISOLATE SWITCH
009277
SECTION 3 – USER INTERFACE CHECKFIRE 210
PaGE 3-8 REV. 0 201 4-May-02 Detection and Actuation System
NOTES:
CHECKFIRE 210 SECTION 4 – SYSTEM PLANNING
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 4-1
For safety, plan to evacuate the vehicle/equipment at the earli- Manual activation of the System is always available to the
est possible moment. operator by pushing the “PUSH To Activate / Alarm When Lit”
button, or operating an EMA.
The display module pulsing LEDs and 85 dB sounder are
intended to alert the operator when the unit receives a fault Note: When Cross-Zone is programmed, the Pressure Switch
signal or alarm condition from a detection device (before actu- Feedback option is not available.
ating the fire suppression system).
ALARM ONLY
For certain situations requiring manual actuation of the fire
SPECIFIC PLANNING INFORMATION
suppression system, the CHECKFIRE 21 0 System can be
Review the following information to plan the CHECKFIRE 21 0 programmed to provide Alarm Only notification (pulsing 1 x 1
System layout. Create a drawing of the proposed plan showing second) of an alarm condition on Detection Circuit #1 , Detec-
locations of components and cable on the vehicle/equipment. tion Circuit #2, or both together. The Alarm Only programming
This will help avoid unforeseen installation problems. Once provides visual and audible indication for the operator of an
an acceptable layout is complete; record and keep it for future alarm condition and will not start the automatic release process
reference. for the fire suppression system.
If only one circuit is programmed to Alarm Only, the other
Programming Options
circuit can function as an independent detection/release circuit.
The versatility of the CHECKFIRE 21 0 System provides multiple
options such as detection, user notification, and confirmation of
system discharge. Review the following sections and determine ! CAUTION
proper programming for the system. Track programming selec-
Programming both Detection Circuit #1 and Detection Circuit
tions on the Planning Checklist Template, see page 4-1 1 .
#2 for Alarm Only functionality will disable all automatic release
functions of the CHECKFIRE 21 0 System. Manual activation of
PRESSURE SWITCH FEEDBACK
the fire suppression system is required for release. Failure to
With the Pressure Switch Feedback option enabled, Detec- manually activate the system can result in significant property
tion Circuit #2 becomes the input circuit for System pressure damage or personnel injury.
switches. The System monitors the circuit for both open condi-
tions and shorted conditions. When manual activation is required, perform one of the follow-
An open condition on the circuit is indicated by a Fault condi- ing to manually operate the system:
tion on Detection Circuit #2 and could indicate low pressure in • Open guard door on CHECKFIRE 21 0 Display Module
an expellant gas cartridge. (break visual seal), and push the “PUSH To Activate / Alarm
A shorted condition on the circuit is indicated by an alarm When Lit” button.
condition on Detection Circuit #2 and could be initiated by • Pull ring pin and strike red button on an Electric Manual
rising pressure in the expellant gas piping. When activated, the Actuator (EMA).
display module Discharge LED and sounder notify the operator
of the fire suppression system discharge. • If an optional pneumatic actuation system is installed, pull
ring pin and strike red button on the pneumatic manual actu-
A programmable option for the pressure switch feedback is ator.
sending a release signal to PAD(s) when the switch activates.
This provides redundant activation of all associated PAD(s).
Note: When Pressure Switch Feedback is programmed, the
Cross-Zone option is not available.
CHECKFIRE 210 SECTION 4 – SYSTEM PLANNING
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 4-3
TD1 is the delay period between an alarm condition and Display Module Location
equipment shutdown. If using the shutdown relay function, 1 . Mount display module in full view, easily accessible, and
programming TD1 to zero seconds results in immediate equip- within reach of the operator. Select a flat surface that will
ment shutdown and immediate start of TD2 upon initiation of properly support the display module during all vehicle/
an alarm condition equipment operating and environmental conditions (e.g.,
shock and vibration). Note: The display module should
never be mounted in an area subject to pressure washing
CAUTION or steam cleaning.
2. Confirm the operator has access to the “PUSH To Activate
TD2 is the delay period between TD1 and fire suppression
/ Alarm When Lit” and the “DELAY/Reset/Silence” buttons.
release. If using the shutdown relay function, programming TD2
to zero seconds results in immediate fire suppression release 3. Select a location suitable for surface mounting (3/1 6 in.
at the same time as equipment shutdown. (4.7 mm) maximum thickness), or bracket mounting. For
bracket mounting, use the optional CHECKFIRE 1 1 0/21 0
Mounting Bracket (Part No. 439564) and secure with
screws or bolts. The mounting surface must be flat to
avoid strain on the mounting bracket.
4. Confirm access for proper cable connection, periodic
inspection, and maintenance. If surface mounted, access
to the underside or rear of the mounting surface is neces-
sary. Review the surrounding area to confirm the location
will not interfere with normal vehicle/equipment mainte-
nance or operation.
SECTION 4 – SYSTEM PLANNING CHECKFIRE 210
PAGE 4-4 REV. 0 201 4-MAY-02 Detection and Actuation System
FIGURE 4-2
CORRECT EMA INSTALLATION
009294
SECTION 4 – SYSTEM PLANNING CHECKFIRE 210
PAGE 4-6 REV. 0 201 4-MAY-02 Detection and Actuation System
Detection Circuit Cable (Red Connectors) (Continued) 4. Spot thermal detectors may be run in a branch line
LINEAR DETECTOR (Continued) from main detection circuit trunk. A branch terminator is
required when installed on a branch line. See Figure 4-4.
9. Keep the detector as far away as possible from equip-
ment electric cables, particularly power cables to and from
generators and electric motors. CAUTION
EOL Do not use an EOL Device at the end of a branch line. The
DEVICE
EOL Device will cause incomplete detection circuit super-
vision and the system will not function properly.
BEND RADIUS
NOT LESS THAN
2.5 IN. (64 mm)
BRANCH
TERMINATOR
BRANCH LINE
MAIN DETECTION
CIRCUIT
MAIN TRUNK
FIGURE 4-3
LINEAR DETECTOR INSTALLATION FIGURE 4-4
0091 94 SPOT THERMAL DETECTOR BRANCH INSTALLATION
009295
SPOT THERMAL DETECTOR SELECTION AND PLACE- 5. Install an EOL Device (Part No. 439396) at the end of the
MENT main detection circuit trunk. See Figure 4-5.
Use spot thermal detectors to meet single-point detection
EOL DEVICE
requirements.
MAIN TRUNK
Note: When using spot thermal detectors, plan to locate a
minimum of two (2) detectors in each hazard area. Large
hazard areas will require additional detectors.
1 . Select according to temperature range relative to hazard
temperature (refer to table).
Rated Maximum
Operating Hazard FIGURE 4-5
Temperature Temperature Detector SPOT THERMAL DETECTOR MAIN TRUNK INSTALLATION
009296
°F (°C) °F (°C) Color Part No.
250 (1 21 ) 21 0 (99) Blue 438280 Review complete plan layout for the following INCORRECT
INSTALLATIONS and adjust as needed.
350 (1 77) 256 (1 25) Red 438281
2. Mount using provided bracket and heat shield on a flat
surface that will properly support the detector during all
equipment operating and environmental conditions (e.g.,
shock and vibration).
3. Connect directly to Detection Circuit Cable or connect to
Linear Detector assemblies.
CHECKFIRE 210 SECTION 4 – SYSTEM PLANNING
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 4-7
CAUTION NO DOUBLE
BRANCHING
FIGURE 4-8
INCORRECT EMA INSTALLATION
NO EOL DEVICE 009299
ON BRANCH
NO DOUBLE
BRANCHING CAUTION
Install EMA(s) as the first component(s) on the Detection Circuit
and on a single use branch line. Failure to comply may cause
the system to not function properly. (See Figure 4-9, and 4-1 0).
EMA MUST BE
ON SINGLE USE
BRANCH
NO EOL DEVICE
ON BRANCH
NO DOUBLE
BRANCHING
FIGURE 4-9
INCORRECT EMA INSTALLATION
009300
EMA MUST BE
FIRST COMPONENT
FIGURE 4-7
INCORRECT EMA AND EOL INSTALLATION
009298
CAUTION
Only one EMA may be installed from a detection circuit tee on
a single branch line. If multiple EMAs are to be installed, addi- FIGURE 4-1 0
tional branch lines on the main trunk will be required (one EMA INCORRECT EMA INSTALLATION
per branch line). Incorrect installations will cause the system to 009301
Detection Circuit Cable (Red Connectors) (Continued) Release Circuit Cable (Blue Connectors)
INCORRECT DESIGN INSTALLATIONS (Continued) Connects Electric-Pneumatic Actuator(s) (for agent tank expel-
lant gas cartridges(s)) to CHECKFIRE 21 0 ICM.
CAUTION • System activates a maximum of 1 0 Electric-Pneumatic Actu-
ators (one per tank).
Do not install Linear Detector on a branch line. (See Figure
• For electrical activation include a Release Circuit Drop Cable
4-1 1 ).
and a Protracting Actuation Device (PAD) (Part No. 439448)
for each actuator. Release Circuit Tee (Part No. 439434)
required for each additional actuator.
LINEAR DETECTOR • For optional pneumatic actuation install a pneumatic manual
MUST BE IN THE
MAIN TRUNK; AND
actuator near the operator and/or in path of egress at a point
END WITH EOL accessible from ground level. Refer to appropriate system
DEVICE IF THE
LAST DEVICE ON manual (latest edition):
MAIN TRUNK
System Manuals:
LT-A-1 01 -1 0/20/30 Manual (Part No. 24327)
LT-A-1 01 -50/1 25/250 Manual (Part No. 427865)
LVS Manual (Part No. 4271 09)
1 . Determine location of agent tank(s), expellant gas
FIGURE 4-1 1 cartridge assembly(s), and actuator(s) for specific cable
INCORRECT LINEAR DETECTOR INSTALLATION end points.
009302
2. Plan route for the release circuit cable from the ICM
module to the agent tank expellant gas cartridge end
Display Cable (Black Connectors) point(s) (note end point(s) for cable lengths). Choose a
Connects Display Module to CHECKFIRE 21 0 ICM. path in accessible locations providing protection from
undue wear, damage, and heat. Keep cables as far away
• Communicates commands, and system status with ICM
as possible from equipment electric cables, particularly
• No tees or branch lines on this circuit power cables to and from generators and electric motors;
• Only one display module allowed for each CHECKFIRE 21 0 also avoid:
System • Antennas and associated cables
1 . Determine location of display module for specific cable • Fire hazard areas
end points. • Areas exposed to mechanical damage
2. Plan route for the display cable from the ICM to the • Proximity to moving parts
display module end point (note end points for cable • Areas subject to debris accumulation
lengths). Choose a path in accessible locations providing • Areas exposed to high temperatures (turbo chargers,
protection from undue wear, damage, and heat. Keep exhaust equipment, etc.)
cables as far away as possible from equipment electric • Areas requiring access by equipment service and main-
cables, particularly power cables to and from generators tenance personnel
and electric motors; also avoid:
3. Select appropriate cable lengths for area of installation.
• Antennas and associated cables
See Section 2 - Components, page 2-9, for available
• Fire hazard areas sizes. Maximum 250 ft (76.2 m) allowed.
• Areas exposed to mechanical damage
4. If more than one Electric-Pneumatic Actuator is required,
• Proximity to moving parts add a Release Circuit Tee and appropriate length Release
• Areas subject to debris accumulation Circuit Cable for each additional actuator.
• Areas exposed to high temperatures (turbo chargers,
exhaust equipment, etc.)
• Areas requiring access by equipment service and main-
tenance personnel
3. Select appropriate cable lengths for area of installation.
See Section 2 - Components, page 2-2, for available
sizes. Maximum circuit length is 50 ft (1 5.2 m).
CHECKFIRE 210 SECTION 4 – SYSTEM PLANNING
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 4-9
Relay Circuit Cable (Yellow Connectors) 2. Plan route for the auxiliary output circuit cable from the
Connects external signaling devices and components to ICM to the local termination points (note end points for
CHECKFIRE 21 0 ICM. cable lengths). Choose a path in accessible locations
providing protection from undue wear, damage, and heat.
• System controls external devices (supplied by others) using Keep cables as far away as possible from equipment elec-
two (2) internal, programmable, Form C relays tric cables, particularly power cables to and from genera-
• Relays can be programmed to provide indication for Alarm or tors and electric motors; also avoid:
Fault (Relay #1 ), and Shutdown or Alarm (Relay #2). • Antennas and associated cables
1 . Determine location of connection points for external • Fire hazard areas
devices. • Areas exposed to mechanical damage
2. Plan route for the relay circuit cable from the ICM to the • Proximity to moving parts
local termination points (note end points for cable lengths). • Areas subject to debris accumulation
Choose a path in accessible locations providing protection • Areas exposed to high temperatures (turbo chargers,
from undue wear, damage, and heat. Keep cables as far exhaust equipment, etc.)
away as possible from equipment electric cables, partic-
• Areas requiring access by equipment service and main-
ularly power cables to and from generators and electric
tenance personnel
motors; also avoid:
• Antennas and associated cables 3. Select appropriate cable lengths for area of installation.
See Section 2 - Components, page 2-6, for available
• Fire hazard areas
sizes. Maximum circuit current rating is 1 .5A.
• Areas exposed to mechanical damage
• Proximity to moving parts
Power Circuit Cables (Green Connectors)
• Areas subject to debris accumulation
• Areas exposed to high temperatures (turbo chargers, Connects CHECKFIRE 21 0 ICM to 1 2/24 VDC nominal exter-
exhaust equipment, etc.) nal power source using the Power Circuit Cable and the Fused
Power Circuit Cable (connects to external power supply).
• Areas requiring access by equipment service and main-
tenance personnel 1 . Determine location of power source that will provide the
following current load capabilities.
3. Select appropriate cable lengths for area of installation.
See Section 2 - Components, page 2-7, for available SYSTEM CURRENT DRAW*
sizes. Nominal 6 mA @ 1 0.2 VDC
• Maximum Alarm/Fault 80 mA @ 1 0.2 VDC
Auxiliary Output Circuit Cable (Green Connectors) Nominal 6 mA @ 28.0 VDC
Connects external signaling devices and components to • Maximum Alarm/Fault 35 mA @ 28.0 VDC
CHECKFIRE 21 0 ICM, and provides a power source when *Does not include AUX OUTPUT load of up to 1 .5 A
operating the CHECKFIRE 21 0 on external power.
2. Plan route for the Power Circuit Cable from the ICM
• External power provides feedthrough of 1 2/24 VDC @ 1 .5 A module to the end point of the Fused Power Circuit
nominal to auxiliary output circuit Cable (note end points for both cables). Choose a path
• Auxiliary Output Voltage is only available if operating the in accessible locations providing protection from undue
CHECKFIRE 21 0 System on external power wear, damage, and heat. Keep the cables as far away as
possible from equipment electric cables, particularly power
1 . Determine location of connection points for external
cables to and from generators and electric motors; also
devices.
avoid:
• Antennas and associated cables
• Fire hazard areas
• Areas exposed to mechanical damage
• Proximity to moving parts
• Areas subject to debris accumulation
• Areas exposed to high temperatures (turbo chargers,
exhaust equipment, etc.)
• Areas requiring access by equipment service and main-
tenance personnel
3. Select appropriate cable lengths for area of installation.
See Section 2 - Components, page 2-7, for available
sizes.
SECTION 4 – SYSTEM PLANNING CHECKFIRE 210
PAGE 4-1 0 REV. 0 201 4-MAY-02 Detection and Actuation System
Label Package
Include a Label Package (Part No. 440798) to identify specific
procedures of the system to equipment operators.
System Layout
Once components are selected and locations are determined,
complete a final drawing of the system layout. This drawing
should at a minimum include the following:
• Hazard area locations
• Component locations (include external power source)
• Routes for all connecting circuits with cable lengths identified.
Indicate areas where cable must pass-through bulkheads.
Use circuit bulkhead connectors to support and protect cables.
(Confirm acceptable pass-through locations with vehicle/equip-
ment manufacturer.) The drawing should be as precise as
possible to avoid installation problems later.
Compile a list of components to confirm system includes all
required parts (review Planning Checklist Template, page
4-1 1 ). The CHECKFIRE System is complete when all neces-
sary components combine to provide automatic fire detection
and activation of the fire suppression system for protected
areas.
CHECKFIRE 210 SECTION 4 – SYSTEM PLANNING
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 4-1 1
h Electric-Pneumatic Actuator(s) (may be supplied with agent Detection Circuit #2 (Cross-Zone disabled)
tanks) h Independent detection/release (default)
h Detection (Alarm Only)
h Pneumatic Manual Actuator(s) (optional)
h Relay Circuit #1 and #2 Cable(s) Detection Circuit #2 (Pressure Switch Feedback enabled)
h Alarm Only (default)
h Auxiliary Output Cable(s)
h Release activation (PADs)
h Power Circuit Cable(s) and Fused Power Circuit Cable
h Label Package
Note: For part numbers, see Section 1 0 – Appendix, Compo- Relay Circuit #1
nent Index, page 1 0-1 . h Alarm (default) h Fault
Relay Circuit #2
h Shutdown (default) h Alarm
SECTION 4 – SYSTEM PLANNING CHECKFIRE 210
PAGE 4-1 2 REV. 0 201 4-MAY-02 Detection and Actuation System
NOTES:
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-1
NOTICE
For ease of installation, the fire suppression 1 9/1 6 IN. (40 mm)
system should be installed before the detec- HOLE FOR CABLE
AND THREADED
tion and actuation system. BOSS
FIgUrE 5-1
CHECKFIrE 21 0 dISpLAY mOdULE INSTALLATION SUrFACE mOUNTINg TEmpLATE (FOAm gASKET)
00920
HAND-TIGHTEN
ENCLOSURE NUT
SwIVEL jOINT
SCREw (TwO
PLACES)
SwIVEL
MOUNT
FORwARD AND
INDEx HOLE BACK CONNECTORS
(FOUR PLACES) (FOUR PLACES)
FIgUrE 5-4
CHECKFIrE 1 1 0/21 0 mOUNTINg BrACKET
0091 81
FOAM GASKET
FIgUrE 5-3
SUrFACE mOUNT 21 0 dISpLAY mOdULE
009304/009305/009306
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-3
Bracket mounting Instructions (Continued) 2. Confirm access to the display module for proper cable
connections, periodic inspections, and maintenance. Verify
module location and connections will not interfere with
vehicle/equipment operation, service, and maintenance.
3. Using the bracket base as a template (see Figure 5-6),
mark and drill 9/32 in. (7 mm) holes in the flat surface
(4 places).
4. If needed, mark a 1 5/8 in. (42 mm) dia. circle in the
mounting surface, matching center of the 7/8 in. x 1 3/4 in.
(22 mm x 44 mm) opening for cables passing through the
mounting surface. See Figure 5-6. Drill the marked hole.
Remove burrs and sharp edges; protect cables as needed.
INSET SwIVEL MOUNT ANGLED BASE
3 1 /2 IN.
(89 mm)
9/32 IN.
7/8 IN. (7 mm) HOLES
(22 mm) (4 PLACES)
PULL CABLES
THROUGH CENTER
OPENING
FIgUrE 5-7
ENCLOSUrE NUT
00931 0
4 1 /4 IN. 3 1 /2 IN.
(1 08 mm) (89 mm)
9/32 IN.
3/8 IN. (2.8 mm) DIA.
(905 mm)
7 5/8 IN.
(1 94 mm)
FIgUrE 5-9
SUrFACE mOUNTINg
009273 / 00931 2
FIgUrE 5-8
mOUNTINg BrACKET WITH
CHECKFIrE 21 0 dISpLAY mOdULE
00931 1
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-5
CABLE CONNECTIVITY / INSTALLATION 1 . Align the male end with the female end by positioning
The CHECKFIRE 21 0 System utilizes IP67 circular threaded keyed slots and pins in the proper orientation, see Figure
connectors on all cable and tee components. This modular 5-1 1 .
cable harness reduces installation time and damaged cables
can be replaced without replacing the entire cable assembly. PINS
Detection #1 RED 4 2. Lightly press connectors together while rotating until the
Detection #2 RED 4 keys align. Then firmly press connectors together while
Display BLACK 5 threading swivel nut; hand-tighten only. If connectors do
not go together easily, do not force; recheck keyed slots
Release BLUE 2
and pins to ensure proper alignment. Note: May need
Relay #1 & #2 YELLOw 6 to press connectors together repeatedly and tighten until
Auxiliary Output GREEN 2 firmly seated.
External Power GREEN 2 3. when tight, grasp connectors, push together firmly, then
re-tighten swivel fittings.
Connector Assembly 4. These steps are also used when connecting the cable
Organize cables, tees, and associated connectors for each connectors to the bulkhead style receptacles on the ICM.
circuit. Assemble cables by connecting the male and female
connectors. The male end has connector pins and a threaded NOTICE
swivel nut. The female end has sockets and a swivel connec-
tor, see Figure 5-1 0. Do not use mechanical force such as
a wrench. The connection has an IP67
SwIVEL NUT AND PINS SwIVEL CONNECTOR AND SOCKETS rating when hand-tightened and does not
require mechanical force.
general Instructions for Cable Installation (Continued) 3. Secure cables at least every 3 ft (0.9 m) and within 1 ft
Confirm cables are not subject to damage and will not interfere (0.3 m) on both sides of connectors or connection to a
with vehicle/equipment service and maintenance procedures. device. See Figure 5-1 4.
1 . Follow planned route in the layout drawing and install each SUPPORT wITHIN 1 FT (0.3 m) ON ALL SIDES
OF CONNECTORS OR COMPONENTS
circuit starting at the ICM receptacle and work outward.
Completely install one circuit at a time, finishing with the
power circuit. Use correct size P-Clamps to avoid prob- SUPPORT EVERY SUPPORT EVERY
3 FT (0.9 m) 3 FT (0.9 m)
lems, see Figure 5-1 2. Note: Changes to the planned
route will likely alter cable lengths needed for installation.
CORRECT: RUBBER-COATED
5/1 6 IN. (8 mm) P-CLAMP SUPPORT EVERY
3 FT (0.9 m)
RIGID
SUPPORT
DISPLAY CIRCUIT
FIgUrE 5-1 5
BULKHEAd CONNECTOrS
0091 59/0091 66
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-09 REV. 01 PAGE 5-7
LINEAr dETECTOr INSTALLATION 1 . Make sure detection circuit cable is completely installed
Install Linear Detector throughout the hazard area by connect- from CHECKFIRE 21 0 ICM to hazard area end point. Start
ing directly to the main detection circuit trunk. Note: Linear installation of Linear Detector at end point of detection
detector should not be supported by hydraulic hoses. circuit cable.
2. Install Linear Detector above hazard area or around
perimeter of a hazard compartment so it can react to
NOTICE
escaping heat. Refer to layout drawing. Do not allow struts,
The minimum bend radius for Linear frame members, or other obstacles to act as heat shields
detector must not be less than 2 1 /2 in. between hazard and detector cable.
(64 mm) (see Figure 5-1 7, page 5-8). Adjust 3. Do NOT install Linear Detector within 1 2 in. (305 mm) of
slack to avoid droops in cable. Allow appro- any area that will become extremely hot during operation,
priate slack through areas that are intended such as:
to move under normal vehicle/equipment
• Engine blocks
operation.
• Exhaust manifolds
• Do not try to stretch Linear Detector in any
• Exhaust tubes/mufflers
way.
• Turbochargers
• Do not attach Linear Detector to commonly
removed or replaced equipment. 4. Secure Linear Detector every 1 2 in. to 1 8 in. (305 mm
to 454 mm) using appropriately sized (5/1 6 in. (8 mm))
rubber-lined P-Clamps. where it is not possible to use
Note: Linear Detector must connect to main detection circuit rubber lined P-Clamps, a double-loop cable tie (Part
trunk, not the branch line of a Detection Circuit Tee. No. 440737) and protective covering (Part No. 56692) is
Maximum total length of Linear Detector plus Detection Circuit acceptable to provide separation between cable and secur-
Main Trunk is 750 ft (228.6 m). For example: If Detection ing point. Secure more often if necessary
Circuit Cable is 50 ft (1 5.24 m), then Linear Detector could be Slice rubber tube length wise to fit around the Linear
up to 700 ft (21 3.4 m). Detector. This protective covering should also be used
Keep the following in mind when installing a Linear Detector: at locations where cable would rub against other hard
surfaces, rough edges, or sharp corners. See Figure 5-1 6.
• Make certain Linear Detector routing allows direct exposure
to heat resulting from a fire
• Choose routing locations where heat is likely to travel to or
through quickly in event of a fire
LINEAR
• Maximum installed ambient temperature at the Linear Detec- DETECTOR
tor location is 250 °F (1 21 °C).
• Support Linear Detector from mounting surfaces such as
decks, struts, framework, vehicle/equipment component
support, or support structures, etc., always keeping system
planning guidelines and vehicle/equipment maintenance
PROTECTIVE
procedures in mind. Note: when supporting from the vehicle/ COVERING
equipment make certain any support device requiring drilling
or welding is approved by owner or vehicle/equipment manu-
facturer.
• Avoid securing Linear Detector too close to extremely hot FIgUrE 5-1 6
components dOUBLE-LOOp CABLE TIE
00921 3
• Route the Linear Detector where it will not be subject to
damage and not interfere with vehicle/equipment mainte-
nance procedures.
• Keep Linear Detector as far away as possible from vehicle/
equipment electric cables, particularly power cables to and
from generators and electric motors.
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-8 REV. 01 201 4-MAY-09 Detection and Actuation System
FIgUrE 5-1 8
SpOT THErmAL dETECTOr BrACKET
009234
BEND RADIUS
NOT LESS THAN
2.5 IN. (64 mm)
RETAINING
NUT
MAIN DETECTION
CIRCUIT
UNdErSIdE VIEW
DETECTOR
BRACKET
(PART NO. 41 6221 )
FIgUrE 5-20
dETECTOr IN BrACKET WITH HEAT SHIELd FIgUrE 5-21
00921 4
rETrO-FIT INSTALLATION
4. During final installation, apply a medium-strength thread- 00921 5
NOTICE
Only hand-tighten nut, do not use
mechanical force such as a wrench.
RUBBER
wASHER
MAxIMUM 1 /4 IN. (6.3 mm)
THICKNESS
NUT
FIgUrE 5-24
EmA BrACKET mOUNT
00921 8
RUBBER
wASHER
2. Once the EMA bracket is securely mounted, remove nut
from threaded boss on EMA. Position EMA in bracket with
NUT
RED strike button facing in desired direction (fit index nub
into desired slot). Install rubber washer and hand-tighten
nut on threaded boss. Note: Pull pin may need to be
FIgUrE 5-23 removed and inserted in the opposite direction for proper
EmA SUrFACE mOUNT INSTALLEd fit. See Figure 5-25.
00921 7
NOTICE
Only hand-tighten nut, do not use
mechanical force such as a wrench.
1 /4 IN.
(6.4 mm)
FIgUrE 5-25
EmA INSTALLEd IN BrACKET
00921 9
PREVENTOR
ELECTrIC-pNEUmATIC ACTUATOr INSTALLATION FIgUrE 5-27
rETrACT ACTUATOr pUNCTUrE pIN
The Electric-Pneumatic Actuator (Part No. 439569) installs on 009220
ACTUATOR CAP
(IF REMOVED KEEP PREVENTOR
FOR MAINTENANCE) SLIDES UNDER
1 /4 IN. NPT BRASS PLUG
THREADS
(OPTIONAL PNEUMATIC
ACTUATION HOSE PORT –
TwO PLACES)
ACTUATOR
SwIVEL BODY
PREVENTOR COLOR CHANGED FOR CLARITY
FIgUrE 5-28
ACTUATOR BASE SLIdE ACTUATOr ONTO CArTrIdgE
(STAINLESS 009221
OUTLET FOR STEEL (SS))
ExPELLANT GAS
TO AGENT TANK 2. wrench-tighten actuator base (SS) to cartridge. Note:
wrench grip is above preventor. See Figure 5-28.
PREVENTOR
3. Turn cartridge in cartridge bracket (loosen as needed) so
expellant gas outlet is in desired orientation, then re-secure
FIgUrE 5-26 cartridge in bracket.
ELECTrIC-pNEUmATIC ACTUATOr
0091 68
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-1 2 REV. 0 201 4-MAY-02 Detection and Actuation System
ELECTrIC-pNEUmATIC ACTUATOr INSTALLATION Verify each cable route (#1 and/or #2) from the ICM to the
(Continued) detection component end points conforms to the following rules
4. Position actuator swivel body in desired orientation and (see Figure 5-31 ):
wrench-tighten to actuator base until preventor is held tight • Detection Circuit Tees can only be installed on the main
in place. See Figure 5-29. trunk
• No Double Branching
CAUTION • No EOL Devices on end of branch
DO NOT ATTACH CABLE TO ELECTRIC-PNEUMATIC • Branch line must end with Detection Circuit Branch Termina-
ACTUATOR UNTIL TESTING IS COMPLETE. tor or EMA
• EMAs must be first component(s) on circuit if used
• Each EMA must be on a single use branch line
• Linear Detector may be anywhere in the main trunk after the
EMA
• Main detection circuit trunk must be terminated with EOL
Device
wRENCH
GRIPS
FIgUrE 5-29
ACTUATOr INSTALLEd ON CArTrIdgE
009222
main trunk and may add branch lines utilizing Detection Circuit
Install Detection Circuit(s) using the following rules:
Tees on the main trunk.
1 . An Electric Manual Actuator (EMA), if used, must be
Route and secure the Detection Circuit Cable following the
installed prior to any other detection device. Install a
installation instructions under Cable Connectivity / Installation,
Detection Circuit Tee and required length of Detection
page 5-5.
Circuit Cable. See Figure 5-32.
Maximum total length of Detection Circuit Main Trunk plus
2. Install each EMA on a separate branch (only one device
Linear Detector is 750 ft (228.6 m). For example: If Detection
on a branch). See Figure 5-32.
Circuit Cable is 50 ft (1 5.24 m), then Linear Detector could be
up to 700 ft (21 3.4 m). Maximum length for individual branch 3. Spot Thermal Detectors can be installed in main trunk of
lines is 250 ft (76 m) (not included with main trunk limit). detection circuit or on a branch circuit using a Detection
Circuit Tee and Detection Circuit Cable. If installed on a
DETECTION
CIRCUIT branch circuit, a Detection Circuit Branch Terminator (Part
RECEPTACLES No. 439398) must be connected to the last detector. See
Figure 5-33.
CAUTION
Do not terminate any branch with an EOL Device. Use
Branch Terminator only.
NO EOL DEVICE
ON BRANCH
NO DOUBLE
FIgUrE 5-32 BRANCHING
dETECTION CIrCUIT - EmA
009294
BRANCH
TERMINATOR
FIgUrE 5-35
BRANCH
CIRCUIT INCOrrECT EmA ANd EOL INSTALLATION
009297
INSTALLATION
EMA MUST BE
ON SINGLE USE
BRANCH
MAIN TRUNK NO EOL DEVICE
INSTALLATION ON BRANCH
NO DOUBLE
FIgUrE 5-33 BRANCHING
FIgUrE 5-36
INCOrrECT EmA ANd EOL INSTALLATION
009298
CAUTION
EOL DEVICE
Only one EMA may be installed from a detection circuit tee on a
single branch circuit. If multiple EMAs are to be installed, addi-
END OF
MAIN TRUNK tional branches on the main trunk will be required (one EMA
per branch). Incorrect installations will cause the system to not
function properly. See Figure 5-37.
FIgUrE 5-34
dETECTION CIrCUIT - LINEAr dETECTOr EMA MUST BE
009224 ON SINGLE USE
BRANCH
review complete installation to verify correctness. If any
of the following INCOrrECT INSTALLATION examples are NO DOUBLE
BRANCHING
found adjust as needed.
FIgUrE 5-37
INCOrrECT EmA INSTALLATION
009299
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-1 4 REV. 0 201 4-MAY-02 Detection and Actuation System
EMA MUST
Note: Display cable maximum length is 50 ft (1 5.24 m).
BE FIRST
COMPONENT AND DISPLAY CIRCUIT
ON SINGLE USE RECEPTACLE
BRANCH
FIgUrE 5-38
INCOrrECT EmA INSTALLATION
009300
EMA MUST BE
FIRST COMPONENT
FIgUrE 5-41
dISpLAY CABLE rECEpTACLE
009273
LINEAR DETECTOR
MUST BE IN THE
MAIN TRUNK, AND
END wITH EOL
DEVICE, IF LAST
DEVICE ON MAIN
TRUNK
FIgUrE 5-42
FIgUrE 5-40 rELEASE CIrCUIT rECEpTACLE
INCOrrECT LINEAr dETECTOr INSTALLATION 009273
009302
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-1 5
CAUTION
DO NOT ATTACH ANY RELEASE CIRCUIT DROP CABLE
TO ANY ELECTRIC-PNEUMATIC ACTUATOR UNTIL
TESTING IS COMPLETE. FIgUrE 5-44
rELEASE CIrCUIT - SINgLE TANK
00931 6
FIgUrE 5-43
rELEASE CIrCUIT - TWO TANKS
00931 5
FIgUrE 5-45
rELAY CIrCUIT CONdUCTOrS
00931 7
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-1 6 REV. 0 201 4-MAY-02 Detection and Actuation System
AUXILIArY OUTpUT CABLES Before installation remove fuse and place in a safe place.
The Auxiliary Output Receptacle (Green ID ring) on the Install power circuit using the following rules:
CHECKFIRE 21 0 ICM is the starting point of the Auxiliary 1 . It is recommended to install power circuit directly to the
Output Power Circuit. 1 2/24 VDC nominal vehicle battery(s), if possible. This will
The auxiliary output circuit is powered by feedthrough of 1 2/24 provide continuous power for 24 hour system protection.
VDC @ 1 .5 A nominal provided from external power supply. 2. Install 1 /2 in. (1 3 mm) ring terminal on black jacketed
The Circuit is disabled when the CHECKFIRE 21 0 System is conductor, labeled “– VEH BATT” to the negative post
operating on the internal power supply. on battery or 1 2/24 VDC nominal power source.
Connections to equipment components are made by others. 3. Install 1 /2 in. (1 3 mm) ring terminal on red jacketed, 3A
fused conductor, labeled “+ VEH BATT” to the positive
post on the battery or 1 2/24 VDC nominal power source.
pOWEr CIrCUIT CABLES do not install fuse at this time.
The Power Circuit Receptacle (green ID ring) on the CHECK- 4. Route and secure the Power Circuit Cable following the
FIRE 21 0 ICM is the starting point of the external power circuit. installation instructions under Cable Connectivity / Installa-
See Figure 5-46. tion, page 5-5.
5. Do not install fuse until entire system is ready for testing
(refer to Section 6 – Operational Test and Place in
Service). when ready, install fuse following required steps
(a – e) to ensure an IP67 connection. See Figure 5-48.
a. Insert new fuse.
b. Apply entire contents of supplied Dow Corning 4
(dielectric grease) inside inline fuse holder cover.
c. Snap cover in place and press firmly together around
outer edges to properly seal.
d. wipe off excess grease on outside of inline fuse holder.
e. May take up to a minute before green Power LED
displays on the display module.
POwER CIRCUIT
RECEPTACLE
pOWEr CIrCUIT CABLES (Continued) Standard installation of the pressure switch is at the agent tank
(see Figure 5-50).
NOTICE
Anytime fuse cover is opened or fuse is
! CAUTION
removed, review steps (a-e) to confirm fuse Locate pressure switch next to agent tank at end of expellant
and cover are correctly replaced. gas line. Failure to comply will cause pressure switch to not
Cover must be completely refilled with Dow function properly.
Corning #4 or equal (dielectric) grease before
closing to maintain IP67 rating. Press cover 1 . Install pressure switch in expellant gas actuation line next
firmly in place and wipe off excess grease. to agent tank inlet port. Make certain to protect switch and
connections from potential damage.
2. The switch installs in a standard 1 /4 in. NPT female fitting.
dISCHArgE prESSUrE SWITCH Insert the included 1 /4 in. tee between expellant gas line
hose from actuator and tank inlet port. Use Teflon tape on
The discharge pressure switch is a manually resettable the male threads. See Figure 5-51 for proper wrench grip
SPDT switch. See Figure 5-49. The switch design specifically area.
provides pressure switch feedback to the ICM through detec-
tion circuit #2. DETECTION
CONNECTS TO CIRCUIT
DETECTION
CIRCUIT CABLE
RESET BUTTON
CONNECTS TO
ExPELLANT
GAS LINE
1 /4 IN. TEE
FIgUrE 5-50
INSTALLEd prESSUrE SWITCH
009345
CAUTION
when threading the switch into the expellant gas line tee, DO
NOT apply torque directly to the metal switch body. Failure to
comply may result in damage to the switch. Tighten ONLY by
applying torque to the 1 /4 in. NPT male pressure fitting. See
Figure 5-51 .
CAUTION
DO NOT install the pressure switch in the fire hazard area or
in any area where the ambient temperature will exceed 1 75 °F
(79 °C). Failure to comply may prevent the pressure switch from
functioning properly.
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-1 8 REV. 01 201 4-MAY-09 Detection and Actuation System
NO wRENCH
TORqUE
wRENCH
GRIP
FIgUrE 5-51
WrENCH grIp ArEA
009231
CAUTION
The discharge pressure switch must be manually reset before
resetting the CHECKFIRE system. Failure to reset the switch
could result in system activation.
System Connection
The discharge pressure switch includes a red color-coded
connector for direct connection to Detection Circuit #2. Use a
detection circuit tee to connect the switch on the branch line
of the tee. Install an EOL Device to complete Detection Circuit
#2. See Figure 5-52.
PRESSURE
SwITCH
EOL
DEVICE ON
DETECTION
CIRCUIT #2
FIgUrE 5-52
dETECTION CIrCUIT #2 CONNECTION
009352
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-1 9
FIgUrE 5-55
LABEL FOr prOTECTINg LINEAr dETECTOr
009325
FIgUrE 5-56
INSTrUCTION LABEL FOr EmA
FIgUrE 5-53 009324
FIgUrE 5-54
LABEL TO STOp VEHICLE ANd EXIT
0091 75
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-20 REV. 0 201 4-MAY-02 Detection and Actuation System
LED STATUS
LED Function
Identifier(s) Description LED OFF/Disabled LED ON/Enabled
(Default Function*) (Optional Function*)
PSF-1 Pressure Switch No pressure switch feedback Pressure Switch Feedback – Pressure switch
Feedback function communicates to ICM through Detection Circuit #2
(for additional functionality see Optional DET-4).
Note: Pressure Switch Feedback and Cross-Zone
Detection can NOT operate together.
DET-2 Cross-Zone Det. Ckt. #1 and Det. Ckt. #2 Cross-Zone Detection – Requires an alarm condition
Detection operate as independent circuits on both detection circuits #1 and #2 before starting
Time Delay #1 (TD1 ).
DET-3 Detection Circuit Independent detection/release Alarm Only – Prohibits start of TD1 countdown for any
#1 alarm condition on Detection Circuit #1 . (Not available
when cross-zone detection, DET-2, is enabled.)
DET-4 Detection Circuit Independent detection/release Alarm Only – Prohibits start of TD1 countdown for any
#2 alarm condition on Detection Circuit #2. (Not available
when cross-zone detection, DET-2, is enabled.)
DET-4 (Optional) Pressure Switch System provides release notification, System provides release notification, and does not
(PSF-1 enabled) Feedback - and sends release signal to PAD(s) send release signal to PAD(s). (Default = ON when
Enabled (Optional = OFF) Pressure Switch Feedback is enabled.)
TD1 -5 and Time Delay #1 1 0 second initial time delay period Time Delay #1 (TD1 ) – Optional delay periods (0, 5
TD1 -6 between an alarm condition and or 1 5 seconds) between an alarm condition and Time
Time Delay #2 (TD2). Delay #2 (TD2).
Sec. TD1 -5 TD1 -6 Sec. TD1 -5 TD1 -6
10 OFF OFF 0 ON ON
Note: Cross-Zone requires alarm 5 ON OFF
condition in both detection circuits 15 OFF ON
before start of TD1 .
TD2-7 and Time Delay #2 1 0 second time delay period Time Delay #2 (TD2) – Optional delay periods (0, 5 or
TD2-8 between Time Delay #1 (TD1 ) and 1 5 seconds) starting after Time Delay #1 (TD1 ).
system release. Sec. TD2-7 TD2-8
Sec. TD2-7 TD2-8 0 ON ON
10 OFF OFF 5 ON OFF
15 OFF ON
RLY-1 0 Relay #1 Alarm – Relay contacts transfer on Fault – Relay contacts transfer on any fault condition.
an alarm condition. Note: The relay returns to normal if the fault condition
Note: The relay returns to normal if clears.
the alarm condition clears.
RLY-11 Relay #2 Shutdown: - Relay contacts transfer Alarm – Relay contacts transfer on an alarm
when TD1 expires. condition.
Note: Latching relay only transfers Note: The relay returns to normal if the alarm
back to normal when system is reset condition clears.
from the Post Release Activated
condition.
* When PSF-1 is enabled, DET-4 “ON” is the default and DET-4 “OFF” is optional.
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-22 REV. 0 201 4-MAY-02 Detection and Actuation System
Review the following tables with instructions on programming options for the CHECKFIRE 21 0 System.
TABLE 5-2: prEpArATION – ICm mANUAL prOgrAmmINg mOdE
PROGRAMMING PROGRAMMING
BUTTON (PB) LEDs
2. Push programming button three times within one second
(3 x 1 ) to place the CHECKFIRE 21 0 System in Program-
ming Mode.
Programming LEDs remain steady-on for one second
to indicate system is in programming mode, then PSF-1
pulses 1 x 1 second indicating it is currently selected.
Remaining LEDs show ON or OFF programming status.
(At initial power up, all LEDs are OFF indicating factory
defaults.)
Note: when LED is selected, the “1 x 1 second” LED
pulse will be twice as long per second when the LED is 009279
turned ON, than when the LED is turned OFF. qUICKLY PRESS PB
3 x 1 SEC. TO START
PROGRAMMING MODE
prOgrAmmINg
mOdE
PSF-1 PULSES
1 x 1 SEC.
REMAINING LEDs
ARE EITHER
STEADY-ON OR
STEADY OFF
(DEFAULT)
009321
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-23
PULSING
1 x 1 SEC.
PUSH PB ONCE
TO ADVANCE
AND CONFIRM
PREVIOUS LED
CHANGED
009290
After 30 seconds of inactivity, Program-
ming Mode automatically times out. Any
modifications not saved to the System
by a reset to normal on the Display
Module will be lost.
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-24 REV. 0 201 4-MAY-02 Detection and Actuation System
4. SAVE CHANGE
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-25
! CAUTION
4. SAVE CHANGE
Programming both Detection Circuit #1 and Detection Circuit
#2 for Alarm Only functionality will disable all automatic
release functions of the CHECKFIRE 21 0 System. Manual
actuation of the fire suppression system is required and failure
to manually activate the system can result in significant prop-
erty damage or personnel injury.
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-27
! CAUTION
Programming both Time Delay #1 and Time Delay #2 to zero
seconds results in immediate System activation following an
alarm condition. This situation could lead to immediate equip-
ment shutdown (if using the shutdown relay function) or other
unforeseen issues which could result in significant property
damage or personal injury.
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-28 REV. 0 201 4-MAY-02 Detection and Actuation System
! CAUTION
Programming both Time Delay #1 and Time Delay #2 to zero
seconds results in immediate System activation following an
alarm condition. This situation could lead to immediate equip-
ment shutdown (if using the shutdown relay function) or other
unforeseen issues which could result in significant property
damage or personal injury.
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-29
! WArNINg
2. PRESS
Delay of system operation may allow the fire to intensify, AND HOLD
which could result in a more difficult fire to suppress. PB TO
CHANGE
SETTING
2. Press and hold the programming button for more than
1 second to turn ON TDR-9 and specify the unlimited
restarts function. The 1 x 1 second pulse is now twice as
long.
3. Push the programming button to move to the next LED
and confirm 3. PUSH PB
TO MOVE
• TDR-9 is steady-on TO NExT LED
AND CONFIRM
• RLY-1 0 is pulsing 1 x 1 second. CHANGE IS
CORRECT
4. Save the ICM programming change.
Reset to Normal: Press and hold “DELAY/Reset/
Silence” button for 3 seconds; Green and Red LEDs are 4. SAVE CHANGE
steady-on for 1 second; then Amber LEDs are steady-on
for 1 second; at end sounder quickly pulses 3 times.
the ICM will quickly pulse all LEDs together multiple times LEDs PULSE
IN A MARqUEE
indicating an unsuccessful file download. FASHION DURING
FILE DOwNLOAD
6. Disconnect cable and USB memory device. Re-install
battery cover.
SUCCESSFUL
SAVE
ALL LEDs
STEADY-ON FOR
5 SECONDS
NOT SAVEd
LEDs PULSE
TOGETHER
MULTIPLE TIMES
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-32 REV. 0 201 4-MAY-02 Detection and Actuation System
009326
plug x 1 0 ft (3 m) long.
3) Launch the CHECKFIRE 21 0 Programmer application
software on the PC.
4) Select the appropriate COMM port from the drop down
list at the top left of the application window then click
Connect.
Note: PC programming should be performed at or near SELECT PORT
normal temperature conditions. Corrupted or incomplete data AND CLICK
CONNECT
can occur if programming is attempted at extreme high or low
temperatures.
009327
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-33
when using dual power, internal battery must be replaced CLICK TO VIEw
ONLY CLICK RESET ON
INSTALLATION OF A NEw/
when there is a low power indication or battery life remaining REMAINING
UNUSED BATTERY
BATTERY LIFE
is less than 25%.
Only click the Reset button for installation of a new/unused
battery module. when clicked, the battery life indicator resets
to full.
CAUTION
Performing a reset of the battery life indicator without install-
ing a new/unused replacement battery module can result in
faulty battery indications and unpredictable CHECKFIRE 21 0
System operation.
programming Commands
The Read button in the Programming Commands section
uploads the current ICM programming for the CHECKFIRE
21 0 System. when making changes to the programming,
009331
click the Save button to save the change to the ICM.
CLICK TO DOwNLOAD
PROGRAMMING TO ICM
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-35
default programming
Circuit Option
(ICm LEd Identifier) Function
1. Pressure Feedback (PSF-1 ) Disabled
2. Cross-Zone Detection (DET-2) Disabled
3. Detection Circuit #1 (DET-3) Release Act.
4. Detection Circuit #2 (DET-4) Release Act.
5. Time Delay #1 (TD1 -5 and TD1 -6) 1 0 sec. delay
6. Time Delay #2 (TD2-7 and TD2-8) 1 0 sec. delay
7. Time Delay #1 Restarts (TDR-9) Two restarts
8. Relay #1 (RLY-1 0) Alarm
009332
9. Relay #2 (RLY-1 1 ) Shutdown
Alternate programming:
1 . Pressure Switch Feedback – Pressure switch communi-
cates to ICM through Detection Circuit #2.
RED
2. Cross-Zone Detection – Requires an alarm condition on HIGHLIGHTING
both Detection Circuits #1 and #2 before starting Time INDICATES
PROGRAMMING
Delay #1 (TD1 ). NOT SAVED
TO ICM
3. Det. Ckt. #1 - Alarm Only – Prohibits start of TD1 count-
down for any alarm condition on Detection Circuit #1 . GREYED OUT
(Not available when cross-zone detection is enabled.) DROP DOwN
INDICATES
4. Det. Ckt. #2 - Alarm Only – Prohibits start of TD1 count- OPTION NOT
AVAILABLE
down for any alarm condition on Detection Circuit #2.
(Not available when cross-zone detection is enabled.)
a. Alarm Only - System provides release notification, and
does not send release signal to PAD(s) (Default when
Pressure Switch Feedback is enabled)
b. Release Activation - System provides release notifi-
cation, and sends release signal to PAD(s) (Optional
when Pressure Switch Feedback is enabled)
5. Time Delay #1 (TD1 ) – Optional delay periods (0, 5 or 1 5
seconds) between an alarm condition and Time Delay #2 009333
(TD2).
6. Time Delay #2 (TD2) – Optional delay periods (0, 5 or 1 5
seconds) starting after time delay #1 (TD1 ).
7. Time Delay #1 Restarts - Unlimited restarts.
8. Relay #1 - Fault – Relay contacts transfer on any fault
condition.
9. Relay #2 - Alarm – Relay contacts transfer on an alarm
condition.
SECTION 5 – INSTALLATION ANd prOgrAmmINg CHECKFIRE 210
PAGE 5-36 REV. 0 201 4-MAY-02 Detection and Actuation System
History Viewer
CLICK TO VIEw EVENT EVENT HISTORY LOG SHOwING
The History Viewer section displays upto 4,096 events in the HISTORY LOG CHANGES IN PROGRAMMING
009334
009335
CHECKFIRE 210 SECTION 5 – INSTALLATION ANd prOgrAmmINg
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 5-37
For Example: In the sample Event History Log shown above, the System was modified on February 27, 201 4 at 8:47 AM. Two
changes were made: Detection Circuit #1 was re-programmed to Alarm Only, and Time Delay #1 was re-programmed from a 1 0
second delay (default) to a 1 5 second delay. Remaining programming options were unchanged.
5 TD1 =1 0 TD1 = (0,5,1 5) TD1 =1 0 Time Delay #1 programmed for 1 0 seconds (default)
TD1 = xx TD1 programmed for 0, 5, or 1 5 seconds.
6 TD2=1 0 TD2= (0,5,1 5) TD2=1 0 Time Delay #2 programmed for 1 0 seconds (default)
TD2= xx TD2 programmed for 0, 5, or 1 5 seconds.
7 TD1 RST=2 TD1 RST=INF TD1 RST=2 Time Delay #1 programmed for two restarts
TD1 RST=INF Time Delay #1 programmed for infinite restarts
NOTES:
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-1
CAUTION
Before performing any operational test(s), protect the fire suppression system from uninten-
tional actuation. Verify Electric-Pneumatic Actuators are not connected to Release Circuit
Drop Cables and any pneumatic manual actuators are ring-pinned for safety and/or actua-
tion cartridges removed.
The following tables are step-by-step instructions to complete testing and place the system in service. If unexpected results occur
refer to Section 9 – Troubleshooting section.
Release Circuit
IF INSTALLED,
! CAUTION REMOVE PAD(S)
with the actuating pin and/or the detaching disk. IF USING TWO OR MORE
DROP CABLES, INSTALL
RELEASE CIRCUIT TEST PLUG
Before conducting the OPERATIONAL TEST, confirm all IN DROPPED SECTION OF
CABLE(S)
installed Release Circuit Drop Cables have a Release Circuit
Tester (RCT) (Part No. 441 021 ) and/or a Release Circuit Test
Plug (Part No. 44091 2) installed.
1 . Insert Release Circuit Test Plug in socket of Release
Circuit Drop Cable(s). (If installed remove PAD.) 009288
009289
2. On last Release Circuit Drop Cable insert RCT. (If
installed remove PAD.) INSERT RELEASE
CIRCUIT TEST
INSERT RCT INTO
PLUG IN DROPPED
Switch on top of RCT must be turned on for testing. LEDs LAST RELEASE
SECTION(S) OF
CIRCUIT DROP
on front indicate status: Ready, Pass, Fail, and replace CABLE
CIRCUIT
RCT battery.
After RCT indicates pass or fail, press switch on top to
reset the tester.
Note: If there is a single Electric-Pneumatic Actuator,
connect RCT to Release Circuit Drop Cable. Release
Circuit Test Plug is not installed.
CAUTION
When performing any operational test(s), make certain RCT
and Release Circuit Test Plug(s), as required, are attached to
the release circuit.
SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE CHECKFIRE 210
PAGE 6-2 REV. 0 201 4-MAY-02 Detection and Actuation System
BATTERY
• If using dual power install battery PIGTAIL
009347
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-3
Power Up (External or dual power only) (Continued) KEY TO DISPLAY MODULE INDICATIONS –
• Reset to Normal: Press and hold “DELAY/Reset/Silence” IDENTIFY LEDs AS:
button for 3 seconds; Green and Red LEDs are steady-on
for 1 second; then Amber LEDs are steady-on for 1 second;
at end sounder quickly pulses 3 times.
LED STEADY-ON LED PULSING LED
• Power LED is Green steady-on for External or Dual Power
(Red or Green) (Amber, Red or Green) OFF
NOTICE
RESET TO NORMAL
Confirm no other LEDs are pulsing. If fault PRESS AND HOLD 3
or alarm conditions are indicated, refer to SECONDS
Section 9 – Troubleshooting to clear all condi- LEDs TEST CYCLE
tions prior to performing the operational test. THEN SOUNDER
PULSES 3 TIMES
LED IS GREEN
STEADY-ON
009290
! CAUTION
When placed in Isolate Mode, the Release Circuit cannot be
initiated by an automatic detection circuit input.
In the event of fire, manual actuation bypasses Isolate Mode.
To operate manually:
• Press “PUSH to Activate/ Alarm When Lit” button
Or
• Pull ring pin and operate RED Strike button on an EMA or a
pneumatic manual actuator
ISOLATE
SWITCH
009277
009290
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-5
VERIFY TIME
DELAYS
DO NOT START 009290
Note: There is no time delay upon manual activation. RED LEDs AND
SOUNDER
STEADY-ON FOR 1 0
6. Release Activated – The Red “PUSH to Activate / Alarm SECONDS, AMBER
When Lit” LED, Red Shutdown LED, Red Detection 1 LED PULSES
2 X 30 SECONDS
LED, and sounder are steady-on for 1 0 seconds; Amber
Isolate LED pulses 2 x 30 seconds.
009290
7. Post Release Activated – The Red Shutdown LED, Red POST RELEASE
Detection 1 LED, and sounder pulse 1 x 1 0 seconds; and ACTIVATED
Amber Isolate LED and sounder pulse 2 x 30 seconds. RED LEDs AND
SOUNDER PULSE
1 X 1 SECOND,
AMBER LED PULSES
2 X 30 SECONDS
009290
8. Push the “DELAY/Reset/Silence” button to test sounder PUSH BUTTON
silence. Sounder silences and LEDs continue.
SOUNDER STOPS
SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE CHECKFIRE 210
PAGE 6-6 REV. 0 201 4-MAY-02 Detection and Actuation System
NOTICE
During testing, verify any devices connected
to Relay #1 and Relay #2 function as intended.
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-7
SOUNDER STOPS
POWER LED IS
GREEN STEADY-ON
009290
009290
PUSH BUTTON
SOUNDER STOPS
POWER LED IS
GREEN STEADY-ON
009290
SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE CHECKFIRE 210
PAGE 6-8 REV. 0 201 4-MAY-02 Detection and Actuation System
POWER
SUPERVISION
AFTER RESET
WITHOUT
EXTERNAL POWER
GREEN LED
PULSES
1 X 3 SECONDS
009290
POWER LED IS
GREEN
STEADY-ON
009290
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-9
009290
SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE CHECKFIRE 210
PAGE 6-1 0 REV. 0 201 4-MAY-02 Detection and Actuation System
009290
POST RELEASE
ACTIVATED
6. Post Release Activated: The Red Detection 1 LED, Red RED LEDs AND
Shutdown LED, and sounder pulse 1 x 1 0 seconds. SOUNDER PULSE
1 X 1 0 SECONDS
7. Push the “DELAY/Reset/Silence” button to test sounder
silence. Sounder silences and LEDs continue.
8. Confirm RCT displays “PASS.”
009290
PUSH BUTTON
SOUNDER STOPS
CONFIRM RCT
DISPLAYS “PASS”
4. Initiate alarm condition by turning DCT switch to “Alarm.” BEFORE END OF TD1 ,
PUSH BUTTON
5. Before the TD1 time delay period expires, push “DELAY/ TO RESTART TD1
(MAY PUSH BUTTON
Reset/Silence” button to restart time delay (3 quick pulses MULTIPLE TIMES
indicate time is restarted). Time delay #1 restarts to IF ALLOWED)
programming.) 009290
6. Allow System to complete time delay cycles (TD1 and COMPLETE TIME
DELAYS
TD2). During Release Activated* (LEDs and sounder
steady-on) push the “DELAY/Reset/Silence” button. PUSH BUTTON
DURING RELEASE
Verify: ACTIVATED (RED
LEDs AND SOUNDER
a. Time delay will not restart. STEADY-ON)
Shutdown LED, Red Detection 1 LED, and sounder CONFIRM RCT 009290
DISPLAYS “PASS”
remain steady-on for 1 0 seconds.
8. Return to normal:
RETURN TO NORMAL
a. Reset DCT to normal position. STATUS
CAUTION
Do NOT apply any direct flame or other unregulated heat
sources to the detector head as this could damage the
temperature-sensing element. Damage to the tempera-
ture-sensing element in the detector head will result in system
impairment.
CAUTION
This test procedure requires the use of test equipment that
can develop hazardous temperatures capable of causing
injury to personnel. Persons conducting the testing must read
and follow all safety rules that are included in the Operating
Manual for the particular heat gun being used prior to begin-
ning this test procedure.
CAUTION
This test procedure requires personnel to work around
potential hazardous temperatures and voltages. Ensure all
equipment, around the detectors to be tested, is de-energized
and properly locked-out prior to beginning this test procedure.
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-1 3
SOUNDER STOPS
CONFIRM RCT
DISPLAYS “PASS”
7. Reset RCT.
RETURN TO NORMAL
8. Reset to Normal: Press and hold “DELAY/Reset/ STATUS
Silence” button for 3 seconds; Green and Red LEDs are RESET RCT AND
DISPLAY MODULE
steady-on for 1 second; then Amber LEDs are steady-on
for 1 second; at end sounder quickly pulses 3 times. POWER LED IS
GREEN STEADY-ON
After reset, Power LED remains GREEN steady-on.
009290
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-1 5
009290
SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE CHECKFIRE 210
PAGE 6-1 6 REV. 0 201 4-MAY-02 Detection and Actuation System
REPEAT TESTS
• Detection Circuit: Test Time Delay Restart PAGES 6-8 –6-1 5 ON
INTERNAL POWER
• Field Test Spot Thermal Detectors
• Manual Activation Release Circuit Test
009290
1 x 10 sec.
1 x 10 sec.
1 x 10 sec.
1 x 10 sec.
1 x 1 sec.
2 x 1 sec.
4 x 1 sec.
1 x 1 sec.
2 x 1 sec.
4 x 1 sec.
4 x 1 sec.
Push the "PUSH To Activate/Alarm When Lit" button,
Release Activated
Post Release Activated
Pull ring pin and strike button on EMA***
Release Activated
Post Release Activated
Automatic Action (Detector Activation)
(Detection Circuit #1 and/or #2 Input ‐ Alarm Condition)
Alarm Only Programming or Isolate Mode
10 or 15 seconds
5, 10 or 15 seconds
(Starting the last five seconds of TD1)
5, 10 or 15 seconds
(Last second of TD1)
0 seconds Immediately Activates Release Circuit When TD1 expires
Programmed for:
Time Delay #2
5, 10 or 15 seconds
(TD2)
Release Activated
(TD2 Expired ‐ Release Circuit Activation)
10 or 15 seconds
Both Detection Circuits in Alarm
5, 10 or 15 seconds
Cross‐Zone Programming
5, 10 or 15 seconds
(Last second of TD1)
Time Delay #2 (TD2)
Programmed for:
5, 10 or 15 seconds
Release Activated
(TD2 Expired ‐ Release Circuit Activation)
Only
#2
0091 53
009275
0091 61
009239
SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE CHECKFIRE 210
PAGE 6-20 REV. 0 201 4-MAY-02 Detection and Actuation System
8. Write installation date on PAD, DO NOT cover manufac- WRITE INSTALL DATE
turing date on label. Install PAD into Release Circuit Drop ON PAD LABEL
Cable. Verify o-ring is in place on PAD. MAKE SURE
MANUFACTURING DATE
IS READABLE
NOTICE
The PAD (must be replaced after being
in-service for five years.
a. The in-service date should be
recorded in installation and main-
tenance records and written on the 0091 69
0091 71
CHECKFIRE 210 SECTION 6 – OPERATIONAL TEST AND PLACE IN SERVICE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 6-21
NOTES:
CHECKFIRE 210 SECTION 7 – IN CaSE Of fIrE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 7-1
ator.
_____________________Or_____________________
Safely exit and move a safe distance from equipment, and
stand by with hand portable extinguisher. 1 . PULL RInG
NOTES:
CHECKFIRE 210 SECTION 8 – RECHARGE, INSPECTION, AND MAINTENANCE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 8-1
RECHARGE
Individuals responsible for recharging, inspecting, and main- ! CAUTION
taining a CHECKFIRE 1 1 0 System, must hold current ANSUL Failure to replace spot thermal detectors can result in
Certification from an ANSUL A-1 01 or LVS training program. system failure.
For continued protection, the CHECKFIRE 21 0 System and
fire suppression system must be recharged immediately after 5. Closely examine all Release Circuit Cables for loose
activation. connectors and damage (cut, abraded, burnt, blackened,
Before performing the recharge steps, inspect the CHECK- melted, deformed, etc.). Replace cables as needed.
FIRE 21 0 Detection and Actuation System to determine cause 6. Check and perform maintenance on each Electric-Pneu-
of system release. matic Actuator (Part No. 439569) (installed on each agent
1 . Remove power from system both external and internal as tank expellant gas cartridge): Note: If system was electri-
applicable. cally operated all of the PADs should be actuated.
2. Check all Electric Manual Actuators (EMAs) for evidence of a. If attached, remove Release Circuit Drop Cable from
operation and determine if visual inspection seal is intact. Electric-Pneumatic Actuator.
For EMAs needing reset and/or re-sealing complete the
following: ! CAUTION
a. Reset switch to normal position (pull button out)
When handling the PAD, always point actuating end
b. Insert ring pin away from yourself and others. On electrical initiation,
c. Wait to seal until after system test PAD operates very quickly and a small brass disk
forcefully separates from actuating end. Physical injury
3. If optional pneumatic actuation is part of the system follow
may occur from contact with the actuating pin and/or
recharge instructions in the appropriate A-1 01 or LVS
the detaching disk.
Design, Installation, Recharge, and Maintenance manual
(latest edition).
LT-A-1 01 -1 0/20/30 Manual (Part No. 24327)
CAUTION
LT-A-1 01 -50/1 25/250 Manual (Part No. 427865)
The Release Circuit Drop Cable with PAD must be
LVS Manual (Part No. 4271 09) removed from Electric-Pneumatic Actuator to retract
4. Closely examine all Detection Circuit Cable, Linear Detec- actuator puncture pin. An actuated PAD can lock the
tor, and Spot Thermal Detectors for loose connectors Electric-Pneumatic Actuator puncture pin in the actu-
and damage (cut, abraded, burnt, blackened, melted, ated position until removed from actuator.
deformed, etc.).
a. Inspect all Detection Circuit Cable for damage and b. Confirm PAD o-ring is in place; if absent, check inside
replace if there are visible and mechanical signs of actuator and remove. (New PAD comes with new
damage (brittleness, deformation, discoloration, etc.). o-ring.) See Figure 8-1 .
CAUTION CAUTION
Failure to replace damaged cable can result in unin- Failure to remove loose o-ring from inside actuator
tended system activation. body can result in improper positioning of the PAD and
incorrect system operation.
b. If a fire event was the cause of discharge, all Linear
Detector cables in the hazard area must be replaced;
otherwise, inspect for damage and replace if damaged.
Note: Splicing of Linear Detector cable is not allowed.
c. If a fire event was the cause of discharge, all Spot
Thermal Detectors and related cable installed in imme-
diate area(s) of fire must be replaced. When subject
to high temperatures, set-point drift and damage may
occur that is not visible for field observation. (The
“resettable” feature of the detector is for field-testing
(with appropriate test equipment), not for resetting after
a fire.) Note: Spot Thermal Detectors will be field-tested
in step 1 0.
SECTION 8 – RECHARGE, INSPECTION, AND MAINTENANCE CHECKFIRE 210
PAGE 8-2 REV. 0 201 4-MAY-02 Detection and Actuation System
PAD O-RING
FIGURE 8-3
ELECTRIC-PNEUMATIC ACTUATOR
RETAIN ALL PARTS FOR RE-ASSEMBLY
REMOVE 009244
ACTUATED PAD
h. Inspect and replace all damaged components (o-rings,
flat gaskets, etc.).
FIGURE 8-1 i. Lubricate all o-rings and gaskets with Dow Corning #4
ACTUATED PAD (or equal) and reinstall. Include o-ring on PAD.
009242
j. Replace flat gasket semi-annually.
k. Install spring on puncture pin and insert into body. Push
down several times to confirm ease of movement.
l. Reassemble actuator.
IF PIN IS VISIBLE m. Install actuator cap and pressure test using dry air or
PAD HAS
ACTUATED nitrogen.
FIGURE 8-2 7. Recharge the fire suppression system in accordance
CHECK END OF PAD with the appropriate A-1 01 or LVS Design, Installation,
009243
Recharge and Maintenance manual (latest edition).
f. If needed, remove 1 /4 in. gas actuation hose(s). Loosen LT-A-1 01 -1 0/20/30 Manual (Part No. 24327)
and slide base of Electric-Pneumatic Actuator sideways LT-A-1 01 -50/1 25/250 Manual (Part No. 427865)
to remove from each expellant gas cartridge. LVS Manual (Part No. 4271 09)
8. After fire suppression system recharge is complete:
CAUTION
a. Confirm puncture pin is completely retracted on the
If Electric-Pneumatic Actuator is difficult to remove Electric-Pneumatic Actuator(s). See Figure 8-4.
puncture pin is not fully retracted. Do not force.
! WARNING
Before attaching Electric-Pneumatic Actuator to expel-
lant gas cartridge, verify the cartridge is properly
secured and confirm actuator puncture pin is in
the completely retracted position. If puncture pin is
not completely retracted the cartridge seal can become
damaged or pierced which can result in system actua-
tion or serious personal injury or death.
CHECKFIRE 210 SECTION 8 – RECHARGE, INSPECTION, AND MAINTENANCE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 8-3
RECHARGE (Continued) If any other conditions exist, contact the local Authorized
ANSUL Distributor or a person who has been trained and
PIN NOT RETRACTED PIN COMPLETELY RETRACTED authorized by Tyco Fire Protection Products to perform inspec-
tion and maintenance service on the CHECKFIRE 21 0 System.
WITH ExTERNAL/DUAL
1 /4 IN. POWER, LED IS GREEN
(6.4 mm) STEADY-ON
WITH INTERNAL
POWER, LED IS
PULSING GREEN
1 x 3 SECONDS
PREVENTOR
FIGURE 8-4
RETRACT ACTUATOR PIN
009220
MAINTENANCE (Continued) • When replacing the battery module (e. g., during annual
h. Disassemble actuator and inspect for damage. Using maintenance) the battery life indicator must be reset
small wood dowel gently push puncture pin and spring using the ICM or connect to a PC with the ANSUL
out of body being careful not to bend puncture pin. CHECKFIRE 21 0 Programmer software.
Retain all parts for re-assembly. See Figure 8-9. a. Replace the battery module with a new/unused
unit. Record the replacement date on the inside
RELEASE CIRCUIT
sticker of the battery compartment cover and on the
DROP CABLE battery itself.
CONNECTOR
b. Reset Battery Life Indicator:
ICM Instructions:
1 ) Place the CHECKFIRE 21 0 System into isolate
mode using the isolate switch on the side of
the ICM. (Amber Isolate LED and sounder on
the Display Module will quickly pulse 2 x 30
seconds.)
2) Press and hold the programming button for more
FIGURE 8-9 than five seconds then release.
ELECTRIC-PNEUMATIC ACTUATOR
3) All programming LEDs pulse 3 times in one
RETAIN ALL PARTS FOR RE-ASSEMBLY
009244 second to confirm battery life indicator is reset.
i. Inspect and replace all damaged components (o-rings, 4) Cancel isolate mode by returning the isolate
flat gaskets, etc.). switch to the normal position.
j. Lubricate all o-rings and gaskets with Dow Corning #4 PC Instructions
(or equal) and reinstall. Include o-ring on PAD. When connected to the ANSUL CHECKFIRE 21 0
k. Replace flat gasket semi-annually. Programmer software, click the Reset button in the
Battery Life Remaining section.
l. Install spring on puncture pin and insert into body. Push
down several times to confirm ease of movement.
m. Reassemble actuator. CAUTION
n. Install actuator cap (if needed) and pressure test using Performing a reset of the battery life indicator without
dry air or nitrogen. installing a new/unused replacement battery module
can result in faulty battery indications and unpredict-
8. Re-install Electric-Pneumatic Actuator on expellant gas
able CHECKFIRE 21 0 System operation.
cartridge. See Section 5 – Installation and Programming,
page 5-1 1 and 5-1 2 for correct procedure steps 1 -4.
9. Test system and place into service by completing all steps
CAUTION
in Section 6 - Operational Test and Place in Service, prior
to proceeding to Step 1 1 . Contact your local waste disposal company for infor-
1 0. Internal Battery Inspection/Replacement: mation concerning the correct disposal of lithium
batteries.
• When using internal power only, internal battery must
be replaced annually, after a discharge or when low
power is indicated (i.e., Power LED pulses Amber 1 x 1 0 1 1 . For fire suppression system maintenance refer to appropri-
seconds). To inspect the battery remove battery cover ate system manual (latest edition)
and pull battery out of battery well. Review installation • LT-A-1 01 -1 0/20/30 Manual (Part No. 24327)
date on battery to determine if battery requires replace- • LT-A-1 01 -50/1 25/250 Manual (Part No. 427865)
ment (i.e., greater than 1 2 months). • LVS Manual (Part No. 4271 09)
• When using dual power, internal battery must be 1 2. Confirm all system equipment has been properly serviced
replaced when there is a low power indication (i.e., and recharged, and visual inspection seals are in place on
Power LED pulses Amber 1 x 1 0 seconds) or battery all EMAs and CHECKFIRE 21 0 Display Module.
life remaining is less than 25%. Percent of battery life
1 3. Record date of maintenance on tag and in permanent
remaining is listed in the header information of the Event
record file. Notify operating personnel system is back in
History Log. To save or view the Event History Log
service.
review Section 5 – Installation and Programming, page
5-31 , for manual download instructions or page 5-36 for
viewing with the ANSUL CHECKFIRE 21 0 Programmer
software.
SECTION 8 – RECHARGE, INSPECTION, AND MAINTENANCE CHECKFIRE 210
PAGE 8-6 REV. 0 201 4-MAY-02 Detection and Actuation System
MAINTENANCE (Continued)
Five-Year PAD Replacement ! CAUTION
1 . The PAD (Protracting Actuation Device) must be replaced When handling the PAD, always point actuating end
after being in-service for five years. away from yourself and others. On electrical initiation,
PAD operates very quickly and a small brass disk
a. The in-service date must be recorded in installation and
forcefully separates from actuating end. Physical injury
maintenance records and written on the PAD label with
may occur from contact with the actuating pin and/or
permanent marker at the time of installation. See Figure
the detaching disk.
8-1 0.
b. The PAD has a 1 0-year shelf life when stored in an 2. Write installation date on new PAD(s). DO NOT cover
environmentally stable location. The 5-year in-service manufacturing date on label. See Figure 8-1 0. Do not
life may not extend beyond the 1 0-year shelf life. The install PAD(s) until testing is complete.
month and year of manufacture is printed on the label,
see Figure 8-1 1 . 3. If needed, follow instructions in Section 5 – Installation and
Programming, page 5-9, to complete re-installation of the
c. For proper disposal, the PAD must be actuated before Electric-Pneumatic Actuator.
discarding. Actuate the PAD in a safe manner consis-
tent with site safety policies. 4. Place in service by completing Table 6-6 – Placing
CHECKFIRE 21 0 System in Service, pages 6-20 – 6-22
(Section 6 – Operational Test and Place in Service).
5. Record date of PAD replacement in a permanent record
WRITE INSTALL DATE file. Notify operating personnel the system is back in
ON LABEL service.
MAKE SURE
MANUFACTURING
DATE IS READABLE
FIGURE 8-1 0
WRITE DATE ON PAD
0091 69
FIGURE 8-1 1
PAD MANUFACTURING DATE
009247
CHECKFIRE 210 SECTION 8 – RECHARGE, INSPECTION, AND MAINTENANCE
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 8-7
22. “Time Delay #1 Started” 46. “Internal Hardware Fault, Replace ICM”
NOTES:
CHECKFIRE 210 SECTION 9 – TROUBLESHOOTING
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 9-1
TROUBLESHOOTING
The following tables provide information on normal operating and fault condition indications for the CHECKFIRE 21 0 Detection and
Actuation System. For detailed circuit testing procedures, refer to Table 9-7 – Specific Circuit Testing Procedures. When all
faults are cleared, confirm proper operation of the entire CHECKFIRE 21 0 System by completing Section 6 – Operational Test and
Place in Service.
NORMAL CONDITION
EXTERNAL/DUAL
POWER
LED IS GREEN
STEADY-ON
009290
009290
SECTION 9 – TROUBLESHOOTING CHECKFIRE 210
PAGE 9-2 REV. 0 201 4-MAY-02 Detection and Actuation System
• Check connections
• Indicates post release activated when combined with
Shutdown LED and/or other LEDs. Check for activated 009290
or missing PAD(s); replace as needed following Section
8 – Recharge, Inspection, and Maintenance, page 8-1 , for
Recharge instructions.
• Indicates Post Release Activated System release, proceed RED LED AND
to Section 8 – Recharge, Inspection, and Maintenance, SOUNDER PULSE
1 X 1 0 SECONDS
page 8-1 , for Recharge instructions.
009290
For more information see TABLE 9-7: Specific Circuit
Testing Procedures.
SECTION 9 – TROUBLESHOOTING CHECKFIRE 210
PAGE 9-4 REV. 0 201 4-MAY-02 Detection and Actuation System
Red Detection Circuit #1 and/or #2 LED and Sounder pulsing RED LED(s) AND
SOUNDER PULSE
1 x 1 seconds indicating Detection Circuit alarm condition. 1 X 1 SECONDS
! CAUTION 009290
CAUTION
If an alarm condition has occurred in Isolate Mode, do not
return the System to normal until cause of detection notifica-
tion is found and cleared. Switching the Isolate switch to the
normal position during an alarm condition results in an imme-
diate start of the Time Delay sequences leading to a release.
1 . Remove all power from the system, disconnect external AMBER LEDs AND
SOUNDER PULSE
power and internal power if used. 1 X 1 SECOND
General Instructions
If faults are indicated on the CHECKFIRE 21 0 Display
Module, test the connecting cables and end of circuit devices
(EMAs, EOL Device, branch terminators, PADs, etc.), for
proper connection to the system.
Before testing specific circuits, confirm completion of a
thorough visual inspection. Inspect all cables for damage
and replace if there are visible and/or mechanical signs of
damage (brittleness, deformation, discoloration, etc.). Test all
connections for loose or disassembled connectors.
Note: Remove power from system before replacing compo-
nents.
Note: Once all faults are cleared, confirm proper operation of
the entire CHECKFIRE 21 0 System by completing Section 6
– Operational Test and Place in Service.
If faults cannot be cleared, test each circuit and cable individ-
ually with the following procedures.
Power Circuit
If Power LED is showing no indication for more than 1 0
seconds check the connection of the Display Module to the 1 . CHECK FOR PROPER
VOLTAGE; IF CORRECT
ICM as well as all power connections. REPLACE ICM
Internal Power Only: If Power LED is pulsing AMBER 1 x
1 0 seconds and only using internal power this indicates the
Battery Module is below an acceptable level.
• Inspect battery cable on ICM for damage
• Replace with a new/unused battery module
POWER CIRCUIT
External / Dual Power: If Power LED is pulsing AMBER 1 x RECEPTACLE
5. CONFIRM VOLTAGE
AT EACH SET OF
CONNECTORS
009337
Release Circuit
If Release LED is pulsing AMBER indicating a release circuit
1 . POWER DOWN
fault and cannot be cleared check release circuit cable.
2. REPLACE ALL PADS WITH
Required Test Equipment (Confirm test equipment is new TEST PLUGS
and functioning properly) 3. POWER UP
3. Power up system.
4. If fault clears, there is at least one faulty PAD. Repeat
above steps (1 - 3) for each PAD except at step 2 replace
1 Release Circuit Test Plug with a PAD one at a time to
determine the faulty PAD.
5. If fault does not clear, disconnect Release Circuit Cable
at the blue ICM release receptacle. Install Release
Circuit Terminator directly to the receptacle on the ICM.
If Release LED continues pulsing AMBER, there is an
internal problem and the CHECKFIRE 21 0 ICM must be
replaced. 5. IF FAULT DOES NOT CLEAR,
INSTALL TERMINATOR;
IF FAULT CONTINUES,
REPLACE ICM
! CAUTION
When handling the PAD, always point actuating end
away from yourself and others. On electrical initiation,
RELEASE CIRCUIT
PAD operates very quickly and a small brass disk force- RECEPTACLE,
fully separates from actuating end. Physical injury may INSTALL
TERMINATOR
occur from contact with the actuating pin and/or the
detaching disk.
009338
SECTION 9 – TROUBLESHOOTING CHECKFIRE 210
PAGE 9-1 0 REV. 0 201 4-MAY-02 Detection and Actuation System
1 0. IF DROP CABLE
CAUSES A FAULT,
REPLACE WITH NEW
PART AND RETEST
RELEASE CIRCUIT
TEST PLUG
009340
CHECKFIRE 210 SECTION 9 – TROUBLESHOOTING
Detection and Actuation System 201 4-MAY-02 REV. 0 PAGE 9-1 1
DCT on the ICM receptacle. If Detection Circuit #1 LED 2. INSTALL EOL DEVICE;
continues pulsing AMBER, there is an internal problem IF FAULT CONTINUES,
and the CHECKFIRE 21 0 ICM must be replaced. REPLACE ICM
COMPONENT INDEX
Part No. Description Part No. Description
0091 57
0091 58
0091 63
0091 72
009276
009282
Maximum Overall
Panel Mounting
Bulkhead Type Panel Bulkhead Images
Hole Size
Thickness Length
Maximum Maximum
Percent Temperature Percent Temperature
Chemical Concentration °F (°C) Chemical Concentration °F (°C)
Acids Classic Polymer Solvents
Hydrochloric 37 302 (1 50) Dimethyl formamide 1 00 1 22 (50)
Hydrofluoric 50 302 (1 50) Dimethyl sulphoxide 1 00 21 2 (>1 00)
Nitric 65 1 51 (66) N-Methylpryrrolidone 1 00 77 (25)
Phosphoric 85 302 (1 50)
Halogenated Solvents
Bases Chlorobenzene 1 00 1 51 (66)
Ammonium hydroxide 30 302 (1 50) Cholroform 1 00 Not resistant
Potassium hydroxide 30 250 (1 21 )
Amines and Nitriles
Sodium hydroxide 50 250 (1 21 )
Acetonitrile 1 00 >21 2 (>1 00)
Sodium hypochlorite 5 - stabilized 302 (1 50)
at pH 1 2 Aniline 1 00 21 2 (1 00)
Dimethyl amine 1 00 77 (25)
Hydrocarbons
n-Hexane 1 00 302 (1 50) Peroxides
Toluene 1 00 1 51 (66) Hydrogen peroxide 30 >1 90 (>88)