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Chemical Consumption 2019

This document provides chemical usage data for multiple plants over a 12 month period. It includes the chemical name and dosage amounts for each plant on a monthly basis. It also lists the total budgeted and actual costs for chemicals across all plants for the year. Physical stock quantities for chemicals kept on site are also shown.

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chital
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103 views32 pages

Chemical Consumption 2019

This document provides chemical usage data for multiple plants over a 12 month period. It includes the chemical name and dosage amounts for each plant on a monthly basis. It also lists the total budgeted and actual costs for chemicals across all plants for the year. Physical stock quantities for chemicals kept on site are also shown.

Uploaded by

chital
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Chemicals Dosage in ppm Dosage in Kg January February

NA 8590 0.7 126 130 115


OS 5614 1.0 180 192 168
NH3 2 360 430 351
TSP * *
Caustic * *
Calculation is based on 850 TPH BFW flow.

Flow 250

De-1/2 70 TPH

De-6 70 TPH

De-7/8 140 TPH NA


OS
CPP BWT Chemical consumption

March April May June July August


128 130 123 123 128 131
176 188 188 176 184 180
396 369 369 369 378 380

jan feb mar apr may


2237.6688 2400 2048 2205 2235 2422
2525.28 2371 2095 2237 2430 2643
n

September October November December Total Budget Cost


120 131 125 1384 311200
180 142 220 1994 579290
378 418 390 4228 46008
0 0
0 0

june july august september october november


2387 2403 2351 2120 2160
2463 2529 2328 2416 2361
Actual Cost
284855
534771
45028
0
0

december
Crac

Chemicals Dosage in ppm Dosage in Kg January February


NA 8590 0.5 162 145 140
OS 5614 1.0 324 300 315
NH3 2.5 810 810 780
TSP
Caustic
Calculation is based on 450 TPH BFW flow

Flow 450
Cracker BWT Chemical consumption

March April May June July August September October


155 155 170 170 160 170 150 160
360 330 345 340 345 340 300 350
855 825 855 825 840 840 820 850
November December Total Budget Cost Actual Cost
155 1730 400114 356069
345 3670 1046611 984257
900 9200 103518 97980
0 0 0
0 0 0
PTA-1 B

Chemicals Dosage in ppm Dosage in Kg January February March


NA 8590 0.7 81 90 75 80
OS 5614 1.0 115 126 105 120
TSP
Caustic
Calculation is based on 160 TPH BFW flow

Flow 160
PTA-1 BWT Chemical consumption

April May June July August September October November


85 85 72 110 95 75 80 80
119 119 96 115 133 120 112 112
December Total Budget Cost Actual Cost
927 199168 190795
1277 370746 342479
0 0 0
0 0 0
PTA-2 BW

Chemicals Dosage in ppmDosage in Kg January February March


NA 8590 0.7 86 90 84 72
OS 5614 1.0 124 120 112 96
TSP
Caustic
Calculation is based on 166 TPH BFW flow

Flow 166
PTA-2 BWT Chemical consumption

April May June July August September October November


90 84 88 84 80 80 84 90
120 112 110 112 104 100 112 120
December Total Budget Cost Actual Cost
926 213525 190589
1218 397470 326655
0 0 0
0 0 0
PTA

Chemicals Dosage in ppm Dosage in Kg January February March


NA 8590 1.0 292 300 220 320
OS 5614 1.0 292 170 120 130
TSP
Caustic
Cal.is based on 405 TPH BFW flow

Flow 405
PTA-3 BWT Chemical consumption

April May June July August September October November


280 320 300 320 200 310 300 300
240 280 240 260 100 260 260 200
December Total Budget Cost Actual Cost
3170 720205 652449
2260 938450 606109
0 0 0
0 0 0
PE-1 B

Chemicals Dosage in ppm Dosage in Kg January February


NA 8590 3 89.28 120 105
OS 5614 3 89.28 80 60
Cal.is based on 40 TPH BFW flow

40
PE-1 BWT Chemical consumption

March April May June July August September October


110 95 100 110 120 105 95 100
65 80 85 85 70 80 80 75
NovemberDecember Total Budget Cost Actual Cost
80 1140 220507 234635
70 830 287328 222598
PE-2

Chemicals Dosage in ppm Dosage in Kg January February


NA 8590 3 89.28 105 99
OS 5614 3 89.28 57 51

Cal.is based on 40 TPH BFW flow

40
PE-2 BWT Chemical consumption

March April May June July August September October


90 90 90 114 111 90 100 85
66 75 80 84 75 65 80 50
November December Total Budget Cost Actual Cost
90 1064 220507 218992
45 728 287328 195242
CCPP B

Chemicals Dosage in ppm Dosage in Kg January February March


NA 8590 1 1312 1420 1210 1250
OS 5614 1 1312 1326 1164 1224
NH3 2.2 2887 2840 2420 2500
TSP * *
Caustic * *
Calculation is based on 1700 TPH BFW flow.

Flow 1764
CCPP BWT Chemical consumption

April May June July August September October November


1310 1450 1410 1370 1480 1190 1220 1410
1278 1434 1332 1368 1326 1296 1260 1266
2620 2900 2820 2740 2960 2380 2440 2820
December Total Budget Cost Actual Cost
14720 3241458 3029670
14274 4223722 3828144
29440 368999 313536
0 0 0
0 0 0
RAW water 1 ,2 & 3 and

Chemicals Dosage in ppm Dosage in Kg January February


AE1125 0.5 892.8 868 784

Cal.is based on 2000 TPH RAW WATER FLOW

RAW WATER -1 1200 TPH


RAW WATER -3 800 TPH
RAW WATER -2 1500 TPH
Total Flow 2400

672
W water 1 ,2 & 3 and LTDS (ETP) Poly AE 1125 Chemical consumption

March April May June August September October


868 840 868 840 840 868 868

Physical stocks in plant as well as


Monthly Consumption per plants store
UNIT NA8590 OS5614 AE1125 UNIT NA8590 OS5614
CPP 130 180 - CPP 400 400
CRACKER 160 330 - CRACKER 400 300
PTA-1 80 120 - PTA-1 200 200
PTA-2 90 120 - PTA-2 300 200
PTA-3 300 300 - PTA-3 400 400
PE-1 90 90 - PE-1 500 300
PE-2 90 90 - PE-2 400 300
CCPP 1320 1300 - CCPP 1100 800
RAW WATER - - 800 RAW WATER - -
TOTAL 2260 2530 800 STORE 7400 9200
mption

NovemberDecember Total Budget Cost Actual Cost


868 ### 1907021 #VALUE!
### 0 #VALUE!

ant as well as

AE1125
-
-
-
-
-
-
-
-
300
1175
SUEZ CHEMICAL
Plant Chemical name Design Qty.
CPP NA 8590 130
OS 5614 186
CRACKER NA 8590 167
OS 5614 334
PTA-1 NA 8590 83
OS 5614 119
PTA-2 NA 8590 86
OS 5614 124
PTA-3 NA 8590 301
OS 5614 301
PE-1 NA 8590 89.28
OS 5614 89.28
PE-2 NA 8590 89.28
OS 5614 89.28
CCPP NA 8590 1312
OS 5614 1312

SUEZ CHEMICAL C
Plant Chemical name Design Qty.

CPP NA 8590 130

OS 5614 186

CRACKER NA 8590 167

OS 5614 334

PTA-1 NA 8590 83

OS 5614 119

PTA-2 NA 8590 86

OS 5614 124

PTA-3 NA 8590 301

OS 5614 301

PE-1 NA 8590 89.28


OS 5614 89.28

PE-2 NA 8590 89.28

OS 5614 89.28

CCPP NA 8590 1312

OS 5614 1312
SUEZ CHEMICAL CONSUMPTION
Unit Price Design Cost Actual Qty. Actual Cost %Difference
205.82 26757 131 26962 -1
268.19 49883 180 48274 3
205.82 34372 170 34989 -2
268.19 89575 340 91185 -2
205.82 17083 95 19553 -14
268.19 31915 133 35669 -12
205.82 17701 80 16466 7
268.19 33256 104 27892 16
205.82 61952 200 41164 34
268.19 80725 100 26819 67
205.82 18376 105 21611 -18
268.19 23944 80 21455 10
205.82 18376 90 18524 -1
268.19 23944 65 17432 27
205.82 270036 1480 304614 -13
268.19 351865 1326 355620 -1
1149758 1108229 4

SUEZ CHEMICAL CONSUMPTION


Design Cost Actual Qty. Actual Cost %Difference Remarks

26757 131 26962 -1

49883 180 48274 3

34372 170 34989 -2

89575 340 91185 -2

17083 95 19553 -14

31915 133 35669 -12

17701 80 16466 7

33256 104 27892 16

61952 200 41164 34

80725 100 26819 67

18376 105 21611 -18


23944 80 21455 10

18376 90 18524 -1

23944 65 17432 27

270036 1480 304614 -13

351865 1326 355620 -1

4
1149758 1108229

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